Professional Documents
Culture Documents
ICRAFTSMAN°I
20.0 HP
ELECTRIC START
50" MOWER
AUTOMATIC
GARDEN TRACTOR
Model No.
917.273062
• Safety
• Assembly
° Operation
° Maintenance
° Repair Parts
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
3
Ill. CHILDREN
Tragic accidents can occur if the operator o Never run a machine inside a closed
is not alert to the presence of children. area.
Children are often attracted to the o
Keep nuts and bolts, especially blade
machine and the mowing activity. Never attachment bolts, tight and keep
assume that children will remain where equipment in good condition.
you last saw them. • Never tamper with safety devices.
. Keep children out of the mowing area Check their proper operation regularly.
and under the watchful care of another • Keep machine free of grass, leaves, or
responsible adult. other debris build-up. Clean oil or fuel
* Be alert and turn machine off if children spillage. Allow machine to cool before
enter the area. storing.
. Before and when backing, look behind ° Stop and inspect the equipment if you
and down for small children. strike an object. Repair, if necessary,
° Never carry children. They may fall off before restarting.
and be seriously injured or interfere • Never make adjustments or repairs
with safe machine operation. with the engine running.
° Never allow children to operate the • Grass catcher components are subject
machine. to wear, damage, and deterioration,
Use extra care when approaching blind which could expose moving parts or
corners, shrubs, trees, or other objects allow objects to be thrown. Frequently
that may obscure vision. check components and replace with
IV. SERVICE manufacturer's recommended parts,
when necessary.
• Use extra care in handling gasoline • Mower blades are sharp and can cut.
and other fuels. They are flammable Wrap the blade(s) or wear gloves, and
and vapors are explosive. use extra caution when servicing them.
-Use only an approved container. • Check brake operation frequently.
- Never remove gas cap or add fuel Adjust and service as required.
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Be sure the area is clear of other • Be alert and turn machine off if children
people before mowing. Stop machine if enter the area.
anyone enters the area. * Before and when backing, look behind
• Never carry passengers or children and down for small children.
even with the blades off. , Mow up and down slopes (15 ° Max),
Do not mow in reverse unless abso- not across.
lutely necessary. Always look down . Remove obstacles such as rocks, tree
and behind before and while backing. limbs, etc.
• Never carry children. They may fall off , Watch for holes, ruts, or bumps.
and be seriously injured or interfere Uneven terrain could overturn the
with safe machine operation. machine. Tall grass can hide obstacles.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult. 4
* Use slow speed. Choose a low gear so _, CAUTION: Tow only the attachments
that you will not have to stop or shift that are recommended by and comply
while on the slope. with specifications of the manufacturer of
* Avoid starting or stopping on a slope. If your tractor. Use common sense when
tires lose traction, disengage the towing. Operate only at the lowest
blades and proceed slowly straight possible speed when on a slope. Too
down the slope. heavy of a load, while on a slope, is
o If machine stops while going uphill, dangerous. Tires can lose traction with
disengage blades, shift into reverse the ground and cause you to lose control
and back down slowly. of your tractor.
* Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- WARNING: Engine exhaust, some of
ally downhill, if possible. its constituents, and certain vehicle
components contain or emit chemicals
Look for this symbol to point out known to the State of California to cause
important safety precautions. It means cancer and birth defects or other repro-
CAUTION!!! BECOMEALERT!!! YOUR ductive harm.
SAFETY IS INVOLVED.
WARNING: Battery posts, terminals
CAUTION: In order to prevent and related accessones contain lead and
accidental starting when setting up, lead compounds, chemicals known to the
transporting, adjusting or making repairs, State of California to cause cancer and
always disconnect spark plug wire and birth defects or other reproductive harm.
place wire where it cannot contact spark Wash hands after handling.
plug.
_lb CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
5
PRODUCT SPECIFICATIONS Please read and retain this manual. The
instructions will enable you to assemble
GASOLINE 3.5 GALLONS and maintain your tractor properly.
CAPACITY UNLEADED Always observe the "SAFETY RULES".
AND TYPE: REGULAR REPAIR AGREEMENT
OILTYPE SAE 10W30 A Repair Agreement is available on this
(API-SF/SG/SH): (ABOVE 32°F) product. Contact your nearest Sears
SAE 5W-30 store for details.
(BELOW 32°F) CUSTOMER RESPONSIBILITIES
OIL CAPACITY: W/FILTER: 4.5PINTS
o Read and observe the safety rules.
W/O FILTER: 4.0PINTS ° Follow a regular schedule in maintain-
SPARK PLUG: CHAMPION ing, caring for and using your tractor.
° Follow the instructions under "Mainte-
(GAP: .030") RC12YC
nance" and "Storage" sections of this
GROUND FORWARD: 5.8 owner's manual.
SPEED(MPH): REVERSE: 2.1
TIRE FRONT: 14 PSI _k WARNING: This tractor is equipped
PRESSURE: REAR: 10 PSI with an internal combustion engine and
should not be used on or near any
CHARGING 15AMPS @ 3600RPM
unimproved forest-covered, brush-
SYSTEM:
covered or grass-covered land unless the
BATTERY: AMP/HR: 35 engine's exhaust system is equipped with
MIN. CCA: 280 a spark arrester meeting applicable local
CASE SIZE:U1R or state laws (if any). If a spark arrester is
BLADE BOLT 27-35 FT. LBS used, it should be maintained in effective
TORQUE: working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
CONGRATULATIONS on your purchase
California Public Resources Code).
of a new tractor. It has been designed,
Other states may have similar laws.
engineered and manufactured to give
Federal laws apply on federal lands. A
you the best possible dependability and
spark arrester for the muffler is available
performance.
through your nearest authorized service
Should you experience any problem you
center/department (See REPAIR PARTS
cannot easily remedy, please contact
section of this manual).
your nearest authorized service center/
department. We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
6
Steering Wheel
©
Steering Sleeve
Steering Extension
Wheel Insert
Steering Sleeve
Seat
(1) Washer
@ 17/32 x 1-3/16 x 12 Gauge (1) Shoulder
Bolt 5/16-18
_(1) Knob
Mower
Gauge Wheels
_(2) Wheels
7
Video Cassette Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR TO REMOVE TRACTOR FROM
ASSEMBLY CARTON
A socket wrench set will make assembly UNPACK CARTON
easier, Standard wrench sizes you need 1. Remove all accessible loose parts
are listed below, and parts cartons from carton.
(1) 9/16" wrench (1) Pliers 2. Cut, from top to bottom, along lines
(1) 1/2"wrench (1) Utility knife on all four corners of carton, and lay
(1) 3/4" socket with panels flat.
drive ratchet 3. Remove mower and packing materi-
(1) Tire pressure gauge als.
4. Check for any additional loose parts
or cartons and remove.
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
8
BEFORE REMOVING TRACTOR (label located between terminals) charge
FROM SKID battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
ATTACH STEERING WHEEL
section of this manual for charging
1. Remove hex bolt, lock washer and instructions).
large flat washer from steering shaft.
2. Position front wheels of the tractor so Label
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve
extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide INSTALL SEAT
onto steering wheel adapter. Adjust seat before tightening adjustment
6. Secure steering wheel to steering knob.
shaft with hex bolt, lock washer and 1. Remove adjustment knob and flat
large flat washer previously removed. washer securing seat to cardboard
Tighten securely. packing and set aside for assembly of
7. Snap steering wheel insert into seat to tractor.
center of steering wheel. 2. Pivot seat upward and remove from
8. Remove protective materials from the cardboard packing. Remove the
tractor hood and grill. cardboard packing and discard.
