Professional Documents
Culture Documents
Strand Properties
13 mm (0.5") 15 mm (0.6")
Strand type EN138 or ASTM A416 EN138 or ASTM A416
BS 5896 Super Grade 270 BS 5896 Super Grade 270
Nominal diameter mm 12.9 12.7 15.7 15.2
Nominal area mm 2 100 98.7 150 140
Nominal mass kg/m 0.785 0.775 1.18 1.1
1)
Yield strength MPa 1580 1) 1670 2) 1500 1670 2)
Tensile strength MPa 1860 1860 1770 1860
Min. breaking load kN 186 183.7 265 260.7
Young's modulus GPa cicra 195
Relaxation 3) % max 2.5
1) Measured at 0.1% residual strain (0.1% offset method)
2) Measured at 1% extension (1% extension under load method)
3) After 1000 hrs at 20º C (EN & BS, low relaxation to ASTM)
Tendon Properties
STRAND TYPE 13 mm (0.5") STRAND TYPE 15 mm (0.6")
4) Min. Breaking load 4) Min. Breaking load
Tendon No. of Duct ID/OD Tendon No. of Duct ID/OD
(kN) (kN)
unit strands Min. Nominal unit strands Min. Nominal
(mm) (mm) 12.9 12.7 (mm) (mm) 15.7 15.2
5-4 2 36/39 36/39 372 367 6-3 2 36/39 36/39 530 521
3 558 551 3 795 782
4 744 735 6-7 4 55/62 65/72 1060 1043
5-7 5 51/54 51/54 930 919 5 1325 1304
6 1116 1102 6 1590 1564
7 1302 1286 7 1855 1825
5-12 8 60/67 65/72 1488 1470 6-12 8 75/82 80/87 2120 2086
9 1674 1653 9 2385 2346
10 1860 1837 10 2650 2607
11 2046 2021 11 2915 2868
12 2232 2204 12 3180 3128
5-19 13 75/82 80/87 2418 2388 6-19 13 90/97 100/107 3445 3389
14 2604 2572 14 3710 3650
15 2790 2756 15 3975 3911
16 2976 2939 16 4240 4171
17 3162 3123 17 4505 4432
18 3348 3307 18 4770 4693
19 3534 3490 19 5035 4953
5-22 20 80/87 95/102 3720 3674 6-22 20 100/107 100/107 5300 5214
21 3906 3858 21 5565 5475
22 4092 4041 22 5830 5735
5-27 23 95/102 100/107 4278 4225 6-27 23 110/117 110/117 6095 5996
24 4464 4409 24 6360 6257
25 4650 4593 25 6625 6518
26 4836 4776 26 6890 6778
27 5022 4960 27 7155 7039
5-31 28 95/102 100/107 5208 5144 6-31 28 120/127 120/127 7420 7300
29 5394 5327 29 7685 7560
30 5580 5511 30 7950 7821
31 5766 5695 31 8215 8082
5-37 32 110/117 110/117 5952 5878 6-37 32 130/137 130/137 8480 8342
33 6138 6062 33 8745 8603
34 6324 6246 34 9010 8864
35 6510 6430 35 9275 9125
36 6696 6613 36 9540 9385
37 6882 6797 37 9805 9646
5-42 38 120/127 120/127 7068 6981 6-42 38 135/142 135/142 10070 9907
39 7254 7164 39 10335 10167
40 7440 7348 40 10600 10428
41 7626 7532 41 10865 10689
42 7812 7715 42 11130 10949
5-48 43 130/137 130/137 7998 7899 6-48 43 150/160 160/170 11395 11210
44 8184 8083 44 11660 11471
45 8370 8267 45 11925 11732
46 8556 8450 46 12190 11992
47 8742 8634 47 12455 12253
48 8928 8818 48 12720 12514
5-55 49 130/137 135/142 9114 9001 6-55 49 160/170 170/180 12985 12774
50 9300 9185 50 13250 13035
51 9486 9369 51 13515 13296
52 9672 9552 52 13780 13556
53 9858 9736 53 14045 13817
54 10044 9920 54 14310 14078
55 10230 10104 55 14575 14339
4) Corrugated plastic PT-Plus™ ducts are also available, refer to page 11
MULTISTRAND POST-TENSIONING
Grout connection
Duct
Anchor block
Casting
Wedges
Strands
AC F E A
B D
Dimensions
Tendon unit
A B C D E F G
Ext. Dia.
