Professional Documents
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points per
Qty(YDS)
Average
Defects
100 Sq.
Running Shade
Fabric Skew
Total
Big Thread
Thick Yarn
Color Yarn
yard
Stop Mark
Line mark
Color Out
Miss Yarn
Date
Knot
Spot
Slub
supplier
Uneven Dye
Fabric Way
Others
Stain
Hole
feel
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0 0 0 7 0 0 8 0
0 0 0 0 0 0 26 0
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0 0 0 2 0 0 10 0
0 0 0 0 2 0
0 0 0 0 40 0
10 15 0
10 0 0 0 17 0
20 0 0 15 15 0
0 0 0 1 0 0 5 0
2 0 0 0 10 0
0 0 15 0 0 20 0
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0 0 0 0 0 8 0
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0 0 0 18 0 0 10 0
0 0 0 15 0 0 10 0
0 0 0 10 0 0 10 0
0 0 0 10 0 0 8 0
0 0 0 15 0 0 5 0
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0 0 0 4 0 0 5 0
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0 0 30 0 0 0 5 1
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Cumulative
Criteria Count Cumulative % Pareto Chart of Fabric Defects
Count
Slub 150 150 42.13%
Knot 150 300 84.27% From Oct/17 To Dec/17 Supplier:
Average Point
Fabric Way 30 330 92.70% Square Ya
Thick Yarn
Stain
Slub
Miss Yarn
Color Yarn
Knot
Spot
Running Shade
Color Out
Fabric Skew
Stop Mark
Uneven Dye
Uneven Print
0
0
356
356
100.00%
100.00%
0
20
Slub
Knot
Fabric Way
Big Thread
15
6
Spot
5
Others
0
Line mark
0
Miss Yarn
0
Color Yarn
0
Stop Mark
0
Color Out
0
Thick Yarn
0
Running Shade
0
Fabric Skew
0
Stain
0
100.00%
80.00%
60.00%
40.00%
20.00%
6 5
0.00%
0 0 0 0 0 0 0 0 0 0 0 0 0
Thick Yarn
Stain
Miss Yarn
Color Yarn
Spot
Running Shade
Color Out
Fabric Skew
Uneven Dye
bric Hand feel
Uneven Print
Line mark
Others
Hole
Stop Mark
6
Spot
Others 5
0
Line mark
0
Miss Yarn
0
Color Yarn
0
Stop Mark
0
Color Out
0
Thick Yarn
0
Running Shade
0
Fabric Skew
0
Stain
0
Hole
0
Uneven Dye
0
Uneven Print
0.00%
A3 PROBLEM SOLVING PROCESS
Name: Shahidul Islam
PROPOSAL :SIM
Title: Quality Engineer
Report Date: 2nd November,2015
BACKGROUND
RFT target set at 94% by Oct"15. SIMFTEX already achieved almost 95% RFT within this month. But some defects
96% by Dec '15.
CURRENT CONDITIONS
- RFT is 94.95%
GOAL
ANALYSIS
- Skip stitch,Pleat, open stitch ,brtack missing & back pkt uneven are causing 52% of the tota
SIMFTEX QA team will focus on Major five defect affecting the RFT rate and QUALITY ENGINEER along
help the QA team to find out a better solution for improvmet of RFT rate.
OPOSAL :SIMFTEX QA team will focus on Major five defect affecting the RFT rate and QUALITY ENGINEER al
ENGINEER will help the QA team to find out a better solution for improvmet of RFT rate.
ACTION PLAN
t some defects are threatening us to reach RFT Who/PIC
QA Assistan
Needle control policy Manager,Nidd
Man,Supervis
FY14
Who/PIC Q1 Q2 Q3 Q4
JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC
QA Team
QA Assistant
Manager,Nidde
Man,Supervisor.
Supervisor & QA
Controller
On Track In Trouble Off Track
Average points
per 100 Sq. 0.00% 2.06% 0.00% 0.00% 4.84% 4.23% 3.40% 6.00% 7.47%
yard
Supplier/Mon SUNLONG Envoy Tex GLOW TEX 18 International Upper universe JIANGSU WANFA SHANGHAI TEX SOUTH CHINA HUAJIN TEX
th
Jun-17 2.25% 3.24% 4.84% 2.79%
Jul-17 1.32% 9.36% 6.85%
Aug-17 6.81% 8.53% 3.85% 4.71% 6.15% 5.53% 5.96%
Sep-17 5.69% 11.04% 4.80% 3.08%
Oct-17 4.11% 9.67% 4.95% 6.80% 12.00% 14.93%
Nov-17 0.00% 0.00% 0.00% 0.00% 0.00% 3.51% 0.00% 0.00% 0.00%
Dec-17
Jan-18
Feb-18
Mar-18
Apr-18
May-18
Jun-18
Jul-18
Aug-18
Sep-18
Oct-18
Nov-18
Dec-18
Jan-19
Feb-19
Mar-19
Apr-19
May-19
5.00% 0.00% 0.00%
10.51%
8.15%
10.00%
0.00% 0.00% 0.00%
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From Oct/17 To Dec/17