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PARTS

MANUAL
ELECTRIC
A1.00-1.50XL
(C203)

CUSTOMER EDITION

1482593 ©2004 Hyster Company


02/2004
UNIT CODE C203
02/2004 EUROPE

SECTIONS

1 FRAME

2 ELECTRICAL SYSTEM

3 DRIVE UNIT

4 STEERING SYSTEM

5 BRAKE/ACCELERATOR SYSTEM

6 HYDRAULIC SYSTEM

7 MAST-TWO STAGE LIMITED FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT

10 OPTIONS

11 NUMERICAL INDEX

This Parts Manual is divided into 11 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
UNIT CODE C203
02/2004 EUROPE

TABLE OF CONTENTS

DESCRIPTION PAGE

A
ACCELERATOR ................................................................................................................................................. 5-12
ACCELERATOR PEDAL..................................................................................................................................... 5-14

B
BRAKE
⇒S/N C203A03249A ........................................................................................................................................ 5-2
S/N C203A03250A⇒ ........................................................................................................................................ 5-4
BRAKE DRUM...................................................................................................................................................... 5-6
BRAKE LINES ...................................................................................................................................................... 5-8

C
CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-10
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
CONTACTOR
BY-PASS
⇒S/N C203A-2437Y ..................................................................................................................................... 2-9
FORWARD/REVERSE
⇒S/N C203A-2436Y ..................................................................................................................................... 2-6
REGENERATIVE BRAKING
⇒S/N C203A-2436Y ................................................................................................................................... 2-10
CONTACTOR PANEL
⇒S/N C203A-2436Y......................................................................................................................................... 2-4
CONTROL VALVE .............................................................................................................................................. 6-10
CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6-6

E
ELECTRICAL SYSTEM
⇒S/N C203A-2436Y......................................................................................................................................... 2-2
S/N C203A-2437Y⇒....................................................................................................................................... 2-16

F
FORK
80 MM X 40 MM
STANDARD TAPER..................................................................................................................................... 10-2
FRAME ................................................................................................................................................................. 1-2
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12

H
HAND PUMP ........................................................................................................................................................ 4-8
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18

©2004 HYSTER COMPANY See Service Manual i


for service procedures.
UNIT CODE C203
EUROPE 02/2004

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

H (continued)

TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14


HYDRAULIC MOTOR
⇒S/N C203A-02436Y..................................................................................................................................... 6-14
S/N C203A-02437Y⇒..................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2

I
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4

L
LABELS ................................................................................................................................................................ 1-7
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-8
LINE CONTACTOR
⇒S/N C203A-2436Y......................................................................................................................................... 2-8
LOAD BACKREST
SIDE-SHIFT .................................................................................................................................................... 10-8
LOAD BACKREST EXTENSION........................................................................................................................ 1-16

M
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-11
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
MASTER CYLINDER ......................................................................................................................................... 5-10
MASTER DRIVE UNIT ......................................................................................................................................... 3-2
SHEET 1 OF 2 .................................................................................................................................................. 3-4
SHEET 2 OF 2 .................................................................................................................................................. 3-8

ii See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TABLE OF CONTENTS (Continued)

DESCRIPTION PAGE

N
NON-SUSPENSION SEAT................................................................................................................................... 1-8

O
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2
OVERHEAD GUARD.......................................................................................................................................... 1-14

P
PARK BRAKE ....................................................................................................................................................... 5-7
PUMP
FLOW REGULATOR
SHEET 1 OF 2 ............................................................................................................................................ 6-18
SHEET 2 OF 2 ............................................................................................................................................ 6-20

S
SEMI-SUSPENSION SEAT ................................................................................................................................ 1-10
WITH ARM REST ........................................................................................................................................... 1-12
SHIFT LEVER ...................................................................................................................................................... 4-4
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 10-6
STEERING COLUMN........................................................................................................................................... 4-2
STEERING HYDRAULIC...................................................................................................................................... 4-6
STROBE LIGHT ............................................................................................................................................... 10-12

T
TILT CYLINDER
⇒S/N C203A-2436Y....................................................................................................................................... 6-22
S/N C203A-2437Y⇒....................................................................................................................................... 6-24
TIRE AND WHEEL
SOLID PNEUMATIC TYRE........................................................................................................................... 10-10
TRACTION MOTOR
⇒S/N C203A-2436Y....................................................................................................................................... 3-12
S/N C203A-2437⇒ ......................................................................................................................................... 3-14

W
WIRE HARNESS
MAIN
⇒S/N C203A-2436Y ................................................................................................................................... 2-12
S/N C203A-2437Y⇒ ................................................................................................................................... 2-14

©2004 HYSTER COMPANY See Service Manual iii


for service procedures.
UNIT CODE C203
EUROPE 02/2004

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment
MSTS Microprocessor Spark Timing System
D/B Date Break
NPT National Pipe Threads
dbA Decibel "A" Scale
O/S Oversize
DE Drive End
PTO Power Take Off
ECH Empty Container Handler
RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High
S/N Serial Number
Stacking
TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High
Stacking UL Type D Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High UL Type DS Diesel-Powered Safety Rating
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating
Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking
UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module
UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice
UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable
U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPROM Electrically Programmable Read Only
Memory V Volts

iv See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

©2004 HYSTER COMPANY See Service Manual v


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HOW TO FIND THE DESIRED PART NUMBER


WHEN THE PART NUMBER AND THE NEXT previous page, BEARING CAP (Item 2) is a
HIGHER ASSEMBLY IS NOT KNOWN: subpart of the major assembly CASE.

1. Determine the function and application of the part 9. Quantities shown are for one assembly. The
required. Turn to the Sections Page. Choose the quantities of the subpart BEARING CAP are
general area of reference most likely to include indicated as two and two. This means two per
the part. CASE assembly.

2. Turn to the section you chose. Use the Section 10. Serial number breaks identify the most current
Table of Contents to determine the assembly which parts information and are shown as follows:
would normally contain the part required. Then ⇒ S/N D001H-2628
locate the part on the assembly breakdown page. Indicates last serial number affected.
S/N D001H-2629 ⇒
WHEN THE PART NUMBER IS NOT KNOWN Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS S/N D001H-1553 ⇔ S/N D001H-3291
KNOWN: Indicates a range of serial numbers affected.

3. Determine the assembly the required part is used ECN numbers for pending serial numbers are
on. Turn to the Table of Contents on Page i. shown to allow for the inclusion of the most current
parts information and are identified as follows:
4. Locate the assembly the required part is used on ⇒ S/N Pending Per ECN 63243
and turn to the page indicated for that assembly. Indicates a pending serial number for last unit
Then locate the part on the assembly breakdown affected.
page. S/N Pending Per ECN 63243 ⇒
Indicates a pending serial number for first unit
WHEN THE PART NUMBER IS KNOWN: affected.

5. Use the Numerical Index on Page 11-1 to find the Date breaks are used to indicate when a change
part number. Turn to the page listed and locate the occurred but a subsequent serial number break
part as indicated by the item number. was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
GENERAL: follows:
⇒ D/B 3/00
The assembly breakdowns include part numbers, Indicates that a change occurred sometime
descriptions, quantities required, keys and within that month for the item affected.
footnotes to help in selecting correct parts. D/B 3/00 ⇒
Indicates that a change occurred sometime
6. Five periods in the PART NO. column (. . . . .) within that month for the item affected.
indicate that the part is either Not Serviced D/B 3/00 ⇔ D/B 4/00
Separately or there is a reference to another figure. Indicates a range of production dates of the
A figure reference is denoted by a pointing hand item affected.
followed by a figure number in the DESCRIPTION
column (☞Figure 10) Contact your local dealer for Hyster lift trucks for
serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..) When ordering replacement parts, give the unit serial
indicate that the part is not used for that assembly. number, part number, name of part and quantity
required.
8. Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and For any further information on parts, service, or
subparts of assemblies. In the example on the ordering, consult your local dealer for Hyster lift trucks.

vi See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

IDENTIFICATION OF TRUCK SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Hyster lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

©2004 HYSTER COMPANY See Service Manual vii


for service procedures.
UNIT CODE C203
EUROPE 02/2004

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Hyster lift
trucks for information on these assemblies.

viii See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

IDENTIFICATION OF ATTACHMENT AND


SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Hyster lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Hyster lift trucks for
information on these assemblies.

©2004 HYSTER COMPANY See Service Manual ix


for service procedures.
UNIT CODE C203
EUROPE 02/2004

PUBLICATIONS

Every new lift truck is provided with an OPERATING MANUAL. This manual has information that the operator
must know for inspection and operation of the lift truck.

SERVICE MAINTENANCE MANUALS, which provide service and overhaul procedures, and PARTS MANUALS
with complete replacement part identification, are available at a nominal fee from your Hyster dealer to assist
users in effectively maintaining Hyster lift trucks in a safe, useful condition. See the list below for information on
ordering specific publications for this model lift truck.

PUBLICATION HYSTER PART NUMBER

Operating Manual .................................................................................................................. 1472192

Service Manual (Complete) .................................................................................................. 1482598

Parts Manual .......................................................................................................................... 1482593

x See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

1 FRAME

1 FRAME
UNIT CODE C203
02/2004 EUROPE

SECTION 1
FRAME

DESCRIPTION PAGE

FRAME ................................................................................................................................................................. 1-2


LABELS ................................................................................................................................................................ 1-7
LOAD BACKREST EXTENSION........................................................................................................................ 1-16
NON-SUSPENSION SEAT................................................................................................................................... 1-8
OVERHEAD GUARD.......................................................................................................................................... 1-14
SEMI-SUSPENSION SEAT ................................................................................................................................ 1-10
WITH ARM REST ........................................................................................................................................... 1-12

©2004 HYSTER COMPANY See Service Manual 1-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FRAME (Figure 1-1)

1-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

FRAME

ITEM PART NO. DESCRIPTION QTY

1 893412 Counterweight (A1.50XL) ............................................................................................ 1


1 893413 Counterweight (A1.25XL) ............................................................................................ 1
1 893414 Counterweight (A1.00XL) ............................................................................................ 1
2 878936 Cover (LH Side) ........................................................................................................... 1
3 878935 Cover (RH Side) .......................................................................................................... 1
4 a 878877 Hood ............................................................................................................................ 1
4 b 1499596 Hood ............................................................................................................................ 1
5 a 878879 Hood (Rear) ................................................................................................................. 1
5 b 1502538 Hood (Rear) ................................................................................................................. 1
6 893616 Cover (Three Function)................................................................................................ 1
6 1493963 Cover (Four Function).................................................................................................. 1
7 325182 Nut ............................................................................................................................... 3
8 302047 Screw........................................................................................................................... 3
9 292680 Lockwasher.................................................................................................................. 6
10 136687 Nut ............................................................................................................................... 6
11 363452 Buffer ........................................................................................................................... 4
12 363449 Mounting ...................................................................................................................... 4
13 134102 Screw........................................................................................................................... 8
14 363594 Edge Trim .................................................................................................................... 2
15 363593 Edge Trim .................................................................................................................... 1
16 363592 Edge Trim .................................................................................................................... 1
17 363599 Bolt .............................................................................................................................. 1
18 1361557 Grommet...................................................................................................................... 1
19 220395 Screw........................................................................................................................... 2
20 296420 Washer ........................................................................................................................ 4
21 292682 Lockwasher.................................................................................................................. 4
22 269200 Nut ............................................................................................................................... 2
23 292514 Capscrew..................................................................................................................... 2
24 1473620 Bracket......................................................................................................................... 2
25 878894 Floorplate..................................................................................................................... 1
26 878893 Floormat ...................................................................................................................... 1
27 296165 Capscrew..................................................................................................................... 4
28 316835 Nut ............................................................................................................................... 4
29 320158 Washer ........................................................................................................................ 4
30 878883 Hinge (LH) ................................................................................................................... 1
31 878884 Hinge (RH)................................................................................................................... 1
32 362030 Handle ......................................................................................................................... 2
33 292501 Capscrew..................................................................................................................... 2
34 320156 Washer ........................................................................................................................ 2
35 292598 Capscrew..................................................................................................................... 2
36 300750 Washer ........................................................................................................................ 2
37 292687 Lockwasher.................................................................................................................. 2
38 292659 Nut ............................................................................................................................... 2
39 363509 Tow Pin ........................................................................................................................ 1
40 893509 Fender ......................................................................................................................... 1
41 893510 Fender ......................................................................................................................... 1
42 176640 Capscrew..................................................................................................................... 2
43 320158 Washer ........................................................................................................................ 12
44 292681 Lockwasher.................................................................................................................. 6
45 239503 Nut ............................................................................................................................... 4
46 296167 Capscrew..................................................................................................................... 4

©2004 HYSTER COMPANY See Service Manual 1-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FRAME

ITEM PART NO. DESCRIPTION QTY

47 1460231 Non-Suspension Seat (☞ Figure 1-3) ........................................................................ 1


47 2041645 Semi-Suspension Seat (☞ Figure 1-4) ...................................................................... 1
48 136681 Capscrew..................................................................................................................... 4
49 316835 Nut ............................................................................................................................... 4
50 320158 Washer ........................................................................................................................ 4

FOOTNOTES:
a ⇒ S/N C203A-2436Y
b S/N C203A-2437Y ⇒

1-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

1-5
UNIT CODE C203
EUROPE 02/2004

LABELS (Figure 1-2)

1-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

LABELS

ITEM PART NO. DESCRIPTION QTY

1 1339830 Label (Mast Warning) .................................................................................................. 2


2 1339832 Label (Pinch Point) ...................................................................................................... 2
3 8514049 Label (Battery Disconnect) .......................................................................................... 1
4 1339828 Label (No Riders) ........................................................................................................ 2
5 369573 Label (Lift/Tilt) .............................................................................................................. 1
6 320037 Label (Patent Plate) ..................................................................................................... 1
7 389688 Cover ........................................................................................................................... 1
8 222023 Rivet............................................................................................................................. 4
9 a .. . . . Nameplate ................................................................................................................... 1
10 a .. . . . Nameplate ................................................................................................................... 1
11 370250 Label (Auxiliary Function - Reach) .............................................................................. 1
11 370251 Label (Auxiliary Function - Swing) ............................................................................... 1
11 370252 Label (Auxiliary Function - Stabilizer) .......................................................................... 1
11 370253 Label (Auxiliary Function - Dump/Scoop) .................................................................... 1
11 370254 Label (Auxiliary Function - Upender) ........................................................................... 1
11 370255 Label (Auxiliary Function - Push/Pull).......................................................................... 1
11 370256 Label (Auxiliary Function - Clamp) .............................................................................. 1
11 370257 Label (Auxiliary Function - Rotate) .............................................................................. 1
11 370258 Label (Auxiliary Function - Side-Shift) ......................................................................... 1
11 370259 Label (Auxiliary Function - Fork Spreader) .................................................................. 1
12 1339674 Label (Hyster) .............................................................................................................. 2
13 2026000 Label (Model 1.50)....................................................................................................... 2
13 893535 Label (Model 1.00)....................................................................................................... 2
13 893536 Label (Model 1.25)....................................................................................................... 2
14 2013578 Strip ............................................................................................................................. AR
15 1480394 Label (Hyster) (Counterweight).................................................................................... 1
16 1357001 Label (Park Brake Warning)......................................................................................... 1
17 893534 Label (Hyster) .............................................................................................................. 2
18 1343276 Label (Mast Warning) .................................................................................................. 1
19 1373909 Label (Operator Warning) ............................................................................................ 1
20 1359588 Label (Operator Restraint) ........................................................................................... 2
21 1385099 Label (Hydraulic Oil Fill)............................................................................................... 1

FOOTNOTES:
a Contact Your Local Hyster Dealer

©2004 HYSTER COMPANY See Service Manual 1-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

NON-SUSPENSION SEAT (Figure 1-3)

1-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

NON-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

1460231 Non-Suspension Seat.................................................................................................. 1


1 364911 Seat ......................................................................................................................... 1
2 2037311 Switch...................................................................................................................... 1
3 1461081 Seat Belt Kit............................................................................................................. 1
4 .. . . . Seat Belt ............................................................................................................. 1
5 .. . . . Screw .................................................................................................................. 2
6 .. . . . Washer................................................................................................................ 2
7 .. . . . Washer................................................................................................................ 2
8 .. . . . Nut ...................................................................................................................... 2
9 335988 Base (Information Case) ......................................................................................... 1
10 335991 Cover (Information Case) ........................................................................................ 1
11 1470175 Bracket .................................................................................................................... 1
12 1470176 Seat Rail.................................................................................................................. 1
13 1470177 Seat Rail.................................................................................................................. 1
14 136681 Capscrew..................................................................................................................... 4
15 316835 Nut ............................................................................................................................... 4
16 320158 Washer ........................................................................................................................ 4
17 .. . . . Rivet............................................................................................................................. 4
18 1460232 Jumper......................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 1-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

SEMI-SUSPENSION SEAT (Figure 1-4)

1-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

SEMI-SUSPENSION SEAT

ITEM PART NO. DESCRIPTION QTY

2041645 Semi-Suspension Seat ................................................................................................ 1


1 1480403 Back Cushion .......................................................................................................... 1
2 1480404 Seat Cushion (With Switch)..................................................................................... 1
3 a 1480405 Slider Kit .................................................................................................................. 1
4 1461081 Seat Belt Kit............................................................................................................. 1
5 335989 Base (Information Case) ......................................................................................... 1
6 335991 Cover (Information Case) ........................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 1-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

SEMI-SUSPENSION SEAT (Figure 1-5)


WITH ARM REST

1-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

SEMI-SUSPENSION SEAT
WITH ARM REST

ITEM PART NO. DESCRIPTION QTY

2051298 Semi-Suspension Seat ................................................................................................ 1


1 1480403 Back Cushion .......................................................................................................... 1
2 1480404 Seat Cushion (With Switch)..................................................................................... 1
3 a 1480405 Slider Kit .................................................................................................................. 1
4 1461081 Seat Belt Kit............................................................................................................. 1
5 335989 Base (Information Case) ......................................................................................... 1
6 335991 Cover (Information Case) ........................................................................................ 1
7 1492278 Armrest Kit .............................................................................................................. 1
a 893818 Ground Wire ................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 1-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

OVERHEAD GUARD (Figure 1-6)

1-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

OVERHEAD GUARD

ITEM PART NO. DESCRIPTION QTY

893538 Overhead Guard .......................................................................................................... 1


1 292528 Capscrew..................................................................................................................... 4
2 292683 Lockwasher.................................................................................................................. 4
3 216877 Nut ............................................................................................................................... 4
4 292534 Capscrew..................................................................................................................... 2
5 1343647 Handle ......................................................................................................................... 1
6 329067 Screw........................................................................................................................... 2
1363917 Plug ............................................................................................................................. 2

©2004 HYSTER COMPANY See Service Manual 1-15


for service procedures.
UNIT CODE C203
EUROPE 02/2004

LOAD BACKREST EXTENSION (Figure 1-7)

ITEM PART NO. DESCRIPTION QTY

1 2013771 Load Backrest Extension ............................................................................................. 1


2 1353533 Capscrew..................................................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
3 296423 Washer ........................................................................................................................ 4
4 300937 Locknut ........................................................................................................................ 4

1-16 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

2 ELECTRICAL SYSTEM

2 ELECTRICAL SYSTEM
UNIT CODE C203
02/2004 EUROPE

SECTION 2
ELECTRICAL SYSTEM

DESCRIPTION PAGE

CONTACTOR
BY-PASS
⇒S/N C203A-2437Y ..................................................................................................................................... 2-9
FORWARD/REVERSE
⇒S/N C203A-2436Y ..................................................................................................................................... 2-6
REGENERATIVE BRAKING
⇒S/N C203A-2436Y ................................................................................................................................... 2-10
CONTACTOR PANEL
⇒S/N C203A-2436Y......................................................................................................................................... 2-4
ELECTRICAL SYSTEM
⇒S/N C203A-2436Y......................................................................................................................................... 2-2
S/N C203A-2437Y⇒....................................................................................................................................... 2-16
LINE CONTACTOR
⇒S/N C203A-2436Y......................................................................................................................................... 2-8
WIRE HARNESS
MAIN
⇒S/N C203A-2436Y ................................................................................................................................... 2-12
S/N C203A-2437Y⇒ ................................................................................................................................... 2-14

©2004 HYSTER COMPANY See Service Manual 2-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

ELECTRICAL SYSTEM (Figure 2-1)


(⇒S/N C203A-2436Y)

2-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

ELECTRICAL SYSTEM
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1 893422 Control Panel ............................................................................................................... 1


1 1475198 Contactor Panel....................................................................................................... 1
1 1475196 Controller................................................................................................................. 1
2 296477 Capscrew..................................................................................................................... 3
3 320156 Washer ........................................................................................................................ 9
4 292680 Lockwasher.................................................................................................................. 9
5 136687 Nut ............................................................................................................................... 6
6 1469997 Capscrew..................................................................................................................... 3
7 1361410 Spacer ......................................................................................................................... 3
8 878965 Bracket......................................................................................................................... 1
9 2303291 Capscrew..................................................................................................................... 3
10 302051 Screw........................................................................................................................... 2
11 316834 Nut ............................................................................................................................... 2
12 1470016 Battery Connector........................................................................................................ 2
12 1375598 Handle ..................................................................................................................... 2
13 1470020 Wire Harness............................................................................................................... 1
14 1470017 Cable ........................................................................................................................... 1
15 1470018 Cable ........................................................................................................................... 1
16 136749 Capscrew..................................................................................................................... 2
17 292681 Lockwasher.................................................................................................................. 2
18 320157 Washer ........................................................................................................................ 6
19 1359106 Fan............................................................................................................................... 1
20 1306267 Guard........................................................................................................................... 1
21 302021 Screw........................................................................................................................... 4
22 296377 Washer ........................................................................................................................ 4
23 197066 Washer ........................................................................................................................ 4
24 1470019 Cable ........................................................................................................................... 1
25 893621 Horn............................................................................................................................. 1
26 176640 Capscrew..................................................................................................................... 2
27 313828 Nut ............................................................................................................................... 1
28 320158 Washer ........................................................................................................................ 1
29 2033612 Strap Clamp................................................................................................................. 4
30 2004005 Strap Clamp................................................................................................................. 4
31 1474322 Cover ........................................................................................................................... 1
32 1399815 Rivet............................................................................................................................. 2
33 150797 Rivet............................................................................................................................. 4
34 1470421 Battery Discharge Indicator and Hourmeter ................................................................ 1
35 2053660 Key Switch ................................................................................................................... 1
35 2035831 Key .......................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 2-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

