Document number:

PROCESS SPECIFICATION 0023-1269

Title: Work-place Reference / Drawing
MOUNT TOWER LADDER W. SAFETY WIRE

Prepared by Approved by Approved date Revision ECO no. Page of

DANDA LBN 07 413552 1 38

Contents / Indhold

1.0 SAFETY / SIKKERHED ....................................................................................................... 2

2.0 SCOPE / OMFANG .............................................................................................................. 4

3.0 SPECIAL TOOL / SPECIALVÆRKTØJ .............................................................................. 4

4.0 PREPARATION OF LADDER LEGS / KLARGØRING AF STIGEBEN .............................. 5

5.0 MOUNTING OF LADDER LEGS / MONTAGE AF STIGEBEN ........................................... 7

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6.0 PREPARATION OF GRATE TRAY / KLARGØRING AF GITTERBAKKE ......................... 9

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7.0 MOUNTING OF LADDER / MONTAGE AF STIGE ........................................................... 10

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8.0 GROUNDING OF PLATFORMS / JORDING AF PLATFORME ........................................ 14

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9.0 SAFETY WIRE / SIKKERHEDS WIRE .............................................................................. 15

10.0 CHECK POSITION OF LADDER / TJEK PLACERING AF STIGE ................................. 23

4-

11.0 MOUNTING OF SWING GATE / MONTAGE AF SVINGLÅGE ....................................... 24

04

12.0 MOUNTING OF CABLE LOOP / MONTAGE AF KABEL LOOP .................................... 26

2

13.0 MOUNT RESTING PLATFORMS / MONTÉR HVILE PLATFORME ............................... 27

14.0 ATTACH CABLE PROTECTION PIPES / FASTGØR KABEL BESKYTTELSES RØR . 27

15.0 MOUNTING OF HV CABLE CLAMPS / MONTAGE AF KABEL HOLDERE .................. 28

16.0 MOUNTING OF GRATE TRAY / MONTAGE AF GITTERBAKKE .................................. 29

17.0 ANCHOR – SAFETY POINT / ANKER – SIKKERHEDS PUNKT ................................... 33

18.0 LOCATION OF PERMANENT FLEXIBLE SAFETY CABLE / PLACERING AF

PERMANENT SIKKERHEDS WIRE ........................................................................................ 36

19.0 REPLACEMENT OF LADDER SECTION / UDSKIFTNING AF STIGESEKTION ........... 38

VESTAS PROPRIETARY NOTICE: This document contains valuable confidential information of Vestas Wind Systems A/S. It is protected by copyright law as an unpublished work. Vestas reserves all patent, copyright, trade secret, and
other proprietary rights to it. The information in this document may not be used, reproduced, or disclosed except if and to the extent rights are expressly granted by Vestas in writing and subject to applicable conditions. Vestas
disclaims all warranties except as expressly granted by written agreement and is not responsible for unauthorized uses, for which it may pursue legal remedies against responsible parties.

PROCESS SPECIFICATION
Title:
MOUNT TOWER LADDER W. SAFETY WIRE
1.0 Safety / Sikkerhed
Carry out the work in accordance with the
MANDATORY
‘Vestas' Corporate OH&S Manual’ and doc-
uments holding specific turbine safety in-
structions for the relevant turbine type Fur-
thermore, follow local rules and regulations /
legislation.
1.1 Mandatory protective equipment (PPE)
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Safety equipment
Sikkerhedsudstyr
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WARNING
ADVARSEL
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90
1.2 Education and Training requirements
The technician must have completed the
“Basic Safety Training” conducted by People
and Culture. The technician must possess
the knowledge of wind turbine type and also
have read and understood this PWI.
1.3 Risk Assessment
The description in this PWI is based on risk
assessment doc. no. 0021-9342.
In case alternative methods are used in ac-
cordance with paragraph 2.1, a risk assess-
ment must be performed on diverging work.
1.4 Material safety data sheets (MSDS)
 Cupper grease – or similar anti seize
compound like fx. “Rocol Anti-seize
Compound” is used during work
described in this PWI.
Refer to updated material safety data
sheet (MSDS) on safety issues
related to the specific product used.
Document number:
0023-1269
Approved date Revision Page of
07 2 38
Udfør arbejdet I overensstemmelse med
”Vestas Corporate OH&S manual” og
dokumenter omhandlende specifikke turbine
sikkerhedsinstruktioner for den relevante type
turbine. Følg herudover lokale regler og
lovgivning.
1.1 Obligatoriske personlige værnemidler
1.2 Krav til uddannelse og træning
Medarbejderen skal have gennemgået
People & Cultures grundlæggende
4-
sikkerhedstræning. Medarbejderen skal have
kendskab til turbine typen, samt have læst og
04
forstået denne PWI.
2
1.3 Risiko vurdering
Beskrivelse i denne PWI er baseret på risiko
vurdering dok. nr. 0021-9342.
Hvis der i overensstemmelse med afsnit 2.1
anvendes alternative metoder, skal der laves
risiko vurdering på afvigende arbejde.
1.4 Sikkerheds datablade
 Kobberfedt – eller tilsvarende
smøremiddel som f.eks. “Rocol Anti-
seize Compound” anvendes under
arbejde beskrevet i denne PWI.
Der henvises til opdateret sikkerheds
datablad mht. sikkerhedsforhold
relateret til det specifikke produkt.

