TEST

TECHNICAL OFFER
FOR
2 X 600 MW SINGARENI THERMAL POWER PROJECT
At
ADILABAD (ANDHRA
PRADESH)
BID DOCUMENT No. CW -9596-108 & CS-9596-108
VOLUME-5: TECHNICAL DEVIATIONS
POWER SECTOR (MARKETING)

BHARAT HEAVY ELECTRICALS LIMITED
BHEL HOUSE, SIRI FORT,
NEW DELHI – 110 049
OCTOBER, 2010
Volume_5_Technical Deviations_Page 1 of 198

CONTENTS OF TECHNO-COMMERCIAL BID SUBMITTED BY BHEL
Total No. of
Sl. No. Description
Pages
Volume-1A Unpriced Bid
Volume-1B Priced Bid
Volume-2 Technical Write-Ups
Volume-3 Technical Data Sheets
Volume-4 Quality Plans and Vendor List
Volume-5 Technical Deviations
Volume-6 Mandatory Spares and Tools & Tackles

Contents Volume-5 Technical Deviations
Sl. No. Description Page No.

Section-1 Technical Deviations on Steam Generator & Auxiliaries
Section-2 Technical Deviations on Steam Turbine Generator &
Auxiliaries
Section-3 Technical Deviations on Control & Instrumentation
Section-4 Technical Deviations on Pumps, & Heaters
Section-5 Technical Deviations on Switch-yard, DG Set, Bus
Ducts, Transformers
Section-6 Technical Deviations on Balance of Plant

SECTION-1
TECHNICAL DEVIATIONS ON STEAM

GENERATOR & AUXILIARIES

Ann
LIST OF exu
re-1
TEC
HNI
CAL
DEV
IATI
ON
S/C
LAR
IFIC
ATI
ON
TRI
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ENQUIRY SPECIFICATION
SL. SEC/
SUB- CLAUSE SPECIFICATION REQUIREMENT COM
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1. VI/A IIIA-01 21 of 35 1.18.12 Fixed type orifice of erosion resis- On-line
tant/ceramic-coated material suitable forflow t
highly abrasive pulverised coal applica- pipes
tions. The orifice shall be provided on justabl
each PF pipe at pulveriser outlet & shallAccord
enable on-load adjustment of coal flow inorifices
PF pipelines. fices a
equalis
Suitable devices shall be provided in on des
each pulverised coal pipes to enable on-
VI/B A-03 42 of 103 12.06.15 load adjustment for equalising flow.
2. VI/B A-03 16 of 35 1.18.01 Motor operated(sliding gate type) raw Instead
ENQUIRY SPECIFICATION coal Bunker shut off gate matic
SL. SEC/ quick
SUB- CLAUSE SPECIFICATION REQUIREMENT COMMENTS/CLARIFI ments
NO PAR PAGE NO.
SEC. NO. conditi
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4. VI/A 3.
IIIA-01 VI/B
23 of 35A-03 1.21.01
17 of(f)35 Oil connections
1.18.01(ix) toProvide Dresser
each burner coupling
from withtotype
ring Due Slip on
410reasons,
safety
stainlessfilter
main with one common steel….
and flow filter in the incoming fue
meter in the incoming fuel oil line at the the boiler front is envisa
boiler front. upstream side of the pr
mitter provided for FSSS
ergy permissive interlo
Means of determining oil flow to each also as per NTPC ten
VI/B A-03 53 of 103 13.03.11(g) burner …….. No.13.03.07 (a) (iii), sub
03,sec VI/B, Page 51
Adequate local instrumentation such as Clause No 1.21.01(f), S
VI/B A-03 53 of 103 13.03.12(a) temperature, pressure, differential pres- 01,sec VI/A, Page 23 of
sure flow transmitters …. can be monitored by a c
meter. Separate flow s
required and hence no
V In corner fired boiler, as
o monitored elevation-wis
l
posed system is adequat
u
5. VI/A I 8 of 12 Table-1 Coal Characteristics:
m The Characteristics of th
e used for guarantee test s
_ in + 5% of the specified
5 characteristics like pro
_
T mate and ash charact
e fusion temperatures.
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DE
LIST OF TECHNICAL
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VIA exu
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CAT
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6. VI/B A-03 28 of 103 11.01.01(1) No of Airpreheater per steam genera- Trisector AH is technica
tor:PAH:2 ;SAH:2 V for the specified design
o value of 4529 kcal/kg wi
l tal moisture as per
u 12/Annexure-II-1 of VI/A
m
VI/B A-03 29 of 103 11.01.04(1) Type:Rotary regenera- sector AH is offered.
e
tive,Bisector(Lungstrom…)
_
5
o
7. VI/B A-03 5 of 103 1.15.00 (i) Upto and including_400 C - Carbon Steel Carbon steel to specifica
to ASME A-106 Gr T B/C or SA 210C/SA or approved equivalent
e
210 Gr A1 or approved
c equivalent. added as these are us
h NTPC 500 MW units.
Steam drum construction
n material.
VI/B A-03 16 of 103 7.03.00 (a) i
Materials shall be SA 299 or equivalent
c
…… a o
8. VI/B A-03 5,6 of 103 1.15.00 Upto and includingl 400 C - Carbon Steel The temperature limits f
to ASTM A-106 Gr B/C or SA 210C/SA parts will be as per code
210 Gr A1 or approved
D equivalent.
o
Upto and includinge 550 C:Alloy steel to
v
ASME SA335:P11/P12/P22/P23;ASME
i
SA213:T11/T12/T22/T23
a or approved
equivalent t
o
Upto and includingi 605 C:Alloy steel to
o
ASME SA 213:T91/T92 and ASME
n
SA335 P91 or approved equivalent
o s
Above 605 C:Austenetic
_ stainless
steel,super 304 H,TP347H
P or approved
equivalent. a
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LIST OF TECHNICAL re-1
DEVIATIONS/CLARIFICATIONS
TRICHY-MECHANICAL
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9 REQUIREMENT COMMENTS/CLARIFI
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SEC. NO.
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9. VI/B A-03 23 of 103 9.02.00(3) Maximum depth of tube banks/sections SHexubank heights limita
LIST OF TECHNICAL in the direction of gas flow:2 m or max. deleted
re-1 to accommodate
soot blowing radius,whichever is lower ing to suit the specified
DEVIATIONS/CLARIFICATIONS in line with other 600M
ing similar coal.
TRICHY-MECHANICAL
10. VI/B A-03 23 of 103 9.01.00(8)( Dissimilar metal welds in gas path are Dissimilar welds shall be
b) not allowed view of operational ex
various 500MW/600MW
plied by BHEL.
10 of 103 4.01.05 However,if such weld are unavoid-
able,same can be permitted at
shop,provided manufacturer has previ-
ous experience of such DMW….
11. VI/B A-03 12 of 103 5.03.01 (i) Soot blowing frequency - once daily The frequency of soot bl
(max.). tions and the need for se
ing will be assessed an
after observing the bo
ance after commissi
BHEL’s recommendatio
followed.
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12. VI/B A-03 16,17 of 7.03.00 (g) e TDS will be main-
For steam drum, the In steam drum under
v
103 tained at 15-20 ppm
i
under all operating treatment, the following
conditions, and TDS
a carry over with shall be maintained und
saturated steam shall
t not exceed the tions.
following: i Silica max. 0.1 ppm
Silica o
< 10 ppb Total dissolved sol
n
Sodium < 3 ppb
s max.15ppm
Chloride < 2 ppb _ For the above conditi
Copper < 1 ppb
P solved solids carry ove
Iron a
Not detectable. rated steam will be as be
g
a. Silica carry over <
e
b. Sodium carry over <
8 c. Chloride carry over <
d. Copper carry over <
o (Applicable to coppe
f boiler system only).
e. Iron carryover Not
1 Measurement of Silica,
9 chloride to be made only
8
measurement system.
13. VI/B A-03 25 of 103 9.03.00 With middle mill combination & zero de- Ann tilt will be varied
Burner
LIST OF TECHNICAL (viii) (e) gree burner tilt (under horizontal posi- tiveexu
or negative direction
re-1
tion) or zero gas re-circulation at 100% to maintain the steam te
TMCR load.
DEVIATIONS/CLARIFICATIONS various loads.
14. VI/B A-03 28 of 103 10.03.00 Economizer - Handling The handling system
TRICHY-MECHANICAL
(c) Arrangement (structural steel/runway parts of second-pass
beams, motorized hoists …. at ground from the scope.
level for repair/replacement
SL. SEC/
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15. VI/B A-03 61 of 103 15.01.01(a, Duct Work : Air ducts will be sized at
b,c) Sizing Criteria loadwith 16 m/s veloci
Excess air Economise
gas ducts shall be
V 100%BMCR-Worst coal
o
l
13m/s velocity upto ESP
u after ESP and 20% E
m Economiser outlet.Criter
e as per cl. 15.01.01(c) wi
_
sidered for sizing of duc
5
_ other 600MW supplied.
16. VI/B A-03 69 of 103 16.02.01(ii) Electromatic relief Tvalve: SHO and RHO ERVs sh
a)Superheater outlet:
e for 10% of SH flow and
30% of SH flow atcBMCR BMCR respectively.
h
b)Reheater outlet n
30% of RH flow at iBMCR
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17. VI/B A-03 25 of 103 9.03.01 For continuous monitoring
1 of tube metal BHEL will provide the
temperatures of SH 9 and RH elements, thermocouples. The pre
minimum numbers 8 of thermocouples tion of thermocouples a
along with CJCBs as per the following low:Ann
shall be provided. exu
LIST OF TECHNICAL
(i) 425 numbers of Chromel-Alumel T/C TCre-1
located
DEVIATIONS/CLARIFICATIONS outside the gas path for meas- No. of TC
urement of tube metal temperature cov- Gas
ering all stages of SH and Reheaters
TRICHY-MECHANICAL Cr. Al.
(ii) 30 numbers of Acromat thermocou-
ples located inside the gas path for LTSH 49
measurement of gas side metal tempera- Platen SH 81
ture covering all stages of Superheaters Division Panel 24
and Reheaters RH Front 53
Note: RH Rear 59
a) The exact location and number of
thermocouples shall be finalized during Total 266
contract stage. However, Bidder shall
furnish unit rates for addition/deletion of No inside gas path th
the thermocouples with respect to the are envisaged.
numbers mentioned above. Alarm temperature limits
b) Alarm set point for tube metal tem- lowable as per Code
perature shall not exceed the design temperature limits shal
temperature for respective tubes. IBR code.
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a
18. VI /B A-03 67 of 103 15.02.06(a) Alldampers at IDl fan discharge, Primary At mill inlet hot air duc
and secondary APH outlets on air side, proposed seal air from c
Primary and Secondary
D APH inlets on duct, instead of 2 x 100
flue gas side ande in hot air duct to mill ised air fans in line wit
inlets shall be provided
v with 2 x 100% Mw/600MW projects.
pressurization fans i to achieve 100%
a
sealing efficiency. t
19. VI/C GTR 7 of 72 8.03.01 (B) Detailed design calculations
i for compo- BHEL will furnish only th
viii nents, system/sub-system,
o piping, etc. the calculations. Deta
wherever applicable n including sizing cal- sis/calculation which are
s
culations for all auxiliaries
_ as per criteria in nature will not be subm
specified elsewhere P in specification.
a
8.03.01 (B) Boiler pressure g
partschedule and sizing
e
ix calculations. Boiler performance data
and boiler design dossier.
1
1
Analysis and structural Design Calcula-
tions o
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20. VI/C GTR 12 of 72 8.03.04 (a) All the plant layouts shall be made in The 3D modeling is ex
(i) computerized 3D modeling system. The scope.
employer reserves the right to review the
3D model at different stages ….
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21. VI/A IIIA-01 23 of 35 1.21.01 Three (3) steam3 jacketed/ electrically Manual duplex strainers
(c) traced self cleaning motorized or duplex aged
o
coarse filters at HFO pump suction, three
f
(3) duplex fine filters at fuel oil heaters
discharge, and Two(2)
1
duplex fine filters
in the common line 9 in boiler area supply-
ing oil to the burner
8
The system shall include but not limited Ann
to two(2) nos. of pressurizing pumps, exu
VI/A LIST OF 26
IIIA-01 TECHNICAL
of 35 1.21.02 duplex filters, …… similar to those for re-1
HFO firing system
TRICHY-MECHANICAL
VI/E Draw- 9695-108-

ings POM-A- LDO Discharge strainers are shown. LDO Discharge strainers
001 /RevA quired for this application
cordingly inline with ear
500MW/600MW units, th
provided.
22. VI/E Draw- 9695-108- HFO system: Since dual isolation valve
ings POM-A- Motor operated plug valve at heater out- vided at strainer outlet th
001 /RevA let not required and hence n
inline with other units.
Isolation valve shown in between heater Individual isolation for
outlet strainer to relief valve in common provided and hence this
line. required and not provide
other units.
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23. VI/E Draw- 9695-108- Flow measurement
h
at inlet of FD and PA We can provide inlet e
ings POM-A- fan. n urement at FD and PA
003 /RevA i However, we will use ai
c urements available for s
a flow in hot air duct to win
l
VI/B A-03 60 of 103 14.08.00 FD fan inlet flow measurement (for total primary air flow at mill in
(a) air flow measurements
D and control) shall bustion control purpos
be provided using e fan inlet elbow with measurement device wil
adequate number v of tapping points. at inlet of FD and PA fans
However, if such i an arrangement is not
a
possible flow element (venturi/aerofoil
t
system) shall be provided
i with three pair
of tapping points oat suction of each FD
fan. n
s
_
PA flow measurementP
(for total air flow
measurements and a control) using fan
VI/B A-03 45 of 103 12.08.01 inlet elbowshall beg provided ……
(D) e
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24. VI/C GTR 37 of 72 28.03.00 An indicative module of the training re- As design familiarization
quirement of Employer’s Engineering prietary information this
personnel is attached as Annexure-II. from BHEL scope. How
of employer’s personne
the plant is included .
VI/C GTR 37 of 72 28.00.00 Training of Employer’s Personnel.
Training for Employer’s Engineering Per-

VI/C GTR 38 of 102 28.05.00 sonnel.
Bidder shall furnish in his offer, details of

training module(s) covering above re-
quirements which Vshall be subject to
o
Employer’s approval.
l Consolidated train-
ing period includedu above [i.e. 35 & 38
months respectivelym for O&M and
e
Engineering] is indicative only.
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LIST OF TECHNICAL
CH
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25. VI/C GTR 12 of 72 8.03.04 (a) i
The completed plant documentation in- 3D modeling is excluded
(iv) cluding integrateda 3D model with equip-
t
ment drawings, data
i sheets, P&ID, BOQ,
schematics, logic odiagrams, test reports
and quality plan, netc. attached to the re-
s
spective equipments/systems in the 3D
_
model shall be furnished
P
to Employer,
along with the design
a review software
which shall include
g interference check
and walk-throughe animation, loaded on
suitable hardware (server and work sta-
1 shall include facility
tion). The software
6
for obtaining hard copies of all the draw-
ings/documents oon standard plot-
ter/printer. The requisite
f hardware and
software shall be supplied and commis-
sioned by the Contractor
1 at Employer's
Office as per mutually
9 agreed schedule.
26. VI/C GTR 12 of 102 8.03.04 8
All the Plant layouts shall be made in 3D modeling is excluded
(a) (i) computerized 3D modeling system. The for Ann
Customer’s approva
Employer reserves the right to review the exu
drawing generated by
LIST OF TECHNICAL re-1 only will be subm
3D model at different stages during the practice
progress of engineering. The layout
drawings submitted for Employer’s re-
view shall be fully dimensioned and ex-
TRICHY-MECHANICAL
tracted from 3D model after interference
check.
SL. SEC/
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27. VI/C GTR 12 of 102 8.03.04 (a) Final copies of the approved drawings Final copies of the app
(iii) shall be submitted along with requisite ings will be submitted in
number of only and not in vector for
hard copies shallVbe submitted as per
o
Annexure-II of Part-C.
l
u
VI/C GTR 13 of 102 8.03.04 (b) All documents/textminformation shall be in All documents/text inform
the latest version eof MS Office or MS Ex- in hard copy or PDF form
cel as applicable. _
5
28. VI/A IIIA-01 7 of 35 1.11.03 Manually operated isolation valves on Tender cl. no 17.02.03,
_
steam supply lineT shall be provided at 103 subsection A-03 Pa
each leg of furnacee blowers. for soot blower to be of
c type. To facilitate dra
h condensate, the soot blo
n
i ous elevations are c
c steam line as shown in
a This arrangement does
l elevation wise isolation
nance in LRSB can be d
D iently by closing the m
e
v valve. Since the soot
i operated only once in a
a culty will be faced on acc
t ing the isolating valve f
i
o
tenance work.
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29. VI/B A-03 8 of 103 1.20.00 Capital overhaul of1 steam generator While the boiler and its a
9 designed to give prolon
8 certain components may
Ann
placement/service atleas
yearexuor as warranted b
tion. These components
DEVIATIONS/CLARIFICATIONS burner assemblies, Airh
Burner tilt mechanism e
TRICHY-MECHANICAL overhaul shall be plan
quired depending on the
the equipment, which a
on factors beyond the c
supplier.
30. VI/A IIIA-01 32 of 35 1.30.04 One (1) set of quick erect scaffolding This is excluded from sco
erectable inside of the Steam Generator
upto full height coverage (i.e. upto the
furnace roof) for capital overhaul. The
scaffolding system shall be made of light
weight material (preferably aluminium
alloy) and the man days required for
erection shall not exceed four (4) con-
sidering the workforce deployed for 24
hrs in 3 shifts a day.
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31. VI/B A-03 16 of 103 7.01.00 (ii) Dryness fraction ofal steam at the outlet
of Specifying dryness fract
the moisture eliminator is not less than sent replaced by spec
0.999. D quality in terms of differe
e The determination of dry
v of steam using Throttlin
i has become obsolete. A
a
t
moisture content in stea
i proportional to sodium
o become customary as
n ASTM Standard (ASTM
s
measure individual impu
_
P sodium and then compu
a solved solids level in ste
g will be followed by the d
e of other impurities like s
and iron.
1
32. VI/B A-03 12 of 103 5.03.01(ii) Preferred mill combination:
9
Any combi- Based on optimisation
nation of mills (to Employer’s choice formance after commiss
without any restriction).
o boilers, BHEL will indica
f mills for proving the stea
The steam generator efficiency testing efficiency. The identified
VI/A V 38 of 48 2.02.00 shall be carried out
1 with any combination continuous set including
(xiv) 9
of mills in operation to Employer’s of mills required to be in
8
choice, with fineness of pulverized coal that load plus two spare m
not less than 70% through 200 mesh. Ann
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33. VI/A IIIA-01 4 of 35 1.09.01 (f) Welded type attemperation water flow
nozzle before / after spray control valve The entire attemperatio
in the common line along with all acces- corded after spray con
sories for flow measurements/controls the common line itself.
Welded type attemperation water flow

nozzle before / after spray control valve
VI/A IIIA-01 5 of 35 1.09.02 (g) in the common line along with all acces-
V
sories for flow measurements/controls
o
34. VI/B A-03 19 of 103 8.02.02 (iii) The cooling circuitl shall be provided with For SG water re-circula
a reflux pressure ucompensation drums at the motor contains the
the bottom of the mwater to guard against in a common pressure c
e (in SGWC Pump).
any rise in pressure there are no seals betwe
_
5
and the motor, only a the
_ to separate the hot and
T pressure in the motor w
e the same as the pump
c
sure. Therefore the pre
h
n ways be self-compensat
i vious supplies do not h
c flex pressure-compensat
35. VI/B A-03 35 of 103 Fineness a
adjustment shall be possible Minor fineness adjustm
12.05.03 l
(b) while the coal pulverisers are in service. adjusted when the mill
D
tion. But for changing
e and better fineness t
v needs to be rotated fo
i needs to be stopped and
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36. VI/B A-03 35 of 103 12.05.03 1 vanes ------ material
Further the classifier The Guaranteed wear life
(a) to ensure the guaranteed wear life. turi Vanes, coming in the
o which are ceramic lined.
f
fier blabes/ vanes are ma
1
hard material and no furt
9 envisaged.
37. VI/B A-03 37 of 103 12.05.02(iii- Pulverised coalfineness
8 at rated capacity The pulverisers offered
c) of pulveriser: 70% thru’ 200 mesh and withAnn
static classifier which
99% thru’ 50 mesh. 98%exu through 50 mesh.
LIST OF TECHNICAL result in unburnt carbon
re-1
Also it will be shown in o
DEVIATIONS/CLARIFICATIONS Part-A, Sub-section-V, pa
Clause 1.03.05- deviation
TRICHY-MECHANICAL
38. VI/ A IIIA-01 20 of 35 1.18.10 Rota probe type -----The min. number of In line with Part-B, Sec.
coal sampling systems to be provided for A-03, page 46
one (1) steam generator ---- number of cl.no:12.05.22.(c)(1) on
PF outlets from one coal pulveriser. Rota probe per Steam G
envisaged.
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39. VI/ A IIIA-01 37 of 103 12.05.02 Note: To be demonstrated
h
at site for each
Pulverised coal finenes
(iii)(c) ---- the mill can achieve
n while complyingDemonstrated during Mill
with clause 12.05.02(iii)
i (b), (c), (d). time only for the selec
c Demonstration of guaran
a of the mill is envisaged a
l
mill max. load (100% mill
D too in one mill only. He
e quirement to demonstra
v load the mill can achiev
i plying with clause 12.05.
a
(d) is not envisaged an
t
i done.
40. VI/ A IIIA-01 37 of 103 12.05.03 The Classifier shallo ensure reduction in While reducing the rete
(c) particles of 50 mesh without increasing mesh, the classifier and
n
200 mesh percentage s to ensure uniform zation steps would defin
_
size distribution ofPparticles. the percentage passing
a mesh. During PG test fo
g tion correction curve for
e Vs Mill output shall be p
applied too.
2
2
41. VI/ A Sec –V 19 of 48 1.03.05 (b) Further, Contractoro shall also demon- 90% of Mill max. capacity
strate output on four
f coal pulverisers ----- maintained and demonst
- with originally installed grinding ele- originally installed grindin
ments in nearly worn1 out condition or at in one mill as part of mill
9
the end of guaranteed wear life of grind- test.
8 ever is earlier.
ing elements which
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42. VI/ A Sec –V Page 19 of 1.03.05 (b) Capacity test as mentioned -------- ii) not The pulverisers offered a
48 less than 99% through 50 mesh screen. with static classifier which
achieve 98% through 50
will not result in unburnt c
increase. Also it will be s
mill as per Part-A, Sub-se
page 19 of 48, Clause 1.
deviation.
43. VI/A Sec –V Page 19 of 1.03.05 (b) During the demonstration of the mill ca- Minor fineness adjustmen
48 pacity output, ----- --- that requires shut adjusted when the mill is
down of the coal pulveriser --------- tion. But for demonstrati
output and better finenes
V
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l mill needs to be stopped
u justed. Also, the spring
m is adjusted to take care
e acteristic; the mill interna
_
5 need to be checked and
_
44. VI/A Sec –V Page 19 of 1.03.05 (b) For the purpose ofT testing to demon- In addition to variation in
48 e curves furnished by
strate ---- correction Moisture, correction shal
the contractor andchapproved by the Em- plied for variation in Pulv
ployer. n Fineness too.
45. VI/B Sub Page 40 12.05.28 Motorised Hoist including
i Mill Discharge The Mill Discharge valve
Sec-A- of 103 (b) Valve. c be carried out by making
a
03 l
rangement.
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46. VI/B Sub Page 42 12.06.14 i manual operation.
Mill Discharge Valve Mill discharge valve man
a
Sec-A- of 103 tion is not permitted as p
t
03 i F. The closing should be
o and remote operated.
47. VI/ B A-03 38 of 103 12.05.13 Min. difference in nhardness of rings/ rolls The Sintered Carbide m
(iv ) --- 100BHN s ing elements will have
_
P ference less than 100
a ever, will not affect the
g these components.
e
48. VI/ Sub Page 38 of 12.05.14 Minimum guarantee – Classifier Vane Classifier Vane/ Blade
2
Part- Sec-A- 103 (5) 6,000 hours
4
B 03 Venturi Vane Ceramic tile
o 25,000 hrs.
49. VI/ Sub Page 38 of 12.05.14 Minimum guarantee
f - Seals The Mill has no Mechanic
Part- Sec-A- 103 (1) and hence, not applicable
B 03 1
9
8
50. VI/ B A-03 42 of 103 12.06.16 Purge air connection --- clean pulverized Purge air or better know
coal pipes of any deposits etc. Ann Valve Seal air is p
charge
exuthe purpose of seal
ly for
LIST OF TECHNICAL re-1system from the fu
piping
DEVIATIONS/CLARIFICATIONS Mill Discharge valves are
Cold air from cold air duc
TRICHY-MECHANICAL for clearing the Pulverise
of any deposits.
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51. VI/ Sub Page 39 of 12.05.14 The YGP index for the specified coal is Correction curves shall b
Part- Sec-A- 103 expected to be around 80 mg/kg -----. for the guaranteed wear
B 03 The curve shall be subjected to Employ- identified components at
ers approval. V No.12.05.14, Part-B, Sec
o YGP index of 75 mg/kg. F
l
u
YGP index the wear life w
m as mentioned in the curv
52. VI/B A-03 76 of 103 19.01.09 Annular platform ofe 1200 mm clear with Annular platform shall be
_
accessible by staircase/ladders shall be with approach ladder pro
provided for mill 5discharge valves and
_
bunker outlet gates.
T
53. VI/B A-03 83 of 103 21.03.00(a) Sheathing materiale As it is not possible to
For dia. Of insulated
c surfaces of 450 mm specified thickness due
and above and for h flat surfaces – 16 limitations, 20 SWG is o
n
SWG. i with other NTPC Projects
54. VI/B A-03 55 of 103 13.05.03(i) Type of valves (forc oil services) Valves for oil services w
Plug type (metallica seated), leak proof, type (Teflon sleeved), lea
l
Fire safe as per requirement of API 6FA. safe as per requirem
6FA(external leak).
55. VIA IIIA-01 31 of 35 1.30.01 (4) One set of Ignitor DTesting Kit shall be
e
It is excluded from our s
provided for the purpose
v of testing heal- ply.
thiness of (a) solenoid
i valve, power cyl-
a of the ignitor car-
inder, limit switches
riage assembly, (b) t ignitor cable, rod and
i
spark tip of the sparking
o system
56. VI/B A-03 12 of 103 5.03.01 The air ingress to nthe furnace from open- A furnace leakage of 10%
ings like bottom hopper….
s Shall be con- air flow will be conside
sidered zero for SA _ and PA fan sizing. the PA and SA fan sizing
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57. VI/B A-03 43 of 103 12.08.01(a) PA FAN SIZING 1 AH leakage of 10 % in th
(4) Air heater leakage9 of 15% or guaranteed will be considered for siz
8
whichever is higher and ID fan.
Ann
VI/B A-03 55 of 103 14.02.01(3) FD and ID FAN SIZING exuTrisector RAPH ar
Since
LIST OF TECHNICAL
(V) Air heater and Air in leakage withre-1
reference to Deviatio
DEVIATIONS/CLARIFICATIONS Predicted AH leakage wil
for sizing FD fan.
58. VI/B A-03 43 of 103 12.08.01(a) PA FAN SIZING
TRICHY-MECHANICAL
Each fan shall be rated to meet the re- All fans will be sized for B
quirement of 60% BMCR (one stream in 20%Excess air at 27deg
operation) 60%RH and also with sin
VI/B A-03 55 of 103 14.02.01(3) FD and ID FAN SIZING operation for 60% BMCR
Each fan to be sized for 60% BMCR flow AH streams in operation.
(One stream in operation)….
59. VI/B A-03 27 of 103 10.01.00(iii) Maximum average flue gas velocity Max. flue gas velocity sh
through the Economiser tube banks(the computed at 20% Excess
gas velocity with 25% excess air…) with other 600MW boilers
60. VI/B A-03 21 of 103 9.01.00(2) Maximum average flue gas velocity in
Max. flue gas velocity sh
section/tube bankswith transversepitch-
computed at 20% Excess
ing of 600mm or less an with 25%Excess
with other 600MW boilers
air…
61. VI/B A-03 23 of 103 9.02.00 (7) Minimum tube thickness The SH/RH tube thicknes
as per IBR only.Hence no
allowance is envisaged.
62. VI/B A-03 23 of 103 9.02.00 (4) Supporting arrangement:One(1) mm
Refer deviation sl. No.61
erosion allowance shall be provided…
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63. VI/B A-03 12 of 103 5.02.04 A minimum of 0.6 almm over and above
The water wall tube thick
the calculated water wall thickness….An
be as per IBR only.Hence
additional tube thickness
D of 1 mm over
allowance is envisaged.
and above.. wall blower…
e
64. VI/B A-03 27 of 103 10.01.00 Economiser tube thickness
v The Economiser tube th
(v) i be as per IBR only.Henc
a
t allowance is envisaged.
65. VI/B A-03 26 of 103 9.04.00 (iii) Stainless steel erosion
i shields for all Cassette baffles will be p
bends of all SH/RH o sections and hanger bends in horizontal secti
n flue gas tempera-
tubes in areas where Erosion shields for first ro
s
ture is below FEGT._
For the pendent wall screen tubes will be
tube sections, the Perosion shields on the Shields are not envisage
leading tubes…. a other area of SH and RH
g Sections) as they cannot
e
the high temperature
66. VI/B A-03 16 of 103 7.03.00 (e) Steam drum man hole with forged steel Man hole cover of rolled
2
cover. 7 cured by forged steel yo
have been envisaged..
67. VI/B A-03 20 of 103 8.06.00 (e)
The pump casing oshall be one piece BHEL will offer either cas
casting with end suction
f and dual side ing as per the finalized B
discharge. dor’s standard design.
68. VI/B A-03 23 of 103 1
9.02.00 (4) Supporting Arrangement - All horizontal Hanger tubes will be des
9
heat transfer surfaces shall be supported minimum of 2 times the c
8
by only steam cooled hanger tubes such load. Continued operatio
that the failure of even 50% of hanger Annhanger tubes is no
failed
exu
LIST OF TECHNICAL tubes is not to cause any disloca- Depending on the locatio
re-1
tion/damage to the tube banks/sections failures, dislocation/dama
DEVIATIONS/CLARIFICATIONS almost certainly occur an
ble to account for in the d
TRICHY-MECHANICAL
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69. VI/B A-03 2 of 103 1.04.00 The design of the steam generator shall The Steam generator sha
be such that it does not call for oil sup- signed such that no oil su
port for flame stabilization beyond 30 quired beyond 40% BMC
%BMCR load…..demonstrated by the 2 adjacent mills in operat
contractor. loading of not less than 5
No fuel oil support shall be required
VI/A V 19 of 48 1.03.05 (ii) above 30% BMCR
V
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70. VI/B A-03 42 of 103 12.07.01(a) Turn down ratio ofl coal firing system Turn down ratio of coal fi
4:1(min) u shall be 2:1.
71. VI/B A-03 52 of 103 13.03.09(vii Oil burner turndown m ratio:HFO-4:1 Since the oil firing facility
) LDO:4:1 e during light up, stabilizati
_
5 mill cut-ins, the turn down
_ ment of 2.5 :1 is more tha
T The above turn down has
e adopted in all BHEL supp
c
h
fired boilers, which is ope
n factorily. Hence we have
i 2.5:1 turn down.
72. VI/B A-03 49 of 103 13.03.03 Adequately sized cpressure accumula- No accumulator is envisa
(e) a the steam generator
tors, on fuel lines to oil lines in line with the ot
l
for maintain the oil pressure constant. projects.
73. VI/B A-03 75 of 103 19.00.00(4) Staircase – Min. clear
D width = 1200mm A minimum clear width o
e only will be provided for s
74. VI/B A-03 75 of 103 19.01.02 Platforms of minimum
v clear width of A minimum clear width o
1500mm shall be iprovided on at least 3 1000mm is envisaged for
a
sides the control stations
t
and equip- forms around the control
ments. i equipments.
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75. VI/B A-03 80 of 103 21.01.01(ii) 9 shall be designed
Insulation thickness Insulation thickness will b
based on the following criteria. based on the ambient tem
o deg. C, Cladding surface
f
(ii) Surface wind velocity = 0.25 m/s deg. C and a surface win
1
1 m/s.
76. VI/B A-03 83 of 103 21.03.00 Sheathing material9 Sheathing material provid
(a) For dia of insulated
8 follows:
surfaces of (a) Ann
For dia of insulated
450 mm & above - 16 swg surfaces
exu of
LIST OF TECHNICAL (b) For dia of insulated 450re-1
mm & above -
surfaces up to 450 mm - 0.914(22 swg) (b) For dia of insulated
(c) For steam generator – 16 swg surfaces up to 450 mm -
corrugated Aluminium swg)
TRICHY-MECHANICAL
(c) For steam generator –
corrugated Aluminium
These are in line with oth
77. VI/B A-03 88 of 103 21.11.02 Refractories shall be capable of with- Refractories provided sha
(b) standing service temperature of 1700 ble of withstanding only a
deg. C temperature of 1350 deg
with other 600 MW projec
78. VI/E Draw- 9596-999- RH Start vent. RH start up vent is not en
ings POM-A- it is not required for the o
004 (1 of 1) the SG.
79. VI/E Draw- 9596-108- Economiser by pass duct is shown in the Economiser by pass duc
ings POM-A- drawing. quired for the given mois
003 (1 of 2) of specified coal.. Hence
not envisaged.
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80. VI/B A-03 12 of 103 5.02.07 Minimum 10 mm dia h
wear bars of suit- Wear bars will not be pro
able wear resistantn material….. from
each corner. i
81. VI/B A-03 11 of 103 5.01.12 c
Furnace bottom hopper designed for Hopper full of ash is not c
a
hopper full of ash/clinker for the design since such
l
is not operationally possi
82. VI/A V 1 of 48 1.00.00 Performance Guarantees
D The following Guarantee
e provided under Category
v gory-II:
i 1)BMCR steam generatio
a
t
2)Steam generator efficie
i 100%TMCR(600MW load
o coal firing
n 3)Auxiliary power consum
s
100%TMCR(600MW load
_
P coal firing
a 4)ESP outlet dust emissi
g 100%TMCR(600MW load
e coal firing.
5)Nox emission
3
0
No other guarantees und
o gory-I will be provided.
f
Similary no Category-III(a
1 cl.1.03.01 , 1.03.05((i) to
9 ,1.03.18,1.03.19 1.03.20,
8 tests)) will be provided.
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83. VI/A V 37 of 48 2.02.00(ix)( Steam generator efficiency tests ix) This correction is not app
g) (g)correction to tested efficiency shall
be provided….
Heat output of steam generator
84. VI/E Draw- 9596-999- Equipment Layout Plan at EL 0.00M It is clarified that 8 nos of
ings POM-A- are adequate to satisfy te
001 (It is shown that 9 nos of mills are indi- quirements for the specif
cated as per the scheme) and worst coal.
85. VI/A IIIA-05 1 of 1 1.00.00 Auxiliary Boiler No Auxiliary boiler is env
EDTA cleaning method is
inline with other 500/600M
V
86. VI/A IIIA-01 28 of 35 1.23.04 For meeting the above
o requirement in This shall be as per BHE
respect of platformsl the bidder shall in- tice in line with other 600
clude in his proposal
u platform area of supplied.Hence this claus
15800 m2 m deleted.
e
87. VI/A IIIA-01 32 of 35 1.03.03 Items weighing more _
than 50 kg and re- One no, 1 ton pulley bloc
quired to be replaced
5 for maintenance provided.
shall be provided with
_ manual
hoists/trolleys… T
e
88. VI/A IIIA-01 32 of 35 1.03.05(i) Instrument for tube Thickness measuer- This is exluded from scop
c
ment h
89. VI/A IIIA-01 33 of 35 1.03.05(ii) Software for life assessment
n of This item is excluded from
tube/pressure parts i supply.
90. VI/E Scheme of Pulveriserc
Draw- 9598-108- Auto transfer Damper wit
a
ings POM-A- Two Seal air fans lwith two Dynavane navane filter is envisaged
005 filters are indicated.
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91. VI/E Draw- 9596-108- Scheme of Air andi flue gas Path Auto transfer Damper is e
a
ings POM-A- for scanner air fans.
t
003 i
92. VI/C GTR 6 of 72 8.03.01 (A) Basic EngineeringoDocumentation Refer sl. No.19 of Deviat
n
s
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93. VI/B A-03 33 of 103 12.02.03 e
Shut off and inlet gate valves shall be A manually operated nee
designed to operate with bunker full of visaged in between bunk
3
coal condition without its motor getting shut off valve which will
2
overloaded. Further normal motorised as coal load on to the coal
well as inching operation
o of these shut the bunker is full. No inc
off gates should be f possible from feeder tion of shut off valve is re
floor hence not envisaged
94. VI/B A-03 34 of 103 12.02.05 The chute between 1 feeder outlet & pul- The transition pieces con
9
veriser inlet shall have a stainless steel feeder outlet (rectangular
8
lined hopper with suitable reinforcement. pulveriser inlet pipe (circu
madeAnnof stainless steel w
exu the requirement o
Hence,
LIST OF TECHNICAL re-1 is not applicable.
hopper
95. VI/B A-03 34 of 103 12.03.07 Permanent bunker emptying chute from
DEVIATIONS/CLARIFICATIONS For emptying the bunker
bunker shall be provided at each RC feeder, the temporary chu
Bunker outlet and at RC feeder outlet….
TRICHY-MECHANICAL can be fitted to connect t
the permanent chute belo
er floor, so that the coal i
charged.
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96. VI/B A-03 4 of 103 1.11.01(ii) Number of Warm start:1000 Number of Warm start: 9
be provided.
97. VI/B A-03 4 of 103 1.10.01 …the steam generator shall also be ca- Boiler will be capable of
pable of start up with
V out HP-LP bypass out HP/LP bypass syste
system in service.o during cold start up only.
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CLARIFICA n
TIONS- C & e
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Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

