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Desalination 223 (2008) 396–409

Pressure-driven membrane operations and membrane


distillation technology integration for
water purification

F. Macedonio*, E. Drioli
Department of Chemical Engineering and Materials, University of Calabria,
Via P. Bucci CUBO 45/A, 87030 Arcavacata di Rende (CS), Italy
Institute on Membrane Technology ITM-CNR c/o University of Calabria,
Via P. Bucci CUBO 17/C, 87030 Arcavacata di Rende (CS), Italy
Tel. +39 0984 492014; Fax +39 0984 402103; email: macedonio@unical.it
Received 7 January 2007; accepted 15 January 2007

Abstract
In the last years, boron and arsenic are gaining wide attention in the water treatment community due to their
adverse effects both on human/animal health and on agriculture. As a consequence, nowadays, the number of
water treatment plants equipped with boron and arsenic removal facilities is growing. Usually it is difficult to
remove them from water due to their size and charge. Therefore, in order to obtain substantial arsenic and boron
reduction in the treated water, the most part of the desalination/purification plants have to use chemicals agents
and Reverse Osmosis (RO) systems with several pass-stages.
In this paper the potentialities of Membrane Distillation (MD) as a new and innovative technique for
contaminants removal from water were investigated.
The purposes of the present work are as follows: 1) to examine the efficiency of different pressure driven
membrane processes for boron and arsenic removal from water; 2) to test experimentally the performance of
Membrane Distillation for water purification; 3) to analyse and propose an innovative integrated system for the
contaminants removal from water. In the proposed flow sheet, pressure-driven membrane operations have been
synergically joined with membrane distillation technology for reaching the Process Intensification goals thanks to
the possibility of overcoming the limits of the single units and, thus, to improve the performance of the overall
operation. The designed system is constituted by a Reverse Osmosis (RO) step followed by a Membrane Distilla-
tion (MD) one. In this process in order to achieve, in the produced fresh water, a boron and arsenic concentration
equal or less the maximum recommended values, only 36% of the RO permeate has to be sent to the MD module.

*Corresponding author.

Presented at the conference on Desalination and the Environment. Sponsored by the European Desalination Society
and Center for Research and Technology Hellas (CERTH), Sani Resort, Halkidiki, Greece, April 22–25, 2007.

0011-9164/06/$– See front matter © 2008 Published by Elsevier B.V.


doi:10.1016/j.desal.2007.01.200
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 397

Moreover MD operation allows total boron arsenic removal from water without the use of chemical agents, which
results in less chemical cost and, above all, in a less environmental impact.
Keywords: Boron; Arsenic; Water purification; Membrane distillation; Integrated membrane systems; Process
intensification

1. Introduction potential adverse health effects from arsenic in


Boron and arsenic have become a concern in drinking water at the existing 50 μg/L Maxi-
recent years due to their adverse effects both on mum contaminant level (MCL) prompted the
human health and on agriculture. U.S. Environmental Protection Agency (EPA)
Although boron is vital as a trace element for to change the 50-years-old MCL to 10 μg/L — an
plant growth and is supplied in fertiliser, it can 80% reduction. This new law has taken effect in
become detrimental at concentrations higher than January 2006 [4,5]. The Agency estimates that
0.3 mg/L. Among the more sensitive crops are 5.5% of the nation’s 54,000 community water
citrus trees, which show massive leaf damage at systems and 5.5% of the 20,000 non-community
boron levels of more than 0.3 mg/L in the irriga- water systems (about 4100 in all) would need to
tion water [1]. Excess boron also reduces fruit take measures to achieve compliance [5]. Fur-
yield and induces premature ripening on other ther, an additional 40 million Americans who
species such as kiwi. Moreover, in the lab tests, obtain their water from private wells, which are
it has been noticed that boron has toxic effects not protected by the new standard, may want to
at concentrations as low as 0.5 mg/L, because it invest in new technologies that ensure that their
impairs animal growth and causes nerve damage. water supply is safe [5].
As a consequence, boron limits in the tender docu- For the reasons described above, currently the
ments for medium and large membrane desali- number of seawater desalination plants equipped
nation plants range between 0.3 and 0.5 mg/L. with boron and arsenic removal facilities is
The World Health Organization (WHO) recom- growing.
mends a maximum boron concentration in the The purpose of the work discussed in this
drinking water below 0.3 mg/L as a provisional paper is to investigate the efficiency of different
guideline value, while the Japanese Water pressure driven membrane processes for water
Quality Standard for Drinking Water of 1998 purification, and to analyse and propose an
tolerates a boron concentration of 1.0 mg/L [2]. innovative system for the contaminants removal
Boron concentration in seawater standard com- from water. The proposed flow sheet combines
position is approximately 5 mg/L and, in general, conventional pressure driven membrane separa-
it is difficult to bring boron content down to WHO tion units with membrane contactor technology
levels in one-stage due to its size and charge. according to the philosophy of Process Intensifi-
For what concerns arsenic, studies have linked cation, thus realizing an integrated membrane
long-term exposure to arsenic in drinking water desalination system well approaching the concept
to cancer of the bladder, lungs, skin, kidney, nasal of ‘zero-liquid-discharge’ and ‘total raw materials
passages, liver and prostrate. Non-cancer effects utilization’ [6–8,10].
include cardio-vascular, pulmonary, immuno-
logical, neurological and endocrine (e.g. diabe- 2. Boron and arsenic chemistry
tes) disorders. Besides its tumorigenic potential, Arsenic, atomic number 33, is situated in Group
arsenic has been shown to be genotoxic [3]. A VA of the periodic table. In natural environment,
National Academy of Sciences’ report on the arsenic is rarely encountered as free element
398 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