IMPORTANT: Check for and remove any 3. Place seat on seat pan and assemble
staples in skid that may puncture tires shoulder bolt. Tighten shoulder bolt
where tractor is to roll off skid. securely.
4. Assemble adjustment knob and flat
washer loosely. Do not tighten.
_'-..._J_ Wheel Insert 5. Lower seat into operating position
and sit on seat.
_ _---__-- HexSteering
Bolt 6. Slide seat until a comfortable position
Lock Washer is reached which allows you to press
clutch/brake pedal all the way down.
. . _ Large Flat
S_eenng f_- 7. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
. el knob securely.
Steering
Sleeve __:=,_Tabs
Extension I
Seat Pan
Steering Shaft Shoulder
Steering
Sleeve
Adjustment
Knob
HOW TO SET UP YOUR TRACTOR
NOTE: You may now roll or drive your
CHECK BATTERY tractor off the skid. Follow the appropriate
1. Lift hood to raised position. instruction below to remove the tractor
NOTE: If this battery is put into service from the skid.
after month and year indicated on label
9
TO ROLL TRACTOR OFF SKID (See 3. Place freewheel control in "transmis-
sion engaged" position.
Operation section for location and
4. Sit on seat in operating position,
function of controls)
depress clutch/brake pedal and set
1. Press lift lever plunger and raise the parking brake.
attachment lift lever to its highest 5. Place motion control lever in neutral
position. (N) position.
2. Release parking brake by depressing 6. Press lift lever plunger and raise
clutch/brake pedal. attachment lift lever to its highest
3. Place freewheel control in freewheel-
position.
ing position to disengage transmis- 7. Start the engine. After engine has
sion (See "TO TRANSPORT" in the started, move throttle control to idle
Operation section of this manual). position.
4. Roll tractor forward off skid. 8. Release parking brake.
TO DRIVE TRACTOR OFF SKID (See 9. Slowly move the motion control lever
forward and slowly drive tractor off
Operation section for location and
skid.
function of controls)
10.Apply brake to stop tractor, set
_, WARNING: Before starting, read, parking brake and place motion
understand and follow all instructions in control lever in neutral position.
the Operation section of this manual. Be 11 .Turn ignition key to "OFF" position.
sure tractor is in a well-ventilated area. Continue with the instructions that follow.
Be sure the area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
10
INSTALL MOWER AND DRIVE BELT 7. Lower mower linkage with attachment
Be sure tractor is on level surface and lift control.
mower suspension arms are raised with 8. Place the suspension arms on inward
pointing deck pins. If necessary, rock
attachment lift control. Engage parking
brake. and raise front of mower to align deck
1. Cut and remove ties securing anti- pins with the holes in suspension
sway bar and belts. Swing anti-sway arms. Retain with double loop
bar to left side of mower deck. retainer springs with loops down as
2. Slide mower under tractor with shown.
deflector shield to right side of tractor. 9. Connect anti-sway bar to chassis
bracket under left footrest and retain
iMPORTANT: Check belt for proper
routing in all mower pulley grooves. with double loop retainer spring.
Install belt into electric clutch pulley 10.Turn height adjustment knob clock-
wise to remove slack from mower
groove.
3. Install one front link in top hole of the suspension.
L.H. front mower bracket and L.H. front 11. Raise deck to highest position.
suspension bracket. Retain with two 12.Assemble gauge wheels as shown
single loop retainer springs as shown. using long shoulder bolts, 3/8 wash-
4. Install second front link in R.H. front ers, and 3/8-16 center Iocknuts.
suspension bracket only and retain Tighten securely.
with single loop retainer spring as 13.Adjust gauge wheels before operating
shown. mower as shown in the Operation
section of this manual.
5. Slide right side of mower back and
install link in top hole of R.H. front
mower bracket. Retain with single
loop retainer spring as shown.
Front
6. Turn height adjustment knob counter-
Suspension
clockwise until it stops. Brackets
L.H. Gauge
Wheel Bar _
Singel Loop
Retainer
Springs
Shoulder
3/8
Bolt
Washer
Gauge Center
Wheel Mower
Locknut
Bracket
Anti-Sway
Use Pliers for Bar
Retainer Springs Idler
Pulley
Deflector
Shield
11
CHECKTIRE PRESSURE ,/'CHECKLIST
The tires on your tractor were overinflated Before you operate and enjoy your new
at the factory for shipping purposes. tractor, we wish to assure that you receive
Correct tire pressure is important for best the best performance and satisfaction
cutting performance. from this Quality Product.
= Reduce tire pressure to PSI shown in Please review the following checklist:
"PRODUCT SPECIFICATIONS" section yAII assembly instructions have been
of this manual. completed.
CHECK MOWER LEVELNESS ,/'No remaining loose parts in carton.
y Battery is properly prepared and
For best cutting results, mower should be charged. (Minimum 1 hour at 6 amps).
properly leveled. See "TO LEVEL y//Seat is adjusted comfortably and
MOWER HOUSING" in the Service and tightened securely.
Adjustments section of this manual. yAll tires are properly inflated. (For
CHECK FOR PROPER POSITION OF shipping purposes, the tires were
ALL BELTS overinflated at the factory).
y/Be sure mower deck is properly leveled
See the figures that are shown for side-to-side/front-to-rear for best cutting
replacing motion, mower drive, and results, (Tires must be properly inflated
mower blade drive belts in the Service
for leveling).
and Adjustments section of this manual. y/Check mower and drive belts. Be sure
Verify that the belts are routed correctly. they are routed properly around pulleys
CHECK BRAKESYSTEM and inside all belt keepers.
After you learn how to operate your y/Check wiring. See that all connections
tractor, check to see that the brake is are still secure and wires are properly
properly adjusted. See "TO ADJUST clamped.
BRAKE" in the Service and Adjustments y/Before driving tractor, be sure free-
section of this manual. wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following
important items:
y/ Engine oil is at proper level.
y/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
y/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
y Be sure brake system is in safe
operating condition.
,/" It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
12
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
FREE WHEEL
DANGER, KEEP HANDS AND FEET AWAY (Automatic Models only)
13
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Ignition
Ammeter Switch "__ _ )A\ Attachment
2"_--_ _('_} Clutch
_ Switch .L
_'//J Lever
Clutch/Brake
Pedal
, Attachment
Lift Lever
Choke Control
Brake Lever
Height
Adjustment Motion Control
Knob Lever
Approx.
Speed:
FreeWheel
Our tractors conform to the safety standards of the American National Standards
Institute.
14
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs, We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR * Never use choke to stop engine.
TO SET PARKING BRAKE IMPORTANT: Leaving the ignition
switch in any position other than "OFF"
Your tractor is equipped with an operator
will cause the battery to be discharged,
presence sensing switch. When engine
(dead).
is running, any attempt by the operator to NOTE: Under certain conditions when
leave the seat without first setting the
tractor is standing idle with the engine
parking brake will shut off the engine.
running, hot engine exhaust gases may
1. Depress clutch/brake pedal into full
cause "browning" of grass. To eliminate
"BRAKE" position and hold.
this possibility, always stop engine when
2. Place parking brake lever in "EN-
stopping tractor on grass areas.
