You are on page 1of 80

GE Power

Inspection & Life Extension Services

Gas Turbine
Borescope
Inspection Report

Sociedad Minera
Cerro Verde
Chiclayo, Lambayeque, Peru

Unit Serial #: 299285

Site Unit #: 1

September 7, 2016

Page 1 of 80
GE Power
Inspection & Life Extension Services

Table of Contents

1. Foreword ................................................................................................................................................................................4
2. Unit Access ............................................................................................................................................................................5
3. Technical Information Letters (TILs) Inspected......................................................................................................5
4. Engineering Requests .......................................................................................................................................................5
5. Areas Inspected...................................................................................................................................................................6
6. Observations.........................................................................................................................................................................7
A. Peripherals ...................................................................................................................................................................7
B. Compressor Section ................................................................................................................................................7
C. Combustion Section ................................................................................................................................................7
D. Turbine Section ..........................................................................................................................................................7
7. Inspection Images ..............................................................................................................................................................8
8. Abbreviations..................................................................................................................................................................... 80

Page 2 of 80
GE Power
Inspection & Life Extension Services

Site and Unit Inspection Information


Inspection Details

Menu Directed 7FA_Ver_26


Serial Number 299285
Customer Sociedad Minera
Site Cerro Verde
Location Chiclayo, Peru
Unit Number 1
Inspector Keith Hubenak
CPM/Site Contact Eduardo Montes
Fired Hours 293.7
Fired Starts 52
Trips 3
Date 06 9 2016
Time 15:29:33
Equipment Model 7001FA
ERP Project/Task# 10271191#338X790-002
Outage Type Scheduled
Unit Water Washed No
Unit Rolled No

Inspection Summary
No Images No Flagged Images Flagged Images

Inspection Points Images Flagged Images


No 1 Bearing 3 0 0
Bellmouth 2 0 0
Compressor 394 49 1
Combustion 323 36 12
HGP 217 58 13
No 2 Bearing 2 0 0
Peripheral 1 0 0

I&LES recommends submitting an ER case on all components flagged RED

Page 3 of 80
GE Power
Inspection & Life Extension Services

1. Foreword

This report describes and documents the borescope examination of the unit that is described in the
inspection details section listed on page 3; with respect to abnormal depositing, foreign object damage
(FOD) and normal wear.

A 4.5m X 6.1mm flexible videoscope was utilized for the examination. The interior of the unit was
illuminated by employing fiberoptics to transmit light from an external light source.

Color images were captured with the GE Inspection Technologies/Everest Imaging XLG3/Mentor Visual iQ
Videoscope System of conditions and specific areas of interest. Selected images are included as part of
the photo report for documentation and comparison during future examinations.

The images included in the photo report are selected from the inspection that best represent the condition
of the unit. They show typical views of the components observed. It is important to note that due to the
magnification of the lens, object viewed through the videoscope may be significantly magnified. It is also
important to note that videoscopes have certain minor imperfections inherent in their construction, caused
by lens distortion. As a result, a surface, which is actually straight or true, may seem to appear slightly
curved in a photograph. This is no problem for the inspector, since multiple views and close-ups easily
yield the actual condition of the area. However, due to the possibility of optical distortion, judgments
concerning any particular section of the machine are best made at the time of the examination.
Interpretation of the photographs should be made by someone familiar with videoscope photography.

Page 4 of 80
GE Power
Inspection & Life Extension Services

2. Unit Access

Access to the compressor section was gained by entering the inlet plenum where the inlet guide vanes and
first 15 rotating and stationary sections were inspected. Additional access to the compressor was gained
by the 6 plugs on the left side of the mid compressor casing. These ports gave access to stages S0 through
R6. The borescope plugs for the aft compressor were blocked by piping between the combustion cans and
the compressor discharge casing. Since this unit is liquid fired only, removing the plugs by crawling in was
not possible due to all of the additional liquid fuel piping on the combustion cans. Access to the
combustion cans was gained by inserting the borescope into the removed DLN probes on combustion
cans 2, 12, and 14. From inserting the scope into those cans and utilizing the crossfire tubes, 11 of the 14
cans were inspected. Access to the first stage nozzles and the leading edges of the first stage buckets was
gained via the combustion system. The first stage could not be inspected from the turbine casing due to
shroud block cooling manifolds being installed on this unit. The second and third stages of the turbine
were inspected from the turbine casing plugs.

