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KEY BENEFITS
Q Save on installation cost - Compact design Q Asset Monitoring - Temperature monitoring via optional
Q Enhanced protection - incorporates thermal models RTD inputs
Q Setting flexibility - Multiple setpoint groups Q Access information - via Modbus RTU™
Q Simplify testing - Built in simulation features Q Follow technology evolution - Flash memory for product
field upgrade
APPLICATIONS
Q Complete protection of small to medium sized motors Q Pumps, conveyors, compressors, fans, sawmills, mines
FEATURES
Protection and Control Monitoring and Metering
Q Thermal Overload (15 selectable curves) - Trip and alarm, Q Status/current/temperature display
immediate current overload alarm Q Fault diagnosis
Q Phase short circuit Q Trending
Q Mechanical jam Q Trip record, last 5
Q Thermal memory lockout Q Process control
Q Single-Phasing /Current unbalance Q Optional analog output
Q Ground fault - trip and alarm
Q Overtemperature: via thermistor or optional RTD inputs User Interface
Q Undercurrent Q RS485 serial port
Q Breaker Failure Q Keypad
Q Trip/alarm/auxiliary/service outputs Q 40 character illuminated display
Q Multi-speed motor protection Q 6 LED indicators
Q Motor start supervision Q Includes EnerVista software
236
239 Motor Protection System
Protection and Control The minimum level of thermal capacity Mechanical Jam
that the relay will calculate under normal This function is used to prevent a motor
The 239 is a digital motor protection system operation will be determined by the
designed for three phase AC motors and damage at abnormal operational conditions
Hot/Cold stall time ratio, which distinguishes such as too long acceleration time and
associated mechanical equipment . between cold and hot motor conditions. An
Advanced protection features include: stalled rotor. Quick motor shut down can
Auto Reset feature resets the overload trip reduce damage to gears, bearings, and
once the thermal capacity has decreased other mechanical parts associated with
Thermal Overload
to 15% or less. the drive combination. The current surge
This function calculates the thermal
An immediate overload alarm alerts the that will appear as a result of such
capacity used by the motor during
operator. This may be useful for systems condition will cause the mechanical jam
different stages of the motor operation.
that do not normally experience overloads. function to become active. The user may
The value is updated based on the time-
An immediate overload pickup setpoint is set the pickup level, the trip time delay and
current overload characteristics and the
also available. The relay can also be order an alarm for early warning.
motor overload lockout time setpoints.
MOD 505, which allow the relay to learn the
thermal capacity used during successful Undercurrent
Motor Starting
starts. This function is typically used to protect
During acceleration, the motor is protected
239 OVERLOAD CURVES pumps from loss of suction, fans from loss 9
by an I2t overcurrent curve which passes
of airflow due to a closed damper, or
through the setpoints "Locked Rotor 10,000
conveyor systems from a broken belt. This
Current" and cold "Safe Stall Time." The
function can be used as an alarm or as a
running overload curve is not active during
trip, or disabled if not required.
acceleration, therefore providing starting
Alternatively this feature can be used as a
protection independent of running
pre-overload warning by setting the
protection. 1,000
undercurrent pickup above the normal
SEPARATE START AND RUN PROTECTION
operating current but below the rated full
load current.
TRIP TIME (seconds)
Q Core balance (Zero sequence) current A motor temperature input for a thermistor Monitoring and Metering
transformers with 5A secondary is standard on the 239. Additionally, three
The 239 provides users with advanced
Q Core balance (Zero sequence) current RTDs located in the stator and/or bearings
monitoring and metering functions that
transformers with 50:0.025 A current can be connected to the 239 with the RTD
ratio for sensitive current detection. include:
temperature sensing option. This provides
When the residual connection of the phase displayed temperatures as well as alarm
Metering
CTs is used to detect ground currents, and trip settings for both bearing and
stator RTDs. Four RTD types are supported: Measured values include:
nuisance trips can occur during start due
to unequal saturation of CTs. This may 100Pt, 120Ni, 100Ni, and 10Cu. RTD failure Q Phase current
cause Zero sequence currents to appear, of alarm is also provided. Q Ground current
sufficient magnitude to reach the pick up Q Current unbalance