CONTACTOR PANEL (Figure 2-2)


(⇒S/N C203A-2436Y)

2-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CONTACTOR PANEL
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1475198 Contactor Panel ........................................................................................................... 1


1 1386023 Contactor (Forward/Reverse) .................................................................................. 1
2 1475215 Contactor Mounting Kit............................................................................................ 5
3 1475216 Contactor................................................................................................................. 1
4 288134 Power Cable ............................................................................................................ 1
5 1475218 Contactor (Regenerative Braking) ........................................................................... 1
6 1475219 Link.......................................................................................................................... 1
7 1475221 Diode Assembly ...................................................................................................... 1
8 1475220 Link.......................................................................................................................... 1
9 1475222 Link.......................................................................................................................... 1
10 1475223 Plate ........................................................................................................................ 1
11 1475224 Cable ....................................................................................................................... 1
12 1475225 Cable ....................................................................................................................... 1
13 1475226 Cable ....................................................................................................................... 1
14 1475227 Wire Harness .......................................................................................................... 1
15 1475228 Contactor (By-Pass) ................................................................................................ 1
16 1475229 Label........................................................................................................................ 1
17 308132 Connector................................................................................................................ 2
18 1475200 Terminal Assembly ...................................................................................................... 2
19 1319557 Holder .......................................................................................................................... 1
20 1319558 Strap ............................................................................................................................ 1
21 1475199 Fuse............................................................................................................................. 1

©2004 HYSTER COMPANY See Service Manual 2-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

CONTACTOR (Figure 2-3)


FORWARD/REVERSE
(⇒S/N C203A-2436Y)

2-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CONTACTOR
FORWARD/REVERSE
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1386023 Contactor ..................................................................................................................... 1


1 1314299 Screw ...................................................................................................................... 3
2 2310657 Hardware Kit............................................................................................................ 1
3 2309427 Cover ....................................................................................................................... 1
4 1386064 Spring ...................................................................................................................... 2
5 1314297 Contact (Moving) ..................................................................................................... 1
6 2309677 Contact (Fixed) ........................................................................................................ 1
7 2304487 Insulator................................................................................................................... 2
8 1386015 Coil Assembly.......................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 2-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

LINE CONTACTOR (Figure 2-4)


(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1475216 Contactor ..................................................................................................................... 1


1 1330698 Contact (Fixed) ........................................................................................................ 2
2 1315469 Contact (Moving) ..................................................................................................... 1
3 1475232 Cover (With Magnet) ............................................................................................... 1
4 1314299 Screw ...................................................................................................................... 2
5 1475234 Return Spring .......................................................................................................... 1
6 1315562 Coil and Frame ........................................................................................................ 1
7 1454122 End Cap .................................................................................................................. 1
8 1315472 Shield ...................................................................................................................... 2

2-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CONTACTOR (Figure 2-5)


BY-PASS
(⇒S/N C203A-2437Y)

ITEM PART NO. DESCRIPTION QTY

1475228 Contactor (By-Pass) .................................................................................................... 1


1 1330698 Contact (Fixed) ........................................................................................................ 2
2 1315469 Contact (Moving) ..................................................................................................... 1
3 1475232 Cover (With Magnet) ............................................................................................... 1
4 1314299 Screw .................................................................................................................. 2
5 306270 Spring ...................................................................................................................... 1
6 1315550 Coil and Frame ........................................................................................................ 1
7 1454122 End Cap .................................................................................................................. 1
8 1315472 Shield ...................................................................................................................... 2

©2004 HYSTER COMPANY See Service Manual 2-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

CONTACTOR (Figure 2-6)


REGENERATIVE BRAKING
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1475218 Contactor ..................................................................................................................... 1


1 1330698 Contact (Fixed) ........................................................................................................ 2
2 1314297 Contact (Moving) ..................................................................................................... 1
3 1322696 Cover (With Magnet) ............................................................................................... 1
4 1314299 Screw ...................................................................................................................... 2
5 1475242 Spring ...................................................................................................................... 1
6 1315550 Coil and Frame ........................................................................................................ 1
7 1315464 Insulator................................................................................................................... 2
8 1315465 Contact .................................................................................................................... 2
9 1454122 End Cap .................................................................................................................. 1
10 1315468 Shield ...................................................................................................................... 2

2-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

2-11
UNIT CODE C203
EUROPE 02/2004

WIRE HARNESS (Figure 2-7)


MAIN
(⇒S/N C203A-2436Y)

2-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

WIRE HARNESS
MAIN
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1470020 Wire Harness............................................................................................................... 1


1 2309579 Socket (Molex)......................................................................................................... 13
2 2041766 Connector................................................................................................................ 1
3 1330419 Connector................................................................................................................ 1
4 1330424 Secondary Lock....................................................................................................... 1
5 148773 Fuse (3 Amp)........................................................................................................... 1
6 178197 Fuse Holder............................................................................................................. 1
7 178191 Cap.......................................................................................................................... 1
8 178190 Spring ...................................................................................................................... 1
9 178192 Contact .................................................................................................................... 2
10 1352563 Connector (Control Valve) ....................................................................................... 4
11 1330420 Connector (Potentiometer) ...................................................................................... 1
12 1330426 Secondary Lock....................................................................................................... 1
13 381413 Contact .................................................................................................................... 4
14 1330421 Connector (Controller)............................................................................................. 1
15 1330427 Secondary Lock....................................................................................................... 1
16 2308915 Plug (Battery Discharge Indicator) .......................................................................... 1
17 2037543 Plug (Battery Discharge Indicator) .......................................................................... 1

©2004 HYSTER COMPANY See Service Manual 2-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

WIRE HARNESS (Figure 2-8)


MAIN
(S/N C203A-2437Y⇒)

2-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

WIRE HARNESS
MAIN
(S/N C203A-2437Y⇒)

ITEM PART NO. DESCRIPTION QTY

1497563 Wire Harness............................................................................................................... 1


1 2309579 Socket (Molex) ............................................................................................................. 17
2 2054000 Socket.......................................................................................................................... 2
3 1330419 Connector .................................................................................................................... 1
4 1330424 Secondary Lock........................................................................................................... 1
5 1330420 Connector .................................................................................................................... 1
6 1330426 Secondary Lock........................................................................................................... 1
7 2308915 Plug ............................................................................................................................. 1
8 381413 Contact ........................................................................................................................ 4
9 2037543 Plug ............................................................................................................................. 1
10 1502875 Fuse............................................................................................................................. 1

©2004 HYSTER COMPANY See Service Manual 2-15


for service procedures.
UNIT CODE C203
EUROPE 02/2004

ELECTRICAL SYSTEM (Figure 2-9)


(S/N C203A-2437Y⇒)

2-16 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

ELECTRICAL SYSTEM
(S/N C203A-2437Y⇒)

ITEM PART NO. DESCRIPTION QTY

1 1502766 Pump Controller........................................................................................................... 1


2 293795 Capscrew..................................................................................................................... 4
3 292680 Lockwasher.................................................................................................................. 10
4 1502765 Traction Controller........................................................................................................ 1
5 1502875 Fuse (7 Amp) ............................................................................................................... 1
6 1475201 Label (7 Amp) .............................................................................................................. 1
7 1498812 Battery Disconnect Switch........................................................................................... 1
8 1475200 Terminal Assembly ...................................................................................................... 1
8 150797 Rivet............................................................................................................................. 4
9 1475199 Fuse (750 Amp) ........................................................................................................... 1
9 1475202 Label (750 Amp) .......................................................................................................... 1
10 1502803 Cable ........................................................................................................................... 3
11 1319552 Cable ........................................................................................................................... 1
12 320156 Washer ........................................................................................................................ 6
13 292680 Lockwasher.................................................................................................................. 10
14 1367822 Capscrew..................................................................................................................... 4
15 1502718 Spacer ......................................................................................................................... 4
16 1359106 Fan............................................................................................................................... 1
17 296377 Washer ........................................................................................................................ 4
18 197066 Washer ........................................................................................................................ 4
19 302021 Screw........................................................................................................................... 4
20 1306267 Guard........................................................................................................................... 1
21 a 1503632 Wire Harness............................................................................................................... 1
22 a 1350733 Alarm (87 dBA) ............................................................................................................ 1
23 a 292501 Capscrew..................................................................................................................... 2
24 a 292680 Lockwasher.................................................................................................................. 2
24 a 320156 Washer ........................................................................................................................ 2
25 1502636 Cable ........................................................................................................................... 1
26 1502639 Cable ........................................................................................................................... 1
27 313828 Nut ............................................................................................................................... 1
28 320158 Washer ........................................................................................................................ 1
29 893621 Horn............................................................................................................................. 1
30 176640 Capscrew..................................................................................................................... 2
31 2004005 Strap Clamp................................................................................................................. AR
31 2033612 Strap Clamp................................................................................................................. AR
32 1470421 Battery Discharge Indicator and Hourmeter ................................................................ 1
33 204223 Boot ............................................................................................................................. 1
34 1499065 Bracket......................................................................................................................... 1
34 292500 Capscrew..................................................................................................................... 2
35 136681 Capscrew..................................................................................................................... 3
36 1502641 Battery Connector Assembly ....................................................................................... 1
37 292503 Capscrew ................................................................................................................ 2
38 316834 Nut........................................................................................................................... 2
1497563 Wire Harness............................................................................................................... 1
379902 Ignition Switch ............................................................................................................. 1
1337197 Key Set .................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 2-17


for service procedures.
UNIT CODE C203
EUROPE 02/2004

ELECTRICAL SYSTEM
(S/N C203A-2437Y⇒)

ITEM PART NO. DESCRIPTION QTY

1198757 Silicon Grease ............................................................................................................. AR

1497561 Controller Kit (Includes Items 1, 4-6, 8-9) .................................................................... 1

FOOTNOTES:
a Optional

2-18 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

3 D RIVE UNIT

3 DRIVE UNIT
UNIT CODE C203
02/2004 EUROPE

SECTION 3
DRIVE UNIT

DESCRIPTION PAGE

MASTER DRIVE UNIT ......................................................................................................................................... 3-2


SHEET 1 OF 2 .................................................................................................................................................. 3-4
SHEET 2 OF 2 .................................................................................................................................................. 3-8
TRACTION MOTOR
⇒S/N C203A-2436Y....................................................................................................................................... 3-12
S/N C203A-2437⇒ ......................................................................................................................................... 3-14

©2004 HYSTER COMPANY See Service Manual 3-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MASTER DRIVE UNIT (Figure 3-1)

3-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MASTER DRIVE UNIT

ITEM PART NO. DESCRIPTION QTY

1 893415 Traction Motor (☞ Figure 3-4) .................................................................................... 1


1 893700 Traction Motor (☞ Figure 3-5) .................................................................................... 1
2 296010 Capscrew..................................................................................................................... 6
3 1335346 Chain ........................................................................................................................... 1
4 1475631 Master Drive Unit (☞ Figure 3-2) ............................................................................... 1
4 893625 Master Drive Unit (☞ Figure 3-3) ............................................................................... 1
5 363010 Wheel (☞ Figure 10-5) .............................................................................................. 1
6 292683 Lockwasher.................................................................................................................. 6
7 292531 Capscrew..................................................................................................................... 6
8 15872 O-Ring ......................................................................................................................... 1
9 2043892 Hydraulic Pump Motor (☞ Figure 6-4) ....................................................................... 1
10 .. . . . Nut ............................................................................................................................... 1
11 216877 Nut ............................................................................................................................... 1
12 292683 Lockwasher.................................................................................................................. 2
13 287837 Capscrew..................................................................................................................... 1
14 296041 Capscrew..................................................................................................................... 1
15 363296 Sprocket....................................................................................................................... 1
16 15224 Cotter Pin..................................................................................................................... 1
17 239150 Link .............................................................................................................................. 1
18 2007859 Chain Anchor ............................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 3-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MASTER DRIVE UNIT (Figure 3-2)


SHEET 1 OF 2

3-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MASTER DRIVE UNIT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

1475631 Master Drive Unit (ZF) ................................................................................................. 1


1 1475876 Housing ................................................................................................................... 1
2 1475878 Gear Set .................................................................................................................. 1
3 1507503 Roller Bearing ......................................................................................................... 1
4 1475883 Shim (0,102 mm)..................................................................................................... 2
4 1327523 Shim (0,152 mm)..................................................................................................... 2
4 1475885 Shim (0,305 mm)..................................................................................................... 2
4 1475886 Shim (0,508 mm)..................................................................................................... 2
5 368443 Shim (0,102 mm)..................................................................................................... 1
5 1327524 Shim (0,152 mm)..................................................................................................... 1
5 368444 Shim (0,305 mm)..................................................................................................... 1
5 368445 Shim (0,508 mm)..................................................................................................... 1
6 1475891 Roller Bearing ......................................................................................................... 1
7 1475892 Gear ........................................................................................................................ 1
8 368433 Nut........................................................................................................................... 1
9 1475894 Wheel Shaft............................................................................................................. 1
10 354119 Wheel Stud.............................................................................................................. 5
11 2302353 Sealing Ring ............................................................................................................ 1
12 1475897 Roller Bearing ......................................................................................................... 2
13 368438 Shim (0,102 mm)..................................................................................................... 2
13 368439 Shim (0,152 mm)..................................................................................................... 2
13 368440 Shim (0,305 mm)..................................................................................................... 2
13 368441 Shim (0,508 mm)..................................................................................................... 2
14 2309452 Ring ......................................................................................................................... 1
15 368437 Shield ...................................................................................................................... 1
16 1475904 Disc ......................................................................................................................... 1
17 293686 Capscrew ................................................................................................................ 1
18 368432 Cover ....................................................................................................................... 1
19 292501 Capscrew ................................................................................................................ 15
20 1507373 Plug ......................................................................................................................... 1
21 382796 Seal Ring................................................................................................................. 1
22 1475908 Section (Upper) ....................................................................................................... 1
23 1475909 Lube Fitting ......................................................................................................... 2
24 318707 Plug..................................................................................................................... 1
25 382796 Seal Ring ............................................................................................................ 1
26 380719 Breather................................................................................................................... 1
27 1327539 Pin ........................................................................................................................... 2
28 1500213 Capscrew ................................................................................................................ 5
29 1475913 Socket ..................................................................................................................... 8
30 382884 Socket ..................................................................................................................... 2
31 1475914 Ring ......................................................................................................................... 1
32 1475915 Capscrew ................................................................................................................ 3
33 1500212 Capscrew ................................................................................................................ 2
34 1467065 Washer .................................................................................................................... 4
35 1475916 Nut........................................................................................................................... 1
36 1475925 Gear (Lower) ........................................................................................................... 1
37 1475926 Cover ....................................................................................................................... 1
38 1475927 Ring Seal................................................................................................................. 1
39 1475928 O-Ring ..................................................................................................................... 1
40 1475929 Snap Ring................................................................................................................ 1
41 1475930 Ball Bearing ............................................................................................................. 2

©2004 HYSTER COMPANY See Service Manual 3-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MASTER DRIVE UNIT


SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

42 1475931 Seal ......................................................................................................................... 1


43 1475917 Plate ........................................................................................................................ 1
44 1475918 Stop ......................................................................................................................... 2
45 1475919 Screw ...................................................................................................................... 4

3-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

3-7
UNIT CODE C203
EUROPE 02/2004

MASTER DRIVE UNIT (Figure 3-3)


SHEET 2 OF 2

3-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MASTER DRIVE UNIT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

893625 Master Drive Unit ......................................................................................................... 1


1 1471576 Housing ................................................................................................................... 1
2 1471577 Cover ....................................................................................................................... 1
3 1471578 Cover ....................................................................................................................... 1
4 1471579 Shaft ........................................................................................................................ 1
5 1471580 Gear Set .................................................................................................................. 1
6 1471582 Gear ........................................................................................................................ 1
7 1471584 Gear ........................................................................................................................ 1
8 1471585 Shim ........................................................................................................................ 1
9 1471586 Nut........................................................................................................................... 1
10 1465795 Wheel Stud.............................................................................................................. 5
11 1471588 Spacer ..................................................................................................................... 1
12 1471589 Spacer ..................................................................................................................... 1
13 1471590 Buffer ....................................................................................................................... 1
14 1471592 Shim ........................................................................................................................ 1
15 1471593 Disc ......................................................................................................................... 1
16 1471594 Disc ......................................................................................................................... 1
17 1471597 Mounting Ring ......................................................................................................... 1
18 1471587 Roller Bearing ......................................................................................................... 2
19 1375466 Roller Bearing ......................................................................................................... 1
20 1471637 Bearing Set ............................................................................................................. 1
21 1375485 Roller Bearing ......................................................................................................... 1
22 1375498 Roller Bearing ......................................................................................................... 1
23 1471640 Oil Seal.................................................................................................................... 1
24 1471641 Oil Seal.................................................................................................................... 1
25 1471642 O-Ring ..................................................................................................................... 1
26 1471644 Shim ........................................................................................................................ 1
27 1471645 Snap Ring................................................................................................................ 1
28 1471646 Screw ...................................................................................................................... 1
29 1471647 Plug ......................................................................................................................... 1
30 1471648 Seal ......................................................................................................................... 2
31 1471649 Screw ...................................................................................................................... 1
32 1471650 Screw ...................................................................................................................... 3
33 1471651 Screw ...................................................................................................................... 8
34 1471652 Screw ...................................................................................................................... 15
35 296029 Capscrew ................................................................................................................ 10
36 296032 Capscrew ................................................................................................................ 4
37 293780 Lockwasher ............................................................................................................. 24
38 293781 Washer .................................................................................................................... 14
39 1471656 Lube Fitting.............................................................................................................. 2
40 1471657 Pin ........................................................................................................................... 1
41 1471661 Cover ....................................................................................................................... 1
42 1471599 Tensioner................................................................................................................. 1
43 1471643 O-Ring ..................................................................................................................... 1
44 296011 Capscrew ................................................................................................................ 2
45 1471658 Pin ........................................................................................................................... 2
46 1471659 Pin ........................................................................................................................... 2
47 1471660 Plug ......................................................................................................................... 2

1484016 Seal Kit (Includes Items 23-25, 30, 43) ....................................................................... 1


1484017 Repair Kit (Includes Items 4, 10, 12, 14, 16, 21-22) .................................................... 1

©2004 HYSTER COMPANY See Service Manual 3-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MASTER DRIVE UNIT


SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

1484018 Repair Kit (Includes Items 8-9, 16, 18-22, 24-27, 30, 32)............................................ 1
1484019 Repair Kit (Includes Items 5, 8-9, 16, 19-22, 24-25, 27, 30, 32).................................. 1
1484020 Repair Kit (Includes Items 6-7, 9, 30) .......................................................................... 1
1484021 Repair Kit (Includes Items 18, 23, 41) ......................................................................... 1

3-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

3-11
UNIT CODE C203
EUROPE 02/2004

TRACTION MOTOR (Figure 3-4)


(⇒S/N C203A-2436Y)

3-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TRACTION MOTOR
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

893415 Traction Motor .............................................................................................................. 1


1 1471793 Housing ................................................................................................................... 1
2 1471794 Tube......................................................................................................................... 2
3 384187 Pole Shoe ................................................................................................................ 4
4 1471795 Field Coil ................................................................................................................. 1
5 296321 Capscrew ................................................................................................................ 8
6 1471796 Drive End Plate ....................................................................................................... 1
7 1306874 Screw ...................................................................................................................... 8
8 388048 Washer .................................................................................................................... 18
9 1471797 End Plate................................................................................................................. 1
10 1471798 End Plate................................................................................................................. 1
11 1343712 Brush Holder ........................................................................................................... 1
12 384181 Brush Spring ........................................................................................................... 12
13 388046 Screw ...................................................................................................................... 4
14 384184 Disc ......................................................................................................................... 4
15 1343714 Brush ....................................................................................................................... 4
16 1471799 Screw ...................................................................................................................... 2
17 384185 Disc ......................................................................................................................... 2
18 1471800 Ball Bearing ............................................................................................................. 1
19 1462077 Snap Ring................................................................................................................ 1
20 293796 Capscrew ................................................................................................................ 8
21 1471803 Armature ................................................................................................................. 1
22 1462083 Snap Ring................................................................................................................ 1
23 1471806 Ring ......................................................................................................................... 1
24 384190 Band ........................................................................................................................ 1
25 1453337 Spring ...................................................................................................................... 2
26 386589 Band ........................................................................................................................ 1
27 1471804 Fan .......................................................................................................................... 1
28 388048 Washer .................................................................................................................... 10

©2004 HYSTER COMPANY See Service Manual 3-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

TRACTION MOTOR (Figure 3-5)


(S/N C203A-2437⇒)

3-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TRACTION MOTOR
(S/N C203A-2437⇒)

ITEM PART NO. DESCRIPTION QTY

893700 Traction Motor .............................................................................................................. 1


