Ljansen

Sustainability in PLM
Building a Sustainable Future Together
NIST Workshop
October 15, 2009
© 2009. Siemens Product Lifecycle Management Software Inc. All rights reserved
Siemens PLM Software
Page 2 Siemens PLM Software
Why Sustainability and Why Now?
Governments Customers
Competitors Investors
Typical Company Sustainability Initiatives
Compliance Sustainable Product Portfolio
Sustainable Manufacturing
Sustainable Business Practices
Supply Chain Efficiency
Sustainable Brand Image
Waste Reduction
Building sustainable products and processes requires balance…
Sustainability
Product and Process Considerations
Energy Working conditions Accountability

Water Health Transparency
Emissions Safety Corporate governance
Waste reduction Ergonomics Economic
Recycling Product use and performance
Re-use performance Financial objectives
Packaging Brand Shareholder value
Product content Supply Chain
Resource conservation
End of Life
Sustainability success means effective life cycle management
Enabling more effective decision making through

integrated knowledge across the life cycle
PLM Platform for Sustainability
Plan for
Enabling more effective
Design for
decisionSustainable
Sustainable
making through Governance,
Sustainability integrated knowledge
Sustainability across Service
Manufacturing the lifeand
cycle
End Compliance and
of Life Reporting
Plan for
Enabling more effective
Design for
decisionSustainable
Sustainable
making through Governance,
cycle
End Compliance and
of Life Reporting
Sustainability Impact
High
Influence on Environment,
Social, Economic
considerations Cost of Change
Measure
Low
Conception Development Manufacturing
Product Design & Process Planning
Plan for Sustainability
Life cycle Requirements Management
• Material selection • No hazardous

• Performance substances
• Product usage • Minimize resource
• Service & End of Life consumption
Disassembly & Disposition • Worker safety and
• Reuse ergonomics
• Resource consumption • Reduce packaging
• Product packaging • Optimize logistics
• Regulatory compliance
• Market requirements
• Customer expectations • Usage & Maintenance
• Corporate governance • Take-back systems
• Program/project status • Disassembly & Disposal
• Sustainability metrics & targets • Recovery & Reuse
Portfolio Decisions
Single Platform? Number of Different Vehicles? Powertrain Technology?
Plan for Enabling more effective

Design for decisionSustainable
Sustainable making through Governance,
cycle
End Compliance and
of Life Reporting
Design Considerations
• Innovative, attractive design • Decrease Waste

• Meets customer demands • Reduce contamination
• Cost effective • Recycle packaging
• Profitable • Repair/maintenance waste
• Supplier capabilities • Part recycling
• Part disposal
Design for Sustainability

cycle
End Compliance and
of Life Reporting
Sustainable Manufacturing
• Manufacturing process planning • No hazardous substances/emissions

• Manufacturing engineering (e.g., VOC’s)
• In-plant dunnage/packaging • Minimize resource consumption (i.e.,
• Reuse (e.g., process, assets) energy, water, land use)
• Design for zero dunnage • Worker safety and ergonomics
• Design for ergonomics • Supply chain carbon footprint
• Plant Simulation • Greenhouse gas reduction
• Process Alternatives & • Waste Reduction
Environmental Costs • In-plant logistics
• In-bound logistics
• Asset Management
• Regulatory compliance
• Greenhouse Gas emissions • Service part strategy
• Facility and Capacity planning • Asset maintenance and service
• Greenfield vs. Brownfield vs. Reuse • Refurbishment and repurposing
• Sustainability metrics & target • Asset Obsolescence (e.g., disassembly,
• Green building, facility and site designs disposal, recovery and reuse)
Sustainable Manufacturing Success
Sustainable Manufacturing Processes

Reduce energy use, water
consumption, waste and emissions
Flexible design for maximizing
lifecycle re-use for minimum costs
Sustainable Plant and Equipment

Operations
Plant land use and environmental
friendliness
Re-use/recycle plant equipment
Dispose of plant equipment and
waste according to regulations and
in a safe manner
Optimized Work Environment

