( o UCSI University FACULTY OF ENGINEERING FINAL EXAMINATION Student ID (in Figures) Student ID (in Words) Course Code & Name : EK404 Mechatronic System Design Semester : May — August 2017 Instructor/Examiner/Lecturer : Ir. Fabri Heltha Duration :3 hours INSTRUCTIONS TO CANDIDATES Five (5) question set. Attempt ALL 5 questions. (Total: 100 marks) This question paper consists of FOUR (4) pages, exeluding the cover page. Answers to the questions are to be written in the answer booklet. Candidates are not allowed to bring into the Examination Hall textbooks, lecture notes, files or any unauthorized materials exeept writing equipment and scientific calculator. This question paper must be submitted along with all used and/or unused rough papers and/or graph papers (if any). Candidates are NOT allowed to take any examination materials out of the examination hall Warning: The University Examination Board of UCSI University regards cheating as a most serious offence and will not hesitate to mete out the appropriate punitive actions according to the severity of the offence committed, and in accordance with the clauses stipulated in the Students’ Handbook, up to and including expulsion from UCSI University,May-August 2017, Final Examination EK404 Mechatronic Systems Design Ql (a) (b) Q (a) (b) © You are planning to apply PLC OMRON CHIM to control an assembly line system, The system has to detect cartoon boxes moving down the assembly line (1* conveyor) and divert larger boxes to the other line (2"! conveyor). One (1) sensor is mounted on the lower side of the 1 conveyor to detect the present of the box. The 2" sensor is mounted on the upper side of the I" conveyor (at a certain height) to determine when a larger box is present, If the larger box is present, a cylinder will be actuated to divert the box to the 2"! conveyor. Otherwise, the box (small box) will continue proceed on the 1 conveyor. Use your knowledge to select all appropriate sensors, actuators and other devices those are needed to carry out the control sequence of the line, and design the whole system by sketching it completely. (10 marks) Design the /O wiring diagram of the designed system in Qi(a) onto the given /O PLC's card in Figure QI(b). (10 marks) INPUT OUTPUT 00 [0 | ot [com 02 jon 03 | con | of 02 os | cow 00 [oa | few Figure QU(b) You are planning to develop a PLC control system that will allow three toggle switches located at three incoming/outgoing doors of a room to control a single light inside the room. Each switch must be possible to tum the light ON and/or OFF, regardless of the state of the other switches. Design the logic gate and write down the related truth table and the boolean equation of the system. (7 marks) Design the ladder diagram based on Q2(a) results. (7 marks) Assign all I/O channels (ports) of PLC OMRON CJIM for the /O devices of the system in Q2(a), then convert the ladder diagram of Q2(b) to mnemonic codes. (6 marks) Page | of 4May-August 2017 Final Examination 04 Mechatronic Systems Design Q3_The ladder diagram shown in Figure Q3 is supposed to sequentially executing Output_i ON for 5 seconds and OFF for 5 seconds whenever input PB_Start is pushed. This cycle will be counted for 12 times by the Counter, then will be automatically OFF and RESET. But the ladder diagram in Figure Q3 is not working properly. Troubleshoot the ladder diagram and highlight the problems those need to be corrected such that it will work properly. Re-write the corrected ladder diagram. (20 marks) oy aoaso | R OCG once) -—| «2000 PB Sart PE_Stop atle0ha3 me fal naoo | 20 (orl) proce) —| R 090 ones occ) Timer_0 cones |_ 100 onntos; 1 Tier ‘Teg opond eoxoty Toe, 005 nas ones R pid | FELStop Figure Q3 Poge 2 of 4