No. SEC./ SUB- PAGE CLAUSE
PART SEC. NO. NO.
1. VI/A III:A-01 4 of 35 1.09.01 (f) Welded type attemperation water flow Weld
nozzle before/ after spray control nozz
1.09.02 valve in the common line along with all valve
(g) accessories for flow measurements / all a
controls. mea
2. VI/A III:A-01 15 of 35 1.17.01 Regenerator Airpreheater (RAPH):

8. Dust hoppers with bracing, stiffeners, In lin
supporting structure, baffles, access door, III:A-
matching flanges, expansion joints, RF 103
type ash level indicators etc., leve
alarm
21 of 35 1.19.05 Ducting NTP
Flue gas duct from economiser outlet to
each RAPH (primary & secondary) inlet
ducts and from RAPHs (primary &
secondary) outlet to ESP inlets.
Economiser dust hoppers, (if applicable)
etc., shall be provided with Radio
frequency (R.F) type ash level indicator.
22 of 35 1.19.11 Economiser bypass ducting (if required)

with gates and ash collection hopper as
required along with high & low level RF
type ash level indicators.
3. VI/A III:A-01 17 of 35 1.18.02 Raw Coal Feeders The
Gravimetric … . The feeders shall be curre
complete with motor, …. speed variator, whic
auto declutching arrangement to high/low cont
level, speed sensors…….. dem
cont
proje
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PART SEC. NO. NO.
4. VI/A IIIC 9 &10 of 4.01.00 Measuring Instruments (Primary &
16 Secondary) As in
Primary instruments like … elements, IIIC0
coriolis type flow measuring system posit
etc.) Ultrasonic Flow Transmitters, positive envis
displacement type flow transmitters , mea
Magnetic Flow meter etc.
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PART SEC. NO. NO.
5. VI/A IIIC 10 of 19 4.04.00 Measuring Instruments (Primary & For p
Secondary) auxi
For binary and analog inputs required in syste
major equipment (eg. Furnace) protection may
triple sensing devices shall be provided. avai
Binary and analog input which are required sens
for more than one equipment as well as
protection signals for important auxiliaries For H
and HT drives (fed by a supply feeder mon
ratings of 3.3 KV onwards) etc. triple bear
sensing devices shall be provided. spac
10 of 19 4.05.00 For other critical binary and analog inputs

required for protection and interlock
purpose of other equipment (e.g. those
interlocks which may result in loss of
generation, non-availability of a major
equipment etc.) triple sensors shall be
provided.
VI/B A-03 46 of 12.08.02 PA Fan bearing Lubrication system:

103 (C) (d) Temperature measurement for metal
temperature of each bearing of fan and
motor shall be provided for local and
remote monitoring as per drg.no:9596-
108-POM-A-003.
VI/B A-03 59 of 14.04.00 FD & ID Fan bearings

103 (c) Temperature measurement for metal
temperature of each bearing of fan and
motor shall be provided for local and
remote monitoring as per drg.no: 9596-
108-POM-A-003.
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PART SEC. NO. NO.
6. VI/A IIIC 10 of 19 4.10.00 Measuring Instruments (Primary & As in
Secondary) VI/A
f. Other instruments comprising of mon
i. Micro processor based vibration auxi
monitoring system for monitoring vibration cons
major equipments
IIIA-01 13 of 35, 1.16.01, For mounting of vibration pads/pick ups (in

14 of 35 1.16.02 & Employers scope) flat surfaces shall be
& 19 of 1.18.04 provided, in both X, Y directions by the
35 contractor on the bearing housing …
Appendix- Contract quantities to other

I to Part-A instruments
Vibration sensors: Minimum following 78
for main plant areas per unit.
IIIC 2 of 3 Sl. No. 1 Contract quantities for Other

Appendix- Instruments
I, Part-A Vibration sensors
VI/B IIIC-03(A) 17 of 46 7.00.00 Measuring Instruments (Primary &

Secondary)
Micro processor based vibration
monitoring system shall be provided for
fan/pump/motors etc, qty of which shall be
as indicated in Appendix I to Part A
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PART SEC. NO. NO.
7. VI/A IIIC 13 of 19 7.01.00 Instrumentation Cables, Control & PVC
Power supply cable & cable sub trays FRL
All instrumentation cables, twisted &
shielded FRLS PVC insulated, including
thermocouple extension cables …
VI/B IIIC 3 of 10 2.04.00 Instrumentation & Power supply cable

Technical requirements
XLPE insulation shall be suitable for a
continuous conductor temperature …
8. VI/ B A-03 71 of 16.02.08 SG integral piping, Valves, Fitting & Pres
103 (d) Mountings: and
Pressure gauge at inlet and outlet of each main
main/bypass control valve only
spac
mou
outle
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PART SEC. NO. NO.
9. VI/ B A-03 79 of 20.01.01 Elevator: Lift s
103 (xiii) Machine room and lift shaft: Pressurized envi
dust proof or Air-conditioned machine also
room as per the requirement of lift cond
manufacturers. be p
requ
79 of 20.01.03 Provide metallic wire mesh/screen in the Due

103 area of lift travel where car and the counter the v
weight cross each other. poss
requ
79 of 20.01.04 Flooring of cabin: Checkered plate flooring Car

103 (i) with heavy timber underlay over steel chec
sheeting, and replaceable felt spreading,
total 25 mm thick.
VI/B B-14 1 of 2 2.00.00 ELEVATORS:

Electric Motor:
The driving motors shall conform to IS 325 Base
and suitable for variable voltage/variable the v
frequency (VVVF) application. oppo
the t
4.00.00 The controls shall be Variable Voltage -Two
Variable frequency type and shall provide resis
smooth and constant acceleration and - Var
retardation under all conditions of cont
operation.
10. VI/B A-03 92 of 25.01.04 Type Test: Test
103 (c) Following tests on coal feeder syste
Weighing accuracy, calibration verif
repeatability.
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PART SEC. NO. NO.
11. VI/B E-01 10 of 14 1.02.05 Test for weighing accuracy, calibration and Test
(e) repeatability shall be carried out at various simil
speeds by a coal flow on one feeder. test
12. VI/B B-08: 7 of 9 10.02.01 Type test: For

Motors LT Motors the
LT motors shall be of type tested design. cer
During detailed engineering the contractor BH
shall submit for Owner’s approval the tes
reports of all type tests as listed in this not
specification and carried out within last ten acc
years from the date of bid-opening. tes
res
13. VI/B III:C 02 4 of 6 2.00.00(6) Burner Management System: Oil ig
Allow burners and ignitors to be started, start
stopped and tripped on a burner basis. Coa
tripp
stan
14. VI/B III:C 02A 5 of 6 3.01.00 SADC, Aux. PRDS, SBC system:
3. … Further contractor shall provide Air fl
required secondary air flow devices for Seco
measurement of compartmental wind box prov
air flow for each elevation etc. for e
prov
15. VI/A IIIC 13 of 19 8.02.00 Control Valves & Actuators:
Microprocessor based electronic positioner Micr
is to be provided with all the control valves not e
and all control dampers being provided by cylin
the contractor. cylin
cond
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PART SEC. NO. NO.
16. VI/B IIIC-03(B) 3 of 8 1.03.01 Coal Feeder C&I: The
Contractor shall provide … It is preferable cont
to use the same family of hardware as that stan
of CLCS for implementation. BHE
17. VI/A IIIC 8 of 9 3.00.00 Main Equipment Related Controls &
Instrumentation system Base
Other special C&I systems shall be perfo
provided by the bidder including … we a
Acoustic Pyrometer scop
VI/ B IIIC-03(B) 4 of 8 1.06.01 Acoustic pyrometer

Acoustic pyrometers are to be provided to
determine the average flue gas
temperature and complete flue gas
temperature profile furnace exit plane (for
FEGT measurement) and at economiser
outlet.
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PART SEC. NO. NO.
18. VI/B IIIC-03(B) 5 of 8 1.07.01 Furnace and Flame viewing system:
Bidder shall include … The flame cameras 4 nu
shall be suitable for direct online envi
continuous viewing in the central control flam
room of the coal and oil flame and
condition of the furnace internals including
slagging of the water walls and any other
deterioration in the furnace condition. The
nos. of such flame cameras to be included
in the proposal shall be selected by the
Bidder appropriate to his boiler design
subject to minimum of four (4) numbers.
Zoom
5 of 8 1.07.02 The flame camera system will consist of as p
the following facilities/components as a
minimum: -
(b) Facility for zooming and adjustment of
iris from the monitor.
It wil
6 of 8 1.07.06 The system shall be capable of flam
transmitting the image to contractors SG D
DDCMIS system … supp
How
avai
disp
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PART SEC. NO. NO.
19. VI/ B IIIC-03(B) 8 of 8 1.10.00 Acoustic Steam Leak detection System:
Bidder shall provide PC based Acoustic BHE
steam leak detection system with air borne envi
sensors including all Signal amplifiers, per B
calibrators, signal processing hardware
and software, … However minimum
number of sensors shall be twenty (20)
nos.
Display on the PC shall be provided with a Indic

mimic display indicating the sensor cond
locations so as to provide a means to disa
physically locate the listening channel… oper
The soot blower operation will also be henc
indicated so as to prevent false alarm gene
during soot blower operation…
20. VI/B III:C-07 2 of 10 1.01.04 Type test requirements
For the type test to be conducted, Test
Contractor shall submit detailed test syste
procedure for approval by Employer. This C&I
… carried out. verif
21. VI/B III:C-07 9 of 10 3.00.00 / Type test requirements for C&I systems
Test
syste
C&I
verif
22. VI/B E-11 2 of 3 -- Quality assurance
LT LT Switchgear The
Switchgea Note:2 Makes of all bought out items will will b
r& be subject to NTPC approval.
Busduct
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PART SEC. NO. NO.
23. VI/B E-12 2 of 2 -- Quality assurance
Induction Induction motors The
Motors Note:2 Makes of all bought out items will will b
&synchron be subject to NTPC approval.
ous
machines
24. VI/B E-19 – 1 of 1 -- Quality assurance The
Service Passenger/Service Elevator will b
Elevator Note:2 Makes of all bought out items will
be subject to NTPC approval.
25. VI/B E-07 1 &2 of - Quality assurance As th
2 Measuring Instruments syste
( Primary & Secondary) temp
E-18 1 of 1 Electrical actuator with integral starter

Electric
actuator Note.1: Detailed procedure of Environment
with stress screening shall be as per Quality
integral Assurance Programme in General
starter Technical conditions.
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PART SEC. NO. NO.
26. VI/C General 25 & 26 22.22.00. Environment stress screening BHE
Technical of 72 optio
Requirem All solid state electronic rega
ents systems/equipment shall be free from cycle
infant mortal components. For establishing shal
the compliance to this requirement the The
contractor sub-contractor should meet the is ke
following for 2
Hrs,
1. The Contractor … Tem
. at 50
. Hrs.
2 Hr
Elevated Temperature test cycle the v
… 1hr,
hr. F
2. Burn-in Test cycle volta
... temp
perfo
test,
cubi
10 d
27. VI/E 9596-108- -- Fuel oil Temperature element is shown at LDO Tem
POM-A- scheme pump outlet. line
001/ Rev prov
A
28. VI/E 9596-108- Sh. 1 of Scheme DP transmitters are shown across each Pres
POM-A- 2 of Air & SH, RH, Eco sections. envi
003, Rev flue gas each
A path with acro
Instrument deriv
ation trans
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PART SEC. NO. NO.
29. VI/E 9596-108- Sh. 2 of Scheme Three numbers of TEs for connecting to One
POM-A- 2 of Air & DDCMIS are shown for each HT motor for F
003, Rev flue gas bearings of Fans. temp
A path with prov
Instrument
ation Three numbers of TEs for connecting to The
DDCMIS are shown for each ID/FD/PA fan mea
bearing. fans
capa
30. VI/E 9596-108- -- Scheme Differential pressure gauge and differential Dyna
POM-A- of pressure transmitter are shown across the filter
005, Rev Pulveriser dynavane filter. Ther
A (Vertical trans
Mill) requ
Two Differential pressure transmitters are One

shown for Mill bowl DP measurement to for in
DDCMIS. othe
conn
Electric operation shown for Coal feeder Pne

outlet. feed
For mill motor bearing 3 nos. temperature One

sensors are shown. for m
mea
three
Note 3: Dynavane filter are to be motor Dyna

operated type
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PART SEC. NO. NO.
31. VI/E 000-999- Sh.1 of BMS Con- Re-heater protection logic is shown as part As p
POI- A - 2 figuration of BMS functional group. inclu
002, Rev diagram prote
A impl
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LIST OF TECHNICAL exur
e-3
DE
VIA
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CL
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FIC
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ON
S
TRI
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Y-
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TY
SL. SEC/
SUB- PAGE CLAUSE SPECIFICATION REQUIREMENT COM
NO PAR
SEC. NO. NO.
T
1. VI/B E-01 1 of 14 1.01.01 All Plates above 40mm & all bar stock / for- UT
gings above 40mm dia shall be ultrasonically forg
tested. For pressure parts, plates of thickness out.
E-03 1 of 6 1.01.00 equal to or above 25mm shall be ultrasonically
tested.
2. VI/B E-01 1 of 14 1.01.01 (f) Mechanical tests shall be conducted on the No

specimens from manhole cutouts of dished outs
ends. esta
3. VI/B E-01 1 of 14 1.01.01 (j) All full penetration welds shall be subjected to UT
E-03 1 of 6 1.01.00 (f) ultrasonic examination after stress relief. befo
afte
4. VI/B E-01 1 of 14 1.01.01 (k) After stress relieving (SR) all welds, internal RT
E-03 1 of 6 1.01.00 (g) and external shall be examined by MPI meth- Butt
ods depending on size and accessibility and all MPI
butt welds shall be subjected to 100% radiog- MPI
raphy.
5. VI/B E-01 1 of 14 1.01.01 (b) All butt welds shall be subjected to RT exami- MPI
E-03 3 of 6 1.03.00 (b) nation. Also MPI after SR. stee
6. VI/B E-01 2 of 14 1.01.02 (c) All full penetration nozzle and attachment Prio
E-03 3 of 6 1.03.00 (c) welds shall be subjected to UT prior to stress don
relieving. On
don
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LIST OF TECHNICAL
DE
VIA
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Annexure-3
SL. SEC/
NO PAR
SEC. NO. NO.
T
7. VI/B E-01 2 of 14 1.01.02 (f) Completed closed end headers shall be sub- Hyd
E-03 3 of 6 1.03.00 (d) jected to hydraulic pressure tests and all com- clos
pensating pads to be pneumatically tested. no E
and
8. VI/B E-01 2 of 14 1.01.02 (g) All weld joints in alloy steel headers of P 91, Har
3 of 14 1.01.04 (f) X20 and X22 & other material of P5B group 100
and above shall be checked for Hardness. 3% P91
hardness check shall be carried out on welds of
other alloy steel Headers.
9. VI/B E-01 2 of 14 1.01.03 (c) All tubes/stubs/panels/coils shalbe checked for Flas
E-03 2 of 6 1.02.00 (c) clearance by steel ball test and for cleanli- butt
ness by sponge passage. pan
ball
insp
10. VI/B E-01 3 of 14 1.01.03 (d) Finished butt welds shall be subjected to All F
E-03 2 of 6 1.02.00 (d) RT or UT. Wherever the ject
code/standard/process specifies random SR
sampling, the same shall be minimum 20%. cep
Butt
Flas
ame
test
of s
exa
11. VI/B E-01 3 of 14 1.01.03 (e) Minimum 10 % of the fillet joints shall be sub- 10%
E-03 2 of 6 1.02.00 (e) jected to MPI/ LPI. However Fillet welds of ma- men
terial grades P 5B and above or any other new weld
material grade subject to the acceptance by
NTPC shall be subjected to 100 % MPI/ LPI.
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12. VI/B E-01 3 of 14 1.01.03 (f) Tubes and fabricated panels/coils shall be sub- Hyd
E-03 2 of 6 1.02.00 (f) jected to hydraulic pressure test excluding 100
water wall panels and loose tubes but in- the
cluding burner panels, reheaters, super- don
heaters & economizers. All
hyd
13. VI/B E-01 3 of 14 1.01.03 (g) 10% hardness survey on butt welds of P5B ma- It w
terial group and above.
14. VI/B E-01 3 of 14 1.01.04 (c) All bent pipes shall be checked for ovality and MPI
E-17 1 of 5 1.01.00 (e) thinning by UT on first off lot & on random
samples for subsequent pieces. Outer sur-
face of bends shall be subjected to
MPI/LPI.
15. VI/B E-01 3 of 14 1.01.04 (e) All butt welds in alloy steel piping of P91, X20 & Butt
E-17 1 of 5 1.01.00 (f) X22 shall be checked for RT/UT and MPI after P91
SL. SEC/
SUB- PAGE CLAUSE SPECIFICATIONSR. REQUIREMENT COMMENTS/CLARIF RT/
NO PAR SR.
SEC. NO. NO.
T 16. VI/B E-01 3 of 14 1.01.04 (f) All weld joints in alloy steel piping of P91, X20 Onl
17. VI/B E-01 3 of 14 E-17
1.01.04 (h)
2 of 5Non-destructive
1.01.00 (k) examination
and X22 & ofother
welds shall be
material In linegroup
of P5B with IBR
and andand ot
E-17 1 of 5 1.01.00 (i) carried out in accordance with the
above shall be relevant
checkedde- for national
Hardness. standards,
3% che the
sign/manufacturinghardness
codes. However,
check shallasbea carried
min- practice of NDE
out on welds of for(a)
pip
imum, the following requirements
other shall be met. follows;
alloy steel piping. P91
Further statutory requirement, wherever appli- nes
All NDE is before SR:
cable shall also be complied with. For
For Boiler Pip
(1) Temperature > 400 Deg, C and/Or pressure ID ≤ 102mm: 5% RT
exceeding 102 < ID ≤ 178 mm: 1
71 bar. ID > 178mm : 100% R
(i) 100% RT/UT on butt welds and full penetra-
tion branch welds.
(ii) 100% MPE. For External Pipin
Cl I: 10 % for ID< = 10
100% for ID > 10
(2) Temperature > 175 V Deg, C upto 400 Deg. C
o Cl II: 10 % RT for
and/or pressure exceeding 17 bar and upto 71
l
bar. u
(i) 100% RT/UT on buttm welds and full penetra-
tion branch welds fore pipe dia more than 100
NB. _
5
(ii) 10% RT/UT on butt_
welds and full penetra-
tion branch for pipe dia
T upto 100NB.
(iii) 100% MPE. e
c
(3) For all other pipesh not covered above, shall
n
be subjected 100% MPE/ i DPT in case of under
ground pipes and 10% c MPE/DPT in case of
piping above the ground.
a Further, 10% of butt
welds of undergroundl piping shall be subjected
(i) Wherever SR/PWHT D is envisaged for alloy