PROCESS SPECIFICATION
Title:
MOUNT TOWER LADDER W. SAFETY WIRE
1.5 Temporary generators
Grounding principles when using temporary
generators
For all temporary generators, the generator
neutral shall be securely bonded to the gen-
erator earth bar. The generator earth bar
shall be securely bonded to a reliable earth-
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ing point, preferably to an available building
earth or turbine foundation earth. Where a
FD
reliable building or turbine earth is not avail-
able, an earthing rod shall be driven into the
ground next to the generator.
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All temporary electrical installations connect-
90
ed to the generator shall require an equip-
ment protection earth conductor from the
generator to the final utilisation equipment.
The earth conductor shall be bonded to
MANDATORY
earthing point at the generator only. Metal
enclosures for intermediate distribution box-
es shall also be bonded to the earthing con-
ductor.
All utilisation equipment powered from tem-
porary electrical installations shall be pro-
tected with GFCI’s (Ground Fault Current
Interrupters) or RCD’s (Residual Current De-
vices). Portable GFCI’s or RCD’s shall be
installed between the distribution panel and
the temporary cable feeding the utilisation
equipment.
Local electrical engineering expertise shall
be consulted to obtain detailed specifications
for proper earthing techniques, materials,
and GFCI’s/RCD’s.
Document number:
0023-1269
Approved date Revision Page of
07 3 38
1.5 Midlertidige generatorer
Jordings principper ved brug af midlertidige
generatorer
For alle midlertidige generatorer skal den
neutrale ledning være sikkert forbundet til
generatorens jordingsbarre. Generatorens
jordingsbarre skal være sikkert forbundet til et
pålideligt jordingspunkt, helst til et
tilgængeligt bygnings- eller mølle fundaments
jordingspunkt. Hvor dette ikke er muligt, skal
jording foregå via et jordings spyd, der
fastsættes i jorden ved siden af generatoren.
Alle midlertidige elektriske installationer
forbundet til generatoren kræver tilslutning af
en beskyttelses jordingsleder fra generatoren
til det anvendte udstyr. Jordingslederen skal
4-
kun være forbundet til generatorens
jordingspunkt. Metal afskærmninger for
04
mellemliggende fordeler bokse skal også
være forbundet til jordingslederen.
2
Alle anvendte udstyr der drives af midlertidige
elektriske installationer skal være beskyttet
med HPFI relæ’er. Transportable HPFI
relæ’er skal være installeret imellem fordeler
panelet og det midlertidige kabel, der driver
det anvendte udstyr.
Man skal rådføre sig med lokal el installatør
for at fastlægge detaljerede specifikationer for
korrekte jordingsteknikker, materialer og
HPFI relæ’er
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 4 38

2.0 Scope / Omfang

This work instruction describes mounting of Denne arbejdsinstruktion beskriver montage
tower ladder with a wire fall arrest system in af tårnstige med en faldsikrings wire i MK2
MK2 towers. tårne.

The instruction is a supplement to current Instruktionen er et supplement til gældende

drawings. In case of conflict, drawings are tegninger. I tilfælde af uoverensstemmelse er
valid before this specification. tegninger gældende før denne instruktion.

2.1 Validity 2.1 Gyldighed

Parts marked with “MANDATORY” must be Afsnit mærket med ”MANDATORY” skal
fulfilled. The remaining text describes “Best følges. Den resterende tekst beskriver ”Best
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Practice” and alternative methods may be Practice”, og alternative metoder må

used if the same end result is obtained. anvendes, hvis samme slutresultat opnås.
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In case of conflict, drawings are valid before I tilfælde af uoverensstemmelse er tegninger

this specification. gældende før denne instruktion.
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3.0 Special tool / Specialværktøj

The description in this work instruction is Beskrivelsen i denne instruktion forudsætter
90

based on that the following Vestas de- at følgende Vestas designet specialværktøj
signed special tool is used: anvendes:
- VT620467-001, Measuring tool for mag- - VT620467-001, Måleværktøj for
4-

nets. magneter.
- VT620519, Hand grip for dismount mag- - VT620519, Håndtag for afmontering af
04

nets. magneter
2
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 5 38

4.0 Preparation of ladder legs / Klargøring af stigeben

Risk of serious squeezing !!!

