Compact Control Builder

AC 800M
 Contents

! Product Overview
! Compact Control Builder AC 800M
! S800L I/O system
! S 800 I/O system
© ABB Automation Technology Products AB
Compact Control Builder AC 800M
 Control & I/O to meet all Automation needs

AC 800M Family
© ABB Automation Technology Products AB

S800L I/O Family S800 I/O Family

 AC 800M Architecture
CPU S800L I/O
Optional up to 12
Communication modules

Compact
Flash slot
© ABB Automation Technology Products AB

Redundant
Ethernet 2 RS-232 channels

Totally can up to 96 S800 I/O modules be connected as direct I/O to AC800M

! Up to 12 I/O modules can directly be connected to the CPU via the electrical Modulebus
! Up to 84 I/O modules can be connected via I/O clusters via the optical Modulebus
 AC 800M with Compact Control Builder
AC 800M
! Compact HWBuilder
Control configuration
Compact Control Builder AC 800M
! Compact Control Builder AC 800M
! (800xA Control Builder for DCS)
! Features and Functions using
Compact Control Builder
© ABB Automation Technology Products AB

Options
Applications
Safety
Production Management
Information Management
Asset Optimization
Functional
Areas Device Management
Control and I/O
Engineering
Operations
Core System
Hardware

800xA Control Builder

 Compact Control Builder AC 800M

! Moving
Compactapplications & libraries
Control Builder Compact Control Builder AC 800M
between Compact Control Builder
AC 800M and Control Builder in
System 800xA
! Support of NLS Language
Packages
© ABB Automation Technology Products AB

Options
Applications
Safety
Production Management
Information Management
Asset Optimization
Functional
Areas Device Management
Control and I/O
Engineering
Operations
Core System
Hardware

800xA Control Builder

 The AC 800M family has scalable performance

Choice of speed, memory and availability

Redundant
PM864 PM864

Redundant
PM861 PM861

PM860
PM856 32MB
PM851 96 MHz

16MB
© ABB Automation Technology Products AB

48 MHz
8MB
48 MHz
8MB
8MB 24 MHz
24 MHz
 Flexible and scalable in size and performance
Up to 48 Controllers on
Control Network

Max 12 Communication Max 12 S800 modules

modules on CEX bus on Electrical Modulebus

Control Network
(Ethernet TCP/IP, 10Mbps)
Optical
Remote S800 I/O via ModuleBus
PROFIBUS DP/V1
I/O Cluster Max 12 S800 modules
per I/O Cluster

Max 24 S800 modules

per remote I/O station
© ABB Automation Technology Products AB

< 1000m

Max 7 S800 I/O Clusters

Note: See AC 800M Controller Hardware User Manual for details about supported combinations
 Full redundancy – “To reach highest availability”

Redundant PROFIBUS
master interface

Redundant CPUs with optionally

redundant CEX buses
(max 12 communication modules totally) No S800 modules on
electrical Modulebus !!

Remote S800 I/O via Control Network

PROFIBUS DP/V1 (Ethernet TCP/IP, 10Mbps)
(optionally line redundant)

Max 12 S800 modules

per I/O cluster

Max 24 S800 modules Optionally redundant

per remote I/O station S800 modules
© ABB Automation Technology Products AB

(max 6 pairs per I/O cluster)

Max 12 S800 modules

Optionally max 6 pairs of per I/O cluster
redundant S800 modules
on base cluster.

Max 12 S800 modules

per I/O cluster
 AC 800M Open Architecture

PM8xx
CI858

CI857

CI856

CI855

CI854
CI853
PROFIBUS DP
DriveBus

S100 I/O

Network
INSUM

Control
MB300

RS232

RS232
© ABB Automation Technology Products AB

AC 800M options for communication includes;

• Networks: Control Network, MB300, SattBus on TCP/IP

• Field buses: PROFIBUS DP
• Serial protocols: COMLI, Modbus RTU, Siemens 3964R, user defined
• Process device/instrument: INSUM switchgear, ABB Drives
• I/O systems: S100, S200, S800, S900
 Cost Effective Maintenance

