Professional Documents
Culture Documents
Elad Ashkenazi
Die Design
Content:
Environment
What is Die ?
Die technology
Environment
Mechanical strength
No sharp edges
Punch = male
Common propulsion
Pilot
Carrier Intermediary
Shapes
Punch
Progression
Metal forming Machine
Press parameters :
No sharp corners
Sharp corners >> Inner radius < sheet metal thickness
Environment
Die Product
Environment
Single axis part
At least one face keep its position along the operation
Coil Product
Die
What is Die ?
Detailed information is available on the provider net
Go to:
Provider net >> Die Design
Theoretical course document
Theoretical course presentations (2)
Demo Movies
Demo part
Die Technology
Die production – A combination of basic operations:
Material removing
Blanking (cutting)
Punching (cutting)
Plastic Forming
Bending
Forming
Stamping
Die Technology
Cutting Die
Die Technology
Cutting Die
Die Technology
Stamping Die
Die Technology
Stamping Die
Die Technology
Progressive Dies
Line Dies
Transfer Dies
Compound Die
Die Technology
Progressive Die
Combines a number of forming and trimming functions
performed continuously metal strip.
Die technology
Progressive Die
Great Production rate ~100 per min and Up
Steel is fed into the die, typically from a coil.
Each die cycles perform multi operations along the strip
Material is progress automatically along the die.
Completed parts is cut and ejected each cycle
Die technology
Progressive Die
9 Great volume production
9 They often can run unattended.
9 Require only one press.
expensive
Require precision alignment and setup procedures.
Require a coil feeder system.
Require an open-ended press.
Damage to a single station requires removing the entire die set.
Much heavier than single-station line dies.
Die technology
Progressive Die
Die technology
Line Dies
Die 1 Die 2 Die 3
Die technology
Line Dies
Each Operation required press
9 Big parts
9 Run together in a common press
9 Cheap Die , Cheap Maintaining
9 Allow Multi axis rotation - complex geometries.
9 Smaller tools ,lighter die
Low production volume
Expensive.
Require sophisticated equipment
Thank You