Be aware of serious squeezing risk when
handling magnets. Unpack magnets one by
one and keep clear of metal objects.
Do not place any part of body between
magnet and tower when magnets are
attached to tower.
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FD
Vær opmærksom på alvorlig fare for
klemning når magneter håndteres. Pak
magneterne ud enkeltvis og hold afstand
til genstande af metal.
Anbring ingen legemsdele mellem magnet
og tårn, når magnet sættes på tårn.

Magnets also affect pacemakers !!!. Magneter påvirker også pacemakere !!!.
-1

4.1 Magnets are mounted on flange. 4.1 Magneter monteres på flange.

Tread is lubricated with cupper grease or Gevind smøres med kobberfedt eller
90

similar anti seize compound – fx. “Rocol tilsvarende smøremiddel – f.eks. “Rocol
Anti-seize Compound”. Anti-seize Compound”.
4-
04
2

Copper grease /
Kobberfedt
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 6 38

4.2 Ladder legs are mounted. 4.2 Stigeben monteres.

Luck nuts are mounted and tightened. Låsemøtrikker monteres og spændes til.
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 7 38

5.0 Mounting of ladder legs / Montage af stigeben

Risk of falling !!!

Be aware of the high risk of falling when Vær opmærksom på den høje risiko for at
walking around inside the tower section. falde når man går rundt inden i tårn
Pay special attention to the walls which are sektionen. Vær særlig opmærksom på, at
always slippery. tårnvæggene altid er glatte.
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FD

5.1 When mounting of ladder legs, mounting 5.1 Ved montering af stigeben anvendes
Tool, measuring tape and laser are used. montageværktøj, målebånd og laser.
-1

VT620467-001
90
4-
04
2

5.2 The centre line for the ladder is found. 5.2 Midterlinien for stigen findes.

Mark placed from longitudinal weld and number of bolt

Mark from flange supplier, can be centre marks / holes /
Mærke fra flangeleverandør, kan være kørner prikker Mærke placeret ud fra langsøm og antal boltehuller
 Document number:
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 8 38

Risk of eye injury !!!

Never look directly into the laser beam.
Never point a laser beam at a person.
Do not aim the laser at reflective surfaces.
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Se aldrig direkte ind i laserstrålen!
Peg aldrig med laserstrålen på personer!
Peg aldrig med laserstrålen på reflekte-
rende overflader!

5.3 A measuring tape is rolled out in the sec- 5.3 Et målebånd rulles ud i sektionen. Alle
tion. All dimensions shall be taken from the dimensioner skal udmåles fra den øverste
FD

upper flange in the section, except for the flange i sektionen, med undtagelse af
top section where the dimensions shall be topsektionen hvor dimensionerne skal
taken from the lowest flange in the section. udmåles fra den nederste flange i
-1

Laser is placed, to obtain a laser beam be- sektionen.

tween marks on flanges. Laser placeres, så der opnås en laserstråle
90

Mounting tool is placed in the section in ac- mellem mærker på flanger.

cordance with drawing specifications. Montageværktøj placeres i sektionen i
henhold til mål på tegning.
4-
04
2

Laser Measuring tape / Mounting tool / Laser beam /

Målebånd Montageværktøj Laserstråle
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 9 38

5.4 Ladder legs are placed in the section. 5.4 Stigeben placeres i sektionen.

Top section:
FD

Place special ladder legs for HV cable

holder according to drawing /

Placér specielle stige ben for HV kabel

-1

holder i henhold til tegning

90

6.0 Preparation of grate tray / Klargøring af gitterbakke

4-

6.1 Grate tray is placed in the section and as- 6.1 Gitterbakke placeres i sektionen og samles
04

sembled by use of the grate tray joints. med gitterbakkesamlere.

2
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 10 38

7.0 Mounting of ladder / Montage af stige

7.1 The ladder is mounted. 7.1 Stigen monteres.
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7.2 The ladder is assembled. 7.2 Stigen samles.