1 1503905 Housing ................................................................................................................... 1
2 1471794 Tube......................................................................................................................... 2
3 1503907 Pole Shoe ................................................................................................................ 4
4 1503906 Field Coil ................................................................................................................. 1
5 296321 Capscrew ................................................................................................................ 8
6 1503908 Drive End Plate ....................................................................................................... 1
7 293795 Capscrew ................................................................................................................ 8
8 388048 Washer .................................................................................................................... 18
9 1503909 End Plate (CPL) ...................................................................................................... 1
10 1494624 Cover (Commutator) ........................................................................................... 1
11 1503911 Brush Holder ....................................................................................................... 1
12 1462098 Brush Spring ....................................................................................................... 8
13 1494626 Screw .................................................................................................................. 4
14 1494629 Nut (Spring)......................................................................................................... 2
15 1503912 Brush................................................................................................................... 4
16 1471804 Fan .......................................................................................................................... 2
17 1462067 Ball Bearing ............................................................................................................. 1
18 58908 Snap Ring................................................................................................................ 1
19 1494630 Screw ...................................................................................................................... 8
20 1503913 Armature ................................................................................................................. 1
21 12921 Snap Ring................................................................................................................ 1
22 1503914 Ring ......................................................................................................................... 1
23 1503915 Cover Band ............................................................................................................. 2
24 1453337 Spring ...................................................................................................................... 2
1503916 Cable Assemby............................................................................................................ 1
1503917 Cable Assembly........................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 3-15


for service procedures.
NOTES

3-16
UNIT CODE C203
02/2004 EUROPE

4 STEERING SYSTEM

4 STEERING SYSTEM
UNIT CODE C203
02/2004 EUROPE

SECTION 4
STEERING SYSTEM

DESCRIPTION PAGE

HAND PUMP ........................................................................................................................................................ 4-8


SHIFT LEVER ...................................................................................................................................................... 4-4
STEERING COLUMN........................................................................................................................................... 4-2
STEERING HYDRAULIC...................................................................................................................................... 4-6

©2004 HYSTER COMPANY See Service Manual 4-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

STEERING COLUMN (Figure 4-1)

4-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

STEERING COLUMN

ITEM PART NO. DESCRIPTION QTY

1 1343573 Bracket......................................................................................................................... 1
2 1378600 Spring .......................................................................................................................... 1
3 1335987 Shaft ............................................................................................................................ 1
4 1335967 Plate ............................................................................................................................ 2
5 136749 Capscrew..................................................................................................................... 4
6 292681 Lockwasher.................................................................................................................. 4
7 296010 Capscrew..................................................................................................................... 1
8 302400 Locknut ........................................................................................................................ 1
9 1364271 Latch ............................................................................................................................ 1
10 1343607 Pin ............................................................................................................................... 1
11 15212 Cotter Pin..................................................................................................................... 1
12 1343574 Latch Knob .................................................................................................................. 1
13 296472 Screw........................................................................................................................... 2
14 1343572 Rod .............................................................................................................................. 1
15 1343537 Spring .......................................................................................................................... 1
16 320155 Washer ........................................................................................................................ 1
17 878816 Steering Pump (☞ Figure 4-4) ................................................................................... 1
18 287860 Capscrew..................................................................................................................... 4
19 320159 Washer ........................................................................................................................ 4
20 292682 Lockwasher.................................................................................................................. 4
21 1340003 Steering Column.......................................................................................................... 1
21 1391205 Horn Contact Kit .......................................................................................................... 1
22 1337196 Screw........................................................................................................................... 6
22 292678 Lockwasher.................................................................................................................. 6
23 1329250 Steering Wheel ............................................................................................................ 1
24 1397863 Cover (Upper) .............................................................................................................. 1
24 345423 Nut ............................................................................................................................... 1
25 1397864 Cover (Lower) .............................................................................................................. 1
26 1376743 Plug (Without Turn Signals) ......................................................................................... 1
27 1343597 Plug ............................................................................................................................. 2
28 1450503 Horn Button ................................................................................................................. 1
29 895468 Knob ............................................................................................................................ 1

©2004 HYSTER COMPANY See Service Manual 4-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

SHIFT LEVER (Figure 4-2)

4-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

SHIFT LEVER

ITEM PART NO. DESCRIPTION QTY

1347004 Shift Lever Assembly ................................................................................................... 1


1 1343577 Base ........................................................................................................................ 1
2 1343578 Link.......................................................................................................................... 1
3 1343579 Crank....................................................................................................................... 1
4 1343598 Crank....................................................................................................................... 1
5 1343593 Shift Lever ............................................................................................................... 1
6 296205 Capscrew ................................................................................................................ 2
7 302398 Locknut.................................................................................................................... 2
8 1491830 Spring Plunger ........................................................................................................ 2
9 1343594 Bolt .......................................................................................................................... 2
10 136687 Nut........................................................................................................................... 2
11 1354300 Washer .................................................................................................................... 4
12 1343595 Plate ........................................................................................................................ 1
13 1498406 Switch...................................................................................................................... 2
14 220426 Screw ...................................................................................................................... 4
15 53162 Lockwasher ............................................................................................................. 4
16 197064 Washer .................................................................................................................... 4
17 16865 Nut........................................................................................................................... 4
18 292501 Capscrew ................................................................................................................ 4
19 292680 Lockwasher ............................................................................................................. 4
20 320156 Washer .................................................................................................................... 4
21 1343596 Bracket (Label) ........................................................................................................ 2
22 1376743 Plug ......................................................................................................................... 1
23 2046756 Wire Harness............................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 4-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

STEERING HYDRAULIC (Figure 4-3)

4-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

STEERING HYDRAULIC

ITEM PART NO. DESCRIPTION QTY

1 878846 Hose ............................................................................................................................ 2


2 878847 Hose ............................................................................................................................ 1
3 878848 Hose ............................................................................................................................ 1
4 878849 Hose ............................................................................................................................ 1
5 15859 O-Ring ......................................................................................................................... 1
6 15860 O-Ring ......................................................................................................................... 4

©2004 HYSTER COMPANY See Service Manual 4-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HAND PUMP (Figure 4-4)

4-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HAND PUMP

ITEM PART NO. DESCRIPTION QTY

878816 Steering Pump............................................................................................................. 1


1 .. . . . Bearing .................................................................................................................... 1
2 .. . . . Ring ......................................................................................................................... 1
3 .. . . . Pin ........................................................................................................................... 1
4 .. . . . Shaft ........................................................................................................................ 1
5 .. . . . Spring (Set) ............................................................................................................. 1
6 .. . . . Plate ........................................................................................................................ 1
7 .. . . . Cover ....................................................................................................................... 1
8 .. . . . Gear and Wheel Set................................................................................................ 1
9 .. . . . Relief Valve ............................................................................................................. 1
10 .. . . . Bolt .......................................................................................................................... 1
11 .. . . . Ball .......................................................................................................................... 1
12 .. . . . Ball .......................................................................................................................... 1
13 1471852 Fitting (Male) ........................................................................................................... 4
14 1471853 Screw ...................................................................................................................... 1
15 .. . . . Seal ......................................................................................................................... 1
16 .. . . . Seal (Shaft) ............................................................................................................. 1
17 .. . . . O-Ring ..................................................................................................................... 1
18 1459989 O-Ring ..................................................................................................................... 2
19 1451708 O-Ring ..................................................................................................................... 5
20 .. . . . Washer .................................................................................................................... 2
21 .. . . . Nameplate ............................................................................................................... 1
22 .. . . . Screw (with Pin) ...................................................................................................... 1
23 .. . . . Housing ................................................................................................................... 1
24 .. . . . Spool and Sleeve .................................................................................................... 1

1459983 Seal Kit (Includes Items 15-20) ................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 4-9


for service procedures.
NOTES

4-10
UNIT CODE C203
02/2004 EUROPE

5 BRAKE/ACCELERATOR SYST EM

5 BRAKE/ACCELERATOR SYSTEM
UNIT CODE C203
02/2004 EUROPE

SECTION 5
BRAKE/ACCELERATOR SYSTEM

DESCRIPTION PAGE

ACCELERATOR ................................................................................................................................................. 5-12


ACCELERATOR PEDAL..................................................................................................................................... 5-14
BRAKE
⇒S/N C203A03249A ........................................................................................................................................ 5-2
S/N C203A03250A⇒ ........................................................................................................................................ 5-4
BRAKE DRUM...................................................................................................................................................... 5-6
BRAKE LINES ...................................................................................................................................................... 5-8
MASTER CYLINDER ......................................................................................................................................... 5-10
PARK BRAKE ....................................................................................................................................................... 5-7

©2004 HYSTER COMPANY See Service Manual 5-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

BRAKE (Figure 5-1)


(⇒S/N C203A03249A)

5-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

BRAKE
(⇒S/N C203A03249A)

ITEM PART NO. DESCRIPTION QTY

363202 Brake Assembly (LH) ................................................................................................... 1


363201 Brake Assembly (RH) .................................................................................................. 1
1 1345911 Brake Shoe.............................................................................................................. 1
2 382431 Spring ...................................................................................................................... 2
3 382433 Spring ...................................................................................................................... 2
4 382428 Wheel Cylinder ........................................................................................................ 1
5 .. . . . Piston ...................................................................................................................... 2
6 .. . . . Seal ......................................................................................................................... 2
7 .. . . . Cover ....................................................................................................................... 2
8 1345913 Brake Shoe (LH)...................................................................................................... 1
8 1345912 Brake Shoe (RH) ..................................................................................................... 1
9 382425 Plug ......................................................................................................................... 1
10 382432 Spring ...................................................................................................................... 1
11 382435 Screw (RH).............................................................................................................. 1
11 382420 Tube (LH)................................................................................................................. 1
12 382429 Screw ...................................................................................................................... 1
13 1324021 Plate ........................................................................................................................ 1
14 1324022 Strut......................................................................................................................... 1

382687 Repair Kit (Includes Items 5-7) .................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 5-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

BRAKE (Figure 5-2)


(S/N C203A03250A⇒)

5-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

BRAKE
(S/N C203A03250A⇒)

ITEM PART NO. DESCRIPTION QTY

1497506 Brake Assembly (LH) ................................................................................................... 1


1497507 Brake Assembly (RH) .................................................................................................. 1
1 1507739 Brake Shoe Kit (LH) ................................................................................................ 1
2 .. . . . Spring ...................................................................................................................... 2
3 .. . . . Spring ...................................................................................................................... 2
4 1507743 Wheel Cylinder ........................................................................................................ 1
5 .. . . . Plate ........................................................................................................................ 1
6 1507740 Adjustor ................................................................................................................... 1
7 .. . . . Plate ........................................................................................................................ 1
8 1507738 Brake Shoe Kit (RH) ................................................................................................ 1
9 148962 Capscrew ................................................................................................................ 2
10 382432 Spring ...................................................................................................................... 1
11 292501 Capscrew ................................................................................................................ 2
11 292680 Lockwasher ............................................................................................................. 2

1507741 Spring Kit (Includes Items 2-3) .................................................................................... 1


1507742 Hold-Down Kit (Includes Items 5, 7, 9, 11) .................................................................. 1

©2004 HYSTER COMPANY See Service Manual 5-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

BRAKE DRUM (Figure 5-3)

ITEM PART NO. DESCRIPTION QTY

1 1520848 Lug Nut ........................................................................................................................ 10


2 1377982 Brake Drum.................................................................................................................. 2
3 264134 Sealant .................................................................................................................... AR
3 305327 Stud ......................................................................................................................... 5
4 363278 Bearing Cup ............................................................................................................ 2
5 153717 Wear Sleeve ............................................................................................................ 1
6 1377981 Brake Drum ............................................................................................................. 1
7 363279 Bearing Cone............................................................................................................... 2
8 66284 Washer ........................................................................................................................ 2
9 15227 Cotter Pin..................................................................................................................... 2
10 53641 Wheel Nut.................................................................................................................... 2
11 69029 Hub Cap ...................................................................................................................... 2
12 363279 Bearing Cone............................................................................................................... 2
13 153716 Seal ............................................................................................................................. 2
14 a 363201 Brake Assembly (RH) (☞ Figure 5-1) ........................................................................ 1
14 b 1497507 Brake Assembly (RH) (☞ Figure 5-2) ........................................................................ 1
15 a 363202 Brake Assembly (LH) (☞ Figure 5-1) ......................................................................... 1
15 b 1497506 Brake Assembly (LH) (☞ Figure 5-2) ......................................................................... 1

FOOTNOTES:
a ⇒ D/B 07/2001
b D/B 07/2001 ⇒

5-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

PARK BRAKE (Figure 5-4)

ITEM PART NO. DESCRIPTION QTY

1 363848 Lever ............................................................................................................................ 1


2 136681 Capscrew..................................................................................................................... 2
3 1323815 Cable (RH)................................................................................................................... 1
4 1323814 Cable (LH) ................................................................................................................... 1
5 292681 Lockwasher.................................................................................................................. 2
6 239503 Nut ............................................................................................................................... 2
7 1326645 Nut ............................................................................................................................... 2

©2004 HYSTER COMPANY See Service Manual 5-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

BRAKE LINES (Figure 5-5)

5-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

BRAKE LINES

ITEM PART NO. DESCRIPTION QTY

1 d 1340944 Accelerator Pedal ........................................................................................................ 1


1 c 1340945 Accelerator Pedal (☞ Figure 5-8) .............................................................................. 1
2 1318521 Hose ............................................................................................................................ 1
3 b 1318518 Tube ............................................................................................................................. 1
3 a 1318520 Tube ............................................................................................................................. 1
4 292515 Capscrew..................................................................................................................... 1
5 893597 Brake Pedal Assembly................................................................................................. 1
5 66359 Bushing ................................................................................................................... 2
6 2034093 Pad .............................................................................................................................. 1
7 1340979 Tube ............................................................................................................................. 1
8 15180 Washer ........................................................................................................................ 1
9 292576 Capscrew..................................................................................................................... 1
10 316828 Nut ............................................................................................................................... 1
11 136692 Nut ............................................................................................................................... 8
12 893602 Bracket......................................................................................................................... 1
13 136985 Capscrew..................................................................................................................... 2
14 292682 Lockwasher.................................................................................................................. 7
15 320159 Washer ........................................................................................................................ 3
16 363475 Spring .......................................................................................................................... 1
17 1318515 Master Cylinder (☞ Figure 5-6) ................................................................................. 1
18 287860 Capscrew..................................................................................................................... 5
19 69065 Rod End....................................................................................................................... 1
20 325166 Rod End Pin ................................................................................................................ 1
21 15129 Washer ........................................................................................................................ 1
22 15212 Cotter Pin..................................................................................................................... 1
23 15027 Nut ............................................................................................................................... 1
24 1318522 Tube ............................................................................................................................. 1
25 b 1318517 Tube ............................................................................................................................. 1
25 a 1318519 Tube ............................................................................................................................. 1
26 15026 Nut ............................................................................................................................... 1
27 14955 Fitting........................................................................................................................... 1
28 1340989 Spring .......................................................................................................................... 1

FOOTNOTES:
a Three Stage Full Free-Lift
b Two Stage Mast
c With Forward/Reverse
d With Monotrol Pedal

©2004 HYSTER COMPANY See Service Manual 5-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MASTER CYLINDER (Figure 5-6)

ITEM PART NO. DESCRIPTION QTY

1318515 Master Cylinder ........................................................................................................... 1


1 .. . . . Body ........................................................................................................................ 1
2 326932 Spring ...................................................................................................................... 1
3 1326390 Valve........................................................................................................................ 1
4 1326391 Seat ......................................................................................................................... 1
5 384376 Gasket ..................................................................................................................... 1
6 326935 Bail .......................................................................................................................... 1
7 326934 Cover ....................................................................................................................... 1
8 1326382 Piston ...................................................................................................................... 1
9 314888 Rod.......................................................................................................................... 1
10 1326389 Boot ......................................................................................................................... 1
11 1326392 Snap Ring................................................................................................................ 1

1358217 Repair Kit (Includes Items 2-4, 8, 10-11) ..................................................................... 1

5-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

5-11
UNIT CODE C203
EUROPE 02/2004

ACCELERATOR (Figure 5-7)

5-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

ACCELERATOR

ITEM PART NO. DESCRIPTION QTY

1 1340988 Accelerator Pedal (Forward/Reverse) (☞ Figure 5-8) ................................................ 1


1 1377414 Accelerator Pedal (Monotrol Pedal) (☞ Figure 5-8) ................................................... 1
2 1340983 Bracket......................................................................................................................... 1
3 1340985 Tube ............................................................................................................................. 1
4 292521 Capscrew..................................................................................................................... 1
5 320159 Washer ........................................................................................................................ 2
6 292682 Lockwasher.................................................................................................................. 3
7 136692 Nut ............................................................................................................................... 3
8 176640 Capscrew..................................................................................................................... 2
9 1364281 Stop ............................................................................................................................. 2
10 251099 Adhesive ...................................................................................................................... AR
11 1335110 Switch .......................................................................................................................... 1
12 220312 Screw........................................................................................................................... 4
13 197066 Washer ........................................................................................................................ 4
14 15163 Lockwasher.................................................................................................................. 4
15 325799 Electrical Connector .................................................................................................... 1
16 15039 Nut ............................................................................................................................... 4
17 296166 Capscrew..................................................................................................................... 2
18 292681 Lockwasher.................................................................................................................. 5
19 320157 Washer ........................................................................................................................ 3
20 239503 Nut ............................................................................................................................... 6
21 1340984 Plate ............................................................................................................................ 1
22 1354990 Throttle Position Sensor .............................................................................................. 1
23 915474 Insulator ....................................................................................................................... 1
24 1340989 Spring .......................................................................................................................... 1
25 214364 Capscrew..................................................................................................................... 1
26 114312 Strap Clamp................................................................................................................. 1
27 287860 Capscrew..................................................................................................................... 2

©2004 HYSTER COMPANY See Service Manual 5-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

ACCELERATOR PEDAL (Figure 5-8)

5-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

ACCELERATOR PEDAL

KEY:
A: Monotrol Pedal
B: Forward/Reverse

QTY
ITEM PART NO. DESCRIPTION A B

1340988 Accelerator Pedal ................................................................................................ .. 1


1377414 Accelerator Pedal ................................................................................................ 1 ..
1 1340975 Pedal ............................................................................................................... 1 ..
1 1340976 Pedal ............................................................................................................... .. 1
2 368618 Bushing ........................................................................................................... 2 2
3 310436 Pin ................................................................................................................... 1 1
4 1340470 Pad .................................................................................................................. 1 ..
4 352885 Pad .................................................................................................................. .. 1
5 1475250 Switch Assembly ............................................................................................. 1 ..
5 220428 Capscrew ........................................................................................................ 4 ..
6 325699 Spring .............................................................................................................. 2 ..
7 53162 Lockwasher ..................................................................................................... 4 ..
8 16865 Nut................................................................................................................... 4 ..
9 16708 Screw .............................................................................................................. 6 ..
9 220493 Screw (Optional).............................................................................................. 4 ..
10 15931 Lockwasher ..................................................................................................... 4 ..
10 1306621 Washer (Optional) ........................................................................................... 2 ..
11 362036 Washer ............................................................................................................ 2 ..
12 114312 Strap Clamp .................................................................................................... 3 ..
13 1306621 Washer ............................................................................................................ 2 ..

©2004 HYSTER COMPANY See Service Manual 5-15


for service procedures.
NOTES

5-16
UNIT CODE C203
02/2004 EUROPE

6 HYDRAULIC SYSTEM

6 HYDRAULIC SYSTEM
UNIT CODE C203
02/2004 EUROPE

SECTION 6
HYDRAULIC SYSTEM

DESCRIPTION PAGE

CONTROL VALVE .............................................................................................................................................. 6-10


CONTROL VALVE LEVER AND ATTACHING PARTS ......................................................................................... 6-6
HYDRAULIC MOTOR
⇒S/N C203A-02436Y..................................................................................................................................... 6-14
S/N C203A-02437Y⇒..................................................................................................................................... 6-16
HYDRAULIC PUMP MOTOR ............................................................................................................................. 6-12
HYDRAULIC SYSTEM ......................................................................................................................................... 6-2
PUMP
FLOW REGULATOR
SHEET 1 OF 2 ............................................................................................................................................ 6-18
SHEET 2 OF 2 ............................................................................................................................................ 6-20
TILT CYLINDER
⇒S/N C203A-2436Y....................................................................................................................................... 6-22
S/N C203A-2437Y⇒....................................................................................................................................... 6-24

©2004 HYSTER COMPANY See Service Manual 6-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HYDRAULIC SYSTEM (Figure 6-1)

6-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 155579 Fitting........................................................................................................................... 1
1 16486 O-Ring (Face Seal).................................................................................................. 1
2 127045 Clamp .......................................................................................................................... 7
3 1300515 Hose ............................................................................................................................ 1
4 1302656 Screen ......................................................................................................................... 1
5 16745 Fitting........................................................................................................................... 1
5 16584 Fitting....................................................................................................................... 1
6 239784 Fitting........................................................................................................................... 1
6 16481 O-Ring ..................................................................................................................... 1
7 16542 Fitting........................................................................................................................... 1
7 16485 O-Ring (Face Seal).................................................................................................. 1
8 893593 Bracket......................................................................................................................... 1
9 2307094 Clamp .......................................................................................................................... 2
10 373875 Grommet...................................................................................................................... 2
11 325056 Channel (Rubber) ........................................................................................................ 6
12 324972 Bracket......................................................................................................................... 5
13 292514 Capscrew..................................................................................................................... 2
14 292682 Lockwasher.................................................................................................................. 5
15 136692 Nut ............................................................................................................................... 2
16 292513 Capscrew..................................................................................................................... 3
17 1337159 Filter............................................................................................................................. 1
18 1375567 Hose ............................................................................................................................ 1
19 2038867 Hose ............................................................................................................................ 1
20 293612 Capscrew..................................................................................................................... 2
21 320158 Washer ........................................................................................................................ 2
22 292681 Lockwasher.................................................................................................................. 2
23 239503 Nut ............................................................................................................................... 2
24 1460315 Adapter ........................................................................................................................ 2
25 a 878973 Dipstick ........................................................................................................................ 1
25 b 1488015 Dipstick ........................................................................................................................ 1
26 363249 Hose ............................................................................................................................ 1
27 201779 Fitting........................................................................................................................... 2
27 16481 O-Ring ..................................................................................................................... 1
28 384001 Hose ............................................................................................................................ 1
29 384002 Hose ............................................................................................................................ 1
30 363844 Hose ............................................................................................................................ 1
31 14388 Fitting........................................................................................................................... 1
32 103480 Hose ............................................................................................................................ 2
33 c 878822 Hydraulic Motor (☞ Figure 6-5) ................................................................................. 1
33 d 893701 Hydraulic Motor (☞ Figure 6-6) ................................................................................. 1
34 893591 Hydraulic Pump (with Flow Divider) (Pump) (☞ Figure 6-7) ...................................... 1
34 2038866 Hydraulic Pump (with Flow Divider) (Pump) (☞ Figure 6-8) ...................................... 1
35 176801 Capscrew..................................................................................................................... 2
36 292682 Lockwasher.................................................................................................................. 2
37 a 1302665 Breather ....................................................................................................................... 1
38 1478691 Capscrew..................................................................................................................... 1
39 1504989 Hydraulic Tank Cover................................................................................................... 1
40 2311215 Gasket ......................................................................................................................... 1
41 292500 Capscrew..................................................................................................................... 6

©2004 HYSTER COMPANY See Service Manual 6-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HYDRAULIC SYSTEM

ITEM PART NO. DESCRIPTION QTY

42 320156 Washer ........................................................................................................................ 6


43 292680 Lockwasher.................................................................................................................. 6

FOOTNOTES:
a ⇒ S/N C203A-2263Y
b S/N C203A-2264Y ⇒
c ⇒ D/B 03/2001
d D/B 03/2001 ⇒

6-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

6-5
UNIT CODE C203
EUROPE 02/2004

CONTROL VALVE LEVER AND ATTACHING PARTS (Figure 6-2)

6-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CONTROL VALVE LEVER AND ATTACHING PARTS

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 878975 Plate .................................................................................................................... 1 ..