but it can occur in four oxidation states (−3, 0, even to arsine (AsH3). Bacteria and fungi can
+3, +5). Occurrence, distribution, mobility and reduce arsenate to volatile methylarsines. Marine
forms of arsenic rely on the interplay of several algae transform arsenate into non-volatile meth-
geochemical factors, such as pH conditions, ylated arsenic compounds such as methylarsonic
reduction-oxidation reactions, distribution of other acid (CH3AsO(OH)2) and dimethylarsinic acid
ionic species [4]. ((CH3)2AsO(OH)) in seawater. Organic arseni-
Pentavalent arsenic is normally found in cal compounds were reported to have been
water as arsenic acid which ionizes according to detected in surface water more often than in
the following equations [9,10]: ground water.
Methylated forms of arsenic may be present
in biologically active waters, however these arsenic
H3AsO 4 ⇒ H 2 AsO −4 + H + pK a, 1 = 2.2, K1 = 5 ⋅ 10 −3
forms are generally thought to be unimportant in
drinking water sources [11].
H 2 AsO −4 ⇒ HAsO 24− + H + pK a,2 = 7.08, K 2 = 4 ⋅ 10 −5 The two oxidation states common in drink-
ing water are trivalent (As(III)) and pentavalent
HAsO 24− ⇒ AsO34− + H + pK a,3 = 11.5, K3 = 4 ⋅ 10 −10 (As(V)). Pentavalent arsenic is the thermody-
namically stable form of inorganic arsenic in
(where pKa is the pH at which the disassociation water, particularly in oxygenated conditions and
of the reactant is 50% complete). generally predominates in surface water. The
Groundwater is often reducing. In reducing ratio of As(V) to As(III) based on thermody-
waters, arsenic is found primarily in the trivalent namic calculation should be 1026:1 for seawater
form (As(III)) as same forms of arsenious acid at pH 8.1 [12]. In reality, it is 0.1:1 to 10:1. This
which ionizes according to the equations: unexpected high As(III) content is caused at least
in part by biological reduction in seawater [12].
H3AsO3 ⇒ H 2 AsO3− + H + pK a,1 = 9.22, K1 = 6 ⋅ 10 −10 Both As(III) and As(V) occur in several
forms; at near-neutral pH, the predominant spe-
H 2 AsO3− ⇒ HAsO32− + H + pK a,2 = 12.3, K 2 = 1 ⋅ 10 −14 cies are H3AsO3 for As(III), and H2AsO4− and
HAsO 42− for As(V). It means that at typical pH in
HAsO32 − ⇒ AsO33− + H + natural water (pH 5 ÷ 8), As(V) exists as an anion,
while As(III) remains as a neutral molecule.
Dissolved As(V) and As(III) have been found The maximum permissible concentration of
to simultaneously exist in many contaminated arsenic in drinking water is, as already said,
groundwaters. Experience has shown that triva- 50 μg/L and the recommended value is 10 μg/L
lent arsenic is difficult to remove from water by EPA and WHO. The seawater ordinarily con-
using the normally available treatment processes. tains 1 ÷ 8 μg/L of arsenic with an average of
It is usually necessary to change the arsenic to the 2.6 μg/L [4,12]. The concentration of arsenic
pentavalent form by adding an oxidant, generally in unpolluted fresh waters typically ranges from
chlorine. 1 ÷ 10 μg/L, rising to 100 ÷ 5000 μg/L in areas
Human activities, geological factors and micro- of sulphide mineralization and mining [4,12].
bial agents can influence the oxidation state of For what concerns boron, its average concen-
arsenic in water, and can mediate the methylation tration in raw water is 5 mg/L [13]. Boron is
of inorganic arsenic to form organic arsenic usually present in water as boric acid which
compound [3]. Microorganisms can oxidize ars- is not well rejected by reverse osmosis (RO)
enite to arsenate, reduce arsenate to arsenite or membranes. The boron rejection performance
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 399

