Professional Documents
Culture Documents
S1=Seiri=Sort=Clear up
1. Are there any tools, spare parts, materials left on the floor, nearby equipment?
2. Are all frequently used objects sorted, arranged, stored and labeled?
4. Does the inventory or in-process inventory include any unneeded materials or parts?
6. Are there any unused jigs, tools, dies or similar items around?
1. Are access roads, storage areas, working places and equipment’s surroundings clearly defined?
2. It is understandable what is the usefulness of all the pipes, cables? Are these easy to be identified?
3. Are the tools/devices/instruments properly organized în two categories: “regular” and “special destination”?
4. Are all containers, recipients, pallets and NTMs stored in an appropriate manner?
7. Are shelves and other storage areas marked with location indicators and addresses?
S3=Seiso=Clean=Clean up
2. Are there any parts from the machines/equipment dirty? Can you find or notice oil stains, dust, fillings and waste?
6. Are floors kept shiny and clean and free of waste, water and oil?
7. Are the machines wiped clean often and kept free of shavings and oil?
10. Do operators habitually sweep floors and wipe equipment without being told?
S4=Seiketsu=Standardize=Maintain
9. Are the future standards being considered with a clear improvement plan for the area?
10. Are the first 3S’s (Sort, Set Locations & Limits and Shine & Sweep) being maintained?
S5=Shitsuke=Self-discipline=Let behave
3. Furniture is clearly identified (numbered, named, color coded, etc.) and placed in a properly identified location.
4. Locations for containers, boxes, bins, WIP, materials, etc. is clearly defined by painted lines and properly labeled
number, quantity, etc.).
5. Tools have a designated storage location that is within reach of the operator. The location is properly labeled and too
easily be identified if absent.