BT Svenska AB Teknikutbildning

BT Svenska AB

CLARK

Megavalve Hydraulik

Elscheman & Hydraulscheman

CTM/CEM 10-20 CEM 20-35 CDP/CGP 25-35

Beskrivning av MVC programmet v3.0

< Tillbaka till Index

Per Wärmlund / Avd. Service
 Joystick

CTM/CEM 10-20
Minus
Lyft
Tilt
Sideshift Vä.
Sideshift Hö.
Spridning
Spridning
Aktiveringsknapp
Pot. 4,5volt
Pot. Lyft-Sänk
Pot. Tilt
Pot. minus

Back
Fram

Y1.2

Y4.2

Y4.1

Y3.2

Y3.1

Y2.2

Y2.1
Magnetventil Y1.2 och Y1.3 är proportionella.

Y1.1

Y1.3
Y1.1, och Y2.1 till Y4.2 är On/Off.

2
CTM/CEM 10-20

DB

Y3.2
Y2.2

DB

DB

Y2.1

Y3.1

Prioriterings-
ventil
DB
Y1.2
Y1.3

Y1.1

3
CTM/CEM 10-20

Lyft Tilt
Aux 1

Y1.1 Y1.3 Y2.1 Y3.1 Y1.2

DB
Y2.2 Y3.2

4
 Joystick

CEM 20-35
Minus
Lyft
Tilt
Sideshift Vä.
Sideshift Hö.
Spridning
Spridning
Aktiveringsknapp
Pot. 4,5volt
Pot. Lyft-Sänk
Pot. Tilt
Pot. minus

Back
Fram

M9 M8 M7 M6 M5 M4 M3

Magnetventil M2 och M9 är proportionella.

M1, och M3-M8 är On/Off.
(Magnetventil M9 heter M7 om det bara
finns 3 funktioner på ventilen).
M1/M2

5
CEM 20-35
M1/M2

M4

M6

M8

M3

M5
M7

M9

6
CEM 20-35

Lyft Tilt
Aux 1

M1 M3 M7/9
M2 M5

M4 M6

7
 CDP/CGP 25-35
Teknikutbildning

BT Svenska AB 30 Vit/Gul
9
336
< 1<
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft
Y4.2 Aux 2
Y3.2 Aux1
Y4.1 Aux.2
Y3.1 Aux1
8
 Teknikutbildning

BT Svenska AB 30 Vit/Gul
9 < 1<
336
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft Funktion: Nyckel till
Y4.2 Aux 2 Aktiveringsbrytare måste vara påverkad.
Y3.2 Aux1
Y4.1 Aux.2
Y3.1 Aux1
9
 Teknikutbildning

BT Svenska AB 30 Vit/Gul
9
336
< 1<
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft Funktion: Gaffellyft
Y4.2 Aux 2 Joystick förs åt höger.
Y3.2 Aux1 Micro för lyft/sänk påverkas.
Y4.1 Aux.2 Magnetventil Y1.4 aktiveras.
Y3.1 Aux1 Proportionalventil Y1.1 aktiveras.

10
 Teknikutbildning

BT Svenska AB 30 Vit/Gul
9
336
< 1<
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft Funktion: Gaffelsänk
Y4.2 Aux 2 Joystick förs åt vänster.
Y3.2 Aux1 Micro för lyft/sänk påverkas.
Y4.1 Aux.2 Magnetventil Y1.3 aktiveras.
Y3.1 Aux1 Proportionalventil Y1.2 aktiveras.