5-4 135 60 85 100 58 39 95
5-7 165 60 110 100 85 54 125
5-12 215 60 150 160 120 72 150
5-19 265 70 180 210 145 87 200
5-22 290 77 200 215 150 102 230
5-27 315 92 220 300 175 107 250
5-31 315 100 230 300 175 107 250
5-37 370 107 250 320 200 117 305
5-42 390 112 290 340 217 127 325
5-48 430 122 290 340 235 137 365
5-55 465 150 320 340 250 142 400
6-3 135 60 90 100 58 39 95
6-4 165 60 110 100 85 54 125
6-7 215 60 150 160 120 72 150
6-12 265 75 180 210 145 87 200
6-19 315 92 220 300 175 107 250
6-22 315 100 230 300 175 107 250
6-27 370 112 250 320 200 117 305
6-31 390 122 270 340 217 127 325
6-37 430 142 300 340 235 137 365
6-42 465 145 320 340 250 142 400
Dimensions in mm Subject to modification
Dimensions are valid for:
Nominal concrete strength at 28 days: 35 MPa (cube), 28 MPa (cylinder).
Maximum prestressing force may be applied when concrete reaches 25 MPa (cube) or 20 MPa (cylinder).
Max prestressing force is 75% of min. tendon breaking load (temporary overstressing to 80%).
MULTISTRAND POST-TENSIONING
Anchor block
Wedges Sleeve
Strands
AD F A
C B E A
Dimensions
Tendon unit A B C D E F
Ext. Dia.
5-1 70 15 45 45 70 36
5-3 115 20 60 85 190 36
5-4 130 20 60 85 190 39
5-7 175 25 60 110 190 54
5-12 230 35 60 150 370 72
5-19 290 40 75 180 470 87
5-22 315 45 82 200 480 102
5-27 370 55 97 220 550 107
5-31 370 55 105 230 550 107
5-37 405 60 112 250 570 117
5-42 500 70 117 290 680 127
5-48 500 70 127 290 680 137
5-55 500 70 155 320 680 142
6-1 75 15 60 55 70 36
6-2 110 15 60 90 190 36
6-3 135 20 60 90 190 39
6-4 160 25 60 120 190 54
6-7 205 35 70 135 290 72
6-12 270 40 78 180 460 87
6-19 340 50 97 220 590 107
6-22 370 55 107 230 690 107
6-27 435 65 117 250 690 117
6-31 435 65 127 270 690 127
6-37 480 70 147 300 830 137
6-42 580 90 147 320 950 160
6-48 580 90 147 340 950 160
6-55 580 90 187 360 950 170
Dimensions in mm Subject to modification
Dimensions are valid for:
Nominal concrete strength at 28 days: 35 MPa (cube), 28 MPa (cylinder).
Maximum prestressing force may be applied when concrete reaches 25 MPa (cube) or 20 MPa (cylinder).
Max prestressing force is 75% of min. tendon breaking load (temporary overstressing to 80%).
MULTISTRAND POST-TENSIONING
Grout tube
Coupling block V
Casting type EC or
Bearing plate type E
Coupling
block K Duct
Sleeve
Omega ring
Wedges Compression
fittings
Cast-in casting
A
type EC
D E+1.5 F
∆L
Tendon 2 Tendon 1
B ∆L=Elongation of tendon 1
Grout tube
Duct
Tension ring
Bulbs
Seal
Spacer
Type II
Type I
AxB
C
D
Duct
Retainer plate
Anchor block Z
Stressing jack
Curved stressing chair
F+∆L B
Tendon 2
F+∆L B Tendon 1
∆L = Elongation of tendon 2
C
E = + required cover
2
Minimum radius of
tendon curvature
For conventional applications, corrugated galvanised provides reduced duct friction. The PT-PLUS™
steel ducts are used. System may, in conjunction with VSL CS
For applications requiring enhanced corrosion Anchorages, be configured with special details and
protection and improved fatigue resistance of the installation techniques to provide Electrically Isolated
tendons, use of the VSL PT-PLUS™ System with Tendons. These tendons may be electrically
corrugated plastic duct is recommended. This fully monitored at any time throughout the life of the
encapsulated and watertight system offers superb structure.
corrosion protection, and the plastic duct eliminates All ducts are manufactured in a variety of standard
fretting fatigue between the strand and duct. It also lengths and are coupled on site.