3. Technical Information Letters (TILs) Inspected

TIL Number TIL Title


1565 IGV Safety Precautions
1870-R2 First Stage Compressor Blade Staking Inspection

4. Engineering Requests

Engineering Requests (ER)


None

Page 5 of 80
GE Power
Inspection & Life Extension Services

5. Areas Inspected

Disposition Legend:
NA – Parts were not inspected during this inspection
NV – No visible indications / abnormal findings
AF – Observed visible / abnormal finding

Compressor Section
Percent Disposition Percent Disposition Percent Disposition Percent Disposition
Inspected Inspected Inspected Inspected
IGV 100 NV
R0 100 NV R5 75 NV R10 40 NV R15 0 NA
S0 100 NV S5 75 NV S10 40 NV S15 0 NA
R1 100 NV R6 75 NV R11 40 NV R16 0 NA
S1 75 NV S6 40 AF S11 40 NV S16 0 NA
R2 75 NV R7 40 NV R12 40 NV R17 0 NA
S2 75 NV S7 40 NV S12 30 NV S17 0 NA
R3 75 NV R8 40 NV R13 30 NV EGV 1 0 NA
S3 75 NV S8 40 NV S13 30 NV EGV 2 0 NA
R4 75 NV R9 40 NV R14 30 NV
S4 75 NV S9 40 NV S14 30 NV

Combustion Section
Percent
Disposition
Inspected
Flow Path 75 AF
Cold Side (TP) 0 NA
Cold Side Liner 30 NV

Turbine Section
Percent Disposition Percent Disposition Percent Disposition Percent Disposition
Inspected Inspected Inspected Inspected
S1N 75 AF S2N 75 AF S3N 75 NV S4N NA NA
S1B 75 AF S2B 75 AF S3B 75 NV S4B NA NA
S1S 75 AF S2S 75 NV S3S 75 NV S4S NA NA

NOTE: Percent Inspected defines the approximate inspection coverage for a section or stage. Since a
portion of each component in a section or stage is not visible for inspection, 100 percent inspection
coverage of every component is not feasible using remote visual inspection methods.

Page 6 of 80
GE Power
Inspection & Life Extension Services

6. Observations

*Please note that unless otherwise stated in the comments below, all components that were
inspected appear to be in overall good condition.

A. Peripherals

Not inspected

B. Compressor Section

The R6 blades have minor tip discoloration on all blades inspected. No significant damage was observed.

C. Combustion Section

The PM2 and PM3 fuel nozzles have depositing build up on most of the nozzles inspected. No significant
damage or burned tips were observed.

The transition pieces for combustion cans 2 and 3 have very small areas of TBC loss near the aft end. No
damage to the underlying material was observed in any of the areas that were inspected.

Also, all of the DLN probes are not tightened properly, and could be spun by hand with relative ease, and
the safety wire was not installed to keep the probes tight.

D. Turbine Section

The S1N partitions have several very minor areas of TBC loss on the trailing edges near the outer sidewalls.
No damage to the underlying material was noted.

When viewed from the trailing edge, the S1B tips have minor discoloration. No structural tip damage was
noted.

The S1B shroud blocks have several areas of TBC loss and light rubbing near the 6 o’clock position. No
damage to the underlying shroud block material was observed.

The S2N partitions have several areas of minor discoloration to the leading edges near the outer sidewalls.
No other abnormal conditions were observed.