1 1493143 Plate .................................................................................................................... .. 1
2 287851 Capscrew............................................................................................................. 3 3
3 292681 Lockwasher.......................................................................................................... 7 7
4 893574 Bracket................................................................................................................. 1 1
5 363303 Bracket................................................................................................................. 1 1
6 324895 Switch .................................................................................................................. 3 4
7 220428 Capscrew............................................................................................................. 6 8
8 16865 Nut ....................................................................................................................... 6 8
9 197064 Washer ................................................................................................................ 6 8
10 53162 Lockwasher.......................................................................................................... 6 8
11 185544 Screw................................................................................................................... 2 4
12 15052 Nut ....................................................................................................................... 12 16
13 15152 Lockwasher.......................................................................................................... 12 16
14 197067 Washer ................................................................................................................ 6 8
15 220500 Screw................................................................................................................... 6 8
16 363082 Actuator ............................................................................................................... 4 5
17 893573 Link ...................................................................................................................... 3 4
18 309109 Rod End Pin (Rod End) ....................................................................................... 6 8
19 15201 Cotter Pin............................................................................................................. 6 8
20 893430 Rod ...................................................................................................................... 1 ..
20 325058 Rod ...................................................................................................................... .. 1
21 355374 Clamp .................................................................................................................. 2 2
22 136749 Capscrew............................................................................................................. 4 4
23 320158 Washer ................................................................................................................ 4 4
24 239503 Nut ....................................................................................................................... 4 4
25 893572 Pivot..................................................................................................................... 3 4
26 292501 Capscrew............................................................................................................. 6 8
27 320156 Washer ................................................................................................................ 6 8
28 292680 Lockwasher.......................................................................................................... 6 8
29 136687 Nut ....................................................................................................................... 6 8
30 893615 Bellows ................................................................................................................ 1 ..
30 1493127 Bellows ................................................................................................................ .. 1
31 1477066 Wire ..................................................................................................................... 1 ..
31 1493128 Wire ..................................................................................................................... .. 1
32 893565 Hand Lever .......................................................................................................... 1 1
33 893566 Hand Lever .......................................................................................................... 1 1
34 893567 Hand Lever .......................................................................................................... 1 1
34 1493126 Hand Lever .......................................................................................................... 1 1
35 893563 Control Valve (☞ Figure 6-3) ............................................................................. 1 ..
35 1493142 Control Valve (☞ Figure 6-3) ............................................................................. .. 1
36 2041722 Fitting................................................................................................................... 1 1
37 206150 Fitting................................................................................................................... 2 2
37 16484 O-Ring ............................................................................................................. 1 1
38 16745 Fitting................................................................................................................... 3 3
38 16484 O-Ring ............................................................................................................. 1 1

©2004 HYSTER COMPANY See Service Manual 6-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

CONTROL VALVE LEVER AND ATTACHING PARTS

QTY
ITEM PART NO. DESCRIPTION A B

39 17196 Fitting ................................................................................................................... 2 2


39 16484 O-Ring ............................................................................................................. 1 1

6-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

6-9
UNIT CODE C203
EUROPE 02/2004

CONTROL VALVE (Figure 6-3)

6-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CONTROL VALVE

ITEM PART NO. DESCRIPTION QTY

893563 Control Valve ............................................................................................................... 1


a 1493142 Control Valve ............................................................................................................... 1
1 1482549 Seal Kit .................................................................................................................... 1
2 1467933 Relief Valve ............................................................................................................. 2
2 1467948 Relief Valve Kit ........................................................................................................ 1
2 .. . . . O-Ring................................................................................................................. 1
2 .. . . . Back-Up Ring ...................................................................................................... 1
2 .. . . . O-Ring................................................................................................................. 2
3 1482553 Spring Kit................................................................................................................. 2
3 .. . . . End Cap .............................................................................................................. 1
3 .. . . . Bolt...................................................................................................................... 1
3 .. . . . Spring.................................................................................................................. 1
3 .. . . . Spacer................................................................................................................. 1
3 .. . . . Spring Seat ......................................................................................................... 2
3 .. . . . Screw .................................................................................................................. 2
3 .. . . . Lockwasher ......................................................................................................... 2
4 1482552 Spring Kit................................................................................................................. 1
4 .. . . . O-Ring................................................................................................................. 1
4 .. . . . End Cap .............................................................................................................. 1
4 .. . . . Bolt...................................................................................................................... 1
4 .. . . . Spring.................................................................................................................. 1
4 .. . . . Spacer................................................................................................................. 1
4 .. . . . Spring Seat ......................................................................................................... 2
4 .. . . . Screw .................................................................................................................. 2
4 .. . . . Lockwasher ......................................................................................................... 2
5 1482554 Spool Seal Kit.......................................................................................................... 3
5 .. . . . Wiper................................................................................................................... 2
5 .. . . . O-Ring................................................................................................................. 2
6 1482555 Load Check Valve Kit .............................................................................................. 2
6 .. . . . O-Ring................................................................................................................. 1
6 .. . . . Back-Up Ring ...................................................................................................... 1
6 .. . . . Spring.................................................................................................................. 1
6 .. . . . Poppet................................................................................................................. 1
6 .. . . . Guide .................................................................................................................. 1
7 1491774 Check Valve Kit ....................................................................................................... 1
7 .. . . . O-Ring................................................................................................................. 1
7 .. . . . Back-Up Ring ...................................................................................................... 1
7 .. . . . Spring.................................................................................................................. 1
7 .. . . . Poppet................................................................................................................. 1
7 .. . . . Guide .................................................................................................................. 1

FOOTNOTES:
a Four Function Option

©2004 HYSTER COMPANY See Service Manual 6-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HYDRAULIC PUMP MOTOR (Figure 6-4)

6-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HYDRAULIC PUMP MOTOR

ITEM PART NO. DESCRIPTION QTY

2043892 Hydraulic Pump Motor ................................................................................................. 1


1 .. . . . Screw ...................................................................................................................... 6
2 .. . . . Seal ......................................................................................................................... 1
3 .. . . . Flange ..................................................................................................................... 1
4 .. . . . Ring ......................................................................................................................... 1
5 .. . . . O-Ring ..................................................................................................................... 1
6 .. . . . Race ........................................................................................................................ 1
7 .. . . . Bearing .................................................................................................................... 1
8 .. . . . Nut........................................................................................................................... 1
9 .. . . . Washer .................................................................................................................... 1
10 .. . . . Key .......................................................................................................................... 1
11 .. . . . Housing ................................................................................................................... 1
12 .. . . . Shaft ........................................................................................................................ 1
13 .. . . . O-Ring ..................................................................................................................... 2
14 .. . . . Valve........................................................................................................................ 2
15 .. . . . Ring ......................................................................................................................... 3
16 .. . . . Plate ........................................................................................................................ 1
17 379635 Gear Set .................................................................................................................. 1
18 .. . . . Cover ....................................................................................................................... 1
19 .. . . . Washer .................................................................................................................... 7
20 .. . . . Screw ...................................................................................................................... 7
21 .. . . . Plate ........................................................................................................................ 1
22 .. . . . Screw ...................................................................................................................... 2
23 .. . . . Plug ......................................................................................................................... 1

1491333 Seal Kit (Includes Items 2, 4-5, 15, 19) ....................................................................... 1

©2004 HYSTER COMPANY See Service Manual 6-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HYDRAULIC MOTOR (Figure 6-5)


(⇒S/N C203A-02436Y)

6-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HYDRAULIC MOTOR
(⇒S/N C203A-02436Y)

ITEM PART NO. DESCRIPTION QTY

878822 Hydraulic Motor............................................................................................................ 1


1 1471808 Housing ................................................................................................................... 1
2 1471809 Field Coil ................................................................................................................. 1
3 1471810 Pole Piece ............................................................................................................... 4
4 296321 Capscrew ................................................................................................................ 8
5 1471811 Terminal................................................................................................................... 1
6 384281 Screw ...................................................................................................................... 1
7 388048 Washer .................................................................................................................... 15
8 384245 Stud ......................................................................................................................... 2
9 296128 Nut........................................................................................................................... 4
10 388049 Washer .................................................................................................................... 2
11 136692 Nut........................................................................................................................... 2
12 239503 Nut........................................................................................................................... 2
13 1307208 Disc ......................................................................................................................... 2
14 1471812 Cover ....................................................................................................................... 1
15 293795 Capscrew ................................................................................................................ 4
16 1471813 Ball Bearing ............................................................................................................. 1
17 384277 Disc ......................................................................................................................... 1
18 1471814 Seal ......................................................................................................................... 1
19 1471815 End Plate................................................................................................................. 1
20 1471816 End Plate................................................................................................................. 1
21 1471817 Plate ........................................................................................................................ 1
22 1462098 Brush Spring ........................................................................................................... 4
23 388046 Screw ...................................................................................................................... 4
24 384184 Disc ......................................................................................................................... 4
25 1306864 Brush ....................................................................................................................... 4
26 384237 Nut........................................................................................................................... 2
27 293797 Capscrew ................................................................................................................ 2
28 124631 Ball Bearing ............................................................................................................. 1
29 1471818 Cover ....................................................................................................................... 1
30 1471819 Screw ...................................................................................................................... 4
31 388047 Washer .................................................................................................................... 7
32 1471820 Armature ................................................................................................................. 1
33 1462083 Snap Ring................................................................................................................ 2
34 1471821 Shim ........................................................................................................................ 1
35 1475681 Ring ......................................................................................................................... 1
36 1471822 Cover ....................................................................................................................... 1
37 1471823 Shroud..................................................................................................................... 1
38 384279 Screw ...................................................................................................................... 3
39 1471824 Fan .......................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 6-15


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HYDRAULIC MOTOR (Figure 6-6)


(S/N C203A-02437Y⇒)

6-16 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HYDRAULIC MOTOR
(S/N C203A-02437Y⇒)

ITEM PART NO. DESCRIPTION QTY

893701 Hydraulic Motor............................................................................................................ 1


1 1471808 Housing ................................................................................................................... 1
2 1471809 Field Coil ................................................................................................................. 1
3 1471810 Pole Piece ............................................................................................................... 4
4 296321 Capscrew ................................................................................................................ 8
5 1471811 Terminal................................................................................................................... 1
6 384281 Screw ...................................................................................................................... 1
7 388048 Washer .................................................................................................................... 15
8 384245 Stud ......................................................................................................................... 2
9 296128 Nut........................................................................................................................... 4
10 388049 Washer .................................................................................................................... 2
11 136692 Nut........................................................................................................................... 2
12 239503 Nut........................................................................................................................... 2
13 1307208 Disc ......................................................................................................................... 2
14 1471812 Cover (DE) .............................................................................................................. 1
15 293795 Capscrew ................................................................................................................ 12
16 1471813 Ball Bearing ............................................................................................................. 1
17 384277 Disc ......................................................................................................................... 1
18 1471814 Seal (Shaft) ............................................................................................................. 1
19 1503485 End Plate (Commutator CPL).................................................................................. 1
20 1503486 End Plate................................................................................................................. 1
21 1471817 Plate (Brush) ........................................................................................................... 1
22 1462098 Brush Spring ........................................................................................................... 4
23 293795 Capscrew ................................................................................................................ 4
24 1471824 Fan .......................................................................................................................... 1
25 1503487 Brush ....................................................................................................................... 4
26 293797 Capscrew ................................................................................................................ 2
27 1471800 Ball Bearing ............................................................................................................. 1
28 1503484 Protecting Cap......................................................................................................... 1
29 1494626 Screw ...................................................................................................................... 4
30 1471820 Armature ................................................................................................................. 1
31 1462083 Snap Ring................................................................................................................ 2
32 1471821 Shim ........................................................................................................................ 1
33 1475681 Ring ......................................................................................................................... 1
34 1503488 Cover Band ............................................................................................................. 1
35 1503490 Fan Guard ............................................................................................................... 1
36 384279 Screw ...................................................................................................................... 3
37 384237 Nut........................................................................................................................... 2
38 388047 Washer .................................................................................................................... 7
39 1462077 Snap Ring................................................................................................................ 1

©2004 HYSTER COMPANY See Service Manual 6-17


for service procedures.
UNIT CODE C203
EUROPE 02/2004

PUMP (Figure 6-7)


FLOW REGULATOR
SHEET 1 OF 2

6-18 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

PUMP
FLOW REGULATOR
SHEET 1 OF 2

ITEM PART NO. DESCRIPTION QTY

893591 Hydraulic Pump (with Flow Divider)............................................................................. 1


1 1476372 Bolt .......................................................................................................................... 1
2 1476373 Bolt .......................................................................................................................... 1
3 1476374 Washer .................................................................................................................... 2
4 1476375 Body ........................................................................................................................ 1
5 1476376 O-Ring ..................................................................................................................... 2
6 1476377 Back-Up Ring .......................................................................................................... 2
7 1476378 Seal (Bush).............................................................................................................. 2
8 1476379 Bushing ................................................................................................................... 2
9 1476380 Bushing ................................................................................................................... 2
10 1476381 Body ........................................................................................................................ 1
11 1476382 Gear ........................................................................................................................ 2
12 1476383 Plate ........................................................................................................................ 1
13 1476384 Idler Gear ................................................................................................................ 1
14 1476385 Drive Gear ............................................................................................................... 1
15 1476386 Key .......................................................................................................................... 1
16 1476387 Flange ..................................................................................................................... 1
17 1476388 O-Ring ..................................................................................................................... 1
18 1476389 Coupling .................................................................................................................. 1
19 1476390 Seat (Spring) ........................................................................................................... 1
20 1476391 Seal ......................................................................................................................... 1
21 1476393 Spring ...................................................................................................................... 1
22 1476394 Spool Assembly....................................................................................................... 1
23 1476397 O-Ring ..................................................................................................................... 1
24 1476399 Plug ......................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 6-19


for service procedures.
UNIT CODE C203
EUROPE 02/2004

PUMP (Figure 6-8)


FLOW REGULATOR
SHEET 2 OF 2

ITEM PART NO. DESCRIPTION QTY

2038866 Hydraulic Pump (with Flow Divider)............................................................................. 1


1371746 Seal Kit ........................................................................................................................ 1

6-20 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

6-21
UNIT CODE C203
EUROPE 02/2004

TILT CYLINDER (Figure 6-9)


(⇒S/N C203A-2436Y)

6-22 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TILT CYLINDER
(⇒S/N C203A-2436Y)

ITEM PART NO. DESCRIPTION QTY

1480428 Tilt Cylinder.................................................................................................................. 2


1 363908 Piston ...................................................................................................................... 2
2 2049289 Seal ......................................................................................................................... 2
3 363911 Guide Ring .............................................................................................................. 2
4 1480429 Tube......................................................................................................................... 2
5 92861 O-Ring ..................................................................................................................... 2
6 147972 Back-Up Ring .......................................................................................................... 2
7 363913 Seal ......................................................................................................................... 2
8 364040 End Cap .................................................................................................................. 2
9 363912 Wiper Rod ............................................................................................................... 2
10 57545 O-Ring ..................................................................................................................... 2
11 216877 Nut........................................................................................................................... 2
12 292683 Lockwasher ............................................................................................................. 2
13 15233 Cotter Pin ................................................................................................................ 2
14 363656 Rod End .................................................................................................................. 1
15 239648 Bolt .......................................................................................................................... 1
16 363511 Bearing .................................................................................................................... 2
17 1323801 Rod End Pin ............................................................................................................ 2
18 186061 Packing Lubricant ........................................................................................................ AR

364107 Seal Kit (Includes Items 2-3, 5-7, 9) ............................................................................ 1

©2004 HYSTER COMPANY See Service Manual 6-23


for service procedures.
UNIT CODE C203
EUROPE 02/2004

TILT CYLINDER (Figure 6-10)


(S/N C203A-2437Y⇒)

6-24 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TILT CYLINDER
(S/N C203A-2437Y⇒)

ITEM PART NO. DESCRIPTION QTY

2046406 Tilt Cylinder.................................................................................................................. 1


1 2308174 Piston ...................................................................................................................... 1
1 1381075 Piston Rod............................................................................................................... 1
2 2044379 Seal ......................................................................................................................... 1
3 363911 Guide Ring .............................................................................................................. 1
4 1380986 Tube......................................................................................................................... 1
5 57664 O-Ring ..................................................................................................................... 1
6 166659 Back-Up Ring .......................................................................................................... 1
7 1381094 Seal ......................................................................................................................... 1
8 364040 End Cap .................................................................................................................. 1
8 2047064 Gland....................................................................................................................... 1
9 1383061 Wiper Rod ............................................................................................................... 1
10 57545 O-Ring ..................................................................................................................... 1
11 2302899 Nut ............................................................................................................................... 1
12 292683 Lockwasher.................................................................................................................. 1
13 15233 Cotter Pin..................................................................................................................... 2
14 363656 Rod End....................................................................................................................... 1
15 293648 Capscrew..................................................................................................................... 1
16 363511 Bearing ........................................................................................................................ 2
17 1499885 Rod End Pin ................................................................................................................ 2
18 186061 Packing Lubricant ........................................................................................................ AR
19 a 39374 O-Ring ......................................................................................................................... 1

1494719 Seal Kit (Includes Items 2, 5, 7, 9, 19)......................................................................... AR

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 6-25


for service procedures.
NOTES

6-26
UNIT CODE C203
02/2004 EUROPE

7 MAST-TWO STAGE LIMITED FREE-LIFT

7 MAST-TWO STAGE LIMITED FREE-LIFT


UNIT CODE C203
02/2004 EUROPE

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................. 7-10
HEADER HOSE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-14
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 7-12
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-8
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................... 7-2

©2004 HYSTER COMPANY See Service Manual 7-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

OUTER MAST (Figure 7-1)


TWO STAGE LIMITED FREE-LIFT

7-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

OUTER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3260 mm 3760 mm 4267 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474267 1474268 1474269
1 Outer Mast 1474256 1474257 1474258
8 Chain 363638 363639 363640

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Outer Mast............................................................................................................... 1
2 322833 Stubshaft............................................................................................................. 2
3 104506 O-Ring ..................................................................................................................... 4
4 131715 Shim (0,178 mm)..................................................................................................... AR
4 131716 Shim (0,508 mm)..................................................................................................... AR
5 215211 Bearing Strip ........................................................................................................... 2
6 322897 Nut........................................................................................................................... 2
7 322899 Base Ring................................................................................................................ 2
8 a .. . . . Chain ....................................................................................................................... 1
9 363281 Chain Anchor........................................................................................................... 2
10 363289 Rod End Pin ............................................................................................................ 2
11 15211 Cotter Pin ................................................................................................................ 2
12 58908 Snap Ring................................................................................................................ 2
13 215240 Shim (0,762 mm)..................................................................................................... AR
14 1343018 Load Roller (0,76 mm)............................................................................................. 2
14 1343019 Load Roller (1,52 mm)............................................................................................. AR
15 136692 Nut ............................................................................................................................... 4
16 296420 Washer ........................................................................................................................ 4
17 363288 Bearing ........................................................................................................................ 2
18 292682 Lockwasher.................................................................................................................. 4
19 292515 Capscrew..................................................................................................................... 4
20 215240 Shim (0,762 mm) ......................................................................................................... AR
21 c 1497507 Brake Assembly (RH) (☞ Figure 5-2) ........................................................................ 1
21 b 363201 Brake Assembly (RH) (☞ Figure 5-1) ........................................................................ 1
22 b 363202 Brake Assembly (LH) (☞ Figure 5-1) ......................................................................... 1
22 c 1497506 Brake Assembly (LH) (☞ Figure 5-2) ......................................................................... 1