is increased in the alkali region by the two fol- eventually, with boron selective resins, the boron
lowing effects: concentration is brought to below the regulation
(1) Effect of atomic or molecular size. Boric value.
acid is a weak acid and its dissociation pro-
ceeds as shown by the following formulas
[14]: 3. Pressure driven membrane processes for
pollutants removal from water
H 3BO3 ⇔ H + + H 2 BO3− pK a = 9.14 Membrane filtration is a viable method to
remove a wide range of contaminants from water.
H 2 BO3− ⇔ H + + HBO 32− pK a = 12.74 Pressure driven membrane operations can
be divided into four overlapping categories of
HBO32− ⇔ H + + BO33− pK a = 13.8 increasing selectivity: microfiltration (MF), ultra-
filtration (UF), nanofiltration (NF) and reverse
At high pH values (alkali conditions), disso- osmosis (RO).
ciation proceeds, ionization takes place and In general, driving pressure increases as
a hydration radius is achieved which is selectivity increases. Separation is accomplished
greater than that of the boron molecule. The by MF and UF membranes via mechanical siev-
rejection performance of the RO membrane ing, while capillary flow or solution diffusion is
therefore improves. responsible for separation in NF and RO mem-
(2) Effect of electrical charge of the molecule. branes. However, membrane composition com-
In the alkali region, ionization of boron bined with solvent and solute characteristics can
causes a negative charge, and since the RO influence rejection via electrostatic double layer
membrane also has a negative charge, the two interactions or other hindrances. In fact, when a
repel each other and the rejection perfor- solution containing ions is brought in contact
mance of the RO membrane is enhanced. with membranes possessing a fixed surface charge,
the passage of ions possessing the same charge
As normal seawater is in the range of neutral as the membrane (co-ion) can be inhibited. This
pH (from 7 to 8.5), boron does not dissociate condition is termed Donnen Exclusion. More
and the boron molecular form exists without elec- specifically, when a solution with anionic arsenate
trical charge. Therefore, the two effects described is brought in contact with a membrane possess-
above do not occur and the boron rejection by ing a fixed negative charge, the rejection of
the RO membrane is low. A treatment in which arsenate may be greater than if the membrane is
normal seawater would be directly rendered uncharged. Hence, the selection of a membrane
alkali to achieve the boron to dissociation cannot possessing a slight negative charge may be advan-
be adopted because the many hardness compo- tageous for the removal of arsenic and boron from
nents contained in the seawater would give scaling drinking water.
problems at high pH levels. Given the above
conditions, nowadays, the most parts of seawater
desalination plants use RO systems with several 3.1. Pressure driven membrane processes for
pass-stages. At the first pass-stage, the salt in boron removal. Current situation
the seawater is removed along with most of the Recently Toray [15], Hydranautics [14] and
boron. By treating the resulting product water FILMTECTM [16,17] have focused attention on
with other boron removal RO membrane elements the development of RO membranes with high
at ultra-low pressure working at high pH and, boron-rejection.
400 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

