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LEMBAR PERSETUJUAN
Laporan Kerja Praktek dengan judul “Analisa Pengaruh Tekanan Cone Pada
Screw Press Terhadap Kadar Oil Losses/Oil in Fiber” di PT Murini Samsam
Kabupaten Kandis oleh Roy Jekrinando Setiadi dengan Nomor Induk
Mahasiswa 1607036679, Program Studi D3 Teknik Kimia Fakultas Teknik
Universitas Riau, telah diperiksa dan telah disetujui oleh Dosen Pembimbing.

Pekanbaru, Maret 2019

Koordinator Program Studi Dosen Pembimbing


D3 Teknik Kimia

Dr. Yelmida Aziz, M. Si Dra.Zultiniar,M.Si


NIP. 19630703 199002 2 001 NIP. 19630504 198903 2 0001

Mengetahui,

Ketua Jurusan Teknik Kimia


Fakultas Teknik Universitas Riau

Ahmad Fadli, ST.,MT.,PhD


NIP. 19731025 199803 1 002

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KATA PENGANTAR

Segala puji dan syukur kepada Tuhan Yang Maha Esa karena atas rahmat
dan karunia-Nya, maka penulis dapat menyelesaikan Laporan Kerja Praktek di PT
Murini Samsam dengan baik. Penyusunan Laporan Kerja Praktek ini berdasarkan
pada data-data yang telah dikumpulkan pada pelaksanaan kerja praktek yang
dilakukan dari tanggal 15 Januari 2019 sampai dengan 15 Februari 2019 di PT
Murini Samsam Kabupaten Kandis.
Tujuan dari kerja praktek ini adalah untuk mengaplikasikan teori-teori
khususnya di bidang Teknik Kimia yang telah didapatkan dibangku perkuliahan
pada proses sesungguhnya di lapangan, selain itu kerja praktek yang dilakukan ini
merupakan syarat kelulusan bagi mahasiswa Program Studi D-3 Teknik Kimia
Universitas Riau.
Penulis menyadari bahwa tanpa bantuan dan dukungan dari berbagai pihak,
maka pelaksanaan kerja praktek dan penyusunan laporan ini tidak akan berjalan
lancar. Dalam kesempatan ini penulis ingin mengucapkan terima kasih kepada
pihak-pihak yang telah membantu penulis selama melaksanakn kerja praktek di
PT Murini Samsam Kabupaten Kandis antara lain:
1. Dra.Zultiniar,MSi selaku dosen pembimbing dalam penyelesaian laporan
ini.
2. Pembimbing Lapangan dan penasehat selama melaksanakan kerja
praktek.
3. Bapak Ahmad Fadli, ST., MT., PhD, yang merupakan Ketua Jurusan
Teknik Kimia
4. Dr. Yelmida A.,M.Si sebagai koordinator program studi Teknik Kimia D3
5. Dra. Wisrayetti,MSi Selaku Koordinator Kerja Praktek Jurusan Teknik
Kimia Universitas Riau.
6. Bapak Manager PT. Murini SAMSAM Kandis.
7. Teman-teman seperjuangan kerja praktek di PT Murini SAMSAM yang
telah kompak dan saling membantu demi kelancaran kerja praktek ini.

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Penulis menyadari bahwa laporan ini masih terdapat kekurangan yang harus
diperbaiki. Oleh karena itu, penulis berharap akan kritik dan saran yang bersifat
membangun untuk perbaikan di masa mendatang. Penulis berharap laporan ini
dapat bermanfaat bagi pembaca dan kita semua.

Pekanbaru, Januari 2019

Roy Jekrinando

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DAFTAR ISI

LEMBAR JUDUL ..................................................................................... i


LEMBAR PERSETUJUAN ..................................................................... ii
LEMBAR PENGESAHAN ...................................................................... iii
KATA PENGANTAR ............................................................................... iv
DAFTAR ISI .............................................................................................. vi
DAFTAR TABEL ..................................................................................... viii
DAFTAR GAMBAR ................................................................................. ix
DAFTAR LAMPIRAN ............................................................................. x

BAB I PENDAHULUAN
1.1 Latar Belakang ..................................................................................... 1
1.2 Tujuan Kerja Praktek ........................................................................... 2
1.3 Ruang Lingkup Kerja Praktek ............................................................. 2
1.4 Sejarah dan Perkembangan Perusahaan .............................................. 3
1.5 Visi dan Misi Perusahaan..................................................................... 3
1.5.1 Visi Perusahaan .......................................................................... 3
1.5.2 Misi ............................................................................................. 3