Worker safety and ergonomics

cycle
End Compliance and
of Life Reporting
Sustainable Service and End of Life
• Service & End of Life • Service part manufacturing

Disassembly & Disposition • Service planning and execution
• Service procedure ergonomics • Service part core return and refurbishment
• Service manuals
• Service part packaging
• Service knowledge reuse
• Service part inventory

• Regulatory compliance • Service procedures
• Material disposal restrictions • Fielded configurations
• Upgradability of product, backward • Warranty and recall traceability
compatibility • Part Obsolescence (e.g., disassembly,
• Sustainability targets & metrics disposal, recovery and reuse)
Sustainable Service and End of Life
After sales vehicle service and

maintenance
Service parts/obsolescence
Repair procedures,
Source: edmunds.com
disassembly/installation instructions,
part/fluid recycle/disposal
Develop an EOL Plan for every part

(recycle, refurbish, repurpose,
reuse, and disposal)
Identify components and materials
which are suitable for reuse and
recovery
Provide dismantling instructions for
each type of new vehicle & storage and
testing information for components
which can be reused
Source: Nissan Green Program

cycle
End Compliance and
of Life Reporting
Governance, Compliance and Reporting
Today
Regulatory compliance and

reporting requirements increasing
at rapid pace
Liability issues for non-compliance
Oversight of supply chain

compliance
Company sustainability policies

and objectives
Impact across the product life cycle
Product Design Manufacturing

• Hazardous materials, • Lead free manufacturing
Substances of Concern (process & machinery)
• Component availability • Ergonomics
• New part qualification • Safety
• New supplier qualification • Resource use
• Engineering change process • Waste and Emissions
Strategy Development
• Product compliance
• Product development
process deliverables
• Sustainability targets
Excess & Obsolete Inventory
• Corporate governance
• Part transition
• Program/project status Recycling & Disposal
• Compliant sourcing
• Reporting and Metrics • Registration, take-back
Product
Product Design Manufacturing
Development
• Flame retardants, hazardous materials • Lead free manufacturing
Timeline PLM Backbone (process & machinery)
• Component availability
• New part qualification • Ergonomics
• New supplier qualification • Safety
• Engineering change process
Functional As Designed As Planned As Built As Maintained

Strategy Development
• Product compliance
Opportunity
• Product development Opportunity
process deliverables Compliance
Designing
• Reporting for Compliance
and Metrics Reporting Ensuring Compliance
Excess & Obsolete Inventory
• Part transition
Recycling & Disposal
Govern sustainability compliance in your • Compliant
PLM sourcing
backbone!
• Registration, take-back
Thank you!
Laurie Jansen
Automotive Industry Marketing
Phone: 734-452-2554
Mobile: 248-996-3948
E-mail: laurie.jansen@siemens.com

Ljansen

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Sustainability in PLM

Building a Sustainable Future Together

Compliance Sustainable Product Portfolio

 Energy  Working conditions  Accountability

Enabling more effective decision making through

• Material selection • No hazardous

Single Platform? Number of Different Vehicles? Powertrain Technology?

Plan for Enabling more effective

• Innovative, attractive design • Decrease Waste

Plan for Enabling more effective

• Manufacturing process planning • No hazardous substances/emissions

 Sustainable Manufacturing Processes

 Sustainable Plant and Equipment

 Optimized Work Environment

Plan for Enabling more effective

• Service & End of Life • Service part manufacturing

• Service part inventory

 After sales vehicle service and

 Develop an EOL Plan for every part

Plan for Enabling more effective

 Regulatory compliance and

 Liability issues for non-compliance

 Oversight of supply chain

 Company sustainability policies

Product Design Manufacturing

Functional As Designed As Planned As Built As Maintained

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Energy Working conditions Accountability

Sustainable Manufacturing Processes

Sustainable Plant and Equipment

Optimized Work Environment

After sales vehicle service and

Develop an EOL Plan for every part

Regulatory compliance and

Liability issues for non-compliance

Oversight of supply chain

Company sustainability policies