GAGED" position and release
pressure from clutch/brake pedal. _lb CAUTION: Always stop tractor
Pedal should remain in "BRAKE" completely, as described above, before
position. Make sure parking brake leaving the operator's position; to empty
will hold tractor secure. Attachment grass catcher, etc.
Choke -Push-In to Clutch Switch Pull TO USE THROTTLE CONTROL
Control "Disen( Out to "Engage" Always operate engine at full throttle.
° Operating engine at less than full
throttle reduces the battery charging
rate.
Clutch/ ° Full throttle offers the best mower
lotion performance.
Control TO USE CHOKE CONTROL
Lever
Use choke control whenever you are
Parking Brake starting a cold engine. Do not use to start
Adj a warm engine.
• To engage choke control, pull knob
Clutch/Brake Pedal "Disengaged" Position out. Slowly push knob in to disen-
"Drive" Position
gage.
STOPPING
TO MOVE FORWARD AND
MOWER BLADES -
BACKWARD
* To stop mower blades,move attach-
ment clutch switch to "DISENGAGED" The direction and speed of movement is
position. controlled by the motion control lever.
1. Start tractor with motion control lever
GROUND DRIVE-
in neutral (N) position.
* To stop ground drive, depress clutch/
2. Release parking brake and clutch/
brake pedal into full "BRAKE" position.
° Move motion control lever to neutral brake pedal.
3. Slowly move motion control lever to
(N) position.
IMPORTANT: The motion control lever desired position,
does not return to neutral (N) position TO ADJUST MOWER CUTTING HEIGHT
when the clutch/brake pedal is de- The cutting height is controlled by
pressed. turning the height adjustment knob in
ENGINE - desired direction.
= Move throttle control to slow position. ° Turn knob clockwise (_) to raise
NOTE: Failure to move throttle control to cutting height.
slow position and allowing engine to idle • Turn knob counterclockwise (F_)to
before stopping may cause engine to lower cutting height,
"backfire".
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use. 15
The cutting height range is approximately TO OPERATE MOWER
1-1/2" to 4". The heights are measured Your tractor is equipped with an operator
from the ground to the blade tip with the presence sensing switch. Any attempt by
engine not running. These heights are the operator to leave the seat with the
approximate and may vary depending engine running and the attachment clutch
upon soil conditions, height of grass and engaged will shut off the engine.
types of grass being mowed. 1. Select desired height of cut.
* The average lawn should be cut to 2. Lower mower with attachment lift
approximately 2-1/2 inches during the control.
cool season and to over 3 inches 3. Start mower blades by engaging
during hot months. For healthier and attachment clutch control.
better looking lawns, mow often and TO STOP MOWER BLADES -
after moderate growth. disengage attachment clutch control.
= For best cutting performance, grass
over 6 inches in height should be _CAUTION: Do not operate the mower
mowed twice. Make the first cut without either the entire grass catcher, on
relatively high; the second to desired mowers so equipped, or the deflector
height. shield in place.
Attachment Clutch Attachemnt Lift
TO ADJUST GAUGE WHEELS
Switch Pull Out to Lever High
Gauge wheels are properly adjusted "Engage" Position
when they are slightly off the ground ,C'
17
TO START ENGINE in slowly. This may require an engine
When starting the engine for the first time or if warm-up period from several seconds
the engine has run out of fuel, it will take extra to several minutes, depending on the
cranking time to move fuel from the tank to temperature.
the engine. AUTOMATIC TRANSMISSION WARM UP
1. Be sure freewheel control is in the
Before driving the unit in cold weather,
transmission engaged position. the transmission should be warmed up as
2. Sit on seat in operating position, follows:
depress clutch/brake pedal and set 1. Be sure the tractor is on level ground.
parking brake. 2. Place the motion control lever in
3. Place motion control lever in neutral
neutral. Release the parking brake
(N) position. and let the clutch/brake slowly return
4. Move attachment clutch to "DISEN-
to operating position.
GAGED" position. 3. Allow one minute for transmission to
5. Move throttle control to fast position warm up. This can be done during the
6. Pull choke control out for a cold
engine warm up period.
engine start attempt. For a warm * The attachments can be used during
engine start attempt the choke control the engine warm-up period after the
may not be needed. transmission has been warmed up and
NOTE: Before starting, read the warm and may require the choke control be
cold starting procedures below. pulled out slightly.
7. Insert key into ignition and turn key NOTE: If at a high altitude (above 3000
clockwise to "START" position and feet) or in cold temperatures (below 32 F)
release key as soon as engine starts. the carburetor fuel mixture may need to
Do not run starter continuously for be adjusted for best engine performance.
more than fifteen seconds per minute. See "TO ADJUST CARBURETOR" in the
If the engine does not start after Service and Adjustments section of this
several attempts, push choke control manual.
in, wait a few minutes and try again. If PURGE TRANSMISSION
engine still does not start, pull the _IbCAUTION: Never engage or disen-
choke control out and retry. gage freewheel lever while the engine is
WARM WEATHER STARTING (50 ° F and running.
above) To ensure proper operation and perfor-
8. When engine starts, slowly push mance, it is recommended that the
choke control in until the engine transmission be purged before operating
begins to run smoothly. If the engine tractor for the first time. This procedure will
starts to run roughly, pull the choke remove any trapped air inside the trans-
control out slightly for a few seconds mission which may have developed during
and then continue to push the control shipping of your tractor.
in slowly. IMPORTANT: Should your transmission
• The attachments and ground drive can require removal for service or replacement,
now be used. If the engine does not accept it should be purged after reinstallation
the load, restart the engine and allow it to before operating the tractor.
warm up for one minute using the choke 1. Place tractor safely on level surface
as described above. with engine off and parking brake set.
COLD WEATHER STARTING (50° F and 2. Disengage transmission by placing
below) freewheel control in freewheeling
8. When engine starts, slowly push position (See "TO TRANSPORT" in
choke control in until the engine this section of manual).
begins to run smoothly. Continue to 3. Sitting in the tractor seat, start engine.
push the choke control in small steps After the engine is running, move
allowing the engine to accept small throttle control to slow position. With
changes in speed and load, until the motion control lever in neutral (N)
choke control is fully in. If the engine position, slowly disengage clutch/
starts to run roughly, pull the choke brake pedal.
control out slightly for a few seconds
and then continue to push the control
18
4. Move motion control lever to full • If grass is extremely tall, it should be
forward position and hold for five (5) mowed twice to reduce load and
seconds. Move lever to full reverse possible fire hazard from dried clip-
position and hold for five (5) seconds. pings. Make first cut relatively high; the
Repeat this procedure three (3) times, second to the desired height.
NOTE: During this procedure there will be • Do not mow grass when it is wet. Wet
no movement of drive wheels. The air is grass will plug mower and leave
being removed from hydraulic drive undesirable clumps. Allow grass to dry
system. before mowing.
5. Move motion control lever to neutral = Always operate engine at full throttle
(N) position. Shut- off engine and set when mowing to assure better mowing
parking brake. performance and proper discharge of
6. Engage transmission by placing material. Regulate ground speed by
freewheel control in driving position selecting a low enough gear to give the
(See "TO TRANSPORT" in this section mower cutting performance as well as
of manual). the quality of cut desired.