FOOTNOTES:
a Refer to Table
b ⇒ D/B 07/2001
c D/B 07/2001 ⇒

©2004 HYSTER COMPANY See Service Manual 7-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INNER MAST (Figure 7-2)


TWO STAGE LIMITED FREE-LIFT

7-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INNER MAST
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3260 mm 3760 mm 4267 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474267 1474268 1474269
1 Inner Mast 363294 363626 363631

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Inner Mast ............................................................................................................... 1
2 322833 Stubshaft............................................................................................................. 2
3 1343022 Load Roller (0,76 mm)............................................................................................. 2
3 1343023 Load Roller (1,52 mm)............................................................................................. AR
4 215240 Shim (0,762 mm)..................................................................................................... AR
5 58908 Snap Ring................................................................................................................ 4
6 292513 Capscrew ................................................................................................................ 2
7 292682 Lockwasher ............................................................................................................. 2
8 363291 Bracket .................................................................................................................... 2
9 363280 Chain Sheave .......................................................................................................... 2
10 341661 Spacer ..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 7-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

LIFT (Figure 7-3)


TWO STAGE LIMITED FREE-LIFT

7-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

LIFT
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3260 mm 3760 mm 4267 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474267 1474268 1474269

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 248212 Snap Ring................................................................................................................ 2
2 15130 Washer .................................................................................................................... 2
3 363290 Clamp ...................................................................................................................... 2
4 292682 Lockwasher ............................................................................................................. 4
5 320159 Washer .................................................................................................................... 4
6 363058 Lift Cylinder (☞ Figure 7-4) ................................................................................... 2
6 363636 Lift Cylinder (☞ Figure 7-4) ................................................................................... 2
6 363637 Lift Cylinder (☞ Figure 7-4) ................................................................................... 2
7 292514 Capscrew ................................................................................................................ 1
8 292682 Lockwasher ............................................................................................................. 1
9 296420 Washer .................................................................................................................... 1
10 335047 Clamp ...................................................................................................................... 1
11 339801 Control Valve ........................................................................................................... 1
11 16982 O-Ring................................................................................................................. 1
12 323160 Washer .................................................................................................................... 1
13 337179 Spring ...................................................................................................................... 1
14 184799 Fitting....................................................................................................................... 1
14 16485 O-Ring (Face Seal) ............................................................................................. 1
15 893617 Tube......................................................................................................................... 1
16 16882 Fitting....................................................................................................................... 3
17 16476 Fitting....................................................................................................................... 1
17 14762 Nut ...................................................................................................................... 1
18 893618 Tube......................................................................................................................... 1
19 893620 Tube......................................................................................................................... 1
20 16560 Fitting....................................................................................................................... 1
20 16485 O-Ring (Face Seal) ............................................................................................. 1
21 323059 Housing ................................................................................................................... 1
22 292521 Capscrew ................................................................................................................ 4
23 136692 Nut........................................................................................................................... 4
24 16542 Fitting....................................................................................................................... 1
24 16485 O-Ring (Face Seal) ............................................................................................. 1

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 7-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

LIFT CYLINDER (Figure 7-4)


TWO STAGE LIMITED FREE-LIFT

7-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3260 mm 3760 mm 4267 mm
ITEM
Mast
Group Number - - -
Lift Cylinder 363058 363636 363637
1 Tube 363943 363944 363945
10 Rod 363924 363926 363928

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Tube......................................................................................................................... 1
2 364026 Capscrew ................................................................................................................ 1
3 254255 Seal ......................................................................................................................... 1
4 363991 Wear Ring ............................................................................................................... 1
5 364018 Back-Up Ring .......................................................................................................... 1
6 363999 Seal ......................................................................................................................... 1
7 363995 Wiper ....................................................................................................................... 1
8 364025 Snap Ring................................................................................................................ 1
9 364014 Ring ......................................................................................................................... 1
10 a .. . . . Rod.......................................................................................................................... 1
11 364030 O-Ring ..................................................................................................................... 1
12 364022 Back-Up Ring .......................................................................................................... 1
13 364002 Retainer................................................................................................................... 1
14 363967 Base ........................................................................................................................ 1
15 186061 Packing Lubricant ........................................................................................................ AR

364104 Seal Kit (Includes Items 4-7, 9, 11-13) ........................................................................ 1

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 7-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

CARRIAGE (Figure 7-5)


FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT

7-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CARRIAGE
FOUR ROLLER
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

893560 Carriage Assembly ...................................................................................................... 1


1 893551 Carriage .................................................................................................................. 1
2 322833 Stubshaft............................................................................................................. 4
3 58908 Snap Ring................................................................................................................ 4
4 1343018 Load Roller .............................................................................................................. 4
4 1343019 Load Roller .............................................................................................................. 4
5 215240 Shim (0,762 mm)..................................................................................................... 16
6 b 292560 Capscrew ................................................................................................................ 4
7 b 292685 Lockwasher ............................................................................................................. 4
8 b 322897 Nut........................................................................................................................... 2
9 b 322899 Base Ring................................................................................................................ 2
10 b 363746 Chain Anchor........................................................................................................... 2
11 b 363281 Chain Anchor........................................................................................................... 2
12 b 363289 Rod End Pin ............................................................................................................ 2
13 15211 Cotter Pin ................................................................................................................ 2
14 a 334123 Chain Anchor........................................................................................................... 1
15 a 147485 Pin ........................................................................................................................... 1
16 a 58933 Snap Ring................................................................................................................ 1
17 a 128339 Pin ........................................................................................................................... 1
18 1537153 Bracket......................................................................................................................... 1
19 337239 Capscrew..................................................................................................................... 2
20 313805 Nut ............................................................................................................................... 2
21 292526 Capscrew..................................................................................................................... 2
22 292683 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

©2004 HYSTER COMPANY See Service Manual 7-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 7-6)


TWO STAGE LIMITED FREE-LIFT

7-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2054357 Integral Sideshift Carriage Assembly........................................................................... 1


1 1520372 Carriage (Inner) ....................................................................................................... 1
2 1489009 Frame (914 mm) (Outer) ......................................................................................... 1
3 2043528 Cylinder Assembly................................................................................................... 1
4 16041 Lube Fitting.............................................................................................................. 2
5 18832 Cotter Pin ................................................................................................................ 2
6 1401746 Pin ........................................................................................................................... 2
7 322897 Nut........................................................................................................................... 2
8 322899 Base Ring................................................................................................................ 2
9 292560 Capscrew ................................................................................................................ 4
10 292685 Lockwasher ............................................................................................................. 4
11 363281 Chain Anchor (Base) ............................................................................................... 2
12 1343018 Load Roller .............................................................................................................. 4
13 215240 Shim (0,762 mm)..................................................................................................... 16
14 58908 Snap Ring................................................................................................................ 4
15 2043531 Bearing (Upper)....................................................................................................... 2
16 2043533 Bearing (Lower)....................................................................................................... 2
17 1498326 Shim ........................................................................................................................ AR
18 226458 Capscrew ................................................................................................................ 4
19 296426 Washer (Hardened) ................................................................................................. 4
20 363281 Chain Anchor (Rod)................................................................................................. 2
21 363289 Rod End Pin ............................................................................................................ 2
22 15211 Cotter Pin ................................................................................................................ 2
23 1537153 Bracket......................................................................................................................... 1
24 337239 Capscrew..................................................................................................................... 2
25 313805 Nut ............................................................................................................................... 2
a 1503481 Hose ............................................................................................................................ 1
a 354077 Hose ............................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 7-13


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HEADER HOSE (Figure 7-7)


TWO STAGE LIMITED FREE-LIFT

7-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HEADER HOSE
TWO STAGE LIMITED FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 3260 mm 3760 mm 4267 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474267 1474268 1474269
1 Hose 363543 365797 357413
a 363543 a 365797 a 357413
2 Tube 363534 363885 363886
a 364180 a 364181 a 364182
3 Tube 363532 363883 363884
a 364176 a 364177 a 364178

ITEM PART NO. DESCRIPTION QTY

b .. . . . Mast Assembly ............................................................................................................ 1


1 b .. . . . Hose ............................................................................................................................ 1
2 b .. . . . Tube ............................................................................................................................. 1
3 b .. . . . Tube ............................................................................................................................. 1
4 340053 Spacer ......................................................................................................................... 3
5 277702 Sheave......................................................................................................................... 1
6 322999 Stubshaft ..................................................................................................................... 1
7 363892 Spacer ......................................................................................................................... 1
8 363542 Bracket......................................................................................................................... 1
9 136718 Capscrew..................................................................................................................... 1
10 292682 Lockwasher.................................................................................................................. 4
11 363401 Plate ............................................................................................................................ 1
12 287854 Capscrew..................................................................................................................... 2
13 16457 Fitting........................................................................................................................... 2
14 16447 Fitting........................................................................................................................... 2
15 129563 Strap Clamp................................................................................................................. 2
16 292521 Capscrew..................................................................................................................... 2
17 136692 Nut ............................................................................................................................... 2
18 320159 Washer ........................................................................................................................ 2
19 893629 Tube ............................................................................................................................. 1
20 893630 Tube ............................................................................................................................. 1
21 364174 Hose ............................................................................................................................ 2
22 363415 Bracket......................................................................................................................... 1
23 119236 Clamp .......................................................................................................................... 2
24 339969 Grommet...................................................................................................................... 2
25 14760 Nut ............................................................................................................................... 4

FOOTNOTES:
a Four Function Option
b Refer to Table

©2004 HYSTER COMPANY See Service Manual 7-15


for service procedures.
NOTES

7-16
UNIT CODE C203
02/2004 EUROPE

8 MAST-T HREE STAGE FULL FREE-LIFT

8 MAST-THREE STAGE FULL FREE-LIFT


UNIT CODE C203
02/2004 EUROPE

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-18
FREE-LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-10
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-16
HEADER HOSE
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-22
INNER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-6
INTEGRAL SIDE-SHIFT ASSEMBLY
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-20
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-4
MAIN CYLINDER
THREE STAGE FULL FREE-LIFT .................................................................................................................. 8-14
MAIN LIFT
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-8
OUTER MAST
THREE STAGE FULL FREE-LIFT .................................................................................................................... 8-2

©2004 HYSTER COMPANY See Service Manual 8-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

OUTER MAST (Figure 8-1)


THREE STAGE FULL FREE-LIFT

8-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

OUTER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874
1 Outer Mast 1474261 1474262 1483875
9 Chain 363699 363700 363701

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Outer Mast............................................................................................................... 1
2 322833 Stubshaft............................................................................................................. 2
3 104506 O-Ring ..................................................................................................................... 4
4 131715 Shim (0,178 mm)..................................................................................................... AR
4 131716 Shim (0,508 mm)..................................................................................................... AR
5 215211 Bearing Strip ........................................................................................................... 2
6 1343018 Load Roller (0,76 mm)............................................................................................. 2
6 1343019 Load Roller (1,52 mm)............................................................................................. AR
7 215240 Shim (0,762 mm)..................................................................................................... AR
8 58908 Snap Ring................................................................................................................ 2
9 a .. . . . Chain ....................................................................................................................... 2
10 363281 Chain Anchor........................................................................................................... 2
11 363289 Rod End Pin ............................................................................................................ 2
12 15211 Cotter Pin ................................................................................................................ 2
13 322899 Base Ring................................................................................................................ 2
14 322897 Nut........................................................................................................................... 2
15 363202 Brake Assembly (LH) (☞ Figure 5-2) ......................................................................... 1
16 363201 Brake Assembly (RH) (☞ Figure 5-2) ........................................................................ 1
17 363288 Bearing ........................................................................................................................ 2
18 215240 Shim (0,762 mm) ......................................................................................................... ..
19 136692 Nut ............................................................................................................................... 4
20 296420 Washer ........................................................................................................................ 4
21 292682 Lockwasher.................................................................................................................. 4
22 292515 Capscrew..................................................................................................................... 4

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INTERMEDIATE MAST (Figure 8-2)


THREE STAGE FULL FREE-LIFT

8-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874
1 Intermediate Mast 363668 363444 363673

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Intermediate Mast ................................................................................................... 1
2 322833 Stubshaft............................................................................................................. 4
3 104506 O-Ring ..................................................................................................................... 4
4 131715 Shim (0,178 mm)..................................................................................................... AR
4 131716 Shim (0,508 mm)..................................................................................................... AR
5 215211 Bearing Strip ........................................................................................................... 2
6 1343018 Load Roller (0,76 mm)............................................................................................. 2
6 1343019 Load Roller (1,52 mm)............................................................................................. AR
7 215240 Shim (0,762 mm)..................................................................................................... AR
8 58908 Snap Ring................................................................................................................ 4
9 341661 Spacer ..................................................................................................................... 2
10 363280 Chain Sheave .......................................................................................................... 2
11 363291 Bracket .................................................................................................................... 2
12 292682 Lockwasher ............................................................................................................. 3
13 292513 Capscrew ................................................................................................................ 2
14 136692 Nut........................................................................................................................... 1
15 373458 Stubshaft ................................................................................................................. 1
16 86936 Washer .................................................................................................................... 1
17 292517 Capscrew ................................................................................................................ 1
18 309007 Hose Sheave ........................................................................................................... 1
19 1343022 Load Roller (0,76 mm)............................................................................................. 2
19 1343023 Load Roller (1,52 mm)............................................................................................. AR
20 320159 Washer .................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INNER MAST (Figure 8-3)


THREE STAGE FULL FREE-LIFT

8-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INNER MAST
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874
1 Inner Mast 363678 363558 363683

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 a .. . . . Inner Mast ............................................................................................................... 1
2 322833 Stubshaft............................................................................................................. 2
3 1343018 Load Roller (0,76 mm)............................................................................................. 2
3 1343019 Load Roller (1,52 mm)............................................................................................. AR
4 215240 Shim (0,762 mm)..................................................................................................... AR
5 58908 Snap Ring................................................................................................................ 2
6 322897 Nut........................................................................................................................... 2
7 15223 Cotter Pin ................................................................................................................ 2
8 322899 Base Ring................................................................................................................ 2
9 363289 Rod End Pin ............................................................................................................ 2
10 15211 Cotter Pin ................................................................................................................ 2
11 363472 Chain Anchor........................................................................................................... 2
12 292527 Capscrew ................................................................................................................ 2
13 292683 Lockwasher ............................................................................................................. 2
14 363938 Clamp ...................................................................................................................... 1

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MAIN LIFT (Figure 8-4)


THREE STAGE FULL FREE-LIFT

8-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MAIN LIFT
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 248212 Snap Ring................................................................................................................ 2
2 15130 Washer .................................................................................................................... 2
3 363290 Clamp ...................................................................................................................... 2
4 292682 Lockwasher ............................................................................................................. 4
5 292521 Capscrew ................................................................................................................ 4
6 363689 Lift Cylinder (☞ Figure 8-6) ........................................................................................ 2
6 363434 Lift Cylinder (☞ Figure 8-6) ........................................................................................ 2
6 363690 Lift Cylinder (☞ Figure 8-6) ........................................................................................ 2
7 323160 Washer .................................................................................................................... 1
8 337179 Spring ...................................................................................................................... 1
9 184799 Fitting....................................................................................................................... 1
9 16485 O-Ring (Face Seal) ............................................................................................. 1
10 893618 Tube......................................................................................................................... 1
11 16476 Fitting....................................................................................................................... 1
12 14762 Nut ...................................................................................................................... 1
13 16882 Fitting....................................................................................................................... 3
14 893620 Tube......................................................................................................................... 1
15 16542 Fitting....................................................................................................................... 1
15 16485 O-Ring (Face Seal) ............................................................................................. 1
16 14586 Fitting....................................................................................................................... 1
16 16485 O-Ring (Face Seal) ............................................................................................. 1
17 323059 Housing ................................................................................................................... 1
18 893617 Tube......................................................................................................................... 1
19 335047 Clamp ...................................................................................................................... 1
20 296420 Washer .................................................................................................................... 1
21 292682 Lockwasher ............................................................................................................. 1
22 292514 Capscrew ................................................................................................................ 1
23 339801 Control Valve ........................................................................................................... 1
23 16982 O-Ring................................................................................................................. 1
24 320159 Washer .................................................................................................................... 4
25 136692 Nut........................................................................................................................... 4

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FREE-LIFT (Figure 8-5)


THREE STAGE FULL FREE-LIFT

8-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

FREE-LIFT
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874
7 Tube 363807 363748 363808
8 Hose 384004 384005 384006
22 Chain 266705 186841 184711

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly ............................................................................................................ 1


1 16459 Fitting....................................................................................................................... 1
2 14762 Nut ...................................................................................................................... 1
3 292521 Capscrew ................................................................................................................ 2
4 292682 Lockwasher ............................................................................................................. 2
5 16459 Fitting....................................................................................................................... 1
6 384003 Bracket .................................................................................................................... 1
7 a .. . . . Tube......................................................................................................................... 1
8 a .. . . . Hose ........................................................................................................................ 1
9 16449 Fitting....................................................................................................................... 1
10 14762 Nut ...................................................................................................................... 1
11 1320206 Tube......................................................................................................................... 1
12 136692 Nut........................................................................................................................... 2
13 1310366 Spring ...................................................................................................................... 1
14 343954 Washer .................................................................................................................... 1
15 1350397 Lift Cylinder (☞ Figure 8-7) ........................................................................................ 1
15 1350398 Lift Cylinder (☞ Figure 8-7) ........................................................................................ 1
15 1350399 Lift Cylinder (☞ Figure 8-7) ........................................................................................ 1
16 226857 Pin ........................................................................................................................... 2
17 161003 Nut........................................................................................................................... 1
18 161004 Base Ring................................................................................................................ 1
19 297569 Chain Anchor........................................................................................................... 1
20 15211 Cotter Pin ................................................................................................................ 2
21 147485 Pin ........................................................................................................................... 1
22 a .. . . . Chain ....................................................................................................................... 1
23 322988 Crosshead ............................................................................................................... 1
24 322989 Pin ........................................................................................................................... 1
25 334125 Chain Sheave .......................................................................................................... 1
26 37752 Snap Ring ........................................................................................................... 2
27 231020 Bearing................................................................................................................ 1
28 .. . . . Chain Sheave...................................................................................................... 1
29 348099 Spacer ..................................................................................................................... 2
30 363496 Guard ...................................................................................................................... 1
31 292682 Lockwasher ............................................................................................................. 4
32 292514 Capscrew ................................................................................................................ 4
33 221649 Capscrew ................................................................................................................ 1
34 221777 Washer .................................................................................................................... 1
35 320159 Washer .................................................................................................................... 2
36 16882 Fitting....................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 8-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FREE-LIFT
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

37 184799 Fitting....................................................................................................................... 1
37 16485 O-Ring (Face Seal) ............................................................................................. 1

FOOTNOTES:
a Refer to Table

8-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

8-13
UNIT CODE C203
EUROPE 02/2004

MAIN CYLINDER (Figure 8-6)


THREE STAGE FULL FREE-LIFT

8-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MAIN CYLINDER
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Lift Cylinder 363689 363434 363690
1 Tube 363941 363943 363944
10 Rod 363923 363925 363927

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 2
1 a .. . . . Tube......................................................................................................................... 1
2 364026 Capscrew ................................................................................................................ 1
3 254255 Seal ......................................................................................................................... 1
4 363991 Wear Ring ............................................................................................................... 1
5 364018 Back-Up Ring .......................................................................................................... 1
6 363999 Seal ......................................................................................................................... 1
7 363995 Wiper ....................................................................................................................... 1
8 364025 Snap Ring................................................................................................................ 1
9 364014 Ring ......................................................................................................................... 1
10 a .. . . . Rod.......................................................................................................................... 1
11 363997 Snap Ring................................................................................................................ 1
12 364021 Ring ......................................................................................................................... 1
13 364030 O-Ring ..................................................................................................................... 1
14 364022 Back-Up Ring .......................................................................................................... 1
15 364002 Retainer................................................................................................................... 1
16 363967 Base ........................................................................................................................ 1
17 186061 Packing Lubricant ........................................................................................................ AR

364104 Seal Kit (Includes Items 4-7, 9, 13-15) ........................................................................ 1

FOOTNOTES:
a Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-15


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FREE-LIFT CYLINDER (Figure 8-7)


THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
4380 mm 4830 mm 5280 mm
ITEM 1 2 3 4
Mast
Group Number - - -
Lift Cylinder 1350397 1350398 1350399
1 Tube 363964 363965 363966
7 Rod 1350394 1350395 1350396
8 Spacer ---- ---- 364037

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder.................................................................................................................. 1
1 a .. . . . Tube......................................................................................................................... 1
2 363993 Wear Ring ............................................................................................................... 1
3 364001 Seal ......................................................................................................................... 1
4 364020 Back-Up Ring .......................................................................................................... 1
5 39348 O-Ring ..................................................................................................................... 1
6 257913 Check Valve............................................................................................................. 1
7 a .. . . . Rod.......................................................................................................................... 1
8 a .. . . . Spacer ..................................................................................................................... 1
9 363992 Wear Ring ............................................................................................................... 1
10 46388 O-Ring ..................................................................................................................... 1
11 363979 Retainer................................................................................................................... 1
12 364000 Seal ......................................................................................................................... 1
13 364019 Back-Up Ring .......................................................................................................... 1
14 363996 Wiper Ring............................................................................................................... 1
15 637635 Washer .................................................................................................................... 1
16 187388 Snap Ring................................................................................................................ 1
17 186061 Packing Lubricant ........................................................................................................ AR

1350362 Seal Kit (Includes Items 2-5, 9-10, 12-14) ................................................................... 1

FOOTNOTES:
a Refer to Table

8-16 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

8-17
UNIT CODE C203
EUROPE 02/2004

CARRIAGE (Figure 8-8)