The S2Bs have depositing on most of the buckets inspected. No significant damage was observed. The
S2B cutter teeth have minor wear. No significant wear or damage was observed.
Page 7 of 80
GE Power
Inspection & Life Extension Services

7. Inspection Images
Section Compressor
Stage Inlet Case
Component Inlet Guide Vane
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_Inlet_C_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage Inlet Case
Component Inlet Guide Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_Inlet_C__Edge_Pressure_Side01001.JPG

Page 8 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 0
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_0_Rotor_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 0
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_0_Rotor__Edge_Pressure_Side01001.JPG

Page 9 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 0
Component Rotor Blade
Location Root
Sub-Location Dovetail
Observation Typical
Comments

Dovetail001.JPG

Section Compressor
Stage 0
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_0_Stato__Edge_Pressure_Side01001.JPG

Page 10 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 1
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_1_Rotor_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 1
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_1_Rotor__Edge_Pressure_Side01001.JPG

Page 11 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 1
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_1_Stato__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 2
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_2_Rotor_g_Edge_Suction_Side01001.JPG

Page 12 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 2
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_2_Rotor__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 2
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_2_Stato__Edge_Pressure_Side01001.JPG

Page 13 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 3
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_3_Rotor_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 3
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_3_Rotor__Edge_Pressure_Side01001.JPG

Page 14 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 3
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_3_Stato__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 4
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_4_Rotor_g_Edge_Suction_Side01001.JPG

Page 15 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 4
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_4_Rotor__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 4
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_4_Stato__Edge_Pressure_Side01001.JPG

Page 16 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 5
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_5_Rotor_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 5
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_5_Rotor__Edge_Pressure_Side01001.JPG

Page 17 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 5
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_5_Stato__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 6
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_6_Rotor_g_Edge_Suction_Side01001.JPG

Page 18 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 6
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_6_Rotor__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 6
Component Rotor Blade
Location Tip
Sub-Location Suction Side
Observation Discoloration
Comments Tip discoloration was
noted.

Compressor_6_Rotor__ade_Tip_Suction_Side001-FLAG.JPG

Page 19 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 6
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_6_Stato__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 7
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_7_Rotor_g_Edge_Suction_Side01001.JPG

Page 20 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 7
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_7_Rotor__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 7
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_7_Stato__Edge_Pressure_Side01001.JPG

Page 21 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 8
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_8_Rotor_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 8
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_8_Rotor__Edge_Pressure_Side01001.JPG

Page 22 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 8
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_8_Stato__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 9
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_9_Rotor_g_Edge_Suction_Side01001.JPG

Page 23 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 9
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_9_Rotor__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 9
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_9_Stato__Edge_Pressure_Side01001.JPG

Page 24 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 10
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_10_Roto_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 10
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_10_Roto__Edge_Pressure_Side01001.JPG

Page 25 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 10
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_10_Stat__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 11
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_11_Roto_g_Edge_Suction_Side01001.JPG

Page 26 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 11
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_11_Roto__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 11
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_11_Stat__Edge_Pressure_Side01001.JPG

Page 27 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 12
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_12_Roto_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 12
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_12_Roto__Edge_Pressure_Side01001.JPG

Page 28 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 12
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_12_Stat__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 13
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_13_Roto_g_Edge_Suction_Side01001.JPG

Page 29 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 13
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_13_Roto__Edge_Pressure_Side01001.JPG

Section Compressor
Stage 13
Component Stator Vane
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_13_Stat__Edge_Pressure_Side01001.JPG

Page 30 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 14
Component Rotor Blade
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_14_Roto_g_Edge_Suction_Side01001.JPG

Section Compressor
Stage 14
Component Rotor Blade
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

Compressor_14_Roto__Edge_Pressure_Side01001.JPG

Page 31 of 80
GE Power
Inspection & Life Extension Services

Section Compressor
Stage 14
Component Stator Vane
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

Compressor_14_Stat_g_Edge_Suction_Side01001.JPG

Section Combustion
Stage General
Component Cap
Location Flow Path
Sub-Location Effusion Plate
Observation Typical
Comments

Combustion_General___Path_Effusion_Plate001.JPG

Page 32 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Cap
Location Flow Path
Sub-Location Effusion Plate
Observation Typical
Comments

Combustion_General___Path_Effusion_Plate003.JPG

Section Combustion
Stage General
Component Fuel Nozzle
Location Flow Path
Sub-Location PM1
Observation Typical
Comments

Combustion_General__Nozzle_Flow_Path_PM1001.JPG

Page 33 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Fuel Nozzle
Location Flow Path
Sub-Location PM1
Observation Typical
Comments