7. Sitting in the tractor seat, start engine. • When operating attachments, select a
After the engine is running, move ground speed that will suit the terrain
throttle control to half (1/2) speed. With and give best performance of the
motion control lever in neutral (N) attachment being used.
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
- Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
19
FILLINDATES ._,_y'_
_,_ e_
ASRE
COMPLETE
ULARSERVIoE
---- OU OA
TES
Check Brake Operation _
1 - Change more often when operating under a heavy load or in hEgh ambient temperatures. 5 - ff equipped 'Mth adiustable system.
2 - Sen4ce more often when operating In dgty or dusty conditions. 6 - Not required if equipped wEth maintenance-free battery.
3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front axle pivot bolt to 35 ft.-[bs, maximum,
4 - Replace blades more often when mowing in sandy soil. DO not overt]ghten
I 4 ," i I
check blades and belts for wear. A new
spark plug and clean air filter assure
.-I.i_ i I I I-
I @Engine
proper air-fuel mixture and help your
engine run better and last longer. J
(#Spray Silicone Lubriant (Move-B_oots to
BEFORE EACH USE Lubricate)
1. Check engine oil level. @General Purpose Grease
2, Check brake operation. @Refer to Maintenance "ENGINE" Section
3. Check tire pressure. IMPORTANT: Do not oil or grease the pivot
4. Check operator presence and points which have special nylon bearings.
interlock systems for proper operation. Viscous lubricants will attract dust and dirt that
5. Check for loose fasteners. will shorten the life of the self-lubricating
bearings. If you feel they must be lubricated,
use only a dry, powdered graphite type
20 lubricant sparingly.
TRACTOR IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
Always observe safety rules when
performing any maintenance. on mandrel assembly.
BRAKE OPERATION 4. Reassemble hex bolt, lock washer
and flat washer in exact order as
If tractor requires more than six (6) feet shown.
stopping distance at high speed in 5. Tighten bolt securely (27-35 Ft. Lbs.
highest gear, then brake must be ad-
torque).
justed. (See "TO ADJUST BRAKE" in the IMPORTANT: Blade bolt is grade 8 heat
Service and Adjustments section of this
treated. Mandrel Assembly
manual).
TIRES Trailing Blade Center
Edge Hole
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" Flat Washer
section of this manual). Lock Washer
o Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber. _--Hex Bolt (Grade)*
• Avoid stumps, stones, deep ruts, sharp *A Grade 8 heat treated bolt can be identified
objects and other hazards that may by six lines on the bolt head.
cause tire damage. TO SHARPEN BLADE
NOTE: To seal tire punctures and prevent NOTE: We do not recommend sharpen-
flat tires due to slow leaks, tire sealant ing blade - but if you do, be sure the
may be purchased from your local parts blade is balanced.
dealer. Tire sealant also prevents tire dry Care should be taken to keep the blade
rot and corrosion. balanced. An unbalanced blade will
OPERATOR PRESENCE SYSTEM cause excessive vibration and eventual
Be sure operator presence and interlock damage to mower and engine.
systems are working properly. If your • The blade can be sharpened with a file
tractor does not function as described, or on a grinding wheel. Do not attempt
repair the problem immediately. to sharpen while on the mower.
o The engine should not start unless the • To check blade balance, you will need
clutch/brake pedal is fully depressed a 5/8" diameter steel bolt, pin, or a cone
and attachment clutch control is in the balancer. (When using a cone bal-
disengaged position. ancer, follow the instructions supplied
° When the engine is running, any with balancer.)
attempt by the operator to leave the NOTE: Do not use a nail for balancing
seat without first setting the parking blade. The lobes of the center hole may
brake should shut off the engine. appear to be centered, but are not.
• When the engine is running and the Slide blade on to an unthreaded
attachment clutch is engaged, any portion of the steel bolt or pin and hold
attempt by the operator to leave the the bolt or pin parallel with the ground.
seat should shut off the engine. If blade is balanced, it should remain in
The attachment clutch should never a horizontal position. If either end of
operate unless the operator is in the the blade moves downward, sharpen
seat. the heavy end until the blade is
BLADE CARE balanced.
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
5/8" Bolt or
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades. Center Hole
2. Remove hex bolt, lock washer and flat BATTERY
washer securing blade. Your tractor has a battery charging system
3. Install new or resharpened blade with which is sufficient for normal use. How-
trailing edge up towards deck as ever, periodic charging of the battery with
shown. an automotive charger will extend its life.
21 ° Keep battery and terminals clean.
• Keep battery bolts tight. ENGINE
• Keep small vent holes open. LUBRICATION
• Recharge at 6-10 amperes for 1 hour.
Only use high quality detergent oil rated
NOTE: The original equipment battery on
with API service classification SF, SG, or
your tractor is maintenance free. Do not
SH. Select the oil's SAE viscosity grade
attempt to open or remove caps or covers.
according to your expected operating
Adding or checking level of electrolyte is
temperature.
not necessary.
SAE VISCOSITY GRADES
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
Change the oil after every 50 hours of
then RED battery cable and remove
operation or at least once a year if the
battery from tractor. tractor is not used for 50 hours in one
3. Rinse the battery with plain water and
year.
dry. Check the crankcase oil level before
4. Clean terminals and battery cable
starting the engine and after each eight
ends with wire brush until bright.
(8) hours of operation. "Rghten oil fill cap/
5. Coat terminals with grease or petro-
dipstick securely each time you check the
leum jelly. oil level.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND TO CHANGE ENGINE OIL
ADJUSTMENTS section of this Determine temperature range expected
manual). before oil change. All oil must meet API
service classification SF, SG, or SH.
V-BELTS
* Be sure tractor is on level surface.
Check V-belts for deterioration and wear
o Oil will drain more freely when warm.
after 100 hours of operation and replace * Catch oil in a suitable container.
if necessary. The belts are not adjustable. 1. Remove oil fill cap/dipstick. Be careful
Replace belts if they begin to slip from not to allow dirt to enter the engine
wear. when changing oil.
TRANSAXLE COOLING 2. Remove drain plug.
The transmission fan and cooling fins 3. After oil has drained completely,
should be kept clean to assure proper replace oil drain plug and tighten
cooling. securely.
Do not attempt to clean fan or transmis- 4. Refill engine with oil through oil fill
sion while engine is running or while the dipstick tube. Pour slowly. Do not
transmission is hot. To prevent possible overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
damage to seals, do not use high
section of this manual.
pressure water or steam to clean
transaxle. 5. Use gauge on oil fill cap/dipstick for
• Inspect cooling fan to be sure fan checking level. Insert dipstick into the
blades are intact and clean. tube and rest the oil fill cap on the
• Inspect cooling fins for dirt, grass tube. Do not thread the cap onto the
clippings and other materials. To tube when taking reading. Keep oil
prevent damage to seals, do not use at "FULL" line on dipstick. Tighten cap
compressed air or high pressure onto the tube securely when finished.
sprayer to clean cooling fins.
Air
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory Screen_ Oil Drain Plug
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service _F II Cap/
center/department.
Dipstick
22
CLEAN AIR SCREEN
Cartridge
Air screen must be kept free of dirt and Foam
chaff to prevent engine damage from Pre-Cleaner
overheating. Clean with a wire brush or Cartridge
compressed air to remove dirt and
stubborn dried gum fibers. Rubber
CLEAN AIR INTAKE/COOLING AREAS Seal
To insure proper cooling, make sure the
grass screen, cooling fins, and other Nut
external surfaces of the engine are kept Knob'
clean at all times.
