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PRODUCT DESCRIPTION
Client Name: Anonymous Company
Product Name: Jacket
Inspection location: PUTIAN
Inspection date: 20**-1-11
Your reference number: ABCD M555 / ABCD M555P
P/O number: 123456 / 123550
Supplier: Anonymous Supplier
Order quantity: 500Pcs
Qty ready for inspection: 270Pcs (54%)
Failed
OVERALL INSPECTION RESULT:
(Client has the final decision to Reject or Approve)
Found 0 13 5
Max 0 5 7
WORKMANSHIP Checked 80 80 80
Beyond AQL
(defectives list) Most serious defects found:
1. Skipped stitches - maj 2pcs
2. High-low pocket/hem - maj 2pcs
3. Missing bar tack - maj 1pc
4. Broken stitches - maj 3pcs
5. A line of needle holes at back waistband - maj 5pcs
TESTS Passed
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PRODUCT DIMENSIONS
OK
& WEIGHT
PACKING &
OK Refer to packing part
PACKAGING
OTHER REMARKS
1. Only 270 pcs (54%) were finished and packed, the rest was under packing and checking.
2. Only one inspected carton was repacked for factory to rework or clean.
INSPECTION STANDARDS
Inspection type Pre-Shipment Inspection
List the selected carton numbers you have taken: Carton number was not assigned yet.
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Nb of Mandays spent: 2
I. QUALITY CRITERIA
1. Quantity
Expected Result Result Actual Finding / Comments
80% of the total order quantity must be finished Upon arrival, only 270pcs (54%) were finished
and packed - Order quantity: 500 Pcs Not OK and packed; the rest was under packing and
checking.
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3. Artworks
a. Logo colors
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
Client’s comments:
OK
Please refer to the technical files.
Beige--Left flap pocket
OK
A=2cm B=1.5cm
2.1cm 1cm
c. Care Label
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
Content: OK Please refer below photo
Size : 3 Cm x 5 Cm
Position : Other
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Position
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d. Size label
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
OK
Please refer below photo
6x3.2cm
Position
e. Product tag
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
OK
Please refer below photo
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Spare button
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4. Product dimensions and weight
a. Product Dimensions
Client’s comments:
Please refer to the technical files and measure: - A 1/2 Chest - B 1/2 Bottom width - L Collar height middle
back - I Height middle back - J Back breadth - G Sleeves length
MEASUREMENT AQL : Within AQL MAJ
Found 0
Max 1
Checked 20
Tol +/- 48 50
1/2 Chest 1 55 \ 0.5 0.5 57 0.5 0.5 \
1/2 Bottom width 1 55 -0.5 \ -0.5 57 0.5 \ 0.5
Collar height middle back 0.3 7.5 \ \ \ 7.5 \ \ \
Height middle back 1 76.5 -0.5 -0.5 \ 77 -0.5 -0.5 \
Back breadth 1 45.5 \ \ 0.5 46.5 0.5 \ 0.5
Sleeve length 0.5 65 0.5 0.5 0.5 65.5 -0.5 \ 0.5
Tol +/- 52 54
1/2 Chest 1 59 \ 0.5 -0.5 61 -1 -0.5 \
1/2 Bottom width 1 59 \ -0.5 \ 61 -0.5 -0.5 -0.5
Collar height middle back 0.3 7.5 \ \ \ 7.5 \ \ \
Height middle back 1 77.5 -0.5 -0.5 -0.5 78 -0.5 \ -0.5
Back breadth 1 47.5 0.5 \ 0.5 48.5 0.5 0.5 \
Sleeve length 0.5 66 0.5 0.5 \ 66.5 0.5 \ 0.5
Tol +/- 56 58
1/2 Chest 1 63 -0.5 \ -0.5 66 -0.5 -0.5 \
1/2 Bottom width 1 63 -0.5 -0.5 \ 66 -1 -0.5 -1
Collar height middle back 0.3 7.5 \ \ \ 7.5 \ \ \
Height middle back 1 78.5 -0.5 -0.5 \ 79 \ -0.5 0.5
Back breadth 1 49.5 \ 0.5 0.5 51 0.5 \ 0.5
Sleeve length 0.5 67 \ 0.5 0.5 67.5 0.5 0.5 \
Tol
+/- 60
1/2 Chest 1 68 -0.5 \
1/2 Bottom width 1 68 -0.5 \
Collar height middle back 0.3 7.5 \ \
Height middle back 1 79.5 -0.5 -0.5
Back breadth 1 52 \ 0.5
Sleeve length 0.5 68 0.5 0.5
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5. Packaging
a. Unit packing
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
N/A Please refer below photo
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b. Inner packing
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
N/A No inner packing
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6. Packing
a. Outer packing:
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
What is the number of corrugated layers [2]
on cartons? corrugated
layers
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Is the sealing method for cartons N/A
conforming to the client’s specs?
b. Assortments
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
Normal Type : N/A Please refer below photo
Solid Type :
Others Type :
Does the garment need to be placed on a
hanger : No
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7. Shipping Marks
Expected Result – ABCD M555 / Result Actual Finding / Comments
ABCD M555P
Shipping Mark 1
Front Mark 1 OK
Side Mark 1 OK
Please refer to the appendix regarding flat
carton packing. The shipping marks must be
still visible once the cartons are put on the
pallet.
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II. TESTS AND SPECIAL REQUIREMENTS
Test description Comments from Inspector Result
Barcode scanning Test-The barcode must match the On 5pcs Passed
client’s specifications. It should be scanable and
have the correct number-S2 (5 Pcs)
Fatigue test for all adjustable parts found (i.e., On 5pcs Passed
zippers, velcro and snaps). Do this 20 times-No
part can be removed or broken after using it.-S2 (5
Pcs)
Pulling test on all the accessories and adjustable All samples Passed
part. Check enclosed picture “snap defect” defects
previously-No part can be removed-III (80 Pcs)
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1. Color shading check within the same piece: put All samples Passed
the same color parts side by side and indentify the
different dye lot. 2. Color shading check among all
of the inspected pieces: place them side by side as
per picture “color shading check attached” and
indentify the different dye lot.-Minimum grey scale 4
is acceptable for color shading in the same piece and
minimum grey scale 3/4 is acceptable for color
shading among the different pieces.-III (80 Pcs)
Garment treatment/ Garment Washing and fabric Same as approval sample Passed
effect. Touch both Approval sample and bulk product
to compare the washing effect and fabric
softness-Should be same as approval sample-I (20
Pcs)
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Check if the membrane is not polluting the main All samples Passed
fabric along the seaming line as per enclose pictures
some white spots appears to membrane. (refer to
enclose picture “Membrane Check”)-No white spot
on the fabric along the seam-III (80 Pcs)
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Compare the size tag with the size label and hangtag All samples Passed
on every pcs inspected to make sure there is
mismatch-No discrepancies-III (80 Pcs)
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Button position Check: Check If the button and button All samples Passed
holes or snap and precision construction and face to
face and matching properly (refer to pictures “Button
position check” -No discrepancies allowed-III (80
Pcs)
DEFECTIVES LIST
Ref. CRI MAJ MIN Picture
Untrimmed thread 0 0 3
end
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Dirty mark 0 0 2
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Skipped stitches 0 2 0
High-low pocket/hem 0 2 0
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Missing bartack 0 1 0
Broken stitches 0 3 0
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V. ADDITION/AL PICTURES
a. Inspected Pieces
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VI. FACTORY GENERAL OUTLOOK
Is the factory/workshop location Factory/Workshop cooperation Factory/Workshop organization
same as booked by client?
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