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Note: Do not deform the ladder by over Note: Bolte gennem stige ben må ikke
tightening of bolts through ladder legs. overspændes, så stigen deformeres.
-1
90
4-
04
2
MANDATORY

M16 nuts to be tightened 80 Nm /

M16 møtrikker tilspændes 80 Nm
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 11 38

7.3 Assembly order for ladder suspension on plat- 7.3 Samlingsrækkefølge for stigeophæng på
form in both sides of the ladder: platform i begge sider af stigen:

1) Upper bolt is tightened before the lad-
der is mounted in the section. The low-
er bolt (3) is mounted loose.
2) The ladder is mounted in the section
and the bolts against the platform are
tightened.
3) The lower bolt is tightened.
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FD
1) Øverste bolt spændes før stigen
monteres i sektionen. Den nederste
bolt (3) monteres løseligt.
2) Stigen monteres i sektionen og
boltene mod platformen spændes.
3) Den nederste bolt spændes.

1
-1
90
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2
MANDATORY

04
2

3
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 12 38

7.4 Mount ladder suspension brackets at the top
platform. Make sure the rubber patches is
fixed between the ladder brackets and plat-
form in order to ensure that the top platform is
oil tight.
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FD
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7.4 Montér stige ophængs beslag ved top
platform. Det skal sikres at gummilapperne
er fastgjort mellem stigebeslag og platform,
således at top platformen er olietæt skal.
Rubber patches is fixed at delivery /
Gummi lapper er fastgjorte fra levering

7.5 Mount angular brackets in bottom of ladder. 7.5 Monter vinkelbeslag nederst på stigen.
Fasten the brackets in top position in a way Fastgør beslag i øverste position, så
90

making mounting of the Yellow / Green montage af gul/grøn jordingskabel stadig er

grounding cable possible (see section 7.7). muligt (se punkt 7.7).
4-

7.6 Mount brackets for HV-cable. Positions refer- 7.6 Monter beslag for HV-kabel. Position
ring to drawing. fremgår af tegning.
04
2

7.5 7.6
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 13 38

7.7 Mount Yellow/Green grounding cable on angu- 7.7 Monter gul/grøn jordingskabel på vinkel-
lar brackets in bottom of ladder beslag nederst på stigen.

Remember to fix the cable to the

bracket with a cable binder /
Husk at fastgøre kablet til beslaget
ved hjælp af en strips
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FD

7.8 Secure the ladder in the bottom section for 7.8 Stigen i bund sektionen sikres for transport
transport by lashing the ladder to the middle ved hjælp af fast surring til midter hullet i i
hole in the bottom of the flange as shown on bunden af flangen som vist på billedet
-1

picture below. herunder.

The ladder needs to be lashed over two steps Stigen skal surres over to trin og ca. 20 mm.
90

and approximately 20 mm. downwards at the nedad i enden af stigen.

end of the ladder. Surringsbeslaget skal placeres mellem de
4-

The lashing bracket has to be placed between to trin og det ekstra bånd skal rulles op og
the two steps and the extra lashing band is fastgøres med strips
coiled up with a cable binder
04

20 mm.
2
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 14 38

8.0 Grounding of platforms / Jording af platforme

8.1 All suspended platforms and the top platform 8.1 Alle hængeplatforme og top platformen
is automatically grounded at assembly. jordes automatisk ved montage.

8.2 Grounding of lift landing platform 8.2 Jording af lift platform

The lift landing platform is grounded via the Lift platformen jordes via det gul/grønne
yellow/green cable attached to the ladder and kabel, der fastgøres på stigen og nærmeste
the nearest hole in the profile beneath the hul i profilet under platformen.
platform.
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FD
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90
4-

8.3 Grounding of bottom platform. 8.3 Jording af bund platform.

04

The bottom platform is grounded just as the lift Bund platformen jordes ligesom lift
landing platform with a wire between ladder platformen med wire mellem stige og
2

and platform. platform.

 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 15 38

9.0 Safety Wire / Sikkerheds wire

After the ladder is mounted into the tower
section the fall arrest system is mounted in
accordance with separat instruction from
supplier.
9.1 Before the fall arrest system is mounted all
hatches at every platform has to be prepared
with lippings.
Når stigen er monteret i tårn sektionen, skal
faldsikrings systemet monteres I henhold til
separat instruktion fra leverandøren.
9.1 Inden faldsikringssystemet monteres skal
der påsættes kantlister på luger ved alle
platforme

Check that Lippings are mounted on all hatches /

Tjek at kant lister er monteret på alle luger.
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FD
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9.2 Install ladder rung support on each rung 9.2 Indsæt trin forstærkninger i trin, hvorpå
90

whereto brackets and guides are clamped (as opspænding skal foretages (som vist ved
shown with arrows in picure below). pile på nedenstående billede).
Remember to lock the rung supports with Husk at låse trin forstærkningerne med
4-

cotter pins on each side of the ladder. splitter på begge sider af stigen
04

Cotter pin
2

RUNG SUPPORT

9.3 Mount top bracket in top sections above the 9.3 Montér top beslag I top sektioner over top
 Document number:
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 16 38

top platform platformen.