Combustion_General__Nozzle_Flow_Path_PM1002.JPG

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation Spring Seal (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path001.JPG

Page 34 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation Spark Plug (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path002.JPG

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation X-fire Tube (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path003.JPG

Page 35 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation Spark Plug (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path004.JPG

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation X-fire Tube (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path005.JPG

Page 36 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Flow Path
Sub-Location Flow Path
Observation Spring Seal (Typical)
Comments

Combustion_General___Flow_Path_Flow_Path006.JPG

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation Liner Stop (Typical)
Comments

Combustion_General___Cold_Side_Cold_Side001.JPG

Page 37 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation X-Fire Tube Clip
(Typical)
Comments

Combustion_General___Cold_Side_Cold_Side002.JPG

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation X-Fire Tube Clip
(Typical)
Comments

Combustion_General___Cold_Side_Cold_Side003.JPG

Page 38 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation Liner Stop (Typical)
Comments

Combustion_General___Cold_Side_Cold_Side004.JPG

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation Spring Seal (Typical)
Comments

Combustion_General___Cold_Side_Cold_Side005.JPG

Page 39 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation Liner Stop (Typical)
Comments

Combustion_General___Cold_Side_Cold_Side006.JPG

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation X-Fire Tube Clip
(Typical)
Comments

Combustion_General___Cold_Side_Cold_Side007.JPG

Page 40 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Liner
Location Cold Side
Sub-Location Cold Side
Observation Spring Seal (Typical)
Comments

Combustion_General___Cold_Side_Cold_Side008.JPG

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Side Seal
Observation Typical
Comments

Combustion_General___Flow_Path_Side_Seal001.JPG

Page 41 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Side Seal
Observation Typical
Comments

Combustion_General___Flow_Path_Side_Seal002.JPG

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Floating Seal-Inner
Observation Typical
Comments

Combustion_General_Floating_Seal-Inner01001.JPG

Page 42 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Floating Seal-Inner
Observation Typical
Comments

Combustion_General_Floating_Seal-Inner01002.JPG

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Floating Seal-Outer
Observation Typical
Comments

Combustion_General_Floating_Seal-Outer01001.JPG

Page 43 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage General
Component Transition Piece
Location Flow Path
Sub-Location Floating Seal-Outer
Observation Typical
Comments

Combustion_General_Floating_Seal-Outer01002.JPG

Section Combustion
Stage Can 2
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_2_Fu_Nozzle_Flow_Path_PM2001-FLAG.JPG

Page 44 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 2
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_2_Fu_Nozzle_Flow_Path_PM2002-FLAG.JPG

Section Combustion
Stage Can 2
Component Transition Piece
Location Flow Path
Sub-Location Body
Observation TBC Spallation
Comments Depositing was
observed.

Combustion_Can_2_Tr_Piece_Flow_Path_Body001-FLAG.JPG

Page 45 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 2
Component Transition Piece
Location Flow Path
Sub-Location Body
Observation TBC Spallation
Comments TBC spallation was
observed.

Combustion_Can_2_Tr_Piece_Flow_Path_Body002-FLAG.JPG

Section Combustion
Stage Can 3
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_3_Fu_Nozzle_Flow_Path_PM2002-FLAG.JPG

Page 46 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 3
Component Transition Piece
Location Flow Path
Sub-Location Body
Observation TBC Spallation
Comments TBC spallation was
observed.

Combustion_Can_3_Tr_Piece_Flow_Path_Body001-FLAG.JPG

Section Combustion
Stage Can 4
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_4_Fu_Nozzle_Flow_Path_PM2001-FLAG.JPG

Page 47 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 9
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_9_Fu_Nozzle_Flow_Path_PM2001-FLAG.JPG

Section Combustion
Stage Can 10
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_10_F_Nozzle_Flow_Path_PM2001-FLAG.JPG

Page 48 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 10
Component Fuel Nozzle
Location Flow Path
Sub-Location PM3
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_10_F_Nozzle_Flow_Path_PM3001-FLAG.JPG

Section Combustion
Stage Can 14
Component Fuel Nozzle
Location Flow Path
Sub-Location PM2
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_14_F_Nozzle_Flow_Path_PM2001-FLAG.JPG

Page 49 of 80
GE Power
Inspection & Life Extension Services

Section Combustion
Stage Can 14
Component Fuel Nozzle
Location Flow Path
Sub-Location PM3
Observation Deposits
Comments Depositing was
observed.

