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RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 1 / 9
PROJECT SPECIFICATION
Name:
Date (DD-MMM-YY) :
Signature:
Document Class: Z
Jerome Chanavat
Adrien Rafin
Jean-Marc Maurice
2013.04.23 12:04:59
2013.04.22 15:06:29
+02'00'
2013.04.23 10:44:01
+02'00'
+02'00'
60987R-0001-FOR-0004_E
2 22-Apr-13 IFD – Issued Approved for Design J.Chanavat A. Rafin J.M. Maurice
1 11-Apr-13 IFD – Issued Approved for Design J.Chanavat A. Rafin J.M. Maurice
0 05-Nov-12 IFD – Issued Approved for Design J.Chanavat A. Rafin J.M. Maurice
DATE
WRITTEN BY
CHECKED BY
APPROVED BY
REV.
STATUS – REVISION MEMO
DD-MMM-YY
(name & visa)
(name & visa)
(name & visa)
Sections changed in last revision are identified by a vertical line in the margin.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 2 / 9
CONTENTS
1.
PURPOSE ................................................................................................................................................................................. 3
2.
REFERENCE DOCUMENTS ............................................................................................................................................... 3
3.
ACRONYMS AND DEFINITIONS ...................................................................................................................................... 3
4.
CODES AND STANDARDS .................................................................................................................................................. 4
4.1
APPLICABLE CODES & STANDARDS .................................................................................................................................. 4
4.2
ORDER OF PRECEDENCE .................................................................................................................................................... 5
5.
GENERAL PROCESS AND ENGINEERING REQUIREMENTS ................................................................................. 5
5.1
HEATING MEDIA ................................................................................................................................................................ 5
6.
PIPING ENGINEERING AND DESIGN REQUIREMENTS .......................................................................................... 5
6.1
GENERAL ........................................................................................................................................................................... 5
6.2
SLOPE ................................................................................................................................................................................ 6
6.3
STEAM CONNECTION ......................................................................................................................................................... 6
6.4
FLANGED PIPE CONNECTION ............................................................................................................................................. 6
6.5
JUMP-OVERS ...................................................................................................................................................................... 6
6.6
VALVES ............................................................................................................................................................................. 6
6.7
REMOVABLE SPOOLS ......................................................................................................................................................... 7
6.8
RODDING ........................................................................................................................................................................... 7
6.9
SPACERS (ALSO CALLED GUIDE PLATES) ........................................................................................................................... 7
6.10
IMPINGEMENT PLATES ....................................................................................................................................................... 7
6.11
THERMAL INSULATION ...................................................................................................................................................... 7
6.12
NON-JACKETED IN -LINE PIPING ITEMS .............................................................................................................................. 7
7.
STRESS ANALYSIS ............................................................................................................................................................... 8
7.1
BRANCH LOCATION ........................................................................................................................................................... 8
7.2
STRESS CALCULATION ...................................................................................................................................................... 8
7.3
EXPANSION JOINTS ............................................................................................................................................................ 8
8.
MATERIALS ........................................................................................................................................................................... 8
9.
FABRICATION ....................................................................................................................................................................... 8
9.1
SPOOL FABRICATION ......................................................................................................................................................... 8
9.2
EXTERIOR PRIMER C OATING ............................................................................................................................................. 8
10.
INSPECTION AND TESTING ......................................................................................................................................... 8
10.2
HYDROSTATIC TESTING .................................................................................................................................................... 8
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 3 / 9
1. PURPOSE
This Project Specification covers the minimum requirements for Piping Jacketing to be used for the
These requirements shall be used throughout all steps of the Project and by all parties:
2. REFERENCE DOCUMENTS
instruments
Piping System
The following terms used in this document have the meaning defined below:
Form of Agreement.
where the context so admits and requires, also include its employees,
of the PROJECT.
CHANGE ORDER.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 4 / 9
EPCC CONTRACTORS The person or persons, company, join venture or consortium whose
permitted assignee.
MAIN STEAM HEADER A carbon steel header running from the battery limit in the unit.
STEAM SUPPLY LINE A carbon steel pipe line running from the main steam header in the
DISTRIBUTION MANIFOLD Pipe manifold for the distribution of steam, via tracer feed lines,
to a number of tracers.
JACKET FEED LINE A carbon steel line running from the steam distribution manifold to
CONDENSATE MANIFOLD Pipe manifold to collect condensate, via tracer return lines, from
a number of tracers.
CONDENSATE HEADER Header running in the unit, collecting all condensate to the battery
limit.
STEAM TRAP an automatic device used to remove condensate from a steam system
The acronyms used in this document have the meaning defined below:
Unless otherwise specified, the latest applicable revision of codes and standards shall be
considered.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 5 / 9
In case of conflict between Laws, Project Specifications and Codes & Standards, the following
If a Lower Level requirem ent is m ore stringent than an upper one in the above docum ents, a
request shall be raised to OWNER for written decision before proceeding with the Design,
Manufacture or Construction.
The process conditions for each system will be stated on each layout and/or pipe routing drawing
which are issued to Sub-Contractor. These conditions are the only valid conditions for the Sub-
Contractor.