The Hydranautics proposes the following RO desalination plant in Fukuoka (50,000 m3/d) and
membranes for the first-pass: SWC3, SWC3+, is now on operation since May 2005. The RO
SWC4 or SWC4+. The boron rejection values membrane SWC4 has been introduced in a sea-
of these membranes are 89%, 91%, 92% and water desalination plant at Tampa (Florida),
93%, respectively, higher than that of the con- which has a production capacity of 100,000 m3/d
ventional element. However, these values still and a water production cost of 0.53 $/m3, less
do not produce desalted water with boron con- than that of a conventional distillation process
centration that satisfy the WHO drinking water but still far too high for agricultural use.
quality guidelines. Therefore, as described
above, the product water from the first-stage
RO membrane is treated to raise its pH to the 3.2. Pressure driven membrane processes for
level of 9.5 and then sent to a second-stage RO arsenic removal. Case study
membrane for boron removal. Finally, the prod- Two types of membrane processes have been
uct water from the second-stage membrane is demonstrated to be effective in removing arsenic
treated by adding acid to adjusted the pH until from water: RO and NF. Moreover, in literature
the value recommended by WHO. Membranes many examples show that both of these pro-
to be used in the second-stage are, for example, cesses are more effective in removing As(V) than
ES20 or ES20B by Hydranautics. As(III). Thus, to achieve the best results, the feed
Toray proposes to use single stage RO opera- water must be treated with an oxidizing agent to
tions, with TM820A membranes. The boron convert As(III) to As(V) in order to obtain sub-
rejection in those membrane elements is 94–96%, stantial arsenic reduction in the permeate, that is
values that allow to meet only Japanese Water the water produced by membrane process.
Quality Standard. But in severe condition, for the The purpose of this section is to analyse the
WHO guideline grade or the Middle East seawater quantity of arsenic in fresh water produced by NF
treatment (with the highest boron concentration), and/or RO membrane processes. Arsenic is often
rejections between 97 and 99% are needed. measured as total arsenic concentration. How-
FILMTEC SW30HR LE-400 has a boron ever, it is necessary to measure the individual
rejection performance of 91%. Therefore, a boron concentrations of arsenic compounds because
concentration of <1.0 mg/L can usually be they have different rejection characteristics and
achieved with a single pass. For boron removal to also different toxicity.
<0.4 mg/L, also in this case, a second pass is By considering the NF membrane modules
required, as well as the use of a boron-selective with the As(III) and As(V) rejection values
resin. reported in Table 1 and a ratio of As(V) to As(III)
More than 40,000 FILMTEC RO membrane
elements are contained in the world’s largest Table 1
desalination plant in Ashkelon, Israel, where high As(III) and As(V) rejections (%). Applied pressure is
boron ion reduction was an important design 1.1 MPa. Temperature is 20°C. Total arsenic and
consideration. In fact, the desalination facility trivalent arsenic concentrations are about 50 mg/L and
10 mg/L, respectively [20]
consists of 32 RO treatment trains and uses a
multi-stage RO and boron removal procedures
Membrane types As(III) As(V)
capable of delivering a boron removal efficiency
of more than 92% [18,19]. ES-10 80 97.5
The ultra-low pressure RO membrane ES20B NTR-729HF 22 94
for boron removal has been adopted by a seawater NTR-7250 11 86
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 401

Table 2 Table 4
Permeate arsenic concentration by a single stage NF As(III) and As(V) rejections with RO membrane [21]
operationa
Membrane RO type As(III) As(V)
Total As Permeate As concentration (ppb)
concentration in the TFC-ULP 0.925 0.975
feed water (ppb) ES-10 NTR-729HF NTR-7250

50 3 10.2 14.5 Table 5 shows the total permeate arsenic


100 6 20.4 29 concentration when the feed water is treated by
200 12 40.8 58
a RO operation, without and with pre-oxidation.
a
The TFC-ULP reverse osmosis membrane, from
The cells reported in grey refer to limit As concentra-
Koch Membrane System, has been considered
tion recommended by EPA and WHO.
(Table 4).
equal to 4:1 [21,20], Table 2 shows the total According to the Table 5, the RO membrane
permeate arsenic concentration when the feed employed, without and with the pre-oxidation step,
water is treated by a NF operation. According to shows an arsenic permeate concentration value
the table, ES-10 shows an arsenic permeate con- below 10 ppb at a maximum total As concentration
centration below 10 ppb (EPA and WHO rec- in feed water of about 300 and 400 ppb, respec-
ommended As limit), at a maximum total As tively. Therefore, RO membrane allows to treat
concentration in feed water of about 200 ppb. water with an higher As concentration feed
If the feed water is pre-treated with chlorine water than NF membrane.
to oxidize approximately 95% of arsenite in RO and NF membrane processes have both
arsenate [3], the membrane ES-10 allows to an excellent arsenic removal efficiency. However,
obtain a permeate stream with arsenic concen- an integrated NF/RO membrane system, in which
tration below 10 ppb at a maximum total As the feed water is firstly treated with a NF unit
concentration in feed water of about 400 ppb and then its permeate is sent to a RO unit, can
(Table 3).

Table 5
Table 3 Permeate arsenic concentration by a single stage RO
Permeate arsenic concentration by a single stage NF operationa
operation with pre-oxidationa
Total As Permeate As Permeate As
Total As Permeate As concentration (ppb) concentration concentration concentration with
concentration in the in the feed (ppb) pre-oxidation (ppb)a
feed water (ppb) ES-10 NTR-729HF NTR-7250 water (ppb)
50 1.3 3.4 7.4 50 1.75 1.3
100 2.7 6.7 14.8 100 3.5 2.6
200 5.4 13.4 29.5 200 7 5.1
300 8.0 20.2 44.3 300 10.5 7.7
400 10.7 26.9 59.0 400 14 10.2

a a
The cells reported in grey refer to limit As concentra- The cells reported in grey refer to limit As concentra-
tion recommended by EPA and WHO. tion recommended by EPA and WHO.
402 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