ENGINE OIL FILTER
Every 100 hours of operation (more often
under extremely dusty, dirty conditions), Replace the engine oil filter every season
remove the blower housing and other or every other oil change if the tractor is
cooling shrouds. Clean the cooling fins used more than 100 hours in one year.
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled. MUFFLER
NOTE: Operating the engine with a
Inspect and replace corroded muffler and
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds spark arrester (if equipped) as it could
removed will cause engine damage due create a fire hazard and/or damage.
SPARK PLUGS
to overheating.
Replace spark plugs at the beginning of
AIR FILTER each mowing season or after every 100
Your engine will not run properly using a hours of operation, whichever occurs first.
Spark plug type and gap setting are
dirty air filter. Clean the foam pre-cleaner
shown in "PRODUCT SPECIFICATIONS"
after every 25 hours of operation or every
section of this manual.
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first. IN-LINE FUEL FILTER
Service air cleaner more often under The fuel filter should be replaced once
dusty conditions. each season. If fuel filter becomes
1. Loosen knob and remove cover. clogged, obstructing fuel flow to carbure-
TO SERVICE PRE-CLEANER tor, replacement is required.
1. With engine cool, remove filter and
2. Slide foam pre-cleaner off cartridge.
plug fuel line sections.
3. Wash it in liquid detergent and water. 2. Place new fuel filter in position in fuel
4. Squeeze it dry in a clean cloth. Allow line with arrow pointing towards
it to dry. carburetor.
5. Saturate it in engine oil. Wrap it in 3. Be sure there are no fuel line leaks
clean, absorbent cloth and squeeze to
and clamps are properly positioned.
remove excess oil.
4. Immediately wipe up any spilled
TO SERVICE CARTRIDGE gasoline.
,, Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge ClaFmePl
_ Clamp
or use pressurized air, as this will
damage the cartridge. CLEANING
6. Remove nut and cartridge plate. • Clean engine, battery, seat, finish, etc.
7. Reinstall the pre-cleaner (cleaned of all foreign matter.
and oiled) over the paper cartridge. • Keep finished surfaces and wheels free
8. Check rubber seal for damage and of all gasoline, oil, etc.
proper position around stud. Replace • Protect painted surfaces with automo-
if necessary. tive type wax.
9. Reassemble air cleaner, cartridge We do not recommend using a garden
plate, and nut. hose to clean your tractor unless the
10. Reinstall air cleaner cover and secure electrical system, muffler, air filter and
by tightening knob. carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
23
_IbCAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot come
in contact with plug.
Front
Adjustment
Suspension
Lift Bracket \ Electric
Links Clutch
Suspension
Arms Front
Chassis Front
pension
Bracket
Spring
Retainer
Anti-Sway Bar Springs
24
o If adjustment is necessary, make
adjustment on one side of mower only.
,, To raise one side of mower, tighten lift
link adjustment nut on that side.
• To lower one side of mower, loosen lift
_F _
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut Both Front Links Should be Equal in Length
will change mower height about 3/16".
e Recheck measurements after adjust-
ing.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground
_G _
Nut
FRONT-TO-BACK ADJUSTMENT
iMPORTANT: Deck must be level side-to-
side. If the following front-to-back Front Links
adjustment is necessary, be sure to adjust
both front links equally so mower will stay TO REPLACE MOWER DRIVE BELT
level side-to-side.
MOWER DRIVE BELT REMOVAL
To obtain the best cutting results, the
mower housing should be adjusted so 1. Park tractor on a level surface.
the front is approximately 1/8" to 1/2" Engage parking brake.
lower than the rear when the mower is in 2. Remove screws from L.H. mandrel
its highest position. cover and remove cover.
Check adjustment on right side of tractor. 3. Roll belt over the top of L.H. mandrel
Measure distance "F" directly in front of pulley.
and behind the mandrel at bottom edge 4. Remove belt from electric clutch
of mower housing as shown. pulley.
* Before making any necessary adjust- 5. Remove belt from idler pulleys.
ments, check that both front links are 6. Remove any dirt or grass clippings
equal in length. which may have accumulated around
= If links are not equal in length, adjust mandrels and entire upper deck
one link to same length as other link. surface.
. To lower front of mower housing, 7. Check primary idler arm and two
loosen nut "G" on both front links an idlers to see that they rotate freely.
equal number of turns. 8. Be sure spring is securely hooked to
, When distance "F" is 1/8" to 1/2" lower primary idler arm and bolt in mower
at front than rear, tighten nut "H" housing.
against trunnion on both front links. MOWER DRIVE BELT INSTALLATION
° To raise front of mower housing, loosen 9. Install belt in both idlers. Make sure
nut "H" from trunnion on both front links.
belt is in both belt keepers at the idlers
Tighten nut "G" on both front links an as shown.
equal number of turns. 10. Install new belt onto electric clutch
. When distance "F" is 1/8" to 1/2" lower
pulley.
at front than rear, tighten nut "H" 11. Roll belt into upper groove of L.H.
against trunnion on both front links. mandrel pulley.
NOTE: Each full turn of nut"G" will
12.Carefu!ly check belt routing making
change dim. "F" by approximately 3/8". sure belt is in the grooves correctly
* Recheck side-to-side adjustment. and inside belt keepers.
13.Reassemble L.H. mandrel cover.
25
Screws Idler
Left Hand
Pulleys Spring Electric
Primary Clutch
Cover Idler Arm Pulley
Bolt in
Housing
Left
Hand
Mandrel
Mower
Drive Belt
Belt
Keepers
Engine Pulley
V-Idler
As Viewed From Bottom
27
6. Place belt around clutching idlers as TO ADJUST STEERING WHEEL
shown, making sure to route belt ALIGNMENT
inside of all belt keepers. If steering wheel crossbars are not
7 Check to be sure belt is positioned horizontal (left to right) when wheels are
correctly and is on proper side of all positioned straight forward, remove
belt keepers. steering wheel and reassemble per
8. Reinstall mower. instructions in the Assembly section of
IMPORTANT: Check Brake Adjustment this manual.
TRANSMISSION REMOVAL/REPLACE- FRONT WHEEL TOE-IN ADJUSTMENT
MENT Front wheel toe-in is required for proper
Should your transmission require steering operation. Toe-in was set at the
removal for service or replacement, it factory and adjustment should not be
should be purged after reinstallation and necessary. If parts in the front axle or
before operating the tractor. See steering mechanism have been replaced
"PURGE TRANSMISSION" in the or damaged, check toe-in and adjust if
Operation section of this manual. necessary.
TO CHECK TOE-IN
TO ADJUST MOTION CONTROL
LEVER . Position front wheels straight ahead.
• Measure distance between wheels at
The motion control lever has been preset
front and rear of tires (dimensions "A"
at the factory and adjustment should not
and "B").
be necessary. • Front dimension "A" should be 1/8" to
If for any reason the motion control lever
1/4" less than rear dimension "B".
will not hold its position while at a
selected speed, it may be adjusted at the TO ADJUSTTOE-IN
friction pack located on the right side of • Loosen jam nuts at adjustment
chassis. sleeves on tie rod.