5-12 6-7 59 73 2
5-19 6-12 76 91 2.5
5-31 6-19 / 6-22 100 116 3
5-43 6-31 130 146 3
5-55 6-37 130 146 3
Other units on request
Steel Duct
Strand bundle
5-31 14 14 6-27 13 32
5-37 23 32 6-31 22 28
5-42 26 28 6-37 25 22
5-48 17 24
5-55 23 14
Strand Position at Low Point of Tendon
MULTISTRAND POST-TENSIONING
Duct B
Hairpin Bar Reinforcement
Hairpin bar
øB Layout of L-Anchorages:
a b c
Tendon øA øB R Tendon øA øB R
unit Internal/external Internal/external min. unit Internal/external Internal/external min.
Stressing
The unique feature of the VSL Post-Tensioning
system lies in its special procedure for locking the
wedges. The wedges always remain in contact with
the strands during the stressing operation. As the
pressure in the jack is released, the wedges
automatically lock in the conical holes of the anchor
head.
Positioning of jack
Stressing
Grouting
VSL grouting equipment includes mixer and pump in
one unit. Grouting is usually carried out as soon as
possible after stressing.
B D
C E
Designation ZPE-23FJ ZPE-30 ZPE-3 ZPE-60 ZPE-7/A ZPE-12/St2 ZPE-200 ZPE-19 ZPE-460/31 ZPE-500 ZPE-750 ZPE-1000 ZPE-1250
Type I III III III III II III II II III II III II
Length (mm) 790 720 475 615 690 550 960 750 580 1000 1185 1200 1290
Diameter (mm) 116 140 200 180 280 310 315 390 485 550 520 790 620
Stroke (mm) 200 250 160 250 160 100 300 100 100 200 150 200 150
Piston area (cm 2) 47.10 58.32 103.6 126.4 203.6 309.4 325.7 500.3 804.0 894.6 1247.0 1809.5 2168.0
Capacity (kN) 230 320 500 632 1064 1850 2000 2900 4660 5000 7500 10000 12500
(bar) 488 549 483 500 523 598 614 580 580 559 601 553 577
Weight (kg) 23 28 47 74 115 151 305 294 435 1064 1100 2290 1730
Used for 13 mm 5-1 5-1 5-2 5-2 5-6 5-12 5-12 5-18 5-22 5-22 5-31 5-37 5-37
(0.5") tendon types 5-3 to 5-4 5-7 5-19 5-31 5-31 5-37 to 5-55 to 5-55
Used for 15 mm 6-1 6-1 6-2 6-2 6-4 6-6 6-6 6-12 6-18 6-18 6-31 6-31 6-31
(0.6") tendon types 6-3 6-7 6-7 6-19 to 6-22 to 6-43 to 6-55
Subject to modification
B S P T
Owners and designers of the break free of the limitations of The VSL Post-Tensioning slab
buildings of today and tomorrow the passive methods of system has been used in many
need to incorporate sufficient reinforced concrete or structural prestigious buildings and
flexibility into their structures to steel. structures throughout the Far
accommodate the changing East. The system uses up to
needs of the users of the VSL Post-Tensioning is more five strands in flat-shaped
building. economical than other systems, ducting and anchorages. The
especially when faster strands are individually stressed
Post-tensioning offers larger construction cycles are and are gripped by wedge
spans with reduced structural considered. There is less action. After stressing, the duct
depth, resulting in larger material handling on site and is subsequently filled with a
column-free areas. Internal also a reduced site labour force cementitious grout, which is
tenancy layouts are thus not which minimises congestion on injected under pressure, so that
restricted by tight column grids. site. Most importantly, there is the strands are fully bonded to
Positive deflection and crack the quality and service of VSL the surrounding concrete.
control and, if necessary, crack- specialized high-performance
free water-tight slabs offer the teams and optimum back-up on
designer the opportunity to site.