THREE STAGE FULL FREE-LIFT

8-18 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CARRIAGE
THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

893561 Carriage Assembly ...................................................................................................... 1


1 893552 Carriage .................................................................................................................. 1
2 322833 Stubshaft............................................................................................................. 4
3 58908 Snap Ring................................................................................................................ 4
4 1343018 Load Roller (0,76 mm)............................................................................................. 4
4 1343019 Load Roller (1,52 mm) (Optional)............................................................................ 4
5 215240 Shim (0,762 mm)..................................................................................................... 16
6 b 292560 Capscrew ................................................................................................................ 4
7 b 292685 Lockwasher ............................................................................................................. 4
8 b 322897 Nut........................................................................................................................... 2
9 b 322899 Base Ring................................................................................................................ 2
10 b 363746 Chain Anchor........................................................................................................... 2
11 b 363281 Chain Anchor........................................................................................................... 2
12 b 363289 Rod End Pin (Chain Anchor) ................................................................................... 2
13 15211 Cotter Pin ................................................................................................................ 2
14 a 334123 Chain Anchor........................................................................................................... 1
15 a 147485 Pin (Chain Anchor) .................................................................................................. 1
16 a 58933 Snap Ring................................................................................................................ 1
17 a 128339 Pin ........................................................................................................................... 1
18 1537153 Bracket......................................................................................................................... 1
19 337239 Capscrew..................................................................................................................... 2
20 313805 Nut ............................................................................................................................... 2
21 292526 Capscrew..................................................................................................................... 2
22 292683 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

©2004 HYSTER COMPANY See Service Manual 8-19


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INTEGRAL SIDE-SHIFT ASSEMBLY (Figure 8-9)


THREE STAGE FULL FREE-LIFT

8-20 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INTEGRAL SIDE-SHIFT ASSEMBLY


THREE STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2054356 Integral Sideshift Carriage Assembly........................................................................... 1


1 1520369 Carriage (Inner) ....................................................................................................... 1
2 1489009 Frame (914 mm) (Outer) ......................................................................................... 1
3 2043528 Cylinder Assembly................................................................................................... 1
4 16041 Lube Fitting.............................................................................................................. 2
5 18832 Cotter Pin ................................................................................................................ 2
6 1401746 Pin ........................................................................................................................... 2
7 126692 Pin ........................................................................................................................... 1
8 1520371 Chain Anchor........................................................................................................... 1
9 58933 Snap Ring................................................................................................................ 1
10 147485 Pin ........................................................................................................................... 2
11 15211 Cotter Pin ................................................................................................................ 2
12 1343018 Load Roller .............................................................................................................. 4
13 215240 Shim (0,762 mm)..................................................................................................... 16
14 58908 Snap Ring................................................................................................................ 4
15 2043531 Bearing (Upper)....................................................................................................... 2
16 2043533 Bearing (Lower)....................................................................................................... 2
17 1498326 Shim ........................................................................................................................ AR
18 226458 Capscrew ................................................................................................................ 4
19 296426 Washer (Hardened) ................................................................................................. 4
20 1537153 Bracket......................................................................................................................... 1
21 337239 Capscrew..................................................................................................................... 2
22 313805 Nut ............................................................................................................................... 2
a 1503474 Hose ............................................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 8-21


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HEADER HOSE (Figure 8-10)


THREE STAGE FULL FREE-LIFT

8-22 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HEADER HOSE
THREE STAGE FULL FREE-LIFT

LIFT HEIGHT TO BOTTOM OF FORKS


DESCRIPTION
1 2 3 4 4380 mm 4830 mm 5280 mm
ITEM
Mast
Group Number - - -
Mast Assembly 1474270 1474271 1483874
1 Tube 364056 364057 364058
a 337283 a 356341 a 384024
2 Hose 384020 384021 384022
a 360336 a 360336 a 360336

ITEM PART NO. DESCRIPTION QTY


b .. . . . Mast Assembly ............................................................................................................ 1
1 b .. . . . Tube ............................................................................................................................. 2
2 b .. . . . Hose ............................................................................................................................ 1
3 322999 Stubshaft ..................................................................................................................... 1
4 277702 Sheave......................................................................................................................... 1
5 292518 Capscrew..................................................................................................................... 3
6 292682 Lockwasher.................................................................................................................. 8
7 136692 Nut ............................................................................................................................... 4
8 16447 Fitting........................................................................................................................... 4
9 322992 Bracket......................................................................................................................... 1
10 292514 Capscrew..................................................................................................................... 3
11 364047 Bracket (Sheave) ......................................................................................................... 1
12 306498 Tube ............................................................................................................................. 2
13 309248 Hose Sheave ............................................................................................................... 1
14 292535 Capscrew..................................................................................................................... 1
15 292683 Lockwasher.................................................................................................................. 1
16 216877 Nut ............................................................................................................................... 1
17 367278 Tube ............................................................................................................................. 1
18 367279 Spacer ......................................................................................................................... 2
19 15130 Washer ........................................................................................................................ 2
20 384023 Bracket......................................................................................................................... 1
21 340053 Spacer ......................................................................................................................... 3
22 119236 Clamp .......................................................................................................................... 2
23 364174 Hose ............................................................................................................................ 2
24 129563 Strap Clamp................................................................................................................. 2
25 203230 Clamp .......................................................................................................................... 1
26 86936 Washer ........................................................................................................................ 1
27 320159 Washer ........................................................................................................................ 2
28 292521 Capscrew..................................................................................................................... 2
29 893629 Tube ............................................................................................................................. 1
30 893630 Tube ............................................................................................................................. 1
31 339969 Grommet...................................................................................................................... 2
32 14760 Nut ............................................................................................................................... 4

FOOTNOTES:
a Four Function Option
b Refer to Table

©2004 HYSTER COMPANY See Service Manual 8-23


for service procedures.
NOTES

8-24
UNIT CODE C203
02/2004 EUROPE

9 MAST-TWO STAGE F ULL FREE-LIFT

9 MAST-TWO STAGE FULL FREE-LIFT


UNIT CODE C203
02/2004 EUROPE

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT

DESCRIPTION PAGE

CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-14
FREE-LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-8
FREE-LIFT CYLINDER
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-12
HEADER HOSE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-18
INNER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-4
INTEGRAL SIDE-SHIFT CARRIAGE
TWO STAGE FULL FREE-LIFT ...................................................................................................................... 9-16
MAIN CYLINDER
LEFT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-10
RIGHT HAND
TWO STAGE FULL FREE-LIFT .................................................................................................................. 9-11
MAIN LIFT
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-6
OUTER MAST
TWO STAGE FULL FREE-LIFT ........................................................................................................................ 9-2

©2004 HYSTER COMPANY See Service Manual 9-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

OUTER MAST (Figure 9-1)


TWO STAGE FULL FREE-LIFT

9-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

OUTER MAST
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1474274 Mast Assembly (3260 mm Lift Height)......................................................................... 1


1 1474260 Outer Mast (3260 mm Lift Height) ........................................................................... 1
2 322833 Stubshaft............................................................................................................. 2
3 104506 O-Ring ..................................................................................................................... 4
4 131715 Shim (0,178 mm)..................................................................................................... AR
4 131716 Shim (0,508 mm)..................................................................................................... AR
5 215211 Bearing Strip ........................................................................................................... 2
6 58908 Snap Ring................................................................................................................ 2
7 215240 Shim (0,762 mm)..................................................................................................... AR
8 1343018 Load Roller (0,76 mm)............................................................................................. 2
8 1343019 Load Roller (1,52 mm)............................................................................................. AR
9 136692 Nut ............................................................................................................................... 4
10 296420 Washer ........................................................................................................................ 4
11 363288 Bearing ........................................................................................................................ 2
12 292682 Lockwasher.................................................................................................................. 4
13 292515 Capscrew..................................................................................................................... 4
14 215240 Shim (0,762 mm) ......................................................................................................... AR
15 363202 Brake Assembly (LH) (☞ Figure 5-1) ......................................................................... 1
15 1497506 Brake Assembly (LH) (☞ Figure 5-2) ......................................................................... 1
16 363201 Brake Assembly (RH) (☞ Figure 5-1) ........................................................................ 1
16 1497507 Brake Assembly (RH) (☞ Figure 5-2) ........................................................................ 1

©2004 HYSTER COMPANY See Service Manual 9-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INNER MAST (Figure 9-2)


TWO STAGE FULL FREE-LIFT

9-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INNER MAST
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1474274 Mast Assembly (3260 mm Lift Height)......................................................................... 1


1 363585 Inner Mast (3260 mm Lift Height)............................................................................ 1
2 322833 Stubshaft............................................................................................................. 2
3 1343022 Load Roller (0,76 mm)............................................................................................. 2
3 1343023 Load Roller (1,52 mm)............................................................................................. AR
4 215240 Shim (0,762 mm)..................................................................................................... AR
5 58903 Snap Ring................................................................................................................ 2
6 292527 Capscrew ................................................................................................................ 2
7 292683 Lockwasher ............................................................................................................. 2
8 363938 Clamp ...................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 9-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MAIN LIFT (Figure 9-3)


TWO STAGE FULL FREE-LIFT

9-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MAIN LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1474274 Mast Assembly (3260 mm Lift Height)......................................................................... 1


1 248212 Snap Ring................................................................................................................ 2
2 15130 Washer .................................................................................................................... 2
3 363290 Clamp ...................................................................................................................... 2
4 292682 Lockwasher ............................................................................................................. 4
5 292521 Capscrew ................................................................................................................ 4
6 363494 Lift Cylinder (RH) (☞ Figure 9-6) ........................................................................... 1
7 292514 Capscrew ................................................................................................................ 1
8 292682 Lockwasher ............................................................................................................. 1
9 296420 Washer .................................................................................................................... 1
10 335047 Clamp ...................................................................................................................... 1
11 339801 Control Valve ........................................................................................................... 1
11 16982 O-Ring................................................................................................................. 1
12 323160 Washer .................................................................................................................... 1
13 1310367 Spring ...................................................................................................................... 1
14 184799 Fitting....................................................................................................................... 1
14 16485 O-Ring (Face Seal) ............................................................................................. 1
15 893617 Tube......................................................................................................................... 1
16 16882 Fitting....................................................................................................................... 3
17 16476 Fitting....................................................................................................................... 1
17 14762 Nut ...................................................................................................................... 1
18 893618 Tube......................................................................................................................... 1
19 893620 Tube......................................................................................................................... 1
20 16560 Fitting....................................................................................................................... 1
20 16485 O-Ring (Face Seal) ............................................................................................. 1
21 323059 Housing ................................................................................................................... 1
22 363518 Lift Cylinder (LH) (☞ Figure 9-5) ........................................................................... 1
23 16542 Fitting....................................................................................................................... 2
23 16485 O-Ring (Face Seal) ............................................................................................. 1
24 136692 Nut........................................................................................................................... 4
25 320159 Washer .................................................................................................................... 4

©2004 HYSTER COMPANY See Service Manual 9-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FREE-LIFT (Figure 9-4)


TWO STAGE FULL FREE-LIFT

9-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

FREE-LIFT
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1474274 Mast Assembly (3260 mm Lift Height)......................................................................... 1


1 1321927 Tube (3260 mm Lift Height) ..................................................................................... 1
2 16882 Fitting....................................................................................................................... 1
3 1310366 Spring ...................................................................................................................... 1
4 343954 Washer .................................................................................................................... 1
5 226857 Pin ........................................................................................................................... 2
6 1350398 Lift Cylinder (☞ Figure 9-7) ................................................................................... 1
7 161003 Nut........................................................................................................................... 1
8 161004 Base Ring................................................................................................................ 1
9 364038 Anchor ..................................................................................................................... 1
10 15211 Cotter Pin ................................................................................................................ 2
11 147485 Pin ........................................................................................................................... 1
12 186841 Chain ....................................................................................................................... 1
13 322989 Pin ........................................................................................................................... 1
14 348099 Spacer ..................................................................................................................... 2
15 334125 Chain Sheave .......................................................................................................... 1
16 37752 Snap Ring ........................................................................................................... 2
17 231020 Bearing................................................................................................................ 1
18 363496 Guard ...................................................................................................................... 1
19 292514 Capscrew ................................................................................................................ 4
19 292682 Lockwasher ............................................................................................................. 4
20 221649 Capscrew ................................................................................................................ 1
21 221777 Washer .................................................................................................................... 1
22 322988 Crosshead ............................................................................................................... 1
23 184799 Fitting....................................................................................................................... 1
23 16485 O-Ring (Face Seal) ............................................................................................. 1

©2004 HYSTER COMPANY See Service Manual 9-9


for service procedures.
UNIT CODE C203
EUROPE 02/2004

MAIN CYLINDER (Figure 9-5)


LEFT HAND
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

363518 Lift Cylinder (3260 mm Lift Height) .............................................................................. 1


1 363942 Tube (3260 mm Lift Height) ..................................................................................... 1
2 364026 Capscrew ................................................................................................................ 1
3 254255 Seal ......................................................................................................................... 1
4 363990 Wear Ring ............................................................................................................... 1
5 364017 Back-Up Ring .......................................................................................................... 1
6 363998 Seal ......................................................................................................................... 1
7 363994 Wiper Ring............................................................................................................... 1
8 364024 Snap Ring................................................................................................................ 1
9 364015 Ring ......................................................................................................................... 1
10 364012 Rod.......................................................................................................................... 1
11 363997 Snap Ring................................................................................................................ 1
12 364021 Ring ......................................................................................................................... 1
13 364030 O-Ring ..................................................................................................................... 1
14 364022 Back-Up Ring .......................................................................................................... 1
15 364002 Retainer................................................................................................................... 1
16 363967 Base ........................................................................................................................ 1
17 364004 Rod End .................................................................................................................. 1
18 100154 O-Ring ..................................................................................................................... 1
19 264134 Sealant ........................................................................................................................ AR
20 186061 Packing Lubricant ........................................................................................................ AR

364106 Seal Kit (Includes Items 4-7, 9, 13-15, 18) .................................................................. 1

9-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

MAIN CYLINDER (Figure 9-6)


RIGHT HAND
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

363494 Lift Cylinder (3260 mm Lift Height) .............................................................................. 1


1 363942 Tube (3260 mm Lift Height) ..................................................................................... 1
2 364026 Capscrew ................................................................................................................ 1
3 254255 Seal ......................................................................................................................... 1
4 363990 Wear Ring ............................................................................................................... 1
5 364017 Back-Up Ring .......................................................................................................... 1
6 363998 Seal ......................................................................................................................... 1
7 363994 Wiper Ring............................................................................................................... 1
8 364024 Snap Ring................................................................................................................ 1
9 364015 Ring ......................................................................................................................... 1
10 363949 Rod (3260 mm Lift Height) ...................................................................................... 1
11 363997 Snap Ring................................................................................................................ 1
12 364021 Ring ......................................................................................................................... 1
13 364030 O-Ring ..................................................................................................................... 1
14 364022 Back-Up Ring .......................................................................................................... 1
15 364002 Retainer................................................................................................................... 1
16 363967 Base ........................................................................................................................ 1
17 186061 Packing Lubricant ........................................................................................................ AR

364106 Seal Kit (Includes Items 4-7, 9, 13-15) ........................................................................ 1

©2004 HYSTER COMPANY See Service Manual 9-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FREE-LIFT CYLINDER (Figure 9-7)


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1350398 Lift Cylinder (3260 mm Lift Height) .............................................................................. 1


1 363965 Tube (3260 mm Lift Height) ..................................................................................... 1
2 363993 Wear Ring ............................................................................................................... 1
3 364001 Seal ......................................................................................................................... 1
4 364020 Back-Up Ring .......................................................................................................... 1
5 39348 O-Ring ..................................................................................................................... 1
6 257913 Check Valve............................................................................................................. 1
7 1350395 Rod (3260 mm Lift Height) ...................................................................................... 1
8 363992 Wear Ring ............................................................................................................... 1
9 46388 O-Ring ..................................................................................................................... 1
10 363979 Retainer................................................................................................................... 1
11 364000 Seal ......................................................................................................................... 1
12 364019 Back-Up Ring .......................................................................................................... 1
13 363996 Wiper Ring............................................................................................................... 1
14 637635 Washer .................................................................................................................... 1
15 187388 Snap Ring................................................................................................................ 1
16 186061 Packing Lubricant ........................................................................................................ AR

1350362 Seal Kit (Includes Items 2-5, 8-9, 11-13) ..................................................................... 1

9-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

9-13
UNIT CODE C203
EUROPE 02/2004

CARRIAGE (Figure 9-8)


TWO STAGE FULL FREE-LIFT

9-14 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

CARRIAGE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

893562 Carriage Assembly ...................................................................................................... 1


1 893553 Carriage .................................................................................................................. 1
2 322833 Stubshaft............................................................................................................. 4
3 58908 Snap Ring................................................................................................................ 4
4 1343018 Load Roller (0,76 mm)............................................................................................. 4
4 1343019 Load Roller (1,52 mm) (Optional)............................................................................ 4
5 215240 Shim (0,762 mm)..................................................................................................... 16
6 b 292560 Capscrew ................................................................................................................ 4
7 b 292685 Lockwasher ............................................................................................................. 4
8 b 322897 Nut........................................................................................................................... 2
9 b 322899 Base Ring................................................................................................................ 2
10 b 363746 Chain Anchor........................................................................................................... 2
11 b 363281 Chain Anchor........................................................................................................... 2
12 b 363289 Rod End Pin (Chain Anchor) ................................................................................... 2
13 b 15211 Cotter Pin ................................................................................................................ 2
14 a 334123 Chain Anchor........................................................................................................... 1
15 a 147485 Pin (Chain Anchor) .................................................................................................. 1
16 a 58933 Snap Ring................................................................................................................ 1
17 a 128339 Pin ........................................................................................................................... 1
18 1537153 Bracket......................................................................................................................... 1
19 337239 Capscrew..................................................................................................................... 2
20 313805 Nut ............................................................................................................................... 2
21 292526 Capscrew..................................................................................................................... 2
22 292683 Lockwasher.................................................................................................................. 2

FOOTNOTES:
a Full Free-Lift
b Two Stage Limited Free-Lift

©2004 HYSTER COMPANY See Service Manual 9-15


for service procedures.
UNIT CODE C203
EUROPE 02/2004

INTEGRAL SIDE-SHIFT CARRIAGE (Figure 9-9)


TWO STAGE FULL FREE-LIFT

9-16 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

INTEGRAL SIDE-SHIFT CARRIAGE


TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

2056731 Integral Sideshift Carriage Assembly........................................................................... 1


1 1520368 Carriage (Inner) ....................................................................................................... 1
2 1489009 Frame (914 mm) (Outer) ......................................................................................... 1
3 2043528 Cylinder Assembly................................................................................................... 1
4 16041 Lube Fitting.............................................................................................................. 2
5 18832 Cotter Pin ................................................................................................................ 2
6 1401746 Pin ........................................................................................................................... 2
7 128339 Pin ........................................................................................................................... 1
8 1520371 Chain Anchor........................................................................................................... 1
9 58933 Snap Ring................................................................................................................ 1
10 147485 Pin ........................................................................................................................... 2
11 15211 Cotter Pin ................................................................................................................ 2
12 1343018 Load Roller .............................................................................................................. 4
13 215240 Shim (0,762 mm)..................................................................................................... 16
14 58908 Snap Ring................................................................................................................ 4
15 2043531 Bearing (Upper)....................................................................................................... 2
16 2043533 Bearing (Lower)....................................................................................................... 2
17 1498326 Shim ........................................................................................................................ AR
18 226458 Capscrew ................................................................................................................ 4
19 296426 Washer (Hardened) ................................................................................................. 4
20 1537153 Bracket......................................................................................................................... 1
21 337239 Capscrew..................................................................................................................... 2
22 313805 Nut ............................................................................................................................... 2
a 1520374 Hose Assembly............................................................................................................ 1
a 1520375 Hose Assembly............................................................................................................ 1

FOOTNOTES:
a Not Illustrated

©2004 HYSTER COMPANY See Service Manual 9-17


for service procedures.
UNIT CODE C203
EUROPE 02/2004

HEADER HOSE (Figure 9-10)


TWO STAGE FULL FREE-LIFT

9-18 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

HEADER HOSE
TWO STAGE FULL FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 364070 Tube ............................................................................................................................. 1


1 a 364168 Tube ............................................................................................................................. 1
2 364073 Tube ............................................................................................................................. 1
2 a 364171 Tube ............................................................................................................................. 1
3 364098 Hose ............................................................................................................................ 1
3 a 364098 Hose ............................................................................................................................ 1
4 364099 Hose ............................................................................................................................ 1
4 a 364099 Hose ............................................................................................................................ 1
5 357587 Channel ....................................................................................................................... 1
6 384019 Channel ....................................................................................................................... 1
7 16447 Fitting........................................................................................................................... 4
8 322992 Bracket......................................................................................................................... 1
9 364047 Bracket (Sheave) ......................................................................................................... 1
10 292518 Capscrew..................................................................................................................... 2
11 292682 Lockwasher.................................................................................................................. 8
12 306498 Tube ............................................................................................................................. 2
13 309248 Hose Sheave ............................................................................................................... 1
14 367278 Tube ............................................................................................................................. 1
15 292535 Capscrew..................................................................................................................... 1
16 292683 Lockwasher.................................................................................................................. 2
17 216877 Nut ............................................................................................................................... 1
18 367279 Spacer ......................................................................................................................... 2
19 15130 Washer ........................................................................................................................ 2
20 340053 Spacer ......................................................................................................................... 3
21 292514 Capscrew..................................................................................................................... 4
22 292527 Capscrew..................................................................................................................... 1
23 320161 Washer ........................................................................................................................ 1
24 129563 Strap Clamp................................................................................................................. 3
25 364080 Bracket......................................................................................................................... 1
26 320159 Washer ........................................................................................................................ 2
27 18728 Capscrew..................................................................................................................... 2
28 15155 Lockwasher.................................................................................................................. 2
29 15055 Nut ............................................................................................................................... 2
30 292521 Capscrew..................................................................................................................... 2
31 136692 Nut ............................................................................................................................... 2
32 364174 Hose ............................................................................................................................ 2
33 384009 Bracket......................................................................................................................... 1
34 364083 Bracket......................................................................................................................... 1
35 119236 Clamp .......................................................................................................................... 2
36 112989 Clamp .......................................................................................................................... 2
37 893629 Tube ............................................................................................................................. 1
38 893630 Tube ............................................................................................................................. 1
39 339969 Grommet...................................................................................................................... 2
40 14760 Nut ............................................................................................................................... 4

FOOTNOTES:
a Four Function

©2004 HYSTER COMPANY See Service Manual 9-19


for service procedures.
NOTES

9-20
UNIT CODE C203
02/2004 EUROPE

10 OPTIONS

10 OPTIONS
UNIT CODE C203
02/2004 EUROPE

SECTION 10
OPTIONS

DESCRIPTION PAGE

FORK
80 MM X 40 MM
STANDARD TAPER..................................................................................................................................... 10-2
LOAD BACKREST
SIDE-SHIFT .................................................................................................................................................... 10-8
SIDE-SHIFT CARRIAGE .................................................................................................................................... 10-4
SIDE-SHIFT CYLINDER .................................................................................................................................... 10-6
STROBE LIGHT ............................................................................................................................................... 10-12
TIRE AND WHEEL
SOLID PNEUMATIC TYRE........................................................................................................................... 10-10

©2004 HYSTER COMPANY See Service Manual 10-1


for service procedures.
UNIT CODE C203
EUROPE 02/2004

FORK (Figure 10-1)


80 MM X 40 MM
STANDARD TAPER

10-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

FORK
80 MM X 40 MM
STANDARD TAPER

KEY:
A: Use with Latch 1500773
B: Use with Latch 1378765

QTY
ITEM PART NO. DESCRIPTION A B

1 1338129 Fork (889 mm) ..................................................................................................... 2 ..