Table 6
Permeate arsenic concentration by a NF/RO operationa

Total As concentration in the Permeate As concentration (ppb)


feed water (ppb)
ES-10 and TFC-ULP NTR-729HF and TFC-ULP NTR-7250 and TFC-ULP
50 0.18 0.65 0.81
100 0.35 1.29 1.62
200 0.70 2.58 3.23
300 1.05 3.87 4.85
400 1.40 5.16 6.46
500 1.75 6.45 8.08
600 2.10 7.74 9.69
700 2.45 9.03 11.31
800 2.80 10.32 12.92
900 3.15 11.61 14.54
1000 3.50 12.90 16.15
2000 7.00 25.80 32.30
3000 10.50 38.70 48.45

a
The cells reported in grey refer to limit As concentration recommended by EPA and WHO.

become more and more interesting than the single phenomena and extending the life time of RO
membrane operation. In fact, the integrated sys- membranes; nanofiltration decreases the load
tem allows to be below the EPA and WHO rec- to the following RO unit; the introduction of a
ommended As limit also treating feed water with membrane distillation (MD) system on the RO
As concentration equal to 3000 ppb (Table 6). brine allows to obtain an higher recovery factor.
MD can be also used for the removal of contam-
inants in such degree so that the effluents could
4. Membrane processes for arsenic and boron be reused for industrial or municipal purposes.
removal from water: an integrated approach In a MD process, a warm aqueous solution is
The possibility of designing innovative pro- brought into contact with one side (feed side) of
cesses based on the integration of different a hydrophobic microporous membrane. The
membrane operations is becoming quite attractive hydrophobic nature of the membrane prevents
as a way for increasing the performance of the the penetration of the aqueous solution into the
desalination/purification processes (Table 6). As pores, resulting in a vapor-liquid interface at
a matter of fact, in the last decade, the reliability each pore entrance. Since MD operates on the
of RO technology has been increased also as a principles of vapour-liquid equilibrium, only
consequence of the development of other pres- volatile components are transferred through the
sure driven membrane operations which often are membrane while 100% (theoretical) of ions,
combined with the RO unit for the pre-treatment macromolecules, colloids and other non-volatile
or post-treatment steps in order to overcome the components are rejected. As a consequence, MD
limits of the single units and to use their synergetic process can be used for the treatment of polluted
effects in terms of better performance of the water to convert it into pure water and in a con-
overall system: microfiltration and ultrafiltration centrate containing the substances present in the
are used as an interesting way for reducing fouling feed solution. Therefore, MD can be used for
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 403

Table 8
Feed Rejection values and recovery factors [22,23]
RO MD
Fresh water
B < = 0.3 mg/L
High pressure pump Membrane type RO MD
Valve MD brine
Recovery factor (%) 40.08 77
Rejection values (%)
RO brine HCO3− 98.46
Fig. 1. An integrated membrane flow-sheet. Na+ 98.92
Cl− 98.95
SO42− 99.63
boron and arsenic removal from water in order Ca2+ 99.69
to obtain their substantial reduction in the per- Mg2+ 99.56
meate streams of desalination plants. As(III) [21] 92.50
A possible integrated membrane system able As(V) [21] 97.50
Boron 90.00
to remove boron and arsenic from raw/brackish/
sea-water is represented in Fig. 1.
The proposed system is constituted by a According to literature, the ratio of As(V) to
reverse osmosis step followed by a membrane As(III) considered in the feed has been 4:1
distillation one. Seawater is treated with chemi- [20,21].
cal agents and then it is fed to a RO unit. In In Table 9 the fresh water composition is
order to achieve the desired boron and arsenic reported. In the proposed system, in order to
content in the fresh water produced, a fraction of obtain a boron and arsenic concentration in fresh
the RO permeate is sent to the MD module. water equal or less than the recommended values
In the flow sheet, as feed water composition by EPA and WHO, only 36.4% of RO permeate
the standard seawater composition with an must be treated in the MD unit while, nowadays,
arsenic concentration equal to 400 ppb (Table 7) in the current water treatment plants, all the 1st
has been considered. stage RO permeate must be treated in the 2nd
Table 8 shows the RO and MD rejection values RO stage [14–17].
and performance. The RO and MD feed water
flow rates and operation conditions has been taken
from [22,23]. Table 9
Fresh water composition

Table 7 Ion Concentration (g/L)