e
steel, above NDTsv shall be after
Volume_5_TechnicSaRli D/PevWiaHtioTn.s_Page 52
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LIST OF TECHNICAL IATI
ON Ann
S/C exur
e-3
LA
RIFI
CA
TIO
NS
TRI
CH
Y-
QU
ALI
TY
Ann
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DE
VIA
TIO
NS/
CL
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S
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Y-
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TY
SL. SEC/
NO PAR
SEC. NO. NO.
T
18. VI/B E-01 4 of 14 1.01.05 (b) Fittings shall be subjected to suitable NDT as Raw
E-17 2 of 5 1.02.00 (b) per applicable standards. However following are
minimum NDE requirement shall also be appli- For
cable/met. fittin
(i) For fittings X20, P-91 and material group 5B will
& above mm
-100% MPI &
-10% hardness check &
-For fittings of 200 NB & above 100% UT/RT
(ii) 100% UT/RT for fittings of 200 NB & above
for boiler feed discharge, re-circulation and
spray piping of boiler feed system.
(iii) 100% UT/RT for fittings of all other piping of
size OD508mm & above.
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SL. SEC/
SUB- PAGE CLAUSE SPECIFICATION 5 REQUIREMENT COMMENTS/CLARIF
NO PAR
SEC. NO. NO. 3
T
19. VI/B E-01 5 of 14 1.01.06 (a) Pressure retainingoparts of valves shall be (a) NDT is as follows:
subjected to (min.) NDTf as per Table 1. 1. For Class 600 and
E-17 4 of 5 1.05.00(i) NB Cl Cl Class ANSI Class sizes of Casting
1.06.00 upto abov1 above 900 & are 100% RT teste
E-03 4 of 6 300 e 9 600 be- above & 2. Vendors are de
300 8 low 900 below produce RT quali
upto 4500 Ann for valves less t
LIST OF TECHNICAL 600 exur 600 Hence MPI is
Less Vis- Vis- Visual MPI e-3
3. All sizes of spe
DEVIATIONS/CLARIFICATIO
than ual ual valves are 100%
50
NS TRICHY-QUALITY 100%MPI tested.
50 & Vis- Vis- MPI MPI & RT Ann case of forge
4. In
above ual ual (on 10%of exur100% UT is done
LIST OF TECHNICAL
but valves on e-3 ameter above 5
be- DE 100% for forging and
low10 area) done for all finish
VIA
0 for all classes.
100 & Vis- TIO MPI MPI & MPI & RT
above ual NS/ RT (on (on 100%
but 10% of area)
less CL valves on
than ARI change All forged rounds abov
300 of section ter 50mm are ultrason
FIC & weld tested
ATI ends)
300 MPI MPI MPI & MPI, RT
ON
and RT (on on100%
above S change area)
of sec-
TRI
tions &
CH weld
Y- ends)
QUrounds above diameter 40mm
(i) All forged
shall be ultrasonically
ALI tested
TY
SL. SEC/
NO PAR
SEC. NO. NO.
T
20. VI/B E-01 6 of 14 1.01.09 (a) Butt weld between nozzle and lance tube shall Sinc
be subjected to 20 % radiography tests. MPI
don
21. VI/B E-01 10 of 1.02.05 (d) Explosion proof test at 50 psi as per NFPA The
14 code shall be done as type test. Leak tight- don
ness test shall be done on individual feeder will
casing. Endurance test for load cell shall be be o
carried out.
22. VI/B E-01 12 of 1.02.11(a) Only material, which has been identified Plat
14 against mill, sheet or test certificates shall be the
1.07.00 used for construction. Structural steel and tion
E-03 (a) built up plate girders for main boiler shall be don
4 fully killed fine grained and normalised. All mm
of 6 plates above 40mm thickness shall be 100%
ultrasonically tested.
23. VI/B E-01 12 of 1.02.11 (c) -100% RT /UT on butt welds of plate thickness BHE
14 (i) (ii) >=32mm 1. 1
-For plates of 25mm < thickness < 32mm - thic
1.07.00 (c) 10% RT and 100% MPI 2. F
E-03 mm
4 of 6 don
3. F
equ
MPI
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DE
VIA
TIO
NS/
CL
ARI
FIC
ATI
ON
S
TRI
CH
Y-
QU
ALI
TY
SL. SEC/
NO PAR
SEC. NO. NO.
T
24. VI/B E-01 12 of 1.02.11 (e) Ceiling girders/columns, ducts hoppers & tun- Irreg
14 nels shall be trial assembled and match bow
1.07.00 (e) marked prior to dispatch/erection. At least two squ
consecutive girders along with cross member are
E-03 shall be assembled at a time. duc
4 of 6
25. VI/B E-01 12 of 1.02.12 (b) Welds shall be examined by UT and MPI UT
14 after SR. ter
(c) Trial fitment of the rods with the drum shell The
shall be Carried out to ensure proper contact. trol
“Dr
dra
che
26. VI/B E-01 12 of 1.02.13 (a) (a) All raw materials used shall have co- Ma
14 related mill test certificate meeting mandatory me
1.03.00 (a) checks of material spec. ma
E-17 ma
3 of 5 Ma
rial
27. VI/B E-01 12 of 1.02.13 (c) Butt Welds shall be tested for UT Butt
14 be t
1.03.00 (c)
E-17
3 of 5
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LIST OF TECHNICAL
DE
VIA
TIO
NS/
CL
ARI
FIC
ATI
ON
Annexure-3
SL. SEC/
NO PAR
SEC. NO. NO.
T
28. VI/B E-01 12 of 1.02.13 (d) Turn buckle/ pipe clamps/ Hangers of thick- For
14 ness > 25mm shall be checked by MPI/DPT –M
1.03.00 (d) on bent portion.
E-17
3 of 5
29. VI/B E-01 13 of 1.02.15 Metallic Expansion Bellow Nor
14 NM
also
E-17 1.07.00 trati
5 of 5 the
30. VI – GTR 20 of 20.03.03 Shop primer for all steel surfaces operating For
Part 102 temp. below 95 deg C shall be selected by the ope
C contractor ….. - St
39.00.00 atm
Erection Stru
VI- condi- 17 of All exposed parts of the equipment ….shall be stru
Part- tion of 43 first painted with atleast two coats of primer Buc
D Con- ………..Afterwards, the above parts shall be ing
tract finish painted with three coats of allowed ma- a) S
chinery enamel paints. The minimum thickness by p
of paintr film shall not be less than 100 mi- b) P
crons. Red
127
(min
c) 3
aD
d) T
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ATI
ON
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TRI
CH
Y-
QU
ALI
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SL. SEC/
NO PAR
SEC. NO. NO.
T
31. VI – GTR 20 of 20.03.03 Special High Temperature primer shall be For
Part 102 used on surfaces exposed to temperatures out
C higher than 95 deg C ……. 95 d
a)
tool
b) 2
IS 2
coa
Tota
>15
a)
tool
b) 2
IS
mic
Tota
>40
a)
tool
b) 2
IS
mic
Tota
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NS/
CL
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ATI
ON
S
TRI
CH
Y-
QU
ALI
TY
SL. SEC/
NO PAR
SEC. NO. NO.
T
32. VI – Sub 7 of 10 4.01.01 SG membrane walls and other Flue gas swept Hea
Part Sec.-II (C) part surfaces shall be applied with appropriate the
A Intent primer for protection of surfaces during transit, wat
of spe- storage and erection. Pow
cifica- one
tion oxid
BHE
33. VI – Sub 7 of 10 4.01.01 SG membrane walls and other Flue gas swept Com
Part Sec.-II (C) part surfaces shall be applied with appropriate path
A Intent primer for protection of surfaces during transit, loos
of spe- storage and erection. Pow
cifica- 2 c
tion pho
DFT
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LIST OF TECHNI
DE Ann
exur
VIA e-3
TIO
NS/
CL
ARI
FIC
ATI
ON
S
TRI
CH
Y-
QU
ALI
TY
SL. SEC/
NO PAR
SEC. NO. NO.
T
34. VI – Sub 14 of 2.12.09 ….CLH & VLH will be primed with Epoxy Zinc TEN
Part Sec.-A- 30 Rich primer of 50 microns followed by finish Sur
B 07 painting of Aliphatic Acrylic Polyurethane or clea
Low equivalent of DFT 65 microns.
Pres- Prim
sure Zinc
Piping Gr.2
1 co
IS
(min
Tota
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LIST OF TECHNICAL
DE
VIA
TIO
NS/
CL
ARI
FIC
ATI
ON
S
TRI
CH
Annexure-3
SL. SEC/
NO PAR
SEC. NO. NO.
T
35. VI – GTR 20 of 20.03.03 GRATINGS, HANDRAILS, POSTS, LADDERS, For
Part 102 CHEQUERED PLATES ETC., to 6
C Shop primer for all steel surfaces operating PO
temp. below 95 deg C shall be selected by the
contractor …..
All exposed parts of the equipment ….shall be

first painted with atleast two coats of primer
Erection 39.00.00 ………..Afterwards, the above parts shall be
VI- condi- 17 of finish painted with three coats of allowed ma-
Part- tion of 43 chinery enamel paints. The minimum thickness For
D Con- of paintr film shall not be less than 100 mi- che
tract crons. trea
a) S
too
b) 1
pho
µ/c
c) 2
to I
20
Tota
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Ann
LIST OF exur
e-3
TE
CH
NI
CA
L
DE
VI
AT
IO
NS
/C
LA
RI
FI
CA
TI
ON
S
TR
IC
HY
-
QU
AL
IT
Y
SEC/
SUB- PAGE CLAUSE SPECIFICATION REQUIREMENT CO
SL. PAR
SEC. NO. NO.
NO T
36. VI – Sub 7 of 10 4.01.01 (a) The surfaces which have surface temp. 95º Fo
Part Sec.-II (a) C or less & which are insulated a)….two coats ins
A Intent & ( b) of primer as per IS-12744 & two coats of tur
of spe- enamel total DFT 80 microns C
cifica- (ex
tion b) All surfaces above 95º C and which are insu-
lated … two coats of high temp. special paint a)
… DFT 40 microns too
b)
IS
mi
To
37. VI/B E-01 1.01.01 All Plates above 40mm & all bar stock / for- UT
gings above 40mm dia shall be ultrasonically for
tested. For pressure parts, plates of thickness ou
equal to or above 25mm shall be ultrasonically
tested.
Note:
1) Paints will be procured from BHEL approved suppliers only.
2) Paints will be procured only from BHEL approved vendors
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LIST OF
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/
C
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Volume_5_Technical
I
C
A
Annexure-3
Y/RANIPET
LIST AUXILIARI
O
F
T
E
C
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R
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H
Annexure-4
Rr
SL.
SEC/ SUB PAGE CLAUSE SPECIFICATION REQUIREMENT COMMENTS
No.
PART SEC. NO. NO.
1. VI / A IIIA-01 15 of 35 1.17.01 .. peripheral AC drive with automatic APH Drive
(1) & (2) clutching / declutching .. Motor & 1 no
shaft Spee
clutch on th
VI / B A-03 30 of 103 11.01.04 .. air motor drive with automatic provided.
(5) clutching / declutching ..
2. VI/A IIIA-01 16 of 35 1.17.02 Two nos. SCAPH for Secondary air & SCAPHS ar
two nos. for Primary air systems at PA of RAPH du
fan and FD fan outlets with necessary BMCR load
dampers, condensate collectionprimary air f
tank…. is not requi
Trisector RA
sufficient to m
3. VI / A IIIA-01 15 of 35 1.17.01 .. APH stand still sensing device with Stand still se
(5) necessary logic components …lights, will be supp
housed in enclosure. The motions to stoppage of
VI / B A-03 31 of 103 11.01.08 be precluded up at appropriate location / stoppage o
of the rotor shaft the DDCMIS
any separate
4. VI / A IIIA-01 15 of 35 1.17.01 …. fire fighting equipment on both Gas Fire fighting
(6) as well as Air Sides and also on both and Air outle
A-03 31 of 103 11.01.11 cold as well as hot ends …
5. VI / A IIIA-01 15 of 35 1.17.01 .. thermocouples or Platinum RTDs for APH bearin
(10) measuring cold & hot end bearing immersed in
metal temperature …. rotation spee
Sump Oil T
reliable indic
VI/B A-03 30 of 103 11.01.11 Temperature
Bearing oil T
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ATIONS TR
LIST BOILER A
O
F
T
E
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Annexure-4
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No.
PART SEC. NO. NO.
6. VI / B A-03 8 of 103 1.24.00 … equivalent weighted sound level …. Normally, AP
of any equipment … shall not exceed which the N
85 dBA …. is an emerg
for a short
Noise level d
95 db.
7. VI / B A-03 30 of 103 11.01.04, External adjustable and easily Externally ad
(4, i) replaceable seals provided. P
inspection o
required.
8. VI/A IIIA-01 15 of 35 1.17.01 Temperature switches on bearings for RTDs shal

(12) interlock purpose connected
purpose
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ATIONS TR
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O
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Annexure-4
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No.
PART SEC. NO. NO.
9. VI/F F-1 11 of 42 1.11.00 Mandatory Spares: a) In Claus
& & 1.11.00 (RAPH) rotor sto
14 of 42 1.14.00 1.14.00 (Soot blowers) “Go sw
applicab
b) In Claus
fire sens
“Thermo
applicab
c) In Claus
not appl
d) In Claus
box &
“Speed
the moto
Sl.No 6.
10. VI / B A-03 46 of 103 12.08.02 Each bearing shall be provided with an As the bearin
D( c) oil level indicator and screwed drain the bearings
plug. there is no
bearings a
provided.
11. VI / B A-03 58 of 103 14.03.00 Blade material for ID fan:
25mm (min) thick blade plate, provided Blades will b
with removable liners of weal resistant plates, with r
material having 10mm minimum material hav
thickness
12. VI / B A-03 59 of 103 14.04.00 Cooling air circulation to be provided FD fans han
(e) across main bearing. bearings are
is no need fo
main bearing
provided.
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ATIONS TR
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O
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T
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No.
PART SEC. NO. NO.
13. VI / B A-03 91 of 103 25.01.01 Full range and full scale Performance For fans, wh
testing shall be conducted at shop on were witness
one number each …. performance
performance
which have a
works.
14. VI / A IIIA-01 13 of 35 1.16.01 Adequate numbers of duplex Due to the
thermocouple or duplex RTD … shall bearing it is
be included in scope RTD and Tw
one bearing
14 of 35 1.16.02 number dup
measuremen
indicator (M
MIST) for e
19 of 35 1.18.04 (ID, FD & P
(d) at non-drive
providing on
VI / B C-03(A) 6 of 45 3.02.00 1. Type of RTD: four wire, Pt-100 temperature
monitoring in
& in line wit
power projec
15. VI/A III:B 13 of 14 4.00.00 Complete micro-processor based ESP BHEL in-
(A) management and control system Integrated O
including intermittent charging TR set provided wi
controller … etc. The system shall be connected w
capable for integrated operation from The server s
UCB….. for control of all ESP systems. send the s
Additionally, redundant LAN port shall BAPCON, R
be provided for integration with station whenever an
wide LAN of Employer’s DDCMIS.
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ATIONS TR
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No.
PART SEC. NO. NO.
16. VI/A III:A-01 2.01.00 One set of ESP serving one steam It is propo
generator, having four (4) numbers of independent
independently operated gas with the te
streams….. noted that
being execu
VI/B A-03 5 of 103 1.14.01 The steam generator shall be independent
connected to four (4) independently
operated streams of ESP….
Referring to the tender drawing No:

VI/E 9596-999-POM-A-001/A,
Equipment Layout Plan at EL-0.00M
There are 6 numbers of independently
operated gas streams
17. VI/ B A-03 95 of 103 3.02.00 Minimum 2m wide platform shall be

Between 2 E
provided between the two casings of
wide platform
the ESP……
floor of CE
and hopper
The protection for the platform and the
order to avoi
rapping motors from exposure to rain
shall also be provided. In line with
canopy like
rapping mot
This is in
Sipat 3x660
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ATIONS TR
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No.
PART SEC. NO. NO.
18. VI/A III:A-01 35 of 35 2.06.00 Ash hoppers complete with panel type
heaters, …… Panel type he
VI/B A.03 97 of 103 8.03.00 The dust hoppers shall be….panel type hopper dimen
heating….. The panel typ
prohibitively c
available and
replacement o
to be removed
Hence, we are
which are hav
a) Each hop
heating e
heating e
irrespecti
b) The heati
space (H
portion of
uniform.
c) We have
this type
satisfacto
d) Being a s
less inven
of spares
e) Replacem
and does
insulation
shutdown
negligible
f) Uniform h
some of t
type heat
some of t
g) Power co
compared
L
LIST DEVIATION
O TRICHY/RA
F AUXILIARI
T
E
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Annexure-4
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No.
PART SEC. NO. NO.
19. VI/A III:B 12 of 14 4.00.00 Insulators along with heating There is
(2) system or ventilation system needed for
complete with fans, heaters and as per our
necessary controls etc. to avoid envisaged.
condensation for insulator thermostati
components. electric hea
This design
supplied b
including 66
20. VI/A IV 2 of 6
1.06.05 For each unit, Employer shall Water line
provide ……wash water terminated
connection……. first row o
Please con
21. VI/A V 41 of 48
2.04.02 The correction for the flue gas flow and The correcti
(e) ESP inlet flue gas temp. in excess of flue gas tem
the values for these parameters under be applied a
guarantee point conditions, shall be earlier NTPC
allowed only in case and to the extent
such variations are caused solely due
changes in specified coal properties
and ambient conditions. Further the
corrections for the flue gas flow and
temp. lower than the guarantee point
values shall be applied based on
actually measured test values…….….
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ATIONS TR
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No.
PART SEC. NO. NO.
22. VI/B A-03 83 of 103
21.03.00 Insulation mattress shall be supplied in Minimum in
thickness of 25, 40, 50 and 75mm. contrary.
The minimum insulation thickness We will offer

80 of 103 21.01.01 however shall not be less than
75mm…
101 of 103 Thermal insulation…. Not less than

12.00.00
70mm in any case.
23. VI/B A-03 83 of 103

21.04.00 ( Binding & lacing wires….20SWG. It is propo
a) SWG)as bin
the market.
24. VI/A IV 6 of 6 2.00.00

EXCLUSION Bhel Ranip
onwards .ne
LT busduct
scope.
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No.
PART SEC. NO. NO.
25. VI/B A-03 103 of 103
14.06.00 The vendor shall, after installation at The opacity
site, establish the correlations between light absorpt
the optical density output and single point m
particulate grain loading for display and measuremen
recording of particulate grain loading. testing is a m
Moreover, th
established o
at varying co
and boiler lo
and the regre
by the end U
monitor is no
26. VI/ B B-06 (B) 8 of 13 5.00.00

Fiber Optic cable BHEL Ranip
with numeri
switch per s
cables and
from BHEL R
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A
LIST OF TECHNICAL n
n
DEVIATIONS/CLARIFICATIONS e
TRICHY/RANIPET-BOILER AUXILIARIES x
u
r
e
-
4
Duct Pressure Efficiency (%)

(mmWC) (without seal air)
Rr
ENQUIRY SPECIFICATION <100 (absolute) 99.95 %

SL.
SEC/ SUB PAGE CLAUSE SPECIFICATION REQUIREMENT
>100 (absolute) 99.8 COMMENTS
No.
PART SEC. NO. NO.
27. VI/B A-03 67 of 103 15.02.05 PA duct 99.6 %
The dampers mentioned in Clause For the gui
15.02.04 (i) & (ii) above shall have a tightness effi
guaranteed gas tightness efficiency (on
flow) of not less than 99.95% and
Multi-louver dampers shall have a
guaranteed gas tightness efficiency (on
flow) of not less than 99.5%
…….without the use of seal air fans
(a) Guillotine dampers

For Multi-lo
68 of 103 15.02.15 The damper sealing efficiency shall be guaranteed
(a) 99.95% on flow without seal air, will be 99.5%
however with seal air it shall be 100%
Efficiency wi
above.
28. VI/B A-03 91 of 103 25.01.02

Type Test : Considering
design and
Leak tightness testing of dampers for
projects, no
each type and size of damper at shop
envisaged
to demonstrate the guaranteed gas
Gate, Biplan
tightness efficiency (on flow).
are not cons
29. VI/B A-03 102 of 103 14.02.00 Opacity monitor: Velocity me
The system shall include all devices measuring
like velocity measurement probes Emission in
necessary for computing dust emission suitably fee
in mg/Nm3. monitor.
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30. VI / B B-02 4 of 9 5.01.00 EPMS : There shall b
(h) Necessary input / Output points for with DDCMI
interfacing with ….DDCMIS. shall not be
DDCMIS to N
31. VI / B E-12 1 of 1 1.03.00 100% RT/UT on Butt-welds of plates RT/UT is do

I (i )& ESP structu
thickness > 32 mm.
(ii) (d ) columns are
2) For plates of 25 mm <thickness > 32 RT/UT done
mm.-10% RT and 100 MPI.
3) Edge for shop & field shall be
examined by MPI for plates thickness
> 32 mm
32. VI / B A-03 67 of 103 14.05.00 Fan balancing:
a) The fans shall be statically and As static
dynamically balanced before requirements
shipment. separate sta
c)Natural frequency of all fan Blade are n

components shall be established by the same is
vibration testing to ensure that any
force generated at operating speeds
adversely excites no part of the wheel.
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33. VI / B A-03 67 of 103 14.05.00 Fans shall be statically and As dynamic
dynamically balanced before dispatch. requirements
separate sta
34. VI/B A-03 29 of 103 11.01.01 Air Leakage - Less than 10% of the Air Leakage
(4) flue gas weight entering Air purpose dur
Preheaters. the Flue Gas
35. VI/B A-03 30 of 103 11.01.01 The max air- in leakage ... guarantee & Leakage tes
(4, ii) demonstrate .. air in leakage ... after test only, a
3000 hrs of operation … the drift in air leakage afte
leakage … does not exceed 1%,1 year over the gua
after demonstration …. only external PG test, inte
adjustment of seals Preheater S
required.
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36. VI / B E-01 8 of 14 1.02.02 Air Preheater – Forged shaft coming All the f
under air prehater like stub shaft, main machined an
rotor forgings, housing hub shall be reputed s
subjected to 100% UT and MPI after available m
machining. Critical welds of rotor post 10 mm and
shall be subjected to RT. 6mm ,same
37. VI / B E-01 9 of 14 1.02.03 Rotor components like shaft is All the fo

subjected to UT at mill and MPI after machined an
rough machining reputed s
available m
10 mm and
6mm ,same
Butt welds o
Butt welds of rotor components are
subjected 100% RT
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38. VI / B E-03 5 of 6 & 6 2.01.00 Fan – Rotor components shall be As static
OF 6 subjected to Ultrasonic testing and MPI requirements
after rough machining. separate sta
Butt welds
Butt welds in rotor components shall tested
be subjected to 100% RT. All welds
shall be MPI tested after stress
relieving.
39. VI / B E-03 4 & 6 OF 1.07.00 100% RT/UT on butt welds of plate All butt fillet
6 thickness > 32 mm .This is our
sufficient for
40. VI / C GTR 24 of 102 22.14.00 All plates above 40mm and forgings Plates of ab
above 40mm shall be UT tested NTPC .
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41. VI-A I 7 OF 10 4.01.01 All surfaces having temperature above The paintin
(b) 95 degree centigrade and which are NTPC proje
insulated shall be applied with atleast
two coats of high temperature special
paint with total DFT not less than 40
microns.
42. VI-C GTR 20 of 102 20.03.00 Shop primer for all steel surfaces The painting
which are exposed to operating NTPC proje
temperature below 85 Deg Celsius
shall be selected by contractor ….
43. VI/C GTR 22 of 75 22.01.00 All materials, components and QP Catego

TO to equipment covered under this Vindhyachal
specification shall be procured 500MW an
31 of 75 25.09.00 manufactured erected commissioned and for LT
and tested at all the stages, as per a less than 3
comprehensive Quality Assurance categorized
programme…….. motor and Im
per BHEL sy
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44. VI/B B-02 07 of 09 6.01.01 Type tests shall be carried out in As agreed in
to to presence of the owners 660MW and
representatives for which min 15 days x 490MW, t
09 of 09 6.01.06 ……………… only for follow
1. TR sets
2. Insulator
3. Disconn
Type test requirements Instrumentation 4. ACP (LT
VI/B IIIC-07 03 of 10 3.00.00 cables Twisted & shielded………….. (As appl
to 5. LT Powe
10 of 10 6. LT Contr
Type test re
other item a
covered und
applicable fo
NTPC requir
and giving a
the project s
NTPC to giv
so that it can
to enhance
requirements
award activit
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45. VI/B B-02 Page 6.00.00 Lists of type tests to be conducted on As this ha
07 of 09 6.01.01 each type and Rating furnishing v
a) TR set sufficient as
to 6.01.04
09 of 09 b) Insulators
c) Disconnecting Switches
46. VI/B B-07 38 of 60 37.00.00 LT Switch Gear Since we
To To The following type test certificates on approved so
45 of 60 37.07.00 each type and rating of LT Switch time to meet
Gear, MCC Panel shall be submitted. However sti
Switchgear/MCC panels of each rating restrict for o
must be tak
Short time with stand test considerable
Temperature test. Degree of submission
protection test Circuit breaker increasing
affecting the
of each rating Test relay and E
sequence-1…… TC from m
Combined Test Sequence (with circuit record purpo
breaker mounted inside the switchgear This is to avo
panel….
MCC modules of any three ratings as
selected by the Employer….
Test for single phasing protect…..
Type test reports for Numerical relays
and Ethernet switches ……
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47. VI/B B-02 08 of 09 6.01.04 (B) Insulators Lightning im
250KV(P) n
frequency te
Lightning Impulse test and One minute
dry Power frequency test on each type
of insulators.
For 400mm Electrode spacing ESP

field – Lightning impulse test voltage
shall be 250KV (P) and One Minute dry
Power frequency test voltage shall be
95KV (rms).
48. VI/B B-02 08 of 09 6.01.04 (c Disconnecting Switch Lightning im

To ) Lightning impulse test and one minute 250KV(P) n
dry power frequency test. frequency te
09 of 09
For 400mm Electrode spacing ESP

field – Lightning impulse test voltage
shall be 250KV (P) and One Minute dry
Power frequency test voltage shall be
95KV (rms).
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LIST OF
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PIPI
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Annexure-5
SL. SPECIFICATION
SEC/ SUB- CLAUSE COMMEN
NO PAGE NO. REQUIREMENT
PART SEC. NO.
1. VI/A IIIA-01 6 of 35 1.10.02 Control valves on blow down As followed in
(n) tank / flash tank drain cooling valve will be pro
water pipe line. IBD tank.
2. VI/A IIIA-01 13 of 35 1.14.01(a) One no CBD tank including As followed in a
safety valve, vent to deaerator tion valve will
with motorized isolation valve deaerator.
and NRV
VI / B A-03 101 of 103 22.02.00 The flashed vapour from CBD

vessel shall be used in the
deaerator………………for this
necessary piping ,motorized
isolation valve and NRV shall
be provided.
3. VI/A IIIA-01 16 of 35 1.17.02 SCAPH with condensate col- Since the SCAP
lection tank and drain along during start up
with drain pipe upto conden- quantity of SCA
sate collection tank and from meager it may n
VI/B A-03 32 of 103 11.02.03 condensate collection tank upto it. As per norma
condenser . most of the pr
taken to IBD ta
collection tank e
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ENQUIRY SPECIFICATION n
SL. SPECIFICATION
s
SEC/ SUB- CLAUSE COMMENTS/CLARIFICATIO
NO PAGE NO. REQUIREMENT_
PART SEC. NO. P
4. VI/A IIIA-05 1 of 1 1.00.00 Under aux. Boiler a– As per normal practice and as f
The scope shall g also include various projects including Simhad
e
one no feed storage tank up- vallur and Aravali, deaerator cum
stream of deaerator ….for half age tank (of half an holding capac
8
an hour storage
2 capacity of supplied. As such no separate fee
VI/B A-11 3 of 6 1.06.09 aux.boiler…… stream of deaerator is envisaged.
Alternatively ,theo bidder can
offer deaerator feed
f water stor-
age tank having a capacity It is presumed that Customer / O
adequate for continuous
1 opera- the bidder ) will provide DM wate
tion …….In this 9case , Bidder minal at a pressure of 3-4 Ksc(g).
8
will provide DM water at the Please confirm.
terminal point at a pressure of Ann
3-4 Ksc(g) exur
LIST OF TECHNICAL e-5
TRICHY-PIPING/MECHANICAL
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BHEL Piping Centre QA Deviations
Sl no Section Clause Specification requirement BHEL Practice Remarks
01 Part A Sec VI 3.09.00 Certified copies of test reports for all tests and Shall be followed as per approved RQPs Clarification
Sub section examinations specified in the specification and for the between BHEL & NTPC with the
III-A03 mandatory test and analysis required by ASME / ASTM submission of project specific endorsement
Page 7 of 8 material specification, for the materials used for Piping , sheet by BHEL
shall be furnished to Employer
02 Part B Sec VI 7.00.00 E.HYDROSTATIC TEST PRESSURE Clarification
Sub section A- 1. Piping System under IBR purview: Shall be followed as per approved RQPs
06 At shop: between BHEL & NTPC with the
Page 12 of 43 All Piping including fabricated piping shall be hydro submission of project specific endorsement
tested at 1.5 times the design pressure subject to sheet by BHEL
regulation of 374 of IBR. However, non destructive
testing in lieu of hydro test is also acceptable subject to
regulation 343 (3) of IBR.
2. Non-IBR Piping System:-

At shop: Shall be followed as per approved RQPs
All Piping including fabricated piping shall be hydro between BHEL & NTPC with the
tested at 1.5 times the design pressure subject to submission of project specific endorsement
regulation of 374 of IBR. However, non destructive sheet by BHEL
testing in lieu of hydro test is also acceptable subject to
regulation 343 (3) of IBR
03 Part B Sec VI 18.00.00 Specification for surface preparation and painting A) Interior of Piping Deviation
Sub section A- 18.07.00 1) All Insulated piping, Fittings/ Components, Pipe No painting.
06 Clamp, Vessels/ Tanks, Equipments etc
Page 39 to 43 Surface preparation: Power tool cleaning/Shot blasting B)Exterior of Piping
of 43 Primer coat : Heat resistance Aluminum Paint to IS-
13183 Gr.-1; 1coat x20 µ i) Insulated Piping:
Finish coat : Heat resistance Aluminum Paint to IS- Surface Preparation-SSPC-SP3 Power
13183 Gr.-1; 1coat x20 µ tool cleaning
Total DFT = 40 microns Primer- Red oxide Zinc Phosphate
2)All Un insulated piping Fittings/ Components, Pipe (alkyd base) to IS 12744, 2 coatsx30
Clamp, Vessels/ Tanks, Equipments etc microns
Surface preparation: Power tool cleaning/Shot blasting Total DFT =60microns
Primer coat : Red Oxide Zinc Chrome Primer;2 coat x
x25 µ ii)Un insulated piping
Finish coat : Synthetic enamel(long oil alkyd) to Surface Preparation-SSPC-SP3 Power