1. Park tractor on level surface. Stop o Adjust tie rod until dimension "A" is
tractor by turning ignition key to "OFF" 1/8" to 1/4" less than dimension "B".
position and engage parking brake. ° Tighten jam nuts securely.
2. Place motion control lever in neutral FRONT WHEEL CAMBER
(N) position. The front wheel camber is not adjustable
3. While holding Iocknut, loosen jam nut on your tractor. If damage has occurred
4. Tighten Iocknut 1/4 turn. to affect the front wheel camber, contact
5. While holding Iocknut, tighten jam nut your nearest authorized service center/
securely. department.
NOTE: If for any reason the effort to
move the motion control lever becomes
too excessive, reverse the above
adjustment procedure by loosening
B
Iocknut 1/4 turn.
Road test tractor after adjustment and
repeat procedure if necessary.
FRONT OF TRACTOR _ /
,Locknut
Jam Nuts
28
TO REMOVE WHEEL FOR REPAIRS 3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
FRONT WHEEL -
away from fuel tank and battery.
1. Block up axle securely.
TO REMOVE CABLES, REVERSE ORDER -
2. Remove axle cover, retaining ring and
washers to allow wheel removal. 1. BLACK cable first from chassis and
3. Repair tire and reassemble. then from the fully charged battery.
2. RED cable last from both batteries.
4. Replace washers and snap retaining
.stve# e,atve
ring securely in axle groove.
5. Replace axle cover.
REAR WHEEL-
1. Block rear axle securely. (+) r_ ' (4
2. Remove five (5) hub bolts to allow
wheel removal. L.H. °
3. Repair tire and reassemble. Replace Panel ]__f
and tighten hub bolts securely. Bolt
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion. REPLACING BATTERY
A
Washers _PII,CAUTION: Do not short battery
Retaining terminals by allowing a wrench or any
other object to contact both terminals at
Axle the same time. Before connecting battery,
Cover remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
TO START ENGINE WITH A WEAK 1. Lift hood to raised position.
BATTERY 2. Remove terminal guard.
3. Disconnect BLACK battery cable then
A
_ICAUTION: Lead-acid batteries generate RED battery cable and carefully
explosive gases. Keep sparks, flame and remove battery from tractor.
smoking materials away from batteries. 4. Install new battery with terminals in
Always wear eye protection when around same position as old battery.
batteries. 5. Reinstall terminal guard.
If your battery is too weak to start the engine, it 6. First connect RED battery cable to
should be recharged. (See "BATTERY" in the positive (+) battery terminal with hex
MAINTENANCE section of this manual). bolt and keps nut as shown. Tighten
If "jumper cables" are used for emergency securely.
starting, follow this procedure: 7. Connect BLACK grounding cable to
IMPORTANT: Your tractor is equipped with a negative (-) battery terminal with
12 volt negative grounded system. The other remaining hex bolt and keps nut.
vehical must also be a 12 volt negative Tighten securely
grounded system. Do not use your tractor .Close terminal access doors.
9. Close hood.
battery to start other vehicles.
TO ATTACH JUMPER CABLES - Terminal Keps Nut _ Hex Bolt
1. Connect each end of the RED cable to Access _.o_.:_-_;,,..__o,,, _
the POSITIVE (+) terminal of each
battery, taking care not to short Door _
against chassis. itive
2. Connect one end of the BLACK cable Terminal __ iF_ed_
Guard _"_'- _ Cabl;
to the NEGATIVE (-) terminal of fully
charged battery. "_/_J _Negative (Black)
7_/_-_ Cable
29
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the Hood
backside of the grill.
3. Replace bulb in holder and push bulb
Headlight Wire
holder securely back into the hole in Connector
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
= Check wiring. See electrical wiring
diagram in the Repair Parts section. ENGINE
TO REPLACE FUSE
Maintenance, repair, or replacement of
Replace with 30 amp automotive-type the emission control devices and sys-
plug-in fuse. The fuse holder is located tems, which are being done at the
behind the dash. customers expense, may be performed
TO ADJUST ATTACHMENT LIFT by any non-road engine repair establish-
SPRING ment or individual. Warranty repairs must
be performed by an authorized engine
1. While holding spring bushing with manufacturer's service outlet.
wrench, loosen jam nut. TO ADJUST THROTTLE CONTROL
° Turn adjustment bolt clockwise to CABLE
extend spring and reduce lift effort for
heavier attachments. The throttle control has been preset at the
° Turn adjustment bolt counterclockwise factory and adjustment should not be
for lighter attachments. necessary. Check adjustment as de-
2. Retighten jam nut against spring scribed below before loosening cable. If
bushing. adjustment is necessary, proceed as
follows:
IMPORTANT: Do not adjust for maximum
spring tension when using light attach- 1. With engine not running, move throttle
ments such as a mower. Adjust lift lever control lever to fast position.
spring to aid in lifting attachment. Do not 2. Check that speed control lever is
overpower spring. When removing against stop screw. If it is not, loosen
attachment, always adjust spring tension casing clamp screw and pull throttle
to its lowest position. cable until lever is against screw.
Tighten clamp screw securely.
Adjustment Bolt
Idle Fuel Adjusting Idle speed Adjusting
Bushing Needle _crew
Attachment Lift
Throttle
° oJ Spring
Control
Cable
Jam Nut
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
Screw
Clamp Screw
Choke Control Cable
3O
TO ADJUST CHOKE CONTROL 2. With engine off turn idle fuel adjusting
The choke control has been preset at the needle in (clockwise) closing it finger
factory and adjustment should not be tight and then turn out (counterclock-
necessary, check adjustment as de- wise) 1 turn.
scribed below before loosening cable. If FINAL SETTING -
adjustment is necessary, proceed as 1. Start engine and allow to warm for five
follows:
minutes. Make final adjustments with
1. With engine not running, move choke engine running and shift/motion
control (located on dash panel) to full control lever in neutral (N) position.
choke position. NOTE: The high idle is set at the factory
2. Remove air cleaner cover, filter and
and cannot be adjusted.
cartridge plate to expose carburetor 2. Idle speed setting - With throttle
choke (See "AIR FILTER" in the control lever in slow position, engine
Maintenance section of this manual). should idle at 1200 RPM. If engine
3. Choke should be closed. If it is not, idles too slow or fast, turn idle speed
loosen casing clamp screw and move adjusting screw in or out until correct
choke cable until choke is completely idle is attained.
closed. Tighten casing clamp screw 3. Idle fuel needle setting - With throttle
securely. control lever in slow position, turn idle
4. Reassemble air cleaner.
fuel adjusting needle in (clockwise)
until engine speed decreases and
Closed for Full
then turn out (counterclockwise)
approximately 3/4 turn to obtain the
best low speed performance.
4. Recheck idle speed. Readjust if
necessary.
ACCELERATION TEST -
5. Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle fuel adjusting needle
out (counterclockwise) 1/8 turn.