Standard seawater composition [13]
Cl 1.354E–01
Chloride 19,345 mg/L Na 7.741E–02
Sodium 10,752 mg/L SO4 6.662E–03
Sulphate 2701 mg/L Mg 3.799E–03
Magnesium 1295 mg/L Ca 8.597E–04
Calcium 416 mg/L HCO3 1.489E–03
Potassium 390 mg/L As(III) 4.000E–06
Bicarbonate 145 mg/L As(V) 5.333E–06
Boron 4.5 mg/L As (total) 9.333E–06
Arsenic 0.400 mg/L B 3.000E–04
TDS: 35,000 mg/L pH: 8.1 Total 0.23
404 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

5. Evaluation of membrane distillation Table 10


technique for boron and arsenic removal Structural parameters of an Enka Microdyn MD020CP-
from water 2N module

In order to test the performance of membrane Material Polypropylene


distillation as innovative technique for the total Type Hollow fiber
boron and arsenic removal from water, several No. of fibers 40
experimental tests were carried out. Available area (m2) 0.1
The experimental apparatus (Fig. 2) used Packing density (%) 70
to carry out the experimental activity employs
MD020CP-2N membrane module supplied by disposed at the inlet and outlet of the module on
Enka Microdyn. Each membrane contains the retentate and permeate lines allow a quantifi-
40 polypropylene (PP) hollow fibres packed in cation of the thermal drop.
a shell of 2.1 cm diameter and 60 cm length. The estimation of the trans-membrane flux
The nominal pore size of the PP membranes is occurs by evaluating weight variations in the dis-
0.20 μm and the external diameter is 1.8 mm for tillate tank with a Precisa 6200 DSCS balance.
0.1 m2 of total membrane area (Table 10). The Retentate and distillate streams are the fore-
plant is supplied with centrifugal pumps and most lines: they converge, in a countercurrent
with the necessary tools for the control of the most way, toward the membrane module containing
significant parameters of the system: flow rate microporous hydrophobic membranes where the
and temperature. Flow rate control is achieved solvent evaporates. On the retentate side a cen-
through Brooks Instruments mass flow-meters, trifugal pump takes and sends the mother liquor
with a capacity of up to 5.7 L/min, placed at the to the membrane module. Also on the distillate
outlet of the pumps on the retentate and perme- line a centrifugal pump ensures the countercur-
ate lines; four platinum thermocouples (Pt100) rent recycle of the cold stream that removes
from the solution water vapor passing across
the membrane pores. The reservoir on distillate
P T side represents the drawing and picking tank for
the distillate.
T P
In order to carry out the experimental tests,
(H)
synthetic aqueous solutions have been prepared
(B)
(B)
by dissolving the appropriate quantities of chem-
T ical reagents in demineralised water, also utilized
as condensing liquid on the permeate side.
T The concentration of arsenic and boron in feed
(G)
(E)
and permeate solutions has been measured with
Optima 2100 DV Optical Emission Spectrometer
(D)
(F) supplied by PerkinElmer precisely. Because it
allows to identify the arsenic content in water
(A) (C) (A) solution but it does not distinguish between ars-
Fig. 2. Schematic flow sheet of the lab plant: (A) pump; enite and arsenate, than two different series of
(B) flow-meter; (C) balance; (D) distillate tank; experimental tests have been conducted. At the
(E) cooler; (F) feed tank; (G) heater; (H) membrane beginning, only arsenate aqueous solutions and
module; (I) retentate tank. the MD performance for As(V) removal have
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 405