1 1327021 Fork (991 mm) ..................................................................................................... 2 ..
1 1327022 Fork (1092 mm) ................................................................................................... 2 ..
1 1327023 Fork (1194 mm) ................................................................................................... 2 ..
1 1378775 Fork (889 mm) ..................................................................................................... .. 2
1 1378776 Fork (991 mm) ..................................................................................................... .. 2
1 1378777 Fork (1092 mm) ................................................................................................... .. 2
1 1378779 Fork (1194 mm) ................................................................................................... .. 2
2 1523735 Latch Kit (Class II) ........................................................................................... 2 ..
2 1378765 Latch Kit .......................................................................................................... .. 2

©2004 HYSTER COMPANY See Service Manual 10-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

SIDE-SHIFT CARRIAGE (Figure 10-2)

10-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

SIDE-SHIFT CARRIAGE

KEY:
A: Two Stage Limited Free-Lift, Two Stage Full Free-Lift
B: Three Stage Full Free-Lift

QTY
ITEM PART NO. DESCRIPTION A B

1399035 Side-Shift Assembly (857 mm) ............................................................................ 1 1


1 1355521 Apron (Top)...................................................................................................... 1 1
2 1378050 Apron (Bottom) ................................................................................................ 1 1
2 1396426 Shim (Bearing Bottom) .................................................................................... AR AR
3 1399001 Support............................................................................................................ 1 1
4 1396455 Bearing (Top)................................................................................................... 1 1
5 1378060 Bearing (Bottom) ............................................................................................. 1 1
6 1360125 Side-Shift Cylinder (☞ Figure 10-3) ............................................................... 1 1
7 293704 Capscrew ........................................................................................................ 4 4
8 296431 Washer ............................................................................................................ 4 4
9 1358809 Rod (Optional) ................................................................................................. 2 2
9 1371289 Capscrew ........................................................................................................ 2 2
10 313828 Nut................................................................................................................... 2 2
10 313828 Nut (Optional) .................................................................................................. 4 4
11 16041 Lube Fitting...................................................................................................... 3 3
12 1358821 Shim (0,508 mm)............................................................................................. AR AR
13 239784 Fitting............................................................................................................... 2 ..
13 16481 O-Ring......................................................................................................... 1 ..
14 1358805 Tube................................................................................................................. 1 ..
15 1358806 Tube................................................................................................................. 1 ..
16 201779 Fitting............................................................................................................... .. 2
16 16481 O-Ring......................................................................................................... .. 1
17 1358801 Tube................................................................................................................. .. 1
18 1358802 Tube................................................................................................................. .. 1

©2004 HYSTER COMPANY See Service Manual 10-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

SIDE-SHIFT CYLINDER (Figure 10-3)

10-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

1360125 Side-Shift Cylinder ....................................................................................................... 1


1 2311471 Tube......................................................................................................................... 1
2 2309719 Rod.......................................................................................................................... 1
3 2306755 Seal ......................................................................................................................... 1
4 55407 O-Ring ..................................................................................................................... 2
5 153919 Back-Up Ring .......................................................................................................... 2
6 294643 Seal ......................................................................................................................... 2
7 636851 Wiper Ring............................................................................................................... 2
8 2310768 Gland....................................................................................................................... 2
9 186061 Packing Lubricant ........................................................................................................ AR

2311624 Seal Kit (Includes Items 3-7) ....................................................................................... AR

©2004 HYSTER COMPANY See Service Manual 10-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

LOAD BACKREST (Figure 10-4)


SIDE-SHIFT

ITEM PART NO. DESCRIPTION QTY

1 1349440 Load Backrest Extension (906,8 mm).......................................................................... 1


2 1343990 Capscrew..................................................................................................................... 4
3 221771 Washer ........................................................................................................................ 4
4 292656 Nut ............................................................................................................................... 4
5 296423 Washer ........................................................................................................................ 4
6 292683 Lockwasher.................................................................................................................. 4

10-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
NOTES

10-9
UNIT CODE C203
EUROPE 02/2004

TIRE AND WHEEL (Figure 10-5)


SOLID PNEUMATIC TYRE

10-10 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

TIRE AND WHEEL


SOLID PNEUMATIC TYRE

ITEM PART NO. DESCRIPTION QTY

1 281647 Tire (18 x 7 x 8) ........................................................................................................... 3


2 363010 Wheel .......................................................................................................................... 3
3 333737 Lock Ring ................................................................................................................ 1
4 260094 Side Ring................................................................................................................. 1
5 1337731 Rim .......................................................................................................................... 1
6 1520848 Lug Nut ........................................................................................................................ 5
7 2054801 Lockwasher.................................................................................................................. 5

©2004 HYSTER COMPANY See Service Manual 10-11


for service procedures.
UNIT CODE C203
EUROPE 02/2004

STROBE LIGHT (Figure 10-6)

10-12 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 1510694 Wire Harness............................................................................................................... 1


2 1382130 Strobe Light ................................................................................................................. 1
2 1526082 Lens (Amber)........................................................................................................... 1
2 1309775 Bulb ......................................................................................................................... 1
3 1302024 Guard........................................................................................................................... 1
4 1510772 Bracket......................................................................................................................... 1
5 1512990 Conduit ........................................................................................................................ AR
6 1367645 Grommet...................................................................................................................... 2
7 302275 Screw........................................................................................................................... 2
8 320157 Washer ........................................................................................................................ 2
9 292681 Lockwasher.................................................................................................................. 2
10 239503 Nut ............................................................................................................................... 1

©2004 HYSTER COMPANY See Service Manual 10-13


for service procedures.
NOTES

10-14
UNIT CODE C203
02/2004 EUROPE

11 NUMERICAL INDEX
UNIT CODE C203
02/2004 EUROPE

SECTION 11
NUMERICAL INDEX
PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM
12921 3-15 21 9-17 4 9-7 11 9-3 3
14388 6-3 31 10-5 11 17196 6-7 39 112989 9-19 36
14586 8-9 16 16447 7-15 14 18728 9-19 27 114312 5-13 26
14760 7-15 25 8-23 8 18832 7-13 5 5-15 12
8-23 32 9-19 7 8-21 5 119236 7-15 23
9-19 40 16449 8-11 9 9-17 5 8-23 22
14762 7-7 17 16457 7-15 13 37752 8-11 26 9-19 35
8-9 12 16459 8-11 1 9-9 16 124631 6-15 28
8-11 2 8-11 5 39348 8-16 5 126692 8-21 7
8-11 10 16476 7-7 17 9-12 5 127045 6-3 2
9-7 17 8-9 11 39374 6-25 19 128339 7-11 17
14955 5-9 27 9-7 17 46388 8-16 10 8-19 17
15026 5-9 26 16481 6-3 6 9-12 9 9-15 17
15027 5-9 23 6-3 27 53162 4-5 15 9-17 7
15039 5-13 16 10-5 13 5-15 7 129563 7-15 15
15052 6-7 12 10-5 16 6-7 10 8-23 24
15055 9-19 29 16484 6-7 37 53641 5-6 10 9-19 24
15129 5-9 21 6-7 38 55407 10-7 4 131715 7-3 4
15130 7-7 2 6-8 39 57545 6-23 10 8-3 4
8-9 2 16485 6-3 7 6-25 10 8-5 4
8-23 19 7-7 14 57664 6-25 5 9-3 4
9-7 2 7-7 20 58903 9-5 5 131716 7-3 4
9-19 19 7-7 24 58908 3-15 18 8-3 4
15152 6-7 13 8-9 9 7-3 12 8-5 4
15155 9-19 28 8-9 15 7-5 5 9-3 4
15163 5-13 14 8-9 16 7-11 3 134102 1-3 13
15180 5-9 8 8-12 37 7-13 14 136681 1-4 48
15201 6-7 19 9-7 14 8-3 8 1-9 14
15211 7-3 11 9-7 20 8-5 8 2-17 35
7-11 13 9-7 23 8-7 5 5-7 2
7-13 22 9-9 23 8-19 3 136687 1-3 10
8-3 12 16486 6-3 1 8-21 14 2-3 5
8-7 10 16542 6-3 7 9-3 6 4-5 10
8-11 20 7-7 24 9-15 3 6-7 29
8-19 13 8-9 15 9-17 14 136692 5-9 11
8-21 11 9-7 23 58933 7-11 16 5-13 7
9-9 10 16560 7-7 20 8-19 16 6-3 15
9-15 13 9-7 20 8-21 9 6-15 11
9-17 11 16584 6-3 5 9-15 16 6-17 11
15212 4-3 11 16708 5-15 9 9-17 9 7-3 15
5-9 22 16745 6-3 5 66284 5-6 8 7-7 23
15223 8-7 7 6-7 38 66359 5-9 5 7-15 17
15224 3-3 16 16865 4-5 17 69029 5-6 11 8-3 19
15227 5-6 9 5-15 8 69065 5-9 19 8-5 14
15233 6-23 13 6-7 8 86936 8-5 16 8-9 25
6-25 13 16882 7-7 16 8-23 26 8-11 12
15859 4-7 5 8-9 13 92861 6-23 5 8-23 7
15860 4-7 6 8-11 36 100154 9-10 18 9-3 9
15872 3-3 8 9-7 16 103480 6-3 32 9-7 24
15931 5-15 10 9-9 2 104506 7-3 3 9-19 31
16041 7-13 4 16982 7-7 11 8-3 3 136718 7-15 9
8-21 4 8-9 23 8-5 3 136749 2-3 16
©2004 HYSTER COMPANY See Service Manual 11-1
for service procedures.
UNIT CODE C203
EUROPE 02/2004

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

4-3 5 9-12 15 226458 7-13 18 292503 2-17 37


6-7 22 197064 4-5 16 8-21 18 292513 6-3 16
136985 5-9 13 6-7 9 9-17 18 7-5 6
147485 7-11 15 197066 2-3 23 226857 8-11 16 8-5 13
8-11 21 2-17 18 9-9 5 292514 1-3 23
8-19 15 5-13 13 231020 8-11 27 6-3 13
8-21 10 197067 6-7 14 9-9 17 7-7 7
9-9 11 201779 6-3 27 239150 3-3 17 8-9 22
9-15 15 10-5 16 239503 1-3 45 8-11 32
9-17 10 203230 8-23 25 5-7 6 8-23 10
147972 6-23 6 204223 2-17 33 5-13 20 9-7 7
148773 2-13 5 206150 6-7 37 6-3 23 9-9 19
148962 5-5 9 214364 5-13 25 6-7 24 9-19 21
150797 2-3 33 215211 7-3 5 6-15 12 292515 5-9 4
2-17 8 8-3 5 6-17 12 7-3 19
153716 5-6 13 8-5 5 10-13 10 8-3 22
153717 5-6 5 9-3 5 239648 6-23 15 9-3 13
153919 10-7 5 215240 7-3 13 239784 6-3 6 292517 8-5 17
155579 6-3 1 7-3 20 10-5 13 292518 8-23 5
161003 8-11 17 7-5 4 248212 7-7 1 9-19 10
9-9 7 7-11 5 8-9 1 292521 5-13 4
161004 8-11 18 7-13 13 9-7 1 7-7 22
9-9 8 8-3 7 251099 5-13 10 7-15 16
166659 6-25 6 8-3 18 254255 7-9 3 8-9 5
176640 1-3 42 8-5 7 8-15 3 8-11 3
2-3 26 8-7 4 9-10 3 8-23 28
2-17 30 8-19 5 9-11 3 9-7 5
5-13 8 8-21 13 257913 8-16 6 9-19 30
176801 6-3 35 9-3 7 9-12 6 292526 7-11 21
178190 2-13 8 9-3 14 260094 10-11 4 8-19 21
178191 2-13 7 9-5 4 264134 5-6 3 9-15 21
178192 2-13 9 9-15 5 9-10 19 292527 8-7 12
178197 2-13 6 9-17 13 266705 8-11 22 9-5 6
184711 8-11 22 216877 1-15 3 269200 1-3 22 9-19 22
184799 7-7 14 3-3 11 277702 7-15 5 292528 1-15 1
8-9 9 6-23 11 8-23 4 292531 3-3 7
8-11 37 8-23 16 281647 10-11 1 292534 1-15 4
9-7 14 9-19 17 287837 3-3 13 292535 8-23 14
9-9 23 220312 5-13 12 287851 6-7 2 9-19 15
185544 6-7 11 220395 1-3 19 287854 7-15 12 292560 7-11 6
186061 6-23 18 220426 4-5 14 287860 4-3 18 7-13 9
6-25 18 220428 5-15 5 5-9 18 8-19 6
7-9 15 6-7 7 5-13 27 9-15 6
8-15 17 220493 5-15 9 288134 2-5 4 292576 5-9 9
8-16 17 220500 6-7 15 292500 2-17 34 292598 1-3 35
9-10 20 221649 8-11 33 6-3 41 292656 10-8 4
9-11 17 9-9 20 292501 1-3 33 292659 1-3 38
9-12 16 221771 1-16 3 2-17 23 292678 4-3 22
10-7 9 10-8 3 3-5 19 292680 1-3 9
186841 8-11 22 221777 8-11 34 4-5 18 2-3 4
9-9 12 9-9 21 5-5 11 2-17 3
187388 8-16 16 222023 1-7 8 6-7 26 2-17 13

11-2 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

2-17 24 9-15 7 300937 1-16 4 2-3 28


4-5 19 292687 1-3 37 302021 2-3 21 2-17 28
5-5 11 293612 6-3 20 2-17 19 6-3 21
6-4 43 293648 6-25 15 302047 1-3 8 6-7 23
6-7 28 293686 3-5 17 302051 2-3 10 320159 4-3 19
292681 1-3 44 293704 10-5 7 302275 10-13 7 5-9 15
2-3 17 293780 3-9 37 302398 4-5 7 5-13 5
4-3 6 293781 3-9 38 302400 4-3 8 7-7 5
5-7 5 293795 2-17 2 305327 5-6 3 7-15 18
5-13 18 3-15 7 306270 2-9 5 8-5 20
6-3 22 6-15 15 306498 8-23 12 8-9 24
6-7 3 6-17 15 9-19 12 8-11 35
10-13 9 6-17 23 308132 2-5 17 8-23 27
292682 1-3 21 293796 3-13 20 309007 8-5 18 9-7 25
4-3 20 293797 6-15 27 309109 6-7 18 9-19 26
5-9 14 6-17 26 309248 8-23 13 320161 9-19 23
5-13 6 294643 10-7 6 9-19 13 322833 7-3 2
6-3 14 296010 3-3 2 310436 5-15 3 7-5 2
6-3 36 4-3 7 313805 7-11 20 7-11 2
7-3 18 296011 3-9 44 7-13 25 8-3 2
7-5 7 296029 3-9 35 8-19 20 8-5 2
7-7 4 296032 3-9 36 8-21 22 8-7 2
7-7 8 296041 3-3 14 9-15 20 8-19 2
7-15 10 296128 6-15 9 9-17 22 9-3 2
8-3 21 6-17 9 313828 2-3 27 9-5 2
8-5 12 296165 1-3 27 2-17 27 9-15 2
8-9 4 296166 5-13 17 10-5 10 322897 7-3 6
8-9 21 296167 1-3 46 10-5 10 7-11 8
8-11 4 296205 4-5 6 314888 5-10 9 7-13 7
8-11 31 296321 3-13 5 316828 5-9 10 8-3 14
8-23 6 3-15 5 316834 2-3 11 8-7 6
9-3 12 6-15 4 2-17 38 8-19 8
9-7 4 6-17 4 316835 1-3 28 9-15 8
9-7 8 296377 2-3 22 1-4 49 322899 7-3 7
9-9 19 2-17 17 1-9 15 7-11 9
9-19 11 296420 1-3 20 318707 3-5 24 7-13 8
292683 1-15 2 7-3 16 320037 1-7 6 8-3 13
3-3 6 7-7 9 320155 4-3 16 8-7 8
3-3 12 8-3 20 320156 1-3 34 8-19 9
6-23 12 8-9 20 2-3 3 9-15 9
6-25 12 9-3 10 2-17 12 322988 8-11 23
7-11 22 9-7 9 2-17 24 9-9 22
8-7 13 296423 1-16 3 4-5 20 322989 8-11 24
8-19 22 10-8 5 6-3 42 9-9 13
8-23 15 296426 7-13 19 6-7 27 322992 8-23 9
9-5 7 8-21 19 320157 2-3 18 9-19 8
9-15 22 9-17 19 5-13 19 322999 7-15 6
9-19 16 296431 10-5 8 10-13 8 8-23 3
10-8 6 296472 4-3 13 320158 1-3 29 323059 7-7 21
292685 7-11 7 296477 2-3 2 1-3 43 8-9 17
7-13 10 297569 8-11 19 1-4 50 9-7 21
8-19 7 300750 1-3 36 1-9 16 323160 7-7 12

©2004 HYSTER COMPANY See Service Manual 11-3


for service procedures.
UNIT CODE C203
EUROPE 02/2004

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-9 7 348099 8-11 29 9-7 3 8-15


9-7 12 9-9 14 363291 7-5 8 363699 8-3 9
324895 6-7 6 352885 5-15 4 8-5 11 363700 8-3 9
324972 6-3 12 354077 7-13 27 363294 7-5 1 363701 8-3 9
325056 6-3 11 354119 3-5 10 363296 3-3 15 363746 7-11 10
325058 6-7 20 355374 6-7 21 363303 6-7 5 8-19 10
325166 5-9 20 356341 8-23 1 363401 7-15 11 9-15 10
325182 1-3 7 357413 7-15 1 363415 7-15 22 363748 8-11 7
325699 5-15 6 357587 9-19 5 363434 8-9 6 363807 8-11 7
325799 5-13 15 360336 8-23 2 8-15 363808 8-11 7
326932 5-10 2 362030 1-3 32 363444 8-5 1 363844 6-3 30
326934 5-10 7 362036 5-15 11 363449 1-3 12 363848 5-7 1
326935 5-10 6 363010 3-3 5 363452 1-3 11 363883 7-15 3
329067 1-15 6 10-11 2 363472 8-7 11 363884 7-15 3
333737 10-11 3 363058 7-7 6 363475 5-9 16 363885 7-15 2
334123 7-11 14 7-9 363494 9-7 6 363886 7-15 2
8-19 14 363082 6-7 16 9-11 363892 7-15 7
9-15 14 363201 5-3 363496 8-11 30 363908 6-23 1
334125 8-11 25 5-6 14 9-9 18 363911 6-23 3
9-9 15 7-3 21 363509 1-3 39 6-25 3
335047 7-7 10 8-3 16 363511 6-23 16 363912 6-23 9
8-9 19 9-3 16 6-25 16 363913 6-23 7
9-7 10 363202 5-3 363518 9-7 22 363923 8-15 10
335988 1-9 9 5-6 15 9-10 363924 7-9 10
335989 1-11 5 7-3 22 363532 7-15 3 363925 8-15 10
1-13 5 8-3 15 363534 7-15 2 363926 7-9 10
335991 1-9 10 9-3 15 363542 7-15 8 363927 8-15 10
1-11 6 363249 6-3 26 363543 7-15 1 363928 7-9 10
1-13 6 363278 5-6 4 363558 8-7 1 363938 8-7 14
337179 7-7 13 363279 5-6 7 363585 9-5 1 9-5 8
8-9 8 5-6 12 363592 1-3 16 363941 8-15 1
337239 7-11 19 363280 7-5 9 363593 1-3 15 363942 9-10 1
7-13 24 8-5 10 363594 1-3 14 9-11 1
8-19 19 363281 7-3 9 363599 1-3 17 363943 7-9 1
8-21 21 7-11 11 363626 7-5 1 8-15 1
9-15 19 7-13 11 363631 7-5 1 363944 7-9 1
9-17 21 7-13 20 363636 7-7 6 8-15 1
337283 8-23 1 8-3 10 7-9 363945 7-9 1
339801 7-7 11 8-19 11 363637 7-7 6 363949 9-11 10
8-9 23 9-15 11 7-9 363964 8-16 1
9-7 11 363288 7-3 17 363638 7-3 8 363965 8-16 1
339969 7-15 24 8-3 17 363639 7-3 8 9-12 1
8-23 31 9-3 11 363640 7-3 8 363966 8-16 1
9-19 39 363289 7-3 10 363656 6-23 14 363967 7-9 14
340053 7-15 4 7-11 12 6-25 14 8-15 16
8-23 21 7-13 21 363668 8-5 1 9-10 16
9-19 20 8-3 11 363673 8-5 1 9-11 16
341661 7-5 10 8-7 9 363678 8-7 1 363979 8-16 11
8-5 9 8-19 12 363683 8-7 1 9-12 10
343954 8-11 14 9-15 12 363689 8-9 6 363990 9-10 4
9-9 4 363290 7-7 3 8-15 9-11 4
345423 4-3 24 8-9 3 363690 8-9 6 363991 7-9 4