TO ADJUST CARBURETOR Repeat test and continue to adjust, if
necessary, until engine accelerates
The carburetor has been present at the
smoothly.
factory and adjustment should not be
High speed stop is factory adjusted. Do
necessary. However, minor adjustment
not adjust-damage may result.
may be required to compensate for
IMPORTANT: Never tamper with the
differences in fuel, temperature, altitude
or load. If the carburetor does need engine governor, which is factory set for
proper engine speed. Overspeeding the
adjustment, proceed as follows:
engine above the factory high speed
In general, turning the adjusting needles
setting can be dangerous. If you think the
in (clockwise) decreases the supply of
engine-governed high speed needs
fuel to the engine giving a leaner fuel/air
adjusting, contact your nearest autho-
mixture. Turning the adjusting needles out
rized service center/department, which
(counterclockwise) increases the supply
has proper equipment and experience to
of fuel to the engine giving a richer fuel/
air mixture. make any necessary adjustments.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and
the throttle control cable is adjusted
properly (see "TO ADJUST
THROTTLE CONTROL CABLE" in the
Service and Adjustments section of
this manual).
31
Immediately prepare your tractor for Also, experiance indicates that alcohol
storage at the end of the season or if the blended fuels (called gasohol or using
tractor will not be used for 30 days or ethanol or methanol) can attract moisture
more. which leads to separation and formation
of acids during storage. Acidic gas can
_lb CAUTION: Never store the tractor damage the fuel system of and engine
with gasoline in the tank inside a building while in storage.
where fumes may reach an open flame or 1. Drain the fuel tank.
spark. Allow the engine to cool before 2. Start the engine and let it run until the
storing in any enclosure. fuel lines and carburetor are empty.
TRACTOR ° Never use engine or carburetor cleaner
Remove mower from tractor for winter products in the fuel tank or permanent
damage may occur.
storage. When mower is to be stored for
° Use fresh fuel next season.
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
in a clean, dry area.
1. Clean entire tractor (See "CLEANING" fuel gum deposits during storage. Add
in the Maintenance section of this stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
manual).
ratio found on stabilizer container. Run
2. Inspect and replace belts, if necessary
engine at least 10 minutes after adding
(See belt replacement instructions in
stabilizer to allow the stabilizer to reach
the Service and Adjustments section
of this manual). the carburetor. Do not drain the gas tank
3. Lubricate as shown in the Mainte- and carburetor if using fuel stabilizer.
nance section of this manual. ENGINE OIL
4. Be sure that all nuts, bolts and screws Drain oil (with engine warm) and replace
are securely fastened. Inspect moving with clean engine oil. (See "ENGINE" in
parts for damage, breakage and wear. the Maintenance section of this manual).
Replace if necessary. CYLINDER(S)
5. Touch up all rusted or chipped paint 1. Remove spark plug(s).
surfaces; sand lightly before painting. 2. Pour one ounce of oil through spark
BATTERY plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
• Fully charge the battery for storage. for a few seconds to distribute oil.
• After a period of time in storage; battery 4. Replace with new spark plug(s).
may require recharging.
= To help prevent corrosion and power OTHER
leakage during long periods of storage, • Do not store gasoline from one season
battery cables should be disconnected to another.
and battery cleaned thoroughly (see • Replace your gasoline can if your can
"TO CLEAN BATTERY AND TERMI- starts to rust. Rust and/or dirt in your
NALS" in the Maintenance section of gasoline will cause problems.
this manual). ° If possible, store your tractor indoors
° After cleaning, leave cables discon- and cover it to give protection from dust
nected and place cables where they and dirt.
cannot come in contact with battery o Cover your tractor with a suitable
terminals. protective cover that does not retain
° If battery is removed from tractor for moisture. Do not use plastic. Plastic
storage, do not store battery directly on cannot breathe which allows conden-
concrete or damp surfaces. sation to form and will cause your
tractor to rust.
ENGINE
IMPORTANT: Never cover tractor while
FUEL SYSTEM engine and exhaust areas are still warm.
IMPORTANT: It is important to prevent
gum deposites from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
32
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not "CHOKED" 2. See 'q'o START ENGINE"
properly. in Operation section.
3. Engine flooded. 3. Wait several minutes before
attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Dirty air filter. 5. Clean/replace air filter.
6. Dirty fuel filter. 6. Replace fuel filter.
7. Water in fuel. 7. Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
8. Loose or damaged wiring. 8. Check all wiring.
9. Carburetor out of adjustment. 9. See "To Adjust Carburetor"
in Service Adjustments
section.
10. Engine valves out of 10.Contact a qualified
adjustment. service center.
34
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
35
NOTES
36
SCHEMATIC TRACTOR - MODEL NUMBER 917,273062
BATTERy
SOLENOID
RED
STARTER
BLACK
E
t
LECT_a_£_CkuzcH
CLUTCH / BRAKI I
(PEDAL UP) ......... ,
IGNITION E E
3WITCH RE0
t
I D
PTO (DISENGAGED)
..... I
OPERATOR
PRESENCE
SEAT SWITCH RELAY#_
(NOT OCCUPIED)
(OPTIONAL) BLACK
SPARK
(GNITION GAP
UNIT '2 PLUGS
........ I
'4 CYL ENGINE
FUEL SHUT-OFF
SOLENOID
REGULATOR
28VOLT8A_
HEADLIGHTS
GFC
WIRING INSULATED CLIPS REMOVABLE
NOTE: IF WIRING {NSULATED CONNECTIONS CONNECTIONS H B
CLIPS WERE REMOVED FOR NON*REMOVABLE
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
DA
PROPERLY SECURE YOUR
WIRfNG.
37
TRACTOR -- MODEL NUMBER 917.273062
ELECTRICAL
22
27
33
52 /I
//
//
/
\ //
26
16
29
11
38
TRACTOR -- MODEL NUMBER 917.273062
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt 1/4-20 x 7.5 Zinc
11 150109 Hold down Battery Dash Mount
12 145769 Nut Push Nylon 1/4"
16 153664 Switch Interlock Push-In
21 166184 Harness Socket Light W/4152J
22 4152J Bulb Light
24 4014J Cable, Battery
25 146686 Cable, Battery
26 108824X Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 170697 Cable, Ground
29 160784 Switch, Plunger
30 163968 Switch, Ign
33 140403 Key, Ignition
40 170238 Harness Ign.
41 17720408 Screw 1/4-20 x 1/2
42 131563 Cover, Terminal
43 145673 Solenoid
45 122822X Ammeter
50 169416 Switch, PTO
52 141940 Protection Wire Loop
70 170251 Harness Engine
79 163996 Bulbholder Asm Incandescent SV
81 109748X Relay Asm.
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
39
TRACTOR - MODEL NUMBER 917.273062
CHASSIS AND ENCLOSURES
147
_140 147
147
37 122 /
18"
122
122
150
122
!
68
17
52
28
21 17 16
17
\
42
56
100
70
39
4O
TRACTOR -- MODEL NUMBER 917.273062
CHASSIS AND ENCLOSURES
41
TRACTOR - MODEL NUMBER 917.273062
GROUND DRIVE
42
81
56
36
76
38
6
46 /
15
54
33 9 7 _
/ 109
\
, i
69
100
72
2
42
TRACTOR -- MODEL NUMBER 917.273062
GROUND DRIVE
43
TRACTOR - MODEL NUMBER 917.273062
STEERING
14
d! 1313
36
44
TRACTOR -- MODEL NUMBER 917.273062
STEERING
KEY PART
NO. NO. DESCRIPTION
1 159944X428 Wheel, Steering
2 137094 Axle Asm., Front
3 6855M Fitting, Grease
4 161849 Spindle Asm, LH
5 161848 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 121232X Cap, Spindle
10 74781044 Bolt, Fin Hex 5/8-11 x 2-3/4
11 136518 Spacer Bearing Axle Front
12 73901000 Nut, Lock Flange 5/8-11 Unc
13 121749X Washer 25/32 x lq/4 x 16 Ga.