Rung supports are placed from the top of the Trin forstærkere placeres fra toppen af
ladder inside rungs: stigen i trin:
1-3 1-3

Mount the top bracket in the middle of the
ladder rungs and aligned to the ladder legs.
Torque nuts with 16.3-17.6 Nm and mark for
tightening with crosses afterwards.
Be aware that bolts always are to be pointed
in opposite direction of the user.
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FD
-1
90
Topbeslaget monteres midt på stige trinne-
ne og oprettet i forhold til stige benene.
Spænd møtrikker med 16.3-17.6 Nm og
opmærk efterfølgende med kryds for
fastspænding.
Vær opmærksom på at bolte altid skal
vende væk fra brugeren.
4-
04
2
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9.4 Connect the steel cable to the top bracket. 9.4 Fastgør stål wiren til top beslaget.
Use protective glasses and gloves when Anvend beskyttelses- briller og handsker,
uncoiling the steel cable. The cable is stiff and når kablet skal rulles ud. Kablet er stift og
may spring out of the coil unexpectedly. kan derfor bevæge sig uhensigtsmæssigt.

1. Inspect the steel cable for damage and 1. Inspicer stål wiren for skader og vær
make sure it is OK for usage. sikker på at den er OK for brug.

2. First pull a short end of the steel cable 2. Træk først et kort stykke af stål wiren
through the pipe. gennem røret.
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3. Ensure end of the carrier cable is free of 3. Sikre at stål wiren er fri for beskadelser
kinks and unraveled strands. og lus.
FD

4. Pass the carrier cable to shock absorber, 4. Montér stød dæmperen og bære
carrier lug and washer down through the stykket med skive på stål wiren og ned
Top bracket pipe gennem røret
-1

See details on next page !. Se detaljer på næste side !.

90

2
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5. Seat the carrier lug into shock absorber by 5. Før bærestykket ind i støddæmperen
pulling firmly on carrier lug below the top ved at trække i stålwiren under røret i
bracket pipe. topbeslaget.
2

6. Put on the cap. 6. Påsæt hætten.

6
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MOUNT TOWER LADDER W. SAFETY WIRE 07 19 38

9.5 Mount the cable guides in the middle of the
ladder rungs. Max. distance between the cable
guides are 8 m. Fasten nuts with 1.5-2.5 Nm
and mark for tightening with crosses after-
wards.
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FD
9.5 Montér kabel styrene midt på stige trinnet.
Maximale afstand mellem kabel styrene må
være 8 m. Spænd møtrikker med 1.5-2.5
Nm og opmærk efterfølgende med kryds for
fastspænding.

Upper side of rung

-1

9.6 Mount the bottom bracket on ladders in all 9.6 Montér bundbeslaget på stiger i alle
sections. sektioner.
90

Mount the bottom bracket in the middle and on Montér bund beslaget midt på trin 2 og 3 fra
rungs 2 and 3 from the bottom of the ladder. bunden af stigen. Spænd møtrikker med
Fasten nuts with 16.3-17.6 Nm and mark for 16.3-17.6 Nm og opmærk efterfølgende
4-

tightening with crosses afterwards. med kryds for fastspænding.

04
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 20 38

9.7 Tension the steel cable. 9.7 Opspænd stål wiren.

1. The cable is fastened with two saddle
clamps to the tension rod. The clamps are
aligned end torqued with 47,5 Nm. Mark
for tightening with crosses afterwards.
2. Pull by hand to strainghten the wire and
tighten the inner tensioning nut also by
hand.
3. Tighten the jam nut against the tensioning
nut and cut off excess cable just below the
lower saddle clamp. Mark afterwards the
jam nut with a cross to show it has been
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1. Wiren fastgøres til gevind stangen med
2 sadel klamper, der oprettes og fast-
spændes med 47,5 Nm. Opmærk efter-
følgende med kryds for fastspænding.
2. Træk for at udrette wiren og fastspænd
den inderste møtrik med ”hånd
moment”.
3. Spænd den yderste møtrik mod den
inderste og afklip den overskydende del
af wiren lige under den nederste sadel
klampe. Mærk efterfølgende den

tightened. yderste møtrik med et kryds for for at

vise den er spændt.
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1 2-3
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Inner tension nut /

Inderste møtrik
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 21 38

9.10 Fix the steel cable to the ladder with cable 9.10 Fiksér stål wiren til stigen med strips for
ties for every 5th rung. hver 5. trin.
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 22 38