IS2932. 3 coat x 35 µ tool cleaning

Total DFT = 155 microns Primer- Red oxide Zinc Phosphate
3)CLH/VLH (alkyd base) to IS 12744, 1 coat x30
Surface preparation: Shot blast cleaning Near white microns
metal) 35-50 microns; 1 coat x35 µ Finish-Synthetic enamel paint long oil
Primer coat : Epoxy based Zinc Phosphate primer alkyd to IS 2932 ,2coats x20 microns
(92% Zinc in dry film(min)%VS=40(min)); 1 coat Total DFT =70 microns
x35=35 µ
Finish coat : Aliphatic Acrylic poly-urethane CDE 134,
%V=40(min); 1x30 = 30 µ iii)Painting of Bought out Equipment:
Total DFT = 70 µ As per Equipment Manufacturer’s standard
5)Valves (temperature <60°C) Painting scheme
Surface preparation: Solvent cleaning/application of
rust converter /Power tool cleaning
Primer coat : Aluminum Paint; 1coat x20 µ
Finish coat :Aluminum Paint; 1coat x20 µ
Total DFT = 40 µ
Valves (temperature >60°C)
Surface preparation: Solvent cleaning/application of
rust converter /Power tool cleaning
Primer coat : Heat resistance Aluminum Paint; 1coat
x20 µ Finish coat :Aluminum Paint; 1coat x20 µ
Total DFT = 40 µ
6)All auxiliary structural steel components for pipe
supports
a)outside TG building & in SG envelope
Surface preparation: Near white metal shot blasting
Primer coat : Inorganic Ethyl Zinc silicate ; 1x75 µ
Intermediate coat: Epoxy based Ti O2 pigmented
coat;1x75 µ
Finish coat: a)Epoxy coat 2 x 35 µ b)Aliphatic acrylic
polyurethane CDE 134,%V=40.0(min) 1 x30 µ
Total DFT 250 µ
b)With in TG building
Surface preparation: Near white metal shot blasting
Primer coat : Inorganic Ethyl Zinc silicate ; 1x35 µ

Intermediate coat: Epoxy based Ti µ O2 pigmented

coat;1x35 µ
Finish coat: a)Epoxy coat 2 x 25 µ b)Aliphatic acrylic
polyurethane CDE 134,%V=40.0(min) 1 x30 µ
Total DFT 250
6)Weld edges
Surface preparation: Hand cleaning by wire Brush
Primer coat : Rust preventive fluid by spray, dip or
brush 1x25 µ
05 Part B Sec VI 1.01.00 Non-destructive examination of welds shall be carried Shall be followed as per approved RQPs Clarification
Sub section E- (i) out in accordance with the relevant design/ between BHEL & NTPC with the
17 manufacturing codes. However as a minimum the submission of project specific endorsement
Page 1 & 2 of following requirements shall be met. Further, statutory sheet by BHEL.
5 requirements, wherever applicable, shall also be
complied with.
(1) Temperature >400 Deg, C and/or pressure

exceeding 71 bar
(i) 100% RT/UT on butt welds and full penetration
branch welds.
(ii) 100% MPI.
2) Temperature > 175 Deg, C up to 400 Deg C and/or
pressure exceeding 17 bar and up to 71 bar.
(i) 100% RT/UT on butt welds and full penetration
branch welds for pipe dia. More than 100NB.
(ii) 10% RT/UT on butt welds and full penetration
branch for pipe dia. Up to 100NB.
(iii) 100% MPE.
(3) For all other pipes not covered above, shall be
subjected 100% MPE/DPT in case of underground
pipes and 10% MPE/DPT in case of piping above the
ground. Further, 10% of butt welds of underground
piping shall be subjected to RT.
(i) Wherever SR/PWHT is envisaged for alloy steel,
above NDTs shall be after SR/PWHT
(i) Hardness survey of welds shall carried out on alloy

steel/stainless steel piping (100% Hardness survey of

welds on P91, X20 & X22 & above materials grads of
P5B above piping) and 3% hardness survey on welds
of other alloy steel.
1.02.00 FITTINGS
(a) Raw materials of all forged/formed fitting shall be
ultrasonically tested. All mother pipes used for fittings
shall be ultrasonic tested or hydraulic tested. Forged
fitting shall be ultrasonically tested and formed fitting
shall be MPI tested.
(b) Fittings shall be subjected to suitable NDT as per
applicable standards however; following minimum
NDE requirement shall also be applicable /met.
(i) For fittings X20, P-91 and material group 5B& above
- 100% MPI &
- 10% hardness check.
- Also 100% UT/RT, for fittings of 200NB &
above
(ii) 100% UT/RT for fittings of 200 NB & above for
boiler feed discharge, recirculation and spray piping of
boiler feed system.
(iii) 100% UT/RT for fittings of all other piping of size
OD 508mm & above.
06 Part C Sec VI 22.00.00 General Requirements-Quality Assurance Shall be followed as per approved RQPs Clarification
Page 22 & 23 22.01.00 ……The detailed Quality plans for manufacturing between BHEL & NTPC with the
of 72 And field activities should be drawn up by the bidder submission of project specific endorsement
and Well be submitted to the Employer for approval sheet by BHEL.
22.04.00 The Bidder shall also furnish copies of the reference Reference documents/plant standards
documents/plant standards…. These Quality plans and /inspection and test procedures can be
reference documents/standards etc. shall be subject to verified at our works during inspection
Employer approval….

07 Part C Sec VI 22.06.00 No material shall be dispatched from manufacturer’s NTPC/BHEL existing practice shall be Clarification
Page 23 & 24 work before………Employer’s … duly authorized for followed.
of 72 dispatch issuance of Material dispatch clearance
certificate (MDCC)
….Details of results conducted to determine the
22.07.00 mechanical properties, chemical analysis and details of Shall be followed as per approved RQPs
heat treatment procedure….. between BHEL & NTPC with the
submission of project specific endorsement
All welding/brazing procedures shall be submitted to sheet by BHEL
22.08.00 the employer or its authorized representative for Welding procedure shall be made available
approval prior to carrying out the welding/brazing in the respective manufacturing unit during
….All the sub-contractors proposed by the contractor inspection as per the existing practice
22.15.00 for procurement of major bought out items including NTPC/BHEL approved Vendors list is
casting, forging, semi finished and finished applicable for the existing NTPC contract is
components/equipment etc., list of which shall be applicable. Separate approval is not
drawn up by the contractor and finalized with the envisaged.
employer shall be subject to employer’s approval…

SECTION-2
TECHNICAL DEVIATIONS ON STEAM TURBINE


HARIDWAR‐TECHNICAL DEVIATION ON STEAM TUBINE GENERATOR & AUXILIARIES
Sl. Section / Part / Page No. Clause No. Tender Specification Requirement Deviations / Clarifications
No. Sub‐Section
1. VI / B / 15/16 of 87 1.17.00 Vacuum Breaker: Bidder shall provide Vacuum Breaker Valve with Pneumatic
A – 04 D.C. operated device for rapid reduction Actuator shall be provided as per current
of vacuum in condenser for turbine rotor practice in which DC operated solenoid valve is
to be brought to rest as quickly as envisaged.
possible. DC operated / Hydraulic device
are also acceptable
2. VI / B / 26 of 87 1.23.00 Type Tests of Expansion Bellows The offered module of steam turbine is well
A – 04 & & proven and in successful operation for many
& 80 of 87 13.00.00 years.
VI / B / & & Therefore Type tests of Expansion Bellows
E – 02 17 of 24 1.06.02, 03 fitted with Steam Turbine components are not
& & & envisaged.
E – 17 5 of 5 1.07.00
3. VI / A / 1 of 8 2.01.04 Steam Turbine Generator sets shall be BHEL HWR recommendation :
IIIA – 02 suitable for installation on spring Turbo‐Generator shall be rested on Rigid
supported reinforced cement concrete Foundation without Vibration Isolation System
(RCC) foundation. (VIS).
4. VI / A / 16 of 48 1.03.03 (a) The unit shall be capable to operate The unit is capable of operating with turbine
V (Functional & & continuously with turbine under VWO under VWO condition with rated steam
Guarantees & condition with rated steam parameters, parameters, specified rated condenser
LDs) specified rated condenser pressure and pressure and 3% cycle make up. Continuous
& 3% cycle make up. operation is envisaged only at TMCR load.
VI / B /
A – 01 1 of 2 1.02.00 (a)
& & &
VI / B /
A – 04 2 of 87 1.01.03 (a)

HARIDWAR‐TECHNICAL DEVIATION ON STEAM TUBINE
5. VI / A / 16 of 48 1.03.03 (b) TG Set Capability : Machine can operate at Rated steam

V (Functional & & Maximum continuous output at Parameters with one string or all HP heaters
Guarantees & 3 of 87 1.01.04 (i) generator terminals corresponding to all out of service with maximum output
LDs) HP heaters out of operation, under rated commensurate with BMCR, but output at
& steam conditions, at design condenser continuous operation shall be limited to Rated
VI / B / pressure and 3% makeup. output ( 600 MW)
A – 04 &
Turbine shall be capable of continuous
operation with HP heaters out of service
with maximum output commensurate
with Boiler Maximum heat duty at BMCR
condition but not less than rated output.
6. VI / A / V 2.05.02 43 of 48 ..........However, post test calibration of ................However, post test calibration of flow
flow nozzle shall not be mandatory. nozzle shall not be mandatory. During the test
During the test if it is found that the if it is found that the parameters are in order as
parameters are in order as regards to regards to calibrations of instruments and after
calibrations of instruments and after post post test calibration of instruments which are
test calibration of instruments, the affecting the calculations of heat rate results,
difference between pre test and post test the difference between pre test and post test
calibrations is within code acceptable calibrations...
limits, bidder shall submit the report of
PG Test results based on pre test effects
(calibration) of instruments.
7. VI / A / V 2.05.03 43 of 48 ...............However, during the test, if it is ...............However, during the test, if it is found
found that the unaccounted for leakage is that the unaccounted for leakage is more than
more than 0.1% of design throttle flow at 0.1% of design throttle flow at full load, then
that load, then heat rate will be increased heat rate will be increased by.........
by.........

8. VI / A / V 2.01.04 35 of 48 After the conductance of Performance After the conductance of Performance test, the
test, the contractor shall submit the test contractor shall submit the test evaluation
evaluation report of performance test report of performance test result to Employer
result to Employer promptly but not later promptly but not later than two months from
than one month from the date of the date of conductance of Performance
conductance of Performance test. In case test...............
post test calibration takes longer time
then modalities for submission of PG test
report by the bidder shall be mutually
agreed upon during the test. However,
test data shall be submitted to the
employer after completing each test run.
9. VI / B / A‐04 1.01.04 (ii) 3 of 87 Bidder shall indicate the turbine over As per BHEL existing practice, no margin for
(a) pressurisation (under V.W.O.) possible max. Sustained steam pressure is given over
and ensure...... the design turbine inlet steam pressure.
Though Steam Turbines are designed to accept
short term & sustained main steam & reheat
pressure as per IEC – 45
10. VI / B / 3 of 87 1.01.03 (c) The steam turbine shall have six or seven There with be one extraction from
A – 04 uncontrolled extraction with no intermediate stage of HP Turbine also.
extraction from HP turbine.......
11. VI / B / 6 of 87 1.03.00 (iv) Boroscopic inspection The offered module of steam turbine is well
A – 04 proven and in successful operation for many
& & & years.
Boroscopic Inspection ports are not provided
VI / A / 3 of 8 2.02.09 Boroscopic inspection ports in turbine.... in Steam Turbine and boroscopic inspection is
IIIA – 02 for in situ inspection of turbine internal not envisaged therefore Boroscopic kit is not
shall be provided as per bidder’s standard offered.
practice.
12. VI / B / 20 of 87 1.20.00 (j) ….. LP bypass valves with gland cooling Gland cooling arrangement is not applicable as
A – 04 arrangement. per standard practice of manufacturer.

13. VI / B / 19 of 87 1.19.00 (a) Filters at downstream of all pumps having In Control Fluid System, number of Plate type /
A – 04 (7) mesh size as per Bidder’s standard Duplex filters are provided in Control Rack /
practice alongwith differential pressure Supply Unit as per the system requirement.
switches for alarm. This is as per standard proven practice of BHEL.
14. VI / B / 8 of 87 1.05.00(d) Maximum permissible shaft vibration Vibration level of bearing pedestals shall be as
A – 04 measured at bearing housing will be as per ISO 10816‐2 & Shaft vibration shall be as
per zone A of ISO 7919 and maximum per ISO 7919‐2
permissible bearing vibration measured
at bearing housing will be as per zone A
of ISO 10816‐2.
15 Section‐ VI, Page 10 of 1.10.01 (ii) (b) Suitable arrangement to by‐pass gland In view of no report of failure of GSC tubes
Part‐B, Sub‐ 87 steam condenser which shall be designed from any of Indian plants in last 30 years or
section‐ A‐04 to operate under vacuum condition also Siemens’ plants, by‐pass of Gland Steam
along with desuper heating arrangement Condenser on steam side is not envisaged by
(if required) for the bypass. ... … … The BHEL. This is also Siemens’ standard practice.
gland steam condenser should be
provided with bypass on steam.
16 Section‐ VI, Page 11 of 1.11.01 (h) Provide temporary & permanent steam There is no provision for additional steam
Part‐B, Sub‐ 87 strainers for Emergency stop & Reheat strainers. There shall be only one number
section‐ A‐04 stop valves. In case there is no provision steam strainer per steam strainer housing. The
for temporary strainer, one set of same is used for all the conditions as per
strainers per unit shall be provided in standard proven practice of BHEL. It may be
addition to permanent strainer. … … … noted that spare strainers are being offered
against mandatory spares requirement [Clause
no.: 1.02.01 (11), of Group‐B mandatory
spares, Section‐ VI, Part‐ F, Sub‐section‐ F‐2] of
tender specification.

17 Section‐ VI, Page 16 of 1.18.00 (a) (3) 1x100% each AC & DC jacking oil pumps 2x100% JOPs with AC motor are offered. In the
Part‐B, Sub‐ 87 ……… event of station blackout, one JOP will be
section‐ A‐04 supplied with AC power from the station
emergency AC power supply. In the unlikely
event of complete AC power failure, DC EOP
will provide the necessary lubrication for safe
steam turbine coast down.
18 Section‐ VI, Page 16 of 1.18.00 (a)(4) Each Unit Lube Oil tank to have capacity
S.S. wire mesh in carbon steel basket type
Part‐B, Sub‐ 87 to allow 5 to 8 oil charges per hour (at
strainer shall be provided as per standard
section‐ A‐04 normal operating level), fitted with non‐
proven practice of BHEL.
corrodable strainers, … …
Section‐ VI, Page 17 of 1.18.00 (b) (1) … … Purified oil with no free moisture or For moisture content & particle size test, type
Part‐B, Sub‐ 87 moisture as per manufacturer standard test certificate shall be furnished.
section‐ A‐04 practice & max. particle size conforming
to code 15/12 as per ISO 4406. This shall
be demonstrated with inlet oil quality
conforming to code 21/18 as per ISO
4406.
19 1.18.00 (b) (7)
Type test(s) to be conducted:
Particle size impurities test, as detailed
out in the technical specification, is to be
carried out on one oil centrifuge of main
2.08.00 (e) (8) turbine.`
Page 34 of
87 Central oil purification plant

VI/ B/ Page 10 of 6.00.00 d) Vibration Monitoring d) The vibration pickups at each end of the
B‐01 37 System. overhang portion has a dedicated standalone
monitoring system and is not related to turbine
supervisory system. Hence connection to the
Turbine supervisory system (TSI) is not
envisaged as per BHEL standard practice. This is
in line with practice followed for RIHAND ,
SIMHADRI 2x500 MW , MAUDA , VINDYACHAL
20 NTPC Projects .
f) Online PD monitoring system is not included

in our offer as the performance of systems
available in the market and their noise
cancellation effectiveness is not proven and is
not verifiable against any reference
f) On line partial discharge
(PD) monitoring.
VI / B /B01 13 of 37 7.00.00(15‐a) Portable Gas Analyser Portable gas analyser is meant only for
21 monitoring of % of hydrogen in air.
VI / B /B01 8 of 37 6.00.00 Resistance Temperature
(15‐A) Detectors(RTD):………..
22 b‐iii) Twelve detectors for stator core out As per our standard design, Twelve simplex
of which six(6) shall be located in the end RTDs shall be provided for Stator Core ( 6 Nos
zones where maximum temperatures are on TE side & 6 Nos on EE side)
expected
VI / B /B01 11 of 37 6.00.00(15‐G) Rotor flux monitoring system: Rotor flux monitoring system shall not be
Permanently connected independent provided.
23
sensing unit for each generator shall
be……

VI / B /B01 15 of 37 8.00.00‐m Pressure monitoring.:‐ As per our standard practice, pressure

Pressure Gauges shall be provided at monitoring shall be provided at the following
least at the following locations :‐ locations :‐
1) At the inlet and outlet of pumps
24
2) At the outlet of cooler 1) At the outlet of pumps
3) At the inlet and outlet of the 2) At the outlet of filters.
pressure regulators and filters 3) Differential Pressure Transmitter has
been provided across the filter.
VI / B /B01 33 of 37 13.00.00 Type Tests: The contractor shall………. For all the type tests, type test certificates of
25 earlier tested generators shall be furnished.
VI / B / 32 of 87 2 x 100 % Air Evacuation Pumps per unit 3 x 50 % Air Evacuation Pump / unit. There are
A‐04 two Condensers for each unit of 600 MW. Two
Condensers are connected through vacuum
line. 1 x 100 % pump for each Condenser and 1
26 2.06.00 /(a)
x 100 % as stand by are being provided. AT 1"
hg(a), capacity comes out to be 20 SCFM. This
arrangement is accepted by various customers
in the past.
VI / B / 33 of 87 Capacity of each pump shall not be less It shall not be less than 500 scfm at 10" hg (a ).
27 2.06.00 (h) than 800 scfm during hogging operation During hogging, 3 pumps shall be in operation
at 10" hg(a)
A‐04 33 of 87 Casing material shall be Ni‐Cast Iron It shall be ASTM A‐48, Gr‐25. ASTM A 48 Gr–25
28 2.06.00 (j) / 1 is equivalent to Ni Cast Iron and is suitable for
intended purpose
VI / B / 47 of 87 Tube Size… 20 BWG minimum wall It shall be 20 BWG , avg. wall thickness. This is
29 5.00.00 / (n ) thickness… after bending as per recommendation by HEI, USA and is also
BHEL practice
A‐04 85 of 87 Annex‐II(3) Condenser Water Box Test Pr shall be 1.5 Test Pressure shall 1.3 times of Design
30 times of design Pressure Pressure. This is in line of ASME Sec. VIII, Div.1

1,4 & 8 of
VI/B/E02 24 1.01.01(1) & Creep requirements The grades used are well established and creep
31 STEAM TURBINE 1.01.03 (a) (2) data is not required as per our collaborator’s
GENERATOR 1.01.06 (a) practice.
VI/B/E02 3 of 24
STEAM TURBINE 1.01.02 (c) Butt welds – 10 % RT or UT & 10 % As per Plant Standard (Based on collaborator's
32 GENERATOR MPE/ DP test standard). Butt welds are subjected to 10%
RT/UT only. This is as per standard practice .
6 of 24
VI/B/E02 1.01.04 (b) ) Each bar stock‐‐‐subjected to 100 % Either 100% UT or UT of Pre‐material combined
33
STEAM TURBINE ultrasonic examination. with MPI of all bars in delivering conditions
GENERATOR
VI/B/E02 7 of 24
STEAM TURBINE 1.01.05 (a) (2) 10 % Ultrasonic examination‐‐carried out UT will be carried out on Butt welds / full
GENERATOR on finished‐‐‐‐machined welds. penetration welds. DPT shall be carried out on
34
fillet welds (100%) for welding of blades with
inner & outer rings, lifting lugs & vertical flange
& 10% in other fillet welds.
8 of 24
VI/B/E02 1.01.05 (c) Colour matching of all the diaphragms‐‐‐ Colour matching of Diaphragms not required as
STEAM TURBINE feeler gauge tightness‐‐‐carried out. per standard practice. It will be ensured that
35
GENERATOR 0.05 mm feeler does not pass through and
through.
VI/B/E02 9 of 24
STEAM TURBINE 1.01.06 (d) Wall thickness‐‐‐‐after finish machining‐‐‐ Wall thickness measurement by UT will be
36 GENERATOR for size & concentricity. carried out during casting stage and sufficient
allowances are ensured.

9 of 24
VI/B/E02 1.01.06 (f) Each valve‐‐‐hydraulically tested‐‐‐ Hydraulic testing shall be carried out on
37
STEAM TURBINE applying temperature corrections. prototype only as per collaborators practice.
GENERATOR
VI/B/E02 9 of 24
STEAM TURBINE 1.01.08 (2 ) Finish machined bolts‐‐‐surface defect Finished machined bolts of HP and IP
38 GENERATOR examination. horizontal joints (10%) & rotor coupling bolts
(100%) shall be subjected to DPT.
9 of 24
VI/B/E02 1.01.08 (3) Coupling bolts‐‐‐weight control checks. Weight control of coupling bolts is not required
STEAM TURBINE as these are dispatched with allowance on
39
GENERATOR fitting dimensions. All other dimensions are
ensured as per drawing.
11 of 24
VI/B/E02 1.02.02 (1) Weld edge preparation‐‐‐magnetic 10% gas cut weld edge preparation for site
40 STEAM TURBINE particle examination. welds only shall be checked by DPT. Weld edge
GENERATOR preparation for shop welds is checked visually.
VI/B/E02 11 of 24
STEAM TURBINE 1.02.02 (2) All butt welds‐‐‐radiographic Butt welds are subjected to UT/RT and
41 GENERATOR examination. quantum of check. (100%, 10%) shall be as per
criticality of components.
11 of 24
VI/B/E02 1.02.02 (3) Magnetic particle …………………………. On Quantum of DPT shall be as per drg/plant
42
STEAM TURBINE all welds. standard decided on criticality of components.
GENERATOR
VI/B/E02 12 of 24 1.02.03(1) (2) Impeller Shall be subjected to over speed Over speed testing is not done as per Siemens
43 STEAM TURBINE test. practice.
GENERATOR

12 of 24 1.02.03(1)(3) Pump casing‐‐‐‐hydraulic pressure test—2 Casing of jacking oil pump shall be tested as
VI/B/E02 times the working pressure—is rotor— per VDMA‐24284.
44
STEAM TURBINE balanced..
GENERATOR
VI/B/E02 12 of 24 1.02.03(1)(4) All pumps‐‐performance tested‐‐‐‐works Performance testing shall be done as per
STEAM TURBINE test‐‐‐check for vibration—noise level National/ International procedure. In view of
GENERATOR also. Procedure ‐‐‐performance testing‐‐‐ this no separate procedure is required for
45 for approval. approval. For mail oil pump performance
testing is not required in view of proven design
of impeller and its procurement from well
established vendors.
12 of 24
VI/B/E02 1.02.03 (2) (1) (1)All pressure parts‐‐hydraulic pressure Only dynamic balancing shall be carried out as
STEAM TURBINE (3) & (4) test. in view of dynamic balancing static balancing is
GENERATOR (2) All rotating parts‐‐static & dynamic not required. Hydraulic testing will not be
46
balancing test. carried out. Particle size of impurities is a type
(4) The Complete purifier‐‐‐tested at‐‐‐ test and type test report shall be furnished.
quality improvements etc.
VI/B/E02 13 of 24
STEAM TURBINE 1.03.01 (a) / All welds‐‐visually examined. As per technological practice, Butt welds are
GENERATOR Radiographic—carried out. However, for subjected to 10% RT/UT & fillet welds to 10%
47 vaccum‐‐R.T. on atleast 10 %‐‐‐carried MPI/DPT.
out. Surface defect‐‐10% weldments.
13 of 24
VI/B/E02 1.03.01 (2) / All edge preparations—examined‐‐ 10% gas cut weld edge preparation for site
48 STEAM TURBINE surface .Edge preparation‐‐magnetic welds only shall be checked by DPT. Weld edge
GENERATOR particle inspection‐‐before dispatch. preparation for shop welds is check visually as
per practice.

VI/B/E02 13 of 24
STEAM TURBINE 1.03.01 (4) / To ensure dimensional control‐‐ Trial assembly of condenser is envisaged at
GENERATOR assemblies‐trial assembled at shop. site, as it is not feasible at works. However
49 Bidder shall ‐‐‐to Employer’s approval. holes matching of water box & water chamber
Trial insertion of‐‐‐to ensure alignment of are ensured at works. Main tube plates are
tube plates‐‐‐sub‐assemblies. drilled on CNC drilling machine.
VI/B/E02 17 of 24
STEAM TURBINE 1.06.02 (5) The bellows‐‐movement test‐‐‐in site Testing will be done in line with collaborator's
50 GENERATOR conditions. During this test spring rate— practice. Spring rate testing will be done on
measured. proto‐type.
19 of 24
VI/B/E02 1.06.05(2) Dampers with viscous fluids‐‐checked for‐ Check for viscosity of liquid used, damping
STEAM TURBINE ‐stiffness of the damper etc. resistance and stiffness of dampers will not be
51
GENERATOR checked as these are procured as a proprietary
item.
VI/B/E02 19 of 24
STEAM TURBINE 1.06.05(5) Complete hanger‐‐‐load test. Hanger performance test will not be carried
52 GENERATOR out as cage & other items procured separately
& assembled at site. This is as per our
established practice followed for all the sets.
VI/B/E02 22 of 24
STEAM TURBINE 1.08.01(2) Filters/strainer‐‐performance tested‐‐‐ Since filters are imported bought out items, it
GENERATOR flow, particle size. is not possible to comply with specification
53 requirement.

VI/B/E01 5 of 11 Process check Rotor forging. FATT is done on TG rotor. NDTT is not done.
GENERATOR for rotor and Impact test is carried out. Stress rupture test is
54 &AUXILIARIES assembly not applicable for low temperature application.
VI/B/E01 2 of 11 Process check Core assembly‐ Iron loss at rated flux IRON LOSS AT RATED FLUX DENSITY: Iron loss
GENERATOR for core density test is not carried out during core assembly.
55 &AUXILIARIES Generator/ Core flux test is carried out at 80% of rated flux
Exciter density as has been done on all 500MW sets.
VI/B/E01 6 of 11 Process check Rotor winding‐MPI/DP/NDT Not applicable in rotor winding. Not applicable
GENERATOR for rotor and Purge test on vents in THDF Siemens design.
&AUXILIARIES assembly
56
generator/
Exciter
VI/B/E02 3 of 24
STEAM TURBINE 1.01.02(d) Bidder to furnish …………………… Hydraulic pressure test for LP enclosure is not
57 GENERATOR employer’s approval. required as per our design documentation and
not feasible due to the geometrical
configuration.
VI/B/E02 5 of 24
STEAM TURBINE 1.01.03 (b) (4) An overspeed test‐‐‐‐of 120 % for 5 Overspeed test is carried out at 1.25 working
58
GENERATOR continuous minutes. speed for 2 mins as per standard practice.
59 VI/B/E02 11 of 24
STEAM TURBINE 1.01.10 (1)(2) Part of no load run and rig test. It is not our practice to carry out no load works
GENERATOR running test on Steam Turbine. HP & LP
modules are completely assembled along with
rotors & clearances between guide & ensured
at shop . All the rotors are dynamically
balanced & over speed tested at shop.

60 VI/B/E01 3 of 11
GENERATOR Process checkManufacturing of winding bar & phase X ray of 3 sample water boxes before assembly
&AUXILIARIES for stator bar.‐ X‐ray of Water box. with winding bars is done.
conductor and
winding
61 VI/B/E01 3 of 11
GENERATOR Process checkManufacturing of winding bar & phase Only Helium leak test in THDF design is carried
&AUXILIARIES for stator bar. out. This has been applicable in all 500MW
conductor and Water supply hoses‐ sets.
winding He‐leak test & PR. test
62 VI/B/E01 4 of 11
GENERATOR Process checkManufacturing of winding bar & phase Type test report of same type of winding shall
&AUXILIARIES for stator bar. be furnished.
conductor and
winding
63 VI/B/E01 9 of 11
GENERATOR Final acceptance Shaft voltage is measured only.
&AUXILIARIES test Generator/Works running on generator – Shaft
Excitor voltage & current.