14 STD551137 Washer, Lock Hvy HIcl Spr 3/8
15 STD541537 Nut, Lock Center 3/8-24 UNF
16 145103 Shaft Asm., Steering
17 137347 Rod Asm., Tie Ball J Ball Vgt (Inc. Key No. 36-40)
18 137155 Draglink, Ball Joint Solid Vgt
19 156011 Support Asm., Steering Vgt
20 163887 Boot, Steering
21 159945 Adapter, Wheel Steering
22 155105 Bushing, Strg. BIk
23 152927 Screw
25 74780616 Bolt, Fin Hex 3/8-16 x 1 Gr. 5
26 159946X428 Cap, Wheel Steering
27 3366R Bearing, Col. Strg.
28 17000612 Screw, 3/8-16 x 3/4
29 104239X Bearing, Flange
30 12000034 Ring, Klip Truarc #5304-75
31 138136 Bushing, Nyliner Snap
32 19111610 Washer 11/32 x 1 x 10 Ga.
33 STD551131 Washer, Lock Hvy HIcl Spr 5/16
34 74760512 Bolt, Hex Hd 5/16-18 x 3/4
35 138059 Gear, Sector Steedng
36 137156 Tie Red
37 73360600 Jam Nut RH Thread
38 109850X Joint Asm. Ball RH Thread
39 73700600 Jam Nut LH Thread
40 109851X Joint Asm. Ball LH Thread
41 155246 Bracket Switch interlock VGT 97
42 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt
44 160135 Extension, Steering
45 19132411 Washer 13/32 x 1-1/20 x 11 Ga.
45
TRACTOR - MODEL NUMBER 917.273062
ENGINE
21
39
I _ 45
12
19
7
18 15 17 42
43
37
48
38
29
26
/ \
16 39
SPARK ARRESTER KIT I
46
TRACTOR -- MODEL NUMBER 917.273062
ENGINE
KEY PART
NO. NO. DESCRiPTiON
47
TRACTOR -- MODEL NUMBER 917.273062
SEAT ASSEMBLY
19
12
21
48
TRACTOR - MODEL NUMBER 917.273062
DECALS
17 17
18 6 3 4
25
25
12
22
m --23
©
11
KEY PART
WHEELS AND TIRES
NO. NO. DESCRIPTION
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106228X427 RimAsm Front
3 4 8134H Tube, Front (Service item
Only)
4 5 106230X Tire, Front
7 10 6 278H Fitting Grease (Front Wheel
Only)
9 7 9040H Bearing Flange (Front Wheel
Only)
8
8 104757X Cap Axle
9 105588X Tire Rear
10 7154J Tube Rear (Service Item
Only)
11 I06227X427 RimAsm Rear
12 6856M Fitting Grease
- - 144334 Sealant, Tire ( 10 oz. Tube)
40
43
38
39
5
42
25 26
12 16
23
22
12
41 13
23 .......-..G_ 15
20 19 18
41
5O
TRACTOR -- MODEL NUMBER 917.273062
LIFT ASSEMBLY
KEY PART
NO. NO, DESCRIPTION
1 121006X Rod Asm., Lever
2 159187 Shaft Asm., Lift Vgt
3 159189 Lever Asm. Lift Rh
4 12000022 E-Ring Truarc #5133-87
5 19292016 Washer 29/32 x 1-1/4 x 16 Ga.
6 71110624 Bolt, Fin Hex 3/8-16 x 1-1/2
7 125631X Gdp, Handle Fluted
8 122365X Button, Plunger
9 122364X Plunger, Button
10 2876H Spring 2-1/8"
11 146704 Link Lift
12 163552 Retainer, Spring
13 139858 Arm, Suspension Vgt
14 140302 Bearing
t5 STD541437 Nut, Crownlock 3/8-16 Unc
16 674A247 Spring Asm., Assist Lift
17 STD541237 Nut, HexJam 3/8-16 Unc
18 143363 Bracket, Spring Assist
19 STD551037 Washer 13/32 x 13/16 x 16 Ga,
20 5328J Bolt, Adjust Spring Assist
21 STD523710 Bolt, Fin Hex 3/8-16 x 1
22 127218 Link, Front
23 STD624008 Retainer, Spring
24 73350800 Nut, Jam Hex 1/2-13 Uric
25 130171 Trunnion
26 73680800 Nut Crownlock 1/2-13 Unc
29 150233 Trunnion, Infin Height
30 110807){ Nut, Special
31 STD551037 Washer 13/32 x 5/8 x 16 Ga.
32 137150 Spring, Compression Inf Hgt
33 STD560907 Pin, Cotter 3/32 x 1/2
34 137167 Rod, Adj Lift
35 138057 Knob, Inf 3/8-16 Uric
38 155097 Pointer, Height indicator
39 123935X Plug, Hole
40 17490512 Screw Hex Wsh 5/16-18 x 3/4
41 73540600 Nut, Crownlock 3/8-24
42 19112410 Washer 11/32 x 1-1/2 x 10 Ga.
43 123934X Scale, indicator Height
70 145212 Nut Hex Flange Lock
72 110452X Nut Push Phos & Oil
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
51
TRACTOR - MODEL NUMBER 917.273062
MOWER DECK
55
45
44
43
48
48
6
59 60
58
64
i
i 36
36
2 22
21
99
54
10 11
52
TRACTOR -- MODEL NUMBER 917.273062
MOWER DECK
53
TRACTOR - MODEL NUMBER 917.273062
TRANSAXLE--MODEL NUMBER 222-3010L
(2)
111
54
TRACTOR -- MODEL NUMBER 917.273062
TRANSAXLE--MODEL NUMBER 222-3010L
55
TRACTOR - MODEL NUMBER 917.273062
TRANSAXLE--MODEL NUMBER 222-3010L
.>
56
TRACTOR -- MODEL NUMBER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
15._
1\
j9
2_
21 20
17
_'_'t2
31 32 2_7 \26
\
30 @ -- 28
I
29
CRANCASE.J
/1
22_ 23
A
10--
--7
26
0
O--8
57
TRACTOR -- MODEL NUMBER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
t2
jl
_7
_3
t0 -'_ .1-9
7
6--# 6 6
J"
6
AIR INTAKE j
14
\
'11
t5
58
TRACTOR =-MODEL NUMBER 917.273062
KOHLER ENGiNE-MODEL NUMBER CV20S, TYPE NUMBER 65551
2 5
4/
I
@ @--2
_3
@V' 0_°
9__
t2
O
10J_
14
3
t7
6
'%
59
TRACTOR -- MODEL NUMBER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
"RANKSHAFT J EXHAUSTJ
--1
FUEL SYSTEM I
/
1
13
14
6O
TRACTOR °- MODEL NUMBER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
HEAD/VALVE/BREATHER CRANKCASE
61
TRACTOR -- MODEL NUM BER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
IGNITION/CHARGING BLOWER HOUSING & BAFFLES
62
TRACTOR-- MODEL NUM BER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
STARTING SYSTEM OIL PAN/LUBRICATION
63
TRACTOR-- MODEL NUM BER 917.273062
KOHLER ENGINE-MODEL NUMBER CV20S, TYPE NUMBER 65551
64
NOTES
NOTES
66
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
15 ° MAX.
I
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
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