9.11 Inspection of installation 9.11 Kontrol af installation

a. Labeling:
According to supplier instruction.
 Use a metal letter stamp to mark installa-
tion date and max number of users
allowed on the label.
 Initials of fitter and date of inspection is
also marked.
 Use the steel wire provided with the label
to attach the service label to the bottom
bracket in a prominent location.
 Document system identification
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a. Mærkning:
I henhold til leverandørens manual.
 Anvend graverings udstyr til at
opmærke installerings dato and max.
antal brugere tilladt på labelen.
 Initialer på montør og dato for
inspektion skal også opmærkes.
 Anvend det medleverede stål tråd til at
fastgøre service labelen til bund
baslaget på et iøjefaldende sted.
 Dokumentér system identifikations

information in the Installation Check List. information i Installerings Check

Listen.
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b. Final inspection: b. Slut kontrol:

 Ensure all fasteners are in place and  Check at alle fastgørelseselementer er
properly tightened. på plads og spændt korrekt.
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 Ensure the steel cable is correct  Check at wiren er monteret og spændt

assembled and properly tightened. korrekt.
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 Ensure that the cable does not abrade  Check at wiren ikke kan nedslides
gainst the structure at any point. imod strukturen på nogen steder
overhoved-et.
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 23 38

10.0 Check position of ladder / Tjek placering af stige

- Check that the ladder is placed in the middle - Check at stigen er placeret midt i
of the section “X”. sektionen ”X”.
- Check the distance from the upper ladder - Check afstanden fra øverste stigetrin til
MANDATORY

step to the flange plan “Z” (see drawing). flangeplanet ”Z” (se tegning).
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 24 38

11.0 Mounting of swing gate / Montage af svinglåge

11.1 Swing gate is mounted at all platforms by 11.1 Svinglåge monteres ved alle platforme ved
two magnets in the top and one in the hjælp af 2 magneter i toppen og én i
bottom. bunden.
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Note: Remember to mount the spring / Husk at

montere fjederen.
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11.2 Check that the swing gate can move freely after 11.2 Check at svinglågen kan bevæge sig frit, efter at
mounting of the section has been complete montage af sektionen er færdiggjort
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The swing gate is locked to the ladder

with a cable binder /
Svinglågen låses til stigen med med 1
stk. strips.
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 25 38

11.3 Ground the swing gate with two screws 11.3 Jordforbindelse til svinglågen skabes via to
through the platform skruer gennem platformen

a. Remove rubber sealing underneath the a. Fjern gummi pakningen nedenunder bund
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bottom flange. flangen.

b. Drill two Ø5 mm. holes in the flange b. Bor to Ø5 mm. huller i flangen
c. Mark the platform through the Ø5 mm. c. Opmærk platformen gennem de to Ø5
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holes mm. huller.

d. Drill two Ø3,5 mm. holes in the platform d. Bor to Ø3,5 mm. huller i platformen
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e. Fasten the swing gate to the platform with e. Svinglågen fæstnes til platformen med to
two self-tapping screws selvskærende skruer.
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 26 38

12.0 Mounting of Cable loop / Montage af kabel loop

12.1 In the uppermost middle section the cable 12.1 I øverste mellemsektionen monteres kabel
loop is mounted to the ladder beneath and loopet til stigen under og over øverste
above the upper suspended platform as hænge platform som vist på efterfølgende
shown on following pictures. billeder.
a. Mount bracket for cable loop beneath a. Montér beslag for kabel loop under
platform. platformen.
b. Mount strengthening rail on opposite side b. Montér forstærkningsskinne på modsatte
of the ladder for loop above platform side af stigen til loopet over platformen.
a. b.
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c. Mount cable loop above the platform. c. Mount kabel loop over platformen. Låse
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Locknuts must be used for this. møtrikker skal anvendes hertil.

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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 27 38

13.0 Mount resting platforms / Montér hvile platforme

13.1 Mount resting platforms according to drawings 13.1 Montér hvile platforme i henhold til tegning
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14.0 Attach cable protection pipes / Fastgør kabel beskyttelses rør

Cable protection pipes to be attached to
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ladder legs for transport of section (to be

mounted on site after cable has been in-
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stalled)

Kabel beskyttelse fastgøres til stigeben for

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transport (monteres på site efter kabel er

monteret)
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 28 38

15.0 Mounting of HV cable clamps / Montage af kabel holdere

15.1 Cable clamps are mounted on all ladder
legs and on ladder bracket in the bottom
section .
Cable clams are mounted on all suspended
platforms except for the suspended plat-
form in the topmost middle section (just be-
low the cable loop).
Screws are tightened with 8 NM.
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15.1 HV Kabel holdere monteres på alle stige
ben, på stige beslag i bund sektionen.
HV Kableholder monteres på alle hænge
platforme på nær hænge platformen i
øverste mellem sektion (lige under kabel
loopet).
Skruer spændes med 8 NM.

