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(CHP) project have been determined for situations when absorption refrigeration is to be used. Single
and double stage chillers are considered together with system features such as hot water, steam or heat
recovery driven, in terms of the hot temperature heat source from the CHP plant. Finally the chiller effi-
ciency, plant size and the electric consumption of cooling towers and condenser water pumps are
analysed to achieve an energy efficient system design.
List of symbols Absorption chillers driven by hot water and steam were mar-
keted seriously in the 60s until the energy efficiency issues
a Thermodynamic ratios ruled this technology out for most of the world in the 1970s.
A Difference The exception was Japan, which due to a gas expansion poli-
cop Coefficient of performance cy, bought the absorption technology and developed two
c Specific heat capacity (kj kg-1K-l) stage and direct fired units, to become world leaders in this
j Cycle work (kJ kg-i) technology. A reflection of this was that in 1984, about 900
MW of absorption cooling capacity was sold in Japan, with
lt Specific enthalpy (kJ kg’K’) machine size ranging from 140 to 1400 kW of cooling capaci-
HDRHeat dissipation ratio
no Mass flow rate (kg s-1) ty, employing lithium bromide/water technology(2). The
absorption market in North America is rapidly growing, from
Q Heat (kW) $17 million in 1989 to $61 million in 1992. The market for
S Entropy (kJ kg’K-’) cogeneration equipment to the year 2000 has been estimated
T Absolute temperature(K) at $30 billion by Frost and Sullivan, a major market research
firm~3~.
Suffixes
a Absorber The structure of electricity costs, with high maximum
c Condenser demand and availability charges, prioritising primary energy
cc Cooling cycle consumption with respect to final energy consumption, polit-
ical commitments and financial help, together with environ-
comp Compressor mental issues such as the ozone depletion potential (ODP),
cond Condensate
dc Driving cycle global warming potential (GWP) and acid emissions have
motivated designers to reconsider the absorption refrigeration
e Evaporator options available on the market. These are the single and
eg Exhaust gases double stage direct fired absorption chillers either with
ei Exhaust gases into chiller heaters4 which fire on natural gas, propane, kerosene or oil or
eo Exhaust gases out of chiller fired by other means as used for CHP projects. These include
fg Refers to change of phase at constant pressure the single stage hot water or steam fired chiller, the double
g Generator stage steam fired chiller and the double stage heat recovery
hw Hot water supply chiller. This last group of chillers, that is not directly gas
jw Jacket water fired, is used on CHP projects and is the one whose design
p Pump aspects are considered in relation to the overall CHP plant.
s Solution
st Steam
2 Ideal absorption cycles
1S Single stage
2S Double stage
In order to set the criteria for selection and operation of
1 Introduction absorption chillers, it is necessary to understand the theoreti-
cal principles of the ideal cycles. This aids the understanding
of the way real systems operate.
The absorption principle of refrigeration was amply demon-
strated by Faraday in his expcriment with the bent glass tube The single-stage absorption chiller schematic is shown in
charged with ammonia and silver chloride in 1824. The affin- Figure 1 and the ideal cycled is represented in Figure 2.
ity of some vapours, such as ammonia for water, or water for
lithium bromide, is the basis of absorption designs. These The only correct way to represent absorption cycles such as
were first applied in industry by Nicolle who patented his ice that shown in Figure 1 on the T - S diagram is to represent
making machine in 1861. The units operated on ammonia the cycle with a single closed line as in Figure 2. Detailed
and were first used for freezing meat for shipping from information on the ideal assumptions claimed for such a rep-
Sydney, Australia to Europe and had very low cops « 0.2)’>. resentation are outside the scope of this present work.
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cally be achieved for a single stage unit. Also to maximise the
COP, both the evaporator and absorber temperatures will have
to be close. This is similar to a vapour compression cycle
where the cop of the Carnot ideal cycle improves as the hot
and cold source temperatures converge.
A high generator temperature will not have any effect on the
ideal cycle other than elevating the condenser temperature. In
a real system the COP will decrease although a smaller chiller
could sometimes be selected due to increased temperature dif-
ferences in the generator and condenser.
For the following formulae developed the relationship of
evaporator and absorber absolute temperatures have been
chosen to represent the thermodynamic ratio a. The single-
stage cop is given by
N-stage cop:
, ... , . ,.
