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  • Xwin Brochure - Final Lo Res (010909)

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    Abhishek Kumar
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    Alstom's industry leading pulverizer technology is now combined with Magotteaux's Xwin cast product technology for rolls and segments. The wear life of Xwin grinding rolls is more than two times (2x) that of standard chrome carbide weld overlay rolls. Xwin combines the hardness of ceramics with the reliability of high chrome alloys.

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    Alstom's industry leading pulverizer technology is now combined with Magotteaux's Xwin cast product technology for rolls and segments. The wear life of Xwin grinding rolls is more than two times (2x) that of standard chrome carbide weld overlay rolls. Xwin combines the hardness of ceramics with the reliability of high chrome alloys.

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    263 views4 pages

    Xwin Brochure - Final Lo Res (010909)

    Uploaded by

    Abhishek Kumar
    Alstom's industry leading pulverizer technology is now combined with Magotteaux's Xwin cast product technology for rolls and segments. The wear life of Xwin grinding rolls is more than two times (2x) that of standard chrome carbide weld overlay rolls. Xwin combines the hardness of ceramics with the reliability of high chrome alloys.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
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    of 4

    Xwin® Grinding Rolls

    and Segments
    An X-treme long life solution for your pulverizer

    With Alstom behind me…


    I’m in control!

    PoWer servIce
    Alstom’s Long Life Xwin Grinding rolls and
    segments Last Longer Than chrome carbide overlays
    HigH Alloy MetAl And CerAMiCs
    MAke tHe differenCe
    Alstom’s industry leading pulverizer
    technology is now combined
    MetAl MAtRIx
    with Magotteaux’s Xwin cast coMPoSIte foR
    product technology for rolls and x-tReMe lonG lIfe.
    segments. The Xwin Metal Matrix
    Composites combine the extreme The proprietary casting process
    wear resistance of ceramics with the
    embeds ceramic particles and
    mechanical properties of cast alloys.
    Actual performance data at full scale reinforces them with high
    installations have shown that the wear chrome alloy in a unique
    life of Xwin grinding rolls is more than
    honeycomb design. The result is a
    two times (2x) that of standard chrome
    carbide weld overlay rolls. ®Xwin is a registered trademark of Magotteaux coal grinding system that features
    reduced wear, increased traction and
    EXTENd yOUR TIME BETWEEN cost at the same time. And because increased resistance to breakage over
    OUTAGES | designed for use with both Xwin grinding rolls typically outlast the
    traditional systems. Xwin combines
    deep and shallow bowl pulverizers, journal bearings, you no longer have
    Xwin grinding rolls and segments let you to discard good bearings with each roll the hardness of ceramics with the
    extend your TBO, allowing you to more replacement. That is, Xwin grinding reliability of High chrome alloys.
    efficiently manage and coordinate your components maintain a longer “as
    maintenance operations…and lower your new” profile.

    2,100
    hARdNESS RATING OF

    VICkERS

    WITH ALsTom...
    ALssTom...
    You’re In conTroL
    2
    2200

    OPERATIONAL RESULTS
    Coal Type: Texas Lignite
    Mill type: RP

    1,200,000
    EASy TO INSTAll, NO SPECIAl 1.2 million
    PROJECTED
    MAINTENANCE – JUST
    lONGER lIFE | Xwin is a direct, 658,000

    TONS OF COAL PROCESSED


    600,000
    dimensionally identical replacement AFTER 16 MONTHS
    for existing rolls and tires. Xwin
    500,000
    rolls and tires can be used with
    standard segments and vice versa.
    400,000
    No special handling requirements.
    No special maintenance or
    operating requirements. 300,000 330,000
    Just longer life and lower costs. 291,000
    200,000
    254,000

    100,000
    Grooved
    0 Ni-Hard Hi-Chrome Tungsten

    MIneRAl roI
    HARDneSS
    vS. WeAR HARDNESS
    Calculation Considerations
    PRoDuctS [HV]
    TAkInG InTo AccounT THe benefITs
    2200
    of IncreAsed cAPAcITY And/or coAL
    2100 Xwin
    fIneness, roI cAn be cALcuLATed
    2000
    bAsed uPon THe foLLoWInG
    1900 consIderATIons.
    Silica
    1800
    1700
    3 reduced o&m cost
    COAL COMPOSITION

    CR Carbides
    1600
    Pyrite 1500
    1400 3 Improved pulverizer availability
    1300
    1200 3 Longer acceptable coal fineness
    1100 characteristics
    1000
    900 3 reduced frequency of roll-to-ring
    Slag 800 Hi-Chrome adjustments (eccentrics)
    700 Ni-Hard
    600
    500
    400
    300
    200 3
    100
    0
    PSE/BPROB/XWINGR09/eng/PSER1/01.09/US/6759 ©2009 Alstom Power Inc. 06095. Alstom, the Alstom logo and any alternative version there of are trademarks and service marks of Alstom.
    The other names mentioned, registered or not, are the property of their respective companies. The technical and other data contained in this document is provided for information only. Alstom reserves
    the right to revise or change this data at any time without further notice. Xwin is a registered trademark of Magotteaux.

    Tel: 860.285.2100
    Alstom Power Inc.

    Fax: 860.285.3101
    2000 Day Hill Road
    Windsor, CT 06095-0500

    www.service.power.alstom.com

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