SECTION-3
TECHNICAL DEVIATIONS ON CONTROL &

INSTRUMENTATION

EDN BANGALORE‐TECHNICAL DEVIATION ON CONTROL & INSTRUMENTATION
Slno SECTION‐ SUB Page Clause No. Tender Specification Bidder’s Comment/ Withdrawal
Part No./ SECTION No. Requirement Clarification/ price ( C /
Spec. No. Deviations * / P ‐ as
applicable)
1 Part ‐ A, Sec‐ sub‐sec II page 8 4.06.00 The scope of supply of contractor The start up / C
VI of 10 includes supply of mandatory commissioning spares will
spares, start ‐ up and be not supplied and in
commissioning spares, case of any requirement,
recommended spares, the item will be repaired /
consumable spares and others as replacement immediately.
specified in this specification Consumable spares for
C&I are not considered
and not quoted.
2 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 1.30.05 (ii) Software for Life Assessment It is not under the scope C
VI IIIA‐01 33 OF of Tube/Pressure Parts of C&I
35
3 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 1.00.00 AUXILIARY BOILER‐complete C&I control system is not C
VI IIIA‐05 1 OF 1 Electrical system, C&I system & all envisaged
AUXILIARY BOILER associated structural works.
4 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 4.00.00 CONDENSATE POLISHING UNIT PEM to decide on PLC C
VI IIIA‐06 3 OF 4 based.

EDN BANGALORE‐TECHNICAL DEVIATION ON CONTROL &
INSTRUMENTATION
applicable)
5 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 1.13.00 1.13 .00 Control Philosophy for Electrical control as C
VI IIIB 8 OF 14 plant Electrical System Control of applicable under BTG is
Electrical System of Main Plant, included.
EHV Breakers of Generator bay
(Main & TBC bay) & Balance of
Plant (BOP) shall be provided
from DCS with suitable ECD
(Electrical Control Desk) and /or
Soft HMI. The details of the same
are specified in
relevant sections of Control and
Instrumentation
6 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.02.00 For messaging system the fixed Shall be excluded from the C
VI IIIC 3 OF 19 cost (e.g. service provider charges scope.
& its equipment etc.) and running
cost till warranty period shall be
included in the Quoted Price. The
running cost thereafter shall be
included in the AMC price.
7 Part ‐ A, Sec‐ SUB‐SECTION‐ 2.03.01 (h) Miscellaneous controls like Shall be PLC based and to C
VI IIIC (i.) Condenser on load tube be discussed.
cleaning controls
(ii.) Turbine lub oil purification
control
(iii.) central lub oil purification
control

INSTRUMENTATION
applicable)
(j) CPU controls.
8 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.03.06 The Contractor shall provide a Standalone PC based C
VI IIIC 5 OF 19 dedicated and standalone PC HART management
based system with suitable system is envisaged and
interface to DDCMIS system for connectivity with DCS is
each unit for centralized not envisaged.
configuration, maintenance,
diagnosis & record‐keeping for all
electronic transmitters &
analysers with HART protocol
9 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.04.08 as well as a gateway for ERP system software is C
VI IIIC 6 OF 19 connecting to the other off‐line not envisaged. Only
services of the Station & Gateway provision is
connecting to Employer’s ITLAN made.All the necessary
Corporate Office through softwares/hardware for
Employer's Enterprise wise wide further connectivity shall
area Network (WAN) Satellite link be in purchaser's scope.

INSTRUMENTATION
applicable)
10 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.04.10 Connection to Contractor remote SCCL shall provide ISDN C
VI IIIC 6 OF 19 service center through VPN facility including all
technology, Network based IDS hardware & software for
with Station LAN switch, NMS, establishing remote
additional server for NMS/firewall connectivity to DDCMIS.
logging, Test Server, creation of
DMZ zone in the firewall. etc.
11 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.05.01 System Bus connecting Control as per the product C
VI IIIC 6 OF 19 System and HMIPIS. Other bus standard
systems for connecting various
systems/subsystems of DDCMIS
like Cubicle Bus, Local Bus, I/O
Bus ( Including Remote I/O Bus)
soft links (including those from
Field Bus based temperature
transmitter) as well as within
systems/sub‐systems of DDCMIS.
All the bus systems shall be
redundant except for back plane
buses which can be
nonredundant
12 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.08.02 Software for determining There is no special C
VI IIIC 7 OF 19 optimum controller settings for software for optimum
control loops shall be supplied as controller setting.
per cl. 6.02.05 of IIIC‐02(DDCMIS)
for Part‐B of each unit.

INSTRUMENTATION
applicable)
13 SUB‐SECTION‐ PAGE 2.09.02 soft/hard signal exchange terminal point is maxLINK C
IIIC 8 OF 19 between contractor's DDCMIS PC in control room.cables
and offsite BOP DDCMIS being and accessories are not
procured by employer alongwith part of scope.
cable and accessories will be in
the bidder scoep.
14 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 2.11.00 Marshalling cabinets separate Field terminations are C
VI IIIC 8 OF 19 from system cabinets for integral part of the system
terminating inputs from field, cabinet suit itself with
MCC/SWGR etc., for further propper separation
wiring to control system and for /isolation of termination.
terminating outputs from control Separate marshalling
system to MCC/SWGR etc.In case cabinet / FTM are not
Bidder’s system design requires envisaged.
the termination cabinet
independent from system
cabinet, the marshalling cabinets
can be combined with the
termination cabinet. In case, the
termination arrangement is part
of the system cabinet,
independent marshalling cabinets
shall be provided.

INSTRUMENTATION
applicable)
15 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 4.08.00 Temperature transmitters are to The exact applications for C
VI IIIC 11 OF be provided by the contractor for which this type of
19 all the temperature elements in transmitters is to be
the scope of the contractor. provided
Bidder shall provide shall be finalized during
enclosure/racks for mounting the detailed engineering
dual‐input TTs on as required
basis. The number of
Temperature Transmitters in
enclosure/racks and the internal
arrangements of the same shall
be subject to Employer’s approval
during detailed engineering.
16 Part ‐ A, Sec‐ SUB‐SECTION‐ 7.01.00 All instrumentation cables Depending on the C
VI IIIC twisted & shielded, FRLS PVC applcation area, it will be
insulated, including thermocouple used.
extension cables and
prefabricated cables
17 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 14.00.00 i) SG / TG‐Soft link to employer SG/TG/Stn C&I DCS C
VI IIIC 17 OF DDCMIS ii ) SOE system controls are operated on a
20 iii) RH protection system and CMC single platform hardware
etc are being implemented in a maxDNA
employer procured control
system

INSTRUMENTATION
applicable)
18 Part ‐ A, Sec‐ APPENDIX‐I TO PAGE 2 1.01.00 For each of the functional Communication C
VI PART‐A OF 12 groups, separate sets of controllers are not
redundant controllers, I/O applicable as per the
modules, communication product standard and
controllers, power communication is in‐built
packs/modules, etc. shall be feature of the maxDNA
provided hardware.
19 Part ‐ A, Sec‐ APPENDIX‐I TO PAGE 4 sl no 8 For the SOE signals generated SOE is integral to maxDNA C
VI PART‐A OF 12 within Control System, item “SOE system . 500 points has
(Calculated)” of Table‐I in case been considered for this
the Contractor's system cannot project.
use the
internally calculated points for
SOE monitoring, additional one
no. Digital output and one no.
SOE input per SOE point, shall be
provided within quoted price.
20 Part ‐ A, Sec‐ APPENDIX‐I TO PAGE 4 sl no 11 (ii) The no of drives per group for To be discussed during C
VI PART‐A OF 12 unit DDCMIS can be maximum 4 detailed engineering and
and that for other DDCMIS finalized.
system can be maximum 16.
21 Part ‐ A, Sec‐ contract PAGE 1 cl no 1.0 Guidelines for Functional The functional grouping is C
VI quantities for OF 4 Grouping of Controllers/ The as per the BHEL Standard
DDCMIS exact areas/ control shall be followed for similar
APPENDIX‐I TO finalized by Employer during projects and to be
PART‐A detailed engineering stage. discussed during detailed
engineering.

INSTRUMENTATION
applicable)
22 Part ‐ A, Sec‐ annexure IV to PAGE 1.01.00 For signal exchange with BOP‐C&I SG/TG/Stn C&I DCS C
VI contract 3 OF 6 system and TG‐C&I system for controls are operated on a
quanties for information purpose, Contractor single platform hardware
DDCMIS under shall provide suitable data maxDNA. Other off‐site
APPENDIX‐I TO link/interface as specified in item packages controls shall be
PART‐A Signal Exchange, Subsection interfaced with maxDNA
DDCMIS, part‐B, Section‐VI, of the DCS for monitoring
specification. However, signals purpose only. Terminal
required to be exchanged point is maxLINK PC.
between SG/TG/BOP C&I system
for protection of turbine, boiler
and other HT drives as well as for
CMC shall be hardwired. The
same shall be provided on as
required basis.
23 Part ‐ A, Sec‐ annexure V to PAGE 4 4.02.00 ‐ 12 & 13 Regarding field‐bus compatible Field bus compatible temp C
VI contract OF 12 temperature inputs, please refer input is not envisaged.
quanties for relevant specification clauses of
DDCMIS under subsection IIIC‐04 of Part‐B.
APPENDIX‐I TO
PART‐A

INSTRUMENTATION
applicable)
24 Part ‐ A, Sec‐ annexure V to PAGE 5 6.00.00 Generator Temps ‐ Field Profibus based temp C
VI contract OF 12 Bus/Profibus/Remote I/O (4‐ monitoring is envisaged.
quanties for 20mA signals only.
DDCMIS under
APPENDIX‐I TO
PART‐A
25 Part ‐ A, Sec‐ annexure V to pa ge cl no 14.00.00 cl no (1) Plant performance PADO system is not in the C
VI contract no 12 analysis diagnosis optimization scope and also it has been
quanties for of 12 software excluded as per the
DDCMIS under revised specification.
APPENDIX‐I TO
PART‐A
26 Part ‐ A, Sec‐ APPENDIX‐I TO PAGE contract quanities of tools The list of minimum Tools and Not recommended .Hence C
PART‐A 2 OF 2 and tackles Tackles to be supplied as part of not under the scope of
VI
this package is as follows:‐IC supply.
inserter and Extractors

INSTRUMENTATION
applicable)
27 Part ‐ A, Sec‐ SUB‐SECTION‐ PAGE 3.00.00 CONTROL AND BOP controls are not in C
VI IV 6 OF 6 INSTRUMENTATION the scope of BHEL
TERMINAL STATION CONTROL AND
POINTS & INSTRUMENTATION:
EXCLUSIONS Control & Instrumentation system
including operation devices for
BOP (Offsite) common auxiliary
plants like CHP, AHP, EPBAX,
PLCC, Raw water, DM, PT plant
etc and associated measuring
instruments, LCP/LIE/LIRs, UPS &
DC systems, process connection
and piping and cabling. Public
Address system,
Maintenance and Calibration
equipment, CCTV etc.

INSTRUMENTATION
Slno SECTION‐ SUB Page Clause No. Tender Specification 4eofm1a9n8ufacturer Bidder’s
Part No./ SECTION No. Requirement s of the controlled Commen
Spec. No. process equipment, t/
for load changes as Clarifica
indicated above. SG
28 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE 1.03.21.02 Performance Requirement of the tion/
and its
VI FUNCTIONAL 27 OF Closed Loop Control System Deviatio
GUARANTEES & 48 (i) The closed loop Control System ns
LIQUIDATED shall provide automatic control of
DAMAGES the plant for full applicable The response
operating range of the unit and time,
shall provide a unit operating loading
turndown ratio of not less than conditions,
six to one. The closed loop system
Control System shall permit the accuracy…
performance of the dynamic load etc will be
tests (ramp test, steady state test decided
& step tests) while maintaining during
safe furnace conditions, major detailed
process parameters and without Engineerin
dangering other equipment. All g.
tests will be performed with the
system in automatic mode:
(a) Drop 30 percent of maximum
load capability from
approximately full load at a rate
of 10 percent per minute.
(b) Drop load from full rated
output to the lowest runback
limit, at a rate corresponding to
the fastest run back rate During
transient conditions causing
deviation of process variables, the
control system furnished under
the specification shall not permit
deviations, which exceed those
Volume_5_Technical
Devpiaetiromnsit_tPeadgbe y11th
Withdrawal price ( C/ */P ‐ as applicable) C
EDN BANGALORE‐TECHNICAL DEVIATION ON CONTROL & INSTRUMENTATION
applicable)
29 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE 1.03.21.02.02 (iii) Response Time The response time, C
VI FUNCTIONAL 30 OF loading conditions, system
GUARANTEES & 48 accuracy…etc will be
LIQUIDATED decided during detailed
DAMAGES
engineering.
30 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE 1.03.21.02.02 (iv) System Accuracy Requirements The response time, C
VI FUNCTIONAL 31 OF loading conditions, system
GUARANTEES & 48 accuracy…etc will be
LIQUIDATED decided during detailed
DAMAGES
engineering.
31 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE 1.03.21. 04 Availability Tests Availability tests: C
VI FUNCTIONAL 32 OF Availability tests of 180
GUARANTEES & 48 days is NOT envsiaged.
LIQUIDATED Same shall be as finalised
DAMAGES
for the composite project,
as part of common points
/ commercial points
during detailed
engineering.

INSTRUMENTATION
applicable)
32 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE cl no 2.03.03 COMPUTATION OF CREDIT FOR 3 To be discussed in the C
VI FUNCTIONAL 39 OF YEARS GTP: On the expiry of GTP overall contract
GUARANTEES & 48 (minimum 3 years), deficiency in conditions.
LIQUIDATED the life of each wear part that has
DAMAGES not fulfilled the warranty will be
worked out on an item wise basis
and shortfall so established due
to reduced wear life and its
implications for the remaining
plant life shall be worked out.
33 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE cl no 2.03.03 Computation of Liquidated To be discussed in the C
VI FUNCTIONAL 39 OF Damages for remaining plant life overall contract
GUARANTEES & 48 conditions.
LIQUIDATED
DAMAGES
34 Part ‐ A, Sec‐ SUB‐SECTION‐V PAGE 1.00.00 Worst Case Loading Conditions To be discussed in the C
VI FUNCTIONAL 46 OF for Control System (Definition) overall contract
GUARANTEES & 48 conditions.
LIQUIDATED
DAMAGES
35 SUB‐SECTION‐ PAGE 1.03.00 START‐UP & COMMISSIONING As replied above unders C
VI 2 OF 3 SPARES spares
SPARES
36 SECTION ‐ VI SUB‐SECTION‐ PAGE 11.00.00 FEATURES OF STATIC EXCITATION OFFERED SYSTEM IS C
PART‐B B‐01 26 OF SYSTEM (If applicable) BRUSHLESS EXCITATION
37 SYSTEM

INSTRUMENTATION
applicable)
37 SECTION ‐ VI SUB‐SECTION‐ PAGE 13.02.02 (d) Input and output surge SWC test is not envisaged. C
PART‐B B‐01 35 OF withstand capability test:
37 The Oscillatory SWC tests shall be
conducted as per ANSI / IEEE
C37.90.1‐ 2002
38 SECTION ‐ VI SUB‐SECTION‐ PAGE 13.03.01 (a) Excitation panels Not envisaged. C
PART‐B B‐01 35 OF i) Soak test for panels.
37 ii) Dry heat test as per IEC‐68‐2‐2
or equivalent for electronic
modules
iii) Damp heat test as per IEC‐68‐
2‐3 or equivalent for electronic
modules
(b) Degree of protection test for
Excitation system panels.
39 SECTION ‐ VI sub sec B‐06 (B) page no cl no 6.00.00 ethernet switched shall be C
PART‐B protection 8 of 13 substation hardened and shall
control and comply to IEC 61850‐3 for
mettering (HT communication and environment
switchgear)
requirement.
40 SECTION ‐ VI SUB‐SECTION‐ PAGE 6.02.03 The Oscillatory SWC tests as per Not envisaged. C
PART‐B B‐09 10 OF ANSI / IEEE C37.90.1‐2002.
VFD FOR ID FAN 10

INSTRUMENTATION
applicable)
41 SECTION ‐ VI SUB‐SECTION‐ PAGE 1.21.00/ 19.01.04 Any additional input data for the Specification requirement C
PART‐B A‐04/ SUB‐ 21 OF PADO system deemed necessary is for class‐I and class‐ II
SECTION‐ A‐03 87/ by the Employer shall be performance calculation.
PAGE furnished. Hence PADO is not being
76 OF
offered.
103
42 SECTION ‐ VI SUB‐SECTION‐ PAGE 17.00.00 (g) & ( j) The bidder shall supply all PEM to decide on PLC C
PART‐B A‐06 PCP 38 OF necessary Instrumentation for based.
43 satisfactory operation of dosing
system. The control of the system
shall be through BOP C&I part of
DDCMIS under Employer ’s scope.
The normal mode of operation of

dosing system shall be through
BOP C&I part of DDCMIS (under
Employer’s scope). Local/Remote
selection is to be done from
Remote (CR) and indication for
the same is to be provided on
local panel

INSTRUMENTATION
applicable)
43 SECTION ‐ VI SUB‐SECTION‐ PAGE 4.00.00 Reliability & availability offered maxDNA based C
PART‐B IIIC‐01 3 OF 6 availability of complete C&I DCS system confirms to
system is assured for 99.7%. the availability
requirement of 99.7 % by
means of various
redundancies configured.
However no test is
proposed to be
conducted. Burn in test as
per standard practice /
collaborator's
recommendation shall be
carried out on electronic
modules at BHEL EDN
works.
44 SECTION ‐ VI SUB‐SECTION‐ PAGE 4.00.00 STANDARDISATION AND Standarisation to extent C
PART‐B IIIC‐01 3 OF 6 UNIFORMITY OF HARDWARE:are possible with respect to
of the same make, series and make will be done. The
family of hardware so as to items will be sourced from
ensure smooth and optimal the BHEL EDN approved
maintenance, easy vendor list which will be
interchangeability and efficient submitted to Customer for
spare parts management approval.

INSTRUMENTATION
applicable)
45 SECTION ‐ VI SUB‐SECTION‐ PAGE 7.00.00 For the remote I/O cabinets Panel AC is not in the C
PART‐B IIIC‐03 5 OF 6 mounted in non‐AC areas, as scope of BHEL for remote
defined at Appendix‐ I to Part‐A, I/O cabinets
the remote I/O modules should
meet the above requirements
read in conjunction with Cl
10.03.14 of Sub Section IIIC ‐02. If
PAGE 3.07.00 the same is not met, panel AC
IIIC‐02 12 OF shall be provided in remote IO
DDCMIS 46 cabinets to meet the
requirement.
The remote input/output
modules shall be located in
cubicles in respective areas.
Remote input/output modules
may be located in harsh
environment, the modules shall
be designed in such a way to
work continuously under the
harsh environment expected to
be encountered in these areas
(high temp, dust level, humidity
etc.). Contractor should clearly
bring out in his bid details about
the above features in his
offered hardware

INSTRUMENTATION
applicable)
46 SECTION ‐ VI IIIC‐02 PAGE 1.05.00 Fault diagnostics : The fault diagnostics of C
PART‐B DDCMIS 3 OF 46 DDCMIS shall generally
meet the specification.
However, the features for
fault diagnostics shall as
per the product standards.
Module fault indication is
available on the module.
Module channel level
diag. is available for
analog input module, the
channel level displays for
healthiness are available
at HMI for trouble
shooting.
47 SECTION ‐ VI IIIC‐02 PAGE 1.06.02 /3.09.02 All I/o moduels, analog outputs As per the product C
PART‐B DDCMIS 4 OF 46 shall be short circuit proof. standard and generally
meeting the requirement.
48 SECTION ‐ VI IIIC‐02 5 OF 46 1.08.02 to Wired‐in "usable" space for 20% In all the specified area , C
PART‐B DDCMIS 1.10.00 modules in each of the system 10 % spare is considered.
cabinets for mounting electronic
modules shall be provided by the
Contractor.

INSTRUMENTATION
applicable)
49 SECTION ‐ VI section VI part page no cl no 2.02.02 Through various standard protect Signal acquisition from C
PART‐B B sub section 7 of 46 including remote I/O will be over
IIIC‐02 MODBUS/FIELDBUS/PROFIBUS I/O bus which is extended
prefab and ethernet using bus extender
modules. Interface of
temperature transmitters
will be decided during
detailed engineering.
Interface of offsite PLCs
shall be thro'
MODBUS/OPC link.
50 SECTION ‐ VI section VI part page no cl no3.02.01 sl no (11) rate of rise/fall calculation. Rate of rise/fall limit value C
PART‐B B sub section 9 of 46 can be set. Calculations
IIIC‐02 are internal to module.
51 SECTION ‐ VI IIIC‐02 DDCMIS 7 OF 46 2.04.02 & 6.04.00 In addition, latest state of the art System documentation is C
PART‐B & 33 OF work‐station based system limited to c&I Engineering
46 documentation facility shall be being done at maxDNA
provided to generate retrieve system DCS.
store & all system documentation

INSTRUMENTATION
applicable)
52 SECTION ‐ VI IIIC‐02 DDCMIS PAGE 3.01.00 All the signals coming into/going Marshalling cabinets shall C
PART‐B 8 OF 46 9.03.03 & 9.03.07 out of the Control System shall be not be considered for all
routed through marshalling the signals coming into
page no cabinets as detailed out in the /going out of the control
38 OF interconnection philosophy of system. Marshalling
46 DDCMIS as given in Sub‐section: cabinets requirements are
few and shall be
Contractor may make a special considered as required
note that termination of field only as explained below.
cables directly to control
system cabinet is not acceptable.
53 SECTION ‐ VI IIIC‐02 DDCMIS PAGE 3.02.01 Monitor sensor wire break/open Analog signal open circuit C
PART‐B 9 OF 46 (10) circuit/short circuit and take can be detected by signal
suitable actions in logic/loop as out of range monitoring.
finalised during detailed Wth this and qaulity
engineering stage. (This attributes monitoring
will include blocking of trip signals /alarms logics
in case of RTD failure). implementation can be
achieved in maxDNA
system.This is atandard
features of maxDNA.

INSTRUMENTATION
applicable)
54 SECTION ‐ VI IIIC‐02 DDCMIS PAGE 3.02.02 All analog signals for control Data updation of analog C
PART‐B 9 OF 46 purpose shall be acquired, signals for control purpose
validated, processed and their at the controller is
respective Controller data base typically 250 milli sec.,
updated at a maximum interval of except for T/C & RTD.
250 milli seconds except for some Deletion of analog input
fast‐acting control loops for from scan or return it to
which the above‐referred time scan on demand shall be
shall be as per process possible by Engineering
requirement. Station.
55 SECTION ‐ VI IIIC‐02 DDCMIS page cl no3.03.02 sl no (7) cheaking for excessive number of This facility is not C
PART‐B no10 of status changes for all binary/ provided.
46 contac input …..above
56 SECTION ‐ VI IIIC‐02 DDCMIS PAGE 3.08.00 The maximum number of channel of module will be C
PART‐B 13 OF inputs/outputs to be connected as per product standard.
46 to each type of module Analog input out
shall be as follows: (combined) & Binary input
1 : Analog input module 16 output (combined) is not
2 : Analog output module 16 applicable as per the
3 : Binary input module 32 product standard.
4 : Binary output module 32
5 : Analog input & output
(combined) module 16
6 : Binary input and output
(combined) module 32

INSTRUMENTATION
applicable)
57 SECTION ‐ VI IIIC‐02 DDCMIS PAGE 4.01.01 The functional grouping shall be The functional grouping is C
PART‐B 14 OF as per the guidelines defined in as per the BHEL Standard
46 Part‐A, Contract quantities for followed for similar
DDCMIS projects and to be
discussed during detailed
engineering.
58 SECTION ‐ VI IIIC‐02 PAGE 5.02.02 The operation shall employ In view of high density of C
PART‐B DDCMIS 20 OF powerful menu‐driven and multi‐ HMI graphics multi
46 window / multi‐popup supported window operation may
input facilities for operational pose operation
ease and comfort. inconvenience and hence
not recommended and
not envisaged. Multi
popups are provided
instead.
59 SECTION ‐ VI IIIC‐02 PAGE 5.02.09 In case Cross HMI operation is It is not recommended to C
PART‐B DDCMIS 21 OF applicable as per Part‐A, it shall operate any drives of
46 be possible to operate any valve system / sub‐systems
or drive belonging to any sub‐ from HMI ofanother sub‐
system from the HMI of any other system through LAN since
sub‐systems also by a supervisory the inherent security
command through station LAN features provided by
maxDNA system and
maxNET communication
will not be available.

INSTRUMENTATION
applicable)
60 SECTION ‐ VI IIIC‐02 PAGE 5.03.04 (c) : Trend Display (X‐T Plots) : X‐Y plots can be generated C
PART‐B DDCMIS 25 OF with real time data only.
46
61 SECTION ‐ VI IIIC‐02 PAGE 5.03.07 Historical storage and retrieval Bulk storage device shall C
PART‐B DDCMIS 30 OF system (HSRS)‐The data shall be be DVD and the data
46 saved online on hard disk and to storage to this device shall
the portable storage device like be initiated manually.
MOD/DVD, once in every 24
hours periodically for long term
storage
62 SECTION ‐ VI IIIC‐02 PAGE 8.01.12 The above LVS annunciation Due to limited space C
PART‐B DDCMIS 36 OF features will also be replicated in availability on the OWS‐
46 all OWS TFT, it is not
recommended to replicate
LVS annunication features
in all OWS.

INSTRUMENTATION
applicable)
63 SECTION ‐ VI IIIC‐02 PAGE 9.03.12 Field termination cabinets, Field terminations are C
PART‐B DDCMIS 39 OF physically separate from system integral part of the system
46 cabinets, shall be provided for cabinet suit itself with
termination of field signals and proper separation
mounting of Field termination /isolation of termination.
modules (In case it is the standard Separate marshalling
practice of the Bidder to mount cabinet / FTM are not
Field Termination envisaged.
modules (FTMs) in the system
cabinet itself, Bidder shall clearly
bring out the same in his offer
with details of systems executed
with this philosophy, for
Employer’s review).
64 SECTION ‐ VI IIIC‐02 PAGE 10.04.00 On line diagnostics/debug Diagnostic and C
PART‐B DDCMIS 41 OF software for control system documentation are
46 vii. On line diagnostics/debug integral part of
software for HMIPIS engineering software
x. Software package for documents. Separate
documentation system diaganostic / debug
xi. Software drivers and other software is not applicable.
system interfacing

INSTRUMENTATION
applicable)
65 IIIC‐02 PAGE 10.03.00 All licenses shall be valid for the maxDNA Own application C
DDCMIS 41 OF continuous service life of the software free license will
46 plant. be given to SCCL. However
for WINDOWS software
can be used for reloading a
new machine provided no
problem. For future any
upgradation as and when
available, the same shall
be mutually discussed and
applicability with
commercial implications.
66 SECTION ‐ VI IIIC‐02 PAGE cl no 11.01.02 The operation and maintenance Repair of module at site is C
PART‐B DDCMIS 42 OF manuals shall include all not recommended and
46 information required for trouble modules need to be sent
shooting, repair and maintenance to EDN works for trouble
information regarding all shooting and repairs.
equipmentsfurnished for the
completeness of the system. For
details refer Part‐C, General
Technical Requirements.

INSTRUMENTATION
applicable)
67 SECTION ‐ VI IIIC‐02 page no cl no 11.02.02 the software listing shall be Source software listings C
PART‐B DDCMIS 43 of 46 submitted by the bidde for source shall not be provided due
code of project specific to proprietary and
application software a… confidential nature.
Further, repairing of
modules is not
recommended at site. The
same needs to be carried
out only at EDN/BHEL
works.
68 SECTION ‐ VI IIIC‐02 page no cl no 12.00.00 Training: contractor will be Training will be provided C
PART‐B DDCMIS 43 of 46 responsible for providing training to customer personnel at
to Employer's personal on offered BHEL works only,training
system at contractor's works/ at contractor's assosiate
contractor's associate. works or at site is not part
of offer. Duration ,
number of persons*&
topic shall be decided
mutually during contract
finalisation.

INSTRUMENTATION
applicable)
69 SECTION ‐ VI IIIC‐02 IIIC‐02 13.03.00 The Bidder shall provide warranty Warranty spares are not C
PART‐B DDCMIS DDCMIS spares and an exhaustive list of considered. Consumables
PAGE warranty spares including like printer ribbon /
43 OF components for system hardware catridge are not to be
46 and instrumentation and supplied under warranty
peripheralsbased on (and keeping spares. However, any
adequate margin over) normally failure of modules / items
experienced failure rate shall be under the scope shall be
submitted by the Bidder for replaced / repaired during
Employer's review regarding warranty period.
adequacy of thesame. The
warranty spares as per the list
mentioned above will be
dispatched by the Bidder along
with the main equipment
consignment. The Bidder shall
also provide expandable items for
the warranty period. This shall
include printer ribbon, ink/tonner
cartridge print head etc.
Excluding floppy disk, M.O. Disk,
tape cartridge and paper.Unused
spare/ consumable shall be
contractor’s property and taken
back.