Construction Sequence
Concreting
Grouting
BONDED S LAB POST- TENSIONING
Strand Properties
13 mm (0.5") 15 mm (0.6")
Strand type EN138 or ASTM A416 EN138 or ASTM A416
BS 5896 Super Grade 270 BS 5896 Super Grade 270
Nominal diameter mm 12.9 12.7 15.7 15.2
Nominal area mm 2 100 98.7 150 140
Nominal mass kg/m 0.785 0.775 1.18 1.1
1)
Yield strength MPa 1580 1) 1670 2) 1500 1670 2)
Tensile strength MPa 1860 1860 1770 1860
Min. breaking load kN 186 183.7 265 260.7
Young's modulus GPa cicra 195
Relaxation 3) % max 2.5
1) Measured at 0.1% residual strain (0.1% offset method)
2) Measured at 1% extension (1% extension under load method)
3) After 1000 hrs at 20º C (EN & BS, low relaxation to ASTM)
• Friction losses can vary fairly widely from one tendon to another and from one structure to another,
depending on factors such as surface condition of strands, type and surface condition of ducts, material
properties, installation methods and workmanship on-site. In general, the following friction parameters can
be used, without additional consideration for anchorage losses:
E
Grout tube
Wedges
Strands
Duct
Casting
Recess
former
Anchor block
Type A B C D E F X
S 5-4 265 100 240 73 90 305 350
S 5-5 265 100 240 73 90 305 350
S 6-4 315 105 254 82 100 338 400
S 6-5 315 105 266 82 100 338 400
Subject to modification
Grout tube
Compression
fittings
Coupling block
Flat duct
B
Casting
Wedges
Strands
Type A B C D
S 5-4 265 110 95 215
S 5-5 265 110 95 215
S 6-4 265 110 95 215
S 6-5 265 110 95 215
Subject to modification
Dimensions in mm.
Dimensions are valid for a concrete transfer strength of 25 MPa (Cube), 20 MPa (Cylinder).
BONDED S LAB POST- TENSIONING
Type H
Grout tube
AxB
Seal
Flat duct
Type A B C
Bulb H 5-4 310 70 750
H 5-5 390 70 750
H 6-4 390 90 950
H 6-5 490 90 950
Type P
C
Grout tube
Seal AxB
P-plate
Compression
fittings
Type A B C
P 5-4 250 75 370
P 5-5 300 75 370
P 6-4 260 80 435
P 6-5 410 80 435
Dimensions in mm.
Dimensions are valid for a concrete transfer strength of 25 MPa (Cube), 20 MPa (Cylinder).
B S P T S
E F
G
Grout cap
End anchor head
Bearing plate
A C
Half shell
Duct
G
Clip
Grout vent
B D
Wedge
Gasket
Encapsulated strand
Type A B C D E F G
SA5-2 163 163 150 90 105 130 40
k5-2 163 163 150 90 105 130 70
Anchorage Reinforcement
The above sketches show the preferred arrangement for the local confinement reinforcement at the anchorages. Please consult your local VSL
representatives for more details.
BONDED S LAB POST- TENSIONING S YSTEMS
Tendon A B C
Jack type
unit (mm) (mm) (mm)
5-4 1100 260 280
ZPE-23FJ 5-5 1100 260 400
6-4 1100 260 280
B=Strand projection C 6-5 1100 260 400
5-4 800 260 250
A DKP-5
5-5 800 260 320
6-4 850 400 300
DKP-6
6-5 850 400 400
Stressing Jack Data
DKP-5/DKP-6
Stressing Pocket
Plan
450 450
Section A Section B
EXTERNAL POST-TENSIONING
External post-tensioning is well suited to bridges due to the resulting economies in construction costs and the high
degree of corrosion resistance provided by the system. External tendons are easy to inspect and can be replaced if
necessary. They are ideal for strengthening existing structures and have a multitude of applications in addition to
bridges.
External tendons, usually guided over deviation saddles, have many similarities to stay cables and permanent soil
and rock anchors.
Detailed information about design and construction is given in the VSL publication "External Post-Tensioning".
A wide selection of VSL anchorage types is available to meet the full range of practical requirements. In addition
to the anchorages illustrated here, intermediate anchorages and couplers are also available . The strand bundle
can be assembled from uncoated or individually greased and sheathed strands. The anchorages for these two
types of tendon differ only in detail, the principle remains the same.