Combustion_Can_14_F_Nozzle_Flow_Path_PM3001-FLAG.JPG

Section HGP
Stage 1
Component Nozzle
Location General
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_1_Nozzle_General_Leading_Edge_SS001.JPG

Page 50 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Nozzle
Location General
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_1_Nozzle_General_Leading_Edge_SS002.JPG

Section HGP
Stage 1
Component Nozzle
Location General
Sub-Location Trailing Edge SS
Observation Typical
Comments

HGP_1_Nozzle_General_Trailing_Edge_SS001.JPG

Page 51 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Nozzle
Location General
Sub-Location Trailing Edge SS
Observation TBC Spallation
Comments TBC spallation was
observed.

HGP_1_Nozzle_General_Trailing_Edge_SS002-FLAG.JPG

Section HGP
Stage 1
Component Nozzle
Location General
Sub-Location Trailing Edge PS
Observation Typical
Comments

HGP_1_Nozzle_General_Trailing_Edge_PS001.JPG

Page 52 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_1_Bucket_Leading_Edge_Suction_Side001.JPG

Section HGP
Stage 1
Component Bucket
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_1_Bucket_Leading_Edge_Suction_Side002.JPG

Page 53 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

HGP_1_Bucket_Leading_Edge_Pressure_Side001.JPG

Section HGP
Stage 1
Component Bucket
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

HGP_1_Bucket_Leading_Edge_Pressure_Side002.JPG

Page 54 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Trailing Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_1_Bucket_Trailing_Edge_Suction_Side001.JPG

Section HGP
Stage 1
Component Bucket
Location Trailing Edge
Sub-Location Pressure Side
Observation Typical
Comments

HGP_1_Bucket_Trailing_Edge_Pressure_Side001.JPG

Page 55 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Platform
Sub-Location Suction Side LE
Observation Typical
Comments

HGP_1_Bucket_Platform_Suction_Side_LE001.JPG

Section HGP
Stage 1
Component Bucket
Location Platform
Sub-Location Pressure Side LE
Observation Typical
Comments

HGP_1_Bucket_Platform_Pressure_Side_LE001.JPG

Page 56 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Platform
Sub-Location Suction Side TE
Observation Typical
Comments

HGP_1_Bucket_Platform_Suction_Side_TE001.JPG

Section HGP
Stage 1
Component Bucket
Location Platform
Sub-Location Pressure Side TE
Observation Typical
Comments

HGP_1_Bucket_Platform_Pressure_Side_TE001.JPG

Page 57 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Bucket
Location Tip Cap
Sub-Location Suction Side
Observation Discoloration
Comments Tip discoloration was
noted.

HGP_1_Bucket_Tip_Cap_Suction_Side002-FLAG.JPG

Section HGP
Stage 1
Component Shroud
Location Shroud
Sub-Location Inner Shroud
Observation TBC Spallation
Comments TBC spallation was
observed.

HGP_1_Shroud_Shroud_Inner_Shroud001-FLAG.JPG

Page 58 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Shroud
Location Shroud
Sub-Location Inner Shroud
Observation TBC Spallation
Comments TBC spallation was
observed.

HGP_1_Shroud_Shroud_Inner_Shroud002-FLAG.JPG

Section HGP
Stage 1
Component Shroud
Location Shroud
Sub-Location Inner Shroud
Observation TBC Spallation
Comments TBC spallation was
observed.

HGP_1_Shroud_Shroud_Inner_Shroud003-FLAG.JPG

Page 59 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 1
Component Shroud
Location Shroud
Sub-Location Inner Shroud
Observation Tip Rubs
Comments Rub marks were
observed.

HGP_1_Shroud_Shroud_Inner_Shroud004-FLAG.JPG

Section HGP
Stage 1
Component Shroud
Location Shroud
Sub-Location Inner Shroud
Observation Tip Rubs
Comments Rub marks were
observed.