INSTRUMENTATION
applicable)
70 SECTION ‐ VI IIIC‐02 PAGE 13.06.00 & 14.00.00 In order to discharge the Warranty and AMC are C
PART‐B DDCMIS 44 OF warranty responsibility, the included in the proposal .
46 bidder shall include in his It is clarified that AMC
proposal lumpsum price for the shall cover only maxDNA
provisions of a team of service Software and hardware
personnel at Site who will be fully under the scope of supply.
qualified to perform the required No personnel will be
duties throughout the warranty posted at site during
period of Warranty and AMC
one year. period. A team of service
personnel will be available
ANNUAL MAINTENANCE at BHEL EDN works /
CONTRACT (AMC) Region and will be
deputed to site as and
when required during
warranty / AMC period.
71 SECTION ‐ VI IIIC‐02 page no cl no 1.01.00 sl no (4) Connection for Remote Service SCCL shall provide C
PART‐B DDCMIS 4 of 6 centre:& ISDN facility including all
Remote Acess service Connection hardware & software for
establishing remote
connectivity to DDCMIS.

INSTRUMENTATION
applicable)
72 SECTION ‐ VI Annexure IIIC‐ page no cl no 1.01.00 For function employing 2V3 2V3 logics will be as per C
PART‐B 02A SG C&I 2 of 6 controller each of the redundant Main machine
control system binary & analog signal shall be manufacturer
wired to separate input… recommendation. Further
controller. Protection and other
controls/interlocks related
boiler/ turbine are
realised in 1:1 processor
configuration. This is as
per BHEL proprietary
standard.
73 SECTION ‐ VI ANNEXURE IIIC‐ PAGE 2.00.00 BURNER The BMS shall meet all applicable DCS shall be designed C
PART‐B 02A 2 OF 6 MANAGEMENT relevant safety requirements inline with NEPA 85 asper
SYSTEM (BMS) including those stipulated in the recommentdation of
latest editions of VDE 0116, the main machine
Section 8.7, VDE 0160,NFPA 85 manufacturer. Third party
etc. Bidder shall certify certification is not
compliance for already envisaged. All the inputs
implemented MFT proposed for requitred for Boiler
this project to VDE 0116, Section protection are hardwired.
8.7, VDE 0160 safety standards. Outputs are backed up
with hardwired tripping
circuits to enhase the
availability of the
protection system.

INSTRUMENTATION
applicable)
74 SECTION ‐ VI ANNEXURE‐IIIC‐ PAGE 1.01.00 The Turbine Protection System Alternative ‐ II is C
PART‐B 02B TG C&I 2 OF 9 shall be implemented in any of proposed.
CONTROL the following three alternatives.
SYSTEM Alternative II :The Turbine
Protection System shall be TUV certified SIL3
implemented with two hardware is not
independent trip channels, each applicable.
having its dedicated processing
module with hot backup
75 SECTION ‐ VI ANNEXURE‐IIIC‐ PAGE 1.04.00 Store long term data & carry out Residual life analysis is a C
PART‐B 02B 5 OF 9 Residual Life Analysis. special software and is not
envisaged.
76 SECTION ‐ VI ANNEXURE IIIC‐ PAGE 1.01.00 The Contractor shall provide a HART Management C
PART‐B 02C 2 OF 3 dedicated and standalone PC system is independent
based system with suitable system and interface with
interface to DDCMIS system for DDCMIS is not envisaged.
each of the generating units for
centralised configuration,
maintenance, diagnostics &
record‐keeping for all electronic
transmitters, temperature
transmitters and analysers.

INSTRUMENTATION
applicable)
77 SECTION ‐ VI annexure ‐IIIC‐ page no cl no 1.01.00 data from other standard system data from other offsite C
PART‐B 02E Station LAN 2 of 6 being procured by SCCL, through items like CHP AHP etc..
industry standard protocols and Will be taken on OPC
formats,on a open standard format.
RDBMS package like oracle
enterprise version or equivelent
78 SECTION ‐ VI annexure ‐IIIC‐ PAGE 1.01.00 The station‐wide LAN shall be ERP is not in the scope. C
PART‐B 02E Station LAN 2 OF 6 connected to Employer’s IT LAN, However, there will be a
through which DDCMIS data shall terminal point in control
be made available to enterprise room for upward
level users including ERP. connectivity to ERP
2) Connectivity to enterprise system. Required
network software/ Data formating,
report format…etc are not
in the scope.
79 SECTION ‐ VI annexure ‐IIIC‐ PAGE Internet access shall be allowed Not considered in this C
PART‐B 02E Station LAN 3OF 6 from these PC stations. scope.
80 SECTION ‐ VI ANNEXURE ‐ PAGE 1.01.01 and data from other standard SCCL to review the C
PART‐B IIIC‐02G 2 OF 7 systems being procured by NTPC, specification and to
replace wherever NTPC is
PAGE 1.01.15 or compromise a system on the mentiioned to SCCL..
11 OF NTPC Station LAN Network
13

INSTRUMENTATION
applicable)
81 SECTION ‐ VI ANNEXURE ‐ page no cl ni 1.01.00 sl no (2) HMIs of PLC shall also be SCCL shall provide ISDN C
PART‐B IIIC‐02G 3 of 6 interfaces to DDCIM through a facility including all
dedecated part on th firewall. hardware & software for
Data betwenn PLS and DDCMIS establishing remote
shall be through the station LAN connectivity to DDCMIS.
server placed in DMZ. Only data
between various DDCMIS need
not pass through the DMZ
82 SECTION ‐ VI ANNEXURE ‐ page no sl no 4 &5 connection for Remote Service SCCL shall provide ISDN C
PART‐B IIIC‐02G 4 of 6 centre. facility including all
Remote Access service hardware &
connection software.telephone line
connection, for
establishing remote
connectivity to Singareni
project DDCMIS.
83 SECTION ‐ VI ANNEXURE ‐ PAGE 1.01.07 1.01.07 Servers HMI SERVERS HMI are not C
PART‐B IIIC‐02G 3 OF 13 envisaged.

INSTRUMENTATION
applicable)
84 SECTION ‐ VI PAGE 1.01.02 The actual size of the Main and As per the product C
PART‐B 2 OF 13 Bulk Memory shall be sufficient to standard and supplied
meet the functional and other similar projects.
parametric requirements as
specified with 25% additional
working memory and 50%
additional bulk memory over and
above the memory capacity
required for system
implementation
85 SECTION ‐ VI ANNEXURE ‐ PAGE 1.00.00 Software for determination of There is no special C
PART‐B IIIC‐02H 2 OF 5 optimum Controller parameters software for optimum
controller setting.and this
software is not envisaged
in the scope of BHEL EDN
86 SECTION ‐ VI ANNEXURE ‐ PAGE 6.00.00 Software package for Merit order Not envisaged in the C
PART‐B IIIC‐02H 4 OF 5 rating programme Scope of supply as PADO
is not offered..
87 SECTION ‐ VI ANNEXURE ‐ PAGE 1.01.01 For checking compliance to the Shall be in the scope of
PART‐B IIIC‐02J 2 OF 43 above security policies & SCCL/CUSTOMER
procedures in stationm LAN
/HMI…….
………………………………...Carried out
by the contractor.

INSTRUMENTATION
applicable)
88 SECTION ‐ VI ANNEXURE ‐ PAGE 1.01.01 Information Security Team Policy To be discussed this C
PART‐B IIIC‐02J 2 OF 43 To manage information security requirement
within SCCL Station LAN network
and define theroles and
responsibilities of individuals for
maintaining the security of SCCL
Station LAN information and
information processing facilities.
Information Security must be
given high priority in SCCL Station
LAN network. An Information
Security Team must be
established to initiate and control
the implementation of
information security within SCCL
Station LAN
89 SECTION ‐ VI section VI part page no cl no 1.00.00 MEASURING INSTRUMNETS Accuracy of the measuring C
PART‐B B sub section ‐ 2 of 46 (primary & secondary ) instruments (Primary &
C‐03A secondary) shall be
subject to availability from
the approved sub‐
vendors.

INSTRUMENTATION
applicable)
90 SECTION ‐ VI IIIC‐03A PAGE 3.04.00 ‐e Field bus compatible temperature Please note that Profibus C
PART‐B MEASURING 9 OF 46 transmitters Temperature type temperature
INSTRUMENTS transmitters of this category shall transmitters with standing
be field mounting type & shall be 85deg c temp are not
capable of withstanding available from the
operating ambient temperature approved vendor source.
upto 85 deg C. These modules
shall be connected to DDCMIS
through field bus such as
Profibus, Foundation Field bus etc
directly from the transmitter.
Maximum Number of inputs per
such temperature transmitter
shall be eight. These shall be
mounted in cabinets in non‐AC
areas
91 SECTION ‐ VI IIIC‐03A 20 OF 10.00.00 10.00.00 AMBIENT AIR QUALITY Not included in the scope C
PART‐B 46 MONITORING STATION (AAQMS) of BHEL.

INSTRUMENTATION
applicable)
92 SECTION ‐ VI IIIC‐05 PAGE 2.08.00 For intermittent purging with Since continues purging is C
PART‐B PROCESS 5 OF 10 service air, necessary provided for all air and
CONNECTION arrangements inside all the air flue gas measuremnet,
AND PIPING and Flue gas enclosures shall be intermitted purging is
provided as per drawing no. duplication and hence not
0000‐405‐POI‐A‐034. The SS four envisaged/provided.
ways valve provided in the SS
tubing shall be used for isolating
the transmitter & connecting the
service air quick disconnect line.
93 SECTION ‐ VI IIIC‐05 PAGE 6.00.00 Vibration dampeners shall be Antivibration pads shall be C
PART‐B PROCESS 7 OF 10 installed for each enclosure / provided instead of
CONNECTION rack. antivibration dampeners.
AND PIPING
94 SECTION ‐ VI IIIC‐07 PAGE 1.00.00 TYPE TEST REQUIREMENTS: No special type test is C
PART‐B TYPE TEST 2 OF 10 The test has been carried out as envisagd. The type test
REQUIREMENTS & 2.01.00 per the latest standards certificate as available will
3 of10 alongwith amendments as on the be produced for reference
date of Bid opening. during inspection.
SPECIAL REQUIREMENT FOR

SOLID STATE EQUIPMENTS/
SYSTEMS
Surge Withstand Capability
( SWC) for Solid State
Equipments/ Systems

INSTRUMENTATION
applicable)
95 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 (ii) Dry Heat test as per IEC‐68‐2‐ No special type test is C
PART‐B TYPE TEST 3 of10 2 or equivalent. envisaged. The type test
REQUIREMENTS certificate as available will
be produced for reference
during inspection.
96 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 iii) Damp Heat test as per IEC‐68‐ No special type test is C
PART‐B TYPE TEST 3 of10 2‐3 or equivalent. envisaged. The type test
during inspection.
97 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 iv) Vibration test as per IEC‐68‐2‐ No special type test is C
PART‐B TYPE TEST 3 of10 6 or equivalent. envisaged. The type test
during inspection.
98 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 v) Electrostatic discharge tests as No special type test is C
PART‐B TYPE TEST 3 of10 per EN 61000‐4‐2 or equivalent. envisaged. The type test
during inspection.
99 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 vi) Radio frequency immunity test No special type test is C
PART‐B TYPE TEST 3 of10 as per EN 61000‐4‐6 or envisaged. The type test
REQUIREMENTS equivalent. certificate as available will
during inspection.

INSTRUMENTATION
applicable)
100 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 vii) Electromagnetic Field No special type test is C
PART‐B TYPE TEST 3 of10 immunity as per EN 61000‐4‐3 or envisaged. The type test
REQUIREMENTS equivalent. certificate as available will
during inspection.
101 SECTION ‐ VI IIIC‐07 PAGE cl no 2.01.00 TYPE TEST REQUIREMENT FOR type tests requirement C
PART‐B TYPE TEST 3 of10 C&I SYSTEMS may be exempted and
REQUIREMENTS tests certificates as
available shall be
reviewed by the owner /
purchaser as similar
equipments have been
supplied for various
projects and working
satisfactorily.
102 SECTION ‐ VI SUB‐SECTION‐ PAGE4 1.01.05 Functional Tests: Testing of the Testing will be carried out C
PART‐B E‐03 book OF 10 Station LAN shall be carried out as per BHEL EDN practice.
5 of 5 with unit‐1 testing. It will cover
quality one unit DDCMIS and at least 2
assurance other DDCMIS systems, as well as
two client PC’s and one third
party PLC (either actual or
simulated – to be organised by
Employer).

INSTRUMENTATION
applicable)
103 SECTION ‐ VI SUB‐SECTION‐ PAGE 6 1.02.00 1.02.00 Integrated Test Set‐Up Integrated test of C&I C
PART‐B E‐03 OF 10 For integrated testing of the total. system shall be done as
per BHEL EDN practice as
carried out other similar
rating projects.
104 SECTION ‐ VI PAGE 1.01.08 Interfacing with Video signals, to Not in the scope of BHEL C
PART‐B 5 OF 13 receive & project pictures from
CCTV, Employer’s Live camera,
VCP The control unit shall
interface with the unit LAN of the
HMIPIS. The control units shall
have dual Ethernet connection
with the respective Unit LANs and
shall be located in the LVS panel.
Some of these LVS, though under
the Contractor's scope, can be
interfaced with other HMIs. The
exact allocation of the LVS
screens to workstations ( of this
package or other packages).
Master control unit shall be
capable of projecting HMI
displays over a part of screen to
multiple screen. Any
communication of windows shall
be possible. Facility for overlays
shall be provided.

INSTRUMENTATION
applicable)
105 section VI part sub section IIIC‐ page no cl no 15.00.00 Remote Service centre. SCCL shall provide ISDN C
B 02 44 of 46 facility including all
hardware & software for
establishing remote
connectivity to Singareni
project DDCMIS. AMC for
Remote service centre is
not considered .
106 SECTION ‐ VI GENERAL PAGE 8.03.01 xxii) Control system configuration Card circuit diagram are C
PART‐C TECHNICAL 8 OF diagrams and card circuit properitary nature and
REQUIREMENTS 102 diagrams and maintenance will not be furnished. It is
details not recommended to
repair the modules at site
and should be sent to
BHEL works for repair and
return.
107 TECHNICAL GENERAL PAGE 22.22.00 22.22.00 Environmental Stress DCS system is tested and C
SPECIFICATION TECHNICAL 26 OF Screening‐In case the Contractor / proven in Indian power
SECTION ‐ VI REQUIREMENTS 102 Sub – contractor do not have any plant operating conditions
PART‐C established procedure to and hence panels test for
eliminate infant mortile Elevated temp cycle is not
components then two or 10% required and not
whichever is less, most densely recommended.
populated Panels shall be tested
for Elevated Temperature Cycle
Test as per the following
procedure. Elevated

INSTRUMENTATION
applicable)
Temperature Test Cycle
108 TECHNICAL GENERAL PAGE 2) Burn in Test Cycle‐ The test DCS system is tested and C
SPECIFICATION TECHNICAL 41 OF shall be conducted on all the proven in Indian power
SECTION ‐ VI REQUIREMENTS 102 panels fully assembled and wired plant operating conditions
PART‐C including the panels having and hence panels test for
undergone the above mentioned Burn‐in test is not
elevated temperature test.The required and not
period of Burn in Test Cycle shall recommended.
be 120 hrs and process shall be
similar to the elevated
temperature test as above except
that the
temperature shall be reduced to
the ambient temperature
prevalent at that time.

INSTRUMENTATION
applicable)
109 TECHNICAL GENERAL 35.00.00 &36.00.00 35.00.00 ELECTRICAL NOISE Test certificates as C
SPECIFICATION TECHNICAL CONTROL & 36.00.00 SURGE available will be produced
SECTION ‐ VI REQUIREMENTS PROTECTION FOR SOLID STATE / submitted for reference
PART‐C EQUIPMENT during contract execution
/ testing & inspection.
110 TECHNICAL GENERAL PAGE 40.00.00 40.00.00 MAINTENANCE We donot recommend C
SPECIFICATION TECHNICAL 42 OF MANUALS OF ELECTRONIC repair and service at site,
SECTION ‐ VI REQUIREMENTS 102 MODULES hence Maintenance
PART‐C manuals for Electronics
Modules will not be
furnished.
111 Part ‐B Sec VI Sub Sec A‐11 page no 1.00.00 auxillary boiler C&I for auxiliary boiler is C
Electrical 1 of 4 not considered in the
scope.
112 part A sec VI appendix _I page no note ‐4 draw outt section/plaque….. to be deleted as same is C
part A 3 of 5 Follows: not in the BHEL EDN scope
of suppLy
113 part A sec VI appendix _I page no sl no (B) CD of CHP on no draw …………25 to be deleted as same is C
part A 4 of 5 mm. further blank tiles shall be not in the BHEL EDN scope
provided on as required basis. of suppy
114 part A sec VI appendix _I page no sl no (b) the following control quantities of to be deleted as same is C
part A 5 of 5 instrument shall be furnished for not in the BHEL EDN scope
CHP …….test PBS‐ 1 no of suppy
115 part A sec VI appendix _I page no SL NO 4 & 5 Public Adress System to be deleted as same is C
part A 2 of 13 CCTV System not in the BHEL EDN scope
of suppy

INSTRUMENTATION
applicable)
116 part A sec VI appendix _I page no Sl no IV CW system (part of standalone to be deleted as same is C
part A 3 of 13 DDCMIS)‐ For all AC Load (like not in the BHEL EDN scope
HMI,etc in the near CW pump of suppy
house consist of : Public Address
system
CCTV System
117 part A sec VI appendix _I page no sl no B Unit DDCMIS (A) Ash handling system to be deleted as same is C
part A 7 of 13 not in the BHEL EDN scope
of suppy
118 part A sec VI appendix _I page no V Sl no (b) FA System of AHP DDCMIS for IDF to be deleted as same is C
part A 9of 13 ‐A, IDF‐B, FDF A and FDF‐ B areas not in the BHEL EDN scope
of suppy
119 part A sec VI Sub sec IV page no cl no 3.00.00 Control and instrumentation Revised tender document C
terminal points 6 of 6 system including operation does not reflect fully
& exclusion devices for BOP (offsite) common exclusions of these BOP
auxillary plant like CHP, items and controls.
AHP,EPABX,PLCC,Raw Wherever these items are
water,DM,PT,plant etc and like CHP/PA
associated measuring system/AHP/CCTV etc. are
instruments, LCP/LIE/LIRs, UPS & appearing in the
DC system process connection specification, the same to
and piping and cabling Public be read as not applicable/
adress system, maintenance and to be deleted in line with
calibration equipment CCTV are terminal points/exclusion.
excluded.

INSTRUMENTATION
applicable)
120 Part ‐B Sec VI sub sec ‐IIIc‐ 04 page no cl no 1.03.0 PA system & CCTV system etc to be deleted as same is C
Electrical 3 of 14 requiring stablizing power the not in the BHEL EDN scope
power shall be derived from the of suppy
either the 24 V DC or ZUPS as per
specific requirement o fthe
….engineering.
121 Part ‐B Sec VI sub sec ‐IIIc‐06 page no cl no 1.02.03 PA system & CCTV system to be deleted as same is C
Electrical 2 of 18 1.02.04,1.02.06,1.02.08 not in the BHEL EDN scope
& 3 of & 1.02.11 of suppy
18
122 part ‐VI sec VI sub sec _IIIC ‐ page no cl no 2.02.01 PA system hand set, telephone to be deleted as same is C
08 3 of 7 cl no 2.05.00 set very few Pushbutton station not in the BHEL EDN scope
page and lamps shall be mounted on of suppy
no 4 of the control desk on mosaic
7 structure…………………..detailed
Engineering stage.
123 part ‐VI sec VI sub sec _IIIC ‐ page no cl no 2.02.02 additional requirement for UCD . Not envisaged in the C
08 3 of 7 The TFT monitoring and scope of supply of BHEL
syncchroscopee in the control EDN.
desk will remain concealed and
come up to the top of the desk
through an automatic
(electrically oprated)…….. Shall
be mounted on this CD.

INSTRUMENTATION
applicable)
124 LCI based VFD system This will be as per BHEL C
Product standard. BHEL
would provide 4.1KV LCI
based VFD for ID fans.
BHEL has commissioned a
number of LCI based VFDs
nd those are operating
successfully.
125 the total harmonic distortion of the synchronous motor C
the voltage…..design of the motor fed form LCI is suitable for
harmonics at the output
of inverter.

INSTRUMENTATION
applicable)
126 2.00.00 The Variable frequency drive As per BHEL EDN standard C
(VFD) system shall be of a modern as offered for 500 MW/
proven design 600 MW sets
for similar applications in power
plants. The system shall be either
Current Source
Inverter (CSI) or Voltage Source
Inverter (VSI) type. The system
shall be of
minimum 12 pulse design having
2 x 100 % channels for each
motor. The system
shall have 2x100% independent
power and control circuit for each
motor. The
system shall be designed to
ensure running of the drive at
100% rating (load) in
case of tripping of any one
channel
127 6.00.00 TYPE TESTS‐ VFD Reactor, Motor No type test is envisaged. C
& Transformer Routine test as per BHEL
practise shall be carried
out.
NOTE: BOP C&I controls are not envisaged in the scope except few as mentioned in the scope of supply

SECTION-4
TECHNICAL DEVIATIONS ON PUMPS &

HEATERS

HYDERABAD-PUMPS-TECHNICAL DEVIATIONS ON PUMPS (BFP, BP &
CEP)
SPEC REF: Tech Spec Section- VI, Part- B Rev 01
S.No Sec/Part Clause No. Page No. Deviation

1 E-07 1.00.00 & Page 1 of 2 & Special tests
Quality Assurance A-04 Page 42 of 87 BHEL has so far executed a number of 500 MW
Condensate projects during which all the special tests mentioned
Extraction Pump below were successfully demonstrate. Since the offered
Technical pumps for this tender are identical to the ones supplied
Specification Section earlier for all other 500 MW projects, BHEL request for
– VI Part- B waival of repeating these tests for this tender
& Subsection A-04 1) NPSH test on CEP
Steam Turbine 2) Pressure drop test on CEP strainers
generator Package
2 E-05 1.00.00 Page 3 of 4 BFP Vibration and Noise level

Quality Assurance Vibration and Noise level readings taken during the
Boiler Feed Pump shop tests for all pumps are for informative purpose
Technical only. These levels may be higher than the specified
Specification Section values in view of the presence of valves located in the
– VI Part- B test pit piping within close proximity of the pump due
Steam Turbine to layout constraints and the temporary foundation
generator Package arrangement of the test set up.
3 E-05 1.00.00 Page 2 of 4 Special tests
Quality Assurance BHEL has so far executed a number of 500 MW

HYDERABAD-PUMPS-TECHNICAL DEVIATIONS ON
PUMPS (BFP, BP & CEP)
Boiler Feed Pump projects during which all the special tests mentioned
Technical below were successfully demonstrated. Since the
Specification Section offered pumps for this tender are identical to the ones
– VI Part- B supplied earlier for all other 500 MW projects, BHEL
Steam Turbine request for waival of repeating these tests for this
generator Package tender.
st
1) Visual cavitation test on BFP 1 stage impeller
1) Thermal shock test on BFP
2) Axial thrust measurement test of BFP
3) Pressure pulsation test on BFP
4) Dry run test on BFP and BP
5) Complete strip-down test of BFP/BP which has
Undergone above special tests.
6) Pressure drop test on BFP & BP strainers.
7) NPSH test on BFP & BP.
4 E-05 1.00.00 (a) Page 2 of 4 Performance tests on BFP

Quality Assurance
Boiler Feed Pump Will be conducted at a minimum flow of 30% instead of
Technical 10% of Design flow specified. Since, the BFP is a very
Specification Section high energy pump and hence running the pump nearer
– VI Part- B to closed valve condition is not recommended as it is
Steam Turbine unsafe to operate the pump below 25% of design flow at
generator Package design speed. Max test flow shall be up to 110% of
rated flow in view of test pit motor limitation.
5 E-05 1.00.00 (b) Page 2 of 4 Performance tests on BP

Quality Assurance
Boiler Feed Pump Max test flow shall be up to 110% of rated flow in view
Technical of test pit limitation.
Specification Section
– VI Part- B
Steam Turbine
generator Package
5 A-04 6.00.00(j) Page 56 of 87 Turbine trip speed shall be 5% of rated speed.

Boiler Feed Pump
Technical
– VI Part- B
Steam Turbine
generator Package
5 A-04 6.00.00(t) Page 56 of 87 The radial clearance between Diffuser & Impeller for
Boiler Feed Pump our offered BFP & BP shall be as per Collaborator’s
Technical design.
– VI Part- B
Steam Turbine
generator Package
6 A-04 6.00.00(bb) Page 57 of 87 Reverse rotation is not permitted for extended length of
Boiler Feed Pump time. A pressure transmitter will be provided in the
Technical BFP suction to sense the reverse rotation and initiate

Specification Section closure of discharge valve in case of NRV failure.
– VI Part- B Thrust bearing is not suitable for reverse rotation.
Steam Turbine
generator Package
7 A-04 6.05.00 Page 61 of 87 Hydraulic Coupling:

Boiler Feed Pump 1) The offered materials of construction for:
Technical Secondary wheel - GS-30CrMoV6 4 (Alloy steel )
Specification Section Casing / Shell - 30CrMoV9 / En24 (Alloy Steel )
– VI Part- B instead of specification requirement of Stainless steel
Steam Turbine
generator Package 2) Bearings for Hydraulic coupling shall be of CK10,
Tego V738 (White metal Sleeve bearing).
This is as per the standard practice followed by M/s

Voith for all the HC supplied earlier for all other 500
MW projects executed by BHEL.

HYDERABAD-PUMPS-LIST OF DEVIATIONS BFP
Drive Turbine
LIST OF DEVIATIONS BFP Drive Turbine

Sl. Reference Clause Deviation Reason for Deviation
No
1. General Mechanical over speed protection device is not An independent dedicated Electronic Over
provided. Speed Protection Device with dedicated
speed probes and with 2 out of 3 voting logic
will be provided, in addition to over speed
trip provided in Electronic Governor.
Please note that mechanical over speed

protection device is obsolete and is
withdrawn for all STG sets/Compressor
drives/blower drives including BFP drive
turbines supplied(except for NTPC projects)
recently. Please refer to reference list
enclosed.
2. 2.9.4 One no. Grounding brush will be provided due to
space constraints.
3. 4.3.3.3.4 Rotor insensitivity test (shop verification test) is

not done as the offered ST is a proven machine at
many sites.
This helps in reducing cycle time.

HYDERABAD-PUMPS-LIST OF DEVIATIONS BFP
Drive Turbine
LIST OF COMMENTS/CLARIFICATIONS
SL Reference Clause Comments/Clarifications
No
1. Clause 6.08.03(b), Sub- Static balancing is not required as dynamic balancing up to rated speed is done as per API 612. This is in line
section –A-04, Section-VI, with Farakka, Vindyachal, Simhadri, Thalcher, Ramagundam & Rihand, Kahalgaon, Sipat etc. NTPC
Part-B Projects.
2. Clause 6.06.00, Sub- We offer flexible gear coupling between Gear Box and Drive Turbine and flexible membrane coupling
section –A-04, Section-VI, between Gear Box and Booster Pump. as per our standard practice for BFP drive turbines. This is in line
Part-B, with Farakka, Vindyachal, Simhadri, Thalcher, Ramagundam & Rihand, Kahalgaon, Sipat etc. for all NTPC
Projects
3. Clause 2.00.00(01), Sub- The following are not applicable for drive turbine:-
section III–C-03(C), 1.Stop valve metal temperature as TSE is not applicable for BFP drive turbines.
Section-VI, Part-B, 2.Only relative shaft vibration monitoring is provided as it adequately and accurately reflects the shaft
vibration characteristics. Bearing pedestal vibration monitoring are not envisaged.
This is in line with Farakka, Vindyachal, Simhadri, Thalcher, Ramagundam & Rihand, Kahalgaon, Sipat etc.
NTPC Project
4. API 612 deviations Please refer to separate document.

HYDERABAD-PUMPS-LIST OF DEVIATIONS
HEATERS
Sl No. Clause No. Requirement Deviation / Clarification

DEVIATIONS
1. Sub-section DA-2 Submission of Design documents. The Feed Water Heaters and Deaerator being offered for
Sec VI, Part-G the subject project being identical to most of the Feed
Water heaters and Deaerators supplied till date to
NTPC, We envisage submission of only the following
documents at contract stage for INFORMATION.
Submission of all other documents is not envisaged.
1. GA Drg of Drain Cooler
2. GA Drg of LP Heater #2
3. GA Drg of LP Heater #3
4. GA Drg of Deaerator
5. GA Drg of HP Heater 5A & 5B
6. GA Drg of HP Heater 6A & 6B
7. Data sheets for the above exchangers.
2. 5.02.00(g) Hardened 400 series SS impingement plates for Deaerator will be provided with SA 240 TP304 plates at
Section – VI , Part – B, Sub section A-04, flashed drains.. HP Heaters drain inlet. This is proposed in view of
constraints in procuring 400 series material in small
quantities. Further, we confirm that the material
proposed is adequate for the intended purposed.
3. Cl. 5.03.01(b) Material of construction of water box for HP Heater Feed Water heaters for 250MW and above are generally
Section – VI , Part – B, Sub section A-04, shall be SA 266 Cl.2 provided with Hemispherical heads for water box as
recommended by CODE and the hemispherical heads are
pressed from SA516 Gr.70 material. In view of the above
CS forging mentioned is not considered. Also note that
the allowable stress is same for both forging and SA516.
The change proposed is inline with all the heaters
supplied for 250MW and above sets.