Parallel monostrand
tendon, guide tubes and
stay pipe
Damper and
neoprene boot
PE sheath Strand
5)
Tendon Number Minimum øA øB øC D 3) E F øG 4) øH øI øK L min M min N min O P min Q R S min 6) T 3) U X 7)
1)
Unit of breaking
2)
strands load
[-] [-] (kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)
6-12 12 3180 230 190 185 290 230 190 219/6.3 140 125 110 1200 650 550 1100 90 85 146 220 25 35 M 12
6-19 19 5035 285 235 230 355 280 230 267/6.3 180 160 140 1300 750 550 1350 105 100 170 230 35 40 M 16
6-22 22 5830 310 255 250 380 300 250 273/6.3 200 180 160 1400 850 550 1500 115 100 170 230 35 40 M 16
6-31 31 8215 350 285 280 450 350 300 324/7.1 225 200 180 1450 900 550 1650 135 125 207 260 40 50 M 16
6-37 37 9605 380 310 300 485 370 320 355.6/8 250 225 200 1600 1000 600 1850 150 150 237 280 45 55 M 16
6-43 43 11395 425 350 340 540 430 380 406/8.8 280 250 225 1800 1200 600 2100 155 155 247 290 45 60 M 16
6-55 55 14575 470 385 380 590 460 410 419/10 315 250 225 2000 1350 650 2200 175 175 274 310 55 65 M 16
6-61 61 16165 470 385 380 610 460 400 419/10 315 280 250 2050 1350 700 2400 190 190 294 330 60 70 M 20
6-73 73 19345 530 440 430 690 530 470 508/11 355 315 250 2300 1550 750 2600 190 190 303 330 65 75 M 20
6-85 85 22525 540 440 430 720 530 470 508/11 355 315 280 2400 1650 750 2700 220 220 343 360 75 85 M 20
6-91 91 24115 590 490 480 765 580 520 559/12.5 400 355 280 2550 1800 750 2900 230 230 353 370 75 85 M 20
1) Tendon units 6-4 and 6-7: dimensions on request. 5) Min. height of anchor head allow an adjustability of ± 20 mm.
2) Strand in accordance with Euronorm 138-79 super; other types of strand 6) Dimensions valid only for load monitoring/adjustment. Min. required
with 15 mm (0.6) diameter see VSL's <Post-Tensioning Systems>. length for removal of cable to be determined acc. to project.
3) Valid for nominal concrete strength at 28 days: 45 MPa (cube), 36 7) Threaded holes in bearing plate.
MPa (cylinder). Local zone reinforcement not shown.
4) External diameter / wall thickness.
GROUND A NCHORS
Section A.A
Grout tube
Corrugated sheath
Internal spacer Anchor block
Bearing plate
External spacer
Bore hole
Section B.B
Grout Grout tubes
Grout tubes
Smooth sheath
Bare clean strand
Internal spacer
Corrugated sheath (Polyethylene)
Greased and plastic
coated strand
External spacer
External spacer
Bore hole Bore hole
Nose cone
Spacer
Bore hole
Anchor block
Bearing plate
Grout tubes
Stressing Anchorage
VSL Anchorage Type E
The VSL stressing anchorage Type E, is composed
basically of an anchor block, wedges and bearing
plate. A protective cap may also be fitted over the
anchorage, if the latter must be accessible for
surveillance purposes.
Fig. a: VSL anchorage Type ER
All the strands of an anchor are stressed
simultaneously, but they are locked off individually by
wedges in the conical bores in the anchor block. The
range of VSL anchorages Type E enables tendons of
1 to 55 strands to be stressed, the principle of
anchoring being the same from the smallest to the
largest unit.
Note: Where block outs, voids or drill hole casing are required,
drill hole diameters and bearing plate dimensions should be confirmed with the local VSL office.
Today's civil engineering structures and industrial plants are often assembled from large, heavy prefabricated
components. This may be done for economic or technical reasons, or to save construction time. For projects in
which cranes or other conventional handling equipment cannot be used because of excessive weight,
dimensions or space limitations, VSL Heavy Lifting will often provide the most effective solution.
VSL Heavy Lifting provides builders, engineers and owners with a broad range of advantages, including:
• custom-designed solutions for each project;
• the highest level of safety, based upon sound engineering practices and over two decades of experience;
• economy and efficiency through the use of advanced an reliable hydraulic equipment.
Unique Solutions
VSL will plan lifting, lowering or sliding operations and
design the necessary temporary structures to suit your
requirements. Sound engineering, clear thinking, the ability
to innovate, and years of successful experience give you a
guarantee of reliable and cost-effective solutions.
Safety
Safety is VSL's first priority. Our specialised
hydraulic lifting equipment is designed for the highest
level of reliability, and all equipment is rigorously
tested and serviced through VSL's quality control
and maintenance programme. VSL field services are
also based upon a total commitment to safety, the
extensive experience of our personnel and VSL's
exceptional record provide further assurance of
reliable performance.