HGP_1_Shroud_Shroud_Inner_Shroud005-FLAG.JPG

Page 60 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_2_Nozzle_General_Leading_Edge_SS001.JPG

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_2_Nozzle_General_Leading_Edge_SS002.JPG

Page 61 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Leading Edge PS
Observation Discoloration
Comments Discoloration was
noted.

HGP_2_Nozzle_General_Leading_Edge_PS001-FLAG.JPG

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Leading Edge PS
Observation Typical
Comments

HGP_2_Nozzle_General_Leading_Edge_PS002.JPG

Page 62 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Trailing Edge SS
Observation Typical
Comments

HGP_2_Nozzle_General_Trailing_Edge_SS001.JPG

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Trailing Edge SS
Observation Typical
Comments

HGP_2_Nozzle_General_Trailing_Edge_SS002.JPG

Page 63 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Trailing Edge PS
Observation Typical
Comments

HGP_2_Nozzle_General_Trailing_Edge_PS001.JPG

Section HGP
Stage 2
Component Nozzle
Location General
Sub-Location Trailing Edge PS
Observation Typical
Comments

HGP_2_Nozzle_General_Trailing_Edge_PS002.JPG

Page 64 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_2_Bucket_Leading_Edge_Suction_Side001.JPG

Section HGP
Stage 2
Component Bucket
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_2_Bucket_Leading_Edge_Suction_Side002.JPG

Page 65 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Leading Edge
Sub-Location Pressure Side
Observation Depositing
Comments Depositing was
observed.

HGP_2_Bucket_Leading_Edge_Pressure_Side001-FLAG.JPG

Section HGP
Stage 2
Component Bucket
Location Leading Edge
Sub-Location Pressure Side
Observation Deposits
Comments Depositing was
observed.

HGP_2_Bucket_Leading_Edge_Pressure_Side002-FLAG.JPG

Page 66 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Trailing Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_2_Bucket_Trailing_Edge_Suction_Side001.JPG

Section HGP
Stage 2
Component Bucket
Location Trailing Edge
Sub-Location Pressure Side
Observation Deposits
Comments Depositing was
observed.

HGP_2_Bucket_Trailing_Edge_Pressure_Side001-FLAG.JPG

Page 67 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Platform
Sub-Location Suction Side LE
Observation Deposits
Comments Depositing was
observed.

HGP_2_Bucket_Platform_Suction_Side_LE001-FLAG.JPG

Section HGP
Stage 2
Component Bucket
Location Platform
Sub-Location Pressure Side LE
Observation Typical
Comments

HGP_2_Bucket_Platform_Pressure_Side_LE001.JPG

Page 68 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Platform
Sub-Location Suction Side TE
Observation Deposits
Comments Depositing was
observed.

HGP_2_Bucket_Platform_Suction_Side_TE001-FLAG.JPG

Section HGP
Stage 2
Component Bucket
Location Platform
Sub-Location Pressure Side TE
Observation Typical
Comments

HGP_2_Bucket_Platform_Pressure_Side_TE001.JPG

Page 69 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Tip Shroud
Sub-Location Cutter Tooth
Observation Wear
Comments Minor wear was
observed.

HGP_2_Bucket_Tip_Shroud_Cutter_Tooth001.JPG

Section HGP
Stage 2
Component Bucket
Location Tip Shroud
Sub-Location Z-Form
Observation Typical
Comments

HGP_2_Bucket_Tip_Shroud_Z-Form001.JPG

Page 70 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 2
Component Bucket
Location Tip Shroud
Sub-Location Z-Form
Observation Typical
Comments

HGP_2_Bucket_Tip_Shroud_Z-Form002.JPG

Section HGP
Stage 2
Component Shroud
Location Shroud
Sub-Location Honeycomb
Observation Typical
Comments

HGP_2_Shroud_Shroud_Honeycomb001.JPG

Page 71 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Nozzle
Location General
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_3_Nozzle_General_Leading_Edge_SS001.JPG

Section HGP
Stage 3
Component Nozzle
Location General
Sub-Location Leading Edge PS
Observation Typical
Comments