been investigated. Then, a second series of lab- streams. Therefore, the application of membrane
tests with arsenite aqueous solutions has been distillation allows to achieve the total boron and
conducted to check the absence of As(III) in the arsenic rejection, value not easily reachable with
fresh water obtained by MD process. other removal technologies.
Such as chemical reagents H3BO3, As2O5 · 3H2O The experimental tests have also allowed to
and As2O3 supplied by Sigma–Aldrich have been test both fluid-dynamic and feed temperature/
employed. concentration effect on membrane distillation
operation and, in particular, on trend of solvent
trans-membrane flux.
5.1. Experimental tests Mass transfer through the hydrophobic mem-
In order to have mass trans-membrane flux branes is explained in the framework of different
from feed to permeate it is necessary a driving transport models resulting from the comparison
force that, in membrane distillation process, is between the mean free path of the vapour and
represented by the partial pressure difference the mean pore size of the membrane. In general,
across the membrane, which can be imposed by all models suggest that the volumetric flux per
a temperature difference across the membrane. unit surface area of the membrane J is propor-
For this reason, experimental tests varying tional to the trans-membrane vapour pressure
the following parameters have been conducted: gradient ΔP:
• concentration of boron and arsenic in feed
solution; J = K ΔP
• temperature of the solution fed to the mem-
brane module (from 25 to 35°C); the factor K being determined by such mem-
• MD retentate flow rate (from 100 to 250 L/h), brane properties as material and morphology,
while MD distillate flow rate was constant including porosity, tortuosity, pore radius, etc.
and equal to 100 L/h. The dependence of the solvent vapour pres-
sure on temperature and concentration is
In literature there are many studies that show expressed by means of the value corresponding
as arsenic rejection changes with pH of feed to pure component p0(T ) and the activity a(c,T ):
solution in fact, an increase (about 20%) in
arsenic (both As III and As V) removal has been P(c,T ) = p0(T ) a(c,T ).
observed at pH value rising from 7 to 9 and from
3 to 5 respectively, indicating the importance of In addition,
finding the optimum operating pH values. As
already said MD allows 100% (theoretical) a( c , T ) = c g ( c , T )
rejection of non-volatile components. In any
case, in order to verify that and to show if trans- where g indicates the thermodynamic activity
membrane flux changes with pH, it has been coefficient.
chosen to conduct experimental tests with pH Therefore, the trans-membrane vapour pres-
around 5, 7 and 9. sure difference, for an isothermal system is

ΔP = p1 (c1 , T ) − p2 (c2 , T ) = p0 (T )Δa


5.2. Results and discussion
All the analysed samples have proven the where the subscripts 1 and 2 refer to the feed
absence of B, As(V) and As(III) in the permeate and permeate side, respectively. As well known,
406 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

the relation between the vapour pressure of pure 3.0E–04

Transmembrane flux (kg/m2 s)


water and the absolute temperature T is described
by an exponential dependence of the form 2.0E–04
⎛ l ⎞
p0 (T ) ∝ exp/ ⎜ −
⎝ RT ⎟⎠ 1.0E–04
where l is the latent heat of vaporization. As a T = 24.7°C
T = 29.6°C
consequence, trans-membrane flux increases 0.0E+00
T = 34°C
when the temperature of the feed grows. 0 2000 4000 6000 8000 10,000 12,000 14,000
t (s)
For each test, the water fluxes J at different
feed temperature and concentration have been Fig. 4. Trans-membrane flux vs time at three different
evaluated and the results are shown in Figs. 3–5. feed temperature (c = As(V) feed concentration ≈
Figs. 3–5 show that trans-membrane flux 1200 ppb, feed flow rate = 100 L/h).
increases when the feed temperature increases
and when the feed concentration decreases.
This trend is because concentration influences
viscosity: when it increases, vapour pressure 1.5E–04
Trans-membrane flux (kg/m2 s)
and transport coefficients decrease and, as a con-
sequence, polarization phenomena accentuate 1.0E–04
themselves. However, the effect of the concen-
tration on the flux is not so strong. In fact, at
5.0E–05
steady-state the fluxes are close each other con- T = 25.3°C, c = 339 ppb
firming that in membrane distillation concentra- T = 25°C, c = 692 ppb
T = 24.7°C, c = 1200 ppb
tion polarization does not play a significant role. 0.0E+00
0 2000 4000 6000 8000 10,000 12,00014,000
Fig. 6 shows trans-membrane flux trend vs t (s)
feed flow rate.
Fig. 6 shows that solvent trans-membrane Fig. 5. Trans-membrane flux vs time at three different
As(V) feed concentration (feed temperature ≈ 25°C,
flux enhances also when feed flow rate increases.
feed flow rate = 100 L/h).
Feed flow rate is an important parameter in
MD operations. It influences both mass and

3.0E–04 2.0E–04
Transmembrane flux (kg/m2 s)

Trans-membrane flux (kg/m2 s)

1.6E–04
2.0E–04
1.2E–04

8.0E–05
1.0E–04
T = 25.3°C, c = 339 ppb 100 L/h
4.0E–05 200 L/h
T = 29.7°C, c = 339 ppb
T = 34°C, c = 328 ppb 250 L/h
0.0E+00 0.0E+00
0 4000 8000 12,000 16,000 0 2000 4000 6000 8000 10,000 12,000 14,000
t (s) t (s)