Flexibility
VSL's heavy lifting equipment includes a large
selection of hydraulic jacks, pumps, control units,
monitoring devices and jacking frames. This range of
equipment gives us the capability to perform virtually
any project requiring lifting, lowering or sliding.
Flat Jacks
Flat jacks are widely used for a multitude of civil engineering and construction applications such as:
• under pinning;
• prestressing of columns;
• counteracting sinking foundations;
Pump
• prestressing of road works or airport runways;
• prestressing concrete in confined spaces;
• lifting and lowering of bridge superstructures for bridge bearing adjustments;
• counteracting loads applied during backfilling;
• lifting heavy weights;
Flat Jack
• pile testing.
The VSL flat jack is constructed of two moulded steel sections welded together to form a containment vessel.
Hydraulic fluid or grout is injected at pressures of up to 13.5MPa into the peripheral ring, moving the lifting plates
aparts, so that a force is applied with a maximum lifting stroke of 25mm per jack. Other shapes of flat jacks are
available upon request.
Bar Systems
VSL has been manufacturing and designing bar systems in Australia for use by the construction industry since
1971. These have proven to be one of the most popular tools of Engineers wishing to induce and control loads
and forces in structures.
The systems range from High Tensile Cold Worked Stressbar to Low Tensile Architectural Tendons, all with
compact and easy to assemble fittings.
A range of diameters is available to give a wide selection of bar forces. The prestressing force is anchored at the
end of the bar by a rolled thread, nut, washer and bearing plate. Where necessary bars can be joined with
threaded couplers, and clevis fittings may be used where pin connections are required.
The VSL bar system complies with the requirements of AS1313, AS1314, BS4486, ASTM-A722 and ISO 6934.
VSL Bar Fully Short Right Left Cold Hot Components Export containers
system CTA CTS hand hand rolled rolled available 20ft. 40ft.
CT Stress Bar
15-40mm CT Bar • • • • • • 5.85 11.85
56-73mm CT Bar • • • • • 5.85 5.85+6.0
Deformed Bar 5.85 11.85
15mm Tie Bar • • •
Threadlok Bar 5.85 11.85
20-25mm • • •
STRESSBAR
Application
VSL bar systems are ideal for the economic application of post-tensioning forces on relatively short tendons.
Through the use of threaded connections and anchorages they are simple to use and lend themselves to many
applications.
Characteristic Properties
VSL Bar Properties are nominally as listed in the Tables.
Corrosion Protection
All bars and fittings must receive protection when installed under permanent conditions. In normal concrete
construction the use of galvanised duct, injected with grout, provides good protection. Anchorage recesses must
also be filled with cement mortar to protect these ends.
Bars
When bars are used in an exposed environment then one of the following coating systems may be used:
• single coat of inorganic zinc;
• three coat epoxy paint system;
• molybond coated bar ends only;
• greased and sheathed in poly tube;
• galvanising - (Threadlok Bar only).
A combination of the above systems may also be specified. Consideration must also be given to the threaded
ends to ensure correct installation of fittings after coating.
Fittings
Fittings may be treated as above but with preference given to galvanising.
VSL CT Stressbar
Characteristic Properties
Nominal Nominal Nominal Nominal tensile Nominal 0.1% Characteristic Strength Minimum Appr. Modulus Major Dia. Thread
Dia. area mass strength proof stress kN elongation of elasticity of thread pitch
mm sq. mm kg/m MPa MPa Max. force 0.1% Proof % kN/sq.mm mm mm
15 177 1.52 1080 930 190 165 6 170 17.2 6
20 314 2.39 1030 835 325 260 6 170 21.2 6
23 415 3.46 1080 930 450 385 6 170 25.2 6
26 531 4.40 1080 930 575 495 6 170 28.2 6
29 661 5.44 1080 930 715 615 6 170 31.2 6
32 804 6.59 1080 930 870 750 6 170 34.4 6
36 1018 7.86 1030 835 1050 850 6 170 37.4 6
38 1134 9.23 1080 930 1225 1055 6 170 40.4 6
40 1257 9.72 1030 835 1295 1050 6 170 41.4 6
56 2463 20.74 1000 810 2460 1995 6 205 58.5 6
73 4185 34.68 1000 810 4190 3390 6 205 76.5 6
Note: 1. Relaxation properties, as per AS1313, are 4% maximum at 1000 hrs when loaded to 70% of minimum breaking load.