11
 Teknikutbildning

BT Svenska AB 30 Vit/Gul
9 < 1<
336
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft Funktion: Tilt bakåt
Y4.2 Aux 2 Joystick förs bakåt.
Y3.2 Aux1 Micro för tilt påverkas.
Y4.1 Aux.2 Magnetventil Y2.2 aktiveras.
Y3.1 Aux1 Proportionalventil Y1.1 aktiveras.
12
 Teknikutbildning

BT Svenska AB 30 Vit/Gul
9 < 1<
336
29 Brun/Grön 318 12v
Lyft 8 < 2<
Tilt
36 Vit/Grön 317
7 <13<
17 Vit 335
Aux.1 11 < 3<
16 Grön 316
Aux.1 12 < 4<
12 Grå 332
Aux.2 13 <30<
10 Gul 315 GND

MEGAVALVE ELEKTRONIK MVC-1000

Aux.2 14 <25< Y1.2
11 Rosa 333
Aktivering <17<
18
334 Y1.1
19
Röd <14<
+ 4
24 Lila 312
Potentiometer Lyft/Sänk 5 <16<
20 Svart 330
Potentiometer Tilt 6 <23< Y2.1
18 Blå 313
GND 10 <20< Y2.2
38 Gul/Brun
Gemensam 2
39 Grå/Rosa 331 Y1.3
Fram 1 <34<
41 Röd/Blå 314
Back 3 <31<
Y1.4
329
<19<
327
<33< Y4.2
328
<22< Y3.2
310
<21< Y4.1
311
<32<
Y3.1

Fram
< 6<
Back SO30
< 7< Åkriktning
GND
< 8<
RXD
< 9<
TXD SO350
<10<
GND Anslutning för PC
<18<
Analog out SO38
< 5<
Y1.2 Proportionalventil, sänk GND Analog utgång
<26< till Susmic
Y1.1 Proportionalventil
Y2.1 Tilt Framåt
Y2.2 Tilt Bakåt
Y1.3 Sänk
Y1.4 Lyft Funktion: Tilt framåt
Y4.2 Aux 2 Joystick förs framåt.
Y3.2 Aux1 Micro för tilt påverkas.
Y4.1 Aux.2 Magnetventil Y2.1 aktiveras.
Y3.1 Aux1 Proportionalventil Y1.1 aktiveras.

13

KONTAKTER :
Kontakthus AMP Econoseal III 18-polig
AMP-nr. 344 106-1 1 st.
Ledningstätning AMP-nr. 345 791-1 18 st.
Blindpropp AMP-nr. 172 748-1 3 st.
Flatstift AMP-nr. 344 113-1 15 st.
JOYSTICK Säkringskontakt AMP-nr. 344 107-1 1 st.
MegaValve
KONTAKTER :
Kontakthus AMP Econoseal III 36-polig
AMP-nr. 344 111-1 1 st. Elschema IN-23527
Ledningstätning AMP-nr. 347 847-1 36 st.
Blindpropp AMP-nr. 172 748-1 9 st.
Flatstift AMP-nr. 344 113-1 29 st.
Säkringskontakt AMP-nr. 344 112-1 1 st.

12V
30 Vit - Gul UB+ Säkr. 5 xxA
GND 9 1 336
Lyft 29 Brun - Grön
8 2 318 Säkr. 3 xxA
Tilt 36 Vit - Grön 13 317
7
Sidförskjutn. Vänster 17 Vit 3 335
11
16 Grön 4 316
Sidförskjutn. Höger 12 30 GND
332
12 Grå Y1.2 Prop. ventil Sänk
Vrid Fram 13 25 315
10 Gul GND
Vrid Back 14 17 333
Y1.1 Prop. ventil Flöde
11 Rosa 14 334
Aktiveringsknapp 18 GND
MEGAVALVE 16 312
19 Röd Y2.1
Pot. 4,5V 4 23 330 Tilt Fram
Y2.2 312A
Pot. Lyft - Sänk 24 Violett ELECTRONIC 20 313 Tilt Bak
5 Y1.3 312B
20 Svart 34 331 Sänk
Pot. Tilt Fram - Back 6 Y1.4 312C
31 314 Lyft
18 Blå GND
Pot. GND 10 19 329
MVC - 1000 Y4.2 Vrid
38 Gul - Brun 33 327 329A
Färdval Common 2 Y3.2 Förskjutning Hö.
22 328 Y4.1 329B
39 Grå - Rosa
Back 1 21 310 Vrid
41 Röd - Blå Y3.1 329C Förskjutning Vä.
Fram 3 32 311
6 306 FWD S030-B
REW Färdval
7 307 S030-C
GND
8 324 S030-A
Ledig ( proppad ) 15 RXD S0350-1
9 303
TXD Kommunikation
Ledig ( proppad ) 16 10 320 S0350-3
GND RS - 232C
18 302 S0350-4
Ledig ( proppad ) 17 Analog ut
5 301 S038-B Analog ut för
GND S038-C
26 319 SUSMIC
11 ( proppad ) Felmeddelande utgång till LED
12 ( proppad ) Digital ingång 2 - reserv
15 ( proppad ) Digital ingång 1 - kod
36 ( proppad ) Digital ingång 2 - kod
24 ( proppad ) Digital ingång 3 - kod
28 ( proppad ) Matning för digital ingång 1-4
35 ( proppad ) Reserv Joystick pinne 17
27 ( proppad ) Puls GND reservingång
29 ( proppad ) Ström-mätning ingång ( reserv )
14
 .2
2

