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“The floor plan, indicating the location of the various work centres,
plant, associated offices and supporting facilities.”
Hence,
The judicious selection of the location of the plants and machines
should be in such a way, as to facilitate uninterrupted and quick
movements of input material through pre- pre-determined cycle of
operations, till they are transformed as outputs, in the form of products
and services, with minimum material handling and management, with
maximum efficiency and quality of operation leading to minimum
overall cost of the entire process/ operations.
IMPORTANCE OF LAYOUT
Flow of Material :
Product Layout - Short & Smooth
Process Layout - Long & Complex
Material Flow System
Material Flow System is divided in two parts :
1. Horizontal Flow System
2. Vertical Flow System
Horizontal Flow System
Product A :
Product B :
ADVANTAGES OF PROCESS
LAYOUT
1. Lower initial capital investment
2. The overhead cost are relatively low
3. Supervision can be more effective and specialised
4. Greater flexibility
DISADVANTAGES OF PROCESS
LAYOUT
1. Material handling costs are high due to backtracking
2. More skilled labour is required
3. More frequent inspection is needed
COMPARISON BETWEEN PRODUCT
AND PROCESS LAYOUT
PRODUCT LAYOUT PROCESS LAYOUT
1. Investment is high 1. Investment is less
2. Space requirement is more 2. Space requirement is less
3. Manufacturing time 3. Manufacturing time required
required is more is less
4. Material handling is 4. Material handling is minimum
maximum 5. Flexibility is less
5. Flexibility is high
COMPARISON BETWEEN PRODUCT
AND PROCESS LAYOUT
PRODUCT LAYOUT PROCESS LAYOUT
6. Inspection is required 6.Inspection is not required at
every stage
7. More skilled labours are
7. Less skilled labours are required
required 8. Supervision is not required
8. Supervision is required
3.FIXED POSITION OR PROJECT
LAYOUT
MANUFACTURING OF SHIP
ADVANTAGES OF FIXED
POSITION LAYOUT
1. It saves time and cost involved on the movement of
work from one work station to another
2. The layout is flexible as change in job design and
operation sequence can be easily incorporated
3. It is more economical when several orders in
different stages of progress are being executed
simultaneously
DISADVANTAGES OF FIXED
POSITION LAYOUT
1. Production period being very long, capital investment
is very heavy
2. Very large space is required for storage of material
and equipment near the product
4. COMBINATION LAYOUT
A Lathe Milling
painting
Drilling Grinding
B
Press Boring
inspection
C
Shaping Milling
D
packaging
Cellular layout
dairyvideo1
dairyvideo2
dairyvideo3
STUDY: DAIRY INDUSTRY
A dairy is a facility for the extraction and
processing of animal milk -- mostly from cows,
sometimes from buffalo, sheep, horses or goats -
- for human consumption
Cream and butter
Skim milk
Cheese
Whey
Yogurt
Milk powders
Other milk products