2. Fatique results exceed two million cycles when loaded over a stress range of 80 N/sq.mm. (For unbonded tendon only).
3. Minimum bending diameter = 200 x Bar Dia.
Stroke
200 L E D
Nitroseal PX220
Spherical nut
Hot-Dip galvanized
protective cap
Protective grease
Protective grease
Spherical washer
Grout tube inner
Hot-Dip galvanized
bearing plate with
trumpet
Grout
Section A-A
Steel nose cone
Spherical nut
Spherical washer
Grout tube B
Grout
Greased bar over free length
A
H.D.P.E. smooth sheathing
over free length
B Grout tube
Spacers
CT Stressbar epoxy
coated if required
Bore hole CT Stressbar
Spacers at 1500 max. centres
Heat shrink
Section B-B
RETAINED E ARTH
VSL RETAINED EARTH is a composite soil reinforcing system which employs welded wire mesh to improve the
shear and compressive strength of an earth backfill.
A RETAINED EARTH structure is a stable, unified gravity mass which may be designed for use in a broad variety
of civil engineering applications. In projects ranging from commercial retaining walls to highway bridge
abutments, VSL RETAINED EARTH has found widespread use and acceptance as a major construction system.
The effective principle of RETAINED EARTH involves the transfer of stresses from the soils to the reinforcing
mesh through bearing. Bearing pressure is developed on the projected areas of the mesh crossbars, and the
pressure is in turn transferred to the longitudinal bars. The longitudinal bars are thus placed in tension, which
enables the soil mass to withstand loads in the direction of the reinforcement.
Complete Capabilities
VSL provides the client with a complete range of design and engineering
services for a RETAINED EARTH structure. VSL employs the most
advanced Computer Aided Design (CAD) systems available.
Complete Flexibility
The VSL RETAINED EARTH concrete facing panels are available in a broad
range of textures and colours. Because local materials are used in the
production of these precast panels, the exposed surface can easily be
coloured to complement the natural surroundings. Standard RETAINED
EARTH panel treatments include raised relief, sandblast finish, exposed
aggregate, and conventional smooth face concrete. These are only a very
few of the possibilities however. Non-concrete faces, such as welded mesh
or steel faced are also available and can be used to make temporary
structures.
Temporary wall with welded mesh face
THE VSL Climbform System is a self climbing heavy duty construction platform used primarily to lift static panel
vertical wall formwork. The system provides the wall designer with complete flexibility in both the structural design
and selection of finishes.
As a specialist involved in the design and construction of bridges, VSL has considerable experience and expertise
in:
The application of this knowledge by VSL assists owners, developers, main contractors and consultants with initial
design concepts, alternative designs and construction methods. The result for the project is that:
Tsing Ma Bridge,
HONG KONG
Pylons and Approach Pier Construction
Structural Bearings
Positioned between two structures to accommodate
load transfer and relative movements which may
cause damage. Bearings can be divided into two
types, namely elastomeric and mechanical (disc or
pot bearings). VSL services include design, testing,
supply and installation.
Slip Joints
The slip joint has been developed to fill the need for
a reliable and easily applied slip joint material on
load bearing brickwork or under cast concrete slabs.
It is designed to centralise loads and accommodate
shrinkage and movement. Composed of polished
stainless steel sliding against PTFE coated high
grade natural rubber.
Movement Joints
Single Element
Used in building, pedestrian and vehicular structures
to seal the gap between two structures so that they
can move independently without adversely affecting
each other. The joints are of either aluminium or
steel with a flexible seal spanning between them and
can accommodate movement ranges between 15
mm to 40 mm.
Movement Joints
Multi Element
Used in highway and bridge structures with large
movements due to the effects of concrete shrinkage,
thermal and seismic effects or differential settlement
and ground movements. Typical movement ranges
from 65 mm per single seal upto 1 m when
connected together. VSL services include design,
supply, 1st installation and long term maintenance.
I NDEX
The Company 1
Multistrand Post-Tensioning 3
External Post-Tensioning 21
Stay Cables 23
Ground Anchors 25
Heavy Lifting 29
Stressbar 31
Retained Earth 35
System Formwork 37
Bridge Engineering 39
Structural Products 41
HEADQUARTERS
South East Asia / North East Asia USA-North America Europe, Middle East,
Australia ( Operating Unit 2 ) ( Operating Unit 3 ) South America and Africa
( Operating Unit 1 ) ( Operating Unit 4.5 )