Benefits attributed to Electronic Over Speed protection:-
1. Precise trip speed, digital set point.

2. No Physical contact with shaft
3. Provides DCS interphase.
4. Periodical testing can be done with no risk to operation of turbine.
5. Multiple runs of Turbine is not required for adjusting the trip set point.
6. Higher reliability
7. Zero maintenance.
STG sets supplied with Electronic Over Speed Protection and with out Mechanical Bolt
Tripping Device for KN Series Turbines as on Aug 2010
Sl. Customer No. Of Rating(MW) Model
No Sets
1. Jindal Tractabel, 2 x 130 2 130 K30-16 + N30-2 x 3.2
MW, India
2. GIPCL- Surat, 2 x 125 2 125 K30-16 + N30-2 x 3.2
MW , India
3. TATA Electric Company, 2 120 K30-16 + N30-2 x 3.2
JOJOBERA, India
4. NALCO-Angul 2 x 120 2 120 K30-16 + N30-2 x 3.2
MW, India
JOJOBERA, India
6. RVUNL, Giral, India 1 x 1 125 K30-16 + N30-2 x 3.2
125 MW
7. Jindal Stainless 2 x 125 2 125 K30-16 + N30-2 x 3.2
MW, India
8. RVUNL, Giral, India 1 x 1 125 K30-16 + N30-2 x 3.2
125 MW Extn.
9. Nalco 2 x 120 MW Unit 9 2 120 K30-16 + N30-2 x 3.2
and 10
10. NLC-Barsingsar 2 x 125 2 125 K30-16 + N30-2 x 3.2
MW
11. GIPCL 2 x 125 MW 2 125 K30-16 + N30-2 x 3.2
12. NEC-Sudan 4 x 125 MW 4 125 K30-16 + N30-2 x 3.2
JOJOBERA, India, Unit #
5
14. RIL Nagathone 9FA CCP 1 125 K30-16 + N30-2 x 5.0
15. GSEG-Hazira 9FA CCP 1 125 K30-16 + N30-2 x 5.0
16. GSPC Pipavav 2 x 129 2 129 K30-16 + N30-2 x 5.0
MW
17. Senegal 1 x 125 MW 1 125 K30-16 + N30-2 x 5.0
18. ONGC Tripura 2 x 130 2 130 K30-16 + N30-2 x 5.0
MW
19. Hindalco Mahan & Aditya 12 150 K30-16 + N30-2 x 5.0
12 x 150 MW
20. OPG Power Gujarat Kutch 2 150 K30-16 + N30-2 x 5.0
2 x 150 MW
Total No of Sets 45
STG sets supplied with Electronic Over Speed Protection and with out Mechanical bolt
tripping device for Other Steam Turbines for Power Generation(STG Sets)
Sl. Customer No. Of Rating(MW) Model
No Sets
1. Vasavadutta Cements 1 x 9 1 9 NK 32/45-3
MW STG
2. Shah Alloys 1 x 40 MW 1 40 HNK 71/2.8-4
STG
3. Bhusan Steel & Strips ltd 1 1 77 HNK 71/2.8-4
x 77 MW STG
4. Bhusan Limited 1 x 60 1 60 HNK 71/2.8-4
MW STG
5. Bhusan Steel & Strips 1 x 1 30 HNK 50/72-3
30 MW STG
6. Shriram Vinyl and 1 40 HNK 50/80-3
Chemicals Limited 1 x 40
MW STG
7. SKS Ispat 1 x 25 MW STG 1 25 C 56/65-21
8. Thai Carbon Black 1 x 1 15.3 ENK 40/63-3
15.3 MW Thailand
9. Arasmeta 1 x 43 MW STG 1 43 HNK 50/80-3
Set
10. Monnet Ispat 1 x 15 MW 1 15 NK 40/56-3
STG Set
11. TSIL-Joda(Thermax) 1 18 C56/65-21
12. EID Parry 1 x 18 MW STG 1 18 EHNK 40/63-3
Set
13. EID Parry 1 x 22 MW STG 1 22 EHNK 40/56-3
Set
14. Regency Power 1 18.75 NK 40/56-3
Corporation Limited 1 x
18.75 MW STG
15. API Ispat 1 x 15 MW STG 1 15 NK 40/56-3
16. Orissa Sponge 1 x 24 MW 1 24 C56/65-21
STG Set
17. Rathi ispat 1 x 20 MW 1 20 C56/65-21
STG
18. Monnet Ispat 2 x 45 MW 2 45 HNK 50/90-B
STG Set
19. Century Pulp & Paper 1 x 1 16 ENK 40/6-3
16 MW
20. AIML 1 x 20 MW 1 20 C56/65-21
21. Sitapuram 1 x 43 MW 1 43 HNK 50/80-3
STG Set
22. Welspun 1 x 43 MW STG, 1 43 HNK50/80-3
India
23. Thermax-Shree Metaliks 1 1 20 C56/65-21
x 20 MW STG
24. Mangalam Cements 1 x 1 17.5 HNK40/46-3
17.5 MW STG
25. RSWM 2 x 18 MW STG 2 18 HNK40/56-3
26. Hoogly Metkoke 2 x 45 2 45 HNK 63/91-3
MW STg Set
27. Finolex Industries 1 x 43 1 43 HNK 50/80-3
MW
28. ASEB-Lakwa 1 x 39 MW 1 39 HNK 71/2.8-4
29. Visa Steel 2 x 25 MW STG 2 25 C56/65-21
30. NALCO-DAMANJODI 1 1 18.5 EG 800-2
x 18.5 MW STG
31. VISA Steel 1 x 25 MW 1 25 C56/65-21
32. NRL 1 x 12 MW STG 1 12 EENK 40/45-3
33. TOP Worth Steel 1 x 20 1 20 C56/65-21
MW STG
34. Thermax-Crescent Power 1 1 40 HNK 50/80-3
x 40 MW STG
35. Tisco Ph# 6, 1 120 HNK 90/5-7
120 MW STG
36. Numaligarh Refinery 1 x 1 12.0 EENK 40/45-3
12 MW
37. BORL Bina 3 x 33 MW 3 33.0 EHNK 50/90 –B1
STG Set
38. L&T-IOCl Panipat Naptha 3 33.0 EHNK 50/90 –B1

Craker 3 x 33 MW STG
Set
39. Ind Synergy 1 x 50 MW 1 50.0 HNK 50/90-B1
STG Set
40. Shriram Alkali 1 x 48 MW 1 48.0 HNK 63/91-3
STG Set
41. Hoogly Metkoke 1 x 30 1 30.0 HNK 50/80-B1
MW STG
42. Mahagenco-Bhusawal 2 x 4 7.2 K1401-2
500 MW BFP Drive
Turbine
43. Mahagenco- Kaperkheda 2 7.2 K1401-2
1 x 500 MW BFP drive
Turbine
44. DVC-Mejia 2 x 500 MW 4 7.2 K1401-2
BFP rive turbines
45. OPG-Energy 1 x 80 MW 1 80.0 HNK71/2.8-4
STG
46. Basai Steel 1 x 22.4 MW 1 22.4 C56/65-21
STG
47. Lalitha Cements 1 x 15 1 15.0 HNK40/56-3
MW STG Set
48. Orient Cement 2 x 25 MW 2 25.0 HNK40/56-3
49. PT-IBR Indonesia 1 x 15 1 15.0 ENG50/40-3
MW BPTG
50. Kalpakkam 1 x 500 MW 2 NK63/71-3
BFPDT
51. DVC Durgapur 2 x 500 2 K1401-2
MW BFPDT
52. SAIL-IISCO Burnpur 3 x 3 18.0 HNK40/56-3
18 MW STG Set
53. RINL, 1 x 67.5 MW 1 67.5 EHNK 90/2.8-4
Visakhapatnam
54. West Coast 1 x 43 MW 1 43 ENK63/56-3
55. Gupta Metaliks 1 x 25 MW 1 25 C56/65-21
56. Arasmeta 1 x 43 MW 1 43 HNK 50/71-3
57. Fincha 1 x 12 MW, 1 12 ENK 40/45-3
Ethiopia
58. Shyam DRI Sambalpur 1 x 1 33 HNK 50/80-3
33 MW
59. Jamuria 1 x 43 MW 1 43 HNK 50/71-3
60. Meghalaya Power 1 x 43 1 43 HNK 50/80-3
MW
61. Guru Gobind Singh 2 x 32 2 32 E(E)HNK 50/56-3
MW Doube Controlled
Extraction Turbine
62. Guru Gobind Singh 1 32 HNG 50/50-3
Refinery 1 x 32 MW
BPTG
63. Guru Gobind Singh 1 -- NG 25/20-3
BFPDT
64. Century Pulp 1 x 43 MW 1 43 ENK 63/63-3
65. Tendaho Sugar 2 x 20 MW 2 20 EHNK 40/56-3
Ethiopia
66. Orient Cements 2 x 25 2 25 HNK 40/56-3
MW
67. Krishanveni & Siriguppa 2 28 EHNK 40/63-3
Sugars 1 x 28 MW STG
68. Shyam SEL Unit-II 1 x 43 1 43 HNK 50/80-3
MW
69. Lok Mangal Agro 1 x 30 1 30 EHNK 40/63-3
MW STG
70. Lok Mangal Mouli 1 x 30 1 30 EHNK 40/63-3
MW
71. KPC Indonesia 3 x 18 MW 3 18 HNK 40/56-3
72. IOCL barauni 1 x 20 MW 1 20 ENK 50/56-3
73. Maruti Suzuki 1 x 17.5 1 17.5 ENK 40/45-3
MW
74. North Chennai Stage-II, 2 K1401-2
Unit-II BFPDT
75. GSECL UKAI 1 X 490 2 K1401-2
MW UNIT-VI, BFPDT
76. KPCL-BELLARY UNIT 2 K1401-2
II 1 X 500 MW, BFPDT
77. Op Jindal 4 x 600 MW 8 K1401-2
BFPDT
78. MPPGCL Malwa 2 x 600 4 K1401-2
MW , BFPDT
79. APGENCO Kakatiya 2 K1401-2
TPS Stage-II 600 MW,
BFPDT
80. NTPL TUTICORIN 2 X 4 K1401-2
500 mw
81. Assam Power Generation 1 36 HNK 71/3.2-4
Corp. Ltd, Namrup ,
Assam.
82. MRPL Mangalore 2 x 28 2 28 EEHNK 50/56-3
MW STG
83. MFPL BFPDT 2 NG 25/20-3
84. Monnet Ispat 1 x 80 MW 1 80 HNK 71/3.2-4
STG Set
85. Korba West Power 2 K1401-2
Company Ltd 1 x 600
MW AvanthaBhandar
TPP, Unit#1
86. RVUNL Ramgarh 109E 1 60 HNK 71/3.2-4
CCP
87. JP Associates 2 x 60 MW 2 60 HNK 50/80-3
88. Monnet Power Company 4 K1401-2
Limited
2 x525 MW
89. Action Ispat & Power 2 x 2 43 HNK 50/71-3
43 MW, Unit-1
90. Thyssen Krupp Industries 2 74 EEHNK 90/2.8-4
India, Anrak Aluminium) 2
x 74 MW Unit#1
91. Sterlite Tuticorin 2 x 80 2 80 HNK 71/2.8-4
MW Unit # 1
92. Jindal India , Derang 2 x 4 K1401-2
600 MW, Unit#1
93. Thyssen Krupp-India 1 50.4 HNK 50/80-3
Cements 1 x 50.4 MW
STG Set
94. OPG Power Gujarat(P) 1 80 HNK 71/2.8-4
Ltd, Unit -3 , 1 x 80 MW
STG Set
95. IOCL Paradeep 350 MW 2 HNK 32/25-3

CCP drive turbine for
UBBFP
96. IOCL Paradeep 350 MW 2 30 EEHNK 50/56-3
CCP 30 MW Steam
Turbine
97. Thyssen Krupp(Anrak) 1 47.6 EEHNK 90/2.8-4
98. 2 x600 MW Videocon 4 K1401-2
Pipavav
99. TNPL 1 x 40 MW STG 1 40 EEHNK 50/63-3
Set
100. BCPL 1 x 15 MW STG 1 15 EEHNK 50/56-3
Set
101. BCPL BFPDT 2 --- NG 25/20-3
102. Manikgarh Cements 1 x 1 60 HNK 63/91-3
60 MW
103. GSPC Kakinada 1 x 6 1 6 ENK 40/45-3
MW
104. SPS Steel 1 x 30 MW 1 30 HNK 50/71-3
105. SPS Steel 1 x 40 MW 1 40 HNK 63/91-3
106. Dainik bhaskar 2 x 600 4 -- K1401-2
MW BFPDT
107. Neepco 1 x 100 MW CCP 1 HNK71/2.8-4
Total 173
This list does not include compressor drive turbines supplied to refineries, petrochemicals
and fertilizer services where at least 80 steam turbines are supplied with only electronic
over speed protection device. Mechanical over speed protection device is not accepted for
drive turbines supplied to these industries as they prefer electronic over speed protection,
which is more reliable.

SECTION-5
TECHNICAL DEVIATIONS ON SWITCH-YARD,

DG SET, BUSDUCTS, TRANSFORMERS

TBG-DEVIATIONS/CLARIFICATIONS ON SWITCHYARD
ENQUIRY SPECIFICATION Re-

SPECIFICATION STATEMENT OF DEVIA-
SL. SEC/ SUB- PAGE CLAUSE marks
REQUIREMENT TIONS/VARIATIONS/EXCEPTIONS/CLARIFICATIONS
NO PART SEC. NO. NO.
1. VI / B B16 1 of 9 1.00.00 Switchyard General Carrying out Power System Studies is not envisaged for the
Clarifi-
information 400kV switchyard. cation to
cus-
tomer
2. VI / B B16 1 of 9 1.00.00 Switchyard General Removal of any encumbrance in the 400kV switchyard area Clarifi-
information is not envisaged. cation to
cus-
tomer
3. VI / B D-01 36 of 75 7.10.00 Switchyard Control A double storied switchyard control room building of size Clarifi-
room 30x30mtr has been envisaged. cation to
building cus-
tomer
4. VI / B B16 4,5 of 9 9.00.00 TYPE TEST RE- Conducting of type tests on any equipment is not envisaged. Clarifi-
QUIREMENTS Reports of tests conducted earlier on similar items shall be cation to
submitted. However type test charges for circuit breaker are cus-
given separately.
tomer
5. VI / B B19 1 of 54 Substation Automa- We have considered Disturbance recorder as built-in feature Clarifi-
tion System (SAS) of numerical relays. cation to
cus-
tomer
6. VI / B B19 1 of 54 Substation Automa- We have considered standalone Metering system in our of- Clarifi-
tion System (SAS) fer with no interface with SAS. cation to
cus-
tomer

TBG-DEVIATIONS/CLARIFICATIONS ON
SWITCHYARD

7. VI / B B19 1 of 54 Substation Automa- We have not considered Protection Panels for Line Reactor Clarifi-
tion System (SAS) as the bays are not included in our scope. cation to
cus-
tomer
8. VI / B B19 1 of 54 Substation Automa- We have considered CB relay panel only for GT and ST Clarifi-
tion System (SAS) Bays. Generator/GT/ ST/ UAT Protection offer is being in- cation to
cluded in Main Plant Package. cus-
tomer
9. VI / B B16 1 of 9 1.00.00 Switchyard General PLCC is considered for both local and remote end. However Clarifi-
information only terminal equipments will be offered for the remote end. cation to
Wave-trap is considered for Switchyard local end only. cus-
tomer
10. VI / B A13 2 of 32 4.00.00 Air conditioning For switchyard control building ,package type air conditioner Clarifi-
System has been envisaged. cation to
cus-
tomer
11. VI / B Fire-fighting System Fire protection and detection for switchyard and switchyard Clarifi-
control room building has not been envisaged as it is ex- cation to
cluded from scope of work. cus-
tomer

SWITCHYARD

12. VI / B B-21 Page 1 2.02.00 SWITCHYARD IN- After sand blasting, all the ferrous parts of CT shall be Clarifi-
of 8 STRUMENT painted in accordance with our standard practice as be- cation to
TRANSFORMERS low: cus-
Interior surface : 2 coats of oil resistant white paint tomer
External surface : 2 coats of primer containing zinc chro-
mate and 2 coats of high quality full glossy light grey fin-
ishing epoxy paint to shade RAL9002.
13. VI / B B-21 Page 1 2.02.00 SWITCHYARD IN- No spare items are recommended for 5 years operation Clarifi-
of 8 STRUMENT and maintenance of CT. Customer may keep a complete cation to
TRANSFORMERS CT as a spare. cus-
tomer

SWITCHYARD

14. VI / B B-04(A) 16 of 21 10.00.00, BUS REACTOR This requirement of performing ‘Short Circuit Test’ as spe- Clarifi-
Sl. No. 29 cial test on offered Interconnecting Transformer is not con- cation to
sidered by us in the scope of our work. cus-
It may please be noted that the SC test is time taking & high- tomer
ly cost intensive activity conducted in a foreign lab (facility
does not exist in INDIA and 7 to 8 months time is required
which may affect project schedule).
BHEL has excellent record of short circuit testing for various
rating of Power Transformers. For 400 KV class Transform-
ers our 167 MVA, 400/220/33 KV Interconnecting Trans-
former was successfully tested in KEMA high power labora-
tory Netherland. Our design & manufacturing facilities are
well proven for short circuit withstand capability of trans-
former. Test report for above mentioned transformers shall
be furnished for customer’s reference at contract award
stage.
Further, thermal & dynamic ability to withstand short circuit
will be demonstrated through calculations during detail engi-
neering.
However, if customer insists on conducting ‘Short Circuit
Test’, charges for conducting the test are Rs. 5,50,00,000/-
Also the delivery of the transformers shall be delayed by

08 months.

SWITCHYARD

15. VI / A II 9 of 10 4.08.00 BUS REACTOR Tools & tackles generally available at site are sufficient for Clarifi-
& erection, testing and commissioning of the offered equip- cation to
4.10.00 ments. As such, special tools, tackles or instruments, start-up cus-
& commissioning spares are not included in scope of our of- tomer
fer.
However standard hand tools (as per the list of standard hand
tools submitted) will be supplied along with each trans-
former.
16. VI / B B-04(A) 8 of 21 6.10.10 BUS REACTOR Please note that Impact recorders and Nitrogen cylinders are Clarifi-
provided during Transportation of Transformers/Reactors, cation to
solely with a view to facilitate safe transportation. cus-
These will be provided by BHEL on No-Charge basis and tomer
will remain BHEL property. Same shall be collected back by
BHEL after Oil filling activity is completed at site.
17. VI / B B-21 Page 1 2.02.00 SWITCHYARD IN- After sand blasting, all the ferrous parts of CVT shall be Clarifi-
of 8 STRUMENT painted in accordance with our cation to
TRANSFORMERS standard practice as below: cus-
Interior surface : 2 coats of oil resistant white paint tomer
External surface : 2 coats of primer containing zinc chro-
mate and 2 coats of high
quality full glossy light grey finishing epoxy paint to shade
RAL9002

SWITCHYARD

18. VI / B B-21 Page 3 4.07.00 SWITCHYARD IN- Principle of over voltage protection is incorporated in Clarifi-
of 8 STRUMENT our superior design of CVT, cation to
TRANSFORMERS therefore separate surge arrester/spark gap is not cus-
needed. tomer
It is confirmed that the capability to meet the commit-
ment being made in the offer
exists and we can meet the customer's requirement
subject to comments.
It is confirmed that the statutory, safety & regulatory
requirements and service
conditions specified have been considered in the offer.

TBG-DEVIATIONS/CLARIFICATIONS ON 132kV START-UP POWER
ARRANGEMENT THROUGH 400kV SWITCHYARD
ENQUIRY SPECIFICATION SPECIFICA- Re-

STATEMENT OF DEVIA-
SL. SEC/ SUB- PAGE CLAUSE TION marks
TIONS/VARIATIONS/EXCEPTIONS/CLARIFICATIONS
NO PART SEC. NO. NO. REQUIREMENT
1. VI / B Annex- 3,4 of 9 1.00.00 General infor- Carrying out Power System Studies including load flow studies is Clarifi-
ure to mation & Scope not envisaged for the 400/132kV startup power arrangement. cation
Part VI / to
B cus-
tomer
2. VI / B Annex- 3,4 of 9 1.00.00 General infor- Removal of any encumbrance in the 400/132kV startup power Clarifi-
ure to mation & Scope arrangement bay area is not envisaged. cation
Part VI / to
B
cus-
tomer
3. VI / B D-01 36 of 75 7.10.00 Switchyard Con- No separate control room building is envisaged for the 132kV Clarifi-
trol room Startup Power startup power arrangement bay. 400kV Main cation
building Switchyard control room building will be used for this purpose. to
cus-
tomer
4. VI / B Annex- 3,4 of 9 1.00.00 General infor- Conducting of type tests on any equipment is not envisaged. Re- Clarifi-
ure to mation & Scope ports of tests conducted earlier on similar items shall be submit- cation
Part VI / ted. However type test charges for circuit breaker are given sep- to
B arately.
cus-
tomer
5. VI / B B19 1 of 54 Substation Au- For the 400/132kV startup power arrangement,we have consid- Clarifi-
tomation Sys- ered Disturbance recorder as built-in feature of numerical relays. cation
tem (SAS) to
cus-
tomer


STATEMENT OF DEVIA-
6. VI / B Annex- 3,4 of 9 1.00.00 General infor- PLCC for both local and remote end is not included in our scope Clarifi-
ure to mation & Scope of supply for the 400/132kV startup power arrangement. cation
Part VI / to
B cus-
tomer
7. VI / B Fire-fighting Fire-fighting arrangement for start-up power bay including ICT Clarifi-
System has not been envisaged as it is excluded from scope of work. cation
to
cus-
tomer
8. VI / B B-21 Page 1 2.02.00 SWITCHYARD After sand blasting, all the ferrous parts of CT shall be painted Clarifi-
of 8 INSTRUMENT in accordance with our standard practice as below: cation
TRANSFORM- Interior surface : 2 coats of oil resistant white paint to
ERS External surface : 2 coats of primer containing zinc chromate cus-
and 2 coats of high quality full glossy light grey finishing epoxy tomer
paint to shade RAL9002.
9. VI / B B-21 Page 1 2.02.00 SWITCHYARD No spare items are recommended for 5 years operation and Clarifi-
of 8 INSTRUMENT maintenance of CT. Customer may keep a complete CT as a cation
TRANSFORM- spare.
ERS
to
cus-
tomer


STATEMENT OF DEVIA-
10. VI / B Annex- 3,4 of 9 1.00.00 General infor- Other than the Switchyard equipment (400/132 KV) including Clarifi-
ure to mation & Scope supply, erection, commissioning & technical responsibility which cation
Part VI / will lie with BHEL , the rest of the responsibility like laying of to
B transmission line etc. is not in BHEL scope. cus-
tomer
11. VI / B B-04(A) 16 of 21 10.00.00, INTERCON- This requirement of performing ‘Short Circuit Test’ as special Clarifi-
Sl. No. 29 NECTING test on offered Interconnecting Transformer is not considered by cation
TRANSFORMER
us in the scope of our work. to
It may please be noted that the SC test is time taking & highly cus-
cost intensive activity conducted in a foreign lab (facility does not tomer
exist in INDIA and 7 to 8 months time is required which may af-
fect project schedule).
BHEL has excellent record of short circuit testing for various rat-
ing of Power Transformers. For 400 KV class Transformers our
167 MVA, 400/220/33 KV Interconnecting Transformer was suc-
cessfully tested in KEMA high power laboratory Netherland. Our
design & manufacturing facilities are well proven for short circuit
withstand capability of transformer. Test report for above men-
tioned transformers shall be furnished for customer’s reference at
contract award stage.
Further, thermal & dynamic ability to withstand short circuit will
be demonstrated through calculations during detail engineering.
However, if customer insists on conducting ‘Short Circuit Test’,
charges for conducting the test are Rs. 5,50,00,000/-
Also the delivery of the transformers shall be delayed by 08

months.


STATEMENT OF DEVIA-
12. VI / A II 9 of 10 4.08.00 INTERCON- Tools & tackles generally available at site are sufficient for erec- Clarifi-
& NECTING tion, testing and commissioning of the offered equipments. As cation
4.10.00 TRANSFORMER
such, special tools, tackles or instruments, start-up & commis- to
sioning spares are not included in scope of our offer. cus-
However standard hand tools (as per the list of standard hand tomer
tools submitted) will be supplied along with each transformer.
13. VI / B B-04(A) 8 of 21 6.10.10 INTERCON- Please note that Impact recorders and Nitrogen cylinders are pro- Clarifi-
NECTING vided during Transportation of Transformers/Reactors, solely cation
TRANSFORMER
with a view to facilitate safe transportation. to
These will be provided by BHEL on No-Charge basis and will cus-
remain BHEL property. Same shall be collected back by BHEL tomer
after Oil filling activity is completed at site.
14. VI / B B-21 Page 1 2.02.00 SWITCHYARD After sand blasting, all the ferrous parts of CVT shall be Clarifi-
of 8 INSTRUMENT painted in accordance with our cation
TRANSFORM- standard practice as below: to
ERS Interior surface : 2 coats of oil resistant white paint cus-
External surface : 2 coats of primer containing zinc chromate tomer
and 2 coats of high
quality full glossy light grey finishing epoxy paint to shade
RAL9002


STATEMENT OF DEVIA-
15. VI / B B-21 Page 3 4.07.00 SWITCHYARD Principle of over voltage protection is incorporated in our Clarifi-
of 8 INSTRUMENT superior design of CVT, cation
TRANSFORM- therefore separate surge arrester/spark gap is not needed.
ERS
to
It is confirmed that the capability to meet the commitment cus-
being made in the offer tomer
exists and we can meet the customer's requirement subject
to comments.
It is confirmed that the statutory, safety & regulatory re-
quirements and service
conditions specified have been considered in the offer.

ISG BANGALORE-TECHNICAL DEVIATIONS/CLARIFICATIONS
EMERGENCY DG SET
Section No., Page Description Comments/ clarifications / Deviations

Clause. No
2.00.00 2 of 16 General Please note that Limited time running Power (LTP) engines do not have provision for
2.01.00 10% overload capacity in 12 hours running period and hence the offered engine shall
To be prime power.
2.04.00
3.03.00 3 of 16 Contractor shall Please note that for DG Set starting and control 24 Volts DC is required and hence
…………….. We have considered for supply of 24 Volts DC batteries and battery charger for
starting/ control.
Please note that due to space constraints in the acoustic enclosure, it would not be
possible to provide/ mount control/ distribution panel , battery charger etc inside the
acoustic enclosure of the DG set. Hence, All the DG panels are required to be mounted
in the control room.
5.10.00 5-7 of The control panel shall be Kindly note that Microprocessor based controller is part of the Genset. It has built in
16 complete with …………….. facility for auto adjustment of speed/ voltage. Manual speed/ voltage adjustment shall
be from the control panel.
Also please note that only common annunciation for engine and alternator faults shall be
provided in the control panel. Individual fault can be checked from the microprocessor
controller of the DG set.
Battery charger shall be separate and not part of the control panel.
Further details shall be furnished during detailed engineering and the equipment offered
shall be similar to the various projects executed by us viz; NTPC Ramagundam, NTPC
Rihand, NTPC Vindhyachal, NTPC Simhadri., Pragati Power plant
6.02.03 8 of 16 A day oil tank ……… Day oil tank shall be floor mounted type. Please note that , Engine manufacturers for
such ratings do not recommend mounting of fuel tank on platforms/ raised
foundations. As such, platforms for mounting of the day oil tanks are not considered
in our offer.
7.02.01 10 of 16 The Generator shall be star We have offered Caterpillar/Leroysomer/CGT(Stamford)make alternators in our offer.
connected …………….. Alternators shall be in SPDP enclosure with IP-23 protection for enclosure.
7.03.00 10 of 16 Conductor, insulator ……… Alternator shall have class “H” insulation and temperature rise shall also be limited to
class “H” insulation temperature rise limits.
7.04.01 10 of 16 Temperature detectors Kindly note that 2 nos. of simplex type RTDs’ shall be provided instead of duplex type
5_Tecfhilnteicrasl Dseimviailtaiornsto_Ptahgee D17G7 osf e1t9s8 supplied for NTPC Rihand,
Volume_
Ramagundam, Vindhyachal
ISG BANGALORE-TECHNICAL DEVIATIONS/CLARIFICATIONS EMERGENCY DG SET
and Uuchar projects.
7.08.00 11 of 16 The generator shall be It may please be noted the DG set is provided with microprocessor based controller
complete with …………… with built in AVR. Separate VT’s/PT’s for same are not required and hence not
considered in our proposal.
8.00.00 11-12 of Sound Proofing system Please note that the Acoustic enclosure shall be cap in type and the Acoustic
16 enclosure shall be dispatched in un-packed condition due to size and movement
restrictions on road and the same shall be assembled at site during installation.
CRCA perforated sheet shall be powder coated and the thickness of the sheet shall be
24 gauge
As the engine is radiator cooled, there is no requirement and provision for fans for hot air
discharge.
Section VI part B, Page Diesel Generator sets - QAP Tests shall be carried out at our sub-vendors works for the DG sets as per approved
Sub section E15 175 to (page 1 to 4) QAP. The DG sets shall be similar to the DG sets supplied for various power plants such
DG set QAP 178 of as NTPC Rihand, Ramgundam TPP, Vindhyachal TPP, Unchar TPP , Pragati CCPP,
305 Anpara D TPP. The details shall be furnished during detailed engineering.