-
Hot water supply (temperature, control, simultaneous
with chilled water)
-
Purging system
-
Performance (part loads, varying condenser and chilled
water temperatures)
-
Single-stage, hot water fired If a pressurised hot water system is to be used, above 100°C,
-
Double-stage, steam fired from an efficiency point of view the optimum selection is at
115°C as indicated in Figure 8. At higher hot water tempera-
-
Double-stage, hot gas fired. tures it is possible to select a smaller, more economic machine
The heat source temperatures refer to supply hot water tem- despite a lower cop. This has the further disadvantage of
peratures for the single stage chillers, equivalent steam satura- operating the generator at higher temperatures in the pres-
tion temperatures for the double stage steam chillers, and ence of LiBr/water solution, which can accelerate corrosion
supply exhaust gas temperature for double stage heat recovery processes. Both the design and materials of the generator
chillers. tubes should be considered in terms of higher temperatures if
the chiller life is not to be reduced.
The same cooling capacity of 1400 kW was assumed for all
cases, the total capacity cost of absorption chillers, cooling If the hot water is supplied at a relatively high temperature
water pumps (2 no.), and cooling towers is indicated together say 130°C and returns at a temperature below the optimum
with the heat and electric energy required by the plant. The 115°C, the use of a mixing valve and pump is strongly recom-
objective of this figure is to indicate the variation of the para- mended to mix the supply hot water temperature to 115°C. It
meters relative to the absorption unit when these are consid- will enable the absorption chiller to have maximum efficiency
ered within the context of a cogeneration design with absorp- and the sizing of it should not be affected as the return tem-
tion cooling. Refer to Appendix 5 for details. Figure 8 gives perature remains the same with this mixing arrangement. An
details of: option is to increase the jacket water flow rates that would
lower the outlet temperatures and another option is to use
-
Plant costs (absorption chiller, two condenser water
pumps and cooling tower)
parallel flow through the jacket and hot gas recovery coils as
this would increase the flow rate, maintain the same pressure
-
Heat power consumed by the absorption chiller drop and reduce the outlet temperature with an increase of
recovered heat.
-
Electric power consumed by absorption chiller, con-
denser pumps and cooling tower fans.
5.S Optimisatimi criteria for double-stage steam fired chillers
The best selection is at 8 bar, although chillers can be selected
5.4 Optimisation criteria far single-stage chillers to work at 9 bar sometimes to reduce the size of the chiller. If
the choice is between using steam for a single or double stage
Although Figure 8 refers to hot water temperatures, a slightly chiller, overall cogeneration economics should be consid-
more economic chiller can be selected if these units are dri- ered(&dquo;). For ideal cycles the overall thermodynamic perfor-
ven on steam at approximately 0.8 bar. mance of both options is identical<12>.
On the basis of hot water, the first decision is whether pres-
surised hot water is to be considered for temperatures above 5.6 Optimisation criteria for double-stage hotga5 driven chillers
100°C. If it is decided to work below 100°C, it is recommend-
ed to design hot water temperatures near to 100°C. Although This unit operates on hot gas exhaust fumes from engines or
Figure 8 refers only to the supply hot water temperature, the turbines, which have much higher temperatures (i.e. 500°C)
chiller selection depends more on the leaving hot water tem- than those of the absorption chiller generator (i.e. 160°C).
perature. Therefore both supply and return hot water temper- Therefore the selection of absorption chillers is independent
atures should be as high as possible. In other words, 93/88°C of the hot gas temperatures. It is very important to check the
is a better selection that 96/85°C due to a higher return tem- hot gas temperature difference and mass flow rate to ensure
perature of 88°C. As the difference of supply and return hot enough available heat can be supplied to the absorption
water temperatures tend to zero, the chiller selection will also chiller in terms of the required cooling load.
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6 Selection criteria for absorption chillers with CHOP 8 Alefeld G Double effect, triple effect and quadruple effect absorption
machines Proc. 16th Int. Cong. Refrig., Paris, 1983 vol. 2 pp951-956
criteria to optimise the absorption 9 Combined heat and power, the way to lower your energy costs in Gas in
Having established the Industry and Commerce (British Gas)
chiller selection once the unit has been determined, it now
10 Tozer R M Absorption refrigeration (principles, cycles and applica-
remains to determine the criteria for selecting the type of tions to cogeneration), Proc. Cogeneration 92, Madrid (28-30 October
absorption chiller. The principal features are summarised in 1992)
Table 2. 11 Hufford P E Absorption chillers maximise cogeneration value
ASHRAE Trans. NY-91-2-3 428-433 (1991)
Table 2 Features of ŒP absorption chillers 12 Tozer R and James R A review of absorption refrigeration applications
Proc. GIBSE Nat. Conf., Brighton vol 1, pp 155-160 (1994)
13 Tozer R M and James R W Thermodynamics of absorption refrigera-
tion (ideal cycles) Proc. ASME Int. Absorption Heat Pump Conference 94,
Louisiana, New Orleans (January 1994)