Fig. 3. Trans-membrane flux vs time at three different Fig. 6. Trans-membrane flux vs time at three different
feed temperature (c ≈ As(V) feed concentration feed flow rate (feed temperature = 25°C, As(V) feed
339 ppb, feed flow rate = 100 L/h). concentration = 692 ppb).
F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409 407

energy transport phenomena: higher feed flow different flow sheets for water treatment have
rate means higher Reynolds number and trans- been analysed: the first one is constituted by the
port coefficients. As a consequence, polariza- only RO unit; in the second, feed water is pre-
tion effects decrease and higher fluxes can be treated with an oxidizing agent to convert As(III)
expected. to As(V) in order to improve removal efficiencies
Analogous results were obtained also with and, then, sent to the RO unit (in this work
As(III) and B aqueous solutions. 1.5 mg/L of chlorine was used to oxidize approxi-
mately 95% of arsenite in arsenate) [3]. In the
third, a fraction of RO permeate is sent to MD
6. Energetic analysis and economical operation. In all the analyzed flow sheets the same
evaluation of the proposed integrated feed flow rate and composition has been used.
membrane-based desalination system Table 11 shows energy consumption, product
From the achieved results through the exper- characteristics and desalted water cost for the
imental tests, adoption of membrane distillation analysed systems.
system appears a promising process for water The terms GV and PE reported in Table 11
purification and, as a consequence, the integra- represent the steam mass flow required to warm
tion of different membrane systems seems an up the MD feed flow rate and the energy supplied
interesting possibility for improving water treat- by fuel combustion to produce thermal energy,
ment operations and meeting the increasing pure respectively.
water demand. The values reported in Table 11 clearly show
The main obstacles impeding the implemen- that only the integrated system RO-MD allows to
tations of MD processes are the relatively high obtain fresh water with boron composition below
energy consumption, membrane fouling and, the WHO and EPA maximum recommended
as a consequence, high membrane maintenance values. Moreover, if the water streams are
and replacement cost. In particular, it is neces- already available at the temperature needed for
sary to guarantee the hydrophobic character of carrying out the MD operation or thermal
the MD module. energy is available in the plant, the energy con-
For what concerns energy cost, the high sumption and desalted unit water cost decrease
energy consumption is due to the retentate flow reaching competitive values with those of the
rate which has to be heated and which increases other processes.
the global energy demand. However, in mem-
brane distillation the required operating temper-
ature is much lower than that of a conventional 7. Conclusion
distillation column because it is not necessary In this work a variety of membrane processes
to heat the process liquids above their boiling have been evaluated for their ability to reject
temperatures. Therefore, low-grade, waste and/or both boron and arsenic.
alternative energy sources such as solar and The successful application of membrane tech-
geothermal energy can be coupled with MD nology to the As removal from drinking water
systems for a cost and energy efficient liquid will depend upon matching the proper membrane
separation system. to the characteristics of the feed-water. If arsenic
With the aim to demonstrate that, if thermal in the feed-water is primarily speciated as As(III),
energy is available in the plant the energy require- only RO membranes or tight NF membranes
ments of MD system decrease reaching competi- appear to be able to sustain high rates of arsenic.
tive values with those of the other processes, three Pre-oxidation of As(III) to As(V) followed by
408 F. Macedonio, E. Drioli / Desalination 223 (2008) 396–409

Table 11
Product characteristics, energy consumption and desalted water cost for three different flow sheets

Flow sheet RO RO with pre-oxidation step RO-MD


3
Feed flow rate (m /h) 1048E+03 1048E+03 1048E+03
Brine flow rate (m3/h) 628 628 666
Brine concentration (g/L) 57.6 57.6 54.4
Fresh water flow rate (m3/h) 421 421 383
Fresh water concentration (g/L) 0.338 0.338 0.226
As concentration in fresh water (g/L) 1.400E–05 1.020E–05 9.333E–06
B concentration in fresh water (g/L) 4.500E–04 4.500E–04 3.000E–04
Elect. energy consumption (kW h/h) 2206 2206 2206
GV (kg/h) / / 9327
Primary energy (PE) (Mcal/h) / / 7462
Quantity of energy required per m3 of fresh 5.24 5.24 28.4/5.76 b
water produced (kW h/m3)
Quantity of energy required per m3 of fresh 2.69 2.69 25.6/2.96 b
water produced (kW h/m3)a
Unit cost ($/m3) 0.614 0.616 0.967/0.797 b
Unit cost a ($/m3) 0.398 0.399 0.729/0.559 b

a
If Pelton turbine is used as energy recovery device.
b
If thermal energy is available in the plant or the stream is already at the operating temperature of the MD unit.

NF may achieve high rates of arsenic removal. From this analysis, adoption of the integrated
As(V) can be effectively treated by RO and NF. membrane systems appears an interesting possi-
In the present work also the potentialities of bility for improving desalination operations and
an integrated membrane desalination system for meeting the increasing pure water demand.
water purification has been analyzed. In the pro-
posed flow sheet membrane distillation technol-
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