BAB II TINJAUAN PUSTAKA


2.1 Kelapa Sawit ........................................................................................ 4
2.1.1 Sejarah Perkebunan Kelapa Sawit .............................................. 4
2.1.2 Pengembangan Industri Kelapa Sawit Di Indonesia ................... 5
2.2 Varietas Kelapa Sawit .......................................................................... 6
2.2.1 Pembagian varietas berdasarkan ketebalan tempurung buah ...... 6
2.2.2 Pembagian varietas berdasarkan warna kulit buah ..................... 7

BAB III DESKRIPSI PROSES DAN INSTRUMENTASI


3.1 Proses Pengolahan CPO(Crude Palm Oil) ........................................... 10
3.2 Reception Station ................................................................................. 11
3.2.1 Pos Satpam .................................................................................. 12
3.2.2 Jembatan Timbang ...................................................................... 13
3.2.3 Sortasi ........................................................................................ 15
3.2.4 Loading Ramp ............................................................................. 21
3.3 Stasiun Sterilizer (Perebusan) .............................................................. 23
3.3.1 Pengertian ................................................................................... 23
3.3.2 Fungsi dari Sterilizer ................................................................... 24
3.3.3 Peralatan di Sterilizer .................................................................. 24
3.3.4 Pengangkutan buah rebusan ........................................................ 28
3.3.5 Trouble Shooting ........................................................................ 28
3.4 Stasiun Thereser ................................................................................... 29
3.4.1 Pengertian ................................................................................... 29

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3.4.2 Tujuan ......................................................................................... 30


3.4.3 Alur Proses Threser..................................................................... 30
3.4.4 Mesin dan Peralatan Yang Digunakan ........................................ 30
3.4.5 Trouble Shooting ........................................................................ 34
3.4.6 Parameter keberhasilan ............................................................... 34
3.5 Stasiun Digesting dan Press ................................................................ 34
3.5.1 Pengertian ................................................................................... 34
3.5.2 Alur Proses ................................................................................. 35
3.5.3 Mesin dan Peralatan.................................................................... 35
3.6 Stasiun Nut dan Kernel ........................................................................ 40
3.6.1 Pengertian ................................................................................... 40
3.6.2 Fungsi dan Tujuan dari Stasiun Kernel ...................................... 40
3.6.3 Alur Proses ................................................................................. 40
3.6.4 Unit Pendukung pada Stasiun Kernel ......................................... 41
3.6.5 Trouble Shooting......................................................................... 44
3.7 Stasiun Klarifikasi ................................................................................. 45
3.7.1 Pengertian ................................................................................... 45
3.7.2 Alur Proses ................................................................................. 46
3.7.3 Fungsi dan Tujuan Klarifikasi .................................................... 46
3.7.4 Unit Pendukung pada Stasiun Klarifikasi ................................... 47
3.8 Water treatment plant ............................................................................ 53

BAB IV ORGANISASI DAN EKONOMI PERUSAHAAN


4.1 Struktur Organisasi .............................................................................. 54
BAB V TUGAS KHUSUS
5.1 Pendahuluan ......................................................................................... 59
5.1.2 Tujuan ......................................................................................... 60
5.2 Tinjauan Pustaka ................................................................................... 60
5.2.1 Pengertian Crude Palm Oil ......................................................... 60
5.2.2 Ekstraksi Minyak ........................................................................ 60
5.2.3 Hydraulic Press ........................................................................... 61
5.2.4 Screw Press ................................................................................. 61
5.2.5 Jenis-jenis Screw Press ............................................................... 62
5.2.6 Komponen Screw Press .............................................................. 63
5.2.7 Cara Pengoperasian Stasiun Press .............................................. 66
5.2.7.1 Prosedur Kerja Digester .................................................. 66
5.2.7.1 Prosedur Kerja Screw Press..........................................67
5.3 Metodologi Percobaan .......................................................................... 69
5.3.1 Alat dan Bahan ............................................................................ 69
5.3.2 Analisa Oil dan Loses ................................................................. 69
5.4 Hasil dan Pembahasan........................................................................... 69
5.4.1 Hasil ............................................................................................ 69
5.4.2 Pembahasan ................................................................................. 70
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BAB VI PENUTUP
6.1 Kesimpulan .......................................................................................... 71
6.2 Saran ..................................................................................................... 72

DAFTAR PUSTAKA ................................................................................ 73


DAFTAR TABEL

Tabel 5.1 Komposisi asam lemak dari CPO............................................... 59


Tabel 5.2 Parameter Mutu di Stasiun Press ................................................ 68
Tabel 5.3 Pengaruh Tekanan terhadap oil in fiber ..................................... 69