4
DW
Y1.

Y1.
Lyftcylindrar
MegaValve

2
Y2.

Y3.

Y4.
Reviderad 2000-01-19 TB
Extrautrustning

.1

3
Y1.

Y1.
DW
(Sideshift) Tilt

Extrautrustning
(Gaffelspridning)

1
1

1
Y2.
Y3.

Y4.
x

B4 A4 B3 A3 B2 A2 B1

x
SBV Y1.3
Y1.4 Y1.1
DBB4 DBA4 DBB3 DBA3
P

Y1.2 DB.1

Y4.2 Y4.1 Y3.2 Y3.1 Y2.2 Y2.1

DW.2
DW.1
x
R
x

15
16
 BT Svenska AB Teknikutbildning

BT Svenska AB

MVC V3.0
Manual
Status: 23.2.2000

CLARK

Megavalve Hydraulik

Sid 1/10
Per Wärmlund / Avd. Service
MVC V3.0 Manual Status 25.11.1999

Contents:

1. Function ................................................................................. 3

2. Requirements ................................................................................. 3

3. Starting the program ................................................................................. 3

4. Operation ................................................................................. 4

4.1. Parameter menu option................................................................................ 4

4.1.1. Parameters/Loading ....................................................................... 5

4.1.2. Parameters/Saving ......................................................................... 5

4.1.3. Parameters/Editing ......................................................................... 6

4.1.4. Parameters/Printing ........................................................................ 7

4.2. Calibration menu option ............................................................................... 8

4.3. Operating status menu option ..................................................................... 9

4.4. Error status menu option ............................................................................. 10

4.5. Help menu option .............................................................................. .......... 10

5. To exit the program ................................................................................................... 10

Page 2
MVC V3.0 Manual Status 25.11.1999

1. Function
MVC enables an MVC 1000 and MVC 2000 to be set and calibrated. The changes are
carried out directly in the connected controller. In addition, the control parameters can be
saved to the PC and loaded from the PC onto the controller.

2. Requirements
The program runs under MS-DOS, Version 3.0 and above. An MVC1000 or MVC2000 must
be connected to the serial interface "COM1:". If the program is to be operated via a mouse
or similar pointing device, the relevant mouse-driver must be loaded onto MS-DOS
beforehand. The program also works under Windows 3.1, Windows 95/98 und Windows
NT. The interface "COM1:" must not be used by the mouse or other devices.

3. Starting the Program

The MVC program is started under the MS-DOS operating system by typing "MVC_V30E".

After the program is started the following screen appears

By clicking on Yes or pressing the "Y" key, you can now call up the help screen. The help
screen can also be called up at any time by selecting "Help" from the menu options.

The help screen is described in chapter 4.5.

Page 3
MVC V3.0 Manual Status 25.11.1999

4. Operation
The program is operated via a windows-orientated user interface, similar to Windows.

The menu bar is found at the top of the screen:

There are five menu options or sub-menus:

• Parameters
• Calibration
• Operating status
• Error status
• Help

The required menu is selected by pressing the highlighted letter and the "ALT"-button. (e.g.
ALT+P ).
The corresponding menu will then appear. Within the menu, the individual menu options
are selected, either with the cursor keys and the return key, or by typing the highlighted
letter.