11-4 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

8-15 4 8-15 2 368441 3-5 13 384185 3-13 17


363992 8-16 9 9-10 2 368443 3-5 5 384187 3-13 3
9-12 8 9-11 2 368444 3-5 5 384190 3-13 24
363993 8-16 2 364030 7-9 11 368445 3-5 5 384237 6-15 26
9-12 2 8-15 13 368618 5-15 2 6-17 37
363994 9-10 7 9-10 13 369573 1-7 5 384245 6-15 8
9-11 7 9-11 13 370250 1-7 11 6-17 8
363995 7-9 7 364037 8-16 8 370251 1-7 11 384277 6-15 17
8-15 7 364038 9-9 9 370252 1-7 11 6-17 17
363996 8-16 14 364040 6-23 8 370253 1-7 11 384279 6-15 38
9-12 13 6-25 8 370254 1-7 11 6-17 36
363997 8-15 11 364047 8-23 11 370255 1-7 11 384281 6-15 6
9-10 11 9-19 9 370256 1-7 11 6-17 6
9-11 11 364056 8-23 1 370257 1-7 11 384376 5-10 5
363998 9-10 6 364057 8-23 1 370258 1-7 11 386589 3-13 26
9-11 6 364058 8-23 1 370259 1-7 11 388046 3-13 13
363999 7-9 6 364070 9-19 1 373458 8-5 15 6-15 23
8-15 6 364073 9-19 2 373875 6-3 10 388047 6-15 31
364000 8-16 12 364080 9-19 25 379635 6-13 17 6-17 38
9-12 11 364083 9-19 34 379902 2-17 39 388048 3-13 8
364001 8-16 3 364098 9-19 3 380719 3-5 26 3-13 28
9-12 3 9-19 3 381413 2-13 13 3-15 8
364002 7-9 13 364099 9-19 4 2-15 8 6-15 7
8-15 15 9-19 4 382420 5-3 11 6-17 7
9-10 15 364104 7-9 16 382425 5-3 9 388049 6-15 10
9-11 15 8-15 18 382428 5-3 4 6-17 10
364004 9-10 17 364106 9-10 21 382429 5-3 12 389688 1-7 7
364012 9-10 10 9-11 18 382431 5-3 2 636851 10-7 7
364014 7-9 9 364107 6-23 19 382432 5-3 10 637635 8-16 15
8-15 9 364168 9-19 1 5-5 10 9-12 14
364015 9-10 9 364171 9-19 2 382433 5-3 3 878816 4-3 17
9-11 9 364174 7-15 21 382435 5-3 11 4-9
364017 9-10 5 8-23 23 382687 5-3 15 878822 6-3 33
9-11 5 9-19 32 382796 3-5 21 6-15
364018 7-9 5 364176 7-15 3 3-5 25 878846 4-7 1
8-15 5 364177 7-15 3 382884 3-5 30 878847 4-7 2
364019 8-16 13 364178 7-15 3 384001 6-3 28 878848 4-7 3
9-12 12 364180 7-15 2 384002 6-3 29 878849 4-7 4
364020 8-16 4 364181 7-15 2 384003 8-11 6 878877 1-3 4
9-12 4 364182 7-15 2 384004 8-11 8 878879 1-3 5
364021 8-15 12 364911 1-9 1 384005 8-11 8 878883 1-3 30
9-10 12 365797 7-15 1 384006 8-11 8 878884 1-3 31
9-11 12 367278 8-23 17 384009 9-19 33 878893 1-3 26
364022 7-9 12 9-19 14 384019 9-19 6 878894 1-3 25
8-15 14 367279 8-23 18 384020 8-23 2 878935 1-3 3
9-10 14 9-19 18 384021 8-23 2 878936 1-3 2
9-11 14 368432 3-5 18 384022 8-23 2 878965 2-3 8
364024 9-10 8 368433 3-5 8 384023 8-23 20 878973 6-3 25
9-11 8 368437 3-5 15 384024 8-23 1 878975 6-7 1
364025 7-9 8 368438 3-5 13 384181 3-13 12 893412 1-3 1
8-15 8 368439 3-5 13 384184 3-13 14 893413 1-3 1
364026 7-9 2 368440 3-5 13 6-15 24 893414 1-3 1

©2004 HYSTER COMPANY See Service Manual 11-5


for service procedures.
UNIT CODE C203
EUROPE 02/2004

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

893415 3-3 1 893701 6-3 33 1323801 6-23 17 1340984 5-13 21


3-13 6-17 1323814 5-7 4 1340985 5-13 3
893422 2-3 1 893818 1-13 8 1323815 5-7 3 1340988 5-13 1
893430 6-7 20 895468 4-3 29 1324021 5-3 13 5-15
893509 1-3 40 915474 5-13 23 1324022 5-3 14 1340989 5-9 28
893510 1-3 41 1198757 2-17 39 1326382 5-10 8 5-13 24
893534 1-7 17 1300515 6-3 3 1326389 5-10 10 1343018 7-3 14
893535 1-7 13 1302024 10-13 3 1326390 5-10 3 7-11 4
893536 1-7 13 1302656 6-3 4 1326391 5-10 4 7-13 12
893538 1-15 1302665 6-3 37 1326392 5-10 11 8-3 6
893551 7-11 1 1306267 2-3 20 1326645 5-7 7 8-5 6
893552 8-19 1 2-17 20 1327021 10-3 1 8-7 3
893553 9-15 1 1306621 5-15 10 1327022 10-3 1 8-19 4
893560 7-11 5-15 13 1327023 10-3 1 8-21 12
893561 8-19 1306864 6-15 25 1327523 3-5 4 9-3 8
893562 9-15 1306874 3-13 7 1327524 3-5 5 9-15 4
893563 6-7 35 1307208 6-15 13 1327539 3-5 27 9-17 12
6-11 6-17 13 1329250 4-3 23 1343019 7-3 14
893565 6-7 32 1309775 10-13 2 1330419 2-13 3 7-11 4
893566 6-7 33 1310366 8-11 13 2-15 3 8-3 6
893567 6-7 34 9-9 3 1330420 2-13 11 8-5 6
893572 6-7 25 1310367 9-7 13 2-15 5 8-7 3
893573 6-7 17 1314297 2-7 5 1330421 2-13 14 8-19 4
893574 6-7 4 2-10 2 1330424 2-13 4 9-3 8
893591 6-3 34 1314299 2-7 1 2-15 4 9-15 4
6-19 2-8 4 1330426 2-13 12 1343022 7-5 3
893593 6-3 8 2-9 4 2-15 6 8-5 19
893597 5-9 5 2-10 4 1330427 2-13 15 9-5 3
893602 5-9 12 1315464 2-10 7 1330698 2-8 1 1343023 7-5 3
893615 6-7 30 1315465 2-10 8 2-9 1 8-5 19
893616 1-3 6 1315468 2-10 10 2-10 1 9-5 3
893617 7-7 15 1315469 2-8 2 1335110 5-13 11 1343276 1-7 18
8-9 18 2-9 2 1335346 3-3 3 1343537 4-3 15
9-7 15 1315472 2-8 8 1335967 4-3 4 1343572 4-3 14
893618 7-7 18 2-9 8 1335987 4-3 3 1343573 4-3 1
8-9 10 1315550 2-9 6 1337159 6-3 17 1343574 4-3 12
9-7 18 2-10 6 1337196 4-3 22 1343577 4-5 1
893620 7-7 19 1315562 2-8 6 1337197 2-17 39 1343578 4-5 2
8-9 14 1318515 5-9 17 1337731 10-11 5 1343579 4-5 3
9-7 19 5-10 1338129 10-3 1 1343593 4-5 5
893621 2-3 25 1318517 5-9 25 1339674 1-7 12 1343594 4-5 9
2-17 29 1318518 5-9 3 1339828 1-7 4 1343595 4-5 12
893625 3-3 4 1318519 5-9 25 1339830 1-7 1 1343596 4-5 21
3-9 1318520 5-9 3 1339832 1-7 2 1343597 4-3 27
893629 7-15 19 1318521 5-9 2 1340003 4-3 21 1343598 4-5 4
8-23 29 1318522 5-9 24 1340470 5-15 4 1343607 4-3 10
9-19 37 1319552 2-17 11 1340944 5-9 1 1343647 1-15 5
893630 7-15 20 1319557 2-5 19 1340945 5-9 1 1343712 3-13 11
8-23 30 1319558 2-5 20 1340975 5-15 1 1343714 3-13 15
9-19 38 1320206 8-11 11 1340976 5-15 1 1343990 10-8 2
893700 3-3 1 1321927 9-9 1 1340979 5-9 7 1345911 5-3 1
3-15 1322696 2-10 3 1340983 5-13 2 1345912 5-3 8

11-6 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1345913 5-3 8 4-5 22 6-17 39 1471650 3-9 32


1347004 4-5 1377414 5-13 1 1462083 3-13 22 1471651 3-9 33
1349440 10-8 1 5-15 6-15 33 1471652 3-9 34
1350362 8-16 18 1377981 5-6 6 6-17 31 1471656 3-9 39
9-12 17 1377982 5-6 2 1462098 3-15 12 1471657 3-9 40
1350394 8-16 7 1378050 10-5 2 6-15 22 1471658 3-9 45
1350395 8-16 7 1378060 10-5 5 6-17 22 1471659 3-9 46
9-12 7 1378600 4-3 2 1465795 3-9 10 1471660 3-9 47
1350396 8-16 7 1378765 10-3 2 1467065 3-5 34 1471661 3-9 41
1350397 8-11 15 1378775 10-3 1 1467933 6-11 2 1471793 3-13 1
8-16 1378776 10-3 1 1467948 6-11 2 1471794 3-13 2
1350398 8-11 15 1378777 10-3 1 1469997 2-3 6 3-15 2
8-16 1378779 10-3 1 1470016 2-3 12 1471795 3-13 4
9-9 6 1380986 6-25 4 1470017 2-3 14 1471796 3-13 6
9-12 1381075 6-25 1 1470018 2-3 15 1471797 3-13 9
1350399 8-11 15 1381094 6-25 7 1470019 2-3 24 1471798 3-13 10
8-16 1382130 10-13 2 1470020 2-3 13 1471799 3-13 16
1350733 2-17 22 1383061 6-25 9 2-13 1471800 3-13 18
1352563 2-13 10 1385099 1-7 21 1470175 1-9 11 6-17 27
1353533 1-16 2 1386015 2-7 8 1470176 1-9 12 1471803 3-13 21
1354300 4-5 11 1386023 2-5 1 1470177 1-9 13 1471804 3-13 27
1354990 5-13 22 2-7 1470421 2-3 34 3-15 16
1355521 10-5 1 1386064 2-7 4 2-17 32 1471806 3-13 23
1357001 1-7 16 1391205 4-3 21 1471576 3-9 1 1471808 6-15 1
1358217 5-10 12 1396426 10-5 2 1471577 3-9 2 6-17 1
1358801 10-5 17 1396455 10-5 4 1471578 3-9 3 1471809 6-15 2
1358802 10-5 18 1397863 4-3 24 1471579 3-9 4 6-17 2
1358805 10-5 14 1397864 4-3 25 1471580 3-9 5 1471810 6-15 3
1358806 10-5 15 1399001 10-5 3 1471582 3-9 6 6-17 3
1358809 10-5 9 1399035 10-5 1471584 3-9 7 1471811 6-15 5
1358821 10-5 12 1399815 2-3 32 1471585 3-9 8 6-17 5
1359106 2-3 19 1401746 7-13 6 1471586 3-9 9 1471812 6-15 14
2-17 16 8-21 6 1471587 3-9 18 6-17 14
1359588 1-7 20 9-17 6 1471588 3-9 11 1471813 6-15 16
1360125 10-5 6 1450503 4-3 28 1471589 3-9 12 6-17 16
10-7 1451708 4-9 19 1471590 3-9 13 1471814 6-15 18
1361410 2-3 7 1453337 3-13 25 1471592 3-9 14 6-17 18
1361557 1-3 18 3-15 24 1471593 3-9 15 1471815 6-15 19
1363917 1-15 6 1454122 2-8 7 1471594 3-9 16 1471816 6-15 20
1364271 4-3 9 2-9 7 1471597 3-9 17 1471817 6-15 21
1364281 5-13 9 2-10 9 1471599 3-9 42 6-17 21
1367645 10-13 6 1459983 4-9 25 1471637 3-9 20 1471818 6-15 29
1367822 2-17 14 1459989 4-9 18 1471640 3-9 23 1471819 6-15 30
1371289 10-5 9 1460231 1-3 47 1471641 3-9 24 1471820 6-15 32
1371746 6-20 1-9 1471642 3-9 25 6-17 30
1373909 1-7 19 1460232 1-9 18 1471643 3-9 43 1471821 6-15 34
1375466 3-9 19 1460315 6-3 24 1471644 3-9 26 6-17 32
1375485 3-9 21 1461081 1-9 3 1471645 3-9 27 1471822 6-15 36
1375498 3-9 22 1-11 4 1471646 3-9 28 1471823 6-15 37
1375567 6-3 18 1-13 4 1471647 3-9 29 1471824 6-15 39
1375598 2-3 12 1462067 3-15 17 1471648 3-9 30 6-17 24
1376743 4-3 26 1462077 3-13 19 1471649 3-9 31 1471852 4-9 13

©2004 HYSTER COMPANY See Service Manual 11-7


for service procedures.
UNIT CODE C203
EUROPE 02/2004

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1471853 4-9 14 1475220 2-5 8 1476378 6-19 7 1491774 6-11 7


1473620 1-3 24 1475221 2-5 7 1476379 6-19 8 1491830 4-5 8
1474256 7-3 1 1475222 2-5 9 1476380 6-19 9 1492278 1-13 7
1474257 7-3 1 1475223 2-5 10 1476381 6-19 10 1493126 6-7 34
1474258 7-3 1 1475224 2-5 11 1476382 6-19 11 1493127 6-7 30
1474260 9-3 1 1475225 2-5 12 1476383 6-19 12 1493128 6-7 31
1474261 8-3 1 1475226 2-5 13 1476384 6-19 13 1493142 6-7 35
1474262 8-3 1 1475227 2-5 14 1476385 6-19 14 6-11
1474267 7-3 1475228 2-5 15 1476386 6-19 15 1493143 6-7 1
7-5 2-9 1476387 6-19 16 1493963 1-3 6
7-7 1475229 2-5 16 1476388 6-19 17 1494624 3-15 10
7-15 1475232 2-8 3 1476389 6-19 18 1494626 3-15 13
1474268 7-3 2-9 3 1476390 6-19 19 6-17 29
7-5 1475234 2-8 5 1476391 6-19 20 1494629 3-15 14
7-7 1475242 2-10 5 1476393 6-19 21 1494630 3-15 19
7-15 1475250 5-15 5 1476394 6-19 22 1494719 6-25 20
1474269 7-3 1475631 3-3 4 1476397 6-19 23 1497506 5-5
7-5 3-5 1476399 6-19 24 5-6 15
7-7 1475681 6-15 35 1477066 6-7 31 7-3 22
7-15 6-17 33 1478691 6-3 38 9-3 15
1474270 8-3 1475876 3-5 1 1480394 1-7 15 1497507 5-5
8-5 1475878 3-5 2 1480403 1-11 1 5-6 14
8-7 1475883 3-5 4 1-13 1 7-3 21
8-9 1475885 3-5 4 1480404 1-11 2 9-3 16
8-11 1475886 3-5 4 1-13 2 1497561 2-18 40
8-23 1475891 3-5 6 1480405 1-11 3 1497563 2-15
1474271 8-3 1475892 3-5 7 1-13 3 2-17 39
8-5 1475894 3-5 9 1480428 6-23 1498326 7-13 17
8-7 1475897 3-5 12 1480429 6-23 4 8-21 17
8-9 1475904 3-5 16 1482549 6-11 1 9-17 17
8-11 1475908 3-5 22 1482552 6-11 4 1498406 4-5 13
8-23 1475909 3-5 23 1482553 6-11 3 1498812 2-17 7
1474274 9-3 1475913 3-5 29 1482554 6-11 5 1499065 2-17 34
9-5 1475914 3-5 31 1482555 6-11 6 1499596 1-3 4
9-7 1475915 3-5 32 1483874 8-3 1499885 6-25 17
9-9 1475916 3-5 35 8-5 1500212 3-5 33
1474322 2-3 31 1475917 3-6 43 8-7 1500213 3-5 28
1475196 2-3 1 1475918 3-6 44 8-9 1502538 1-3 5
1475198 2-3 1 1475919 3-6 45 8-11 1502636 2-17 25
2-5 1475925 3-5 36 8-23 1502639 2-17 26
1475199 2-5 21 1475926 3-5 37 1483875 8-3 1 1502641 2-17 36
2-17 9 1475927 3-5 38 1484016 3-9 48 1502718 2-17 15
1475200 2-5 18 1475928 3-5 39 1484017 3-9 49 1502765 2-17 4
2-17 8 1475929 3-5 40 1484018 3-9 50 1502766 2-17 1
1475201 2-17 6 1475930 3-5 41 1484019 3-10 51 1502803 2-17 10
1475202 2-17 9 1475931 3-5 42 1484020 3-10 52 1502875 2-15 10
1475215 2-5 2 1476372 6-19 1 1484021 3-10 53 2-17 5
1475216 2-5 3 1476373 6-19 2 1488015 6-3 25 1503474 8-21 23
2-8 1476374 6-19 3 1489009 7-13 2 1503481 7-13 26
1475218 2-5 5 1476375 6-19 4 8-21 2 1503484 6-17 28
2-10 1476376 6-19 5 9-17 2 1503485 6-17 19
1475219 2-5 6 1476377 6-19 6 1491333 6-13 24 1503486 6-17 20

11-8 See Service Manual ©2004 HYSTER COMPANY


for service procedures.
UNIT CODE C203
02/2004 EUROPE

NUMERICAL INDEX (Continued)

PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM PART NO. PG ITEM

1503487 6-17 25 1520368 9-17 1 2037543 2-13 17 2054356 8-21


1503488 6-17 34 1520369 8-21 1 2-15 9 2054357 7-13
1503490 6-17 35 1520371 8-21 8 2038866 6-3 34 2054801 10-11 7
1503632 2-17 21 9-17 8 6-20 2056731 9-17
1503905 3-15 1 1520372 7-13 1 2038867 6-3 19 2302353 3-5 11
1503906 3-15 4 1520374 9-17 23 2041645 1-4 47 2302899 6-25 11
1503907 3-15 3 1520375 9-17 24 1-11 2303291 2-3 9
1503908 3-15 6 1520848 5-6 1 2041722 6-7 36 2304487 2-7 7
1503909 3-15 9 10-11 6 2041766 2-13 2 2306755 10-7 3
1503911 3-15 11 1523735 10-3 2 2043528 7-13 3 2307094 6-3 9
1503912 3-15 15 1526082 10-13 2 8-21 3 2308174 6-25 1
1503913 3-15 20 1537153 7-11 18 9-17 3 2308915 2-13 16
1503914 3-15 22 7-13 23 2043531 7-13 15 2-15 7
1503915 3-15 23 8-19 18 8-21 15 2309427 2-7 3
1503916 3-15 25 8-21 20 9-17 15 2309452 3-5 14
1503917 3-15 26 9-15 18 2043533 7-13 16 2309579 2-13 1
1504989 6-3 39 9-17 20 8-21 16 2-15 1
1507373 3-5 20 2004005 2-3 30 9-17 16 2309677 2-7 6
1507503 3-5 3 2-17 31 2043892 3-3 9 2309719 10-7 2
1507738 5-5 8 2007859 3-3 18 6-13 2310657 2-7 2
1507739 5-5 1 2013578 1-7 14 2044379 6-25 2 2310768 10-7 8
1507740 5-5 6 2013771 1-16 1 2046406 6-25 2311215 6-3 40
1507741 5-5 12 2026000 1-7 13 2046756 4-5 23 2311471 10-7 1
1507742 5-5 13 2033612 2-3 29 2047064 6-25 8 2311624 10-7 10
1507743 5-5 4 2-17 31 2049289 6-23 2 8514049 1-7 3
1510694 10-13 1 2034093 5-9 6 2051298 1-13
1510772 10-13 4 2035831 2-3 35 2053660 2-3 35
1512990 10-13 5 2037311 1-9 2 2054000 2-15 2

©2004 HYSTER COMPANY See Service Manual 11-9


for service procedures.
NOTES

11-10

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