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DAFTAR GAMBAR

Gambar 3.1 Flow Diagram Proses PT Murini Samsam ............................ 10


Gambar 3.2 Alur Proses Stasiun Penerimaan ............................................ 12
Gambar 3.3 Stasiun Timbangan PT MSS .................................................. 13
Gambar 3.4 Timbangan Digital ................................................................. 14
Gambar 3.5 Load Cell ............................................................................... 14
Gambar 3.6 Buah Mentah .......................................................................... 16
Gambar 3.7 Buah Mengkal ....................................................................... 17
Gambar 3.8 Buah Masak .......................................................................... 17
Gambar 3.9 Lewat Masak ......................................................................... 18
Gambar 3.10 Janjangan Kosong ................................................................ 18
Gambar 3.11 Buah Restan ......................................................................... 19
Gambar 3.12 Loader ................................................................................. 19
Gambar 3.13 Sekop .................................................................................. 19
Gambar 3.14 Tojok .................................................................................... 20
Gambar 3.15 Grading ................................................................................ 20
Gambar 3.16 Loading Ramp ..................................................................... 21
Gambar 3.17 Pintu Loading Ramp ............................................................ 22
Gambar 3.18 Handling Valve .................................................................... 22
Gambar 3.19 Transfer Carriage ................................................................. 23
Gambar 3.20 Unit Sterilizer ...................................................................... 24
Gambar 3.21 Pipa dan Valve inlet ............................................................. 25
Gambar 3.22 Hydraulic Power .................................................................. 25
Gambar 3.23 Pressure Gauge .................................................................... 26
Gambar 3.24 Safety Valve......................................................................... 26
Gambar 3.25 Cantilever Bridge ................................................................. 26
Gambar 3.26 Capstan dan Bollard ............................................................. 27
Gambar 3.27 Steam spreader ..................................................................... 27
Gambar 3.28 Control Relief Valve ............................................................ 28
Gambar 3.29 Thereser ............................................................................... 29
Gambar 3.30 Alur Proses Stasiun Thereser ............................................... 30
Gambar 3.31 Tippler.................................................................................. 31
Gambar 3.32 Thereser ............................................................................... 31
Gambar 3.33 Conveyor Under Thereser ................................................... 32
Gambar 3.34 Bottom Cross Conveyor ...................................................... 32
Gambar 3.35 Fruit Elevator ....................................................................... 32
Gambar 3.36 Horizontal Empty Bunch Conveyor .................................... 33
Gambar 3.37 Inclined Empty Bunch Conveyor ........................................ 33
Gambar 3.38 SSBC ................................................................................... 34
Gambar 3.39 Digesting dan Press ............................................................. 34
Gambar 3.40 Alur Proses Digesting dan Press .......................................... 35
Gambar 3.41 Distibuting Conveyor........................................................... 35
Gambar 3.42 Digester ................................................................................ 37
Gambar 3.43 Screw Press .......................................................................... 38

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Gambar 3.44 Power Pack Digester dan Press............................................ 38
Gambar 3.45 Sand Trap Tank.................................................................... 39
Gambar 3.46 Cake Braker Conveyor ........................................................ 39
Gambar 3.47 Alur Proses Stasiun Kernel .................................................. 40
Gambar 3.48 Depericaper .......................................................................... 41
Gambar 3.49 Destoner ............................................................................... 42
Gambar 3.50 Nut Hopper .......................................................................... 42
Gambar 3.51 Ripple Mill ........................................................................... 42
Gambar 3.52 Vibrating Trough ................................................................. 43
Gambar 3.53 LTDS ................................................................................... 43
Gambar 3.54 Kernel Silo ........................................................................... 44
Gambar 3.55 Alur Proses Clarification Station ......................................... 46
Gambar 3.56 Sand Trap Tank.................................................................... 47
Gambar 3.57 Vibrating Screen .................................................................. 48
Gambar 3.58 Crude Oil Tank .................................................................... 48
Gambar 3.59 Contious Settling tank.......................................................... 49
Gambar 3.60 Oil Tank ............................................................................... 49
Gambar 3.61 Vacum Dryer ....................................................................... 50
Gambar 3.62 Storage Tank ........................................................................ 50
Gambar 3.63 Sludge Tank ......................................................................... 51
Gambar 3.64 Sludge pit dan condensat pit ................................................ 52
Gambar 3.65 Decater ................................................................................. 52
Gambar 5.1 Double Screw ........................................................................ 63
Gambar 5.2 Press Cage .............................................................................. 64
Gambar 5.3 Hidrolic Doble Cone .............................................................. 65

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DAFTAR LAMPIRAN

A. DOKUMENTASI ............................................................................... 54

B. STRUKTUR ORGANISASI ............................................................. 56

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