You can also operate the system with a mouse, by simply clicking on the required menu
option.

4.1. Parameter menu option

This menu has 4 menu options:
• Load
• Save
• Edit
• Print

Page 4
MVC V3.0 Manual Status 25.11.1999

4.1.1. Parameters/Loading
With this function the parameters are loaded from a file and transferred to the MVC-
controller.

After calling up the menu option, a dialogue box appears for selecting a file. You can type
in the required file name or select it from the displayed list. The default setting is the file
name "PARA.DAT". If you wish to use this file, all you need to do is press the return key.

4.1.2. Parameters/Saving
With this function, the parameters are transferred from the MVC-controller to the PC and
saved in a file.

The file is selected in the same way as for loading.

Before the parameters are saved, another dialogue window appears, in which additional
information on parameter settings can be entered.

This information is also saved in the parameter file.

Page 5
MVC V3.0 Manual Status 25.11.1999

4.1.3. Parameters/Editing
With this function, the parameters are transferred from the MVC-controller to the PC and
displayed in a dialogue box. In this box, the individual parameters can be selected and
changed using the tab keys.

With an MVC 1000 the increase in motor speed and the function cannot be changed.

If the box is closed with "Ok" or the return key, the changed settings will be transferred to
the MVC-controller.

The parameters are given as a percentage and are described in full below:

• Max. value Lift, Lower, Tilt Forwards/Backwards

These define the maximum control of the proportional valve. The control characteristics
are displayed in the following graph:

valve control
100%

max. value

0% joystick
100%

Page 6
MVC V3.0 Manual Status 25.11.1999

• Turn, push ramps

The initial and the final value, as well as the time, for the ramps are set. The time is
derived from the input factor multiplied by 50 ms. The respective ramps are gone
through according to the following graph:

valve control
100%

final value

start value

0% time
t (*50ms)

• Lowering stop
With this parameter the braking process for stopping the lowering is set. There are 3
possible settings: soft, medium, hard. With "hard", the stop is immediate, with "soft" the
stop occurs via a ramp (350ms for 100% breaking), which results in a very slight jerk.
By entering "medium" a 150 ms ramp is used.

Note:
The percentage figure of the current for the proportional solenoid refers to the active part of
the I/Q-graph.

Q
Qmax

I
0% 100%

4.1.4. Parameters/Printing
With this function a saved parameter setting can be printed. The printer must be connected
to the port LPT1:.

Page 7
MVC V3.0 Manual Status 25.11.1999

4.2. Calibration menu option

This menu has only one menu option:

• Zero setting

With this function, the zero setting of the joystick can be re-set. An additional confirmation
message appears:

Page 8
MVC V3.0 Manual Status 25.11.1999

4.3. Operating status menu option

This function indicates the actual status of the system on the screen. To exit this display,
press any key or click with the mouse anywhere on the screen.

Warning: This function is not available if the MVC-controller is waiting for the activation
key to be pressed. In this case, the function must be exited and then after
clearing the controller, the function can be called up again.

After calling up the function, the following display appears:

The top left section displays the actuated switching contacts of the joystick. The top centre
section displays the actual position of the joystick potentiometer. (In the above example the
joystick is positioned halfway back).

The top right section displays the requirement on the proportional valve for the function in
question. (In the above example the tilt function requires a 20% control of the proportional
valve).

The bottom left section displays which of the 8 switching valves are switched at the current
time and in the bottom centre section indicates at what percentage the two proportional
valves are triggered.

Right at the bottom centre the actual rpm figure is displayed.

In the bottom right section the actual supply voltage is displayed.

Page 9
MVC V3.0 Manual Status 25.11.1999

4.4. Error status menu option

With this the actual error status of the MVC can be called up and re-set.

4.5. Help menu option

This calls up the help screen.

With the "Page Up" and "Page Down" keys you can scroll within the help screen, with the
"Esc" key you can exit the help screen.

5. Exiting the program

To exit the MVC program press the key combination ALT+X.

Page 10