setting of the Ground Fault protection MOTOR Q Current % of full load (how close to
function. To avoid this, the 239 has two overload)
independent time delay settings, one for Q Motor load current as a % of full load
motor starting, and one for motor running. (how close to overload)
The 239 can be ordered with MOD512 for Q Motor thermal capacity used (how close
1A ground current input and MOD 509 for to trip)
9 Stator temperature (RTD option)
direction ground fault sensing. Q
400A
DEVICE PROTECTION
52 37 Undercurrent/minimum load
3 PHASE 38 Motor/load bearing
4160V BUS 239 Motor Protection System overtemperature
37 UNDERCURRENT 39 Mechanical jam
46 Current unbalance
FUSED TRIP 49 Stator winding overtemperature
CONTACTOR 46 UNBALANCE 86/94
TRIP 50 Phase short circuit
39 MECHANICAL JAM RELAY 51 Timed overload
50G/50NGround fault instantaneous or
3 74
50 SHORT CIRCUIT FAULT/ definite time
PHASE CTs ALARM PROCESS 74 Alarm relay
RELAY ALARM
51 TIMED OVERLOAD 86/94 Lockout and trip relay
GROUND FAULT/
CT 50G INSTANTANEOUS AUXILIARY ALARM/
THERMISTOR/ GROUND FAULT RELAY PROCESS
STATOR RTD CONTROL
49 STATOR OVER SERVICE SERVICE
BEARING TEMPERATURE
RTDs RELAY ALARM
38 BEARING OVER
TEMPERATURE RS485 RS485 REMOTE
819763AF.cdr COMMUNICATION
MOTOR
LOAD
238 www.GEMultilin.com
239 Motor Protection System
Motor Start Supervision (MOD 505) A trip record of the last five causes of trip User Interfaces
The 239 relay can be furnished with this helps identify a persistent problem. Alarm
functions include immediate overload The 239 offers a variety of user interfaces:
function, which is an enhanced protection
against multiple starts. The function warning, unbalance, undercurrent and
Communications
consist of 2 elements: internal self check fault. Often an alarm
can be generated soon enough to enable The 239 features an RS485 connection
Q Time Between Starts corrective action to be taken before a trip with ModBus® RTU protocol to communicate
Q Starts per Hour occurs. with most types of PLCs and computers.
This allows any monitored value, status
Analog Output Option Testing and setpoints to be remotely accessed by
While periodic calibration is not required, a PLC or SCADA system. A front panel LED
The analog output option provides an
the PICKUP LED is useful during commis- verifies correct operation of the communi-
isolated 0 to 1, 0 to 20, or 4 to 20 mA
sioning or routine verification to indicate cation port.
signal for interface to a PLC. The single out-
put that is continuously monitored can be the pickup point for phase overload or
Future Expansion
selected as: average phase current, motor ground. A simulation mode is also available
that enables simulated currents to be used GE Multilin relays communicate using an
full load %, thermal capacity used, or RTD 9
without the need for a relay test set. This is open architecture protocol and hardware
temperature. For local operator monitor-
ideal for verification of settings and train- interface, allowing different relays or other
ing, a thermal capacity meter can be
ing. It allows to force output relays, LEDs, devices to be mixed on the same
used with this output.
switch inputs, RTD, Thermistor input resist- communication link. Due to its standard
Information such as
ance, and Analog outputs. communication platform, the 239 can
process loading and prox- THERMAL CAPACITY
USED %
operate alone or be integrated into a plant
imity to tripping or over-
control system. With a standard platform,
heating can be obtained
product upgrades are easily installed in
with this output.
925146A3.cdr
Install the latest product enhancements in existing relays via the serial port.
www.GEMultilin.com
239
239 Motor Protection System
9
KEYPAD
Rubber keypad makes installed unit dust tight and splash
proof. Meets IP53/NEMA12.
COMPACT DESIGN
Replaces many discrete compo-
nents with one standard unit.
PROTECTIVE DOOR
Covers keys when not in use.
Rear View
CUSTOMER ACCESSIBLE FUSE
Door slides open for easy access OPTIONAL ANALOG OUTPUT
to fuse. Select output as: thermal capacity used, current as a % of
full load, average current, RTD 1 Ð 3 temperature. Isolated
4 Ð 20 mA for PLC process input or 0 Ð 1 mA for thermal
capacity meter.
COMMUNICATIONS
AC/DC CONTROL POWER RS485 serial communications, 1200 Ð 19200 baud for remote
Universal control power monitoring, setpoint programming, and commands.
90-300 VDC/70-265 VAC. Modbus¨ RTU protocol.
PHASE CT INPUTS
3 isolated phase CT inputs.
Accept 1 amp or 5 amp secondary.
TEMPERATURE SENSING
NTC or PTC thermistor input.
OPTIONAL 3 RTD INPUTS
Mix RTD types. Separate stator and bearing monitoring.
GROUND CT INPUT
5 A or 50:0.025 CT input for
residually connected phase CTs
or separate core balance CT.