HGP_3_Nozzle_General_Leading_Edge_PS001.JPG

Page 72 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Nozzle
Location General
Sub-Location Trailing Edge SS
Observation Typical
Comments

HGP_3_Nozzle_General_Trailing_Edge_SS001.JPG

Section HGP
Stage 3
Component Nozzle
Location General
Sub-Location Trailing Edge PS
Observation Typical
Comments

HGP_3_Nozzle_General_Trailing_Edge_PS001.JPG

Page 73 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Bucket
Location Leading Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_3_Bucket_Leading_Edge_Suction_Side001.JPG

Section HGP
Stage 3
Component Bucket
Location Leading Edge
Sub-Location Pressure Side
Observation Typical
Comments

HGP_3_Bucket_Leading_Edge_Pressure_Side001.JPG

Page 74 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Bucket
Location Trailing Edge
Sub-Location Suction Side
Observation Typical
Comments

HGP_3_Bucket_Trailing_Edge_Suction_Side001.JPG

Section HGP
Stage 3
Component Bucket
Location Trailing Edge
Sub-Location Pressure Side
Observation Typical
Comments

HGP_3_Bucket_Trailing_Edge_Pressure_Side001.JPG

Page 75 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Bucket
Location Platform
Sub-Location Leading Edge SS
Observation Typical
Comments

HGP_3_Bucket_Platform_Leading_Edge_SS001.JPG

Section HGP
Stage 3
Component Bucket
Location Platform
Sub-Location Leading Edge PS
Observation Typical
Comments

HGP_3_Bucket_Platform_Leading_Edge_PS001.JPG

Page 76 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Bucket
Location Tip Shroud
Sub-Location Cutter Tooth
Observation Typical
Comments

HGP_3_Bucket_Tip_Shroud_Cutter_Tooth001.JPG

Section HGP
Stage 3
Component Bucket
Location Tip Shroud
Sub-Location Z-Form
Observation Typical
Comments

HGP_3_Bucket_Tip_Shroud_Z-Form001.JPG

Page 77 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage 3
Component Bucket
Location Tip Shroud
Sub-Location Z-Form
Observation Typical
Comments

HGP_3_Bucket_Tip_Shroud_Z-Form002.JPG

Section HGP
Stage 3
Component Shroud
Location Shroud
Sub-Location Honeycomb
Observation Typical
Comments

HGP_3_Shroud_Shroud_Honeycomb001.JPG

Page 78 of 80
GE Power
Inspection & Life Extension Services

Section HGP
Stage Exhaust Frame
Component Flex Seal
Location Lower
Observation Typical
Comments

HGP_Exhaust_Frame_Flex_Seal_Lower001.JPG

Page 79 of 80
GE Power & Water
Inspection & Life Extension Services

8. Abbreviations
Abbreviations
BI Borescope Inspection RHJ Right Horizontal Joint
BS Borescope RS Right Side
CDM Combustion Dynamics Monitoring S Compressor Stator Vane Row
CI Combustion Inspection S1B Stage 1 Bucket
CPM Contractual Performance Manager S2B Stage 2 Bucket
DLN Dry Low NOx S3B Stage 3 Bucket
DOD Domestic Object Damage S4B Stage 4 Bucket
EGV Compressor Exit Guide Vane S1N Stage 1 Nozzle
FN Fuel Nozzle S2N Stage 2 Nozzle
FOD Foreign Object Damage S3N Stage 3 Nozzle
HGP Hot Gas Path S4N Stage 4 Nozzle
IGV Compressor Inlet Guide Vane S1S Stage 1 Shroud Block
IS Impingement Sleeve S2S Stage 2 Shroud Block
ISW Inner Side Wall S3S Stage 3 Shroud Block
LE Leading Edge S4S Stage 4 Shroud
LHJ Left Horizontal Joint SS Suction Side
LS Left Side TBC Thermal Barrier Coating
N/A Not Applicable/Not Inspected TC Thermocouple
OSW Outer Side Wall TE Trailing Edge
PAC Power Answer Centre TIL Technical Information Letter
PM Pre Mixer TP Transition Piece
PS Pressure Side V Nozzle Segment Vane
R Compressor Rotor Blade Row

Page 80 of 80

You might also like