SOLAR P V

MOUNTING
SYSTEMS
 CORPORATE PROFILE
BlueSky Energy’s Solar Power
products and systems supply
Sustainable Energy solutions for
the benefit of the planet and our
children’s future. Our company can
also provide expert consultation to
ensure you maximise your returns
on your investment in renewable
energy.
The POWER-FAB® brand of
products offer improved strength,
longer life and are easier to install.
We offer field proven solutions
for securing any solar module in
a variety of applications for utility
scale, commercial, residential,
government and industrial markets.
Installers from the Asia Pacific
region rely on the strength and no
hassle quick assembly of our PV
mounting structures.
High Strength and
Durable Design:
Engineered rail profile for maximum
strength to weight ratio
High strength 6000 Series structural
aluminium rail construction
All fastening hardware is made of
durable 304 stainless steel
Reduced Installation
Time and Costs:
Top-Clamping System design for
fast installation and easier access
Up to 4.3m rail lengths eliminate
costly rail splices
Tighter module spacing offers
higher density
Greater span lengths reduce roof
penetrations and mounting
components
Power-Fab offer all hardware
components in a single part
number
2
ph: (02) 8805 0100
The Power-Fab Rail top-clamping PV mounting system is
designed with the professional PV solar installer in mind.
The rails are engineered to allow greater spans between
supports, thus minimizing roof penetrations, reducing
installation time, and lowering overall costs.
Power-Fab Rail is available in lengths up to 4.3m allowing
for fewer field splices and longer span lengths. The
end result is fewer hardware components and reduced
assembly thus saving the installer both valuable time and
money.
Main COMPONENTS
Power-Fab Rail Extrusion
Power Rail is an engineered profile
extrusion made from Series 6000
structural aluminium.
L Bracket
L Bracket are fabricated from high
strength 3/16" aluminium and
include a vertical slot for adjusting
to irregular surfaces.
Mid Clamp
Aluminium for strength and
durability with 304 stainless steel
fastening hardware. The low
profile design and slim 3/8” gap
between modules provide a
professional appearance and
higher density.
End Clamp
Aluminium for strength and
durability with 304 stainless steel
fastening hardware. Universal
patent pending design allows any
solar module to be mounted
securely. This allows a single kit
component list to cater for any
project. End locking bolt provides
installation preset positioning of
module alignment and can handle
panels from 34mm to 52mm in
thickness.
KIT A Part Number:PFRAILKTA

2x 4300mm Power-Fab 5x Cable Clips

Rail Extrusions

TIN KIT Part Number:PFTINKT

10x Mounting 20x ORB 10x Stainless

ORB Washers Steel Washer

10x 75mm Galv 10x L Brackets with

Tek Screw stainless steel nuts & bolts

TILE KIT Part Number:PFTILEKT

6x Tile Brackets 12x Galvanised M10 Screw

Hex Drive T-Bolts/Nuts

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 COMPONENTS

Part Number QTY Part Number QTY Part Number QTY

PFRAILKTA 2 PFMIDKT 10 PFENDKT 4

Part Number QTY Part Number QTY Part Number QTY

PFLBRKKT 20 PFTILEKT 6 PFKLOK47 1

Part Number QTY Part Number QTY Part Number QTY

PFJOINKT 2 PFORBT 20 PFM10TKT 10

Part Number QTY Part Number QTY Part Number QTY

PFJOINKT300 PFCLIPKT 20 PFGAL75 50
PFJOINKT500 4
PFJOINKT700

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ph: (02) 8805 0100
INTALLATION GALLERY

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 ALUMINIUM
SIDE-OF-POLE-MOUNTS
The aluminium mounting structures
(AL) are manufactured from formed
aluminium and structural aluminium
extrusions. All formed parts
are constructed from 5052-H32
aluminium. All extrusions are 6061-
T6 structural alloy.
All welded parts are TIG welded.
All corners are coped, edges are
sanded and holes are deburred..
Stainless steel mounting hardware
and assembly hardware are
provided with each rack. Most racks
also include high-strength stainless
steel band clamps.
PAINTED STEEL
SIDE-OF-POLE MOUNTS
The Painted Steel (PS) pole
brackets, strongbacks and support
struts are made of heavy gauge
steel flat bar and tubing conforming
to ASTM A36 and ASTM A500-Grade
B. All parts are Mig welded, burrs
are removed, corners are coped
and edges are sanded. Steel parts
are coated with a minimum of two
coats of industrial urethane enamel.
Module mounting rails are mill-finish
6061-T6 structural aluminum angle.
Stainless steel module mounting
hardware is provided with each
rack. Standard rack assembly is
zinc-plated Grade 5.
ELEVATION ANGLE
ADJUSTMENT
The tilt-angle adjustment varies
with the design , custom custom
and amount of panel mounted.
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ph: (02) 8805 0100
SIDE-OF-POLE-MOUNTS
POWER-FAB Side-of-Pole Mounts, manufactured by
BlueSky Energy, are available in brushed aluminium
powdercoated version. POWER-FAB racks are known for
their straightforward and rugged designs. Our racks are
known to be the strongest in the industry.
We understand that the weather is not always perfect
when a power system is installed; to reduce installation
costs and minimise installation difficulties key features are
provided. For example, pre-installed threaded nut-serts
are provided to reduce the hardware that must be handled
during the installation. Angle adjustment indicators are
provided to assure consistency. Where applicable, under-
flange module clamps are used to increase adaptability.
Many racks allow for the use of multiple mounting options,
such as band-clamps, U-bolts, or throughbolts.
Stainless steel U-bolts or full-circle U-bolts can be
provided. Stainless steel bands are available for telephone
poles or other structures.
MOUNTING
Most POWER-FAB Side-of-Pole Mounts are attached to the
pole with stainless steel band clamps. Two or four clamps
are used depending on the design. All Series AL-22 and
PS-28 racks include band clamps for 3” to 5” O.D. poles.
All other racks are supplied with clamps for 2” to 4” O.D.
poles. Many other sizes are available; please specify
pole size when ordering. These racks can be U-bolted or
lag-bolted to poles (square or round) and to the sides of
buildings or other vertical surfaces.
LARGE GROUND
MOUNTS
Large Ground Mounts are designed
on a job-by-job basis. They are
fixed-tilt ground mount for large
arrays.

The basic structure is made with

2” SCH$) galvanised pipe that
is supplied by the installer. We
provide all of the aluminium fittings,
the POWER RAIL™ and the design.

Large Ground Mounts are designed

and warranted to withstand 145kmp
winds in an exposure category C
setting.

Contact BlueSky Energy for design

consultation and pricing.

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sales@blueskyenergy.com.au