The cable clamps are fastened with the two screws on

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the backside at 8 Nm. /

Kabel holderen fastspændes med de to skruer på
bagsiden ved et moment på 8 Nm.
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Clamping is done from top towards the bottom of the

section / Monteres fra top mod bund af sektionen
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 29 38

16.0 Mounting of grate tray / Montage af gitterbakke

16.1 Mounting of grate tray at suspended 16.1 Montage af gitterbakke ved hænge platform
platforms in the middle- and bottom section
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Extra grate tray is attached with 2 cable binders for

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Start of Grate tray is in general measured from the assembly between the sections /
flange and in accordance with drawing measures / Ekstra gitterbakke fastgøres med 2 strips for
Start af kabelbakker opmåles generelt fra flangen samling mellem sektionerne
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og i henhold til tegnings mål.

16.2 Grate trays are assembled with brackets 16.2 Gitterbakke fastgøres med beslag og
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and carriage bolts to ladder legs. bræddebolte til stigebenene.

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Bracket and carriage bolt is mounted

from the inner side /
Beslag og bræddebolt monteres fra
indersiden.
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 30 38

16.3 Assembly / grounding of grate trays 16.3 Samling / jording af gitterbakker

Grate trays are connected with a connec-
ting piece and with the same bracket and
carriage bolt as used for the ladder legs but
with a back plate as replacement for the
ladder leg.
If the grate trays are connected via the
ladder leg asembly as on picture a, nothing
further has to be done (the connection tray
is already grounded).
If the grate trays are connected as shown
on picture b (between two ladder legs) the
bracket is placed in one of the three gaps of
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Gitterbakkerne forbindes med et
samlingsstykke og samme beslag og
bræddebolt som anvendt til stigebenene
dog med en bagplade som erstatning for
stigebenet.
Foregår samlingen henover et stigeben
som vist på billede a, skal der ikke foretag-
es yderligere på dette samlestykke, da
samlestykket så er jordet.
Ved samling mellem to stigeben monteres
et beslag med bagplade som vist på billede
b. Beslaget kan placeres i alle tre positoiner

the connecting piece (see picture c and d). / mellemrum af samlingsstykket som vist på
billede c og d.
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c. d
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The bracket is placed in one of the three po-

sitions /
Beslaget placeres i én af de tre
positioner.
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 31 38

16.4 Fastening of grate tray to platforms 16.4 Montage af gitterbakke i topsektion.

In order to obtain electrical grounding, the For at opnå elektrisk jordforbindelse
grate tray is fastened to door platform in fastgøres gitterbakke til dørplatform i
bottom section and lift stop platform in top bundsektion samt lift stop platform i
section. topsektion.

The connection is made with two bolts and Fastgørelsen sker med to bolte og
large washers. skærmskiver.
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16.4 Mounting of rotation retainer at ladder 16.4 Montage af samlede rotations holder ved
bottom end in the top section stige bund i topsektion
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Grate tray in this end to be in the lowest position on

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Grate tray to be resting on top of bracket. / bracket. /

Gitter bakke skal hvile ovenpå beslaget. Gitter bakke i denne ende skal være længst nede
på beslag.
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Bracket to be locked with cable binder /

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Beslag låses med kabel strips.

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MOUNT TOWER LADDER W. SAFETY WIRE 07 33 38

17.0 Anchor – Safety point / Anker – Sikkerheds punkt

17.1 Anchor point in the top section
In the top section the anchor point is
mounted to the top bracket between second
and third rung (as shown beneath)
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17.1 Anker punkt i top sektionen
I top sektionen skal anker punktet monteres
på top beslaget midt mellem trin nr. 2 og 3
fra oven (som vist nedenfor)

All four bolts for the anchor point are

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torqued with 30 Nm and marked for

tightening afterwards /
Alle fire bolte til anker punktet skal
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spændes med 30 Nm og efterfølgende

mærkes for fastspænding
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 34 38

17.2 Anchor points in botttom- and middle
sections.
If the Avanti anchor point is needed, it will
appear on the detail drawings but mounting
of this anchor point is to be done at Site.
If there is a need for usage of anchor points
at Site the middle anchor point in the flange
as described in chapter 17.3 is to be used
instead until the Avanti anchor point is
mounted.
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17.2 Anker punkter i bund- og mellem sektioner.
Hvis et Avanti anker punkt skal anvendes på
stigen, vil det fremgå af detail tegningerne.
Dette ankerpunkt skal dog først monteres på
Site.
Er der behov for anvendelse af et anker
punkt på site skal det midterste anker punkt i
flangen som beskrevet under punkt 17.3
anvendes i stedet for, indtil Avanti anker
punktet er monteret
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The anchor point temporary has to

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be attached to the grate tray /

Dette ankerpunkt skal midlertidigt
fastgøres til kabel bakken.
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PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 35 38

17.3 Anchor – Safety point 17.3 Anker – Sikkerheds punkt

Anchor points is typically mounted in
flanges above platforms but sometimes
also in welded bracket in some sections. If
anchor points is to be placed, it will appears
on the detail drawings.
Ankerpunkter skal typisk placeres i flanger
over platforme, men kan også placeres i
diverse påsvejste beslag i visse sektioner.
Hvis der skal placeres anker punkter, vil det
fremgå af detail tegningerne.