! Self-diagnostics
! Hot swap
maintenance
! On-line changes of
application program
and configuration
! Compact Flash
© ABB Automation Technology Products AB

memory for storage of

application and data
! Search & Navigation

Comprehensive maintenance features

reduce down-time
 Compact Control Builder AC800M

! Compact Control Builder

! Control solutions
! Reusable Control Libraries
! Promotes re-use of code by means
of user-defined libraries of data- and
function-block types
! Comprehensive libraries of ready-
for-use functions
! Multitasking, multi-controller and
multi-user application development
© ABB Automation Technology Products AB

! Supports all five IEC 61131-3

programming languages
! Powerful simulation and on-line
facilities for testing and
troubleshooting
 Choose the language that fits your needs

Standard IEC 61131-3

! Easy to learn
! Different languages have
different advantages
! Use the language best
suited for the situation
! Runs seamlessly in a
© ABB Automation Technology Products AB

Common Language
Runtime
in the Controller
! All included, no options
 Re-use instead of re-inventing

Function Block Type

MotorControl

Motor 1

Function Block Type

Instances
Motor 2
© ABB Automation Technology Products AB

Motor 3

Motor 4
 Control improvements, version 5.0
! Import of code from CCB to 800xA
! Control builder menus in Chinese
! PID loop template library
! Pre-configured PID loops ready to use, based on Control Modules
! Including alarm and trending
! Templates that can be used as a base for other regulatory use cases as well
! New Alarm & Event function blocks supporting external time
! Improved GSD Import
! Integrated in 800xA
! Partial import and post-import modifications of device definitions supported
© ABB Automation Technology Products AB

! Support for GSD 5.0

! Supports of different versions of Hardware Definitions in one controller
! Based on a new Hardware Library function
! Different versions of the same Communication Interface Module
! Different versions of the same Field Device
 Control improvements , version 5.0 cont.
! Improved task handling in the controller and Control Builder
! Compiler warning for colliding task settings
! System alarm when close to task latency in AC 800M HI
! Improved information on Offset (used, actual, limit)
! Latency alarm limit
! First scan execution time

! Dynamic download of protocol handlers

! Rechargeable battery for AC 800M (SB822)

! New Satt I/O interface (CI865).

! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O
© ABB Automation Technology Products AB

! Enhancement of the Comli protocol:

! Addressing extra registers (message type < and =)
! Clock synchronization of slaves (message type J)

! Support for Hot Swap on CI853 (Serial communication interface)

 I/O improvements, version 5.0
! New Satt I/O interface (CI865).
! Satt I/O Interface to; 19” Rack I/O, S200 I/O, I/O 200C, 200L I/O
! Support for Hot Swap on CI853 (Serial communication interface)
! New Termination Units for cluster modem TB840
! Headroom support for all analog outputs with AC 800M
! Quoting and Ordering process for coating and G3 compliance of
any hardware module
! Mounting Assembly for mounting of horizontally oriented modules
on a vertical DIN-rail
© ABB Automation Technology Products AB

! Support for additional RTD sensor types via AI830A

! Additional label in the product package
! S900 I/O certified for underground mining
 AC 800M Summary of Benefits

! Scalable, cost-effective
design
! Fault tolerance for
maximum plant availability
! Open architecture reduces
lifecycle costs
! Wide-ranging control
functionality to meet all
needs
© ABB Automation Technology Products AB

! Easy and Efficient

Results in higher return on assets engineering
" Improving overall production control
" Maximizing process availability
" Minimizing maintenance
S800L I/O
 Features

LED Status indication

Strong two pieces mechanics

with metal plate and plastic cover
Detachable
field power supply

One PCB only

Detachable terminals for robustness
2/3-wire connection
© ABB Automation Technology Products AB

Securely fastened Patented DIN-rail lock

with additional screws for simple handling

Optional terminal list for

field power distribution
 Build your I/O station freely

! Mix and match the I/O modules

! Including the IS interface modules at the
rightmost positions
! Spare MTUs can be installed for future
expansion
! S800L and S800

! Internal electrical module-bus via cable

! Mixed horizontal and vertical mounting
© ABB Automation Technology Products AB

! Optical module-bus expansion (clusters)

within the I/O station
! Optical Extension up to 1000 m