14 Felli M Absorption refrigeration thermodynamics ASHRAE Trans.
IA 89189-204 No 2748 (1983)
15 Wilkinson W H What are the performance limits for double-effect
ASHRAE Trans. part 2 NT 87-29-3 2429-2441 (1987)
absorption cycles
16 Kumar P and Devotta S Study of an absorption refrigeration system
for simultaneous cooling and heating ASHRAE Trans. 96(2) 291-298
No. 3415 (1990)
17 Gommed K and Grossman G Performance analysis of staged absorp-
tion heat pumps, water LiBr systems ASHRAE Trans. 96(1) 1590-1597
Paper No. AT-90-30-6 (1990)
If the initial cost is the highest priority, the single stage 18 Arh S and Gaspersic B Development and comparison of different
option is the most adequate, as long as enough heat energy is advanced absorption cycles Int. J. Refrig. 13(1) 41-50 (1990)
available. The decision to use pressurised hot water
(HW> 100°C) or not is also related to the CHP jacket condi- Appendix 1: Thennodynamics of absorption refrigeration
tions.
If a higher coP is required or if a limited amount of heat ener- To analyse absorption cycles, it is necessary to review driving
gy is available in terms of the cooling load, double stage units cycles in conjunction with cooling cycles and therefore a
will be required. The option of steam or hot gas fired will summary of these cycles is given as follows.<12>
depend on whether a steam installation is required for other
purposes and the difference of steam plant costs when com- AI.l Driving cycles
pared with the incremental price of a hot gas fired absorption The ideal driving cycle is the Carnot cycle which consists of
chiller. two isothermal and two isentropic transformations. Heat is
consumed at a high temperature, part of this heat is released
6 Conclusions at a lower temperature and net work is obtained. For a gas the
following reversible processes take place: an isothermal
Following the critical review relating to CHP systems and expansion, an adiabatic expansion, an isothermal compres-
absorption chillers, information has been correlated in a use- sion and an adiabatic compression.
ful manner. This covers single and double stage chillers with
system features such as hot water, steam and combustion A1.2 Coolingcycles (mechanical compression
products heat recovery. The combined CHP and absorption This is also known as the reverse Carnot cycle, the cycle is
plant is shown to have a number of advantages, the optimisa- anticlockwise on the T-S diagram and requires net work to
tion of which depends on requirements; single stage if the
transport heat from a low temperature source to a high tem-
main design criteria is initial cost and double stage if higher
perature sink. The reversible processes that take place in the
absorption cooling efliciencies are a requirement. reverse Carnot cycle for vapour are: an isentropic compres-
sion (compressor), an isothermal heat rejection (condenser),
an isentropic expansion (expansion engine) and an isothermal
heat addition (evaporator).
References
A1.3 Absorption iycles
1 Higham D W The absorption systems of Eugene Dominique Nicolle
(1823 -1909) innovator and engineer extraordinary Proc. Inst. Reftig. 77 The ideal absorption cycle is a combination of a Carnot dri-
40-47(1980-81) ving cycle and a reverse Carnot cooling cycle. As multi-stage
2 Perez Blanco H and Radermacher R Absorption: an updateASHRAE
absorption cycles based on these principles have not been
J. 28(11) 25-26 (November 1986) widespread, a brief summary of work by Eber<5) and Tozer
3 Fallek M Absorption chillers for cogeneration applications ASHRAE
and James<6>13> is presented. Work by Felli(14), Wilkinson~),
92(1B) 141-148 (1986)
Trans.
4 Tozer R M and James R W Absorption refrigeration, large scale direct fired
Kumar and Devota(16) and Gommed and Grossman(17) is also
chillers Technical memorandum 132 (London: South Bank University available on absorption thermodynamics.
Institute of Environmental Engineering) (Jan 1992)
5 Eber N Recent developments in the thermodynamics of absorption AI.4 Single stage thernwdynarrtic analysis
refrigeration Sartryek ur Kylteknisk Tidskrift 2 (Stockholm) (April 1969) The schematic of the unit can be seen in Figure 9. The refrig-
6 Tozer R M and James R W Thermodynamics of absorption refrigera-
tion Technical memorandum 137 (London: South Bank University erant is water and the solute is LiBr and other systems utilise
Institute of Environmental Engineering) (Aug 1992) NH3 as a refrigerant dissolved in water. From Figure 1 it can
7 Ziegler F and Alefeld G Coefficient of performance of multistage be seen that the generator, absorber and heat
exchanger are
absorption cycles Int. J.Refrig. 10(5) 285-296 (1987) the components that carry out the function of a compressor.