Holes are to be cleaned with loctite 7063

before mounting /
Hullerne renses med loctite 7063 inden
montering
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Year of installation must be applied to

the anchor point plate /
Installations år påføres i mærkepladen

Anchor points are locked with Loctite Ankerpunkter fastgøres med loctite 2701
2701 and torqued with 40 Nm. og fastspændes med 40 Nm.
 Document number:
PROCESS SPECIFICATION 0023-1269
Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 36 38

18.0 Location of Permanent flexible safety cable / Placering af permanent sikkerheds

wire

18.1 Place the Permanent Flexible Safety 18.1 Placer rullen med den permanente
Cable at the bottom of the ladder above sikkerheds wire ved bunden af stigen
the yaw platform. Leaning against the over top platformen. Ligger op mod X-
X- support. supporten til stigen
Secure for wear by adding some protec- Beskyt X-supporten, kanten for kabel
tion between the X- support and the gennemføringen og wire rullen mod
hole for the cable routing slidtage.

Tie up the coil of the Permanent Flexi- Sikre rullen med den permanente
ble Safety Cable with at least 4 of the sikkerhedswire til stigen med minimum 4
largest cable binders (zip ties) store strips (510x12,7mm). Vist med de
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(510x12,7mm). 1 for each X support gule pile

legs. Showed by the yellow arrows
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Sikre at de 4 strips er trukket stramt til,

Make sure the cable binders (zip ties) låst og at sikkerhedswiren er forsvarlig
are tightened tight, locked and the coil sikret til transport
secured for transportation
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MOUNT TOWER LADDER W. SAFETY WIRE 07 37 38

18.2 Tie up the Carrier Clamp (red circle) at 18.2 Placer Carrier Clamp på bagsiden af
the back of the top bracket. Make sure topbeslaget. Sikre at Carrier Clamp er
the Carrier Clamp is fastened to avoid forsvarligt sikret til transport.
falling off during transportation.
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Title: Approved date Revision Page of
MOUNT TOWER LADDER W. SAFETY WIRE 07 38 38

19.0 Replacement of ladder section / Udskiftning af stigesektion

19.1 Replacement of ladder section that has
been damaged before and after mount-
ing in tower section has to be done be-
fore the fall arrest system is mounted.
Has the ladder been damaged hereafter
and part of the ladder is replaced, the
whole fall arrest system also is to be re-
placed.
19.2 Repair ladder with VUI number; only ex-
ist in a length of 8400 mm. (Item
766797). The actual length to be re-
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19.1 Udskiftning af stigesektioner der er
beskadiget før og efter opmontering i
tårnsektionen skal foretages inden
faldsikrings systemet monteres.
Beskadiges stigen herefter og dele af
stigen skal udskiftes, skal hele
faldsikrings systemet også udskiftes.
19.2 Reparations stige med VUI nummer,
findes kun i en længde på 8400 mm.
(Item 766797). Den aktuelle længde der

placed is adjusted by the fitter. skal erstattes tilpasses af montør.

For repair it is not allowed to take a lad- Der må til reparation ikke tages en stige
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der from another set. fra et andet sæt.

Each repair ladder is supplied with 1 set Hver reparations stige leveres med 1 sæt
of assembly bracket. samlebeslag.
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VUI no. is placed on the lowest part of VUI nr. er placeret på nederste del af
the repair ladder, outside on the ladder reparationsstigen, udvendigt på stigens
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stile. vange.
Is the repair ladder to long the upper Er reparationsstigen for lang skæres det
part of the ladder is cut off the ladder øverste af stigens vanger af, således at
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stile in a way so numbers are kept. numre bibeholdes.

When the ladder has been replaced a Når stigen er udskiftet skal et nyt
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whole new fall arrest system as de- faldsikrings system installeres som
scribed in chapter 9 has to be installed. beskrevet i kapitel 9.
Old ladders and the whole fall arrest Gamle stiger og hele faldsikrings
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system in the section concerned are systemet i den pågældende sektion

scrapped to avoid that they are reused. kasseres for at undgå at de genbruges.