819790AG.cdr
240 www.GEMultilin.com
239 Motor Protection System
Typical Wiring
2 CT CONNECTION RESIDUAL GROUND CONNECTION
(NO GROUND)
PHASE A CT PHASE A CT
L1 L1
PHASE B CT
L2 L2
PHASE C CT PHASE C CT
L3 L3
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM 5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM
PHASE A PHASE B PHASE C GROUND PHASE A PHASE B PHASE C GROUND
13 14 36 37 1 2 3 4 5 6 7 8 9 10 11 12
SWITCHGEAR SAFETY FILTER L N 5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM
GROUND BUS +
GROUND GROUND -
CONTROL PHASE A PHASE B PHASE C GROUND
CONTROL POWER CURRENT INPUTS
POWER
N L
g
START STOP 23 NO
RELAY #1
Multilin 239
24 COM
CC TRIP Motor Protection System
25 NC USE SHIELDED TWISTED
PAIR WIRE
26 NO
OUTPUT RELAYS
RS485 + 15
SERIAL
RELAY #2 RS485
GENERAL ALARM 27 COM
ALARM RS485 - 16
28 NC 485 GROUND 17
THERMAL
29 NO CAPACITY
RELAY #3
4-20mA
ANALOG
18
0-1mA
30 COM
OUT
AUXILIARY
31 NC 19
32 NO SHIELD 20
RELAY #4
33 COM
SERVICE IN+ 21 STATOR
34 NC THERMISTOR
COM 22 THERMISTOR
HOT 49
RTD#1
S2 RTD
RESTART 39 COM RESTART RET 51
EXTERNAL 45 IN EXTERNAL HOT 52
S3
RTD#2
47 IN
COMP 56
STATOR/
OPTION 2 OPTION 2 S5 BEARING RTD
42 COM
RET 57
NOTES: USE SHIELDED WIRE
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241
239 Motor Protection System
242 www.GEMultilin.com
239 Motor Protection System
commissioning cycle
EnerVista Launchpad is a complete set of
Q Quickly retrieve oscillography and event
powerful device setup and configuration data when a fault occurs See the
A simple interface allows setpoint files to tools that is included with the 239. EnerV ista Suite section for more
be created, stored and downloaded to the information.
239 for error free setpoint entry. All
setpoints are stored in a file and can be
printed easily.
239 Guideform
Specifications
For an electronic version of the 239 guide-
form specif ications, please visit:
www.GEMultilin.com/specs, fax your
Q Set up the 239 - and any other GE request to 905-201-2098 or email to
Multilin device - in minutes. Retrieve and literature.multilin@ge.com.
view trending files and event data at the
click of a button.
V iew motor current , temperature, statistics
and status. Q Build an instant archive on any PC of the
latest GE Multilin manuals, service
All information that can be accessed from
advisories, application notes, specifica-
the relay can also be displayed on a PC.
tions or firmware for your 239.
Q Automatic document and software
version updates via the Internet and
detailed e-mail notification of new
releases.
www.GEMultilin.com
243
239 Motor Protection System
Dimensions
SIDE VIEW REAR VIEW PANEL CUTOUT REDUCED DEPTH COLLAR REDUCED DEPTH COLLAR REDUCED DEPTH COLLAR
SIDE VIEW REAR VIEW PANEL CUTOUT
4.85" 4.38" 3.06" 1.75" 4.51"
0.81" 4.00" (123) 5.18"
0.27"
0.50"
0.45" (111) (78) (45) (115)
(13)
(21) (102) 4.19" (132) 4.19" 0.16"
(7) (11) (107) (4)
(107)
1.40"
(36)
1.96"
(50)
4.08"
(104)
3.92"
(100)
COLLAR
(182)
6.88"
(175)
7.17"
(196)
7.72"
CUT-OUT
6.88"
(175)
5.88"
(150)
PANEL 4 x 0.08"R Inches
8 x 0.08"R PANEL
Dimensions on both sides of the (2) (mm)
(2)
bezel are not the same
819752AJ.cdr
9
Ordering Accessorize your 239
239 * *
239 Basic unit
RTD 3 RTDs: stator/bearing; programmable type: platinum, nickel, copper
AN Single isolated, analog output: 0 – 1, 0 – 20, 4 – 20 mA
Programmable output parameters: thermal capacity, % full load, phase current,
RTD1, RTD2, RTD3 temperature
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Accessories
239PC supplied free Consider upgrading your 139 to a 239
Phase and ground CTs Motor Protection System
Emergency restart keyswitch ERSW
RS485 terminating network
RS232 to RS485 convertor (required to interface a computer to the relay)
2.25" collar for limited depth mounting (1009-0068)
Modifications
244 www.GEMultilin.com