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Figure 9 Heat dissipation ratio
versus coefiicient of performance
The pressures ot the dnving and cooling cycle depend on the For the generator and absorber processes 1-2 and 7-8 respec-
binary mixture,i.e. 10 and 0.6 kPa (absolute pressure) for tively the differences of entropy 2*-2 and 7*-7 are propor-
LiBr/lI,O systems and 1600 and 450 kPa respectively for tional to the heat of solution Ah..
HzO/NH3 systems at standard AM conditions. The work of Eber<5) had initially considered the absorption
In order to absorption cycle to two Carnot
correlate the cycle to be two separate cycles that were coupled mechanical-
cycles, a driving cycle and a cooling cycle with an ideal refrig- ly :
erantlsolution is considered. Details of the restraints of the The driving cycle 1-2-3-4-1
refrigerant/solution for it to comply with the requirements of
-
(Carnot cycle)
an ideal cycle are available (5,6,13), The refrigerant/solution can The cooling cycle 5-6-7-8-5
-
.... 6-- 6
’
4-5:Isentropic cooling of refrigerant Substituting equations 24 and 25 into 29 gives:
5-6: Evaporation
6-7: Isentropic heating of saturated vapour From this equation the coefficient of performance is derived
as:
7-8 Absorption by the solution of the superheated vapour (of
state 7). Both the heat of solution Ni, and the heat of
evaporation h~ are liberated: This equation that expresses the cop as the product of the
Carnot reverse cooling cycle cop and Carnot driving cycle
efficiency can be found in various published anicles(14,15). If
the temperature equation 26 is substituted into the cop equa-
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tion 31 the following simplified formula is derived in terms of The heat balance of the mechanical compressor cycle indi-
the absolute evaporator and absorber temperatures: cates
..,
The thermodynamic ratio is the ratio of latent heat capacity The compressor energy is:
with respect to the sum of latent and solution heats and is also - _ , ~ -,
A1.5 Double and multi-stage From this simple relation it can be seen that high cops have
Multistage absorption cycles are combinations of single stage the benefit of lower heat dissipation ratios, therefore of less
cycles where the initial driving cycle produces a low grade cooling water requirement. This is an additional advantage
heat which is used to power the subsequent stag66,13). For for the double stage unit with respect to the single stage
units available on the market the low grade heat is obtained absorption cycle. This in turn, means smaller condenser
from the condenser but there is also a potential to use heat water pumps, domestic water pumps, condenser water
from the absorber. See references by Ziegler and Alefe1d(7), pipework and cooling towers together with less water loss due
to drift and evaporation and therefore lower chemical require-
Alefeld(8)., and Arh and Gasperic(18).
ments. Additionally, there will be the benefit of smaller oper-
A double stage absorption cycle consists of two single stage ating costs apart from those due to higher cops.
cycles. The cooling cycles of both of these are identical and in
real chillers share the same evaporator and absorber. The dri-
Appendix 3: COP - HDR - energy balance
ving cycle part is different and one cycle has higher tempera-
tures so that the residual condenser heat can be used to drive
the generator of the lower temperature cycle. The tempera- The cop can be derived in terms of the cooling duty and ener-
ture difference between the high temperature condenser and gy consumption data, i.e. evaporator and generator heat. In
low temperature generator is negligible for ideal cycles. the case of a steam fired chiller the sensible cooling of con-
densate has to be taken into account.
Following the same procedure as in the previous section the
following cop formulae are derived(6,IS): rnn - fl /11 - !1 lr-. !1 ~,. A. B1 IAOt
Double stage: The cop can also be derived in terms of the HDR and the ratio
--- . , ,.,t, of pump to evaporator power derived from the chiller energy
balance:
Multi-stage:
--- -- .. -1 . -1 .. _ -.1 ,«,,
Data:
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Calculating using the above data Pressure differential of systems 100 kPa
Pump efficiency 0.78
Hot water temperature 90°C
Total cooling water pressure drop considers the tabulated variation of the
absorber and condenser pressure drop in terms of the flow rate plus a con-
stant pressure drop due to the system pipework and cooling tower.
The cooling tower fan is assumed to vary linearly between the two cooling
towers selected for both extremes tabulated
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