For reference purpose only, overall process conditions are given below for the heating media (LP
steam).
TYPE OF
STEAM
DESIGN OPER. DESIGN OPER.
The process data, as specified in the Line List, for each system must be used for all stress analysis
of the jacketed pipe systems. Maximum allowable temperature difference between core and jacket
should be 50º C.
6.1 General
All piping components including valves shall be completely jacketed, except as noted on basic
documents.
Minimum pipe and piping components size for the core and Jacket as well as the relation between
core and jacket shall be shall be detailed by EPCC CONTRACTOR in Piping Construction
Standard. Design and construction details shall be indicated on these construction standards.
Isometrics must be issued for each jacketed pipe and will incorporate:
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 6 / 9
6.2 Slope
Unless noted otherwise on P&ID, piping shall be installed with a slope of 1% to permit natural
drainage inside units. This requirement is not applicable for lines routed through interconnecting.
The maximum distance between the steam supply to the jacket and the condensate discharge shall
be 30 meters.
Connection of steam line to jacketed pipe will be done using welded half-coupling as shown in the
shall detail the position of steam inlet and steam outlet to the jacket.
Connection should be as close as possible to flanges (but must allow removal of flange bolts), even
- O n horizontal piping, steam supply connections shall be on top of the jacket pipe and
- On vertical piping, steam flow shall be from top to bottom. Steam supply and condensate
Condensate outlet lines from jacketed valve can be branched into those from jacketed pipe spool
nearby. Condensate outlets with steam trap shall be provided near the end of each section at the
Jacketed pipe sections shall be provided with reducing slip-on flange connections at each end (so
“Slip-on” flange will be machined to the outer diameter of the core pipe while hub diameter will be
For connections to flanged valves, nozzles, and pipe spools and where clean-out connections are
6.5 Jump-overs
Jump-overs with break-out flanges are used, to carry steam and condensate from the lowest jacket
steam connection to the upper steam connection of the next jacketed pipe.
Steam supply lines and jump-overs shall not be branched to service more than one jacketed circuit.
A steam trap will be installed at the end of each circuit. Supplementary steam traps to be provided
at low points
The use of bends 5D min radius in jump-over, supply and return lines is preferred over elbows.
6.6 Valves
Each jacketed valve shall have three nozzles for steam supply, jump-over nozzle, and condensate
discharge nozzle.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 7 / 9
The steam inlet and the jump-over nozzle shall be located on top.
The steam inlet and the jump-over nozzle shall be located in line.
The condensate discharge nozzle shall be located opposite the jump-over nozzle.
For dismantling requirements, the maximum jacketed flanged pipe section length shall be
31.38.30.11).
6.8 Rodding
For liquid sulphur lines, access for rodding (cleaning) of the product pipe (core) shall be made by
Core pipe will be guided inside the jacket pipe using spacers welded on the core pipe. Guide plates
are made of steel plate in the same materiel as the core pipe.
Construction Standard (to be developed by EPCC CONTRACTOR) shall detail the location of
An impingement plate shall be provided on the core pipe at the steam inlets to prevent erosion of
the core pipe. The impingement plate will be in the same material than the core pipe.
Non-jacketed in-line piping items shall be heat traced with a separate supply and return line.
Tracing of non-jacketed in-line piping items in horizontal lines shall be trapped and may only be
extended to the next jacketed section if this section is less than one (1) m eter away, otherwise
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 8 / 9
7. STRESS ANALYSIS
The location of branch connections in jacketed headers should be considered to minimize thermal
stresses.
The mechanical strength of all jacketed pipes and all jacketed branch connections shall be reviewed
8. MATERIALS
Materials for jacketed piping systems, including steam supply, jump-overs and condensate lines
shall be developed with respect to Project Specification - Piping classes summary - RAPID-FE1-
TPX-PIP-DES-0001-0021. The basic design documents will indicate which classes are applicable.
9. FABRICATION
All spool assemblies shall be shop fabricated in strict accordance with the detail drawings. It is
recommended to fabricate the core pipe without extra circumferential welds (fabricate out of
random or double random length pipe), otherwise, these welds shall be additionally radiographed
All carbon steel exterior surfaces, except machined flange faces, shall receive surface preparation
Marking of spools shall be done with a marking or stencil paint that is compatible to the primer.
All non-destructive examination of the welds in the core piping shall be performed and approved
Both the core and the jacket of completed pipe spools shall be subject to a hydrostatic test.
Core pipe shall be tested in such a way that all welds are visible during test/inspection.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
OWNER REFERENCE
Project Package Originator Discipline Doc. Type Unit n° Serial n°
RAPID
FE1 TPX PIP DES 0001 0004
CONTRACTOR REFERENCE
Rev. Page
FEED PHASE
60987R
0001 JSD 1300 0004
2 9 / 9
After a successful core test, the jacket shall be fabricated and then hydrotested. The necessary blind
fabrication.
Hydrostatic test pressures shall be as per B31.3, test pressure shall be indicated in line list.
Subject to the provision of Article 13 of the CONTRACT, TECHNIP hereby grant PETRONAS the copyright of this document. No part of this document may be reproduced, stored in a retrieval
system or transmitted in any form or by any means (electronic, mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.