RUDRAPUR-TECHNICAL DEVIATIONS ON BUSDUCTS
SL. CLAUSE NO. COMMENT

NO.
IP Busduct
1 1.02.0, Lightening arrestor shall be as per IEC-99.4
3.01.03
Sec-4, Part-B
2 2.06.00 Sec-4, We shall provide fixing arrangement for the installation of sensor but the same is not part of our scope of supply.
Part-B “Sensors for Partial Discharge monitor” as mentioned at clause no.2.06.00 has never appeared in any NTPC 500MW
project/Tender Doc of any other 500 MW project.
3 3.03.03, Sec-4, In the run of Busduct we shall maintain the enclosure continuity with flexible links but over the enclosure the neoprene
Part-B bellow shall be used.
4 3.03.09, As the IPBD is pressurized, hence the drain taps are not recommended and not included in scope.
Sec-4, Part-B
5 3.01.03 (NGT), Max. temp. rise shall be as per class of insulation-F.
Sec-4, Part-B
6 3.01.03 Type tests certificate for S. C. & Temp. rise shall be submitted at maximum capacity available at CPRI Bhopal / Bangalore.
However, busduct will be designed to meet the required parameters as furnished in data sheet.
SP Busduct
7 3.02.03 Degree of protection shall be as per appendix-F of IS-8084

BHOPAL-TECHNICAL COMMENTS /
CLARIFICATIONS
Transformers
Section Clause No. Page No. Comments / Clarifications

Sl.
No.
1 PART-F, SECTION-VI, 5.00.00, 5 of 21 The requirement of “ONAF Cooling” as spare item of Station
SUB-SECTION-F-8 GROUP-C, SL. Transformer is not clear. This requirement of “ONAF Cooling” as spare
NO. 10 item is not considered in our scope of offer and shall not be supplied.
This requirement of performing ‘Short Circuit Test’ as special test on

2 PART-B, SECTION-VI, 10.00.00, 16 of 21 offered Generator transformer & Station Transformer is not considered
SUB-SECTION-B-04(A) Sl. No. 29 by us in the scope of our work.
It may please be noted that the SC test is time taking & highly cost
intensive activity conducted in a foreign lab (facility does not exist in
INDIA and 7 to 8 months time is required which may affect project
schedule).
BHEL has excellent record of short circuit testing for various rating of
Power Transformers. For 400 KV class Transformers our 200 MVA,
21/400/√3 KV, 1-ph Generator Transformer & 100 MVA, 400 KV
Station Transformer were successfully tested in KEMA high power
laboratory Netherland. Our design & manufacturing facilities are well
proven for short circuit withstand capability of transformer. Test report
for above mentioned transformers shall be furnished for customer’s
reference at contract award stage.
Further, thermal & dynamic ability to withstand short circuit will be
demonstrated through calculations during detail engineering.
However, if customer insists on conducting ‘Short Circuit Test’, charges
for conducting the test are follows:
1. 240 MVA GT = Rs 6,00,00,000/-
2. 90 MVA ST = Rs.5,00,00,000/-
Also the delivery of the transformers shall be delayed by 08 months.

CLARIFICATIONS
3 PART-A, SECTION-VI, 4.08.00 9 of 10 Tools & tackles generally available at site are sufficient for erection,
SUB-SECTION-II & testing and commissioning of the offered equipments. As such, special
4.10.00 tools, tackles or instruments, start-up & commissioning spares are not
included in scope of our offer.
However standard hand tools (as per the list of standard hand tools
submitted) will be supplied along with each transformer.
4 PART-B, SECTION-VI, 6.10.10 8 of 21 Please note that Impact recorders and Nitrogen cylinders are provided
SUB-SECTION-B-04(A) during Transportation of Transformers, solely with a view to facilitate
safe transportation.
These will be provided by BHEL on No-Charge basis and will remain
BHEL property. Same shall be collected back by BHEL after Oil filling
activity is completed at site.
GENERATOR RELAY PANELS
Sl. No. Clause No. COMMENTS/DEVIATIONS/Exclusions
1 --- Our scope of supply is confined to supply of equipment as per our Schedule of Equipment
(SOE). Any additional equipment or fitments, if required, will be charged extra. PEM/PS is
requested to critically examine our offer and inform discrepancy if any, to enable us to revise
the offer.
2 --- Our offer is based on PEM inputs and includes protection panel for 2no. Generators, 2no. GT
and 4no. UT as per our SOE. Protection of ST is not in our scope. PEM/PS to note.
3 --- ANNEXURE-D SECTION-V - VOL. IIF/2 OF CUSTOMER'S SEPCIFICATION' referred by PEM
in their inputs at note no. 8 could not be made available to us. PEM/PS to note.
4 --- Integration of numerical generator protection relays with IEC 61850 compliant SAS shall be in
the scope of SAS supplier. PEM/PS to note and take care.
CLARIFICATIONS
5 --- Indicating, metering, synchronising, annunciation and control instruments for Generator, GT, &
UAT and protection of excitation equipment are not in our scope as they are usually part of
GCP/UCP/ECP. PEM/PS to note.
6 --- Relays shall be from Areva India/ ABB India/ Siemens /GE MULTILIN/ SEL . Setting ranges
will be standard as available from respective suppliers. PEM/PS to note.
7 --- The numerical relays will have front RS 232 port for communication with local laptop PC and an
ethernet port for communication to DCS.
Daisy chaining of relays shall be done by SWE, that is relays shall be connected in a loop and
data will be available for DCS over IEC 60870-5-103/61850 communication protocol. Any
interfacing hardware if required shall be arranged by DCS supplier.
Interfacing cable for connection between Relay Panels to DCS is not in our scope. DCS
supplier to take care of this.
Time synchronisation of numerical relays shall be done through data from DCS. Time
Synchroniser is not included in our offer. PEM/EDN to note.
8 --- System Engineering, Interfacing, Relay setting calculation, Main SLD and Tripping Logic work
will be done by PEM Electrical after award of contract. Our offer is valid subject to this condition
being fulfilled and maintained. PS to note.
9 --- Delivery will be 10 to 12 months after technically and commercially clear order with necessary
engineering inputs.

SECTION-6
TECHNICAL DEVIATIONS ON
BALANCE OF PLANT

PEM NOIDA
SCHEDULE OF DEVIATIONS FOR BUNKER ON TECHNICAL SPECIFICATIONS
SL SECTION/ CLAUSE DESCRIPTION DEVIATION REASON FOR DEVIATION

NO PAGE NO. NO.
01) Section 3.03.01 (IV) The coal bunkers shall be circular Bunker shall be provided as per No details of bunker is
VI, Part and 6.01.00 in cross section…. BHEL’s write up on bunker. available in the
B, 13 of (b) specification.
75 and
page no.
26 of 75
02) Section 6.01.00 (b) The profile of bunker shall be
Flowability study is not The graded coal shall
VI, Part based on flowability study as
B, page approved by engineer. considered for the bunkers. required to be provided
no. 26 of by customer. Minimum
75 four (4) months are
required for conducting
the flowability study of
bunkers. Therefore
such a requirement will
lead to delay and need
to be added to the
project schedule.

PEM NOIDA-Technical Deviation /clarification list on
Electrical
Sl. Vol No / Clause No. Page Specification requirement Comments / Clarifications / Remarks/ cost of
No. Sec No. No. Deviations withdrawal
1 PART-A/ 1.02.00 4 OF All transformers Scope of supply of Transformers

SEC-VI/ SUB- 10 shall be as per NTPC tender drg –
SEC-II “Single Line Diagram” (Drg No.
9596-001-POE-A-002 Rev A).
Transformers which are indicated
as “ not in bidder’s scope” in the
SLD shall not be supplied by
BHEL.
2 PART-A/ 1.04.02 4 of 14 LT outdoor transformers (oil Pl identify the respective areas of

SEC-VI/ SUB- & filled) and LT indoor the power plant, for which LT
SEC-IIIB & SLD – Drg Transformers (dry type) outdoor transformers (oil filled) or
PART -E no 9596- LT indoor Transformers (dry type)
001-POE- are required, as same is not clear
A-002 Rev from the specification and SLD.
A
3 PART-A/ 1.07.00 6 of 14 Straight through joints – HT Straight through joints for 1.1kV
SEC-VI/ SUB- XLPE power cables, 1.1kV power and control cables shall not
SEC-IIIB power and control cables be applicable.
4 PART-A/ 5.03.00 14 of Interplant cable trays, support Interplant cable trays, support
SEC-VI/ SUB- 14 system/ trestles shall be system/ trestles shall be provided
SEC-IIIB responsibility of the contractor only for BOPs/ plant auxiliaries in
scope of BHEL.
5 PART-E - - Generator Relay Panel Specification for Generator Relay

Protection SLD (Drg No. 9596- Panels not found in Part-B (Book
572-POE-A-002 Rev 0). 2 of 5 – Electrical). Same may pl
be furnished by customer/
consultant.

PEM NOIDA-Technical Deviation
/clarification list on Electrical
S. No. Section Page No. Clause No. Technical Deviation Clarification

Specification
1 VI PART-B 4 OF 9 3.06.00 SINCE BOP IS NOT IN BHEL SCOPE, THE RATING OF Clarification
STATION TRANSFORMER IS CONSIDERED AS
90/45/45MVA AS MENTIONED IN CUSTOMER'S
SPECIFICATION. HOWEVER, ANY CHANGE IN
RATING OF ST AND ASSOCIATED EQUIPEMENT
DUE TO CHANGE IN LOAD DURING DETAILED
ENGINEERING SHALL HAVE COMMERCIAL
IMPLICATION.
2 SINGLE LINE SINCE LOAD CONNECTED TO MISC TRANSFORMER Clarification

DIAGRAM 9596- IS NOT IN BHEL SCOPE, THE RATING OF MISC
001-P0E-A-002 TRANSFORMER IS CONSIDERED AS 10MVA AS
MENTIONED IN CUSTOMER'S SLD. HOWEVER, ANY
CHANGE IN RATING OF MISC TRANSFORMER AND
ASSOCIATED EQUIPEMENT DUE TO CHANGE IN
LOAD DURING DETAILED ENGINEERING SHALL
HAVE COMMERCIAL IMPLICATION.

PEM NOIDA-Deviation /clarification list – Technical-ELEVATOR
Sl. Vol No / Clause No. Page No. Specification requirement Comments / Clarifications / Deviations Remarks/ cost
No. Sec No. of withdrawl
1 Part –B 2.02.00 iv) 3 of 8 False ceiling : Powder coated Please note that false ceiling shall be in SS Clarification.
Section -VI construction (1.5 thk) and hence painting /
sub-section- powder coating is not required. Accordingly
A-08 false ceiling having similar finish as the car
enclosure & car panels will be provided.
2 Part –B Data sheet 6 of 6 & One each for TG building, Please note that one elevator for TG hall, one Clarification.
Section -VI S.No. ii) 7 of 8 Service building and ESP elevator for service building are considered /
sub-section- resp. control room offered. However please note that since there
A-05 & A-08 are two ESP control rooms total two nos
elevators for the ESP control rooms is
considered / offered.
3 List of - - List of spares for Elevators Please note that we have quoted for Elevator Clarification.
Mandatory spares as required and mentioned under
Spares clause 1.03.11 (Service Elevator) of steam
turbine spares. List given under 1.26.00 (C)
Passenger Elevatror (ESP control room) & list
given under clause 17.00.00 Electrical
Equipment & System (List of mandatory
spares for Service/ Passenger elevator) is not
considered / quoted. Further it is clarified that
1 set of spares for similar type of elevator (TG
hall elevator and service building elevator –
13 passenger capacity) shall be supplied. 10
passenger capacity elevator shall be supplied
with its own set (1 set) of spares as per list.
4 Part –B 6.04.00 27 of 75 The building shall be provided This as per details elsewhere is mentioned as Clarification.
Section -VI Service with minimum two capsule conventional type elevator. We have
sub-section- Building elevators of adequate capacity considered capsule type elevator in line with
D-01 civil (at least 13 persons). normal practice followed for NTPC projects.
works

PEM NOIDA-Deviation /clarification list –
Technical-ELEVATOR
SI.No. Bid Reference Spec. description Details of Reason for Deviation Remarks (Firm/
Clause No. Deviation Clarification/ Cost
Page No. of Withdrawl)
Vol No.
5 General Regarding offered elevators for TG building,ESP Control Room Building and Service building: Please note that the
elevators have been offered as per BHEL write-up. In case if there is any change in no. of elevator, Type of elevator
and no. of landing or total rise during detail engineering then there will be price implications on the same.
6 Part –B 1.01.03 ii) 1 of 6 Different load carrying capacity is Clarification

Section -VI mentioned in the specs. Kindly clarify the required.
sub- correct requirement.
section-A-
05
& Load carrying capacity ----

iii) of Data 7 of 8
Part –B Sheet
Section -VI
sub-
section-A-
08
7. Part –B 2.02.00 iv) 3 of 8 False ceiling : Powder coated Please note that false ceiling shall be in SS Clarification.
Section -VI construction(1.5 thk) and hence it will not
sub- be painted / powder coated.
section-A-
08
8. Part –B 2.04.00 iv) 5 of 8 Suitable control panel shall be Control panel shall be housed in Elevator Clarification.
Section -VI provided in the machine room M/c room which is a Ventilated / A/c room.
sub- DOP of control panel shall be IP 21, as per
section-A- supplier std practice, and same is sufficient
08 for the environment.

PEM NOIDA-Technical Deviation /clarification list on Cranes & Hoists
1. Sec VI/Part 1.30.03 32 of 35 Access ladders with suitable (D) Due to associated space /layout Firm
A/Sub Sec – platform shall be provided to….. constraints it is no possible to provide
IIIA -01 for the maintenance of platform along with ladder for
hoists/trolleys. inspection/maintenance of each
hoists. Such facility has never been
provided in any of BHEL’s previously
executed projects.
Items weighing more than 50 kg (D) Please note that it is not possible Firm.
and required to be replaced for to provide handling arrangement for
maintenance…shall be provided each and every item weighing above
with manual hoists…. 50 kgs. Handling arrangement shall
be provided only for items weighing
above 500kgs, in line with standard
practice adopted for other BHEL
executed projects. For handling items
weighing below 500 kgs. loose type
chain pulley blocks shall be provided.
2. Sec VI/Part 10.12.00 7 of 8 Suitable HOT/monorail hoists Also please refer Sl no 1 for deviation Firm
A/Sub Sec – ……………….. and approach regarding approach ladder and
IIIA -02 ladders and /or platform of platforms.
adequate capacity to meet
……
3. Sec VI/Part ------------ ----------- Monorails & Hoists system (C ) This sub section is not being Firm.
B/Sub Sec – followed as it pertains to hoists
A -12 under CHP package.
For hoists package Sec VI, Part B
, Sub Sec A-08 is being followed.

PEM NOIDA-Technical Deviation /clarification
list on Cranes & Hoists
4. ELECTRIC 11.00.00 Mandato EOT crane for turbine hall & Please note that since TG Hall Firm
AL ry EOT crane for turbine hall EOT cranes shall be VVVF drive
EQUIPMEN Spares (VFD drive) controlled hence Mandatory
T& at Sl no spares given under Sl no (V)
SYSTEM IV & Sl “EOT crane for turbine hall (VFD
no V drive)” shall be only supplied.

PEM NOIDA-DEVIATIONS ON SYSTEM DESCRIPTION-POWER CYCLE PIPING
BIDDER'S DEVIATION FOR 2 X 600 MW SINGARENI COLLIERIES

COMPANY LTD.
SYSTEM DESCRIPTION
S. No. Section / Part Sub-section Clause No. Page No. TECHNICAL SPECIFICATION BIDDER'S CLARIFICATION / DEVIATION
1 Sec VI , Part B 9.01.00 21 of 103 In case of drum type boiler spray water ----- Spray water shall be tapped downstream of
upstream of HP heaters HP heaters. Kicker stage in BFP shall not be
provided.
2 Sec VI , Part B 4.00.00 (i),(iii) 38 of 87 (i) Combined flow of 2x 50% CEP to be based Combined flow of 2 x 50% CEP shall be
7 (iv) on 15% margin over -------- ( excluding HP/LP based on 10% margin over VWO . Further ,
Bypass operation ) (iii) One pump both the pumps shall be capable of meeting
capable ------ 65% unit load (iv)(1) Flow the EMCR reqts at 47.5 Hz . Additionally ,
corresponding to unit EMCR ----- at 47.5 Hz the pumps capability for meeting HP/LP
(2) Flow corresponding to HP/LP Bypass Bypass operation shall be ensured .
operation ------ turbine on house load However, operation with turbine on house
load shall not be met . Similarly , capability
of one pump for meeting the 60% load reqts
is ensured as this is adequate.
3 Sec VI , Part B 6.01.00 (3) & 54 of 87 (3) One pump shall be capable ----- 65% of Capability of one pump meeting 60% of unit
(5) unit rated load rated load shall be ensured . Further , both
5 (a) BMCR flow & head ------- 47.5 Hz pumps shall be capable of meeting the
5 (b) VWO output ------- pressure at 47.5 Hz EMCR reqts at 47.5 Hz . BMCR / VWO with
47.5 HZ is not envisaged .
4 Sec VI , Part B 6.01.00 (4) 54 of 87 Two feed pumps to be capable ------ 105% of Feed pumps capability shall be for meeting
Boiler max continuous rating the Boiler reqts , which is Boiler max
continuous rating . 5 % additional over the
BMCR is therefore not being considered.

5 Sec VI , Part B A-06 1.02.00 (b) 2 of 43 Combined pressure drop in cold & hot reheat 90% of the pressure differential in RH circuit
piping ------- minus the pressure drop in as called for in the spec shall not be ensured
Reheater. inview of the available drop being critical .
6 Sec VI , Part B A-06 1.02.00 (d) (i) 2 of 43 The design pressure for BFP discharge piping The design pressure for BFP discharge
& (ii) -------- design pressure calculated as per piping shall be corresponding to hot shut off
above. condition at the recirculation point as per our
standard practice.
7 Sec VI , Part B A-04 5.03.02 (a) 51 of 87 The design pressure of HP heaters -------- The design pressure of HP Heaters
emergency point of BFP operation. downstream of FRS shall be as per the drum
design pressure
8 Sec VI , Part B A-06 1.02.00 (e) 2 of 43 The design pressure of boiler feed discharge The design pressure of BFP discharge
piping -------- emergency point of BFP piping downstream of FRS shall be as per
operation. the drum design pressure
9 Steam drain system PID HP / LP & Atmospheric Flash tank There are no HP & LP flash tanks. However,
only two Nos of Flash tanks connected to
condenser are provided, which shall
accommodate the heaters Emergency &
extraction line drains. Deaerator overflow
shall be connected to Atmospheric flash tank
& FW safety valve discharge shall be led to
atmosphere.
10 Condensate system PID Individual recirculation line for each Individual recirculation line for each CEP
condensate extraction pump shall not be provided as common
recirculation after GSC is envisaged
11 Feed water PID 100% & 50% motorised valves across the FW 100% & 50% motorised valves are not reqd
heaters 5 & 6 to be provided as the spring loaded relief
valve shall be automatically actuated in the
event of isolation of any FW heater bank .

12 Aux steam system PID 100% redundant spray control stations Redundant spray control stations are not
provided. Instead, Motorised inching bypass
valve shall be provided as per our standard
practice.
13 Sec VI , Part B A-06 1.04.00 3 of 43 To account for losses due to corrosion, Allowance of 0.75 mm as per IBR shall be
erosion, etc ------ per ANSI B31.1 / IBR considered for ANSI based calculation
respectively.

PEM NOIDA-Deviation /clarification
list – Technical-CIVIL
Sl. Vol No / Clause No. Page Specification requirement Clarifications / Deviations Remarks/ cost of
No. Sec No. No. withdrawl
1 VI/ Sub 12.05.04 37 of103 Ensure adequate Vibration As the Mills are slow speed It is clarification to
section-A-03 Isolation of Mills so that no Machines and Generally Mill customer.
adverse affects are transmitted foundations are considered as
nearby structures /installations open/shallow foundations. So they
do not require VIS & Hydraulic jack
system. Therefore same is not
provided
Volume_5_Technical DevPiatieon1so_fP1age 194

of 198
BIDDER'S DEVIATION FOR 2 X 600 MW SINGARENI COLLIERIES COMPANY LTD.
S. No. Section / Sub-section Clause No. Page No. TECHNICAL SPECIFICATION BIDDER'S CLARIFICATION /
Part DEVIATION
1 General As Terminal point for Ash Handling has not been Clarification
(Additional Terminal Points) specified in the speification.We have considered
the Terminal point for ash as per the following
ASH
a. Furnace bottom ash : Furnace bottom hopper
with stainless steel seal plates.
b. Fly ash : Outlet flange of duct hoppers below
economiser.
Outlet flange of duct hoppers below AHs.
Outlet flange of hoppers below EPs.

2x600MW ADILABAD TPP , SCCL
Deviation /clarification list - Technical
28.10.2010
Sl. Vol No / Clause Page No. Specification requirement Comments / Clarifications / Remarks/ cost of
1 SECTION-IV 1.01.00 1 of 9 3. AB bay, BC & CD bay widths As the standard project for 600MW & to Firm
PART-B 36M, 12M & 12M reduce the civil cost AB-34 & CD-11M is
proposed.
2 SECTION-V I 8.03.04 12 of 102 The completed plant Drawings will be prepared in 2-D Firm
PART-C documentation including 3-D environment. However non editable 3-D
model with equipment drawings, model of the plant will be provided upon
data sheets, P&ID ,BOQ, engineering completion.
Schematics, logic diagrams, test
reports and quality plan, etc.
attached to the respective
equipments/ systems in the 3D
model shall be furnished to
employer, along with design
review software (network study)
which shall include interference
check, walk through animation,
simulation, visual effects, photo
realism, etc. loaded on suitable
hardware ( server and work
stations). The software shall
include facility for obtaining hard
copies of all the
drawings/documents on standard
plotter/ printer. The requisite
hardware and software shall be
supplied and commissioned by
the contractor at Employer’s
office as per mutually agreed
schedule.
Volume_5_Technical DevPiatieon1so_fP2age 196

of 198
BIDDER'S DEVIATION FOR 2 X 600 MW SINGARENI COLLIERIES COMPANY LTD.
DEVIATION/ CLARIFICATION LIST - WATER SYSTEM, LP Dosing & Elec laboratory
S. No. Section / Part Sub-section Clause Page No. TECHNICAL SPECIFICATION BIDDER'S CLARIFICATION /
No. DEVIATION
1 Sec VI/ Part Sub Sec F-2 1.02.06 6 of 24 ACW & ECW System We have not estimated these
F List of 1. Set of Impeller to make a pump of each type – 1 mandatory spares in our offer, as
Mandatory Set these are not in line with sub sec F-
Spares 2. Pump Shaft required to make pump of each type 5 list of mandatory spares for ECW
( Steam system ( as explained in point no 2)
Turbine &
– 1 Set
Auxiliaries) NTPC/SCCL to confirm whether
same needs to be estimated
additionally because item &
quantities given in different sub
1.03.07 13 of 24 Equipment Cooling System, Chemical dozing, section are different for same ECW
Plate type exchanger system and Sction F2 is not carring
1. ACW & DMCW Pumps (1 Set mean 1 of each any separate list of mandatory
type & size).:- spares for SG system.
Point No (i) to ( x)
2. Plate type Heat Exchanger:-
Point No (i) to (iii)
2 Sec VI/ Part Sub Sec F-5 1.01.00 1 of 2 EQUIPMENT COOLING SYSTEM, CHEMICAL We have estimated these spares
F List of DOZING, PLATE TYPE EXCHANGE ( TG only as the same appear more
Mandatory SYSTEM) logical & inclusive of both TG & SG
Spares for (A) ACW PUMPS & DMCW PUMPS: portions.
ECW
Sr No (i) to Sr No (xii)
B) Plate Type Heat Exchanger:
Sr. No (i) to Sr No(iii)
C) Motor 1 No of each type, size & rating

2.01.00 2 of 2 EQUIPMENT COOLING SYSTEM, CHEMICAL
DOZING, PLATE TYPE EXCHANGE ( SG
SYSTEM)
(A) DMCW PUMPS:
Sr No (i) to Sr No (xii)
B) Plate Type Heat Exchanger:
Sr. No (i) to Sr No(iii)
C) Motor 1 No of each type, size & rating
Sec VI/ Part Sub Sec F-2 1.02.02 5of 24 CONDENSER ON LOAD TUBE CLEANING SYSTEM:
F List of Sr. No 1 & 2
Mandatory
Spares
( Steam
Turbine &
Auxiliaries)
Sec VI/ Part Sub Sec F-2 1.03.07, 14of 24 chemical dosing system We have quoted mandatory spare
F List of sub cl 3 for LP Chem dosing system as per
Mandatory cl no. 1.29.00 and cl no. 4.03.00 (sl
Spares no. 1.1 and 3.0) ( in SG & aux
( Steam mandy spares) & at cl no. 1.03.10
Turbine & in ST sux mandatory spares ) only.
Auxiliaries) Mandatory spares in eqpt cooling
water at cl nos. 1.02.00, and cl no.
1.03.07 sl no.3 & cl no. 1.02.00
( in ST & aux mnady. spare list )
have not been considered.
General Electrical laboratory eqpts Electrical laboratory eqpts have not
been considered in bidder scope as
same is not given in tender spec.

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TECHNICAL OFFER

2 X 600 MW SINGARENI THERMAL POWER PROJECT

BID DOCUMENT No. CW -9596-108 & CS-9596-108

VOLUME-5: TECHNICAL DEVIATIONS

POWER SECTOR (MARKETING)

Volume_5_Technical Deviations_Page 1 of 198

Volume-1A Unpriced Bid

Volume-1B Priced Bid

Volume-2 Technical Write-Ups

Volume-3 Technical Data Sheets

Volume-4 Quality Plans and Vendor List

Volume-5 Technical Deviations

Volume-6 Mandatory Spares and Tools & Tackles

Volume_5_Technical Deviations_Page 2 of 198

Sl. No. Description Page No.

Volume_5_Technical Deviations_Page 3 of 198

TECHNICAL DEVIATIONS ON STEAM

Volume_5_Technical Deviations_Page 4 of 198

VI/E Draw- 9695-108-

Training for Employer’s Engineering Per-

Bidder shall furnish in his offer, details of

Welded type attemperation water flow

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

2. VI/A III:A-01 15 of 35 1.17.01 Regenerator Airpreheater (RAPH):

22 of 35 1.19.11 Economiser bypass ducting (if required)

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

10 of 19 4.05.00 For other critical binary and analog inputs

VI/B A-03 46 of 12.08.02 PA Fan bearing Lubrication system:

VI/B A-03 59 of 14.04.00 FD & ID Fan bearings

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

IIIA-01 13 of 35, 1.16.01, For mounting of vibration pads/pick ups (in

Appendix- Contract quantities to other

IIIC 2 of 3 Sl. No. 1 Contract quantities for Other

VI/B IIIC-03(A) 17 of 46 7.00.00 Measuring Instruments (Primary &

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

VI/B IIIC 3 of 10 2.04.00 Instrumentation & Power supply cable

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

79 of 20.01.03 Provide metallic wire mesh/screen in the Due

79 of 20.01.04 Flooring of cabin: Checkered plate flooring Car

VI/B B-14 1 of 2 2.00.00 ELEVATORS:

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

12. VI/B B-08: 7 of 9 10.02.01 Type test: For

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

VI/ B IIIC-03(B) 4 of 8 1.06.01 Acoustic pyrometer

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

Display on the PC shall be provided with a Indic

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

E-18 1 of 1 Electrical actuator with integral starter

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

Two Differential pressure transmitters are One

Electric operation shown for Coal feeder Pne

For mill motor bearing 3 nos. temperature One

Note 3: Dynavane filter are to be motor Dyna

Sl. ENQUIRY SPECIFICATION SPECIFICATION REQUIREMENT COM

2. VI/B E-01 1 of 14 1.01.01 (f) Mechanical tests shall be conducted on the No

(i) Wherever SR/PWHT D is envisaged for alloy

All exposed parts of the equipment ….shall be

8. VI/A IIIA-01 15 of 35 1.17.01 Temperature switches on bearings for RTDs shal

Referring to the tender drawing No: