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The 2011 PARTS COVERAGE DIRECTORY is your convenient, easy-to-use resource for

verifying coverage by part number. The Parts Coverage Directory provides dealership
personnel with an effective, usable part coverage source. The "guess work" is eliminated and
valuable time will be saved in your dealership. This booklet should be used whenever part
coverage is in doubt. We encourage you to use the OASIS system as an additional
method to verify Warranty and ESP Part Coverages. All prior year Coverage Directories
should be discarded.

We have made every effort to include all major parts in this directory. Updates are
periodically made to this directory based on information received from the Request for Parts
Coverage Review form in the back of the directory. Please refer to the appropriate Warranty
Information Book for Bumper to Bumper coverage for Lincolns and Car/Light Trucks.

Each section lists parts in order by base part number. The part numbering range for each
vehicle assembly or subsystem is as shown:

Part # Range Assembly/System Part # Range Assembly/System


1000 Front Wheel Drive 8000 Engine Cooling
2000 Brakes 9000 Engine Fuel
3000 Steering 10000 Electrical and Electronics
4000 Rear Wheel Drive/Rear Axle 18000 Interior
5000 Suspension/Exhaust 19000 A/C and Heating
6000 Engine 20000 Body and Chassis
7000 Transmission

The Numerical Parts Coverage section designators are summarized as follows:


X - ESP PowertrainCARE Coverage
E - Any year BaseCARE, ExtraCARE, PremiumCARE
P – PremiumCARE
D – DieselCare Plus
R – Royal Shield
See page 5 for Summary of Designators for those parts with a subscript.

Place this Directory where it can be most conveniently used in your dealership.

Request for Parts Coverage Review


If you encounter any problems using this directory, please let us know.
Send an E-Mail to cburkeen@ford.com

This revision of the Parts Coverage Directory supersedes all previous versions.
TABLE OF CONTENTS
ESP Coverage Examples 2
Summary of Designators 5
ESP Numerical Part Coverage 6–70
Powertrain Warranty 71
7.3L/6.4L/6.0L/4.5L Diesel Engine Warranty 87
6.7L Diesel Engine Warranty 93
Safety Restraint Part Coverage 95
LCF TorqShift Transmission Parts 97
8/100 Warranty for Unique Hybrid Components 99
GVW - VIN Code Chart 101
2001 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 103
o Defect and Performance - Gasoline Engines 104
o Defect and Performance - Diesel Engines 109
o 2001 Model 7/70 Defect Warranty Coverage 110
2002 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 111
o Defect and Performance – Gasoline Engines 112
o Defect and Performance - Diesel Engines 118
o 2002 Model 7/70 Defect Warranty Coverage 119
2003 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 121
o Defect and Performance - Gasoline Engines 122
o Defect and Performance - Diesel Engines 128
o 2003 Model 7/70 Defect Warranty Coverage 130
2004 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 133
o Defect and Performance - Gasoline Engines 134
o Defect and Performance - Diesel Engines 140
o 2004 Model 7/70 Defect Warranty Coverage 142
2005 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 143
o Defect and Performance - Gasoline Engines 144
o Defect and Performance - Diesel Engines 152
o 2005 Model 7/70 Defect Warranty Coverage 154
2006 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 155
o Defect and Performance - Gasoline Engines 156
o Defect and Performance - Diesel Engines 164
o 2006 Model 7/70 Defect Warranty Coverage 166
2007 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 169
o Defect and Performance - Gasoline Engines 170
o Defect and Performance - Diesel Engines 178
o 2007 Model 7/70 Defect Warranty Coverage 180
2008 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 183
o Defect and Performance - Gasoline Engines 184
o Defect and Performance - Diesel Engines 192
o 2008 Model 7/70 Defect Warranty Coverage 194
2009 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 197
o Defect and Performance - Gasoline Engines 198
o Defect and Performance - Diesel Engines 207
o 2009 Model 7/70 Defect Warranty Coverage 209
2010 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 211
o Defect and Performance - Gasoline Engines 212
o Defect and Performance - Diesel Engines 219
o 2010 Model 7/70 Defect Warranty Coverage 221
2011 Model Emissions Parts Warranty Coverage (includes 600 and Higher Series Trucks) 223
o Defect and Performance - Gasoline Engines 224
o Defect and Performance - Diesel Engines 232
o 2011 Model 7/70 Defect Warranty Coverage 234

1
TABLE OF CONTENTS

2
ESP COVERAGE EXAMPLES
Assembly/System Examples of Covered Parts Examples of Parts Not Covered †
ENGINE Cylinder block, heads, all internal Spark plugs and wires, distributor cap,
Covered by: lubricated parts, manifolds, stator, magnetic pickup, filters, hoses,
PowertrainCare, turbocharger unit (factory installed), drive belts, PCV valve, exhaust system,
BaseCare, ExtraCare, timing gears and chain or belt, carburetor and carburetion components;
PremiumCare & flywheel, valve covers, oil pan, timing adding oil, coolant or lubricant; cleaning
DieselCare Plus ESP chain cover, oil pump, seals and fuel and cooling system; removing sludge
Plans, Royal Shield* gaskets, water pump, fuel pumpu, or carbon deposits (except when
thermostat, thermostat housing and necessary as a result of repairs to
gaskets. covered parts); normal maintenance or
adjustments.
TRANSMISSION The transmission case and all internal Shift linkage, oil cooler lines, manual
Covered by: All ESP parts, including the torque converter, clutch, modulator valve, and related parts.
Plans, Royal Shield* transfer case, seals and gaskets.
FRONT - WHEEL DRIVE Final drive housing and internal parts, Shock absorbers and mountings, drums.
Covered by: All ESP axle shafts, universal and constant
Plans, Royal Shield* velocity joints, locking rings (four -
wheel - drive vehicles), front wheel
bearings, rear axle hub bearings, seals
and gaskets.
REAR - WHEEL DRIVE Drive axle housing including all internal Shock absorbers and mountings, springs,
Covered by: All ESP parts, universal joints, axle shafts, front upper and lower control arms, stabilizer
Plans, Royal Shield* - and rear - wheel bearings, and shaft linkage and bushings.
retainers, seals, gaskets, drive shaft,
and constant velocity joints.
STEERING P/S pump, cooler and lines, manual Steering column shaft and related parts.
Covered by: All ESP and P/S gear housing (and all internal
Plans Except Powertrain, parts), linkages, control valve and
UVLW Powertrain, and all cylinder, main and intermediate
PowertrainCare Plans steering shafts and couplings, seals
and gaskets.
FRONT SUSPENSION MacPherson struts (front and rear), Shock absorbers, wheel alignment,
Covered by: All ESP upper and lower control arms, control springs, and wheel balance.
Plans Except Powertrain, arm shafts and bushings, upper and
UVLW Powertrain, and all lower ball joints, king pins and
PowertrainCare Plans bushings, spindle and spindle
supports, stabilizer shaft, linkage and
bushings.
BRAKES Master cylinder, power booster, Frictional items: brake shoes, disk brake
Covered by: All ESP calipers and wheel cylinders, pads, drums, rotors (unless required in
Plans Except Powertrain, combination valve, all lines and fittings, connection with repairs to covered parts).
UVLW Powertrain, and all backing plates, springs, clips and
PowertrainCare Plans retainers, self - adjusters, parking
brake linkage and cables.
ELECTRICAL Alternator, starter motor voltage Battery, radios, antennas, wiper blades,
Covered by: All ESP regulator, wiper motors, electric fuel clock, gauges, instruments, horns, fuses,
Plans Except Powertrain, pumps, electronic ignition module; bulbs, lamps, relays, circuit breakers,
UVLW Powertrain, and all manually operated switches, heated flashers, fusible links, printed circuits,
PowertrainCare Plans backglass, wiring harnesses, and amplifiers, sending units, sensors,
radiator fan relay. solenoids, automatic headlights.

* Additional parts may be eligible under the Royal Shield Plan – 3


refer to the ESP part listing for eligibility.
† Maintenance and Wear Option coverage includes
scheduled maintenance service and the following wear items:
brake pads and linings, clutch lining, spark plugs, engine belts and hoses, wiper blades, and shock absorbers.
u Only the mechanical fuel pump is covered; electric fuel pumps are not covered.
ESP COVERAGE EXAMPLES
Assembly/System Examples of Covered Parts Examples of Parts Not Covered †
AIR CONDITIONING Compressor, compressor seals, ’O’ Refrigerant (unless required in connection
Covered by: All ESP rings, clutch and clutch bearing, pulley, with repairs to covered parts), controls
Plans Except Powertrain, field coil, condenser and evaporator. and ducts, hoses and pipes.
UVLW Powertrain, and all
PowertrainCare Plans
FAR ENGINE PLANS Cylinder block, heads, all internal Carburetor, fuel system components,
lubricated parts, timing gears and manifolds and gaskets, engine mounts,
chain (oil and water pumps only # turbocharger (water and fuel pumps on #
6007). 6012).
FAR TRANSMISSION Transmission case, all internal parts, Shift linkage, oil cooler lines, modulator
PLAN seals, and gaskets. valve, and related external parts.

* Additional parts may be eligible under the Royal Shield Plan – 4


refer to the ESP part listing for eligibility.
† Maintenance and Wear Option coverage includes
scheduled maintenance service and the following wear items:
brake pads and linings, clutch lining, spark plugs, engine belts and hoses, wiper blades, and shock absorbers.
u Only the mechanical fuel pump is covered; electric fuel pumps are not covered.
SUMMARY OF ESP DESIGNATORS

EA: Wear items are covered by certain


Maintenance Plans. Check OASIS
EF: Covered by 2001 - 2006 ESP FUEL (CNG/LPG)
EG: Covered by any year ExtraCARE and Premium -
CARE
EL: Electric Vehicle Care
EM: Covered by 2001 - 2009 PremiumCARE
ER: Covered by 2002 - 2009 BaseCARE, ExtraCARE
and PremiumCARE
XT: Covered by 2002 - 2003 ESP Powertrain, BaseCARE,
ExtraCARE and PremiumCARE
Dc – Covered by 2007-2011 ESP DieselCARE Plus and
DieselCARE

X - Covered by ESP Powertrain.


E - Covered by BaseCARE, ExtraCARE, or PremiumCARE.
P - Covered by PremiumCARE
D - Covered by ESP DieselCARE Plus
R - Covered by ESP Royal Shield

5
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
651 Axle Asy X E R 1S190 Seal Front Brake Hub E R
652 Axle Asy – RR X E R 1A193 Sensor Attachment Kit P
Gasket – Rear Wheel 1198 Bearing Retainer Kit X E R
1001 X E R
Bearing Rotor 1B198 Bearing Retainer Lock Nut P
1K001 Kit Gasket Rear Axle X E R Cone Roller Front Wheel
1201 X E R
Wheel (covered by plan year Inner
1007 P
2006 & prior only) 1202 Bearing Cup Front Wheel X E R
Wheel (covered by plan year 1215 Bearing Front Wheel X E R
1015 P
2006 & prior only) Cone Roller Front Wheel
1A021 Gasket – Lockout Hub X E R 1216 X E R
Outer
1A023 Bushing Lockout Hub X E R 1217 Bearing Cup Front Wheel X E R
1A028 Sleeve / Ring Asy Lockout X E R 1225 Bearing Asy Rear Wheel X E R
1A029 O - ring – Locking Hub X E R 1239 Cup Wheel Bearing X E R
1A030 O - ring – Free Running X E R 1240 Cone & Roller Wheel X E R
Bolt – Lockout Hub 1243 Cup Rear Wheel Bearing X E R
1A031 X E R
Retaining Plate 1244 Cone & Roller Rear Wheel X E R
1A049 Rear Wheel Bearing Kit X E R 1K244 Ret Outer Diff Bearing P
1A050 Lockout Hub Plate X E R 1245 Gear Front Axle Shift X E R
1A051 Lockout Hub Retainer X E R 1249 Seal Hub Grease E R
1A052 Bushing Asy Lockout Ring X E R 1353 Guard Spare Wheel Carrier P
1A053 Lockout Hub Actuator Cam X E R
1A360 Handle Spare Wheel Lock P
1A054 Lockout Hub Spring X E R
1A055 Lockout Hub Retainer X E R 1A361 Spring Spare Wheel Lever P
1A092 Lockout Hub Washer X E R 1A376 Bracket Asy Spare Wheel P
1104 Front Hub Asy X E R 1A381 Retainer Asy Spare Wheel P
1K104 Warning Hub Cap Asy X E 1386 Lock Set Spare Wheel P
1K105 Warning Hub Body Asy X E Latch Asy Spare Wheel
1A398 P
Warning Hub Snap Carrier
1K106 X E 1405 Support Asy Spare Wheel P
Retaining Screw
1109 Rear Hub Asy X E R 1408 Bolt Spare Wheel Carrier P
1A117 Wheel Spacer P 1419 Support Spare Wheel P
1A122 Drum Bolt Washer P 1422 Stop Spare Wheel P
Rear Wheel Bearing 1424 Plate Spare Wheel P
1124 X E R 1A429 Support Asy Spare Wheel P
Lockout Washer
1A124 Spindle Nut Asy E R 1432 Arm Spare Wheel Carrier P
Spare Wheel Carrier Lift 1433 Carrier Spare Wheel P
1A131 P 1440 Spare Wheel Carrier P
Asy
1A132 Gear Asy Spare Wheel P 1443 Channel Asy Spare Wheel P
Nut Asy Front Wheel 1448 Bolt Spare Wheel Carrier P
1A134 P 1453 Bracket Frame to Spare P
Bearing
1N135 Seal Front Wheel Hub Cap E R 1462 Nut Spare Wheel Carrier P
1142 Adapter Rear Axle Shaft X E R 1469 Support Asy Spare Wheel P
SNS & Trans Asy – tire 1471 Bolt Spare Wheel Carrier P
1A150 P
Retainer Spare Wheel
press 1474 P
1151 Bolt Drive Fling Rear Axle X E R Carrier
1165 Slinger Right Rear Hub Oil E Sleeve Spare Wheel
1A477 P
1174 Rear Axle Shaft Wiper Asy X E R Carrier
1175 Rear Wheel Retainer X E R 1478 Hinge Spare Wheel Carrier P
1S175 Rear Axle Bearing X E R 1479 Hinge Spare Wheel Carrier P
Rear Wheel Bearing Seal 1A480 Lift Asy Spare Wheel P
1177 X E R 1497 Plate Spare Wheel Carrier P
Asy
1S177 Rear Axle Seal X E R 1548 Receiver Tire Pressure P
1180 Rear Wheel Retainer X E R 1552 Sensor Asy Tire Pressure P
1181 Rear Axle Seal X E R 1553 Sensor Asy Tire Pressure P
1A189 TPMS Sensor Kit P 1554 Sensor Asy Tire Pressure P
1190 Retainer Front Wheel Gear E 1555 Sensor Asy Tire Pressure P

X – ESP Powertrain 6
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
2B000 Wedge Front Air Brake P 2074 Rear Brake Asy Connector E R
2001 Brake Shoe Lining Kit EA Brake Master Cylinder Seal
2L074 E R
2V001 Lining – Front Brake EA Kit
2004 Brake Master Cylinder Kit E 2075 Brake Pipe Connector E R
2K004 Shield Front Disc Brake P Brake Shoe & Lining
2C077 E
2005 Booster Asy Power Brake E R Hardware Kit
2K005 Shield Front Disc Brake P 2082 Front Brake Hose Bracket E
Control Asy – Trailer Front Disc Brake Pipe
2C006 P 2B091 E
Module Valve
2C011 Wire Asy Brake Skid E 2092 Brake adjuster Hole Cover E
2012 Plate Front Brake Back E 2A094 Brake Shoe Hold Kit E
2013 Plate Front Brake Back E 2C098 Clip – Brake Shoe Locator P
2B013 Manifold Ch Valve Vac P 2C100 Adapter Rear Disc Brake P
2C013 Anti Skid Brake Relay E 2K100 Kit – Anchor Push Rod E
2014 Front Brake Plate Asy P 2C104 Kit – Master Cylinder E R
2015 Front Brake Plate Asy P Retainer – Parking Brake
2106 E
2C016 Anti - Lock Brake Sensor P Left
2C018 Skid Control Module Rear EG 2107 Pin – Parking Brake Left E
2025 Chamber Asy A/Brake P Modulator (Anti Spin
2M110 E
2027 Brake Shoe Anchor Pin E Traction Br)
2028 Brake Shoe Anchor Plate E 2N110 Housing Rear Brake Inner E
Rear Wheel Disc Brake 2B115 Front Brake Piston Seal E R
2C028 P
2120 Brake Caliper Repair E R
Shield - RH
Rear Wheel Disc Brake 2B120 Front Caliper Asy E R
2C029 P
2V120 Front Caliper Asy E R
Shield - LH
Brake Shoe Retainer 2B121 Front Caliper Asy E R
2035 E
Spring 2V121 Front Caliper Asy E R
Brake Shoe Retainer Brake Shoe Retainer
2036 E 2125 E
Spring Spring
2A036 Gauge Asy Vacuum P 2W125 Brake Load Valve Retainer E
2A040 M/C Brake Tube Asy E R Kit – Rear Brake Cylinder
2128 E R
2041 Brake Adjuster Screw E Right
2042 Brake Shoe Link E 2L128 Rear Disc Brake Seal Kit E R
2045 Rear Brake Shoe Pin E Spacer – Brake Master
2B129 E R
2A046 Check Valve Intake Hose P Cylinder
2047 Brake Shoe Adjuster Nut E Nut – Master Cylinder
2133 E R
2048 Brake Adjuster Socket E Brake Tube
2049 Brake Adjuster Spring E Brake Bearing Kit – Front
2C134 X E R
2A051 Brake Line Support Bracket E Wheel
2C054 Brake Wiring Asy E Grease Retainer Kit – Front
2C135 E
2055 Brake Cylinder Cover E Wheel
2C055 Brake Wiring Asy E 2B139 Valve Asy – Brake E
Brake Skid Control Module 2140 Brake Master Cylinder Asy E R
2C056 P Brake Master Cylinder
Cover 2A140 E R
2061 Front Brake Cylinder Asy E R Gasket
2062 Front Brake Cylinder Asy E R 2C140 Vac Pump Mounting Plate P
2063 Air Reservoir Tank Asy P Brake Master Cylinder
2L140 P
2C065 Air Brake Valve Repair Kit P Switch
2066 Brake Shoe Hold Cup E 2A142 Parking Brake Cam Plate E
2068 Brake Shoe Hold Spring E Rod Asy – Brake Master
2143 E
2W068 Valve & Cyl Asy P Cyl
2069 Brake Shoe Hold Pin E Bracket – Master Cylinder
2A143 E R
2073 Rear Wheel Brake Bracket E
Push Rod
2145 Master Cylinder Spring E
Brake Vacuum Booster
2B073 E R 2149 Brake Line Gasket E
Seal
2C150 Pin Asy – Caliper Strip E
X – ESP Powertrain 7
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
2A155 Bracket Brake Tube Clip P Front
Gasket – Front Brake Spring - Brake Cylinder
2B160 P 2205 E
Splash Piston
Valve – Brake Pressure 2C205 Sensor Asy EG
2B161 E
Meter Boot - Brake Cylinder
2206 E
Valve Asy Master Cylinder Front
2C161 E
Control 2C206 Plate Vacuum Pump Mntg P
2162 Cap Asy – Master Cylinder E Boot - Brake Cylinder
2207 E
2B164 Clip Disc Brake Anti Ra P Front
2167 Cap Asy – Master Cylinder E 2208 Screw - Bleeder Brakes E R
2A176 Lever Brake Shoe Adjuster E 2L210 Reservoir - Brake M/C E R
Lever - Brake Shoe Plate Assembly - Rear
2A177 E 2211 E
Adjuster Brake
Valve Assembly - Brake Plate Assembly - Rear
2178 E 2212 E
M/C Brake
Cable Asy - Brake Shoe 2214 Dust Shield P
2A178 E
Adjuster Bracket - Brake Anti - Lock
2C214 P
2C179 Sensor & Bracket Asy Front EG Module
Boot - Brake Master 2215 Dust Shield P
2180 E
Cylinder 2C215 Brake Anti - Lock Asy R E EL
2A180 Spacer - Brake Adjuster E Sensor Asy RR Brkt Anti
2C216 EG
Spacer - Brake Pedal Lock
2B180 E
Support Mount 2217 Seal - Rear Brake Dust E
2C180 ABS Sensor Bracket E 2C219 Module - Brake Anti EG EL
2A181 Screw - S/Asy B - S Adj L E 2C220 Adapter Asy Disk Brake P
2A182 Screw - S/Asy B - S Adj L E Kit - Front Brake Cylinder
2221 E R
2C182 Indicator - Rear Bracket E Rear
Bracket Front Brake Anti 2C222 Relay & Bracket Asy E
2C183 P
Lock Sns Wire Retainer - Brake M/C Push
2B224 E R
Retainer Parking Brake Rod
2A186 E
Link 2A225 Spring Repair Kit - Brake E
2A188 Spacer - Brake Pedal E 2C229 Insulator Kit P
Bracket - Rear Brake 2C231 Accumulator Kit E
2C188 E
Sensor 2C233 O Ring - Accumulator E
Indicator - Rear Brake 2234 Brake Line E
2C189 EG
Pedal 2240 Baffle - Brake Grease E
Sensor Asy - Rear 2241 Slinger - Front Hub Oil P
2C190 EG EL
Bracket 2244 Clip - Brake Pipe E
2C191 Sensor – ABS EG Switch - Pressure
2C193 Linkage Asy - LD/Sensor E 2C244 E R
Warning
Piston Assembly - Brake Retainer - Brake M/C
2194 E 2B245 E R
Cylinder Filler Cap
Piston Assembly - Brake O Ring - Pressure
2196 E 2C245 E R
Cylinder Warning Switch
Piston Assembly - Brake 2C246 Reservoir Kit E R
2197 E
Cylinder Bolt - Rear Brake Back
Piston Assembly - Brake 2248 E
2198 E Plate
Cylinder 2N248 Wire - Brake Indicator E
2200 Shoe Lining - Rear Brake EA 2C250 Bracket Kit - Reserv Fix P
2V200 Shoe Lining – Rear Brake EA 2C251 Cap - Reservoir E R
2201 Cup - Brake Cylinder E 2M251 Seal - Brake Booster E R
Cup - Brake Cylinder Bracket Brake & Clutch
2202 E 2L252 P
Piston Pedal
Spring - Brake Cylinder Rear Tube Asy - Brake
2204 E 2B253 E R
Piston Master
2C204 Sensor - Anti - Brake Lock EG 2C254 Gasket Low Pressure E
X – ESP Powertrain 8
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Hose 2C326 Tube – Antilock M/C R
O Ring - Bolt To Pressure 2327 Body Asy - Brake Booster E R
2C255 E
Hose 2K327 Brake Caliper R
2C256 Pump Assembly Kit E 2C333 Control Unit - Anti - Lock EG EL
Valve - Brake Pressure Switch (Brk Traction Lock
2B257 E 2C335 P
Differential Control)
2C257 Actuation Assembly Kit E 2A337 Shield Brake Line Front E
2C258 Spacer - Sensor Kit E 2B338 Caliper - Wheel Brake E R
Cylinder Assembly - Rear 2B339 Switch - Brake Low Press E
2261 E R
Brake 2C341 Switch - Brake Anti - Lock E
Cylinder Assembly - Rear Clamp Assembly Brake
2262 E R 2344 E
Brake Hose
Tube Assembly - Front Module & Control Asy Brk
2263 E R 2C346 P
Brake Anti - Lock
Tube Assembly - Front 2359 Roller - Rear Air Brake Sh P
2264 E R
Brake 2C361 Brake Caliper Insulator E
Switch - Brake Pressure Cleaner Assembly - Brake
2B264 E R 2363 E
Warning Vacuum
Tube Assembly - Brake 2365 Power Brake Booster Valve E
2265 E R
Line 2366 Brake Booster Bellows E
2C265 Kit - Adapter Pump E Piston Assembly - Brake
2L265 Pin Park Brake Shoe Hold E 2368 E
Booster
2C266 Valve - Block Assembly E 2B371 Bracket Bk S/Control Act P
Tube Assembly - Rear 2372 Seal - P/Brake Booster E
2267 E R
Brake 2B372 Sensor - Skid Control EG
Tube Assembly - Rear 2B373 RABS Valve R E EL
2268 E R
Brake 2L373 Sensor - Speed Brake E
2269 Fluid Pipe Line E R Seal - Power Brake
2A269 Fitting E R 2384 E
Booster
2L269 Pipe Brake Antilock E R 2B389 Bracket Brake Skid Control P
2L278 Shaft Asy - Rear Brake E 2K389 Adj - Parking Brake Cable P
2C283 Sensor - Shock Absorber EG Adjuster - Parking Brake
Control Asy - Brake Anti - 2K390 E
2C286 E Cable Rear
Lock Diaphragm - Booster
2290 Bushing Front Brake Con P 2391 E
Control
Plate - Front Disc Brake 2B392 Wire Brake S/C S/Sensor P
2B292 E R
Caliper 2B393 Sleeve - Front/Caliper E R
Plate - Front Disc Brake Piston - Power Brake
2B293 E R 2395 E
Caliper Boost
Spring Brake Shoe 2396 Piston - Brake Boost E
2296 E
Retainer 2399 Brake Booster Control Seal E
Front Disc Brake Caliper 2C402 Brkt Anchor Frt Caliper E R
2B296 E R
Pin 2C405 ABS Module EG
2C296 Tube Asy - Brake Antilock E R Comn - Park Brake Boost
Brake Shoe Retainer 2A411 E
2297 E Vac
Spring Switch Assembly - Brake
2C298 Reservoir Seal Kit E R 2L414 E R
Warning
2B303 Brake Caliper Support E R Cylinder - Brake Booster
2C303 Relay Bracket E 2417 E
Control
2W303 Caliper Brake Bolt E R Retainer - Power Brake
2B304 Support - Brake Caliper E R 2429 E
Booster
2C306 Kit - Brake Anti - Lock E 2C429 Motor - Adjustable Pedal EG
2A309 Bushing - Brake M/C E R Wire Bracket - Brake
2C309 Switch Asy - Lock Sensor E 2B430 E
Control Switch
2C310 Kit - Brake Anti - Lock E 2C434 Pedal Adjuster Asy P
2B321 Insulator - Front Brake P 2450 Pedal Asy Brake E
X – ESP Powertrain 9
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Pump Asy - Brake 2B552 Caliper Hold Down Asy E R
2A451 R E EL
Vacuum 2V552 Rear Caliper Asy E R
2A453 Gasket - Brake Vac Pump E Caliper Assembly - Rear
2553 E R
Pad - Brake & Clutch Brake
2454 E
Pedal 2V553 Rear Caliper Asy E R
2B454 Spring Brake Shoe Hold E Booster Assembly - Power
2B559 E R
Reservoir Brake - Master Brake
2L454 E R
Cylinder 2B582 Plate - Caliper Anchor E R
2455 Pedal Assembly - Brake E 2B583 Plate - Caliper Anchor E R
2457 Pad - Pedal Plate E 2B588 Piston & Adjuster Assembly E R
2K460 Bracket Brake Switch Mntg P 2B595 Seal Kit - Rear Disc Brake E R
Brake & Clutch M/C Hose - Parking Brake
2461 E 2A596 E
Bushing Switch
Bolt - Brake Master Lever - Rear Wheel Park
2462 E R 2B596 E
Cylinder Line Brake RH
2467 Brake Pedal Support E Lever - Rear Wheel Park
2B597 E
Bushing Brake & Clutch Brake LH
2471 E
M/C 2598 Brake Assembly - Parking E
Spring - Brake Pedal 2C598 Flange Drum and End X E
2472 E
Return 2K598 Housing - Parking Brake X E
Bushing - Brake M/C Push 2N598 Worm - Parking Brake P
2474 E
Rod Retainer Parking Brake
2A477 Boot - Rubber P 2R598 E
Ring
2C477 Valve Press Reducing E Asy Parking Brake Cable
2B599 P
2478 Shaft - Brake Pedal E Adj
Reservoir - Brake Master 2A601 Parking Brake Line Spring E
2K478 E R
Cyl Cable Conduit Parking
2B601 E
2B486 Spring - Disc Bake Cable E Brake
2A487 Cover - Brake Pedal Pad E 2A602 Equalizer - Parking Brake E
Key - Disc Brake Caliper 2L602 Bearing - Parking Brake X E
2B487 E R
Support 2A603 Cable Asy - Parking Brake E
Pulley Asy - Brake 2L603 Bearing - Parking Brake X E
2L487 E
Vacuum Pump Lever - Parking Brake
Power Brake Booster 2A605 E
2493 E Equalizer
Gasket 2W605 Shield - Parking Brake E
2K493 Valve/Switch Asy - Brake E R 2L606 Seal - Parking Brake Shaft E
Control Asy – Parking 2L607 Seal - Parking Brake Shaft E
2C496 P
Brake 2614 Parking Drum E
2B511 Rear Brake Caliper Bracket E R 2620 Lining - Parking Brake E
2N511 Rear Brake Lever E 2A620 Assembly - Parking Brake E
2B512 Rear Brake Caliper Bracket E R 2B623 Switch Asy Parking Brake E
2N512 Rear Brake Lever E Actuator Parking Brake
Wiring Assembly Brake 2B624 E
2B516 E Switch
Skid 2B625 Strap Parking Brake Switch E
2A525 Rod Brake Pedal Bellcrank P Parking Brake Equalizer
Bracket Parking Brake 2628 E
2530 E Rod
Front Bracket - Parking Brake
Bracket Park Brake RR 2631 E
2531 E Equalizer
Cab Spring - Parking Brake Adj
2539 Tube - Trailer Brake Emer P 2634 E
Right
2B540 Adapter Assembly Brake E 2A635 Cable Asy - Parking Brake E
2B541 Adapter Assembly Brake E 2A636 Plate Asy - Parking Brake E
2B546 Bushing - Brake Pedal E 2B636 Plate Park Brake Support E
2B547 Valve - Brake Sensor E 2A637 Lever Asy - Parking Brake E
Caliper Assembly - Rear 2A638 Lever Asy - Parking Brake E
2552 E R
Brake 2A642 Park Brake Lever Link E
X – ESP Powertrain 10
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
2L642 Brake Spring Retention E 2873 Bearing Asy - Air Comp P
Bracket Parking Brake 2875 Bendix Compressor P
2649 E
Cable 2882 Bracket A/C Comp Mtg P
2A651 Spring Parking Brake Lever E Clutch & Pulley - Air
2884 E
Bracket - B/Crank to Conditioner
2654 E
Trans Bracket Bush A/C Comp
2B884 P
2B657 Cable Asy - Parking Brake E Mtg
2B658 Handle P - Brake Release P 2D884 Shim Kit A/C Compressor P
2A664 Support Park Brake Cable E Air Conditioner Clutch
2E884 E
2B674 Transducer – Hyd Pressure EG Pulley
Reservoir & Outlet Tube 2885 Governor Asy Air Comp P
2L697 E
Asy Gasket Air Compressor
2B885 P
2A703 Shield - Parking Brake E Adapter
Retainer - Parking Brake 2888 Compressor – Front Brace P
2A709 E
Cable 2889 Brace - Compressor P
Camshaft & Lever 2C925 Switch - Vacuum Pump E
2A710 E
Assembly 2987 Field Assembly - A/C E
Bracket & Lever - Parking Coil Kit - A/C Compressor
2A711 E 2A987 E
Brake Clutch
2A713 Boot Park Brake Lever P Bearing Asy - A/C Comp
2990 E
2745 Spring - Parking Brake E Clutch
2A746 Clip – Power Brake Lever E Head - A/C Comp
2995 E
2749 Spring - Parking Brake Adj E Cylinder
Handle - Parking Brake Front Axle Assembly -
2760 E 3002 X E R
Release Drive
Rod - Parking Brake 3R002 Kit - Carrier Cover X E R
2A760 E
Release Handle 3T002 Grommet Vent Hose P
2L760 Parking Brake Button E 3W002 Front Axle Hose Clip P
Control Asy - Parking 3006 Front Twin I Beam Axle E
2780 E
Brake 3A006 Cap - P/S Reservoir Filler E
2782 Handle - Parking Brake E 3007 Front Twin I Beam Axle E
Retainer - Parking Brake 3B008 Rod & Link Assembly E
2A787 E
Spring 3010 Front Axle X E R
Connector - Parking Brake 3K016 Damper Arm Asy Strg Col P
2A790 E
Cable 3019 Rebound Bumper P
Button - Parking Brake 3020 Bumper Front Suspension P
2791 E
Handle 3B023 Nut Front Susp Upper E
Ext Asy Parking Brake 3D038 Suspension Height Sensor P
2A793 E
Cable Fourth Isolator Mounting
2795 Sector Parking Brake E 3A040 X E
Bracket
2A795 Bolt - Limiting E 3043 Shim Front Suspn Upper P
2A798 Cover - Parking Brake E 3047 Front Suspension Upper Kit E
Pulley Asy - Parking 3048 Front Suspension Lower Kit E
2804 E
Brake Joint Asy Front Suspension
2814 Brake Shoe Clip P 3049 E
Upper
2A815 Parking Brake Cable E 3M049 Screw - Upper Ball Joint E
2819 Parking Brake Handle Pin E 3V049 Joint Asy - Front Susp L E
Master Asy - Parking Joint Asy - Front
2A843 E 3050 E
Brake Control Suspension Lower
Spacer - Parking Brake Kit - Frt Susp Lwr Spdl
2849 E 3V050 E
Control Supt
2853 Cable & Conduit Assembly E 3054 Shim Front Suspn Lower P
Bracket Parking Brake Shaft - Front Suspension
2857 E 3056 E
Cable Upper
2860 Clip - Parking Brake E 3L064 Kit - Front Susp Rad Arm E
2861 Parking Brake Link E 3067 Shim Kit Differential X E
X – ESP Powertrain 11
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Bearing 3V130 Kit - Spindle Con Rod E
3B067 Kit - Pinion Adj Shims X E R 3131 Spindle Arm E
3C067 Bushing - Lower Arm E Kit - Spindle Connecting
3A131 E
Bushing - Front Rod
3068 E
Suspension Upper 3C131 Ring Suspn Height Sensor P
Bushing - Front Susp 3V131 Kit - Spindle Con Rod E
3069 E
Lower Arm 3132 Seal - Oil Spindle Bearing E
3070 Baffle Pinion Oil X E Slinger - Front Arm
3C132 E
Seal (Front Wheel Drive Spindle
3K070 X E R
Inboard) 3C134 Shield Front Suspn Hsg P
Arm Asy - Front 3N134 Seal Frt Drive Axle X E R
3078 E
Suspension Lower 3C135 Shield Front Suspn Hsg P
Insulator - Front 3B139 Bracket Strg Col Support P
3C078 E
Suspension Strut Fork - Fwd Trans Shift
3V078 Arm Asy - Front Susp L E 3N139 X E R
Lower
Arm Asy - Front Bushing - Front
3079 E 3A140 E
Suspension Lower Suspension Arm
3V079 Arm Asy - Front Susp L E Washer - Front Suspension
3A141 E
Arm Asy - Front Lower
3082 E
Suspension Upper Brake AIS Spg Susp
3C142 P
3V082 Arm Asy - Front Susp U E Leveler
Arm Asy - Front 3146 Arm - Steering Spindle E
3083 E
Suspension Upper Lower Ball Joint - Front
3147 E
3V083 Arm Asy - Front Susp U E Axle
Arm Bushing - Front 3K147 Axle Asy Front Drive X E
3084 E
Suspension 3A158 Link Asy - Steering E
Dust Seal (Inner Drive 3B167 Plug Spindle P
3C084 X E R
Shaft) 3B177 Bushing Front Axle Pivot E
3V084 Arm Bushing Front Susp E 3B178 Bracket - Front Axle Pivot E
Arm Bushing - Front 3179 Hose - P/S Pressure E
3085 E
Suspension Knuckle Asy Front Wheel
3V085 Arm Bushing Front Susp E 3K185 E
RH
3C088 Plate & Spring Asy P Retainer - Frt Axle RH Arm
3K093 Bearing - Front Axle X E R 3B186 E
Bushing
Bracket - Frt Susp Radius Knuckle Assembly - Front
3B095 E 3K186 E
Arm Mnt Left
Kit - Front Radius Arm Kit - Front Suspension
3L095 E 3A187 E
Brake Lower Arm
Spring - Shock & Strut 3C187 Sensor Steering P
3C098 E
Asy Front 3C190 Sensor Asy P
3105 Spindle Assembly E 3A197 Plate - Front Spring E
3A105 Seal - Arm Ball Joint E Spg & Solenoid Assy Frt
3N105 Spindle - Nut & Bearing E 3C199 EG
Susp Air
3106 Spindle Assembly E Insulator - Front Radius
3B203 E
3109 Bushing - Spindle E Arm
3110 Bushing - Spindle E 3204 Kit - Differential Case X E R
3111 Kit - Spindle Bolt E Hub / Knuckle Asy -
3K206 E
3C111 Lever Asy F/S Lever Arm P (Scorpio& Merkur)
3115 Bolt - Spindle E 3K207 Hub & Knuckle Asy E
3A116 Bushing – Front Track Bar E 3C210 Shaft X E R
Bearing Assembly - Gear Kit - Differential
3123 E 3215 X E R
Spindle Pinion
3C123 Axle Shaft Needle Bearing X E R Shaft Assembly - Front
3219 X E R
3130 Arm Spindle E Axle
Kit - Spindle Connecting Shaft Assembly - Front
3A130 E 3220 X E R
Rod Axle
X – ESP Powertrain 12
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
3222 Gear & Pinion - Axle Front X E R 3A360 Arm Asy - Front Radius E
3A222 Collapsible Spacer X E R 3G360 Vacuum Motor E
Bushing - Front 3382 Bracket Asy - Front Susp E
3A225 E
Suspension 3383 Bracket Asy - Front Susp E
3B239 Bar Assembly - Front Axle E 3B387 Shaft - Front Axle Yoke X E R
3B241 Bracket - Front Track Bar E 3L387 Slip Yoke Asy - Front Axle E R
3A244 P/S Motor Asy EL 3N387 Slip Yoke Asy - Front Axle X E R
3B244 Spacer F/A Rad Bracket P 3388 Seat & Bushing - Front E
3C247 Actu Front Wheel End X E R Joint Asy - Front
3395 E
3249 Front Axle Shaft Upper Kit X E R Suspension
3B251 Front Axle Bump Bracket P 3B396 Locking Hub Assembly X E R
3254 Oil Seal - Front Axle X E R 3B402 Support Arm Assembly E R
3R262 Gear X E R 3B403 Support Arm Assembly E R
3263 Joint Asy - Front Susp E Lower Control Arm
3C403 E
Bolt - Front Suspension Bushing
3B267 E
Lower Arm 3A406 Shift and Joint Asy Kit X E R
Bushing - Front Susp 3B413 CV Joint Asy - Outboard X E R
3B271 E
Lower Arm 3B414 CV Joint Asy - Inboard X E R
3N271 Front Axle Seal X E Bracket - Front Susp
3416 E
Rod Asy - Ft Whl Spindle Lower
3280 E
Connector Bracket Asy - Front
3A420 E
Tube Asy Spindle Suspension Arm
3V280 E
Connector 3B425 Deflector P
Tube Asy Spindle 3B426 Shaft & CV Joint Asy X E R
3281 E
Connector 3A427 Shaft & Joint Asy LH X E R
3B282 Front Susp Lower Arm E 3V427 Shaft & CV Joint Asy X E R
3287 Clamp - Spindle Connect E 3A428 Shaft & Joint Asy RH X E R
Dampener - Front Axle 3V428 Shaft & CV Joint Asy X E R
3B289 E
King Pin 3A429 Boot Kit - Shift and Yoke X E R
Arm Assembly Front Spacer - Front
3A292 E 3433 E
Radius Suspension Lower
3294 Nut & Pin Asy - Wheel Br P Washer - Front
3C296 Sensor Asy P 3434 E
Suspension Lower
3299 Spacer Wheel Brg P 3B434 Cap Steering Restrictor P
3304 Rod Asy - Steering Arm E Support - Steering Idler
3436 E
3V304 Rod Asy - Strg Arm To L E Arm
3310 Kit - Drag Link Adjusting E Shaft & Joint Asy - Frt
3B436 X E R
3C323 Front Carrier Bolt P Wheel Drive
3A329 Shaft X E R Shaft & Joint Asy - Frt
3B437 X E R
3K330 Front Axle Shaft X E R Wheel Drive
3A331 Boot X E R 3A443 Kit - Front Axle X E R
Seal - Steering & Front 3B446 Bracket for Radius Arm P
3332 E
Suspension 3B455 Bearing Seal Front Susp P
3337 Shield - P/S Drag Link E 3B457 Ring Stub Shaft Retainer E R
3L337 Shaft X E R 3B458 Retainer Bearing E R
Lower Control Arm 3B459 Washer Bearing E R
3C339 E
Bushing 3B461 Bumper Axle P
Bushing & Link Asy - 3B463 Shield Radius Arm E R
3B349 E
Front Susp Arm 3A466 Axle Shaft Assembly X E R
Brkt & Bshg Steering Idle 3B466 Seat - Front Susp Ld Lv P
3350 E
Arm Mtg Strut - Front Suspension
Bracket - Steering Idler 3468 E
3351 E Lower
Arm 3B477 Retainer - Front Bearing E R
3355 Arm - Steering Idler E 3B478 Boot Clamp E R
3356 Bushing - Steering Idler E Bracket Asy - Front
3358 Bushing - Steering Idler E 3486 E
Suspension
X – ESP Powertrain 13
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Control - Asy Susp Air 3D529 Spacer - P/S P
3B494 EG
Spg 3530 Shroud - Steering Column P
Circlip - Drive Shaft 3D530 Cap - P/S Cylinder Piston E
3Z498 X E R
Bearing 3531 Reservoir E
3F500 Hose & Fill Tube Asy E 3F532 Spring Strg Column Lock P
3E501 Seal - Housing Piston E 3538 Plug - Gear Housing Oil E
3E502 Seal - Housing Piston E 3A538 Adapter Kit P/S Tube P
3504 Gear Assembly - Steering E 3C538 Seals - Integral P/S Gear E
3A504 Clip P Motor Asy - Strg Col
3D538 EG
3F504 P/S Hose E Release
3L504 Major Re/Blt Kit Strg P Nut - Steering Sector
3539 E
3V504 Steering Gear Asy E Shaft
3D505 Cover Str Col Pos Cn P 3L539 Ring Strg Column Brg P
3E506 Clip - P/S Hose E 3A540 Cylinder Asy - P/S E
3K506 Gasket P/S Pump Mnt E 3F540 Shield Strg Shaft P
3509 Tube Asy - Steer Colum P 3E543 Retainer - Strg Column Re P
3510 Retainer Str Column P 3F543 Ring Strg Shaft Bearing Rt P
3C510 Bracket - P/S Hose E Clamp Steer Gear Ball
3544 E
3511 Flange & Pin Asy St P Guide
3C511 Support FS Pump P 3D544 Lever Strg Column Release P
3512 Grommet - Strg Column T P 3D545 Pin Steering Column P
3513 Seal - Strg Column Open P 3L547 Gear Asy - P/S Short E
Seat - Steering Gear Ball 3548 Housing - Steering Gear E
3F513 E
Spring 3F549 Tube Asy Reservoir P
3514 Tube Asy - Steer Column P 3E550 Baffle - P/S Pump Tube E
3F514 Nut Steering Gear E Steering Worm Bearing
3552 E
Seal - Steering Gear Cup
3C515 E
Valve 3E552 Bracket Steering Gear Mtg P
3F515 Yoke - Shaft Support E Cup - Steering Worm
3553 E
Housing Asy - P/S Hyd Bearing Upper
3C516 E
Control 3B559 Shaft - P/S Pump Rotor E
3F516 Spring P 3A561 P/S Pump Valve E
3517 Bushing Asy - Steer Col P 3E564 Housing Asy Gear Pinion E
3D517 Shaft - Control P/S E 3566 Steering Gear Spacer E
3518 Sleeve - Steering Column P Cover - Housing End
3568 E
3E518 Cap S/C Positon L/Sp P Shaft
Gasket & Shims - Rack 3F570 Hose - Heat Shield Kit E
3F518 E
Support Bearing Steering Gear
3571 E
3519 Sleeve - Steering Column P Worm
3520 Spring - Steering Column P 3E571 Steering Column Shaft P
3523 Guide - Steering Gear Ball E 3575 Shaft Worm Asy Steering E
3524 Shaft & Rack Asy Steering E Bearing Asy Steering
3576 E
3N524 Seal - Strg Cylinder Tube P Sector
Flange & Insulator Asy – 3E576 Tube Asy – P/S Pressure E
3A525 E
Steering 3K576 Spring - Rack Support E
Bearing Asy - P/S Gear 3577 Screw - Sector Shaft E
3D525 E
Input Shaft 3580 Cover - Sector Shaft E
3A526 Shaft Asy Strg Column P Gasket - Sector Shaft
3581 E
Seal - P/S Gear Input Cover
3D526 E
Shaft 3A582 Cover - P/S Oil Reservoir E
Seal - P/S Gear Input 3583 Cover - Sector Shaft E
3D527 E
Shaft 3A584 Insulator Pump E
3F527 Steering Column Lock Asy P 3B584 Kit - P/S Pump Seal E
3K527 Plug Steering Gear E 3B585 Insert - P/S Pump Cam E
3C529 Steering Column Asy P 3586 Seal - Sector Shaft E

X – ESP Powertrain 14
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Spring - Flow Control 3E655 Kit - Strg Shock Abs P
3D586 E
Valve 3C656 Valve Repair Kit - Cyl E
3D589 Plate - Retainer End E Bumper Strg Column
3D656 P
3590 Arm - Steering Pitman E Flange
3A590 Seal - P/S Valve E Kit - Steering Sector
3A657 E
3D590 Plate - P/S Pump Press E Adjuster
3591 Seal - Sector Shaft E 3R659 Bolt - P/S Control Valve E
3B592 Seal - P/S Pump Rotor E Bracket Asy Strg Column
3E660 P
3Z592 Bolt Front Suspension P Mtg
3593 Gasket & Shims - Housing E 3B661 Lever Asy Strg Column P
3D594 Seal - Outlet Fitting E 3K661 Steering Gear Boot P
3E595 Shield Idle Pulley P 3B662 Lever - Strg Column Lock P
Spring - P/S Pump Pin Strg Column Lock
3D596 E 3B663 P
Pressure Lever
3K599 Spacer - Pinion Bearing E 3B664 Spring - Strg Column Lock P
3600 Wheel Steering Asy P 3L664 Kit Strg Column Lock P
3D600 Spacer FS Pump A/Br P 3668 Clamp Strg Column P
3B601 Springs Slipper E 3C668 Bearing Strg Column Shft P
3E601 Insulator Asy - P/S E Housing Kit - Control
3F669 E
3C602 Filter - P/S Pump E Valve
3E602 Index Bracket E 3670 Adapter Asy - P/S Pump E
Rotor & Plate Kit - P/S Adjuster Assembly -
3B607 E 3A670 E
Pump Steering Worm
3D607 Rotor - P/S Pump E Support - P/S Pump
3F671 P
3R608 Connector - P/S Tube E Pulley
3A609 Insulator - P/S E Retainer Strg Column
3D672 P
3F609 Handle/Shnk Asy Tlt W P Clamp
3A610 Retainer - P/S E 3D673 Pulley Asy P
3C610 Retainer Str Shaft Up P 3A674 Pump Asy - P/S E
3C611 Boot - Steering Column P 3V674 Reman – P/S Pump Asy E
3E612 Bearing - Worm Gear E 3675 Ignition Cylinder Lock P
3B614 Bearing Sector Cover E 3676 Bracket - Steering Column P
3B617 Bracket - P/S Cylinder Idle E Shaft - Steering To
3B676 E
Bracket - S/Gear Column
3K620 E 3D677 Seal Asy Steering Column P
Mounting
3623 Cap Asy Steering Wheel P Bracket Asy Steering
3678 P
3C626 Seal Asy - P/S Input Shaft E Column
3D627 Nut - P/S Right E 3B681 Cover PS Pump Gear P
3E629 Insulator - Strg Gear Shaft P 3D681 Retainer & Bush Asy P
3F640 Steering Gear Insulator P 3682 Insulator Steering Column P
3641 Bolt - Column Flange P 3D684 Seal Kit - P/S Pump E
3A642 Gasket - P/S Oil Reservoir E Cable Steering Lk Key
3F684 P
3A643 Housing Asy - P/S Pump E Release
3D643 Plate & Bushing - P/S E 3685 Key, Lock Set - Ign, Door P
3647 Kit - Steering Worm Ball E 3687 Key, Lock Set - Ign, Door P
3A650 Control Valve Seals E 3D688 Shaft & Control - P/S E
3C650 Clamp Strg Gear Boot P 3689 Lock Set - Glove Box, Lug P
Flange - Strg Column 3F690 Damper - Steering Wheel P
3D651 P 3691 Hose - P/S Reservoir Top E
Tube
3E651 Absorber - Steering Sh P 3A691 Pump Reservoir Pulley E
Bracket - P/S Control 3E691 Pawl Steering Column Lock P
3A652 E Ring Steering Column
Valve Mtg 3D694 P
3D653 Lever S/Column Lock P Shroud
3D654 Fitting Asy - Pump Outer E 3A696 Pump, Pulley Asy E
3D655 Spring - Strg Col Pos P Spring - Steering Column
3E696 P
Lock
X – ESP Powertrain 15
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
3A697 Reservoir Asy - P/S Pump E 3K748 Rack Asy - Steering Gear E
3A698 Cover Asy - P/S Pump E 3F749 Cooler – Trans Oil & PS E
Body Asy - P/S Oil 3B750 Bracket - P/S Cooler Tube E
3A699 E
Reservoir 3C750 Clamp - P/S Hose E
3A700 Orifice - P/S Tube Seal E 3E751 Steering Column Shaft P
Bearing Steering Column 3754 O Ring - Valve Cover E
3E700 P
Lock Housing Socket - Control Valve
3A754 E
3F700 Bracket & Cable Asy E Ball
3A706 Steering Stop P O Ring - P/S Control
3756 E
Nut - Steering Worm Valve
3707 E
Thrust 3757 Kit - P/S Gear E
3A711 Kit - P/S Pump Impeller E 3A760 Gasket - Inner Housing E
3F712 EVO Controller P 3K762 Tube P/S Gear Rack E
3K712 Clip - Strg Column Shroud P 3763 Shim Kit P
3A713 Hose Asy - P/S Return E 3A764 Kit - P/S Cylinder Seal E
3714 Tube Asy - P/S Control E 3E764 Reservoir Assembly E
3A714 Tube Asy - P/S Control E 3B767 Lock Asy - Steering E
Actuator - Steering 3B768 Spring - Strg Column Pos P
3E715 E
Column Lock Steering Column Lock
3K772 E
3C716 Insulator Steering Gear P Actuator
Steering Column Lock 3C773 Bushing - Strg Shaft P
3E716 P
Insert 3783 Actuator Valve E
3A717 Tube - Control Valve E Extension Strg Column
3790 P
3E717 Gear Steering Column Lock R P Tube
3A719 Hose Asy - P/S Pressure E 3F790 Steering Column Lock Asy P
3F719 Cable Asy Interlock P 3F797 Actuator Asy Strg Col P
3Z719 Actuator Shift Lock P 3N803 Actuator Asy - P/S Aux E
3F720 Wire - P/S Assist E 3805 Seal - P/S Gear Piston E
3F721 Vaps Module R P 3812 Actuator - P/S Valve E
3E723 Actuator Asy Strg Column R P 3814 Yoke Strg Cpl Shaft P
3F723 Housing Asy Strg Actuator P 3815 Jnt Kit Strg Cplg Shaft P
3N725 Yoke Steering Column E 3F818 Sensor Asy - Yaw Ctl P
3B728 P/S Pump Seals E Switch - P/S Auxiliary
3N824 E
3D728 Valve Kit – P/S Gear Rear E Pump
3A729 Cover - P/S C/V Ball E 3836 Tube Asy - P/S Line E
3A730 Valve Asy - P/S Control E 3F881 P/S Module & Bracket P
3D731 Seal Kit - P/S Gear E 3F964 Electric PS Assist Asy E
3F731 Hose & Filter - P/S Line E 4001 Axle Assembly X E R
3A732 Bracket - P/S Pump Adj P 4A002 Spacer - R/A T/A Bracket E R
3D732 Seal Kit - Sector Shaft E 4005 Axle Assembly X E R
3A733 Pulley P/S Pump E 4006 Axle Assembly X E R
3D733 Seal Kit - Adjuster Plug E 4010 Housing Asy - Rear Axle X E R
Arm Steering Asy - 4011 Housing Asy - Rear Axle E R
3A734 E
Steering Idler 4012 Spindle - Axle Housing E R
3D734 Seal Kit - P/S Gear E 4A013 Spindle - Rear Wheel E R
3738 Seal - Steering Shaft E 4C016 Rear Axle Control Asy P
3D739 Pin - Steering Column P 4C019 Rear Axle – Pump Asy P
3B741 Retainer Asy S/C Support P 4020 Retainer - Rear Wheel E R
3B743 Reinforcement S/C Bracket P 4022 Vent - Rear Axle Housing E R
Cover Strg Column Lock 4026 Differential Asy Locking X E R
3E745 P
Act Differential Case Gear
4027 X E R
3C746 Clamp - P/S Hose E Support
3D746 Cooler Asy - P/S Oil E 4029 Pin - Planetary Gear X E R
3E746 Spring Asy Ign Switch P 4033 Housing Cover Rear Axle X E R
3B748 Tube - P/S Cooling E 4035 Gasket - Rear Axle X E R

X – ESP Powertrain 16
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
4036 Gasket - Rear Axle X E R Case Assembly -
4205 X E R
4040 Plate - High Speed Clutch X E R Differential
Fork & Roller Assembly - 4K206 Tube X EG R
4045 X E R
Differential 4209 Gear & Pinion X E R
4N046 Seal Asy P/Div Drive X E R Shum Plate Coupler Shft
4A209 P
4A047 Rear Stab Bar Axle Mtg P Supp
Cover - Differential 4210 Hub Diff Gear Clutch E R
4052 X E R
Inspection 4211 Shaft - Differential X E R
4A053 Kit Spindle Rear Wheel E R 4212 Plate Asy - Diff Clutch E R
4055 Gear - Differential Shift E R 4213 Plate Asy - Diff Gear Clutch E R
4062 Shift Asy - Rear Axle E R 4214 Spring - Differential Clutch X E R
Adjuster - Differential Kit - Differential Shaft
4067 X E R 4215 X E R
Bearing Pinion
4072 Seal & Spring Asy E R 4217 Bolt Diff Gear Case X E R
4073 Gasket Shift Fork E R Cone Roller Differential
4221 X E R
Spring - Driveshaft Sock Bearing
4A073 E R
Race Ball 4222 Cup Differential Bearing X E R
4078 Elect Shift Control E R Cap - Axle Differential
4224 X E R
4081 Lever Asy - Elect Shift E R Bearing
4082 Housing - Elect Shift E R 4K227 Clamp Drive Shaft Slip X E R
4A085 Damper - Rear Axle E R Washer - Differential Side
4228 X E R
4086 Screw Asy - Elect Shift E R Gear
4087 Elbow - 45 Degree Brake E 4229 Gear Diff Planetary E R
4092 Gasket - Elect Shift E R 4230 Washer - Differential Pinion X E R
4094 Bearing Asy - Elect Shft E R 4A232 Axle Asy Clutch X E R
4A098 Two Speed Shaft Repair Kit E R Shaft & Bearing Assembly -
4234 X E R
4100 Motor Asy - Elect Shift E R Rear
4104 Gasket - Elect Motor E R Shaft & Bearing Assembly -
4235 X E R
4107 Switch Asy - Elect Shift E R Rear
Shim - Pinion Bearing 4236 Gear - Differential X E R
4109 X E R
4237 Kit - Diff Side Gears E R
Adjuster
4A109 Kit – Halfshaft Repair X E R Universal Washer - Axle
4N237 X E R
4A113 Axle Bracket X E R Shaft Right
4L113 Seal Rear Axle X E R Pin - Differential Pinion
4241 X E R
4114 Case & Clutch Plate E R Shaft
4126 Switch Asy Rear Axle P Universal Joint - Rear Axle
4249 X E R
4127 Case Diff Gear Support E R Shaft
4133 Retainer - Rear Axle Shaft X E R 4252 Nut - Bearing Retainer X E R
4K138 Halfshaft Asy, R X E,R EL Retainer - Driveshaft U
4A254 X E R
4139 Bearing - Diff Adjuster E R Joint Spider
4K139 Rear Halfshaft L X E,R EL 4255 Nut - Lock Pin Rear Wheel X E R
4A140 Bolt - Diff Rod E 4A263 Damper Drive Line Vi P
Adapter Assembly - 4264 Rear Suspension Bar P
4141 X E R 4292 Pinion - Diff Spider E R
Differential
Lock - Diff Bearing Adjuster 4298 Drive Pinion E R
4143 X E R 4300 Carrier - Rear Axle X E R
Nut
Relay - Rear Axle Shift 4307 Gasket Drive Pinion Gear E R
4A156 E R 4309 Gear & Pinion X E R
Control
4159 Lubricator - Differential X E R 4A309 Trap Filler Plug E R
4168 Retainer - Drive Pinion E R 4310 Housing Asy - Axle E R
4N172 Coupling & Sleeve Asy X E R 4320 Nut Rear Axle Drive Pinion X E R
Differential Assembly - 4A322 Seal – Frt. Wheel Hub X E R
4200 X E R
Guide - Differential Clutch
Rear 4A323 X E R
Case Assembly - Plate
4204 X E R
Shim - Rear Axle
Differential 4A324 X E R
Differential Clutch
X – ESP Powertrain 17
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
4A325 Plate - Differential Clutch X E R 4537 Shim Drive Pinion Gear E R
Plate - Differential Clutch 4L537 Boot Kit - Rear Axle Shaft X E R
4A326 X E R
Spring 4573 Seal Asy - Power Div Drive E R
Joint Assembly - Rear Axle 4574 Hsd - Rr Ax Diff Frt EG
4K326 X E R
Shaft 4589 Shift Asy - R/A S/Cont E R
4A331 O - Ring - Axle Shaft Seal X E R Driveshaft Asy - Including U
4602 X E R
4341 Carrier Asy - Differential X E R Joint
4347 Bolt - Housing Carrier X E R 4R602 Driveshaft Assembly X E R
4351 Flange Asy - U Joint E R 4A603 Driveshaft E R
4361 Arm Asy - Rear Axle to E R 4605 Driveshaft - Less U-Joint X E R
4365 Inner Yoke Shaft Rear Axle X E R 4K605 Tube - Rear Axle Torque X E R
4A376 Front Driveshaft X E R 4612 Torque Arm P
4404 Case Asy - Power Divider E R Retainer Asy - Rear Axle
4614 X E R
Adapter Rear Axle Shaft Bearing
4A404 E R
Right Cup - Driving Pinion
4616 X E R
Adapter Rear Axle Shaft Bearing
4A405 E R
Left 4L616 Seal - Rear Axle X E R
4A406 Wedge Rear Axle E R Cone & Roller - Drive
4621 X E R
4B407 Boot Kit - Drive Shaft Joint X E R Pinion
4B409 Ring Dif Speed Sensor X E R 4K621 Bearing Kit - Rear Axle X E R
4411 Spider - Power Div Diff E R 4624 Retainer Drive Pinion E R
4B413 Housing Pilot Bearing Joint X E R 4625 Bearing - Drive Pinion X E R
4B416 Housing Pilot Bearing X E R Retainer - Pinion Pilot
4627 X E R
4421 Seal - Driveshaft X E R Bearing
Insulator - Rear Axle Diff Cup - Driving Pinion
4B424 X E R 4628 X E R
Front Upper Bearing
Insulator - Rear Axle 4630 Pinion Bearing X E R
4B425 X E R
Differential Spider & Bearing Asy - U
4635 X E R
4428 Cover - Power Divider E R Joint
4B431 Insulator - Rear Axle Diff X E R 4662 Spacer Drive Pinion X E R
Gear Power Divider Input 4663 Shim Drive Pinion Bearing X E R
4434 E R
Shaft O Ring - Drive Pinion
4669 X E R
4B435 Axle Asy (Rear) X E R Bearing
4436 Shim Forward Rear Axle E R 4670 Slinger - Drive Pinion Shim X E R
4B436 Shaft & Joint Assembly X E R Retainer & Grease Seal
4674 E R
4446 Input Shaft - Power Div E R Asy
4459 Lever - Power Div Diff E R Seal Assembly - Drive
4676 X E R
4463 Seal Asy - Power Divider E R Pinion
4465 Flange – U - Joint E R 4695 Guard Bar - Drive Shaft E R
4470 Output Shaft Inner E R 4697 Boot Rear Axle CV Joint X E R
4471 Output Shaft - Power Div E R 4708 Shield U Joint Spider E R
Bearing Asy - Power Div 4725 Shaft & Bearing Asy E R
4475 E R
4730 Bumper - Rear Axle P
Output
4477 Retainer - Power Divider E R 4731 Bracket - Rear Axle Bu P
4B477 Retainer Assembly X E R 4739 Gear - Rear Axle Diff E R
4B478 Clamp Boot X E R 4747 Retainer Rear Axle E R
Traction Bar RR 4782 Yoke - Driveshaft Center X E R
4A479 P
Suspension 4784 Yoke - Driveshaft Center X E R
4484 Valve - Power Divider E R Seal - Driveshaft Yoke
4790 X E R
4B487 Sensor Asy P Center
Bracket Asy Rear Axle Support - Coupling Shaft
4A490 P 4800 X E R
Dmpr Bearing
Diaphragm Asy - Power Baffle - Coupling Shaft
4497 E R 4805 X E R
Div Diff Bearing
4507 Gasket Drive Pinion E R 4808 Support - Coupling Shaft X E R
4529 U Bolt - Universal Joint X E R 4812 Bearing - Coupling Shaft X E R
X – ESP Powertrain 18
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
4813 Oil Seal - Output Seal E R 5334 Liner - Rear Spring Cl P
4816 Shaft Assembly - Coupling X E R 5335 Bracket – Spring Shackle P
4817 Shaft Assembly - Coupling X E R 5340 Bracket Front Spring Sha P
Sleeve - Coupling Shaft 5345 Bolt - Front Spring - Tie P
4826 X E R
Support 5346 Dryer Assembly EG
4831 Plate - Coupling Shaft X E R O Ring (Susp Air Spring
5L346 EG
4840 Bearing - Coupling Shaft X E R Dryer Conn)
Knuckle Assembly - 5348 Bushing Front Spring P
4841 X E R
Universal Joint 5355 Shim Front Spring P
Flange - Universal Joint 5359 Sensor - Air Level EG
4851 X E R
Axle 5361 Air Line Protector EG
4852 Flange & Bolt Asy E R 5B410 Control Asy Cab Loc P
Deflector - Universal Joint 5414 Insulator - Front Spring P
4859 X E R
Flange 5415 Insulator - Ft Spring P
4866 Yoke Universal X E R 5419 Relay and Bracket EG
4880 Kit - Locking Differential X E R 5455 Front Spring Clip P
Gasket Power Divider 5458 Plate Front Spring Clip P
4885 E R
Cover 5465 Shackle Stud - Front S P
4891 Snap Ring - Universal Joint X E R 5L478 Traction Bar Rear P
4925 Bracket - Rear Axle Bush P 5482 Front Stabilizer Bar E
4945 Disc - Differential Clutch X E R 5B482 Adapter Stabilizer Bar Brk P
Hub - Differential Gear 5W482 Bracket Stabilizer Bar Link P
4946 X E R
Clutch Reinforcement Stabilizer
4947 Plate - Differential Clutch X E R 5A483 E
Bar
4964 Shaft Asy - I/Axle Drive E R Link Assembly - Stabilizer
4996 Wire Asy - Rear Axle Elect E 5K483 E
Bar
5057 Bracket Eng Support Front P 5484 Insulator Stabilizer E
5058 Bracket Eng Support Front P Link Assembly - Stabilizer
5069 Bracket - Frame Rad Su P 5K484 E
Bar
5070 Bracket - Frame Rad Su P 5V484 Ins Asy - Stab Bar P
5C076 Heat Shield, Frm Mntd P 5D485 Link Asy Stab Bar P
5C148 Absorber - Body P 5K485 Sleeve Front Stabilizer Bar E
Silencer (Air Suspension 5486 Kit - Stabilizer End E
5Z205 EG
Comp) 5A486 Stabilizer End - Repair Kit E
5J213 Exhaust Temp Sensor P 5C486 Link – Stabilizer Bar P
5B300 Retainer Front Spring Mtg P 5K486 Bushing Stab Bar E
5B302 Spring Kit E 5487 Clamp - Stabilizer Bar E
5310 Front Spring P 5C487 Link – Stabilizer Bar P
5W310 Spring Asy - Front P 5C488 Link & Bushing R/Stabilizer P
5311 Air Spring Solenoid EG 5D488 Plate Asy Stabilizer Bracket P
5B311 Front Leaf Spring Shackles P Bar Mounting Kit - Rear
5W311 Spring Assy - Front P 5C489 P
Stabilizer
5312 O Ring Solenoid EG Bar Mounting Kit - Front
5D489 P
5313 Front Spring Leaf P Stabilizer
5315 Spring Leaf Front P 5490 Bushing P
5K316 Shkl Asy Front Spring P 5L490 Bracket Rear Stabilizer P
Pin Asy Front Spring Insulator Stabilizer
5B317 P 5493 E R
Bracket Assembly
5319 Compressor Assembly EG 5495 Stud Stabilizer Bar Linkage P
Air Suspension Quick Bracket - Front Stabilizer
5B321 EG 5C499 E
Connect Bar Mount
5B322 Air Line Repair Kit EG Arm Asy - Rear Suspension
5500 P
5B326 Torsion Bar - Front P Upper
5B327 Torsion Bar - Front LH P 5507 Sleeve Rear Spring P
5B328 Adj. - Torsion Bar P 5536 Insulator Rear Spring P

X – ESP Powertrain 19
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Arm Asy - Rear Suspension 5A891 Spring (Load Leveling) EG
5538 P
Lower 5A892 Cap Rear Stab Bolt P
5B551 Link RR/Susp P 5A897 Air Lines P
5560 Rear Spring P 5K897 Bushing - Rear Suspension P
5563 Rear Spring Leaf No P 5L897 Tube Asy P
5564 Rear Spring Leaf No P Rod Assembly - Rear
5K898 P
5565 Rear Spring Leaf No P Suspension
5A565 Spacer Rear Spring P 5A901 Bracket Asy Rear Sensor P
5566 Rear Spring Leaf No P 5A910 Insulator & Shield R/Susp P
5A569 Retainer R/Spring Lower P 5A911 Tube Air Suspension P
5580 Spring Rear Susp Air P Control Module - Air
5A919 EG
5586 Insert - Rear Spring P Suspension
5588 Spring - Asy Auxiliary P 5A927 Arm & Bushing Asy R/Susp P
5A589 Leveler Kit Air Man P 5928 Hanger Asy - Rear Spring P
5594 Spacer Rear Spring P 5A952 Strut & Bush Asy R/Su P
5598 Spacer Rear Spring P Sensor - Rear Suspension
5A955 EG
5K617 Insulator Rear Spring P Level
5630 Kit - Rear Spring Shackle P 5A959 Bushing Rear Strut End P
5A636 Pad - Rear Spring P Spring - Shock & Strut Asy
5A965 EG
5A638 Bushing Asy Axle P - Rear
5A649 Arm Asy - Rear Suspension P 5A967 Suspension Height Sensor P
5664 Link - Rear Stablizer Bar P 5A968 Knuckle Rear Wheel R E R
5A669 Damper Rear Spring P 5969 Bracket - Rear Spr Shackl P
5K679 Bushing R/Susp Thrust P 5A969 Knuckle Rear Wheel E R
5A688 Bracket R Lvlr Valve Mt P 5A972 Link Rear/Susp Compens P
5A694 Bracket - Air Leveler P 5A980 Spg - Rear Susp Torsion P
5700 Bracket - Aux Spring P 5Z996 Bolt Rear Tie Rod P
5705 U Bolt - Rear Spring P 5Z997 Bolt Rear Suspns Arm P
5708 Plate - Rear Spring Cl P 6D000 Gasket Kit - Timing Cover X E R
5A712 Valve Asy Air Level P 6E004 Cover Assembly - Inner X E
5L712 Valve Asy R/Susp Lvr P Cylinder Head Temperature
6G004 P
5A717 Air Lines EG Sensor
5721 Bolt - Rear Spring Tie P 6006 Engine Asy/Bare X E R
5724 Clamp - Rear Spring P 6E006 Cover Assembly - Outer X E
5729 Spacer Asy - Rear Spg P 6V006 Engine Remanufactured X E
5736 Retainer Rear Spring P 6007 Engine Assembly X E R
5741 Insulator Rear Sprng Cb P 6K007 Insulator Kit - Engine EG
5742 Shim - Rear Spring Seat P 6008 Gasket Set O/Haul X E R
5K751 Cam Rear Susp Arm Ad P Dowel - Cylinder Head/Cyl
6A008 X E R
5K752 Insulator R/Sus to Body P Block
Switch - Rear Suspension 6D008 Heater Kit Cylinder Block P
5K761 EG 6009 Cylinder Block X E,R Dc
Level
5A772 Rear Stabilizer Bar P 6V009 Cylinder Block X E R
5775 Hanger - Rear Spring F P 6010 Cylinder Block X E,R Dc
5776 Shackle Asy - Rear Spr P Bracket/Retainer
6F010 P
5780 Stud Asy - Rear Spring H P Eng/Frame
5781 Bushing Asy Rear Sprin P 6G011 Tensioner & Drive Belt P
5782 Pin Lock - Rear Spring Sha P Engine Asy
6012 X E R
5783 Bumper - Rear Axle P (Remanufactured)
5K789 Bushng Asy R/Susparm P 6V012 Engine Long Block X E R
5796 Plate - Rear Spg Seat P 6G015 Relay – Air Heater (Diesel) P
5798 Plate Rear Spring Cl P 6L015 Washer - Cyl Head Bolt P
5799 Plate Rear Spring Cl P Cover - Cylinder Timing
6017 X E R
5K848 Tie Rod Rear Susp P Gear
5A879 Shackle - Bolt Ret P 6B018 Wiring Asy - Block Heater P

X – ESP Powertrain 20
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Extension 6070 Eng Insulator Engine Rear EG
Cover Assembly - Timing Plate - Cylinder Front
6019 X E,R Dc 6B070 X E R
Gear Cover
Wire Assembly - Block 6F072 Tube Assembly - Inlet X E R
6B019 P
Heater 6F073 Tube Assembly - Outlet X E R
6C019 Grommet Cyl Front Cover X E R 6C075 Seal - Front Cover To Block X E R
Gasket - Cylinder Timing 6F076 Super Charger Asy X E R
6020 X E,R Dc
Gear 6E078 Gasket Set - Lower X E R
6023 Pointer - Timing X E R 6079 Gasket Set - Valve Grind X E R
6A023 Support Asy Engine P 6L080 Cover Asy - Rear Dc P
6A025 Engine Rear Support P Gasket - Rear Main Seal
6D083 X E,R D
6026 Plug - Cylinder Block X E R Retainer
6A027 Spacer Engine Front P Damper & Bracket Asy -
6F085 P
Bracket Asy - Eng Front Eng
6028 P
Sup Membr Asy - Eng Mounting
6A088 P
6N028 Screw - Rocker Arm Cover P Re
Bracket Asy - Eng Front 6F089 Actuator Assembly X E R
6029 P
Sup 6L089 Dowel Pin Cyl Head X E R
6030 Bracket Front Support Mtg EG 6N089 Plate Timing Belt Cover X E
6031 Bracket Front Support Mtg EG 6F091 Sling Kit - Eng Aircool X E R
6B031 Bracket Asy Frame Mntg P 6G091 Diesel Rear Engine Cover X E,R Dc
6F032 Bracket Asy - Eng Dmpr P 6095 Cover Plate - Fuel Pump X E R
6F033 Bracket Asy - Eng Dmpr P 6096 Bracket Eng Rear Support P
6038 Insulator - Engine Block EG Piston & Connecting Rod
6100 X E R
6C038 Shield Mtr Mt Heat P Assembly
6039 Insulator Eng Front Supp P Piston Pin & Ring
6102 X E,R Dc
6E039 Insulator Rear Supt P Assembly
6B041 Dowel - Cyl Cover Plate P 6108 Piston & Pin Assembly X E,R Dc
6E041 Bracket Asy Eng Rear P 6135 Pin - Piston X E R
6E042 Bracket Asy Eng Rear P 6140 Retainer - Piston Pin X E,R Dc
6046 Bracket Eng Front Supp Ins P 6148 Ring Set X E,R Dc
6K046 Stud Cyl Head To Manifold E R 6149 Ring Set X E R
6M046 Dampener - Engine Mtg P 6189 Ftng Block Water Tube X E R
6047 Bolt Eng Insulator Mntg P 6200 Connecting Rod Assembly X E,R Dc
6F048 Gasket Cyl Head Cover X E R 6207 Bushing - Connecting Rod X E R
6049 Cylinder Head X E,R Dc 6B209 Tensioner Asy P
6V049 Cylinder Head X E R 6211 Bearing Rod X E,R Dc
6050 Cylinder Head Dc 6212 Nut - Connecting Rod X E R
6F050 Strut P 6B212 Bracket - Belt Tensioner P
6051 Gasket - Cylinder Head X E,R Dc 6214 Bolt - Connecting Rod X E,R Dc
6A051 Immersion Heater P 6B217 Pulley Asy - Drive Belt P
6C051 Stud Engine Mnt Bracket P 6A228 Tensioner Asy - Drive Belt P
6052 Plug - Cylinder Head X E R 6250 Camshaft Assembly X E,R Dc
6054 Retainer Eng Rear Su P 6M250 Idler Assy. (Timing Belt) X E R
6F054 Engine Mount Bracket EG 6A251 Front Cam Bearing X E,R Dc
Gasket - Cyl Head RR 6K252 Spacer Timing Cover X E R
6P054 X E R
Cover 6253 Dowel Camshaft Sprkt X E R
6057 Insert - Exhaust Valve Seat X E R 6A253 Gear Camshaft Drive X E R
6A057 Support - Front Support P Arm Timing Chain
6L253 X E R
6C057 Plug Cylinder Block X E R Tensioner
6A061 Insulator P 6K254 Tensioner Pulley Assembly X E R
6F063 Insulator Asy - Eng/Trans EG 6A255 Camshaft Drive X E R
6065 Bolt - Cylinder Head X E,R Dc 6256 Sprocket - Camshaft X E R
6F066 Supercharger - Base Asy X E R 6A257 Kit – Camshaft X E
6068 Insulator Assembly EG 6258 Sprocket - Lock Ring X E R

X – ESP Powertrain 21
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
6259 Nut - Camshaft X E R 6310 Slinger Oil X E R
6C260 Timing Chain Tensioner X E R 6A311 Balance Shaft Asy X E R
6K260 Camshaft Cover Gasket X E,R D Pulley Assembly -
6312 E R
Cam Bearings - Crankshaft
6261 X E R
Front/Center 6A312 Pulley - Crankshaft E R
6C261 Timing Chain Tensioner X E R 6313 Hub Cranlshaft Pulley E R
6K261 Tensioner Timing Chain X E R 6C315 Sensor Crank Timing P
Cam Bearings - 6316 Damper - Crankshaft E R
6262 X E R
Front/Center 6B316 Key Sprocket To Crank X E R
Cam Bearings - 6C318 F Section for PCV P
6263 X E R
Front/Center Camshaft Damper and
6B321 E R
6B263 Kit Timing Gear Set X E R Pulley
6B264 Pulley - Belt Idler P 6K321 Beam C/Shft Bearing Cap X E R
Spacer - Camshaft 6C324 Hose Asy - C/C Vent P
6265 X E R
Sprocket 6C326 Bolt - Crankcase Cover P
6266 Plug - Cylinder Block X E R 6C327 Tube - Piston Cooling X E R
6L266 Tensioner - Timing Chain X E R Adapter Assembly -
6A329 X E R
Cam Bearings - Crankshaft
6267 X E R
Front/Center 6C329 Guide - Crankcase Cam X E,R Dc
6A267 Camshaft Asy – Intake X E Ret - Crankcase Cam
6C330 P
6268 Chain Timing X E R Guide
6269 Plate - Camshaft Thrust X E R Crankshaft Bearings -
6331 X E R
6L269 Key - Camshaft Alignment P Front/Center
Cam Bearings - 6332 Washer - Crankshaft X E R
6270 X E R
Front/Center Crankshaft Bearings -
6333 X E,R Dc
6B271 Spring - Camshaft Thrust X E R Front/Center
6L273 Spring - Belt Tensioner X E R 6334 Bearing Set Crankshaft X E R
Washer - Camshaft Cover Crankshaft Rear
6278 X E R 6C334 X E R
Sprocket Seal
6279 Bolt Camshft Sprocket X E R Retainer - Crankshaft Rear
6335 X E R
6M280 Solenoid – Eng Timing X E Oil Seal
Damper Assembly - Timing 6C335 Gasket Crankshaft Rear X E R
6284 X E R
Chain Seal - Crankshaft Rear
6336 X E R
6287 Eccentric Cam Fuel Pump X E R Main
6B288 Sensor Asy - Camshaft P Crankshaft Bearings -
6337 X E R
6C288 Rocker Arm Shaft Kit Dc Front/Center
6K289 Stud Bolt C/Shaft Tns X E R 6C337 Hub Crankshaft Pulley X E R
6M289 Guide - Timing Chain X E R 6A340 Bolt - Crankshaft Pulley E R
6M290 Cassetts - Timing Chain X E R Main Bearung Thrust
6A341 X E DC
6K291 Spacer - Timing Cover X E R Washer
6K292 Seal - Camshaft Front X E R 6C341 Plate Balance Shaft E R
6B295 Gasket – Camshaft seal X E R Crankshaft Bearings -
6342 X E R
6K297 Guide - Timing Chain X E R Front/Center
Solenoid - Eng. Variable Rear Crankshaft Seal
6M297 EG 6344 X E R
Timing Retainer
6K301 Seal/ Ret C/Shaft Oil X E R 6345 Bolt - Main Bearing Cap X E,R Dc
6303 Crankshaft Assembly X E,R Dc 6C348 Pulley Asy Drive Blt P
6A303 Gear Engine Balance Shaft X E R 6350 Bolt Crankshaft Rear Seal X E R
6V303 Crankshaft Assembly X E R Sensor & Bracket
6C351 X E R
6A304 Gear Engine Balance Shaft X E R Crankshaft
Gasket - Crankshaft Rr Oil 6A355 Washer - Crankshaft Thrust X E R
6N305 X E R 6359 Spacer - Crankshaft Da X E R
Seal Rtnr
6306 Sprocket - Crankshaft X E R Sensor Asy Eng Misfire
6C365 P
6B306 C/S Pulley Spacer P Detector
6D309 Cam Brgs - Front Main E,R Dc 6366 Cover Asy - Flywheel P
6A366 Plate - Flywheel X E R
X – ESP Powertrain 22
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Reinforcement Rocker Arm
6A369 Adapter - Flywl to Tran P 6584 Gasket - Valve Rocker X E,R D
6A370 Plate Asy - Flywheel To T/A X E R FLCM Asy-Valve Rocker
6A585 Dc
6375 Flywheel Assembly X E,R D Arm
6378 Washer - Crankshaft Pulley X E R 6587 Spring - Rocker Arm Lower X E R
6379 Bolt - Flywheel To Crank X E R Tube - Valve Rocker Arm
6588 X E R
6384 Gear - Flywheel Ring X E R Shaft
Housing Assembly - 6A588 Guide Rocker Arm X,E Dc R
6392 X E R
Flywheel Washer - Valve Rocker
6590 X E R
6397 Dowel - Clutch to Flywheel X E R Arm
Spacer - Flywheel Center 6594 Seal - Rocker Arm Shaft X E R
6434 X E R
Shaft Washer - Spring Valve
6598 X E R
6436 Seal - Starter To Flywheel X E R Rocker
6477 Flywheel Assembly X E,R D 6600 Pump Assembly - Oil X E,R Dc
6500 Tappet Assembly X E,R Dc 6C601 Tube Extension P
6C501 Adj Asy - Valve Hyd Lash X E R 6603 Body Asy - Oil Pump X E R
6505 Exhaust Valve X E,R Dc 6608 Rotor & Shaft - Oil Pump X E,R Dc
6507 Intake Valve X E,R Dc 6C608 O Ring - C/C Vent Tube P
6510 Valve Guide X E R 6C609 Ring - C/C Vent Tube P
6511 Valve Guide X E R 6C612 Screw - Oil Pump Tube X E R
6K512 Plate - Valve Tap Guide X E R Retainer Plate - Auxiliary
6613 X E R
6513 Spring - Valve X E,R Dc Shaft
6514 Retainer - Valve Spring X E,R Dc 6A614 Conn C/Case Venthose P
6515 Spacer - Valve Spring X E R 6616 Plate Assembly - Oil Pump X E,R Dc
6C515 Retainer Valve Tappet P Plug - Oil Pump Relief
6A616 X E R
Sleeve Valve Spring Valve
6517 X E R
6A618 Shaft - Oil Pump Internal X E R
Retainer
Lock - Valve Spring 6619 Gasket (Oil Pump) X E R
6518 X E,R Dc
6L621 Gasket - Oil Cooler X E R
Retainer
Cover Assembly - Valve 6622 Screen - Oil Pump X E,R Dc
6519 X E R
Push Rod 6C624 Oil Level Sensor P
6521 Gasket - Valve Push Rod X E R 6C625 Relay - Lo Oil Indicat P
6A523 Reinforcement - Valve Rod X E R 6626 Screen - Oil Pump X E R
6524 Baffle - Valve Spring X E R 6C626 Washer Low Oil Sensor P
6A527 Bolt - Valve Rocker Arm X E R 6L626 Insert Oil Cooler P
6C527 Gasket - Spark Plug X E R 6N626 Tube Turbo Oil Ret P
6A528 Seat - Rocker Arm X E R Duct - Crankcase
6A630 E R
6529 Arm - Valve Rocker X E R Ventilation
6531 Support - Rocker Arm X E R 6A631 Element C/C Vent P
6A532 Washer - Valve Cover X E R 6A636 Gasket - Oil Filter Motor X E R
6K533 Rotator - Exh Valve X E R 6A638 Oil Cooler Cover Dc
6A548 Bolt - Valve Rocker Arm X E R 6C639 Seal - Oil Pump Body X E R
6549 Screw - Tappet & Rocker X E R 6N639 Tube Turbo Oil Supply P
6550 Cap - Valve Stem Exhaust X E R 6A640 Adapter X E R
6563 Shaft - Rocker Arm X E R 6C640 Connection - A/C Duct P
6564 Arm - Valve Rocker X E,R Dc 6N640 Gasket Turbo to Manifold X E R
6K564 Guide Plate Asy - Tappet X E R 6A642 Cooler Crankcase Oil X E,R Dc
6565 Rod - Push X E,R Dc 6C642 Housing & Shaft - Oil Pump X E R
6571 Seal - Valve Guide X E,R Dc 6C643 Adapter Assembly P
6572 Plug - Valve Rocker Arm X E,R 6C646 Air Duct P
Tube - Lubricator Valve 6K649 O Ring - Oil Cooler X E R
6578 X E R
Drive 6N650 Hose Turbo Charger P
Cover Assembly - Valve 6652 Gear - Oil Pump Drive X E R
6582 X E,R D
Rocker Arm Filter & Tee Asy -
6C652 X E R
6583 Cover Assembly - Valve X E,R D Crankshaft

X – ESP Powertrain 23
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
6N652 Gasket Turbo Oil Tub X E R 6763 Pipe Asy - Oil Filler P
6N653 Gasket Turbo Oil Tub X E R 6766 Cap Asy Oil Filler X E
6655 Oil Pump Idler Gear X E R 6767 Elbow - Crankcase Vent P
6C658 PCV Tube/Hose P 6768 Filter - Crankcase Vent P
6659 Gasket - Block Oil Pump X E R 6A768 Crankcase Vent Filter P
6660 Oil Pump Repair Kit X E R Valve Asy - Crankcase
6769 P
6A661 Bracket - Oil Pump Tube X E R Vent
6A664 Hose - Crankcase Vent P 6K769 Duct A Cooler P
6N664 Crankcase Vent Tube P 6K770 Hose A Cooler P
6A665 Adapter Asy - Crankcase P 6B773 O Ring Oil Level Indict P
6666 Plug - Oil Relief Valve X E R 6775 Shield Eng Splash Cn P
6A666 PCV Valve P 6K775 Intercooler X E R
6B667 Indicator Asy - Oil Level E R 6776 Shield Eng Splash Cn P
Spring - Oil Pump Body 6K777 Seal - Crankcase Separator P
6670 X E R
Right 6N778 Tube Oil Pump Outlet P
6673 Nut - Oil Pick - Up Tube X E R 6781 Gasket Set - Oil Pan X E R
6674 Plunger - Oil Pump Valve X E R 6N781 Housing - Oil Cooler P
6A674 Reinforcement - Oil Pan X E R 6N783 Core - Oil Cooler P
6675 Pan Assembly - Oil X E,R D 6A785 Seperator - Asy - Cc Ven P
6K682 Turbo Charge - Exh Drive X E,R Dc 6786 Bracket - Oil Level Ind P
6N684 Core Turbo/Charge Turbine X E R 6A787 Hose Oil Fill Pipe P
6687 Plate Oil Pan Baffle X E R 6789 Gasket Oil Fill Cap P
6691 Gasket – Oil Filler Tube R 6A789 Neck & Bracket Asy - Oil P
6N696 Tube Turbo Air Outlet P 6N792 Tube - Asy - Oil Cooler P
Oil Seal - Cylinder Front 6793 Hose Oil Filler Pipe P
6700 X E,R D
Cover 6N802 Hose Turb/Chrg Heat P
6701 Packing Rear - Crankshaft X E,R D 6A804 Hose C/C Vent Oil Re P
6K705 Hub - Oil Pump Idle Gear P 6A827 Arrest Asy Cc Vent P
6710 Gasket Set - Oil Pan X E R 6A828 Ball - Oil Ind Blk P
6711 Gasket - Oil Pan X R 6838 Gasket - Oil Filter X E R
6L713 Solenoid Valve Var Timing X E R 6840 Gasket - Oil Filter Adapter X E R
Tube Frt Oil Pump 6B843 Support - Asy Oil Cool P
6716 X E R
Pressure 6853 Hose C/C Vent Upper P
6722 Seal Oil Pan Front X E R 6K853 Adapter P
6723 Seal - Oil Pan Rear X E R 6C855 Unison Ring – Turbo Chg X E,R D
6728 Bracket - Oil Filter Bypass X E R 6B856 Cooler - Eng Oil E R
6730 Plug Oil Pan X E R 6K862 Plug – Oil Filter Adapter P
6734 Gasket - Oil Pan Drive Plug X E R 6N862 Gasket Manifold Tube R P
6737 Cover Oil Filter P 6N866 Tube Asy Oil Cooler P
Shaft Assembly - Auxiliary 6N867 Tube Oil Cooler Outlet P
6A739 X E R
Drive 6A868 Adapter Oil Filtr Ho P
6K741 Adapter Asy Oil Cooler P 6869 Cover - Crankcase Vent P
6K743 Bracket Oil Cooler P 6870 Gasket - Vent Tube X E R
6749 Gasket Oil Filter Cnt Bolt P 6881 Adapter Insert Asy Oil P
Indicator Assembly - Oil 6A886 Hose - Lower Cc Vent P
6750 E R
Level 6K889 Duct Chrg to Intake R
Gasket - Oil Sep/Cylinder 6B890 PCV & Elbow Asy P
6B752 X E R
Block 6A892 Retainer - Vent Valve X E R
6753 Gasket - Oil Level Indicator X E R 6894 Bolt - Oil Filter Adapter Mtg P
Bearing - Auxiliary Drive 6B899 Tee C/Case Vent Hose P
6A753 X E R
Shaft Relay Asy - Transmission
6754 Tube - Oil Level Indicator X E R 6915 X E R
Overdrive
6758 Tube Asy - Crankcase Vent P Solenoid Asy - Trans
6759 Tube Asy - Crankcase Vent P 6916 X E R
Overdrive
6A759 Clamp Oil Filler Pipe P 7000 Transmission Assembly X E R

X – ESP Powertrain 24
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7D000 Tube - Transmission Oil X E R Gear & Shell Reverse
7A019 X E R
Cone - Trans 5th and Clutch
7M000 P
Reverse Syn 7D019 Seal - Forward Clutch X E R
Transmission Asy - 7A020 Indicator - Transmission Oil E R
7V000 X E R
Motorcraft Seal - Transmission
7D020 X E R
Standard Transmission Reverse Clutch
7001 X E R
Assembly 7D021 Piston - Front Servo X E R
7002 Transaxle Assembly X E,R EL Cap - Steering Column
7022 X E R
7D002 Sleeve - Oil Pressure Boost X E R Position
7K002 Level Reverse Gearshaft X E R 7A022 Insulator - Control Sw P
Transmission Asy - Less 7D022 Piston - Front Servo X E R
7003 X E R
Converter 7K022 Bushing Trans G/S Leve P
7D003 Valve - Main Oil Pressure X E R 7G023 Bearing Asy - Output Gear X E R
7004 Transmission Asy X E R Gear - Transmission Case
7024 X E R
7A004 Cover Trns Control Ind P Shaft
Cover Assembly - Master 7A024 Rod - Tran to Bellcrank P
7G004 X E R
Cylinder 7D024 Seal - Front Servo Piston X E R
Case Assembly - 7K024 Pin - Reverse Shift Lever X E R
7005 X E R
Transmission Bearing - Input/Output
7025 X E R
7E005 Clutch Piston X E Shaft
7G005 Grommet M C Cover X E R 7D025 Seal - Front Servo Piston X E R
7006 Transmission X E R 7026 Snap Ring - Transmission X E R
Planetary Asy - Gasket - Trans
7D006 X E R 7D026 X E R
Transmission Rear Intermediate Band
7F006 Clip - Vac Diaphragm P Cover - Trans Intermediate
7D027 X E R
7007 Plate Asy - Engine Rear X E R Band
Spring - Front Pump 7H027 Transmission Bearing X E R
7G007 X E R
Retainer 7L027 Magnet Case Ceramic E R
7008 Reinforcement - AuxTrans X E R 7D028 Spring - Transmission X E R
Plate - Main Control Washer - Transmission
7A008 X E R 7029 X E R
Separator Reverse
7B009 Rear Transmission Shaft X E R 7A029 Gear - Transmission Lower X E R
7G009 Lever Transfer Case Cnt X E R 7D029 Strut - Front Band Actuator X E R
7010 Insulator - Transfer X E R 7030 Snap Ring - Transmission X E R
7A010 Drain Plug P Trans Oil Cooler Line
7A030 P
7C010 Oil Pump Gear E (covered 2001-2009 only)
7A011 Oil Seal - Output Shaft X E R Trans Oil Cooler Line
7A031 P
7D011 Seal - Oil Distributor Sleeve X E R (covered 2001-2009 only)
7C013 Filter Housing X E R 7D031 Spring - Transmission Right X E R
7F013 Shield Modulator Heat E R 7032 Screw Detent Plunger E R
7K013 Gear - Reverse X E R 7G033 Support Asy - Trans P
7L013 Plug - Drain X E R 7034 Tube - Transmission Brake X E R
Washer - Front Pump 7A034 Bushing - Extension X E R
7D014 X E R
Support Band Asy - Trans
7D034 X E R
Shaft Assembly - Intermediate
7015 X E R
Transmission Input 7035 Body – Trans Case Vent X E
7A015 3 Speed Auxiliary Trans X E R Cover - Reverse Band
7D036 X E R
7G015 Insert/Case S/Ball P Servo
7C016 Slinger - Yoke Guard X E R Solenoid - Transmission
7F037 X E R
7017 Shaft - Transmission Input X E R Downshift
7D017 Spring - EPC Blow Off X E R Extension Housing Asy -
7A039 X E R
Bushing - Front Pump Trans
7D018 X E R
7040 Baffle - Input Shaft X E R
Support
Lever Assembly - 7A040 Kit - Trans Ext Repair X E R
7F018 E R
Gearshaft Offset 7D040 Seal - Reverse Band Servo X E R
7019 Washer - Input Shaft X E R 7F040 Wire Asy - RPM Sensor E
X – ESP Powertrain 25
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Gear - Center Shaft 7F063 Plate - Transfer Detent X E R
7N040 X E R
Reverse 7064 Snap Ring - Transmission X E R
7041 Bushing - Extension X E R 7D064 Shell - Transmission X E R
7B041 Gear Trans Power T/O E R Bearing - Input/Output
7065 X E R
Bearing (Rear Sun Gear Shaft
7C041 X E R
Thrust) 7D065 Bushing - Sun Gear X E R
7D041 Ret - Clutch Pist Spring E R 7B066 Plate - Front Clutch X E R
7F042 Tv Throttle Valve Cble P 7D066 Washer - Input Shaft X E R
7G042 Ret - 5th Synch Insert E R Hub - Transmission Front
7B067 X E R
7A043 Bearing - Input/Output Sha X E R Clutch
7G043 Lever Asy - 5th Shft Rly E R Washer - Transmission
7069 X E R
7A044 Insert - Synchronizer Hub X E R Output
7D044 Drum Assembly X E R 7B070 Disc Spring - Front Clutch X E R
7045 Output Flange Ret Nut X E R 7D070 Spring - Parking Pawl X E R
Bearing - Low & Washer - Transmission 1st
7A045 X E R 7071 X E R
Intermediate Gear Speed
7A046 Ring 2nd & 3rd T/W E R 7B071 Spring - Trans Control P
Bushing - Reverse & High 7D071 Pin - Parking Pawl Return X E R
7D046 X E R
Clutch 7D072 Washer - Rear Drum X E R
7G046 Spring - 3/4 Shft Bias E R 7G072 Switch Asy - Gearshift P
7K046 Rod Asy - Trans E R 7W073 Spacer X E R
Bracket Trans/Front Rg - Int & O/D Servo Cyl
7B047 E R 7H074 X E R
Support Cvr Re
7048 Seal - Input Shaft Oil X E R 7W074 Sleeve Bearing X E R
7049 Retainer - Trans Output X E R Rg - Trans Revse Cl Spg
7H075 X E R
7L049 Spacer X E R Ret
7050 Retainer - Input Shaft X E R 7A078 Gear - Aux 1st/2nd Speed X E R
Stud - Transmission Rear W/A Trans Contr Sel Neut
7B050 X E R 7C078 X E R
Support Sw
Gasket - Input Shaft 7G078 Screw - Mdltor Tp Pump P
7051 X E R
Bearing 7A079 Gear - Aux Trans Output X E R
7B051 Rod Asy Trasnfer Case E R Piston Asy - Trans Reverse
7E079 X E
Oil Seal - Rear Clutch Clutch
7C051 X E R
Piston 7080 Baffle - Output Shaft X E R
7W051 Cable Asy - Trans Control E 7D080 Valve - Throttle Center X E R
Oil Seal - Transmission Trans Oil Cooler Line
7052 X E R 7R081 P
Rear (covered 2001-2009 only)
7C053 Governor Assembly X E R 7E082 Spring Gear Tensioner X E
7C054 Valve - Governor X E R 7L082 Insert Gear Shft For P
7056 Washer - 2nd Speed Gear X E R 7G084 Tube - Rear Lube Oil X E R
7L058 Spring - 5th Right Inhibitor X E R 7K084 Shim Bearing Retainer X E R
7059 Snap Ring X E R 7085 Retainer Asy - Output Shaft X E R
7E059 Bushing - Front Clutch X E Clip - Vacuum Tube To
7B085 E R
7060 Shaft Bushing Asy - Outer X E R Engine
7A060 Gear/Hub - Auxiliary Trans X E R Spring - Rear Clutch
7E085 X E
7K060 Kit Output - Drive Shaft X E Pressure
7061 Shaft - Output X E R Sleeve Assembly - Rear
7G085 X E R
7062 Washer - Output Shaft X E R Lube
7E062 Gasket - Transmission Oil X E Gasket - Transmission
7086 X E R
7063 Sleeve - Spacer Snap Ring X E R Housing
Auxiliary Trans - First Gear 7G086 Tube - Governor Feed X E R
7A063 X E R
7B087 Connector Eng to Trn P
Collar
Governor Assembly - Less 7G087 Tube - Servo Apply X E R
7C063 X E R
Flange Universal Joint
Counter 7089 X E R
7D063 Transmission Sun Gear X E R Spline
7E063 Plate - Transfer Case Skid X E 7A089 Clutch Assembly - X E
X – ESP Powertrain 26
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Planetary 7A107 Plug - Rear Gear Shift X E R
7G089 Cover - Oil Level X E R 7M107 Solenoid & Screen 3 - 4 X E R
7N089 Seal Asy - Oil Pump X E R Gear Asy - 1st & 3rd
7N107 X E R
7D090 Washer - Forward Clutch X E R Reverse
7G090 Seal - Turbine Shaft X E R 7A108 Converter Support X E R
7D091 Kit - Reverse Clutch Thrust X E R 7B108 Link Asy - Control Shaft P
7G091 Seal - Turbine Shaft X E R 7C108 Clutch Pack Asy X E R
7G092 Seal - Pump Shaft Front X E R 7109 Snap Ring - Synchronizer X E R
7G093 Seal - Pump Shaft Rear X E R 7B109 Finger - Transmission Shift X E R
7G094 Shaft - Shift Accumulator X E R 7110 Gear M/Shaft Fourth X E R
7A095 Cooler - Trans Oil P 7A110 Indicator Control Selc P
7B095 Tube - Eng to Trans Va P 7F110 Boot Shift Cont Shft X E R
Band - Transmission 7111 Countershaft X E R
7D095 X E R
Reverse 7A111 Pin - Gear Shif Tube P
Seal - 1/2 Shaft 7F111 Pin - Reverse Relay Lever E R
7G095 X E R
Accumulator Piston 7112 Gear - 4th Speed X E R
7N095 Shaft Shift X E R 7B112 Rod - Reverse Gear Shi P
7B096 Pin - Shaft/Control Lock X E R 7G112 Bearing & Race Assembly X E R
7C096 Washer - Primary Sun Gear X E R 7Z112 Torsion Spring X E R
7E096 Trans Actuator Assy X E 7113 Gear - Countershaft Clutch X E R
7G096 Washer - Chain Cover X E R 7B113 Spring - Tran G/Shft Lv P
7B097 Actuator - Neutral Swi P Seal - Servo Cover Case
7A114 X E R
7E097 Spacer Trans Control Lever E OD
7A098 Screen Assembly - Oil Pan X E R Spacer - Countershaft Gear
7115 X E R
7C099 Oil Seal - Front/Rear Clutch X E R Pilot
7G099 Washer - Drive Sprocket X E R Lever Assembly - Manual
7A115 E R
7100 Gear - Low & Reverse X E R Connector
Control Assembly - Valve 7C115 Sleeve - 1st Speed Gear X E R
7A100 X E R
Body 7G115 Washer - Driven Sprocket X E R
7B100 Cover T/C Sel Ind Open P 7116 Insert/Plate - Synchro X E R
7D100 Gasket - Valve Body Servo X E R 7F116 Lever Assembly - Shift E R
7G100 Pin - Shaft Retainer X E R 7G116 Washer - Dir Clutch Thrust X E R
7Z100 Kit Valve Body Gasket X E 7L116 Retainer Trns Cnt Cable P
7101 Gear - Transmission X E R Washer - Transmission
7117 X E R
7G101 Parking Pawl X E R Output
7M101 Sensor Turbine Speed X E R Lever - Parking Pawl
7A117 E R
Gear Assembly - Toggle
7102 X E R
7118 Bearing - Input Shaft X E R
Intermediate
7A102 Tube - Control Valve Body X E R 7B118 Boot G/S Lever to Hs P
7G102 Seal - Direct Hub X E R 7119 Washer - Countershaft X E R
7103 Gear - Output Shaft X E R 7120 Bearing - Main Shaft Part X E R
Front Pump Asy - Cylinder Asy - Direct Inter
7A103 X E R 7G120 X E R
Transmission Clutch
Washer - Differential Roller Bearing -
7G103 X E R 7121 X E R
Carrier Countershaft
7H103 Sensor Output Shaft X E R Lever - Parking Pawl
7A121 E R
7K104 Clamp Trans Gshft Lv P Toggle
7105 Hub Synchronizer X E R 7M121 Hsg & Ins Asy Transaxle EG
7B105 Shft Trans G/S C/Front P 7C122 Snap Ring - Output Shaft X E R
7K105 Clamp - Tran G/S Lvr P 7G123 Bushing - Dir/Intm Clutch X E R
Sleeve - Internal High 7124 Synchronizer Assembly X E R
7106 X E R
Spring - Parking Actuator
Clutch 7A124 E R
7B106 Rod - Trans Control Rear E R Lever
Ring - Transmission Finger Asy - Transmission
7107 X E R 7C124 X E R
Synchronizer Shaft
7125 Spacer - Countershaft Gear X E R
X – ESP Powertrain 27
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Bearing Retainer & Spring
7G150 X E R
7B125 Trunnion Trans G S P Assembly
7G125 Race - Dir 1 - Way Clutch X E R 7H150 Armature Sensor Motor Asy X E R
7D126 Spring - Clutch Shift E R 7A151 Oil Pump Housing X E R
Bearing - Countershaft 7C151 Spring - Od Cl Piston X E R
7127 X E R
Gear 7A152 Cover - Rear Oil Pump X E R
7128 Lock - Universal Joint Cap X E R 7G152 Seal - Low & Intmbd Sv P X E R
Bearing. & Race Asy - Dir 7153 Gasket Trans. Assembly X E R
7G128 X E R
cl 7A153 Gear - Output Shaft X E R
7G129 Support Assembly - Drive X E R 7M153 Bearing Asy – Thrust X E R
7K129 Plate Reverse Gate X E R 7M154 Brg - Trans Fwd CIRtio Ndl X E R
Support Assembly - 7155 Pin Plate X E R
7A130 X E R
Planetary 7C155 Gasket - Control Valve X E
7R130 Bearing 5th Speed Gear X E R 7G156 Race & Bushing Assembly X E R
7A132 Bearing Needle X E R Gear - Transmission Output
7158 X E R
Support Assembly - Drive Shaft
7G132 X E R
Sprocket 7G158 Clutch Asy - Dir One - Way X E R
7K132 Plunger - Interlock E Spring - Forward Clutch
7G159 X E R
7A133 Bushing - Gear Shif Lever P Wav
Piston - 1/2 Shaft 7160 Snap Ring - Countershaft X E R
7G133 X E R
Accumulator 7A160 Tube - Rear Oil Pump X E R
7A134 Joint Asy - Shif Rod F P 7A162 Band - Front X E R
7135 Gear - Retainer X E R 7A163 Pin - Piston Guide X E R
Valve Assembly - Main 7A164 Piston Pin - Front Band X E R
7A135 X E R
Control 7B164 Pilot Assembly X E R
Gasket - Front Pump Hub - Transmission Output
7A136 X E R 7D164 X E R
Toggle Shaft
7F136 Ret Asy - Ctl Cable Brkt P 7G164 Link - Throttle Control X E R
7G136 Solenoid Assembly X E R 7A165 Shaft - Actuating Level X E R
7J136 Solenoid Asy – Trans X E R 7166 Gasket - PTO Cover X E R
7137 Gear - Countershaft X E 7A166 Washer - Rear Clutch X E R
7B137 Snap Ring - Synchronizer X E R 7G166 Bearing & Race Governor X E R
7E138 Boot - Gearshift Control P 7D167 Bolt - Overrunning Clutch X E R
7N138 Connector Thermo Switch P 7R167 Plate Asy Trans Oil Pump X E
7E139 Bearing Reverse Idler X E 7F168 Heat Shield P
Shaft - Transmission Kit - Trans Transfer Case
7140 X E R 7Z168 X E R
Reverse Idle Gasket
7B140 Rod Asy Trans S/C Fr P Cup (Output Shaft Rear
Gear Bushing Asy - 7169 X E R
7141 X E R Bearing)
Reverse Idle 7C169 Oil Seal - Clutch X E R
7H141 Sensor Oil Temperature X E R 7A170 Tube Clutch & Governor X E R
Gear - Transmission 7D170 Spring - Overrunning Cl X E R
7142 X E R
Reverse Idler 7N170 Nut - Output Shaft Gear X E R
7A142 Plate - Transmission X E R Race - Transmission
Gear - Transmission 7D171 X E R
7144 X E R Overrunning
Countershaft 7L172 Shim Kit X E R
7H144 Solenoid Press Reg X E R Washer or Sleeve -
7145 Roller - Reverse Idler Gear X E R 7173 X E R
Transmission
7B146 Spring - Kickdown Cntr P 7A173 Tube - Clutch & Governor X E R
7C147 Plug Trans S/C Adj H P Bearing & Race Asy -
7E148 Rod Trns Control Slctor P 7G173 X E R
Governor
7H148 Valve Asy Shift Cont X E R Gasket - Reverse Servo
7L173 X E R
Washer - Transmission Plate
7149 X E R
Reverse 7174 Ring/Pins - Synchronizer X E R
Pump Asy - Trans Oil 7A174 Tube - Clutch Governor X E R
7A149 X E R
Reverse
X – ESP Powertrain 28
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7D174 Valve - Lube Connector X E R Transmission Oil
7G174 Seal - Governor Shaft X E R 7F194 Plate Trans Spring Ret X E R
7175 Ring - 2 Speed Gear X E R 7195 Cap/Cover - Crankshaft X E R
Gear - Transmission Output 7A195 Transfer Case Assembly X E R
7176 X E R
Shaft 7E195 Ball - Coast Booster Valve X E
7A176 Band - Rear X E R 7196 Gear Trans - Output Shaft X E R
7G176 Gear & Sft Asy - Gov X E R 7E196 Trans Control Pivot P
Gear - Transmission 7F196 Band Assembly - Overdrive X E R
7177 X E R
Countershaft Flange - Transmission
7B198 X E R
7G177 Bearing & Race Assembly X E R Output Shaft
7K177 Oil Cooler Trans P 7G199 Tube - Reverse Clutch X E R
Screw - Rear Band Gear - 4th Speed
7A178 E 7L199 X E R
Adjuster Secondary
Bearing & Race Asy - 7B200 Valve - Trns Vacuum Reg P
7G178 X E R
Synchro Gear 7F200 Piston X E R
7A180 Spring - Parking Pawl X E R 7H200 Elect Control Gasket X E R
7H181 Fitting - Shift Cable X E R 7201 Shift Lever Tower P
7K182 Spring - Reverse Inhibitor E R Overdrive Servo Return
7F201 X E R
7183 Hub - Synchronizer X E R Spring
Plud (Speedo Opng, Trans 7K201 Plate Gearshift Selector X E R
7H183 P
Ext) 7203 Hsg G/Shift Lvr E R
7L183 Yoke Assembly X E R 7F203 Rod - Overdrive Servo X E R
7M183 SNS Asy Trans O/D Drum P 7A205 Spring Pump Pin X E R
7G184 Brg Asy Trans Cntr Bdy X P 7K205 Spring G/Shift Lever P
Gasket Transmission - 7R205 Bearing - Main Shaft Rear X E R
7185 X E R
Gear Shift 7A206 Tube - Compensator X E R
7A185 Bell Crank - Shft Ctrl P Retainer - Interlock Servo
7H185 Piston Asy - Trans Int Cl X E R 7E206 X E
Band
7A186 Rod Control Shaft P Clutch Asy - Low One -
7G206 X E R
7G186 Filter & Seal Asy X E R Way
Sleeve - 4 & 5 Speed 7207 Gasket - Trans Gear Shift E R
7187 X E R
Synchronizer 7C207 Stud Dowel X E R
7A187 Rod - Kickdown Cntrl P Spring - Reverse Servo
7E207 X E
7K187 Plunger - Reverse Inhibitor E R Accumulator
7G188 Cover Assembly - Chain X E R Forward Clutch Shaft
7F207 X E R
Piston & Rod Asy Cylinder
7H188 X E R
(Overdrive Servo) 7G207 Drum Asy Overdrive X E R
7A189 Governor - Counterweight X E R 7208 Spring Gear Shift Le P
Piston & Seal - Reverse 7F208 Shaft Direct Drive X E R
7D189 X E R
Servo 7209 Tube Asy - Gear Shift P
Roller - Transmission 7210 Lever Gear Shift P
7190 X E R
Overrunning 7A210 Hose Coupling Trans Case X E R
Rod - Trans Rear Band Pin - Manual Lever
7D190 X E R 7B210 X E R
Servo Retainer
7G190 Plate - Oil Level X E R 7211 Trans Case Cover X E
7R190 Shaft Asy - Oil Pump X E R 7G211 Gear Ring Gear X E R
Pin - Transmission Output 7212 Tube Asy - Gear Shift P
7191 X E R
Shaft 7213 Ball Knob Asy Shift P
7A191 Gasket - Oil Pan X E R Housing Asy -
7C191 Roller - 4l Assist X E R 7A213 E R
Trans/Control
7D191 Retainer - Overrunning X E R 7F213 Shaft - Turbine X E R
7G191 Element - Oil Level X E R 7G213 Shaft - Final Drive Pinion X E R
Bushing - Transmission 7B214 Flange - Input/Output X E R
7193 X E R
Output 7G214 Gear Final Drive Pnion X E R
7G193 Gear Asy - Final Drive X E R 7B215 Oil Seal - Transfer Case X E R
7A194 Pan Assembly - X E R
X – ESP Powertrain 29
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7E215 Bracket - Oil Pump X E 7233 Plunger/Sleeve - Shifter X E R
Washer - Final Drive Plt 7A233 Gear - Output Shaft Pawl X E R
7G215 X E R
Gear 7B233 Plate - Grshft Lever Opn P
7216 Collar - Gear Shift P Bearing Assembly - Drive
7G233 X E R
7A216 Insert Trns Control Se EL P Sprocket
7B216 Seal Trans ‘‘O’’ Ring X E R 7234 Spring - Camshaft Plunger X E R
Bearing - Final Drive Plt 7D234 Bearing - Sun Gear X E R
7G216 X E R
Gear 7E234 Brace - Eng to Trans P
7217 Conv Pressure Valve E R 7235 Pin - Gear Shifter X E R
7E217 Converter Pressure Valve E 7D235 Race - Transmission X E R
Spacer - Final Drive Plt 7E235 Brace - Eng to Trans P
7G217 X E R
Gear Retainer & Spring
7F235 X E R
7218 Cover - Tran G/Shft Lvr P Assembly
Retainer - Gov Secondary 7D236 Race - Transmission X E R
7D218 X E R
Valve 7F236 Hub - Direct Clutch X E R
7E218 Detent - Trans Contr P Washer - Direct Clutch
7F237 X E R
7219 Spring/Pin - Shift Con P Bearing
7E219 Ret Spring X E 7G237 Gear - Governor Drive X E R
7220 Cap - T/Gearshift Lvr P Switch & Bracket - Gear
7L238 P
7B220 Key - Crankshaft Gear X E R Shift
7D220 Body - Governor Oil X E R 7240 Shaft - Gear Shifter X E R
7G220 Bushing - Front Gear X E R 7F240 Direct Clutch Outer Bracket X E R
7221 Pin - G/Shft Lever P 7G240 Seal - Intr & Dir Clt X E R
7E221 Piston & Rod Asy - OD X E 7241 Shaft - Gear Shifter X E R
7F221 Hub - Intermediate Clutch X E R 7F241 Bearing Planetary Gear X E R
7222 Housing Cover - Gearshaft X E R 7242 Washer - Spring Shaft X E R
Intermediate Clutch Spring 7A242 Washer - Planetary Gear X E R
7F222 X E R
Asy 7B242 Kit - 4 Speed Trans E R
Gasket - Transmission 7E242 Governor Oil Screen X E
7223 X E R
Case Cover 7F242 Rear Case Bearing X E R
7D223 Gear - Reverse Idler X E R 7243 Fork - Reverse Shift X E R
7C224 AOD Planetary Gear Kit X E R 7F243 Direct Clutch Inner Bearing X E R
Intermediate Clutch - Piston 7N243 Grommet - Oil Filler Tube E R
7F224 X E R
Seal 7A244 Pin - Parking Pawl Toggle X E R
7G224 Gear Asy - Planetary Gear X E R 7B244 Cover Trn Control Levr P
7225 Bearing Shft Lvr Sck P 7246 Insulator - Gear Shift P
Intermediate Clutch - Piston Tube - Transmission
7F225 X E R 7A246 X E R
Seal Breather
7227 Spring - Gearshift Lev P 7D246 Cable Asy - Ctrl Sel P
7D227 Spacer - Transmission P 7F246 Piston - 3/4 Shift X E R
7228 Socket Asy - Gear Shif P Plunger - Transmission
7A228 Tube Assembly - Oil Filter X E R 7247 X E R
Shift
7B228 Gasket - Aux Shift Cylinder X E R Switch Assembly - Gear
7A247 E R
7L228 Kit Trans Sep Plate X E R Shift Neutral
7A229 Clamp - Oil Filter E R 7F247 Accumulator - Retainer X E R
7B229 Bracket - Driveshift Cable X E R Bearing Assembly - Drive
7G247 X E R
7230 Fork - Gear Shifter X E R Sprocket
7D230 Spring Trans 2 - 3 Shift X E R 7Z247 Switch Asy - O/D Control E R
7231 Fork - Gear Shifter X E R 7A248 Oil Seal - Front Oil Pump X E R
Forward Clutch Hub Front Seal - 3/4 Shift
7F231 X E 7F248 X E R
Bearing Accumulator
7232 Gate - Transmission Shifter X E R 7F249 Lower Piston Seal X E R
7A232 Rod - Parking Pawl Torsion X E R Chain Assembly - Driven
7G249 X E R
7C232 Sleeve - Oil Distributor X E R 3/4
7N232 Plate - Gearshift Arm X E R 7A250 Pin - Oil Pump Plunger X E R

X – ESP Powertrain 30
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7F250 Seal - Accumulator X E R 7279 Gate - Gear Shifter Shaft E R
7251 PTO Asy X E R 7G279 Retainer - Spring Assembly X E R
7F251 Accumulator Piston X E R 7280 Cam/Shaft Asy - H/I Shim X E R
Retainer - Accumulator Retainer - Overdrive Servo
7F252 X E R 7G280 X E R
Spring Piston
7A256 Lever Asy - Manual Con P 7N280 Insert - Trans Shift B P
7B256 Bushing - Planetary Gear X E R 7G281 Seal - Oil Pump X E R
7D256 Ring - Forward Clutch X E R 7L282 Trans Case Vent X E
7L257 Bar & Support Gear Shift X E R 7A283 Oil Seal - Input Shaft X E R
7A258 Piston - OD Clutch X E R Bearing - Countershaft
7D283 X E R
7B258 Bushing - Trans Front X E R Rear
7F259 Valve - 3/4 Shift X E R Direct Clutch Cylinder
7F283 X E R
7B260 Bushing - Trans Rear X E R Assembly
Spring - Master Cyl Valve 7G283 Seal - Oil Pump X E R
7A261 X E R
Detent 7B284 Cylinder Asy E
Bushing - Front Pump 7F284 Spring - 1 - 2 Shift X E R
7B261 X E R
Support 7R284 Trans Case Cover X E
Lever Assembly - Drive Lever Asy - Hi Intermediate
7D261 X E R 7285 X E R
Shift Cam
7262 Retainer - Gear Shift P Accumulator - Piston
7F285 X E R
7A262 Piston - Transmission X E R Spring
7G262 Race Bearing X E R 7A286 Spring - Throttle Modulator X E R
Pin - Hub & Bearing 7F286 Spacer Park Lever E R
7Z262 E R
Retainer 7F287 Accumulator Piston X E R
7A264 Oil Pan X E R 7288 Oil Seal - Shift Cam X E R
7B264 Retainer - Piston Spring X E R Spring - Transmission
7A288 E R
7R264 Shaft Control Selector P Control
7A266 Piston - Rear Band Servo X E R Accumulator - Piston
7F288 X E R
Spring - 3/4 Shaft Spring
7G266 X E R
Accumulator 7G288 Spring 3/4 Shift Accum X E R
Spring - 1/2 Shaft 7L288 Bushing Trans G/Shft P
7G267 X E R
Accumulator 7289 Fork - Gear Shifter X E R
7L267 Shaft - Input Shift X E R Lever Assembly - Low
7290 X E R
7A269 Retainer Release Piston X E R Reverse Shift
Spring - Motor Oil Press 7E290 Mag Tra/Axle Case X E
7A270 X E R
Regulator 7H290 Intermediate Clutch Piston X E R
7N270 Bearing - Countershaft X E R 7A291 Bolt - Trans Case X E R
7D273 Connector Asy Oil Tube P 7G291 Lever Asy - Throttle E
7F273 Seal - Output Shaft X E R 7D292 Valve Asy - Trans Control X E R
7G273 Washer - Driven Sprocket X E R Throttle - Valve Lever
7F292 X E R
7F274 Output Shaft Seal X E R Retain Spring
Piston - Driveshaft 2 - 3 Gear Accum. Piston &
7G274 X E R 7H292 X E R
Accumulator Seal
7H274 Seal Trans Reverse Acum X E R 7293 Spring Gear Shift Se P
7275 PTO – Power Take-Off X E Speed Sensor - Trans
7F293 R E EL
Seal - Driveshaft Manual Lever
7G275 X E R
Accumulator Piston 7A294 Oil Seal - Front Band Servo X E R
7276 Bolt - Gear Shift Hsg X E R 7F294 Accumulator Seal X E R
7E276 Wire Asy Trans O/d E Support & Spring Asy
7G297 X E R
7G276 Tube - Reverse Clutch X E R Clutch
7L276 Funnel - Main Shaft E R Support & Spring Asy - Dr
7G298 X E R
7Z276 Trans. – O-ring Seal X E R Clutch
7277 Boot Asy - G/Shift Lev P 7E299 Ret - Control Sel Ind P
7F277 Spring X E R Support &Spring Asy - For
7G299 X E R
Bushing Trans. Contr. Clutch
7L278 E R
7C300 Spring - Rev Lock - Oute P
Seltube
X – ESP Powertrain 31
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7D300 Spacer - Rear Servo X E R 7330 Lever - Front Band Servo X E R
Spring - Driveshaft Accum 7F330 Insulator Tr Throt Valve P
7G300 X E R
Outer 7331 Kit Trans Sh Ca Spring P
Cover - Governor Valve Kit - Transmission Small
7A301 X E R 7B331 X E R
Body Part
Spring - Driveshaft Accum 7C331 Spring - Tran Shft Ctl P
7G301 X E R
Inner 7G331 Gasket - Oil Pump Body X E R
7302 Arm/Lever - Gear Shift X E R Cover Trans Rear C/S
7B332 X E R
7A302 Spring - Governor Valve X E R Housing
7303 Lever Asy - L/R Shift P Spring - Manual Valve
7E332 X E R
7G303 Gasket - Chain Cover X E R Detent
7H303 Kit Trans Throttle Valve P 7F332 Rod - Trns Throt Valve P
7304 Cyl Asy - Trans Aux Sh P Pin - Manual Valve Detent
7E333 X E R
7F304 Pawl Overdrive Shift X E R Inner
7F305 Turret Assembly X E R 7G334 Gear - Final Drive Ring X E R
7A306 Housing Asy - Trans Se P 7335 Sleeve Trans G S Lev P
7Z306 Kit - Trans Oil Pump X E R Support & Spring Assembly
7G335 X E R
7A307 Housing - Control Selector P - Right
Wire Assembly - Neutral 7H335 Thrust Bearing X E
7D307 E
Switch 7336 Spacer/Sleeve - Shift P
7F307 Cover Assembly X E R Plate - Throttle Pressure
7E336 X E R
7G308 Screen Assembly X E R Stop
7C309 Plate Asy - Trns Gear P Manual - Control Lever
7F337 X E R
7F310 Link Assembly X E R Shaft Seal
7E311 Plate - Forward Clutch X E R 7B338 Clutch Aux Sliding X E R
7E312 Plate - Reverse Clutch X E R 7H338 Trans Shift Brg Asy X E
7G312 Spring Trans Eng X E R Washer - Overrun Clutch
7L339 X E R
7A313 Rod Aux Trans G/S Con X E R Overdrive
7E314 Plate - Forward Clutch X E R 7340 Kit - Manual Valve Cable X E R
7315 Lever - Trans Gear Shift X E R Gear - Transmission 3rd
7B340 X E R
7A315 Rod Aux Trans G/S Con X E R Speed
Gear (3rd Speed 7341 Insulator - Shif Selec P
7N315 X E R 7B341 Gear - Mainshaft X E R
Secondary)
7C316 Pin - Gearshaft Interlock X E R 7C341 Washer Thrust Dr Spk X E R
7K316 Drive Gear X E R 7F341 Cylinder - Reverse Clutch X E R
7317 Bracket - Trans Gear Shif P 7G341 Ring - Direct Clutch X E R
7318 Bracket - Shif Tube/Strg P 7F342 Gear - Final Drive X E R
Trans Cooler By-pass 7343 Kit - Bush & Ins - Selec P
7H322 P
7B343 Gasket Case Rear Plate X E R
Valve
7K322 Transmission Bearing X E 7F343 Rear Final Drive Output X E R
7L323 Seal - Front Pump Support X E R 7G343 Retainer O/D Band X E R
7324 Cable Asy - Aux Shift X E R Gasket - Diff Bearing
7G345 X E R
7D324 Weight - Governor X E R Retainer
Washer - Countershaft 7346 Retainer - Gear Shift P
7L324 X E R
7G346 Ring - Intm Clutch X E R
Rear Bearing
7325 Rod Asy - Shift P 7347 Bearing - Control Selecto P
7326 Rod - Trans Gear Shift P 7G347 Ring - Drive Clutch Plate X E R
Spring - 1/2 Shaft 7348 Retainer - Gear Shift X E R
7G326 X E R
Plate Asy - Valve Body
Accumulator 7G348 X E R
Internal Support Thrust Separator
7L326 X E R
7H348 Gear & Shaft Asy X E
Washer
7327 Rod - Gear Shift P 7C349 Spring - 4L Assist X E R
7328 Rod - Gear Shift Low & P 7D351 Seal - Control Select Dia P
7B328 Shaft Oil Pump Drive X E R 7F351 Shaft - Intermediate Clutch X E R
7C328 Seal - Clutch Cylinder X E R 7H351 HB Asy – Trans X E
7353 Sleeve/End - Shift Rod P
X – ESP Powertrain 32
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Gasket - Transmission 7K381 Plug Extension X E R
7B353 X E R
Housing 7G383 EPC Solenoid X E R
7G353 Bracket Asy - Tube Support X E R 7384 Servo Snap Ring X E R
7E354 Spacer Transfer Case in X E R Inter Clutch Cylinder
7G384 X E R
Shaft - Transmission Assembly
7C355 X E R
Control Washer - Output Shaft
7A385 X E R
Shift - Transmission Lower Front
7358 X E R
Reverse 7E387 Screen Main Ctl Inlet X E R
7F358 Shaft - Idler Gear X E R Cylinder Assembly - Coast
7G387 X E R
7H359 Piston – Direct Clutch X E R Clutch
7A360 Cylinder - Front Clutch X E R 7K387 Lever - Trans Shifter X E
7G360 Motor Assembly E R 7C389 Valve - Manual Control X E R
7H360 PST – Trans Fwd Cl Bal X E 7F390 Spring Servo Pist Cush X E R
7361 Plunger - Shif Select P Gasket - Governor Inspect
7B391 X E R
7E361 Adapter - Trans to Eng P Cover
7G361 Clutch - Coil Assembly X E R 7E391 Bezel Trns Gr Shift P
7B362 Pin - Case Dowel X E R 7G391 Solenoid Assembly X E R
7D362 Dowel Case X E R 7D392 Gear - Transmission X E R
7G362 Dowel Case X E R 7A394 Lever Asy down Shift X E R
7J362 Shaft Asy X E R 7D394 Housing Asy P
7C363 Kit Trans Plnt Support X E R 7F394 Clip Gov Cover Ret X E R
7D363 Washer - Trans G/Shft P 7E395 Cable Asy Trns Shift P
7E363 Bracket Cable Asy Cont P 7C396 Insert - Synchronizer Hub E R
7E364 Bracket Trans Shft Cble P 7D396 Lever - Od Band Servo X E R
7B368 Washer - Output Shaft X E R 7E396 Retainer - Throttle P/Bstr Pl X E R
7E368 Valve - Throttle Pressure X E R Gasket - Master Cylinder
7F396 X E
7F368 Sun Gear Drum X E R Cooler
7G368 Kit - Bearing Support X E R Seal - Transmission Shift
7E397 E R
Bearing - Reverse Idler Rod
7B369 X E R
Drum Planetary Gear Asy -
Gear 7A398 X E R
7F369 Direct Clutch Cylinder X E R Right
Transmission Control 7A399 Primary Sun Gear X E R
7Z369 X E
7400 Control Asy - Trns Gear P
Module
7A370 Arm - Shf Cont Arm to P Seal Assembly - Converter
7F401 X E R
7D370 Valve Kit Servo Accum X E R Hub
7G370 Switch Temp Control E R 7G401 Washer - Oneway Clutch X E R
7C371 Block Shift Lever Mounting X E R Piston - Transmission
7D402 X E R
Bearing - Direct Reverse
7F373 X E R
Insert - Oil Pump Drive
Intermediate Clutch 7F402 X E R
Bearing - Intermediate Gear
7F374 X E R
7G402 Seal - Coast Clutch X E R
Clutch
7A375 Crank - Trans Cross Sh P 7B403 Shoe Shift Fork X E R
Ring - Center Shaft Seal - Reverse Clutch
7G375 X E R 7D403 X E R
Retainer Piston
7D376 Valve - Transmission X E R Bearing Asy - Final Drive
7F403 X E R
Diaphragm Asy - TV Input Gear
7A377 EG
7C404 Nut Gear Shift Lever P
Connector
7378 Shaft Asy - Trns Gear P 7D404 Oil Seal - Front Rear Clutch X E R
7379 Spring - Gr Shif Sel T P Bearing Asy - Final Drive
7F404 X E R
7G379 Washer Front Oil Pump X E R Gear Front
7A380 Rod - Thrtl Control Valve P Bearing Asy - Final Drive
7F405 X E R
Bearing Assembly - Gear Rear
7F380 X E R 7D406 Retainer - Transmission X E R
Transfer
7381 Interservo Piston Ring X E R Plate - Reverse Clutch
7D408 X E R
Transmission Overdrive Pressure
7G381 X E R 7Z409 Trans Bulkhead 16 Pin X E R
Asy
X – ESP Powertrain 33
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Conn Module Asy - Transmission
7E453 P
7410 Arm - Trans Reverse Gr P Case
7D410 Rod Asy - Park Pawl Act P 7K453 Bushing - Gear Shift Shaft X E R
7411 Gate Asy Shft Fifth X E R Race - Transmission
7B456 X E R
7D411 Rod - Transmission X E R Overrunning
Trans. Pump By-pass Bearing (Idler Gear -
7H411 X E 7F458 X E R
Valve Thrust)
7D414 Plate - Transmission X E R 7F465 Differential & Gear Set X E R
7B415 Stud Trns G/S C/R Ad P 7E467 Spring - Governor Primary E R
7F415 Shift - Modular Spring Kit E R 7A469 O Ring Oil Pan Screen E
7416 Support - Trans Shif P 7B470 Lever - Parking Pawl X E R
7B416 Roller Cam X E R 7K470 Clip P
7D417 Spring - Transmission X E R 7C471 Spring/Throttle Aot P
7D418 Shaft - Transmission X E R 7B472 Plate - Oil Pump Adapter X E R
7D419 Plate - Transmission X E R Race & Bearing Assembly -
7F473 X E R
7F419 Gear - Governor Driven X E R Plate
7F420 Gear Set - Final Drive X E R 7F475 Gear - Final Drive Idler X E R
7C421 Kit - Oil Pump X E R 7F476 Plate - Control Selector E R
7D422 Washer - Transmission X E R 7A477 Cable Asy - Control Select E
Accumulator Body Control Arm Assembly - Selector
7G422 X E R 7F477 E R
Asy Plate
7423 Seal - Rear Band Servo X E R Plate (Gear Shift Opening
7479 X E R
7D423 Planetary Front X E R Cover)
7H424 Seal - PTO Link Shaft X E R 7A480 Spring - Rear Clutch X E R
7K424 Gear Shaft Sleeve X E R 7482 Reverse Fork Spacer X E R
7B426 Gasket Throttle Valv P 7D483 Snap Ring - Rear Clutch X E R
7H426 Seal - PTO Pinion Gear X E R 7C484 Bushing - Kick down Ro P
7R428 Cam - Transfer Case X E R 7D484 Washer - Thrust Sync Gear X E R
7D429 Seal Ring - High Clutch X E R 7G484 Solenoid - Shift Control X E R
7C430 Insert - Gearshaft Forward E R Bearing Asy - Overdrive
7E486 X E R
7D430 Anchor - Intermediate Band X E R Sun Gear
7C431 Bracket - Shift Bellcr P 7B488 Spring - Direct Drive Clutch X E R
7F431 Bearing Assembly X E R 7C488 Button Asy Trans Shft P
7D433 Shaft - Transmission X E R Pin - Transmission Fork
7F488 E R
7A434 Shield Trans/Heat E Intermediate
7B435 Kit Control Asy Repair P 7L490 Spring - Shuttle Valve X E R
Plate - Rear Clutch Plate - Contr Valve Body
7B437 X E R 7Z490 X E R
Pressure Separator
7D439 Pin Gear Shift Lever P 7L491 Plate - Trns Gear Shift X E R
7E440 Switch Assembly - Presr X E EL Stop - Transmission
7C492 X E R
7A441 Pawl Parking X E R Reverse Band
7B442 Plate - Rear Clutch Drive X E R 7C493 Shaft - Manual Control X E R
7C442 Pawl Asy - Console Shf P 7C495 Link - Parking Pawl Toggle X E R
7A443 Bolt - Countershaft E R Bearing Assembly -
7L495 X E R
7D443 Bezel Trns Sel Dial P Overdrive
Bracket Eng S/R Mounting Gasket - Valve Body
7A444 P 7F497 X E R
Tran Separator
Carrier Asy - OD Planetary 7H497 Trans Seal X E R
7B446 X E R Oil - Selector Main Control
Gear 7B498 X E R
7F447 Retainer & Seal Assembly X E R Valve
7449 Lever - Trans G/S Sel P Drum Asy - Transmission
7C498 X E R
7C449 Plate - Trns Gear Shif P
Reverse
7L499 Coupling Asy X E R
7E449 Conn Switch Clutch OV E R
7K500 Reservoir Asy - Hyd/Clutch E R
7G450 Ring Speed Sensor X E R
7T502 Tube Asy Lower P
7C453 Housing & Lvr Tran Control P
7A504 Extension Clutch Rel Rod P
X – ESP Powertrain 34
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7505 Housing Clutch X E R 7568 Cylinder - Clutch Ma P
Cap & Diaphragm - Clutch 7571 Hub - Clutch Release P
7K505 P
Reservoir 7A572 Bracket Release Eql P
7506 Shaft Clutch Brake P P 7K576 Spring - Clutch Cbl Te P
7B506 Arm Clutch Relse Shaft E 7A577 Snap Ring X E R
7507 Bracket Asy - Clutch P 7578 Kit - Cl/Master Cylinder P
7A507 Rod - Cl/Slave CylinderPus P Bearing Asy - Clutch
7580 P
7508 Bushing - Clutch Pedal P Release
7A508 Rod - Cl/Slave CylinderPus P 7K581 Cable Asy - Clutch Release P
7C508 Seat Clutch R/Lvr Pvt P 7583 Bumper - Clutch/Brake P
7K509 Bracket Clutch Mst Cyl P 7L583 Quadrant Cl Pdl Adj P
7C511 Insulator - Cl Rel Cable P 7L585 Spring Cl Pdl Pawl P
7A512 Tube Asy - Master/Slav P 7L586 Shft - Clutch Pedal Pawl P
7513 Shield - Release Lvr P 7B590 Sleeve Asy Clutch Ad P
7514 Lever Asy - Clutch Rel P 7591 Spring - Clutch Release P
7515 Lever Asy - Clutch Rel P 7600 Bearing - Clutch Pilot X E
7N515 Fork - Clutch Release E 7A600 Spring - Cl/Pedal Lvr Asy P
7517 Bsch - Cl/Rel Equalize P 7B602 Bolt - Clch Prs/Plate P
7B517 Plate Asy - Clutch Rel P Housing & Bearing Asy
7A605 P
7519 Pedal Asy - Clutch P Clutch
7N519 Ring - Coast Clutch Piston X E 7A619 Gasket Cl Housing to Case X E R
7521 Rod Cl Ped Rls P 7620 Gasket - Trans Case Frt X E R
7C521 Shield - Clutch Pedal P 7A623 Bearing X E R
7522 Bracket - Clutch Release P 7A626 Drum - Second Sun Gear X E R
7C522 Master Cylinder Assy E 7B633 Clutch Pedal & Brkt Asy P
7523 Spring Retracting P 7641 Rod Clutch Mstr Cyl P
7526 Bushing - Cl/Pedal to P 7A641 Insulator - Clutch Rel X E
7A527 Retainer - Clutch Piston X E 7A653 Bracket - OD X E R
7528 Bar - Cl/Rel Equalizer P Shaft Control Asy -
7A658 X E R
7A530 Bracket - Clutch Pdl Bump P Overdrive
7K530 Seal Clutch Eq Bar P Adapter - Overdrive
7660 X E R
7A531 Pivot - Clutch Equalizer P Housing
7A533 Seal - Clutch Pedal Ro P Gasket - Trans O/D
7661 X E R
7534 Spring - Cl/Pedal Lvr P Housing
7K534 Bushing Cl/Rel Lvr Pin P 7L669 Drum Assembly - Overdrive X E R
7535 Bracket Clutch Pedal Sp P 7L678 Hub & Gr Asy Trans Ctr Sft X E R
7A537 Kit Cl Disc & Press P 7679 Roller - O/D Free Whl X E R
Plate - Cl M/Cl Opening 7680 Fork Asy - O/D Shift P
7K540 P
7690 Pawl - O/D Balk Ring P
Cover
7A542 Cylinder Asy - Master P 7693 O Ring Motor to Case P
7543 Ball/Bushing - Clutch Eq P 7749 Shaft & Gear - O/D X E R
7A543 Cylinder - Clutch Mas P 7750 Tube Asy - Cl/Mstr to P
7548 Hub & Bearing Asy - Clutch P 7759 Retainer - Trans Oil P X E R
7A548 Oil Seal - Clutch Piston X E 7A785 Tube Asy V/Mtr Cntrl P
7550 Disc Assembly - Clutch EA 7800 Housing - Trans Rears X E R
7G550 Switch - Trans Lockout E R Collar/Bracket Asy -
7870 X E R
7K553 Cable Asy Clutch Rel P Transmission
7A554 Lever Clutch Pedal P 7902 Converter Assembly X E R
7H557 SNS and DTNT Asy Trans X E 7908 Impeller - Trans Con X E R
7560 Kit - Cl/Slave Cylinder P 7915 Hub - Trans Conv Imp X E R
7561 Hub Asy - Clutch Release P 7916 Gasket - Conv Impel X E R
7562 Spring - Cl/Rel Lvr An P 7917 Ring - Input Shaft Gear X E R
7563 Plate & Cover - P P 7918 Seal - Aux RR Brg Cove X E R
7564 Cover - Clutch Housing P Stator Assembly -
7932 X E R
7A564 Slave CylinderHyd Clutch P Converter

X – ESP Powertrain 35
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
7950 Cover & Starter R/Oil X E R 8A421 Insulator R/S Brace P
7955 Wgt Bal - Converter X E R 8B455 Bracket Radiator Grille P
7975 Housing Asy - Trans Co X E R 8A483 Support Rad Hose P
Housing Assembly - 8484 Front Spring Sleeve P
7976 X E R
Converter 8496 Support Asy Radiator P
7986 Cover - Converter Housing X E R 8A500 Cap Water Outlet P
8005 Radiator Assembly EG R 8501 Pump Assembly - Water X,R D,E EL
8009 Radiator & Support Asy EG 8A504 Pipe Water By - Pass P
8D010 Cooler Asy P 8505 Hsg - Water Pump X E R
8B029 Baffle - Rad Air Intake P 8507 Gasket - Water Pump X E R
8C039 Hinge Asy P 8508 Plate - Water Pump X E R
8509 Pulley - Water Pump P
8052 Bracket Rad Support Lwr P 8512 Impeller - Water Pump X E R
8054 Tank Asy Rad Outlet P 8513 Gasket - Water Pump X E R
8B057 Brace Rad Grill Pnl P 8522 Coolant Recovery Kit P
8A058 Support - Rad Lower E 8A527 Connector Water Hose P
8061 Tank Rad Uper Bolt O P 8K528 Connector Wtr Inlt W/Pump P
8C074 Head Water Filter Mntg P Shaft & Bearing - Water
8530 X E R
8C077 Trnsfr - Grill Stripe P Pump
8079 Radiator Tank Inlet EG 8A530 Elbow Water Bypass P
8A080 Coolant O/Flow Bottle P 8K530 Gasket Water Inlet Con P
8A082 Bracket - Radiator Supply P 8A531 Gasket Water Pump Inlet E
8A083 Bracket - Rad Support Up P 8546 Spacer - Pulley to Fan P
8100 Cap Asy Radiator P 8550 Slinger - Water Pump X E R
8K103 Cap Rad/O/Flow Control P 8B552 Coolant Pump P
8115 Cock - Radiator Drain P 8553 Hub - Water Pump Pulley P
8120 Boss Rad Drain Cock P 8555 Tube - Water By - Pass P
8121 Deflect Rad Air Outer P 8563 Gasket Water Bypass E
8124 Insulator Rad Mtg P 8564 Seal - Water Pump X E R
8125 Insulator Rad Mtg P 8A564 Switch Temp Control Va P
8146 Shroud Fan P 8A565 Shield W/O Connect/N P
8K160 Tank Radiator Outlet P Tube & Flange Water
8A573 P
8C161 Spring P Pump
8K161 Tank Radiator Inlet P 8575 Thermostat X,R D,E EF
8A178 Bellcrank Rad Shtr Cnt E 8A586 Connection - Water Outlet X E
8A193 Bracket - Rad Support Upp P 8590 Gasket - Thermostat X E R
8255 Gasket - Water Outlet X E,R EF 8591 Repair Kit - Water Pump X E R
8260 Hose Radiator - Upper EA 8592 Connection - Cylinder Head X E,R EF
8C261 Kit Radiator Gasket P 8594 Connector – Water Outlet X E
8C270 Plate Radiator Grille E 8597 Hose - Water Bypass EA EF
Bracket Rad Gr Mounting 8600 Fan Assembly EG
8A278 P
Up 8L603 Rstr Eng Clng Fan Mt P
Bracket Rad Gr Mounting 8C605 Valve Asy Colng Cont P
8A279 P
Up Switch Assembly - Fan
8B607 EG
8A284 Reinforcement - Radiat P Motor
8286 Hose Radiator - Lower EA 8C607 Fan Assembly - Motor EG
8290 Pipe Rad Hose Extension E R 8610 Pulley Fan P
8C290 Wiring Kit Eng Fan P 8A610 Bracket - Drv Belt Idler P
8291 Pipe Rad Hose Extension E R 8A611 Guard Fan P
8C291 Shield Asy Radiator P 8A612 Pulley & Bracket Asy Fan P
8A297 Support Radiator P 8K612 Valve Asy Fan Thm Ct P
8C299 Cover Asy Rad Opng P 8A613 Spacer Idler Pulley P
8C351 Coolant Tank Outlet Hose P Clutch Asy - Fan Air
8A616 EG
8C368 Water By-Pass Pipe E X Conditioner
8C419 Pump Asy – Elec P 8A617 Pulley Asy - Fanbelt P

X – ESP Powertrain 36
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Belt - Water Pump Fan & 9C116 Valve Asy - Cng Fuel Tank P
8620 EA
Alternator 9A124 Wiring Fuel Tank Switch P
Motor Assembly - Radiator 9133 Strap Fuel Cap Retainer P
8K621 EG
Electric 9A147 Plate Fuel Tank Skid P
8B624 Support Eng Fan Pulley P 9B149 Hardware Kit Aux F/Tank P
8625 Pulley & Bracket - Fan P 9K151 Tube Asy - Fuel Reservoir E
8626 Bearing Servo Kit - Fan P 9A153 Valve Asy F/Tank Vent P
8A627 Clutch Bracket Asy Fan P 9155 Filter Asy Fuel EF
8C628 Pump Assy, Hyd Cooling P Tube Assembly - Fuel
9K159 E
8N630 Deflector Fan Air P Return
8A652 Spacer Idler Pulley P 9170 Hose Fuel Tank Vent EF P
8B658 Relay - Engine Cooling Fan E 9171 Clamp Vent Tank Vent P
8Z658 Relay - Antiskid E 9N176 Roll over Valve P
8678 Pulley Asy - Belt Idler P 9180 Bracket - Fuel Filter P
8679 Pulley Belt Idler P 9N184 Water - Fuel Sep Elem P
8680 Bracket - Belt Idler Pulley P Valve Assembly - Fuel
9189 EG
8687 Cap Idler Pulley Bearing P Selector
8688 Bolt Idler Pulley P 9192 Valve Asy - Fuel EF
9000 Fuel Tank Vent Kit P 9202 Float Asy F/T Sender P
9002 Fuel Tank EG Reinforcement F/Tank
9B208 P
9B007 Shield - Fuel Tank P Gard
9008 Seal Fuel Fill Pipe EF P 9B212 Shield - Fuel Tank Reh P
9010 Fuel Tank EG 9B227 Hose - Fuel Tank Vapor EG
9A010 Bolt - Fuel Tank Strap P 9A228 Tube - Fuel Tank Vent EG
9K014 Fuel Tank Shield P 9229 Gasket Carb Fuel Inl EF P
9030 Cap Asy Fuel Tank EF P 9230 Seal Fuel Tank Drn Vlv EF
9A031 Fuel Tank Shield P 9232 Nut - Fuel Heater Tube P
9A032 Fuel Tank Shield P 9237 Fuel Tube P
9034 Pipe Asy Fuel Tank EG 9240 Insulator - Fuel Tank P
9C034 Shld & Skd Plt Asy Ft P 9B241 Solenoid - Fuel Door Lock P
9K037 Bracket F/Tank Shield P Switch Asy - Fuel Filler
9B242 E
9038 Pipe Fueltank Filler P Door Lock
9C044 Sensor Asy - Fuel P 9B243 Wire Fuel Door Lock E
9K044 Resevoir Asy Fuel P 9A244 Flange Asy Fuel Tank Fill EF
9046 Bracket Asy - Fuel Tan P Diesel HP Fuel Pump Rpr
9B246 E Dc
9047 Hose Fuel Tank Filler P Kit
9C047 Tube Asy Fuel Vapor E P 9249 Elbow Fuel Tank out P
9049 Tube F Tnk Vnt Upper P 9B249 Header - Fuel Filter P
Switch Assembly - Fuel 9B253 Elbow - Fuel Filter Tube P
9A050 E EF
9B254 Ftng - Adptr Fuel Filt EF P
Tank
9B050 Fuel Tank Vapor Kit EG 9B255 Clip - Fuel Filter Hose P
9C052 Pressure Transducer EF P 9K260 Sleeve - Fuel Lne Conn P
9054 Strar Asy - Fuel Tank P 9B263 Reservoir - Valve - Fuel EG
9A068 Insulator Fuel Tank Floor P 9B264 Tube Fuel Tank Capac P
9072 Seal - Fuel Tnk Filler P 9C264 Fuel Water Sensor P
9A072 Shield Fuel Filler P 9G270 Cap F/T Sendr O/L Tu P
9074 Plate Fueltank Cover P 9G271 Tube Asy Fuel B Retr P
9076 Gasket F/Tank Fill P 9273 Gauge - Oil Pres Ind P
9B076 Seal - Separator Fuel P Tube Asy - Fuel
9B273 E R
Flapper Valve - Fuel Filler Pump/Filter
9U085 P
9L273 Tube - Fuel Inj E
Pipe
9B086 Member F/Tank Compr P 9S273 Tube Fuel Line E
9092 Strap Fuel Tank Supp P 9A274 Fuel Line E
9N103 Fuel Cooler Asy P 9K274 Sensor - Water In Fuel P
9C112 Bi - Fuel Filler Valve EF 9S274 Tube - Fuel Line E

X – ESP Powertrain 37
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9275 Gauge Asy Fuel Tank P 9J305 Water Sep Cable P
9276 Gasket Fuel Gauge P 9E306 Wire Asy Fuel Vl Fee P
9L276 Connector Fill Tank to Pipe EF 9F306 Hose - Fuel Ret to Tnk P
9W276 Bracket Fuel Injector P 9A307 Ring - Fuel Tnk Sndr P
9B277 Tube - Fuel Tank E 9B307 Retainer Fuel Line P
9N277 Fuel Tank Fill Tube P 9E307 Retainer Fuel Line P
Harness Asy - Fu/Tnk Sdr 9H307 Sender - Elec Pump E R
9S277 E EF
Wire 9J307 Module - Diesel Infce P
9278 Sender - Oil Pres P 9B308 Body Pointer & Dial Oi P
9D278 Solenoid Asy - Fuel EF P 9D308 Tube Asy - Fuel Ret P
9S278 Tube Asy Fuel Return R EG 9H308 Tube Asy Air Valve P
Tube Assembly - Fuel 9J308 Module - Water Detect P
9J279 R E EF
Return 9J310 Bracket - Water/Fuel Sep P
Fuel Gauge - Instrument 9J312 Water Sep Cable P
9280 EG EF
Panel 9E313 Shield Asy - Fuel Filter P
9D280 Tube Asy Carb Fuel R E EF 9H314 Spacer Thermactor Ab P
9E280 Switch F V Oride War P 9J314 Shield F/Supply Mnfd P
9J280 Hose Assembly - LPG P 9E315 Support Asy Thrt Lever P
9A281 Wire - Indicator Switch E 9C315 Seal Fuel Filter EF
9S281 Control F/Water Seprtr P 9A317 Clip - Fuel Tube P
9282 Gas Hose - (Bulk) E 9A318 Tube - Fuel Inlet E
9G282 Fuel Pump Asy E 9C318 Tube to Fuel Tank P
9S283 Switch Fuel Filter P 9H318 Valve Fuel Sender Chk E
9S284 Tube Asy Fuel Supply P Hose Asy - Fuel Vapor
9J285 Tube - Fuel Flow Sensor EG 9K318 EF
Rear
9S286 Tube Asy Fuel Return P Connector - Fuel Vapor
9K319 P
9F287 Hose Thermactor Valve P Hose
9288 Hose Fuel Pump Tube EF P 9K320 Conn Asy Fuel Tube R E EF
9J288 Water/Fuel Separator P 9A321 Tube Asy Fuel Inlet P
9T288 Kit – Tube Oil Pump (Fuel) EG 9B321 Coupling Frame F/Lin EF P
9289 Tube - F/Supp Frt Tank EF P 9H321 Pressure Relief Vlv P
9B289 Valve Asy - Air Bypass P Tube - Fuel Tank To
9J321 EG
9J289 Protector Fuel Tube P Reservoir
9B290 Bracket - Anti B Valve P 9A322 Tube - Fuel Inlet E
9D290 Oil Pressure Sender P 9B322 Tube - Fuel Tank/Valve EG
9J290 Hose - Fuel Filter Inlet P Tube - Fuel Reservoir To
9J322 EG
9291 Tube Fuel Pump to Tk R E EF Pump
9C291 Shield Fuel Tank P 9323 Tube - F/Tnk to Filter P
9F291 Wire Assembly E 9C323 Hose Fuel Tube to Tu EF P
9J291 Hose - Fuel Filter Outlt P 9F323 Restrictor Fuel Vpr P
9L291 Tube Asy Fuel & Brake EF P 9H323 Pressure Relif Valve Cap P
9J294 Heater Asy Fuel P Tube - Fuel Pump To Fuel
9J323 E
9S294 Tube - Fuel Vapor E Rail
9E295 Wiring - Oil Temperature E 9324 Diesel Hose - (Bulk) R E EF
9E296 Flasher Oil Temp Ind P 9B324 Tube Asy - Fuel Rear P
9G297 Hose Fuel Vapor Retr P Tube - Reservoir To Fuel
9J324 EG
9B298 Valve Anti Backfire P Tank
9A299 Sender Fuel Tank EG 9A325 Tube - Fuel Filter to Valve P
9K299 Hose Asy Fuel Tank EF 9E325 Hose - Fuel Vapor P
9H300 Hose & Tube - Air B/Pass P 9J325 Tube - Selector Valve EG
9H301 Valve Asy Therm Vent P 9F326 Switch Assembly EG
9S301 Alternate Fuel Mixer P Tube - Fuel Tank To
9J326 EG
9B303 Bracket Fuel Tube Suppo P Selector Valve
Fuel Gauge - Instrument Hose - Fuel Tube
9305 EG 9327 EG EF
Panel Connector

X – ESP Powertrain 38
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9A327 Tube - Fuel Tank To Valve E 9N392 Solenoid Asy Fuel EF
9C327 Hose - Fuel Return EG 9A397 F/P Crash Shield P
9K327 Block Fuel Tube Support P 9400 Fuel Pump Push Rod E
9B328 Seperator Asy Fuel V P 9A400 Wiring - Fuel Pump Feed E
9G328 Valve - Therm Idle Vac P 9C402 Elbow - Fuel Pump P
9K328 Tube Asy F/Line Extn P 9C403 Wire Asy Fuel Pump Sw E
Tube - Fuel Pump Pump & Bracket Assembly
9C330 EG 9A407 E R
W/Heater - Fuel
9G332 Valve - Fuel Vap Line P 9C407 Pump & Isolator E R
9J332 Tube Asy Fuel/Ln Ext P 9413 Tube Asy - Vac Pump E
9N332 Elbow F/Filter F/Pump X E Gasket - Fuel Pump
9417 E
9C334 Clamp Fuel Line P Mounting
9H334 Tube Asy - Fuel Supply EG 9424 Intake Manifold X,R D,E EF
9A335 Bracket Fuel Filter P 9A424 Seal - Intake Manifold X E R
9H336 Tube & Hose Fuel Front EG 9D424 Tube - Heater Inlet P
Tube Assembly - Fuel 9E424 Exhaust Inlet Lnr X E
9A337 EG
Return 9F424 Valve - EGR Wot Control P
9B337 Tube - Fuel Return EG 9G424 Hose - Exh Air Valve P
9J337 Tube Asy Fuel Return Rear E 9J424 Wiring - Thmctor Valve P
9H338 Tube & Hose Asy - Fuel EG 9425 Intake Manifold X E,R D
9J338 Tube - Engine Supply EG 9A425 Seal - Intake Manifold X E R
9B339 Fitting Oil Pres Gau P 9G425 Bracket Mnfld Pr Sensor P
9A340 Wiring Asy - Fuel Pump E 9S425 Head Bolt D
9341 Inertia Switch E 9T425 Cover Transducer Mtg P
Wire Assembly - Auxiliary 9426 Manifold & Thermostat X E R
9A342 E
Fuel Tank 9G426 Bracket Asy Air Sup Co P
9345 Relay Asy - Fuel Pump EG 9A427 Valve Asy - Ex Therme C P
Pump Assembly - 9G427 Silencer Pulse Air P
9D349 E
Mechanical Fuel 9D428 Tube Htr Return P
9350 Pump Assembly - Fuel E R 9G428 EGR Valve Position Sen P
Wiring Assembly - Fuel 9F429 Gasket Air - By - Pass Vlv P
9A350 E
Pump 9G429 Valve & Tube Asy Exsh P
9D353 Wire Asy - Fuel Pump E 9J429 Tube - EGR Valve P
9355 Bowl Fuel Pump Filte P Manifold Assembly -
Fuel Pump (Noise 9430 X E,R D
9B357 E Exhaust
Reduction Kit) 9A430 Shaft Asy - Ex Thermo P
Diaphragm - Fuel Pump Manifold Assembly -
9A358 P 9431 X E,R D
Puls Exhaust
9D360 Bracket & Resistor Fuel P P 9J431 Regulator Asy - EGR P
9364 Gasket - Fuel Pump Filter E 9S431 Manifold Vac Dist P
Tube Asy - Fuel 9J432 Bracket Transducer Mtg P
9369 P
Pump/Carb 9433 Gasket Set - Manifold X E R
9C369 Fuel Sep Fuel Vacuum P 9C433 Hose - Therm Bypass Vlv P
9D370 Control Unit – Fuel Pump P 9J433 Transducer EGR P
9D372 Module - Fuel Pump Driver R P 9E434 Cover Intake Manifold P
9376 Arm Fuel Pump Rocker E 9L434 Support Exh Pump Adj Ar P
9C376 Bracket Press Regulator P 9C435 Gasket Exh Supply Tube P
9K378 Solenois - Turbo Cont P 9J435 Hose - Exh Air Supply P
9A383 Hose Fuel Pump P 9D436 Clamp - Air Manifold P
9C383 Sup Asy F/P Shield P Gasket - Intake Manifold
9C385 Ring Fuel Pump Ret P 9E436 X E R
CV Joint
9C387 O Ring Fuel Tube Lin P 9J436 Hose - Pulse Air Valve P
9A388 Switch Asy Carb Prim P 9G437 Pipe Exh Man Outlet P
9A389 Bezel - Spd Control Sel S P 9J437 Hose - Exh Air Supply P
9C392 Relay & Bracket - F/Pump P 9S437 Clip - Pfe Sensor Valve P

X – ESP Powertrain 39
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9G438 Turbocharger Assembly X E R 9P456 EGR Cooler Dc P
9439 Gasket - Intake Manifold X E R Gasket - Exh Manifold
9A457 X E R
9G439 Support - Turbocharger P Head
9440 Gasket - Turbocharger X E R 9B457 Tube Asy - Eas Outlet P
9G440 Tube - Turbo Oil E R 9E457 O Ring Exhst Valve P
9S440 Bracket Vac Syst Mnfld P 9K457 Housing Thermostat D E R
Gasket - Intake Manifold 9A458 Spring - Exhaust Contr P
9441 X E R
Cylinder 9B458 Hose - Eas Inlet P
9E441 Valve & Brkt Asy P 9F458 Air Pump Muff Shield P
9F441 ETPC P 9G458 Plug Exhst Manifold P
Tube - Turbo Charger Oil 9H458 Hose Exh/Air Sp/Pump P
9G441 E R
Return 9S458 Resonator Exhaust P
9J442 Resevoir Asy Vacuum P 9B459 Hose Exh Air Pump P
9G443 Manifold - EGR Cooler P 9D459 Clip EGR Tube P
9A444 Switch - Glow Plug Ctl P 9F459 Tube Asy - EGR/Bp Vlv P
9C444 Valve Asy Exh Air S P 9G459 Hose Exh Air Vlv/Che P
9G444 Sensor Asy Exh Gas P 9J459 Control - EGR Vac Reg P
9J444 Intake Manifold Support P 9460 Valve - Exh Thermo Cnt P
9B445 Manifold Asy - Thermac P 9B460 Hose Asy Exh Air Pmp EG
9N445 Tube Asy - Manifold P 9F460 Shield - Int Manifold P
9B446 Mfd - Exhaust Air Supp P 9J460 Sensor Asy EGR Pr Vl P
9F446 Sensor Asy EGR Sol/V P 9461 Gasket - Intake Manifold X E R
9J446 Bolt - F/Flt Line Clmp P 9A461 Spacer - Exh Manifold P
9K446 Hose - By Pass Valve P 9K461 Manifold - Intake Lower X E R
9447 Gasket - Carburetor P 9A462 Shield Carb Heat P
9A447 Tab - Exhaust Manifold E R 9G462 Connectory Assembly P
9B447 Pulley - Exh Pump Ther P 9E463 Baffle Int Manifold Air P
9E447 Exhaust Gas Rec Cont P 9E464 Gasket Exh Gas Re Va P
9H447 Clamp - Exh Air Supply P 9F464 Cooler Asy EGR Reci D P
Gasket - Exh Manifold To 9G464 Valve - Manifold Heat Cnt P
9448 X E R
Cyl 9H465 Valve - Therm Air Control P
9B448 Tube - Thermactor Air EG 9B466 Hose Thermactor Exhaust P
9D448 Exhaust Emiss Valve Int P 9J466 Filter EGR Vac Reg P
9B449 Tube - Thermactor Air EG 9P466 O - ring Kit X E
9F449 Air Pump Muffler P Spring - Exhaust Therm
9467 P
9S449 Hose Exh Air Pump P Control
9450 Gasket - Exh Manif/Mflr P 9A469 Spring - Exhaust Control P
9A450 Plug - Valley Pan P 9E469 EGR Inlet Tube P
9B450 Air Pump Mounting Br P 9B470 Bracket Int Manifold T/Sup P
9451 Gasket - Inlet Pipe P 9H470 Bracket Therm Vac P
Wire Asy - Fuel Shutoff Connector EGR Exh
9A451 E 9J470 P
Solenoid Manifold
9E451 Amplifier Asy EGR Va P 9471 Shield - Intake Manifold P
9F451 Hose a/P Muff Input P 9B471 Nut & Ferrule - Exh Sup P
9K451 Hose - Bypass Val Inlet P 9F471 Tube - Exh Air Supp Hs P
9B452 Air Pump Adj Arm P 9F472 Sensor Exhaust Gas P
9E452 Bracket Vac Amplifier P 9H472 Bracket - EGR Sol Valve P
9F452 Transducer - EGR Back Pr P 9J472 Bracket EGR Valve Reg P
9E453 Reservoir Asy - EGR Va P 9D473 Valve - EGR Vac Cntrl P
9S453 Wiring Asy - Emis Vac E 9H473 Valve Asy EGR Ex Pr P
9454 Stud - Exhaust Manifld X E,R Dc 9N473 Washer - Inj Upmp P
9F454 Switch Asy EGR P 9A474 Fitting - Intake Manifold P
9N454 Exhaust Manifold Shield P 9D474 Valve Asy EGR Sol Va P
9S454 Pad Cntr Egr Vac Reg P 9F474 EGR Air Valve Filter P
9P455 EGR Seal Kit D E X 9G474 Exhaust Control Asy P

X – ESP Powertrain 40
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9H474 Spacer Asy - Eng Valve P 9B501 Seal - Carburetor Fast P
Hose (Manif. Absolute 9502 Gasket Set Carburetor P
9L474 EF
Press Sensor) 9503 Diaphragm Asy - Carbur P
9C475 Tube - Exh Air Sup P/E P 9B503 Fitt Carb Idle Adj S P
9D475 EGR Valve Asy P 9B504 Spring Carb Diaph Re P
9F475 Hose EGR Cooler Outlet P 9C504 Rod - Secondary Throttle P
9D476 Gasket - EGR Valve P 9B505 Housing Carb Throttle Op P
9F476 Hose EGR Cooler Inlet P 9A506 Lever Acc Pump Opertg P
9G476 Bracket Mnfld Pr Sensor P 9507 Cover Carb Dia Sec T P
9C477 Gasket Carb Int/Mani P 9A507 Bowl & Plug Asy Carb E
9D477 EGR Tube P 9508 Cover Carb Diaphragm P
9J478 Hose & Tube Asy Air P 9A508 Bowl & Plugs - Carb Float P
9A479 Extension Asy Man Ex P 9510 Carburetor Asy P
9F479 Map Sensor P 9511 Body & Plug Asy Carb P
9S479 Isolator Intake Manifold X P 9A511 Body/Plug Asy Carb P
9B480 Tube - Air Pump Inter P 9B511 Weight Carb Pump Dis P
9C480 Pulley - Air Pump P Rod - Carb Pump P
9B512
9F480 Plenum EGR - Signal Con P Operating
9B481 Bracket Pulse Air Tube P 9A513 Body & Plug - Main Meter P
9C481 Bolt Exh Air Supply P 9L513 Module - Stnd Alon Isc P
9E481 Insulator EGR Tube P 9A514 Lever - Carburetor Cho P
9F481 Clamp EGR Cooler Tub EG 9S514 Control Asy Vac Break P
9C482 Tube - Int Manifold P 9A515 Rod - Float Bowl Ven P
9F482 Sonic Pneum EGR Valve P 9E515 Seal - Choke Adj Plug P
9G482 Connector Pipe E 9516 Gasket Carb Thrttle to P
9F483 Electronic Sonic EGR P 9A516 Valve Crb Aclrtr Pump D P
9G483 Relay Asy Sol Vac Vlv P 9C516 Adapter Asy - Fuel P
9A484 Tube - Thermactor Exhaust P 9N517 Bolt - Inj Pump Gear P
Connector - EGR 9518 Throttle Body & Shaft Ass P
9F485 P
Tube/Mnfld 9A518 Gasket Carb Main Met P
9A486 Pump Asy Ex Air Supp P 9A519 Spring - Carb Float P
9C486 Bracket By - Pass Valve P 9520 Repair Kit Carburetor P
Gasket - Intake Manifold 9A520 Adapter - Carb Fuel In P
9H486 X E R
Upper 9S520 Dashpot & Solenoid As P
9A487 Valve Asy Ex Air Sup P 9S521 Gasket - Solenoid Valve P
9C487 Support Exh Air Supp P 9A522 Gasket Carb Valve Se P
9E488 Tube Vac Heat Valve P 9A523 Support Asy - Carb Booster P
9F489 EGR Pressure Valve P 9K523 Cover and Solenoid EG
9G489 Turbo – Center Housing E X Dc 9S523 Rod Throttle Control P
9C490 Manifold - Vacuum Outlet EG 9524 Air Horn - Carburetor P
9F490 Reg Asy Emis Vac Co P 9E524 Choke Pulldown Rod P
9L490 Valve Asy Intake P 9G524 Cover Injection Tm P
9E491 Filter - Vacuum P 9E525 Spring Power Valve P
9F491 Valve Asy - Exh Air Sup EG 9F525 Filter Carb Fuel Inl P
9C492 Cap - Vac Outlet Manif P 9526 Link Asy - Carb Acc Pu P
9F492 Arm Asy Exh Air Pump P 9A526 Rod Carb Metering P
Intake Manifold - Runner 9B527 Nut T & C Shaft P
9L492 P
Act 9C527 Seal - Air Horn P
9E494 Bracket Asy Vac Amp P Nozzle Assembly - Fuel
9G495 Bracket - A/P Filter P 9E527 R EG Dc
Injector
9H495 Valve - EGR Back Press P 9VE527 Diesel Reman Fuel Injector R EG Dc
9E498 Connector Asy Em Ct P 9528 Cover - Carb Accl Pump P
9E499 Connector EGR Vac Cn P 9529 Link Carb Acc Pump P
9500 Carburetor Asy P 9E529 Washer - Fuel Inj Noz P
9J500 Limiter Idle Adj Nee P 9D530 Rod - Fast - Idle Cam P

X – ESP Powertrain 41
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9531 Rod Carb Acc Pump Pi P 9D563 Swivel Choke Plat Ad P
9U531 Intake Manifold Run X E R 9564 Needle & Seat Carb Fu P
9B532 Comp Asy Carb Hot I P 9A564 Tube Asy - Fuel Ret P
9533 Jet - Carburetor P 9D564 Nut Carb Choke P
9534 Tube Carb Float Bowl P 9A565 Economizer Asy - Carbu P
9A536 Gasket Venturi P 9B565 Economizer Asy - Carbu P
9K536 Pin - F/Inj Pump Guide P 9F565 Filler - Accel Pump Ca P
9A537 Arm - Carburetor Throttle P 9S565 Solenoid - Pulse Feed P
9538 Lever Asy Carb Fast P 9A567 Solenoid Float Bowl P
9A538 Spring Carb Throtl P 9B567 Gasket Hot Idle P
9B538 Screw Carburetor Fas P 9569 Gasket - Needle Valve P
9F538 Sleeve - Fuel Inj EG Dc 9B569 Throttle Return Spri P
9A539 Plate Thermostatic C P 9B570 Housing/Plug - Carb Go P
9F539 Screw - Fuel Inj Pump P 9572 Cup - Carb Pump Piston P
9N539 Metering Valve - Sprin P 9B572 Valve - Carb Spark Con P
9K540 Grommet Injector E 9574 Screw Carb Dis Nozzle P
9541 Needle - Carb Idle Adj P 9575 Ret - Accelerator Pump P
9D541 Leur - Choke Cntrl P 9A575 Housing Asy Therm C P
9F541 Lever - Fuel Inj Pump P 9576 Ball - Carb Acc Pump C P
9542 Jet Carb Idle P 9577 Nozzle Asy Carb Disc P
9B542 Rod - Accel Pump Link P 9F577 Lever - Fast Idle Cam P
9M542 Cover - F/Inj Pump Gr P 9578 Spring - Idle Adj Need P
9N542 Metering Valve Asy P 9580 Shaft & Lvr Carb Throttle P
Pump Assembly - Fuel 9B580 Choke Cntr Diap Cove P
9A543 R E Dc
Injector 9581 Shaft & Lvr Carb Thr P
9544 Tube - Idle P 9583 Lever Carb Acc Pump P
9B544 Piston Asy Carb Acc P 9D583 Valve - Float Bowl Ven P
9D544 Kit - Carburetor Alter P 9584 Lever Carb Secondary P
9545 Plate Carburetor Choke P 9585 Plate Carb Throttle P
9546 Shaft Asy Carb Choke P 9586 Screw Throttle Plate P
9A546 Gear - Fuel Inj Pump P 9A586 Kit - Carburetor Tune P
9547 Shaft Asy Carb Choke P 9J586 Bracket - Throttle Cnt P
9J547 Choke Cntr Modul Spr P 9587 Spring - Choke Assist P
9548 Lever - Fast Idle Cam P 9A588 Gasket - Carb Economizer P
9B549 Dashpot Asy - Carburetor P 9A589 Spacer - Throttle Body P
9J549 Diaphragm Retainer Choke P 9E589 Valve Asy Carb Float P
9550 Float Asy Carburetor P 9590 Carbuetor - Repair Kit P
9U550 Noise Insulator P 9D591 Arm Throttle Shaft P
9551 Lever Carb Choke P 9592 Fast Idle Cam P
9S552 Solenoid - Vac Modltr P 9B593 Valve Asy - Fuel Vapor P
9F553 Plate - Carburetor Air P Injector Asy -
9S553 Positioner Asy P NOTE: injectors covered
9F593 Dc E EF
Tube Assembly - Fuel under BaseCare for 2008 &
9A555 EG
Injector prior plan years only.
9S555 Bracket - Adj Solenoid P 9594 Jet Asy Carburetor P
9H556 Vent Air Byp Adj Spr P 9596 Carburetor Idle Jet P
9557 Valve Asy - Float Bowl P 9F596 Seal Fuel Injector EF
9558 Pin - Float Hinge P 9597 Cam Asy - Carb Fast Id P
9F558 Swivel - Carburetor Ch P 9598 Rod - Fast Idle Cam P
9B559 Diaphram Asy Carb Ac P 9F598 Gasket Inj Tm Cover P
Control Assy - Eng. Air P 9599 Retainer - Float Lever P
9J559
S/off 9A599 Rod - Choke Control P
9561 Gasket Carb Float Bo P 9600 Duct Shrd A/C A/I Tu P
9562 Plug - Fuel Level Chec P 9P600 Plug F/I Pump Inlet P
9563 Gasket Carb Main Jet P 9E602 Shield F/Vpr Stor Du P

X – ESP Powertrain 42
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9A603 Shroud & Tube - Air/C P 9670 Spring & Shaft Air Cl P
9G604 Brake Adjust Control P 9F670 Gasket Air B/Pass Vlve P
9E606 Adapter - Air Cleaner P 9F671 Screw Choke Ther Hsg P
9E607 Sensor Carb a Cleane P 9B672 Ret Asy - Air Cleaner P
9D608 Adapter - Air Cleaner P 9673 Gasket - Carb Air Cleaner P
9609 O Ring - Fuel Valve Inlet P 9A673 Tube & Duct Eng A/Intk P
9D612 Motor Asy - Air Cleaner P 9A674 Duct Shrd A/C A/I Tu P
9E616 Tube Fuel Vapor Can P 9C674 Connection P
9A618 Brace Asy - Carb Air C P 9A675 Tube Carb A/C Air In P
9A624 Tube Carb A/Clnr Int P 9C675 Tube Asy Air Clnr In P
9B625 Bracket Fresh Air Inl P 9F675 Filter Asy Choke Air P
9626 Bracket - Air Clnr Mtg P 9B676 Adapter Carb A/C A/D T P
9A626 Duct & Valve - Carb Air P 9N676 Tube - Air Cleaner Inlet P
9E626 Spacer Air Clnr/Carb P 9B685 Moulding - Carburetor P
9F626 Support Eng Plenum X E 9F685 Swivel - Choke Control P
Bracket Air Cleaner 9P686 Insulator A/Cln Spt P
9A627 E
Support 9E691 Gasket Aircl to Duc & P
9F627 Gasket - Engine Plenum X E R 9D692 Adapter Fvp Tube to P
9628 Clamp Asy - Air Clean T P 9E692 Wiring - Carburetor Choke E
9E628 Retainer Crk Case Emiso P 9D693 Plug Air Clnr Fuel P
9C629 Bolt - Eng Air Cleaner P 9N693 Ring - Sealing EG
9E629 Sleeve F/V St Can P/ P 9D695 Filter Asy C/Case Ai P
9F629 Wot A/C Cutoff Switch P 9F695 Tube Turb to Thrtl P
9631 Diaphram Asy Carb Ac P 9697 Grommet Carb/Airclnr P
9P631 Washer - Fuel Htr Tube P 9B697 Tube A/C to Int/Mani P
9C632 Clamp - Eng A/Cln Tube P 9D697 Filter Crankcase Emi P
9634 Seal - Idle Adj Needle P 9A702 Rod Acel Shft to B/C P
9635 Cap Acc Pump Piston P 9C704 Connector Carb Air P
9636 Spring Acc Pump Lvr P 9A705 Cover T Static Choke P
9E645 Tee - Fuel Vapor Canister EF P 9B705 Connector - Accel Shft P
Switch & Bracket - Spd P 9A710 Accelerator to Bell Crank P
9F645
Control 9C711 Pin - Carburetor Accel P
9B647 Tube Asy Eng Airo/Lt P 9K713 Shaft Asy - B/C P
9E648 Plenum Asy - Eng Inlet X E R 9A714 Insert Thermo Choke P
9B650 Thermostat - Air Clnr P Cable & Sensor Speed
9F714 EG
9652 Tube Carb Air Clnr P Control
Deactivator Switch Speed 9F715 Valve - Air Bypass P
9G652 EG
Control Retainer Speed Control
9F718 E
9K652 Clamp T Bolt Fltband P Cable
9D653 Canister F/Vapor Cns P 9E719 Bracket Speed Sensor Mt P
9N653 Clamp - F/Inj Pump Tube P 9E720 Coupling Asy Spd/Sensor P
9654 Gasket A/Cleaner To P 9F722 Hose - Air Thrott Body P
9658 Cup Asy - Air Cleaner P 9N722 Lever Shutoff Inj Pump P
9A659 Nut & Stud Carb Air Cl P 9723 Bracket Asy - Accel Ca P
9B659 Tube - Air Clnr Outlet P 9E724 Wiring - Carburetor Throttle E
9N659 Clip - F/Inj Pump Tube P 9725 Accelerator Rod P
9661 Cap Asy - Air Intake T P 9D726 Clip - S/C Cable Retain P
9N661 Washer F/I Pump Tube EG 9F726 Switch - Fuel Pre Htr P
9663 Brace - Oil Bath Air C P 9C727 Valve Assembly EG
9G663 Motor – Adjustable Pedal P 9728 Bracket - Accelerator P
Bracket & Strp - F/Vapor P 9C728 Solenoid Turbo Cntrl P
9D664
Cn 9E728 Retainer Acc Cable P
9D665 Mounting Bracket Cannister P 9E731 Sensor - Speed Control EG
9D666 Strap – Fuel Vpr Strg Cns P 9732 Bell Crank - Accelerato P
9D667 Tube Fuel Vapor Stor P 9F732 Spacer - Carburetor P

X – ESP Powertrain 43
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9F733 Stud - Gear Cover Pump P 9792 Clamp Carb Choke Con P
9C734 Servo & Brkt Speed Control EG 9C792 Relay Bracket Asy Speed P
9E734 Cable Asy - Spd Sens C P 9F792 Fuel - Manifold Asy R E EF
Connector - Fuel Injector 9793 Seal - Acc Pedal Rod P
9F734 EG
Pump 9C793 Valve Asy - S.C. Vac P
9735 Pedal Asy - Accelerator P 9F795 Hose Tr/Body Coolant P
9C735 Servo Speed Control EG 9C799 Brush Module P
9D735 Hose Asy - S/C Harness P 9E799 Reservoir - S.C. Vac P
9F735 Connector - Fuel Line EG 9E802 Valve & Hose Asy - Spd P
9B736 Bracket - S/C Actuator P 9804 Screw Dash Pot Opera P
9C736 Bracket Speed Control S P 9C804 Spring Acc Pedal Piv P
9F736 Fuel - Return Line EG 9E804 Hose & Tube Asy - Fuel P
9737 Spring - Acc to B/Crank P 9A805 Rod Asy a/B to F/P P
9F737 Cap - Fuel Pump Tube EG 9C805 Bushing Accelr Lever P
9F739 Aspirator - Spd Control P 9D805 Bracket Asy S/C Actuat P
Switch Asy - Speed Control 9C809 Plate Asy S/C Bracket P
9E740 E
Sensor 9D809 Switch & Wire Eng Cntr P
9741 Bracket - Accl to Retract P 9F812 Cntr Asy - Speed Control EG
Switch - Speed Control 9815 Bracket Carb Dashpot Mt P
9D743 EG
Actuator 9D816 Bracket Spd Cnt Mtg P
9747 Rod Accel Shaft to C P 9A818 Kit Speed Control P
9D747 Retainer Acc Shaft P 9F818 Switch Asy Coolingfan P
9751 Stop Asy Acc Pedal D P 9819 Tube Therm Choke Cnt P
9A753 Shaft & Lever - Choke Ho P 9A819 Adapter Kit Spdcntrl P
9P753 EGR Adapter P 9D819 Arm Asy Metering Rod P
9A754 Thermostatic Lever P 9F819 Fan/Bracket Cooling Fan P
9F754 Connector Fuel Inj Manifold EG 9820 Tube Therm Choke Cnt P
Sensor Asy – Fuel P 9A820 Cable & Conduit Asy P
9G756 Dc
Pressure 9D821 Wire Asy - Speed Control E
9D757 Regulator Asy EG 9825 Clip Rod End Clevis P
9758 Cable - Acc Pedal P 9A825 Actuator Assembly EG
9A758 Cable - Acc Pedal to C P 9N825 Actuator - Throttle Cnt P
9D759 Shaft & Lever Asy S P 9826 Clip - Rod End P
9F759 Wiring Asy – Solenoid E 9834 Link Choke P
9760 Spring Acel Shaft to P 9835 Lever - Dashpot Inner P
9761 Lever Asy - Accel Shaf P 9F836 Pedal and Sensor Assy EL
9P761 Hose EGR Vac Valve P Speed Control Release
9F763 Resonator Eng Air In P 9A837 E
Switch
9F765 Tube Asy Eng Air P 9F838 Sensor Asy F/I Timing P
9A766 Rod - Choke Shaft P 9A839 Wire - Speed Control E
9C766 Actuator - Speed Control E 9A840 Wire - Speed Control E
9E766 Splash Shld EGR Valve P 9D841 Pin - Spd Con Servo P
9F766 Tube - Air/Intake P 9842 Clamp Carb Thermo Ch P
9F767 Tube - Air/Intake P 9843 Amplifier Asy Spd P
9D770 Hose - Spd Ctl Reg To P 9D843 Amplifier Assembly - Speed EG
9F770 Isolator Speed Servo P 9F843 Tube Engine Air Intake P
9B771 Lever Acc Pedal Shft P 9D845 Bracket Spd Control Amplif P
9A772 Rod Asy Acc Shft to P 9848 Choke Cap P
9F775 Dampener Fuel Inject P 9849 Housing Asy Thermo C P
9F781 Relay - Purge Valve P 9850 Housing Asy Thermo P
9C786 Adapter Therm Chke C P 9851 Bushing Choke Housin P
9C787 Bracket Speed Control P 9853 Gasket Thermo Choke Hs P
9C789 Choke - Heat Inlet Tub P 9C854 Fuel line Junction Block Dc E
9F789 Sensor Fuel Inj Pmp P 9D856 Solenoid Throttle P
9C791 Filter - Thermostatic P 9E856 Guide - S/C Connector P

X – ESP Powertrain 44
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Wire - Carburetor Emission 9E931 Gasket A/Clnr Intake P
9D857 E
Solenoid 9A932 Venturi Valve Cover P
Canister – Fuel Vapor 9A933 Venturi Valve Cov Gask P
9E857 P
Strorage Gasket - EGR to Throttle
9E933 P
9861 Shield T Choke P Body
9E862 Sensor Carb Atc P 9934 Sleeve - Carb Pump Pus P
9865 Insulator Thermo Choke C P 9935 Spring Carb Acc Pump P
9C869 Tube Therm Choke Htr P 9A936 Vent Air Bypass Adj P
9N870 Tube Inj Pump Lube P 9E936 Gasket Air Charge Control P
9871 Gasket - Auto Choke Pist P 9D937 Vent Box Upper Tank EF
9873 Bushing Accelerator P 9938 Screen Asy - Carb Filt P
9C873 Bracket Speed Cntl P 9A938 Valve - Venturi P
9B874 Screw - Carburetor P 9E939 Switch - Inj Sys Temp P
9C876 Adjuster - Bead Chain EG 9D944 Idle Tracking Switch P
9D878 Wire - Speed Control E 9F944 Kit - Fuel Vapor Purge P
9E879 Purge Tube Cannister P 9N944 Bracket Injector P
9F880 Adapter Fuel Injector EG 9F945 Canister Vent Valve P
9B885 Rod Asy A/S to Fuel P 9A950 Comp Asy Carb Altit P
Wire Assembly - Speed 9A951 Solenoid Cranking - Fu P
9C887 E
Control 9F951 Sensor Asy Fuel Pump EF
9A888 Shaft & Hsg Accel P 9A953 Gasket - Altitude Comp P
Switch - Speed Control 9F953 Sns Asy - Intk Throt Trct P
9C888 E
Actuator 9F954 NGV Module X E EF
Switch Asy - Speed Control Bushing Throttle Control
9C889 E 9F955 E
Actuator Rod
9890 Chamber Asy - Thermo C P 9961 Valve Air Check P
9E897 Thermactor Ret Delay P 9C962 Adapter Spd Control Act P
Brush Assembly - Speed 9E962 Wiring - Carb Dump Swtch P
9C899 EG
Control 9B963 Valve Asy Fuel Vapor P
9A900 Diaphragm Vent Val P 9P963 Pump and Regulator Asy P
9902 Valve Asy - Acc Pump P 9E964 Fuel Line Asy P
9903 Gasket - Therm Chk Hea P 9A965 Cam Air Bleed P
9A906 Guide Vent Valve Sp P 9E965 Fuel Line Asy - Ret P
9C908 Motor Asy - Feedback P 9C966 Clip Speed Cnt Valve P
9B912 Lever Asy Fast Idle P Brkt. and Module Assy.
9A914 Spring Met Rod P 9F966 P
(Throttle Control)
9B914 Bearing - Vent Valve P 9C968 Fuel Pressure Regulator Dc EG EF
9A915 Pin Met Rod Pivot P 9C972 Relay - Carb Chk Control P
9B915 Rod Vacuum Metering P 9F972 Sensor Asy Fuel Inj Press EF P
9C915 Purge Regulation Valve P 9C973 Fuel Charging Assembly EG
9A918 Pin Venturi Valve P 9C976 Injector Retainer EG
9B918 Pin Metering Rod Lev P 9A977 Diaphragm & Hsg Choke P
9A919 Bushing - Vent Valve EG 9C977 Gasket - Pressure Reg P
9D919 Diaphragm Asy Fuel Rg P 9B982 Sol Asy Float Bowl P
9F924 Switch Speed Control E 9C983 Gasket - Fuel Chg Body P
9A926 Lever Vent Valve Lmt P 9C984 Plug Idle Adjust P
Body Assembly - Air Hose & Valve Asy Fuel
9E926 EG 9C987 E
Charger Vapor Ret
9A927 Venturi Valve Dia Cove P Potentiometer Position
9D927 Screw - Fuel Inj Lever P 9B989 P
Sensor
9A928 Pivot - Venturi Valve P 9C991 Gasket - Fuel Inj Nozzle P
9A929 Plug - Valve Pivot Ven P 9A993 Rod Enrich Metering P
9930 Cover - Carb Econo Val P 9B993 Solediaphragmacarb T P
Wiring Assembly - Fuel 9A995 Temp Vac Sys Valve P
9D930 E
Charger 9997 Tube - Carb Throttl Co P

X – ESP Powertrain 45
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
9B998 Solenoid Regulator P 10A370 Spacer - Alt Bracket P
10039 Bracket - Alter Mtg P Rectifier Assembly -
10373 E R
Bearing - Alternator End Alternator
10094 E R
Plate 10374 Diode Asy E R
10120 Bolt Starter Thru P 10A376 Relay - Alternator Field E R
10145 Arm - Gen or Alt Belt P Capacitor Assembly -
10A380 E R
10151 Alternator Bracket P Alternator
10W151 Bracket Asy Alt Rear P 10A383 Insulator - Alternator Diode E R
10153 Arm - Alt Belt Adj P 10A396 Bolt thru P
10156 Bracket - Alternator Mtg P Wire Asy - Voltage
10A545 E R
10200 Alternator Asy E Regulator
Alternator Asy (130Amp 10A589 Wiring Asy - Alt/Regulator E R
10300 E
D.S.O.) 10C659 Hybrid battery fan motor P
10N300 Adapter Asy Alt Reg P Wiring Assembly -
10A665 E R
10B301 Board Asy Alt Circuit P Ammeter
10A303 Bearing - Front E R 10670 Ammeter - Alternator P
Rectifier Assembly - 10A682 Shield Batt Ht P
10304 E R
Alternator 10A687 Cover - Battery Carrier P
10A304 Bearing - Alternator E R 10B687 Control & Battery - Hi Volt EL P
10C307 Wire - Alternator E R 10B689 Charger Assy - HV Battery EL
10A310 Fan Asy - Alternator P 10B691 Wiring Asy, EV EL
10A313 Alt Bracket P 10N697 Brace Battery Tray P
10B315 Brace Altenator P 10K699 Wire Asy - Aux Batt E R
Regulator Assembly - 10B703 Sensor - Battery Temp EL
10316 E R
Alternator 10A705 Bracket Batt H/D Clamp P
10317 Shield Alt Splash P Blower Asy - Cooling El
10B709 EL
10320 Holder - Alternator Bearing E R Veh
10329 Insulator - Alternator E R 10B715 Module, EV IOM EL
Housing Assembly - 10716 Clamp - Battery Hold Down P
10333 E R
Alternator 10A717 Washer - Bat Trml Arre P
Housing Asy - Alternator 10718 Clamp - Battery Hold D P
10334 E R
Brush Connector - Voltage
10A730 E R
10335 Rotor Assembly - Alternator E R Regulator
Stator Assembly - 10732 Carrier Asy Battery P
10336 E R
Alternator 10A743 Heater Asy, EV EL
10A336 Bracket Mounting Side P 10755 Bracket - Batt Hold Down EL
10337 Bracket - Alter Reg Mt P 10756 Bolt - Battery Clamp P
Washer - Alt Mounting Traction Battery Disconnect
10K340 P 10A757 E
Bracket Switch
10344 Pulley - Alternator P 10769 Bracket - Battery Support P
10A344 Spacer - Alternator Pu P 10804 Regulator - Inst Clst P
10C344 Rod A/Comp Adj Arm P 10B810 A/C Hybrid E
10346 Alternator - Less Pulley E R Wire Assembly - Instrument
10817 E
10C346 Resistor Asy Alt War P Panel
10V346 Alternator E R Hybrid Battery Pack Senor
10B830 P
10347 Brush & Spring - Alternator E R Module
10C348 Shield Alterntor Fan P 10A835 Gauge Voltage Indict P
10349 Spring - Alternator E R 10838 Housing Asy Instr Cl P
10351 Holder - Alternator Brush E R 10C838 Relay W/Lamp Indicator P
Retainer - Alternator Front 10D840 Chime Asy St Blt Wr P
10A355 E R
Brush 10W842 Module Instr Cluster P
10C359 Regulator & Brush Asy Alt E R 10843 Plate Asy - Inst Clust P
10A360 Alternator Rotor E R Board - Instrument Panel
10K843 EG
10B363 Cover & Brush Asy E R Printed
10370 Ring - Alternator Rotor E R Control Assembly - Light
10E846 E
Dimmer
X – ESP Powertrain 46
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
10848 Plate Asy Inst Clust P 10D924 Sensor Asy - Msge Ctr P
Fuel Computer - Display 10B926 Relay Asy - Brake Warning E
10E848 P
Assembly 10K926 Cap Low Colnt Switch P
Cluster Assembly - 10K927 Spacer Low Cool Sw P
10849 EG
Instrument Panel 10D929 Trip Minder EG
10E849 Anti - Slosh Module P 10C935 Bracket - Inst Pnl Control P
10850 Ammeter Instrument C P 10K935 Display Warning Indicator P
10E850 Control Indicator Warning P 10A936 Jewel - Indicator Warn P
10B851 Inverter Ekectrikyn P 10B942 Wiring Instrument Cluster E
10B853 Switch Asy - Diff E 10B944 Cluster Asy - Aux Ins P
10C859 Lamp Asy - Ipnl St Bel P 10E947 Video Display Screen P
10A860 Plate Radio Mounting P Lever Asy - Release TV
10E956 P
10A862 Cover Inst Clstr Opn P Console
10A867 Gasket Wiring Ind Lens P 10A960 Lamp Assembly E
10B870 Filter Inst Cluster P Lamp - Transmission
10A961 E
10C871 Sender Exhaust Temp P Retainer
10D876 Bracket - S/Belt W/Chime P 10K961 Switch - Cluster Module EG
10C877 Wire - Warning Indicator E Lamp - Wire Asy - Brake
10A962 E
10880 Glass Instrument Cluster P Warning
10883 Gauge Inst Cluster Tem P 10B966 Dial Inst P
10D883 Boost Pressure Switch P 10A968 Relay Asy - Low Fuel W P
10884 Sender - Water Temp P 10D968 Sensor - Low Coolant P
10A885 Plate I/Clustr C/Mtg P 10C970 Switch Asy - Speedo P
Display Asy - Message 10E973 Actuator Asy - TV Console P
10D885 P
Indicator 10A979 Turbo Boost Gauge P
10B886 Wire Asy - Water Temp E 10C985 Rectifier Eng Warning P
10887 Lens Inst Cluster Ma P 10B987 Panel Warning Indicator E
Computer - Navigation 10A990 Baffle Warning Ind P
10E887 P
Sys 10A995 Gasket I/C Warn Lmp P
10D889 Keyboard Message Center EG Switch Asy - Instrument
10D996 EG
10890 Mask Inst Cluster P Cluster
10D890 Circuit - Keyboard EG 10A997 Wire W/Temp Ind E
10D891 Printed Circuit Board EG 10A998 Wire W/Temp Sensor E
10K892 Indctr Asy Exh Gas P 10B999 Relay Asy Altn Light P
10D893 Logic Message Center EG 11A001 Harness - Serv Diode E
10E893 Navigation Antenna P 11002 Starter Motor Assembly E R
10D898 Display Module EG Gasket - Starter Motor
11003 E R
10E899 Display - Navigation Sys P Drive
Logic Module Brake - 11A004 Wire Asy - Strtr Relay R E EF
10D901 EG
Master Cyl Armature Assembly -
11005 E R
10C909 Lamp Outage Module EG Starter
10K910 Lamp Outage EG 11006 Shield - Str Mtr Relay P
10C911 Gauge Inst Cluster Oil EG 11036 Washer - Starter Armature E R
10N911 LCD Speedometer Module EG 11049 Plate Assembly - Starter E R
10C912 Diode Lmp Fail Ind P Plate Assembly - Starting
11050 E R
10C914 Insulator Inst Clustr P Motor
10A920 Wiring Assembly E 11052 Bushing - Starter Front E R
10B921 Switch Asy Oil Tem W P 11056 Brush Assembly - Starter E R
Switch Asy - Low Vacuum 11057 Brush Set Starter E R
10A922 E
Indicator 11059 Spring - Starter Brush E R
10D922 Electrical Instrument Panel EG 11060 Cover - Plunger E R
10E922 Temperature Indicator Kit P 11A060 Wire Asy - Ground Relay E R
Wiring - Warning Indicator 11061 Brush - Holder E R
10B923 E
Panel Lever Assembly - Starting
11067 E R
10B924 Switch - Seat Belt Warning E Motor

X – ESP Powertrain 47
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
11072 Connector Switch E R Housing Assembly -
12106 EG
Coil Assembly - Starting Distributor
11082 E R
Motor 12A112 Stator Assembly EG
11083 Coil - Starter Field E R 12113 Insulator Dist Spk Wr P
11091 Bolt Starter thru P 12120 Bushing - Distr Hgs up P
11094 Washer - Starter Field E R 12A120 Filter Dist Vac C/Va P
11102 Terminal - Starter Field E R 12127 Distributor Assembly EG
11103 Spring - Starting Motor E R 12143 Gasket - Distributor E R
11A103 Wire - Starter Motor Circuit E R 12144 Clamp - Distr Term Hsg P
11106 Flange - Start Motor E R 12146 Retainer - Brkr Plate P
11A122 Gasket - Str Mtr Sol P 12151 Plate Asy - Distr Breaker P
Switch - Ignition Key 12152 Plate Distrb Breaker P
11A127 E R
Warning 12A164 Switch Asy Dist Mod P
Terminal - Wire Ignition 12A170 Valve Distributor Mo P
11A128 E R
Warning 12171 Point Set - Dist P
Plate Assembly - Starter 12175 Shaft and Cam Asy - Di P
11130 E R
Rear 12A182 Vac - Switch W/Resisto P
11134 Point Kit - Starter Motor E R 12A197 Valve Dist Vac Control P
11135 Bushing - Starter E R 12A199 Module Assembly - Ignition E R
11A148 Support Starter Mtr P Rotor Assembly -
11A152 Switch Assembly - Starter E R 12200 EG
Distributor
11A153 Bracket - Starter Switch P 12A208 Valve Asy - Dist Retard P
Starter Motor Conversion Wire Assembly - Ignition
11K162 E R 12A209 E R
Kit Module
11181 Insulator - Starter Switch E R 12210 Cam Asy Distributor P
11222 Ring - Starter Motor Drive E R 12213 Retainer - Distr Rotor P
11223 Retainer - Starter Drive E R 12216 Wire Asy - Dist Primar P
11350 Drive Assembly - Starter E R 12A217 Adapter Distribut Ca P
11390 Solenoid Starter Mtr E R 12A225 Restrictor P
11393 Plunger - Starting Motor E R 12A226 Dist Vac Vent Cont V P
11433 Relay - Starter Interrupter EG 12A243 Aneroid Switch P
11450 Switch - Starter Relay E R 12250 Breaker Asy - Wiring C P
11523 Switch Asy Cab Latch E R 12252 Boot Dist Dust Shield E
11572 Switch Assembly - Ignition E R 12257 Stay Ignition Coil P
11582 Cylinder, Key - Ign Sw Lock P 12264 Wire Asy - Distr Break P
11A599 Rod - Ign Swt Actuat P 12A265 Switch Asy Ign Va P
11A648 Block Asy H/L Switch P 12A268 Turbo Retard Switch P
11650 Nut Asy - Light Switch P 12270 Clamp - Distr to Cylinder H P
Switch Assembly - Light 12297 Separator Ignition Wr P
11654 E
Control 12A297 Module Assembly - Ignition E R
11663 Insert Light Switch P 12300 Condenser - Distributor P
Dimmer Switch - Instrument 12A335 Rod - Dist Strt Pos P
11691 E
Panel 12A342 Plug - Glow P
12A005 Wire Asy Horn E 12A343 Relay - Glow Plug P
12025 Cover Ignition Coil P 12A360 Bracket Ignition Elec P
12029 Coil Asy - Ignition R P 12A362 Synchronizer Asy X E R
12043 Strap - Ignition Coil P 12370 Diaphragm Distr Vacu P
12044 Strap - Ignition Coil P 12390 Gear - Dist Drive P
12060 Wire Asy Ign Coil J P 12405 Spark Plugs EA
12K072 Module Asy - Ignition E R 12A406 Shield Asy Spk Plug P
12K073 Transducer Assembly EG 12450 Governor Actuator P
12091 Coupling - Distributor Drive E R 12K454 Wire - Eng Governor Cntrl E
12A091 Valve - Distr Vac Cont P 12A468 Lever Asy Gvnr Cntrl P
12099 Shutter Camshaft P 12A510 Module - Eng Control Rly P
12A099 Armature - Distr P 12K510 W/A Eng Control Module P

X – ESP Powertrain 48
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
12B512 Switch - Coolant Temp P 13076 Wiring - Headlamp E
12B513 Coolant Temp Switch P 13C096 Brace Hd/L Resevoir P
12B514 Control Asy Eng Mileage P 13C105 Control - Headlamp Sensor E
12B517 Adapter Spark Knock E 13A106 Wire - Sensor To Amplifier E
12A522 Wire Asy - Engine Control E 13A109 Spacer H/Lamp Mount P
Support EEC Processor 13B123 Brace H/Lamp Housing P
12B522 P
Bracket 13N129 Clip H/Lmp Mounting P
12B523 Cover Trim EEC Processor P 13C135 Knob H/Lamp Dimmer P
12B526 Solenoid - Idl Spd Mod P 13A147 Clip H/L Adj Screw P
12B528 Decel Fuel Shut off P 13150 Buzz Asy Warn P
12B529 Vane Sensor P 13A161 Solenoid Value H/L C P
12B533 Module - Glow Plug Ctl P 13A167 Motor - H/L Cover P
12A534 Retainer Ec Fastener P 13A169 Connector - H/L Cover P
12B535 Cover Engine Housing Cnt P 13C170 Headlamp Ballast P
12B536 Relay Glo Pl St Ind P 13B184 Shield H/Lamp Open P
12B537 Switch & Wire Eng Cntrl P 13A185 Reservoir Asy - H/L Cover P
12B565 Electronic Control Asy EG 13B185 Shield H/Lamp Open P
Wire Asy Eng Air Control 13K198 Headlamp Control Module P
12B566 E
Sensor Socket & Wire - Parking
13234 E
12B577 Control Asy - Relay P Lamp
12B579 Sensor EEC Mass Air EL P 13A246 Ornament Pk/Lmp Lens P
Wiring Assembly - EEC 13A253 Relay Asy Hdlamp P
12A581 E
Sensor 13318 Cam Turn Ind Cancel P
12B591 Exhaust Gas Temp Sensor P Wire Assembly - Turn
13A318 E
12B599 Pross Asy Fuel Inj P Indicator
12B602 Kit - Eng Gl/Plg Rstr P 13341 Switch - Turn Indicator E
12614 Jumper - Air Susp Wire P 13350 Flasher - Turn Indicat P
12B630 Cover & Seal Eng Acc P Switch - Emerg Warning
13A350 E
12B637 Wiring Eng Cntrl Sns E System
12638 Wire Asy - Strtr Circt E Bracket - Turn & Emgy
13351 P
12A644 Sensor - Barometric Pr P Flash
12A646 Relay Asy EEC EF P Switch - Turn Signal/Wind
13K359 E
12A647 Sensor Air Temp P Wiper
12A648 Sensor Temp Coolant P 13A366 Relay Asy/Turn Signa P
12A649 Calibrator Asy P 13B368 Sleeve Turn Sig Cam P
12A650 Processor Asy EF P 13K371 Socket - Exterior Lamp P
12A651 Control Asy Eng Air P 13N401 Nut Cap Rear/Lamp P
12A654 Eng Coolant Temp Sensor EF 13A408 Socket & Wire - Rear Left E
12A659 EEC Bracket P 13A409 Wiring Asy - Rear Lamp E
12660 Switch Air Sprg Susp E Socket & Warning
13410 E
12A680 Barometric & Map Sens P Assembly Lamp
Wiring Assembly - EEC 13411 Socket - Rear Lamp E
12A690 E
Wire Assembly - Stoplamp
Sensor 13A411 E
12A696 EEC Outer Seal P Switch
12A697 Air Charge Temp Sens P Socket & Wire - Rear
13412 E
12A699 Knock Sensor P License
Wire Asy - RH To LH 13A418 Bracket - Rear Lamp Mount P
13A006 E
Wire - Brakes Stoplamp
Headlamp 13A427 E
13A018 Amplifier - Light Sens P Switch
13A019 Sensor Bracket - H/L Dimm P 13A435 Relay Asy - Trailer Lg P
13N019 Retainer H/Lite Bulb P 13B440 Wire Rear License Lamp E
Switch Assembly - 13B464 Cover L/Gate S/Lamp P
13A024 E
13480 Switch Assembly - Stoplight E
Headlamp
13A025 Relay - Auto H/L Dimmer P 13B486 Fastner H/Mt S/Lamp P
13B064 Valve - Asy H/L Cover P 13A506 Retainer Rear Lite Wiring P

X – ESP Powertrain 49
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Balast (Hi Mount Stop 13A775 Relay Asy Curts Lamp P
13B511 P
Lamp) 13C775 Boot Courtesy Lmp Sw P
Processor Lighting Control 13776 Lamp - Interior Pillar E
13B524 P
(REM) 13A777 Relay - Interior Lamp P
Switch Asy - Luggage 13A786 Actuator - Courtesy P
13546 E
Compartment 13C788 Lighting Control Module R P
13560 Body Socket Assembly E 13C791 Drivers Door Module P
Wire Assembly - Trailer Socket Assembly - Dome
13A576 E 13793 E
Wire Lamp
13A612 Wire Asy - Relay E 13796 Wire - Interior Lamp E
Socket & Wire - Instrument 13801 Compressor Air Horn P
13621 E
Panel 13B802 Kit Horn Button P
13A621 Retainer H/Mnt Lamp P 13A805 Ring - Horn Blowing P
13A625 Wiring - Himount Lamp E 13806 Control & Spring Asy Horn P
13A629 Retainer Stop Lamp Switch P 13A807 Spring - Horn Blowing P
Cover - Rear Hi Mount 13A808 Plt - Hrn Bttn or Ring P
13A656 P
Lamp 13A809 Plate - Horn Button P
Bracket Luggage Comp 13A811 Ring Horn Blow Cam P
13C706 E
Lamp 13A821 Brush Asy - Horn Blow P
13A709 Wiring Assembly - Interior E 13A823 Plate - Horn Swtch Brs P
13A710 Wire Rear Int Lamp E 13832 Horn Asy - High Pitch P
Socket - Instrument Panel 13833 Horn Asy - Low Pitch P
13711 E
Light 13N850 Wire Assembly Ground EF
Wire Assembly - Courtesy 13853 Relay Horn P
13B711 E
Lamp 13864 Contact & Spring - Horn E
13B712 Wiring - Courtesy Lamp E
13N866 Wire Assembly - Horn E
Switch Assembly - 13A875 Switch - Horn Blowing E
13713 E
Courtesy Lamp 13A888 Reservoir Air Horn P
13A714 Shield Ash Receptacle P
13A891 Insulator H/B Ring I/C P
Wire Assembly - Rear 13A915 Cover - Horn Blow Swit P
13A718 E
Interior Lamp
14B001 Micro Processer P
13C718 Actuator Assembly EG
14A003 Cover Fuse Panel P
13A719 Socket & Wire Interior Light E
14N003 Cover Wiring Conntr P
13C721 Bracket - Illum Entry P
14B004 Front Sensor - Air Bag P
13C722 Wiring Dr Keyless Entry E
Wire Assembly - Main
13A724 Wire Courtesy Lamp E 14A005 E
Loom
Wiring - Door Lock Cylinder 14B005 Front Sensor Air Bag P
13C724 E
Light
14B006 Center Sensor - Air Bag P
Wire - Socket Ashtray
13A726 E 14B007 Rear Sensor - Air Bag P
Receptacle
Switch & Bracket Asy -
13D730 Switch E 14A011 E
Tailgate
Pad Ind – Air Bag
13D734 P Switch Assembly - Door
Deactivation 14018 E
Warning
13736 Switch - Headlamp Dimmer E
14021 Power Doorlock Actuator EG
13740 Switch - Inst Panel Lamp E
14B022 Front Sensor - Air Bag P
Switch Assembly - Interior
13752 E Wire - Window Reg Rear
Lamp 14A027 E
Switch
Wire & Socket Assembly -
13A756 E Switch Assembly - Door
Luggage 14028 E
Lock
13B756 Bracket Courtesy Lmp Sw P
14030 Solenoid Lugg Door P
Socket & Bulb Instrument
13B765 E 14A033 Bus Bar Asy P
Lamp
14H045 Kit Air Bag Sens Hardware P
Wire Assembly - Courtesy
13B767 E 14B056 Air Bag Diag Module P
Lamp
Board - Electrical Instr
13A769 Wire - Door Courtesy Lamp E 14B064 EG
Indicator
13C770 Bezel Consl Glv Lamp P

X – ESP Powertrain 50
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
14A066 Bracket - Circuit Brk P 14A224 Bracket - Wiring Shield P
14A067 Panel Fuse Junction P 14A227 Wire - Luggage Lamp E
14K067 Wiring Wrn Lmp Jumper P Converter Asy - Hi Volt to
14B227 EL P
14A068 Fuse Panel EL P Low Volt
Wiring Asy Fuel Gauge 14B239 Multiple Function Module EF P
14A069 E R
Sender 14240 Wire Assembly - Door Lock E
Wire Asy - Temperature 14A254 Bracket Fuse Pnl Mtg P
14K073 E
Sender 14A257 Cover Asy Circt Brk P
14A076 Cover Asy Fuse Panel P 14B262 Control Asy - Hi Voltage EL
14A088 Shield - Engine Compar P 14B268 Air Bag Deactivation Switch E
14B088 Plate Door Lock Swtch Cv P Wiring Asy - Luggage
14276 E
14B089 Plate Door Lock Swtch Cv P Compartment
14N089 Relay Asy P 14B284 Vems Module Assy P
Housing F/Door Lock Wire Assembly - Dash To
14B090 P 14289 E
Switch Engine
14B095 Wiring Asy Air Bag P Wire - Dash Headlite
14290 E EF EL
14K095 Wiring - Fan Mtr to Rely P Junction
14A099 Shield Wiring EF P 14294 Terminal Wiring Crim E
14B100 Hinge Asy - Fuse Junction E 14296 Wire - Primary E
Wire Asy - Air Suspension 14A297 Gasket - Wiring Conn EF P
14B101 E
Switch 14A298 Bracket Junction Block P
14A107 Wiring Rear Axle Control E 14B298 Module Asy - ECU EL
14B115 Lightbar Assembly EG 14301 Cable - Battery EL
14B118 Control Window Regulator E 14A301 Bracket - Relay Mounting P
14B119 Switch - Safety Strap Relay E 14303 Strap Asy Eng to Dash P
14B120 Panel Relay P 14A303 Wiring - Relay Feed E EL
Wire Assembly - Window 14305 Wiring - Relay Feed E
14B121 E
Regulator 14308 Horn Switch E
14N135 Relay F/Pump P 14A309 Shell Wire Connector P
14B136 Front Switch Asy P 14313 Wire - Ignition Feed E
14B138 Rear Switch Asy P Wiring - Assembly Warning
14A313 E
Switch Asy - Multiple Lamp
14K147 E
Function 14B316 Module Asy - ECU EL
14B150 Motor & Drive Asy P 14A318 Wire - Accessory Feed E
14K150 Central Timer Module P Wire - Automatic Headlamp
14A320 E
14B151 Motor & Drive Asy P Switch
14K155 Wiring Assy - Gem Mod P 14B321 Air Bag Diagnostic Module P
14A163 Retainer - Wiring Harness P 14A323 Bracket & Relay Asy P
14B165 Module Asy Air Bag P 14334 Wire Assembly - Interior E
Control Assembly - 4 14A341 Outlet & Wirng Traile P
14B166 E
Wheel Drive 14B345 Sensor - Side AirBag P
14B167 TCU Foam Strip X E R 14A346 Wire - Trailer Battery Feed E
14B169 Module Asy (Aux Controls) P Wire Asy - Trailer Brake
14A348 E
14B175 Wiring Asy Air Bag P Switch
14C177 Pwr Running Board Module P 14B350 Actuator Assembly EG
14B192 Relay, Battery Saver - GEM P 14B351 Actuator Side DR L EG
14A199 Insulator Htd Bklite P 14A353 Seal - Window Reg Switch P
Wiring Asy - Window 14B367 Door Ajar Switch Asy E
14A200 E
Regulator 14370 Wire Asy Connector EF
14D202 USB Cable P 14A380 Wire S/Belt Retractor E
14A205 Wire Window Reg Jump E 14A382 Wire Asy Wiring Extns P
14B205 Module Asy Multi P Sensor - Sliding Door
14B386 P
14A206 Bracket EL P Actuator
14D212 SYNC Module P 14398 Wiring - Dash To Engine E
14B215 Air Bag Diagnostic Module P 14401 Wire Assembly - Main E

X – ESP Powertrain 51
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Loom Warning Switch
Wiring Assembly - Rear Wiring Assembly - Door
14405 E 14A584 E
Lamp Lock Jump
Wire Assembly - Fuel Tank Wire Assembly - Radio
14406 E EF 14588 E
Sender Tuner
Wiring Asy - Fuel Tank 14A595 Kit - Wire Connectors E
14407 E EF
Send Jumper 14A601 Resistor Asy P
Wire Assembly - Rear 14603 Grommet - Wiring at Pk P
14408 E
Lamp 14A604 Diode Asy E
Wire Assembly - Main 14A605 Potentiometer Asy P
14A411 E EF
Jumper 14A606 Thermistor Probe P
14S411 Kit - Wiring Pigtail E 14A614 Wiring Asy Ego Snsr P
Lamp Wire Asy - Glove 14A618 Panel Circuit Brkr Mtg P
14412 E
Compart Actuator Asy - Door Lock
Fuse - Wire Door Latch 14A626 E
14A412 E Switch
Control Wiring - Front Window
Switch Wire Asy - Glove 14630 E
14413 E Regulator
Compart Wire Asy - Window
14B416 Air Bag Smart Sensor Asy P 14A630 E
Regulator Jump
14417 Fuse Holder P Wiring - Front Window
14421 Terminal Wire E 14631 E
Regulator
14B422 Air Bag Sensor P Wiring - Rear Window
14632 E
14A439 Bus Bar P Regulator
Block Assembly - Electrical Wiring - Rear Window
14448 E 14633 E
Wiring Regulator
14B450 Mod Asy – Ton Cvr P 14B637 Switch Asy Door Ajar E
14B455 Wiring Asy Side Air Bag P 14644 Wire - Quarter Window E
14456 Cover Junction Block P 14A649 Wiring Mobile Telephone E
14461 Terminal - Wire E 14A658 Contact Trm P/D Lck P
14466 Terminal - Distrib Wire P 14A664 Spring - Air Bag Clock E
14468 Wire - Engine Terminal E 14A666 Plug Wire Connector P
14A468 Spacer Wire Connector E Wiring Asy - Rear Axle Shift
14667 E
14474 Terminal - Wire Snap On E Motor
14487 Wire Connector E 14A667 Retainer Door Lockswitch P
14488 Connector - Wire E Wiring Asy - Rear Axle Shift
14668 E
14A488 Int W/A - Main Crossover E Control
14489 Sleeve - Wire Connector E 14674 Wire Asy - Rear Axle Shf E
14A501 Switch & Wire Belt Sn P 14677 Relay Assembly P
14A504 Wire Seat Belt Retractor E 14A679 Module - Passive Restr P
14512 Relay Control P 14A680 Bracket Pass/Restr Modl P
14516 Wire Asy - Fuse Junction E Wiring Assembly - Outside
14A684 E
14517 Wiring Asy with Drl P Mirror
14522 Socket Asy - Wiring Lamp E 14A685 Air Bag - Sensor Asy P
14524 Plate Window Reg Switch P Wire Assembly - Back
14687 E
14526 Fuse - Electrical Circ EL P Window
14527 Housing - Window Reg S P 14K691 Seat Belt Wiring Harness E
14528 Housing - Window Reg S P 14C693 Wiring Asy - Seat Back P
Switch Asy - Window 14D694 Heated Seat Switch E
14529 E
14695 Nut - Seat Reg Switch P
Regulator
14536 Bracket Inst Pnl Wire P 14D695 Heated Seat Switch E
14547 Motor - Power Seat EG 14D696 Elem Asy - St Bk Ht Rh P
14559 Clip - Window Reg Switch P Wire Assembly - Power
14A698 E
14570 Clip - Window Reg Hsg Re P Seat
Wire Asy - Rear Seat Wire Assembly - Power
14574 E 14A699 E
Speaker Seat
14A583 Wire Asy - Tailgate E 14A701 Switch - Seat Control E
X – ESP Powertrain 52
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
14A705 Plt Asy - Fwd Clt In S P 15A410 Wire Asy - Marker Lamp E
14C708 Processor Asy - Reg On P Wire Assembly - Body Side
15B411 E
14C709 Bracket - Reg Ctl Proc P Lamp
Switch/Housing - Pwr Lock 15A416 Kit - Trailer Lamp Wire E
14C715 E
Control 15A434 Socket - Wire Finder Lamp E
14716 Wiring - Seat Regulator E 15436 Wire & Plug - Trailer Lamp E
Switch - Window Regulator 15B437 Lamp Asy - Exterior P
14717 E
Control 15A442 Socket & Wire - Back Side E
14C718 Sensor Asy - Regl Control P 15443 Switch - Marker Lmp Bl P
14B719 Wiring - Front Seat Back E 15B465 Wire Coach Lamp E
14C719 Wiring Asy St Cntrl E 15B484 Wire Asy Marker Lamp E
14B720 Wire Asy - Seat Back P 15506 Wire - Backup Lamp E
Wiring - Front Seat Back Bracket Backup Lamp
14B724 E 15A507 P
Lamp Moun
Mod Asy - Seat Heater Body/Socket Assembly -
14C724 P 15511 E
Cntrl Back Right
14K733 Wiring Asy Junction Box E Body/Socket Assembly -
15512 E
14776 Control Asy - Seat Reg EG Back Left
Wiring - Open Door 15520 Switch - Back Up Light E
14790 E
Warning 15525 Wiring - Back Up Light E
14792 Wire Door Wrng Lamp E 15536 Wire - Back Up Light E
15000 Electric Clock Asy P 15A552 Switch Wire Utility Lamp E
15A000 Electric Clock Asy P Brkt Anti Theft Cnt Sys
15K600 P
Wire Assembly - Clock Assy
15A006 E
Feed 15K601 Transmitter Remote Control EG
15A012 Nut - Clock Reset Knob P 15K602 Receiver Rem/Control EG
15A022 Thermo Sensor - T/C EG 15603 Antenna Remote Cntrl P
15040 Relay - Power Antenna EG Indicator Asy - Radio Recvr
15604 EG
Ring Cig Lighter Cntl
15K040 P
Illuminating Transceiver - Passive Anti
15607 P
15A044 Cigarette Lighter Kit P Theft
15052 Knob & Element Asy Cig P 15K607 Wire Assy E
15054 Element Asy Cigar Lighter P 15629 Wire - Speaker System E
15055 Socket & Retainer Asy Cig P Switch & Wiring - Roof
15A656 E
15A055 Cigar Lighter Asy P Panel
Wire Assembly - Cigar Wire - Switch To Motor Sun
15A056 E 15A657 E
Lighter Roof
15A209 Gasket - S/Mkre Turn Lamp P 15668 Switch - Top Control E
15A210 Retainer - Front Fnd Side P Wire Assembly - Circuit
15A669 E
15A211 Wire Assembly - Fog Lamp E Breaker
Switch & Wire Asy - Fog 15B679 Switch Asy Flip Roof P
15A214 E
Lamp 15B686 Bezel S/Roof Switch P
15A217 Relay Asy Corn Lamp P Switch Assembly - Sun
15B691 E
15K218 Switch Assy Fog Lamp E Roof Panel
15223 Wire - Fog Lamp Switch E 15A699 Moonroof Switch E
15A230 Spacer Asy Body S/Lamp P 15A700 Eng or Trunk Compt P
15237 Wire - Fog Lamp To Switch E 15702 Lamp Eng Compt P
15A261 Spring Fog Lamp Mntg P Wire Asy - Engine Compart
15A702 E
15A270 Control & Bracket R/Lamps P Lamp
15A272 Control R/Lights P 15790 Motor - Sliding Roof P
15312 Spot Light Assembly P Lamp Asy - Transmission
15A801 E
15A402 Gasket Mark/Lamp Lens P Control
Wire Asy - Marker Lamp To Wiring - Control Selector
15A404 E 15A808 E
Switch Indicator
15A408 Plug Asy Trailer Lamp P 15A811 Shroud - Trns Control P
15A851 Kit Park Brake Sig P
X – ESP Powertrain 53
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
15857 Bracket Eng Stop Wrng P 16828 Clip Hd Support Rod P
Sensor - Parking Aid 16864 Brace Hd Latch Support P
15K859 P
System 16892 Hook Asy Hood P
Speaker - Parking Aid 16C896 Handle Asy - Hood Fast P
15K864 P
Control 16B898 Cable Asy Hd Hinge P
15A866 Reverse Sensor P 16900 Hook Asy Hood P
Module - Parking Aid 16907 Clip Hood Latch Cont P
15K866 P
Control Handle & Cable Hood
15K867 Wire – Sensor Parking Aid P 16914 P
Latch
Wire - Sensor Parking Aid Handle & Cable Hood
15K868 E 16916 P
Ctl Latch
15873 Housing Asy Roof Sld Sw P 16918 Plate - Hood Aux Latch P
Socket/Wire Assembly - 16925 Spring Hood Lock P
15883 E
Seatback 16927 Guide - Hood Latch Dwl P
16A005 Bracket - F/Fdr to Pllr P 16929 Dowl - Hood Lock P
16A006 Bracket - F/Fdr to Pllr P 16930 Ret - Hood Release Cable P
16016 Panel Front Fender P 16A931 Plate Asy - Aux Hood P
16A023 Brace F/Fdr to Apr P 16B968 Plate Hd Latch Cable P
16A024 Brace F/Fdr to Apr P Cylinder Keys Hd Latch
16A053 Brace Asy Fender/Dash P 16978 P
Hnd
16A076 Retainer Asy - Front Fdr P 16B999 Bezel Hood Latch Cable P
Bracket Front Fender 17A038 Retainer Jack Handle P
16C078 P
Mounting Rear 17120 Restraint Control Module P
16A142 Bracket F/F S/Shield Su P 17C253 Electronic Speedometer EG ER
16A143 Bracket F/F S/Shield Su P 17A254 Kit - Speed Cable Tip P
Reinforcement Wh/Spls 17255 Speedometer Asy E
16A322 P
Shield 17A259 Key Speedo Tach Drv P
Kit Drive Mtr Rng / Pwr 17260 Casing & Shft Asy - Sp P
16B469 P
Asst 17262 Shaft - Speedo Casing P
Kit Drv Mtr Rng/Bd Pwr 17C263 Bulkhead Conn Speedo P
16B470 P
Assist 17264 Clip - Speedometer Cable P
16B471 Idl Asy – Rng Pwr Asst RH P 17A265 Odometer Asy ER
16B472 Idl Asy – Rng Pwr Asst LH P 17A266 Speedograph/Tachograph P
16B478 Runnig Board Motor P Control - Odometer
16B487 Running Board Motor P 17C269 EG
Memory
16B492 Running Board Motor P 17A270 Adapter - Tachometer P
16A506 Pwr Running Board bracket P 17271 Gear - Speedometer Drive P
16A507 Pwr Running Board bracket P 17282 Speedo Asy P
16G554 Shield F/Fender Splash P 17285 Speedo Drive Gear X E
16G555 Shield F/Fender Splash P 17288 Spacer Speed DriveGear P
16C644 Spring Hd Assist P Bearing - Speedo Drive
16700 Hood Lock P 17K288 P
Gear
16707 Support Asy Hood Lock P 17291 Spacer Speedo Gear P
16B730 Retainer Hood Rod P 17292 Ret Spdo Driven Gear P
16738 Insulator Hood P 17B292 Shaft Asy Odom Drive P
16747 Brace Hood Lock Support P 17294 Speedo Adapt - Speedo P
16C764 Housing Hood Hng P 17297 Sleeve Asy Speed Gear P
16767 Spring Hood Lock Cam P 17A299 Wiring - Tachometer E
16774 Retainer Hood Insulator P 17K302 Compensator 2 Speed P
16776 Retainer Hood Insulator P 17303 Gasket Speedo Case P
16796 Hood Hinge P 17304 Grommet - Speedometer P
16797 Hood Hinge P 17322 Gear - Speedometer Drive P
16813 Cover Upper Hood Hinge P 17B322 Adapter Spdomtr Cable P
16826 Rod Hood Support P 17335 Bracket Speedomtr Adapt P
16C826 Lift Asy Hood P 17B336 Clip - Speedo Drive Gear X E

X – ESP Powertrain 54
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
17B339 Odometer & Bridge Asy P 17V508 Motor - Reman W/W Wiper E
17B351 Cable Asy Speed/Tach P 17511 Drvr - W/Shld Wpr Mtr P
17360 Tachometer Head EG 17A511 Cover – WndWiper Motor E
17365 Cable Tachometer P 17512 Nut W/Shield Wiper C P
17374 Gear Tachometer Drive P Cover - Windshield Wiper
17A512 E
17375 Adapter - Tachometer P Switch
17B375 Sensor Speedometer P 17514 Spacer W/S Wpr Mount P
17A381 Shaft Asy Odm/Reset P 17515 Spacer W/S Wpr Mount P
17A383 O Ring Oil P 17C518 Latch - W/S Wpr Motor P
17B383 LCD Speedo/Odometer EG 17526 Arm Asy W/Shield Wiper P
17B384 Sensor & Retainer Tach P 17C526 Cover W/S Wpr O/P Ar P
17386 Bolt R/V O/S Mir S/B P 17527 Arm Asy W/S Wiper P
17A386 Bracket Front License Plt P Blade Assembly -
17528 EA
Wire Assembly - Rear Windshield Wiper
17K400 E
Window 17V528 Wiper Blade Asy EA
Washer Kit Rear Wdo 17531 Clip W/S Wpr Adapter & C P
17C407 P
Wiper 17540 Arm - W/S Wiper Mounting P
17C408 Arm Stop Rear Window P Cover Asy W/S Wiper
17C541 P
17C409 Interlock Switch E Motor
17C412 Seal - Rear Wiper Motor E 17D541 Module Wiper Control E
Wiper Motor Connector 17D547 Windshield Rain Sensor P
17C426 E
Grommet 17B549 Lever Wiper Park Switch E
Gasket - Windshield Wiper Switch - Electrical
17C430 E 17A553 E
Motor Windshield Wiper
17A431 Housing - Windshield Wiper E 17A558 Spacer - Windshield Wiper P
17C431 Grommet Asy - W Mtr Mt P Pin - Windshield Wiper
17B563 E
Gear &Shaft Asy - Motor
17A434 E
Windshield Wiper 17566 Arm & Pvt Shaft Asy W/S P
Arm Assembly - Windshield 17B566 Brush - Trem Asy - W/Mtr E
17A436 E
Wiper 17567 Arm & Pvt Shaft Asy W/ P
17D440 Lens Asy - W/S Wiper C P 17C569 Cover W/S Wpr Mtr Lk P
17B459 Cover W/S Wiper Motor AC E 17579 Body Asy - W/S Wiper P
17B460 Cover W/S Wiper Motor AC E 17C582 Grommet W/S Wpr P/Shf P
17470 Control Asy - W/Shield P Plate - Switch Wind Wiper
17B583 E
17A475 Seal W/S Wpr Pivot T P Motor
17D475 Lever W/Wiper Switch P 17B584 Cup & Magnet Asy - W/Mtr E
Governor - Windshield Wiring Asy - Electric Wind
17C476 E 17B587 E
Wiper Wiper
Wire Asy - W/S Wiper Windshield Wiper Less
17A477 E 17593 EA
Motor Blade
Gear - Pinion Windshield 17B599 Spring - Windshield Wiper P
17A479 E
Wiper 17A601 Tee - W/Shield Washer Ho P
17C479 Stop Assembly - Windhs P 17A602 Nozzle - Windshield Wa P
17481 Nut Wpr P/Shft P 17603 Jet/Bracket W/S Washer P
Bracket - W/S Wiper Motor 17K608 Filter - W/S Washer Fl P
17485 P
Mtg 17B610 Seal - W/S Washer Pump P
Armature - Windshield 17A612 Adapter - Washer Hose P
17A485 E
Wiper Motor Clamp - Rear Wind Washer
17A490 Wire Asy - W/S Wiper Mtr P 17A613 P
H
17C494 Bracket - Windshield Gl P 17615 Tee Asy W/S Washer Jar P
17496 Bracket - W/S Wpr Mtr Mtg P 17618 Jar or Reservoir W/S P
17C499 Relay Asy W/Wiper P Wire Assembly -
17A622 E
17D499 Ret W/S Wiper Pivot P Windshield Wiper
17500 Wiper Asy W/Shield P 17632 Cover - W/S/W Reservoir P
17504 Multispeed - Wiper Motor E 17634 Seal W/S Washer Jet P
17508 Windshield Wiper Motor E
X – ESP Powertrain 55
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
17B634 Shield W/S Rsvr Hose P Abs
17B649 Sensor - Washer Fluid Le P Bracket Rear Shock to
18A045 P
Bracket - W/S Washer Frame
17651 P
Resrvo 18A085 Bumper Front Shock Jounc P
17664 Pump - Windshield Wash P Retainer Front Shock Abs
18A086 P
17665 Nozzle - W/S Washer P Bumper
17666 Nozzle - W/S Washer P 18A099 Cap – Shk ABS Spg P
Grommet W/S Washer Bracket Asy - Front Shock
17673 P 18112 P
Hose Abs
Control Asy - Outside Bracket Asy Front Shock
17B676 E 18113 P
Mirror Abs
17D678 Guide R/V O/S Mi Cab P 18124 Macpherson Strut Front E
Mirror Asy - RV Multi - 18125 Macpherson Strut Rear E
17E678 P
Function 18126 Plate - Front Shock Abs P
17682 Mirror – Outside Rear P 18A161 Bracket Asy Shock Front P
17683 Mirror – Outside Rear P Bracket Asy Rear Shock
18169 P
17D683 Spring Vanity Miror Cv P Up
17D687 Brd Asy V Mir Lm Cr P Cup Front Shock Strut
18A179 P
17D696 Kit - O/S Mir Pwr Pak P Cover
E17700 Rear View Mirror (electric) P Bracket Asy - Front Shock
18183 P
17D708 Wiring Rear View Mirror E T
Wire Assembly - Vanity 18192 Bracket Rear Shock Up P
17C710 E
18198 Bushing Repair Kit P
Mirror
Wire Asy - Heated Outside 18W243 Bracket - Vacuum Motor P
17B719 E
Mirror 18N249 Door & Seal Heater Out P
Gasket - Rear Vw Mir 18B258 Bracket - Heater Contr P
17C723 P
Upper 18B259 Duct Asy Heat Air In P
17D743 Cover Elec O/S Mir P 18C269 Seal Heater Pln Chamber P
17K745 Wiring Asy R/V Ins P 18N272 Lever Heater Door P
17C748 Pivot Asy R/V O/S Mi P Wire Assembly - Heated
18D273 E
17E814 Refrm Asy F/Bmp Covr P Windshield
17E828 Spring Rear Bmpr S/Defl P Wire Assembly - Heated
18D274 E
Insulator Rear Bmpr Stn Windshield
17D880 P
Dflr 10D283 A/C Heater – Blend Door P
Insulator Rear Bmpr Stn 18A287 Retainer Kit Heater/Motor P
17D881 P
Dfll 18N287 Clip Asy Heater Dr P
Reinforcement Asy Rear 18D293 Dr Seal Heater A/C Damp P
17E894 P
Bmpr 18A295 Cover Asy Heater Blwr Hsg P
Retainer R/Bumper 18C297 Duct Asy Heater Outlet P
17A904 P
Extension 18B299 Cover Htr Core Case P
17C947 Support F/Bumper Cover P 18C299 Duct Heater Front P
Bracket Front Bumper 18B300 Cover Heater Core P
17C972 P
Guide 18C306 Register Heater Dist P
Bracket Front Bumper 18C311 Switch Servo Control P
17C973 P
Guide 18C312 Seal Htr A/C B/Shg P
18A000 Member Asy - Rear Shock P 18K312 Cable Asy Heater A/C Cnt P
18B008 Ride Control Module P 18N312 Clip Heater Air Cable P
Actuator Asy - Electric 18C313 Cover Asy - Heater Hsg P
18B012 EG
Shocks 18318 Motor Asy - Vacuum Ctr P
Actuator Asy - Shock 18A318 Motor Asy - Vacuum Ctr P
18B013 EG
Absorber Elect 18K326 Lever Heater Mode Selct P
18B015 Sensor Shock Abs EL P 18D331 Bracket Heater Hose Supt P
Bracket Asy Front Shock 18N341 Control Asy Rear St P
18A017 P
Abs 18C351 Screen Asy Heater P
18A027 Spacer - Front Shock Abs P 18A357 Arm Heater/Def Door Cnt P
18K032 Cover Rear Susp Shock P
X – ESP Powertrain 56
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
18D358 Restrictor - Heater Hose P 18518 Control - Heater Temp P
18A361 Door - Heater Air Damp P 18B518 Wiring - Heater Motor Feed E
18C366 Register Asy - Heater P 18519 Knob Control - Heater P
18D371 Therm Blow Lockout Sw P 18K526 Gear Heater Control P
18D376 Heater - Water Inlet Switch E Motor Assembly - Blower
18527 EG
18K391 Bezel Heater Control P Heater
18C394 Wire - Rear Window Heater E 18531 Bracket Asy Heater Comp P
18A395 Retainer Air Registers P Control Module - Heated
18C531 P
18B396 Lens Heater Control P Windshield
18B402 Tube - Heater Hot Water P 18B535 Shaft Heater A/Vent Door P
18D406 Heater Core Fl Control P Socket Wire Asy - Heater
18541 E
18D412 Clip - Heater Cont Cable P Control
18D414 Heated Windshield Relay EG 18A542 Case Asy - Heater Core P
18D416 Post Heater T/Door P 18C542 Link Heater Pln Chamber P
18C420 Duct R/Seat Air Flow P 18B545 Door Asy Heater Air P
18C433 Duct Asy Heater Outlet P 18548 Control Cable Defrost P
18D434 Coupling Heater Hose P Grommet Heater Water
18A548 P
18A435 Connector W/S Defroster P Tube
Connector Asy Heater 18549 Control Heater P
18D435 P
18K549 Cover Defrost Switch Hole P
Hose
18D444 Indicator Asy - Htd W/S EG 18552 Control Asy Heater Air P
Nozzle & Duct Heater 18A559 Door Heater Air Vent P
18D453 P
18B561 Clip Heater or A/C Cable P
Dems
Fan Assy - Console Heater 18568 Housing Asy Heater Blower P
18456 P
Blow 18A569 Gasket Heater Inlet P
18K463 Aux Heater Assembly P Gasket - Heater & A/C to
18570 P
18K465 Housing Aux Heater & A/C P Da
18C466 Shaft - Air Damper Door P 18572 Clamp Asy - Heater Hose P
18B467 Plate Heater Cover P 18A574 Door Seal Asy A/CAir P
18A470 Door Asy Heater Blow Inlet P 18K574 Switch - Heated Windshield E
18471 Chamber Asy - Heater Air P 18578 Switch Assembly - Heater E
18A471 Panel A/C Plenum P 18581 Plate - Heater Motor P
18472 Hose - Heater Water EA EF 18C581 Harness Asy A/C Vac P
18D473 Vac Pump Assy Heat - A P 18A586 Wire Asy - Heater Switch E
18476 Core Assembly - Heater EG EL 18591 Resistor Asy Heater P
18A477 Gasket Heater Blower Mtg P Kit - Heater Control
18A593 P
18478 Heater Assy Auxiliary P Mounting
18A478 Door Asy W/S Defrost P 18B593 Heater Fuel Supply Tube EF
18A481 Retainer Heater Air Door P 18A596 Gasket Heater Core Case P
18A484 Case Asy Plenum Cham P 18C603 Fitting Heater Hose P
18C487 Wire - Rear Window Heater E Wiring Assembly - Heater
18B604 E
18A488 Plate Heater Housing P Control
18490 Nozzle - W/S Defroster P 18C604 Headphone Kit Stereo P
18C490 Grille Asy Window Def P 18C612 Control Asy - EATC EG
18A491 Seal Heater Blower Hsg P Wire - Back Window Heater
18C617 E
18C491 Defroster Grille P Control
18495 Valve Asy Heater Wat P Wire Asy - Rear Window
18C618 E
18A497 Shft Htr Air Dr Gear P Heater
18502 Valve Heater Temp Reg P Wire Asy - Rear Window
18C619 E
18504 Fan Asy - Heater Blow P Heater
18D507 Heat Element – Front Seat P Wire Asy - Rear Window
18C620 E
18D508 Heat Element – Front Seat P Heater
18513 Knob Heater Blower Switch P Switch & Light Asy - Rear
18C621 E
18515 Cover Blower Motor P
Defrost
18C622 Lamp Bk Window Heat Wrn P
18C515 Nozzle Window Defogger P
18C629 Harness Asy Blower Mtr E
X – ESP Powertrain 57
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
18633 Duct Heater Air Outlet P 18B864 Wiring - Radio Power Boost E
Relay Asy Bk Window 18865 Nut Asy Rad Ant P
18C641 P
Heater 18C868 Dual Media Radio T1001 P
18B647 Heater & A/C Cnt Reg P Rec Asy - Digit Audio PL
18C869 P
18651 Duct Vent - Heat Intake P w/Amp
18658 Seal - Heater Core P 18870 Strap Rad Rec Hood P
18663 Tube Heater Water Ou P 18C870 Premium 100mm Radio P
Bracket Heater Temp 18875 Speaker Radio P
18A677 P
Cable 18C833 Compact Disc Holder P
18C680 Mtr & Bracket a/C & Htr Cnt EG Housing Asy Radio
18K884 P
18C686 Link A/C Heat Control Mtr P Receiver
18B689 Retainer Heater Core P Display Asy - Message
18B955 EG
18696 Tube Asy Heater Water P Indicator
18752 Door Assembly - Air Inlet E 18A886 Mast Ant Asy P
18800 Radio Receiver P 18888 Support Rad Rec Rear P
18801 Cap Asy Rad Ign P 18889 Gasket Radio Speaker P
18T803 Graphic Equalizer P 18K891 Isolator Asy Radio Ant P
18C804 Subwoofer Enclosure P 18A900 Switch & Wire - Rear Seat E
18806 Chassis Radio P 18A901 Wire - Rear Seat Stereo E
18D806 Digital Disc Player P 18C907 VCR Asy P
18T806 Amplifier Asy P 18A908 Grommet Radio Ant Cable P
18C807 Amplifier Asy Prmtrc P 18918 Nut Ant Asy P
18808 Speaker Asy P 18919 Stanchion Asy Antenna P
Amplifier Asy – Radio Rec 18922 Stanchion Asy Antenna P
18C808 P
Subwoofer 18B925 Filter Radio Receiver P
18K810 AM/FM Receiver P 18A927 Base Asy - Radio Antenna P
18812 Cable Ant Lead In P 18K931 Radio w/NAV Display Asy P
18813 Antenna Asy - Radio P 18936 Base Asy Radio Antenna P
18814 Radio Assortment Kit P 18A952 Choke Radio Rec Supr P
18B815 Plate Asy CB Radio P Plate Rear Spkr Mounting
18963 P
18C815 Receiver - Elect CD Radio P Front
18C818 Stereo Cover Tape Crtg P 18C963 Reciever – Satellite Radio P
18827 Radio Condenser Noise P 18A965 Cover Radio Rec Amp P
18828 Antenna Asy - Radio P 18971 Speaker - Asy P
18C829 CD Changer Asy P 18972 Control Asy - Rear Speaker P
18830 Disc Radio Tone Cont P 18978 Grill - Rear Speaker P
18C830 Player Asy - Compact Disc P Wire & Socket - Ashtray
18981 E
18832 Cap Asy - Rad Volt Re P Receptacle
18C833 Compact Disc Holder P 18A984 Base & Cable Asy P
18C838 Cassette P 18C985 Radio – Navigation P
18841 Capacitor - Supp P 18B990 Kit Radio Amplifer Adapt P
18B849 Prem. Sound Amplifier P Wire Assembly - Radio
19A041 E
18C849 Plyp & Brkt Digt and Disc P Speaker
Motor & Tube - Elect 19A089 Tape Crtrg Container P
18850 EG
19A090 Contnr - St Tape Cart P
Antenna
18A850 Power Antenna Kit EG 19095 Housing Antenna P
18B850 CB Antenna - Electrical EG 19A095 Bond - Asy Rad Freq In EF P
Processor Audio Signal 19B107 Wiring Asy - Radio E
18C851 P
Control Unit 19B113 Wiring - Radio Amplifier P
Receiver Asy Front Control 19121 Retainer Radio Ant P
18C852 P
Unit Wiring Asy - Radio Spkr
19A123 E
Control Asy - Radio Extension
18C858 P
Remote 19B131 Radio Asy P
18B860 Bracket Power Amplifier P 19A132 Cover - Pkg Tray Speaker P
18863 Switch - Electrical Antenna E 19B132 Rec Asy - Mplx Cste Eletr P

X – ESP Powertrain 58
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Radio 19N550 Blower Asy – Vent Air EG
19A145 Shield Asy Sup P 19A553 Housing A/C Evap H/Co P
19B160 Player Asy - Compact Disc P 19B555 Housing A/C Evap Core P
19A164 Rear Seat Radio Controls P 19E558 A/C line asy. EG
Rec Asy - Elec Cassette 19A559 Housing A/C Evap Core P
19B165 P
Tape Radio 19E561 Switch A/C Pressure P
Wire Assembly - Radio 19E562 Stem A/C Clutch Switch P
19A170 E
Speaker 19A563 Valve Asy - Vacuum Che P
19A181 Switch Asy Radio P 19A566 Tank Bracket Asy - Vac P
19236 A/C Mode Air Cable P 19C566 Insulator A/C Cond P
Socket Asy Auxiliary 19D572 Relay - A/C Clutch P
19N236 P
Electric Pwr 19E572 Seal A/C Condenser P
19G278 Video Display Screen P Air Conditioner Wiring
19G279 Display Screen P 19B573 E
Assembly
Voltage Converter AC to 19E574 Manifold & Valve Asy P
19G317 P
DC 19E576 Spring A/C Tube Lock P
19H332 Trailer Brake Module P 19E578 Gasket & Shaft Seal Kit E
Switch - Garage Door Front Head Gasket & Seal
19A334 E 19E579 E
Opener Kit
19A336 Wire Garage Door Act R P 19A580 Shaft A/C Damper Door P
19K350 Mobile Phone Control Asy P 19E580 Seal Kit - A/C Compressor E
19A361 Elect Anti Theft Kit P Head Rear Kit - A/C
19G364 Kit - Remote Starter P 19E581 E
Compressor
19G365 Kit - Interface PATS P 19E582 Manifold Discharge Kit P
19A366 Anti Theft Control Asy P 19E583 Manifold Kit - A/C P
19A367 Relay - Anti Theft P 19A586 Plate - A/C Evaporator P
19G375 DVD Player P 19E586 Timer - A/C Clutch P
19A383 Handset Mobile Phone P 19E587 A/C Fresh/Rec Cable P
19A385 Junc Box Mobil Phone P 19B588 Seal Tube to Dash Pnl P
19A387 Transvr Mobile Phone P Housing & Plate Asy A/C
19E589 P
19A390 Antenna Mobile Phone P Ev
19A391 Microphone Asy P 19C590 Duct Asy A/C Circ Air P
19A393 Mobile Telephone Kit P 19C593 Seal A/C Evap Case P
19A394 Module Power Antenna P 19B594 Bracket A/C Condenser Mt P
19A397 Cable Cell Phone Ant P 19D594 Switch - A/C Pressure P
19G399 Hands Free Phone kit P 19D599 Cover A/C Evap Hsg P
19A413 Front End Cover Kit E 19C602 Wire Asy A/C Clutch P
19A414 Kit Front End Cover P Wire Harness - Air
19C603 E
19A434 Bracket & Switch Anti Theft P Conditioner
19A438 Switch Ign Anti Theft P 19D603 Wire Harness A/C Fan E
19A447 Speaker Asy Mobile Phone P 19D605 Wire - Blower Motor Feed E
19A449 Kit Mobile Phone P 19D606 Bracket A/C Accumulator P
19A464 TripTunes Ipod interface P 19D607 Bracket A/C Accumulator P
19G490 Rear Back-up Camera P Bracket & Cover - A/C Cl
19E609 P
Wire Asy - Luggage Rly
19B516 E
Compart Lamp 19D611 Solenoid & Manifold Atc P
Control (A/C & Heater Air 19A613 Gasket A/C Evap Hsg P
19A522 P
Aux) 19E616 Actuator EG
Switch A/C & Heater 19E617 Cover - A/C Tmp Dr Act P
19A523 E
Vacuum 19618 Ambient Sw - Outside Air P
19E525 Air Deflctr A/C Cnds P 19A618 Duct Asy - A/C Air Inlet P
19B540 Kit - Fire Extinguisher P 19E618 Arm A/C Elec Mtr Act P
Switch & Wire - Deck Lid 19623 Housing A/C Register E
19C542 E
Lock Bracket A/C Compressor
19A548 Compass Assembly EG 19D624 P
Mounting

X – ESP Powertrain 59
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
19E624 Controller Blur Speed EG 19D699 Harness A/C Vac Hose P
19A628 Clamp A/C Evap Duct P 19D701 Core A/C Chg Valve P
19E628 Venturi A/C Evap P 19702 Bracket A/C Cond Mtg P
19D629 A/C Compressor Asy E 19D702 Cap Asy A/CChg Valve P
19A630 Seal - A/C Cmpr H/P Vac P 19E702 Ambient Sensor P
19E630 Demstr & Hose Asy P Compressor - Air
19703 E EL
19C633 Duct A/C Evap Outlet P Conditioner
19E636 Manifold & Tube Asy P Relay Asy A/C Blower
19E703 P
19D640 Shaft Plenum Def Dr P Motor
19A642 Wiring A/C Cnt Switch E 19V703 Compressor - A/C E
19E642 Sensor - Ambient Elec P 19A704 Refrigerant Line P
Valve - A/C Compressor Tube – A/C Evaporator
19D644 E 19A705 P
Pressure Outlet
19D646 Head A/C Compressor E Connector & Hose A/C
19E705 P
Head - Air Conditioner Dmst
19D647 E
19706 Resistor A/C Blower Mt P
Compressor
19C649 Hood Dr Asy A/C Conn P 19A706 Resistor A/C Blower Mt P
19V649 Disc & Hub Assy A/C E 19708 Condenser Asy - A/C E
19E652 Case & Cover A/C Evap P 19C708 Connectors - Hose Tube P
19D653 Pulley & Bearing Asy P 19E708 Bracket A/C Comp Mtg P
19E653 Valve Asy A/C Evap In P Core Assembly - A/C
19712 E
Cylinder Shaft Asy - A/C Condenser
19D654 E
19E719 Amplifier Asy A/C P
Compressor
Seal - A/C Compressor 19A724 Switch & Wiring A/C E
19655 E
Crank 19E726 Duct A/C Inst Panel P
Cover - Air Conditioning 19728 A/C Drain Tube P
19D655 E
Suction 19C733 Potentiometer A/C P
Valve Plate Assembly - Sensor - A/C Temperature
19656 E 19C734 EG
Compressor Control
Plate Asy - A/C 19D734 Manifold & Tube Asy P
19D656 E
Compressor Valve 19735 Bracket A/C Condenser Mt P
Plate Asy - A/C 19D736 Plate A/C Evap Core P
19D657 E
Compressor Valve 19B739 Seal A/C Drain Tube P
19C658 Stud A/C Mtg P 19C739 Hose Auto T/C Sensor P
Reed - A/C Compressor 19D742 Suction Line Evap - Cm P
19D659 E
Valve 19744 Grille A/C Air Intake P
19D660 Seal Kit – A/C Compressor E 19745 Screen A/C Intake Air P
Oil Pump - Rotary Kit 19C747 Venturi Asy A/C P
19D663 E
Assembly 19B749 Door Asy A/C Evap Cs P
19E663 Sunload Sensor P 19752 Valve A/C Comp Low P P
Retainer Ring Kit - A/C 19B752 Shaft A/C Door P
19D664 E
Compressor 19E752 Control Head - Rear P
19D665 Seal Kit - A/C Compressor E 19760 Spring A/C Temp Ctl Le P
19D669 Servo Assembly - ATC EG 19A760 Door Asy Heater and A/C P
19E669 Diverter Valve - ATC EG 19C761 Brace A/C Evaporator P
19D671 Relay - Atc Electro Va P 19B762 Seal A/C Inlet Door P
19A672 Seal A/C Evap Core P 19E762 Valve A/C Chg Port P
19B679 Clamp A/C Hose P 19E773 Kit A/C System Filter E
19B680 Duct Evptr Inst Panel P 19C774 Shaft Damper P
19C680 Duct Asy A/C Register P 19A779 Clip Heater Core Case P
19E680 Conctr Demister Hose P Pulley - Air Conditioner
19B684 Kit - Compressor Gasket E 19D784 E
Clutch
Valve Plate - Air 19A786 Tube Blow H & G to Blow P
19B685 E
Conditioner Clutch & Pulley - Air
19C692 Cnnct & Demister P 19D786 E
Conditioner
19D695 Fitting Refrig Line P
X – ESP Powertrain 60
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
19788 Cam Heater & A/C Control P 19893 Register Asy Inst Pn P
19C789 Bracket A/C Hose P 19A893 Gasket A/C Register P
19E794 Sensor - A/C Temp Cont EL 19C896 Pad A/C Register Lov P
Field Assembly - Air 19D896 Bracket - A/C Compressor P
19D798 E
Conditioner 19897 Case - A/C Evaporator P
19C800 Adapter A/C Control Evap P 19D899 Switch A/C Comp Clutch E
19801 Panel A/C Evap Upper P 19901 Duct Asy - A/C Roof Si P
19C802 Door Asy A/C Damper P 19A908 Door Asy A/C Plenum P
19803 Panel A/C Evap Lower P 19919 Line Evap to Comp P
Bracket Asy A/C Evap 19C925 Panel Lens Asy Cntr P
19A804 P
Case 19930 Housing Asy - A/C Blower P
Motor - Air Conditioner 19C932 Duct Conn Asy A/C P
19805 EG
Blower 19B937 Bracket A/C D/T Mtg P
19A805 Fan A/C Condenser EG Switch - A/C Temperature
19809 Panel - A/C Control Up P 19A945 E
Control
19E809 Module - A/C Comp Contr EL Wiring Asy - A/C Blower
19949 E
19811 Panel Asy A/C Evap Case P Motor Feed
19A812 Seal A/C Door P 19A950 Retainer A/C Register P
19C812 Gasket A/C Air Duct P 19D950 Wiring - A/C Clutch E
19A813 Door Asy A/C Inlet P 19A957 Door A/C Inst Reg P
19D816 Bracket Asy A/C T/Control P 19B958 Condenser Filter P
19C818 Cover - A/C Temp Control P Dehydrator & Receiving
19959 EG
19A819 Shaft A/C Door P Tank - A/C
19C822 Actuator Cover P Fr Asy - A/C Air Temp
19D963 P
19C827 Harness Asy Vac Hose P Contr
19C828 Hose Asy - A/C Vacuum P 19B968 Air Condition Kit P
19834 Wheel Asy - Blower A/C P 19B969 A/C Drive Kit P
19A834 Refrigerant Line P 19B970 Hose Guard Kit A/C P
19835 Tube - Dehyd to Evaporator P 19D970 Gasket Kit - A/C Comp E
19C836 Accumulator - Hose EG 19972 Line Comp to Cond P
Tube Asy Dehyd to 19C974 Case Asy A/C Evap P
19837 P
Evaporator 19980 Control - Air Conditioner EG
19D842 A/CTemp Control Door P 19A980 Control Kit A/C Htr P
19D846 Shaft A/C Temp Control P Switch - Air Conditioner
19986 E
19D848 Tank & Hose Vaccum Res P Blower
19849 Valve Asy Evap Exp P 19988 Cable Asy A/C Temp P
19850 Valve Assembly - A/C ATC E 19A990 Valve Asy A/C P
19D850 Suction/Discharge Assy. EG 19D990 Orifice - Expansion P
19858 Hose Asy - Evap Drain P 19A999 Baffle A/C Evap Case P
Core - Air Conditioner Support - Brake Pedal -
19860 E *01508 E
Evaporator Outer
19867 Tube Asy Evap Shut Off P Brace - Brake Pedal
*01524 E
19A869 Register A/C and Heater P Support
19878 Damper Asy A/C O/S P *01588 Insulator - Dash Panel Snd P
19A882 Cover Rood A/C P *016B26 Extension Dash Panel P
19A884 Bracket A/C Control Mtg P *01670 Insulator Asy - Dash P
Wire Asy - Air Conditioner *01671 Insulator Asy - Dash P
19A885 E
Stat *01708 Insulator - Dash Panel P
Wiring - Air Conditioner *01714 Brace - Dash to Frame P
19D887 E
Jumper *01715 Brace - Dash to Frame P
Vacuum Selector - Air *01792 Gusset - Dash Panel En P
19B888 E
Conditioner *01793 Gusset - Dash Panel En P
Hose & Elbow Asy - ATC *01836 Door Asy Vent Register P
19D888 EG
Sensor Connector Cowl Vent
*01878 P
19E889 O Ring - A/C Comp E A/Duct

X – ESP Powertrain 61
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*01890 Control Vent A/Duct P *046A25 Insulator - Inst Panel Upper P
*01891 Control Vent A/Duct P *04658 Retainer C/Pnl Op C/P P
*01934 Duct Vent A/Outlet P *04672 Brace Instrument Panel P
*01935 Duct Vent A/Outlet P *04674 Reinforcement - Instr P
*01999 Gasket - Vent Air Inlet P *046A76 Register Instr Panel P
*02320 Regulator - Front Door Wdo P *046A77 Register Instr Panel P
*02408 Deflector Cowl Top P *047A20 Bracket Console Armrest P
*02409 Deflector Cowl Top P *04780 Ret - Console Lid Catch P
*H03100 Heated Windshield Glass EG *048A38 Shield - Instr Panel Ash P
*03296 Stop Windshield Glass P Receptacle Asy Console
*048A42 P
*04054 Visor Auxiliary P Ash
*04055 Visor Auxiliary P *04892 Support Consl Panel G/Sh P
*04132 Clip Visor Arm P Front Spring Air
*A5310 EG
*04133 Clip Visor Arm P Suspension
*04278 Clip - Inst Panel Sfty P *A5560 Rear Spring Air Suspension EG
*042A82 Panel Inst Cluster P *060A08 Cable Asy Glove Box P
*043B13 Module - Air Bag P *06050 Hinge Asy - Glove Box P
*04319 Reinforcement Inst Panel P Catch - Glove Compt Door
*06064 P
*04366 Bracket - I/P to Cowl P Lo
*043A82 Bracket Inst Pnl Lower Ex P Bumper - Glove
*06066 P
*043A88 Insulator Inst Panel E Compartment
*043A89 Insulator Inst Panel E *06069 Spring - Console Door P
*04392 End - Inst Panel P Latch Asy Glove Comp
*06072 P
*04393 End - Inst Panel P Door
*044G22 Bracket I/P to Floor P *06081 Lock - Glove Compt Door P
*044G24 Plate Console Lever Opn P *060A96 Catch Console Door P
*044A74 Module Asy Air Bag P *061B02 Handle Glove Compt Door P
*044F80 Bracket Inst Panel Radio P *06112 Spring - Ip Glove Compt P
*04488 Brace Inst Panel P *06113 Spring - Ip Glove Compt P
*044A90 Panel - Ip Finish P Bumper - Glove Compt
*06115 P
Reinforcement Console Pnl Chec
*044B90 P *06117 Stop - Glove Box P
Fr
*045C06 Bracket - Inst Panel Mntg P *06122 Grommet - Glove Box P
*045C08 Register Inst Panel P *061A34 Latch Console Magnti P
*04510 Brace Inst Panel P *06164 Knob Inst Panel Glove P
*045E24 Rear Heater Panel P Reinforcement I/P G/C Dr
*06172 P
*045A28 Retainer Finish Panel P Latch
Support Console Panel *06200 Stop - Glove Compt Door P
*045B28 P Stop (Glove Compartment
Front *06201 P
*045A30 Clip - Inst Panel Finish P Door)
Bracket Console Mounting *06250 Bezel Utility Tray P
*045B32 P Extension - Rear Floor Cr
Front *101C04 P
Bracket Console Mounting Ctr Mb
*045B34 P *101B10 Plate Eng Cover Lth St P
Rear
*045A36 Rear Refrigerator/Cooler P *101B18 Plate Eng Cover Catch P
*04540 Cover Control Box Side P *101B56 Ret Eng Hsg Sd Ins P
*04541 Cover Control Box Side P *101B57 Ret Eng Hsg Sd Ins P
*04545 Reinforcement - Inst Panel P *102B00 Insulator Eng Housing Si P
*04551 Reinforcement Inst Panel P Reinforcement Eng Cover
*103A56 P
*045C52 Bracket Console Arm Rest P Pnl
*045F52 Support I/P at Strg Column P *105A90 Striker - Stow Compt P
*045D56 Brace Inst Panel P *110A00 Damper Asy Rear Vibrt P
*045A58 Pad Inst Panel Lower P *113A66 Retainer B/Bolt Anch Pl P
*045D62 Door Inst Panel Fuse P Cylinder - Stow Compt
*115A32 P
*046A24 Insulator - Inst Panel Upper P Lock
*11598 Cover Stow Comp Door P
X – ESP Powertrain 62
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*116A00 Hinge - S/Compt Door Rear P *21984 Lock, Sleeve - Door Pil P
*116A01 Hinge - S/Compt Door Rear P *21985 Cylinder - Door Lock P
*11640 Hinge - S/Com Door Front P *21990 Door Lock Cylinder Asy P
*11641 Hinge - S/Com Door Front P *219A90 Spring Door Latch Stk Shl P
*11664 Lock - Stow Compt Door P *21991 Cyl Assy - Door Lock P
*11679 Cable Asy Strg Compt P *21999 Grommet - Door Lock Knob P
*203A28 Pwr Door Lock Module P *22008 Door Striker Plate P
*20329 Actuator Module - Dr P *22009 Door Striker Plate P
Reinforcement (Door Opng Retainer - Door Lock
*20403 P *22021 P
Frame Frt) Striker
*20892 Valve Door Vent P *22023 Retainer - Door Lock C P
Bracket - F/Door Window *22024 Plate - Door Lock Striker Ta P
*21430 P
Glas *220A40 Switch Door Cylinder E
Bracket - F/Door Wdo *220A41 Switch Door Cylinder E
*21431 P
Glass Cylinder, Key - Ign Sw,
*22050 P
*21572 Retainer - Door Glass P Door
*21573 Retainer Door Glass P *220A50 Bezel Door Lock Knob P
Bracket (Front Door Wdo *220A51 Bezel Door Lock Knob P
*21743 P
Upstop Frt) *220K51 Keyless Entry Kit P
*21760 Bracket, Door Window Stop P *220A54 Escutcheon - Front Door P
*21762 Bumper - Door Window S P *220A55 Escutcheon - Front Door P
*21764 Bracket - Door Window Sto P *22058 Shim Door Lock Strike P
*21768 Stop - Door Window - Upp P *220A78 Retainer Ft/Door Latch P
*21778 Stop - Door Window Glass P *221A00 Cable Front Door Latch P
*21801 Bushing - Door Lock Pa P *221B00 Water Shield P
*21812 Latch - Front, Door P *22134 Rd Door Latch Control P
*21813 Latch, Front Door P *22135 Rd Door Latch Control P
*21816 Adjuster - Door Lock P *22152 Rd Door Lock Act P
*21818 Remote Control Asy EG *22153 Rd Door Lock Act P
*21819 Rem Control Asy EG *22164 Link - Front Door Control P
*218A42 Actuator - Front Door Latch EG *22168 Door Latch Control P
*218A43 Actuator - Front Door Latch EG *22169 Door Latch Control P
*21852 Rd Door L4 Push Button P *222A00 Retainer, Door Glass P
*21853 Rd Door L4 Push Button P *222A01 Retainer, Door Glass P
*21872 Spring Door Latch Tog P *222A14 Division Bar Bracket P
*21873 Spring Door Latch Tog P *222A44 Retainer - Roof S/Rail P
Bell Crank Front Door Bracket Asy - Door Vent
*21900 P *22254 P
Latch Wdo
*21910 Spring - Door Remote Cnt P Bracket Asy - Door Vent
*22255 P
Escutcheon - Front Door Wdo
*21936 P
Lock *222A92 Guide Front Door Window P
*219A38 Bushing Door Latch Rod P *22296 Bar Door Vent Window P
*21940 Link Front Door Lk Rmt P *22297 Bar Door Vent Window P
*21941 Link Front Door Lk Rmt P *223A24 Ret Bracket Vent Div Bar P
*21952 Clip - Door Lock Rod EG *223A25 Ret Bracket Vent Div Bar P
*21954 Clip - Door Lock Control Li P *22352 Knob - Wdo Regulator P
*219A59 Seal - Door Latch Rem P *22362 Guide Door Window Up P
*219A64 Latch & Rem Cnt Door P *22380 Stabilizer - Front Door Gl P
*219A65 Latch & Rem Cnt Door P *22384 Lever Asy - F/Door Lock P
Lever Front Door Latch *224A04 Filler Door Opening P
*21970 P
Oper *224A05 Filler Door Opening P
*21971 Lvr Front Door Latch Oper P *224A14 Shroud Front Door Ins Hd P
*219A74 Spring - Front Door Latch P *22454 Button & Guide Asy - Door P
*21978 Shield - Door Latch P *22455 Button & Guide Asy - Door P
*21979 Shield - Door Latch P *226A04 Plate Door Pull Handle P

X – ESP Powertrain 63
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*226A06 Boot - Door Handle Inner P Chn
*226A07 Boot - Door Handle Inner P *234B66 Cam Front Window Reglt P
*22800 Hinge, Front Door Upper P *234B67 Cam Front Window Reglt P
*22801 Hinge, Front Door Upper P *23500 Arm - Door Stop P
*22810 Hinge & Ck, Fr Door Lower P *23504 Strap - Front Door Check P
*22811 Hinge & Ck, Fr Door Lower P *23519 Roller - Door Hinge P
*22814 Hinge On Door P *23552 Guide Asy Door Check P
*22816 Shim On Body P *235A60 Bearing Door Check Arm P
*22820 Hinge On Body P *25000 Roller - Lower Door Guide P
*22840 Pin - Door Hinge P *25001 Roller - Lower Door Guide P
*22841 Bushing - Door Hinge P *25004 Track - Door Center P
*22886 Check Ft/Door Hinge P *25006 Track - Door Upper P
Key Door Vent Window *25008 Support - Door Upper T P
*22920 P
Lock *25016 Track Door Lower P
Key Door Vent Window *25028 Roller - Door Upper Gu P
*22921 P
Lock *25030 Shield - Door Center T P
*22926 Spring - Door Vent Window P *25036 Bracket - Door Upper G P
Bashg - Front Door Vent *25044 Rod - Door Stop P
*22960 P
Wdo *25796 Retainer Rear Door P
*22986 Spring F/D V/Window L/H P *25797 Retainer - Rear Door P
*22992 Stop Door Vt Window Piv P Hng Body S/Door Window
Regulator, Front Door R *262B00 P
*23200 EG Up
Window - Power *262A32 Roller - Door & Qtr Window P
Regulator, Front Door L *262B50 Filler Side Door Track P
*23201 EG
Window - Power *26348 Bracket Rear Door Window P
*23202 Regulator, Front Door Wdo P *263A52 Bracket Rear Door Glass F P
*23203 Regulator - Front Door Wod P *263A53 Bracket Rear Door Glass F P
Regulator - Front Door Run Bracket Asy Rear Door
*23208 EG *263A70 P
Power G
Regulator - Front Door *264A00 Cntr & Latch Door Lock EG
*23209 EG
Power Remote Control & Latch
Bracket - Front Door *264A01 EG
*23230 P Asy
Equalizer *26404 Rear Door Lock Asy P
*23240 Roller Asy Door & Qtr Wdo P *26408 Lock Rod Rear Door P
*23288 Bracket Front Door Window P *26409 Lock Rod Rear Door P
Bracket - Front Door *264A10 Striker Body S/D Latch P
*23289 P
Window *26412 Latch Rear Door P
*23294 Plate Vent Reg Space P *26413 Latch Rear Door P
Bracket - Front Door *26418 Plate Door Latch P
*23296 P
Window *26420 Link Rear Door Lock P
*23318 Spring Window Reg C/Bal P *26421 Lnk Rear Door Lock P
*23350 Snap Ring Reg Handle P *264A26 Latch - Side & Bk Door P
*23370 Plate Window Reg & D P *264A32 Latch - Side, Rear, Back P
*23394 Drive Assembly - Power Lift EG *264A36 Clip Door Latch Retng P
Drive Asy - M/C Pwr Lift *26442 Bell Crank - Rear Door P
*233V94 EG
W *26448 Bell Crank, Rear Door P
*23395 Drive Assembly - Power Lift EG
*26449 Bellcrank, Rear Door P
Drive Asy - M/C Pwr Lift *26454 Retainer Body S/D O/S Hd P
*233V95 EG
W *264A56 Knob Asy Body S/D L/C P
*23402 Regulator, Frt Door Vent P
*264A58 Knob R/Door Latch P
*23403 Regulator, Frt Door Vent P
*26460 Rod Push Btn Rear Door P
*234A24 Power Regulator Rear Door EG
Rod - Push Button Rear
Slide Door Window *26461 P
*234B36 P Door
Regulator *26462 Plate Door Latch Bolt S P
*234A44 Ret Door Window Glass P
*264A64 Rod Asy R D L Actua P
*234A46 Retainer Asy Door Window P
X – ESP Powertrain 64
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*26482 Reinforcement - Rear D P *27158 Latch Asy - Body Sd Door P
*264A82 Shield Body S/D L/Stk P *27159 Latch Asy Bdy SD RR Wdo P
*264A88 Link Asy Rear Door Handle P *27182 Plate Window Latch Anchor P
Bracket Rear Door Latch *27192 Button Window Latch P
*26494 P
Rod *27201 Arm Front Door Check P
Bracket Rear Door Latch *27204 Arm Door Check P
*26495 P
Rod *27218 Bracket Body S/D Ck on B P
*265A02 Bracket Door Latch R/Cntrl P *272A18 Pin Body Side Door Chec P
*265A04 Striker - Door Latch Front P *279C34 Striker Stor Compt D P
*265A06 Shim - Door Lock Strik P *282A42 Spring Fuel F/Door P
*265A28 Bumper Door P *28608 Ret - Fuel Door Latch P
*265A60 Escutcheon Door I/Hand P *28610 Latch Asy - Fuel Door P
*26594 Actuator Asy - Rear Door EG *28612 Actuator Fu/Fill Door P
*26595 Actuator Asy - Rear Door EG *28616 Handle Fuel Door P
*26596 Rod R/Door Latch Act P *286B26 Pin Asy - Lk P/U Box Ext P
*26597 Rod Rear Door Latch Act P *28656 Plunger - Fuel Door Latch P
*265A99 Retainer Body S/D R/L P *29446 Washer Qtr Wnd Hinge P
*26610 Bezel - Rear Door Lock Cnt P *29805 Stop, Qtr Window Lower P
*26611 Bezel - Rear Door Lock Cnt P Hinge Asy – Body Side
*29938 P
*266A30 Sleeve Body S/D O/H S P Front Window
Bracket - Rear Door Pull Hinge Asy – Body Side
*26642 P *29939 P
Handle Front Window
*26800 Hinge, Rear Door Upper P *29954 Hinge Qtr Window P
*268C00 Kit Sliding Door Hinge P *29955 Hinge Qtr Window P
*26801 Hinge - Rear Door Upper P *30038 Run Qtrwindow Glass P
*26802 Hinge & Ck,Rear Door Lwr P *30186 Anti - Rattler - Quarter P
*26803 Hinge & Ck, Rear Door Lwr P *30194 Support Asy Qtrwd Run P
*26810 Hinge & Ck, Rear Door Lwr P *302A02 Retainer Qtr Window Latch P
*26811 Hinge & Ck, Rear Door Lwr P *302A06 Spacer Qtr Window Latch P
Reinforcement Dr Hng on *302A12 Retainer - Qtr Wd0 Hin P
*268A14 P
Body *30229 Ret - Qtr Vnt Wdo Ws P
Reinforcement Dr Hng on *30230 Bar Qtr Window Div P
*268A15 P
Body *30231 Bar Qtr Window Div P
*268B16 Cam - Body Side Door P *30265 Piv - Qtr Vnt Wdo Up P
*268B18 Spring - Side Door Hng P *30270 Ret Qtr Window W/Str P
*268B22 Housing Side Door Hinge P *30271 Ret - Qtr Wdo W/Str P
Reinforcement Asy Body *30272 Bracket - Qtr Vt Wd Piv P
*268A26 P
S/D/H *30298 Guide - Qtr Reg Arm P
*268B40 Roller Body S/Door Hng P *30306 Regulator Qtr Window EG
*268B42 Housing & Lvr Body S/D Hn P *30307 Regulator Qtr Window EG
*26900 Rt Div Br Asy Rd G P Hinge Asy – Body Side
*26901 Rt Div Bar Asy Rd P *303A22 P
Rear Window
Regulator Asy - Rear Door Hinge Asy – Body Side
*27000 EG *303A23 P
Window Rear Window
Regulator Asy - Rear Door *303A24 Latch Asy Qtr Vent P
*27001 EG
Window *303A25 Latch Qtr Window P
*27003 Shim Body S/D Window Ltc P *30351 Spring - Quarter Window P
Regulator - Rear Door *30380 Rltr Asy - Qtr Pwr P
*27008 P
Window *30381 Regulator Asy - Qtr Power P
Regulator - Rear Door Control and Wire Body Side
*27009 P *303A94 EG
Window Wdw
Spring - Rear Door Window Drive Asy - Body Side
*27048 P *304A42 EG
Reg Window Reg
*27148 Plate - Rear Door Window P *30472 Stab Qtr Window Glass P
*27154 Pin - Rear Door Window P *30478 Window Regulator Asy EG
*27156 Roller - Rear Door Window P
X – ESP Powertrain 65
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*30479 Window Regulator Asy EG Torsion
*305A02 Bracket Qtr Window Glass P *43052 Cable Asy - Tailgate P
*30535 Frame (Qtr Window Outer) P *43053 Cable Asy - Tailgate P
*30590 Frame Qtr Window P *43056 Hinge Asy - Tailgate Lwr P
*30591 Frame Qtr Window P *43090 Hinge Asy - Tailgate Upper P
*32230 Rail Kit P/U Box Liner P *43098 Spacer Tailgate Upper P
*32240 Support P/U Box Rail P *431A02 R/Control Latch Bk Door P
*40152 Spring Lugg Compt D/ P *431G02 Latch Asy Lift/Gate P
*40180 Cable Lugg Door Latch P *431A03 R/Control Latch Bk Door P
*404B02 Support Lwr Bk Panel P *431B04 Spring L/G Assist P
*404A10 Prop Liftgate P *43118 Striker Bk Door Latch P
*404G10 Prop Asy Liftgate P *43119 Lever - Lift Gate Lock P
*404G34 Cam Liftgate Latch P *431A24 Link Tailgate Upper Lock P
*404A42 Striker Liftgate Lat P *431A32 Rod Tailgate Latch B P
*405C04 Handle Fuel Door Latch P *431A38 Actuator - Power Lock EG
*405C06 Release Fuel - Luggage P *431A42 Rem Control - Bk Door La P
*405A24 Spring Fuel Floor Lid P *43146 Plate Tailgate Lock St P
Lift - Luggage Cmpt Door *431A46 Rod Bk Door Inside P
*406A10 P
Hy *43150 Latch - Tailgate P
*406A11 Lift Luggage Door P *431A50 Link Tailgate Lock P
*406A77 Liftgate Molding P *431D50 Control Liftgate Latch P
*40860 Latch Asy - Back Windo P *43151 Latch - Tailgate P
*40867 Spring - Back Window Reg P *43152 Shim - Tailgate Lock S P
*41834 Bracket Compt Door Lift P *431F52 Striker - Tailgate Latch P
*41835 Bracket Compact Door Lift P *431B54 Latch - Tailgate on B P
*41836 Bracket - Liftgate P *431E58 Link - Tailgate Upper Hinge P
*41960 Guide Bk Window Glass P *431B62 Bumper Tailgate Latch P
*41962 Stabilizer Tailgate Window P *43170 Control - Tailgate Lock Rel P
H42006 Back Glass (Heated) E *431E72 Striker Asy - Tailgate Lower P
*420A68 Hinge - Back Window P *431D76 Bracket Asy Tailgate P
*420A69 Hinge - Back Window P *431D77 Bracket Tailgate Latch P
*42104 Lift - Back Window P *431A78 Link Tailgate Latch Rel P
*42105 Lift - Back Window P *431A79 Link Tailgate Latch Rel P
*42146 Bracket (Back Window Lift) P *43186 Rod Bk Door Latch R/C C P
*42147 Bracket (Back Window Lift) P *431D88 Lock Asy - Tailgate P
*42148 Sriker Back Window Latch P *43200 Latch - Lugg Cmpt Door P
*422A00 Run Back Door Glass P *432A00 Lock Rel Kit L C Door P
*422A08 Run Back Window Glass P *43214 Cam Liftgate Door Latch P
*422A20 Run Back Window Glass P Bracket - Lug Cmp Door Lk
*43235 P
*422A36 Run Bk Window Glass P S
*42430 Liftgate Molding P *432A38 Actuator - Power Lock EG
*424B66 Panel & Reflector Asy P *432A48 Bracket L/C Door Latch Stk P
*42700 Hinge Asy - Deck Lid P *43252 Striker Plte - Lugg Co P
*42701 Hinge Asy - Deck Lid P *43258 Bracket Power Deck P
*42738 Bracket - Deck Lid Hge P *43262 Case & Cyl Asy L/C Dr Lkn P
*42739 Bracket - Deck Lid Hinge P *43268 Bracket Lug Compt Door Lt P
*42900 Hinge, Lift Gate P *432A74 Lever L/C Door Lock Rel P
*43000 Hinge, Tailgate P *432A76 Sleeve Lug/Door Latch P
*43001 Hinge - Tailgate P Extension - Lugg Compt
*43283 P
*43018 Hinge - Tailgate P Door Lock
*430B22 Insert Tailgate Hinge P *43286 Latch - Back Door Upper P
*430B23 Insert - Tailgate Hinge P *43288 Latch - Back Door Lower P
*430A28 Plate - Tailgate C/B Torsion P *43289 Latch - Back Door Lower P
*43030 Pin - Front Door Hinge P Rod Back Door Latch
*43296 P
*430A30 Bracket - Tailgate C/Bal P Upper

X – ESP Powertrain 66
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Rod Back Door Latch *502C07 Rail Guide - Left P
*43298 P
Lower *502L08 Guide Asy Roof S/Pnl P
Rod L/C Door Latch *502C10 Guide S/Roof Panel P
*43329 P
Release *502C11 Guide S/Roof Panel P
*433A90 Motor Asy L/C Door EG *502D14 Adj S/R Pnl Guide P
*43432 Cyl Asy Liftgate - Less Key P *502L14 Cover Roof S/R Cable P
Lock Cylinder - Lug Comp *502L16 Guide - Roof S/R Cable P
*43505 P
T/G *502L17 Guide - Roof S/R Cable P
*43507 Lock Set - Lugg Gl Box P *502B20 Cable Slide S/Roof P
*43565 Spacer - Deck Lid Lock P *502B21 Cable Slide S/Roof P
*43600 Cylinder - Deck Lid Lock P *502C22 Housing Asy Roof Sld P
*43603 Sleeve - Lug Compt P *502E30 Knob Asy Sldg Roof P
Retainer L/Cmpt Door Lock *502L31 Cover - Roof S/P Cable P
*43629 P
Cyl *502B40 Retainer - Sldg Pnl Tr P
*43634 Bumper L/C Door Inside P *502D40 Guide & Control Cable Asy P
*43870 Door Latch Cable EG *502D41 Guide & Control Cable Asy P
*43876 Rod Tailgate Lock Cylinder P *502A46 Ret - Roof Gls Handle P
*43884 Rod Tailgate Lock Co P *502B46 Panel - Sliding Roof P
*439A00 Bumper Asy T Gate P *502L52 Cap - Drive Housing Sh P
Reg Asy - Back Window *502D60 Hinge Roof Opng Clas P
*44000 EG
Ma *502B62 Handle Roof Opnglass P
*440A46 Stabilizer Back Door P *502B66 Nut - Roof Sldg Pnl Fr P
*44074 Bracket Back Window Reg P *502D70 Module – Elect. Moon Roof P
*44078 Window Kit Sliding Bk P *502M70 Roof Opening Bracket P
Prop Asy (Luggage *502M85 Roof Sld Pnl Lever P
*44201 P
Compartment Door) *502M86 Roof Sld Pnl Lever P
*442K07 Pad Rear Spoiler P *502L87 Gear Slidg Rf G/Pino P
*44890 Bar - Deck Lid Torsn P *502D88 Pinion Drive P
*44891 Bar - Deck Lid Torsn P *50291 Reinf Asy - Roof Panel P
*454A25 Retainer Luggage Cover E *502B98 Panel Asy Roof P
*454A46 Hook Luggage Cover P *50304 Catch Roof Op Trm Pn P
Retainer Luggage Door *50316 Link Fld Top Control P
*45588 P
Liftgate *50317 Link Fld Top Control P
*45798 Plate Lug/Comp Cover P *50352 Link Fld Top Power P
*45849 Handle S/Whl Cover H/Dw P *50353 Link Fld Top Power P
*46100 Compt Asy - Qpnl Tool P *50508 Clamp Asy - Fldg Top P
*46304 Filler Bk Door Iner Pn P *50564 Support - Fldg to Hyd Cyl P
*46608 Bracket - Pkg Tray Str P *50600 Lift Asy - Fldg Top P
*46609 Bracket - Pkg Tray Str P *506A48 Latch - Holddown Clamp P
*46610 Strainer Package Tray P *50668 Bracket Fld Top Cylinder P
*46774 Strainer - Pkg Tray P *506A68 Link Fldg Top Bracket P
*46775 Strainer - Pkg Tray P *506A69 Link Fldg Top Bracket P
*47076 Bracket Spare Wheel Mtg P *50732 Seal Roof Air Vent P
*47088 Retainer S/Whl W/Svr Rear P *507A66 Link Fldg Top Bow P
*47122 Extension Spare Whee P *507A67 Link Fldg Top Bow P
*500R00 Striker T - Top Latch P *508A96 Screw S/R Pnl Mtr P
*500A28 Connector Link P *51070 Rail Roof Sliding Panel P
*500A65 Guide - Sliding Roof P *51071 Rail Roof Sliding Panel P
*50134 Track S/Roof Pnl P Gear Asy - Sliding Rt Drive
*518A30 P
*50135 Track S/Roof Panel P Pwr
*501A42 Tonneau Cover Kit EL *518B48 Cover Roof Console P
*501A80 Strap Roof Opng Glss P *519B42 Panel - Roof Console E
*501A86 Plate - Striker P *519C42 Compass Asy EG
*502P00 Hinge - Roof Opening P *519A64 Panel - Roof Console P
*502C06 Rail Guide – Right P *52806 Cable Folding Top P

X – ESP Powertrain 67
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
*52874 Case - Side Outer P *610D10 Guide R/Seat Belt P
*53105 Top Rail Asy P *610A16 Sleeve - Head Rest Guide P
*53118 Bracket - Mn Pivot (body) P *61018 Frame Front St Back P
*53138 Rail - Fldg Top Rear P *610A18 Retainer Seat Head Rest P
*533A00 Motor & Plate - Fldg Top P *61019 Frame Front Seat Back P
*53390 Hose - Fldg Top Hyd P *610C22 Cover Shld/Strp Retr P
*53392 Hose - Fldg Top Lift Lwr P *610E23 Kit – Seat Belt Pretensioner P
*54486 Container - Hood P *610D44 Track Asy - Seat Belt P
*54810 Catch Fld Top Cover Up P *610E22 Kit - St Belt Pre/Tens P
*551A28 Loop Roof Lug Tiedown P *610D45 Track Asy - Seat Belt P
Belt & Buckle Assy RR ST Sleeve Frt Seat Belt
*600A38 P *610C78 P
Com Tongue
Seat Belt & Buckle Rear *610D80 Buckle Asy Child S/Belt P
*60044 P
Seat *610C84 Support F/S Belt Buckle P
Seat Belt & Buckle Rear *610C85 Support F/S Belt Buckle P
*60045 P
Seat *610D94 Kit - S/B - Buckle Tongue P
*600M47 Adjuster Asy - 3rd Seat P *611A08 Hd Rest Asy Frt St P
*60056 Bolt Front Seat Track P *611B08 S/Belt Frt/Seat Retr P
*60094 Support - Front Seat P *611B09 Bel & Retr Asy - Frt St Lh P
*60095 Support - Front Seat P *611D10 Module - Air Bag P
*601B30 Bezel R/Seat Shl/Str P *611D11 Module - Air Bag P
*601B31 Bezel R/Seat Shl/Str P *611B24 Pin Front St Bk Pivot P
*60132 Strap Asy R/Seat Shoulder P *611B26 Bezel Kit F/Seat Belt P
Buckle Asy (Rear Seat *611D30 Guide R/Seat Shld Str P
*601A90 P
Belts) *611B32 Plug Boot St Belt Rt P
*60232 Belt Asy Front Seat P *61142 Latch Aux Seat Bk Floor P
*60233 Belt Asy Front Seat P *61143 Latch Aux Seat Bk Floor P
*602B34 Track Front Seat Strap P *611A48 Belt Asy Front Seat P
*602B35 Track Front Seat Strap P *611B60 Belt Asy Center Pass P
*602B38 Bracket F/S Shld/S Trk P *611B66 Rear St Center Belts P
*602B39 Bracket F/S Shld/S Trk P *611B68 S/Belt R/Seat Retract P
*602B40 Carrier S/Belt Restr P *611B69 S/Belt R/Seat Retract P
*602B41 Carrier S/Belt Restr P *611A72 Belt Asy - Seat Comple P
*602B46 Belt Shoulder Strap P *611A73 Belt Asy - Seat Comple P
*602B48 Guide Shoulder Strap P *611B76 Belt Front Seat Center P
*602B49 Guide Shoulder Strap P *61184 Recliner Asy Man Rh P
*602B52 Track F/Shldr Belt P *61202 Seat Belt Buckle End P
*602B53 Track F/Shldr Belt P *61203 Seat Belt Buckle End P
*602B82 Adjuster Front St Strp P *612B04 Belt - Aux Seat P
*60325 Brng – Frt St Shk ABS Lvr P Buckle (Front Seat Belt
*60326 Cvr/Cushion Frt Seat P *61209 P
End)
*603A92 Gear Front Cushion Pad P *612C46 Handle S/Belt Retract P
*604K22 Bar Front St Torsion P *61248 Clip Kit Tot Guard P
*60466 Gear - Front Seat Vert P *612A56 Spacer - Belt Shoulder P
Seat Back Reclining Hook Rear Seat Shield
*60593 P *613E00 P
Mechanism Strap
*606A50 Bracket Rear St Cushion P *613B02 Pin Rear St Back Floor P
*606A51 Bracket Rear Seat Cushion P *613D10 Guide Rear Seat Belt P
*60664 Arm R/Seat Back Ext P *613D11 Guide Front Seat Belt P
*60665 Arm Rear Seat Back Ext P *613B18 Bracket Rear St Bk Catch P
*60788 Bracket - Auxiliary Se P *613B26 Escutcheon R/S B/L H P
*607A92 Support Asy R/S Cush P Cover Front Seat Belt
*613B32 P
*607A93 Support Asy R/S Cush P Openg
*610C01 Actuator Asy P *613A38 Rear Seat Track Asy P
*610C06 Extension - Front St Bk P *613B44 Bushing Rear Seat Pivot P

X – ESP Powertrain 68
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage Part # Description Coverage
Cover Rear Seat Belt *618C26 Retainer Front Seat P
*613C46 P
Retract *61828 Spring - Front Seat Track P
Cover Rear Seat Belt *61832 Bar Asy Front Seat Track P
*613C47 P
Retract *61842 Bar Asy Front Seat Track P
Buckle Asy – Rear Seat *618A48 Transfer - Frt Seat Adjuster P
*613D48 P
Belts *618A49 Transfer - Frt Seat Adjuster P
Cover (Rear Seat Back *618C56 Pivot F/S Bk Adj Act P
*61349 P
Latch) *618B58 Retainer F/S Track Adj Hd P
*613K52 Control Rear Seat Latch P *618B62 Tube - Front Seat Adj Mtr P
*613C54 Cable - Seat Blt Anchor P *618A67 Bushing - Front Seat Adj P
*613D60 Lock Asy Rear Seat Back P Cable - Frt Seat Adj
*613D61 Lock Asy Rear Seat Back P *618C72 P
Actuator
*613D74 Kit Child Seat Belt P Cable - Frt Seat Adj
*61382 Latch Asy Rear Seat Back P *618C73 P
Actuator
*613T82 Lock Rear Seat Back P *61883 Spring Front Seat Track P
*61383 Latch Asy Rear Seat Back P *618A88 Bracket Frt Seat Adj Tube P
*613B84 Belt Asy Rear St Comp P *619A02 Hook Front Seat Track Rel P
*613B85 Belt Asy Rear St Comp P *619B14 Cover Front Seat Track P
*613B90 Pivot Rear Seat Back P *619A34 Slide - Front Seat Track P
*613B91 Pivot Rear Seat Back P Bracket - Pass Seat
*619A78 P
*616B00 Cover Child S/Blt Bracket P Bumper
*61644 Track Front Seat Inner P Retainer - Front St Adj
*62060 P
*61645 Track Front Seat Inner P Handle
*61704 Track Asy Front Seat P *62086 Valve Front St Cush Ch P
*617C04 Support Front Seat Bk Piv P *62130 Latch Front Seat Back P
*61705 Track Asy Front Seat P *624A04 Cover & Plt/Asy R/Str P
*617C05 Support Front Seat Bk Piv P *624A05 Cover & Plt/Asy R/Stl P
*61708 Seat Track Support Asy P *62418 Handle Asy - Rear Seat P
*61709 Saet Track Support Asy P *624B18 Latch Kit Rear Seat P
*61710 Track - Front Seat P *624B19 Latch Kit Rear Seat P
*617B10 Cable - Front St Adjuster P *624B20 Hardware Kit Rear Seat P
*617S10 Track Front Seat Ag P *624B22 Handle Rear St Latch P
*61711 Track - Front Seat P *624B23 Handle Rear St Latch P
*617B12 Cable Front Seat Rear Adj P *62426 Stop Asy Rear Seat Back P
*617B14 Cable Front Seat Adj Horiz P *62430 Bumper Rear Seat Back P
*617C24 Track Assy (Rear Seat) P *62432 Button - RR Seat Bk Latch P
*617C25 Track Assy (Rear Seat) P *62440 Striker Rear Seat Latch P
*61726 Bar Front Seat Track P *62441 Striker Rear Seat Latch P
*61738 Track Front Seat Inner P *62506 Support Asy Front Seat P
*61739 Track Front Seat Inner P *62526 Support Front Seat Track P
*617A44 Adjuster Asy - Front Seat P *625D26 Cover F/S Track Lwr Supt P
*617A45 Adjuster Asy - Front Seat P *62527 Support Front Seat Track P
*617K45 Wire Asy - Frt Seat Control E *62543 Cable - Front Seat P
*617K46 Wire Asy - Frt Seat Control E *625A50 Power Seat Back Cable P
*61748 Insulator - Front St Trk P *62606 Pawl Front Seat Back Latch P
*617B48 Bracket F/S Track Mtr Mtg P *62608 Bushing - Front Seat Back P
Insl - Front Seat *62622 Handle Frt Seat Back Latch P
*61749 P
Track/Floor *626A22 Knob Power Seat P
*61753 Handle - Seat Track P *62623 Handle Frt Seat Back Latch P
*617C80 Base Front Seat Adj Reg P *62634 Stem Front Seat Back P
*61781 Bushing - Front Seat Track P *62638 Striker Front Seat Back P
*617C81 Base Front Seat Adj Reg P *62648 Latch Front Seat Back P
*61804 Bracket Seat Track A/Sprg P *62649 Latch Front Seat Back P
*618C04 Pivot - Front Seat Back P *62762 Knob Frt Seat Back Latch P
*618B26 Clip Front Seat Track P *627A62 Lever Lumbar Supt P

X – ESP Powertrain 69
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
ESP Part Coverage
Part # Description Coverage
*62800 Cord Frt Seat Back Assist P
*62808 Cover - Robe Cord Ret P
*62868 Receptacle Front Seat Bk P
*62876 Receptacle Front Seat Bk P
*63100 Frame & Spring Front Seat P
*63101 Frame & Spring Front Seat P
*631A02 Bracket Rear Seat Back P
*63388 Cover R/Seat Support P
*63389 Cover R/Seat Support P
*64054 Grommet Seat Release P
Bracket Asy (Frt Seatside
*64481 P
Armrest Mtg)
*644A92 Bolt Front Seat Armrest P
*64700 Frame Front Seat Back P
*64701 Frame Front Seat Back P
*654A04 Escutcheon F/S Cntr A/R P
*654A28 Bushing - Frt Seat Bk A/Rs P
*65500 Adjuster - Frt Seat Buckle P
Adjuster - Front Seat
*65501 P
Buckle
*65528 Hose Front Seat B/Pad P
*65529 Hose Front Seat B/Pad P
*65530 Pump - Front St Pad Adj P
*65531 Pump - Front/St Pad Adj P
Tub – Frt Seat Back Pad
*65537 P
Defl
Guide (Frt Seat Back Side
*65575 P
Adj)
*65579 Armature (Front Seat) P
*67412 Latch Rear Seat Cushion P
W302908 HP Fuel Rail Plug Dc EG
Key Replacement - Non -
PATSKEY EM
Wty
ECC Processor Recal -
RECALEM P
Emissions
Road Hazard Tire
TCARE XT ER
Coverage

X – ESP Powertrain 70
E – ESP Base, Extra & Premium
P – ESP Premium
D – ESP DieselCARE Plus
R – ESP Royal Shield
Please refer to Summary of Designators for descriptions
NOTES

71
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


Driveability – Diagnosis Only (no 4045 Fork & Roller Asy Di
DIAG
repair performed) 4052 Cover - Diff Inspection
Recalibration of the EEC – Use only 4067 Adjuster - Diff Bearing
RECAL
when directed by a TSB 4109 Shim - Pinion Brg Adj
651 Axle Asy - Rear 4133 Retainer R/A Shaft
652 Axle Asy - Rear 4141 Adapter Asy - Differential
1001 Gasket Rear Wheel Brg 4143 Lock - Diff Brg Adj Nu
1104 Hub Asy - Front 4159 Lubricator Diff
1109 Hub Asy - Rear 4200 Differential Asy - Rear
1124 Washer Rear Wheel Brg Lo 4204 Case Asy Differential
1142 Adapter - Rear Axle Sh 4205 Case Asy Differential
1151 Bolt Drive Flng Rear A 4209 Gear & Pinion
1174 Wiper Asy - Rear Axle Sh 4211 Shaft - Differential P
1175 Retainer Rear Wheel 4214 Spring - Diff Clutch
1177 Seal Asy Rear Wheel Brg 4215 Kit - Diff Shaft Pinion
1180 Retainer - Rear Wheel 4217 Bolt Diff Gear Case
1181 Seal Rear Axle 4220 Bearing – Differential
1198 Brg Retnr Kit Front Wh 4221 Cone Roller Diff Brg
1201 Cone Rllr Front Wheel In 4222 Cup Differential Brg
1202 Bearing Cup Front Wheel 4224 Cap - Axle Diff Brng
1215 Bearing - Ft Wheel 4228 Washer - Diff Side Gr
1216 Cone Rllr Front Wheel Outer 4230 Washer - Diff Pinion S
1217 Bearing Cup Front Wheel 4234 Shaft & Brg Asy Rear A
1225 Bearing Asy Rear Whe 4235 Shaft & Brg Asy Rear A
1239 Cup Wheel Bearing 4236 Gear - Differential Si
1240 Cone & Roller - Wheel 4241 Pin Dif Pinion Shft
1243 Cup Rear Wheel Bearing 4249 U/J Rear Axle Shaft
1244 Cone & Roller Rear Wheel 4252 Nut Bearing Retainer
1245 Gear Front Axle Shift 4255 Nut Lock Pin Rear Wheel
3002 Front Axle Asy - Drive 4300 Carrier - Rear Axle
3010 Axle - Front 4309 Gear & Pinion
3067 Shim Kit Diffr Brg 4320 Nut Rear Axle Drv Pnon
3070 Baffle Pinion Oil 4341 Carrier ASY – Differential
3204 Kit Diff Case 4347 Bolt Housing Carrier
3215 Gear Kit - Diff Pinion 4365 Shft Asy Cpl Trans T
3219 Shaft Asy Front Axle 4421 Seal - Driveshaft
3220 Shaft Asy Front Axle 4529 U Bolt U Joint
3222 Gear & Pinion - Front 4561 Differential Bearing
3249 Kit - Front Axle Shft U/ 4602 Driveshaft Asy
3254 Oil Seal - Front Axle 4605 Driveshaft - Less U Joint
4000 Axle Asy 4614 Sleeve - Brg Cups Dr P
4001 Axle Asy 4616 Cup - Driving Pinion B
4005 Axle Asy 4621 Cone & Roller - Dr Pin
4006 Axle Asy 4625 Bearing Drive Pinion
4010 Housing Asy - Rear Axle 4627 Ret - Pinion Pilot Brg
4026 Diff Asy Locking 4628 Cup Driving Pinion B
4027 Diff Case Gear Support 4630 Pinion Bearing
4029 Pin - Planetary Gear 4635 Spider & Brg Asy - U/J
4033 Housing Cover Rear A 4662 Spacer Drive Pinion
4035 Gasket - Rear Axle 4663 Shim Drive Pinion Br
4036 Gasket - Rear Axle 4669 O Ring - Dr Pinion Brg
4040 Plate - Hi Speed Clutch

71
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


4670 Slinger - Dr Pinion Sh 6135 Pin - Piston
4676 Seal Asy - Drive Pinion 6140 Retainer - Piston Pin
4697 Boot - R/Axle CV Joint 6148 Ring Set
4731 Bracket - Rear Axle Bu 6149 Ring Set
4782 Yoke - Ds Center Soc 6189 Ftng Block Water Tube
4784 Yoke - Ds Center 6200 Connecting Rod Asy
4790 Seal - D/S Yoke Center 6207 Bushing Connecting R
4800 Support - Cpl Shft Brg 6211 Bearing Rod
4805 Baffle Cpl Shaft Bea 6212 Nut Connecting Rod
4808 Support Cpl Shaft Center 6214 Bolt Connecting Rod
4812 Bearing - Cpl Shaft Center 6250 Camshaft Asy
4816 Shaft Asy – Coupling 6253 Dowel Camshaft
4817 Shaft Asy – Coupling 6256 Sprocket - Camshaft
4826 Slv Cpl Shaft Supt Center 6258 Sprocket Lock Ring
4831 Plate - Coupling Shaft 6259 Nut - Camshaft
4840 Bearing Cpl Shaft Su 6261 Cam Brgs - Front/Center
4841 Knuckle Asy U Joint 6262 Cam Brgs - Front/Center
4851 Flange - U Joint Axle 6263 Cam Brgs - Front/Center
4859 Deflector - U Joint Fl 6265 Spacer C Shaft Sprocket
4866 Yoke Universal 6266 Plug Cyl Block
4880 Kit - Locking Differential 6267 Cam Brgs - Front/Center
4891 Snap Ring - U Joint Br 6268 Chain Timing
4925 Bracket - Rear Axle Bu 6269 Plate - Camshaft Thrust
4945 Disc - Differential 6270 Cam Brgs - Front/Center
4946 Hub Diff Gear Clutch 6278 Washer - Camshaft Sprocket
4947 Plate - Diff Clutch 6279 Bolt Camshaft Sprocket
6006 Engine Asy/Bare 6284 Damper Asy - Timing Ch
6007 Engine Asy 6287 Eccentric Cam Fuel P
6008 Gasket Set O/Haul 6303 Crankshaft Asy
6009 Cylinder Block 6306 Sprocket Crankshaft
6010 Cylinder Block 6310 Slinger Oil
6012 Engine Asy (Remanufactured) 6312 Pulley Asy - Crankshaft
6017 Cover - Cyl Timing Gear 6316 Damper - Crankshaft
6019 Cover Asy - Timing Gear 6331 Crankshaft Brgs - Front/Center
6020 Gasket Cyl Timing Gear 6332 Washer - Crankshaft
6023 Pointer - Timing 6333 Crankshaft Brgs - Front/Center
6026 Plug - Cylinder Block 6334 Brg Set Crankshaft
6030 Brkt Front Suppt Mntg 6335 Ret - C/S Rear Oil Seal
6031 Brkt Front Suppt Mntg 6336 Seal - Crankshaft Rear Main
6038 Engine Mount 6337 Crankshaft Brgs - Front/Center
6049 Cylinder Head 6342 Crankshaft Brgs - Front/Center
6051 Gasket Cyl Head 6344 Rear Crankshaft Seal
6052 Plug Cyl Head 6345 Bolt Main Bearing
6057 Insert - Valve Seat Ex 6350 Bolt C/Shaft Rear Seal
6065 Bolt Cyl Head 6359 Spacer - Crankshaft
6068 Transmission Mount 6375 Flywheel Asy
6079 Gasket Set - Valve Grind 6378 Washer - C/Shaft Pulley
6095 Cover Plate - Fuel Pump 6379 Bolt - Flywheel To Crankshaft
6100 Piston & Con Rod Asy 6384 Gear - Flywheel Ring
6102 Piston – Pin & Ring Asy 6392 Hsng Asy - Flywheel &
6108 Piston & Pin Asy 6397 Dowel - Clutch To Flywheel

72
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


6434 Spacer Fly/W C/Shaft 6675 Pan Asy Oil
6436 Seal - Starter To Flywheel 6687 Plate Oil Pan Baffle
6477 Flywheel Asy 6691 Gasket Oil Filter Return Tube
6500 Tappet Asy 6700 Oil Seal Cyl Front Cover
6505 Exhaust Valve 6701 Crankshaft Rear Seal
6507 Intake Valve 6710 Gasket Set - Oil Pan
6510 Valve Guide 6711 Gasket Set - Oil Pan
6511 Valve Guide 6714 Element Asy Oil Filter
6513 Spring - Valve 6716 Tube Front Oil Pump Pressure
6514 Retainer Valve Spring 6722 Seal Oil Pan Front
6515 Spacer - Valve Spring 6723 Seal - Oil Pan Rear
6517 Sleeve Valve Spring R 6728 Brkt - Oil Filter By - P
6518 Lock Valve Spring Re 6730 Plug Oil Pan
6519 Cover Asy Valve Push 6731 Element Asy Oil Filter
6521 Gasket Valve Push Ro 6734 Gasket - Eng Oil Pan D
6524 Baffle Valve Spring 6737 Cover Oil Filter
6529 Arm - Valve Rocker 6741 Bolt & Valve Oil Fil
6531 Support - Rocker Arm 6745 Hose - Oil Filter Bulk
6549 Screw - Tappet & Rocker 6748 Fitting - Oil Filter H
6550 Cap - Valve Stem – Exhaust 6749 Gasket - Oil Filter Ctr Blt To Cvr
6563 Shaft Rocker Arm 6750 Indicator Asy Oil Le
6564 Arm - Valve Rocker 6753 Gasket Oil Level Ind
6565 Rod Push 6754 Tube Oil Level Indic
6571 Seal Valve Guide 6766 Cap Asy Oil Filler
6572 Plug Valve Rocker Arm 6781 Gasket Set - Oil Pan
6578 Tube - Lub Valve Drive 6786 Brkt - Oil Lvl Ind
6582 Cover Asy - Valve Rock 6793 Hose Oil Filler Pipe
6583 Cover Asy - Valve Rock 6838 Gasket - Oil Filter Mo
6584 Gasket Valve Rocker 6840 Gasket - Oil Filler Ad
6587 Spring - Rocker Arm Lo 6870 Gasket Vent Tube
6588 Tube - Valve Rckr Arm Sh 6881 Adapt Insert Asy Oil
6590 Washer - Valve Rocker Arm 6890 Insert Oil Filter Mt
6594 Seal Rocker Arm Shaft 6894 Bolt - O/Fltr Adpt Mtg
6598 Washer - Spring Valve Ro 6915 Relay Asy - Trans O/D
6600 Pump Asy – Oil 6916 Solenoid Asy O/D
6603 Body Asy Oil pump & Filter 7000 Transmission Asy - Auto
6608 Rotor & Shaft - Oil Pump 7001 Transmission Asy
6613 Retain Plate - Aux Sha 7002 Transaxle Assembly
6616 Plate Asy Oil Pump 7003 Trans Asy - Less Converter
6619 Gasket (Oil Pump) 7004 Transmission Asy
6622 Screen Oil Pump 7005 Case Asy – Transmission
6626 Screen Oil Pump 7006 Transmission
6652 Gear - Oil Pump Drive 7007 Plate Asy - Engine Rear
6655 Gear Oil Pump 7008 Reinf - Aux Transmission
6658 Reservoir (Supply Pump) 7010 Insulator - Transfer Case
6659 Gasket Block Oil Pump 7015 Shaft Asy - Trans Input
6660 Oil Pump Repair Kit 7017 Shaft - Trans Input
6666 Plug Oil Relief Valve 7019 Washer - Input Shaft T
6670 Spring Oil Pump Body 7022 Plug - Trans Speedocable
6673 Nut - Oil Pickup Tube 7024 Gear - Trans Case Shaft
6674 Plunger Oil Pump Valve 7025 Brg - Input/Output Shaft

73
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7026 Snap Ring - Transmission 7135 Gear Retainer
7029 Washer - Trns Reverse 7137 Gear - C/Shaft 3rd S
7030 Snap Ring - Transmission 7140 Shaft - Trans Rev Idle
7032 Screw Detent Plunger 7141 Gear/Bshg Asy - Rev Id
7034 Vent Asy - Trans 7142 Gear - Trans Reverse I
7035 Body - Trans Case Vent 7144 Gear - Trans Countershaft
7040 Baffle - Input Shaft 7145 Roller Rev Idler Gear
7041 Bushing - Extension 7149 Washer - Trans Reverse
7045 Output Flange Ret Nut 7153 Gasket Transmission Assembly
7048 Seal - Input Shaft Oil 7155 Pin/Plate - C/S & R/Id
7049 Rtnr - Trans Output 7158 Gear - Trans Output Sh
7050 Retainer - Input Shaft 7160 Snap Ring - Counter
7051 Gskt - Input Shaft Brg 7166 Oil Filter Gasket
7052 Oil Seal - Trans Rear 7169 Cup (Output Shaft Rear Bearing)
7056 Washer - 2nd Speed Gear 7173 Washer Or Sleeve - Trn
7059 Snap Ring 7174 Ring/Pins – Synchronizer
7060 Shaft/Bshg Asy - Out 7175 Ring - 2sp Gear Syn
7061 Shaft - Output 7176 Gear - Trans Output Shaft
7062 Washer - Output Shaft 7177 Gear - Trans Countershaft
7063 Sleeve/Spacer/Snap R 7183 Hub - Synchronizer
7064 Snap Ring - Transmission 7185 Gasket Trans - Gear Shi
7065 Brg - Input/Output Shaft 7187 Sleeve - 4 - 5 Speed Synchronizer
7069 Washer - Trns Output S 7190 Roller Tran Overrun
7071 Washer - Trns 1st Speed 7191 Pin - Trans Output Shaft
7080 Baffle - Output Shaft 7193 Bushing - Trans Output
7085 Retnr Asy Output Shaft 7195 Cap/Cover - C/Shaft
7086 Gasket - Trns Housing 7196 Gear Trans - Output Shaft
7089 Flge U Joint Spline 7211 Front Cover Asy
7100 Gear - Low & Reverse S 7222 Housing/Cover - Gear S
7101 Gear - Trans Aux Red 7223 Gasket - Trans Case Cover
7102 Gear Asy - Intermediate 7230 Fork - Gear Shifter
7103 Gear - Output Shaft 7231 Fork Gear Shifter
7105 Hub Synchronizer 7232 Gate - Trans Shifter S
7106 Sleeve - Int/Hi Clutch 7233 Plunger/Sleeve - Shifter
7107 Ring - Trans Synchronizer 7234 Spring - Cam/Shaft Plunge
7109 Snap Ring – Synchronizer 7235 Pin - Gear Shifter
7110 Gear M/Shaft Fourth 7240 Shaft Gear Shifter
7111 Countershaft 7241 Shaft Gear Shifter
7112 Gear 4th Speed 7242 Washer/Spring/Shaft
7113 Gear - Countershaft Cl 7243 Fork - Reverse Shift
7115 Spacer - C/S Gear Pilo 7247 Plunger - Trans Shift
7116 Insert/Plate - Synchronizer 7251 PTO Asy
7117 Washer - Trans Output - 7275 Axle Seal
7118 Bearing - Trans Input S 7276 Bolt - Gear Shift Hsg T
7119 Washer - Countershaft 7279 Gate Gear Shifter Shaft
7120 Bearing Main Shaft P 7280 Cam/Shaft Asy - H/I Shi
7121 Roller Brg - Countershaft 7285 Lever Asy - Hi/Int Cam
7124 Synchronizer Asy 7288 Oil Seal - Shift Cam L
7125 Spacer - C/S Gear Brg R 7289 Fork - Gear Shifter
7127 Brg - Countershaft Gear 7290 Lvr Asy - Low/Rev Shift
7128 Lock - Unv Joint Cap 7302 Arm/Lever - Gear Shift

74
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7315 Lever Trans Gear Shi 8594 Connector Water Outlet
7324 Cable Asy - Aux Shift 8597 Hose - Water By Pass
7330 Lever - Front Band Servo 8678 Belt Tensioner
7340 Kit Manual Vlv Cable 8679 Belt Tensioner
7348 Retainer - Gear Shift 9180 Bracket
7358 Shift Trans Low Rev 9192 Fuel Valve Asy
7381 Inter Serv Piston Ring 9229 Gasket Carb Fuel Inl
7384 Servo Snap Ring 9275 Elect Fuel Pump & Sender
7411 Gate Asy Shaft Fifth 9276 Gasket Fuel Gauge
7423 Seal - Rear Band Servo 9278 Oil Pressure Sender
7479 Plate (Gear Shift Opening Cover) 9285 Fuel Check Valve
7482 Rev Fork Spacer 9324 Fuel Tube
7505 Housing Clutch 9346 Fuel Pump Mounting Bracket
7564 Cover - Clutch Housing 9364 Fuel Pump Gasket
7600 Bearing Clutch Pilot 9417 Gasket Fuel Pump Mou
7620 Gasket - Trns Case Front 9424 Intake Manifold
7660 Adapter - O/D Hsng Tra 9425 Intake Manifold
7661 Gasket - Trans O/D Hou 9426 Manifold & Thermo - Ex
7679 Roller - O/D Free Wheel 9430 Manifold Asy – Exhaust
7749 Shaft & Gear - O/D M 9431 Manifold Asy – Exhaust
7759 Retainer - Trans Oil P 9433 Gasket Set - Manifold
7800 Housing - Trans Rear S 9439 Gasket - Intake Manifold
7870 Coller / Brkt Asy - Tran 9440 Gasket Turbo Charger
7902 Converter Asy 9441 Gskt - Intake Manif/Cy
7908 Impeller - Trans Con 9448 Gskt Exhaust Mnfld To Cy
7915 Hub - Trans Conv Imp 9454 Stud - Exhaust Manifold
7916 Gskt - Conv Impel To 9460 Valve - Exhaust Thermo Cnt
7917 Ring Inp/Shaft Gear 9461 Gaskt - Intake Manifold
7918 Seal Aux Rear Brg Cove 9467 Sprg Exhaust Thrm Cntrl
7932 Stator Asy - Converter 9471 Shield Intake Mnfld
7950 Cover & Starter R/Ge 9819 Tube Therm Choke Cnt
7955 Wgt Bal - Converter 9820 Tube Therm Choke Cnt
7975 Housing Asy - Trans Co 9865 Insul Thermo Choke C
7976 Housing Asy - Convert 17285 Gear - Speedometer Drive
7986 Cover Converter Hsg 12A345 Glow Plug Relay Cover
8255 Gasket Water Outlet 12A362 Synchronizer Asy
8501 Pump Asy Water 12A379 Glow Plug Sleev
8505 Hsg - Water Pump 12A650 Processor Asy
8507 Gasket Water Pump 12B565 Processor Trnsn Center
8508 Plate - Water Pump 12B591 Exhaust Gas Temp Sensor
8512 Impeller Water Pump 1A021 Gasket Lockout Hub H
8513 Gasket Water Pump 1A023 Bushg Lockout Hub
8530 Shaft & Brg - Water Pump 1A028 Sleeve/Ring Asy Lkou
8548 Tube – Water Bypass 1A029 O Ring Locking Hub
8550 Slinger - Water Pump S 1A030 O Ring Free Running
8555 Tube - Water By Pass 1A031 Bolt L/O Hub Ret Pla
8564 Seal Water Pump 1A049 Kit Rear Wheel Brg
8575 Thermostat 1A050 Plate - Lockout Hub Rn
8590 Gasket - Thermostat 1A051 Retainer - Lockout Hub
8591 Repair Kit Water Pum 1A052 Ring/Bsh Asy Lkout H
8592 Connection - Cyl Hd Wa 1A053 Cam Lockout Hub Actu

75
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


1A054 Sprg Lockout Hup Pre 4A324 Kit - Diff Clutch Shim
1A055 Retnr L/O Hub P/Sprn 4A325 Plate - Diff Clutch
1A092 Washr L/O Hub R/P Bo 4A326 Plate - Diff Clutch Sprg
1K001 Kit Gasket Rear Axle 4A331 O Ring Ax/Shaft Seal
1K104 Cap Assembly - Warn Hu 4A376 Front Driveshaft
1K105 Body Asy - Warn Hub 4B407 Boot Kit Drv - Shft Jt
1K106 Snp Rng/Scrw - Warn Hu 4B409 Ring Dif Speed Snsr
1S175 Bearing - Axle Rear 4B413 Hsg Pilot Brg Cv Jnt
1S177 Seal - Rear Axle 4B416 Hsg Pilot Brg Jnt Sh
2C134 Brake Brng Kit Front Wheel 4B424 Insulator (Rear Axle Diff Front Upp)
2C598 Flange Drum & End 4B425 Insulator R/A Diff
2K598 Hsg Parking Brake 4B431 Insulator R/A Diff
2L602 Bearing Park Brake 4B435 Axle Asy (Rear)
2L603 Bearing Park Brake 4B436 Shaft/Asy R/Wheeldrive
3A040 4th Isoltr Mntg Brkt 4B477 Retainer Asy
3A222 Collapsible Spacer 4B478 Clamp Boot
3A329 Shaft 4C019 Axle Pump Asy (2007 MY only)
3A331 Boot - Front Wheel Drv O/Bd Jt 4K138 Half shaft Asy, R
3A406 Kit Shaft & Joint Asy 4K139 Rear Half shaft L
3A427 Shaft & Joint Asy Lh 4K206 Tube
3A428 Shaft & Joint Asy Rh 4K227 Clamp Dr/Shaft Slip
3A429 Boot Kit Shaft & Yoke 4K326 Joint Asy R/A Shaft
3A443 Kit Front Axle 4K605 Tube Rear Axle Torq
3A466 Axle Shaft Assembly 4K621 Brg Kit R/Axle
3B067 Kit Pinion Adj Shims 4L113 Seal Rear Axel
3B387 Shaft Front Axle Yoke 4L537 Boot Kit R/A Shaft
3B396 Locking Hub Assembly 4L616 Seal Front Axle
3B413 CV Jt Asy Outboard 4N046 Seal Asy - P/Div Drive
3B414 CV Jt Asy Inboard 4N172 Coupling & Sleeve As
3B426 Shaft & CV Jt Asy 4N237 U Washer - Axle Shaft R
3B436 Shaft & Joint Asy 4R602 Shaft Asy Drive
3B437 Shaft & Joint Fwd 6A008 Dowel - Cyl Head To Cy
3C084 Dust Seal (Inner Drive Shaft) 6A251 Cam Brgs - Front/Cntr/Re
3C123 Axle Shft Needle Brg 6A253 Gear Camshaft Drive
3C210 Shaft 6A255 Camshaft Drive
3C247 Actu Front Wheel End 6A257 Kit - C/Sht
3K070 Shld - Front Wheel Grease 6A303 Gear Engine Bal Shft
3K093 Bearing Front Axle 6A304 Gear Engine Bal Shft
3K147 Axle Asy Front Drive 6A311 Balance Shaft Asy
3K330 Front Axle Shaft 6A312 Pulley - Crankshaft
3L337 Shaft 6A329 Adapter Asy - Crankshaft
3N134 Seal Front Drv Axle 6A340 Bolt - Crankshaft Pull
3N139 Fork Fwd Trans Sht Lower 6A341 Main Bearing Trust Washer
3R002 Kit Carrier Cover 6A355 Washer - Crankshaft Thrus
3R262 Gear 6A366 Plate - Flywheel Reinf
4A109 Kit - Half shaft Repair 6A369 Adaptor - Flywheel To Tran
4A113 Bracket - Rear Axle 6A370 Plate Asy F/W To T/A
4A232 Axle Asy Clutch 6A373 Rear Cover Plate Asy
4A254 Retnr D/Shaft U/J Spi 6A523 Reinforcement - Valve R
4A322 Seal Front Wheel Hub 6A527 Bolt - Valve Rocker Ar
4A323 Guide Diff Clutch Plat 6A528 Seat Rocker Arm Fulc

76
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


6A532 Washer - Valve Cover 6C326 Bolt - Crankcase Cover
6A548 Bolt Valve Rocker Arm 6C327 Tube - Piston Cooling
6A588 Guide Rocker Arm 6C329 Guide - C/Case Cam
6A616 Plug - O/Pump Relief V 6C330 Ret - Ccase Cam Guide
6A618 Shaft Oil Pump Inter 6C334 Cvr Crankshaft Rear Seal
6A636 Gskt - Oil Fltr Adpt To Cyl Blk 6C335 Gasket C/Shaft Rear
6A640 Conn Air C Duct 6C337 Hub C/Shaft Pulley
6A642 Cooler Crankcase Oi 6C341 Plate Balance Shaft
6A661 Brkt - Oil Pump Tube 6C348 Pulley Asy Drive Blt
6A664 Crankcase Vent Hose 6C351 Sensor & Brkt C/Shaft
6A665 Crankcase Adapter Asy 6C501 Adj Asy Vlv Hyd Lash
6A674 Reinforcement - Oil Pa 6C515 Rtnr Valve Tappet
6A681 Brkt - Oil Filter By - P 6C518 Grommet (Valve rocker Arm Cvr)
6A715 Hose Asy Oil Cooler 6C525 VCT Asy - Cam
6A739 Shaft Asy - Aux Drive 6C527 Gasket - Spark Plug
6A753 Brg Auxl Driveshaft 6C601 Tube Extension
6A787 Hose Oil Fill Pipe 6C608 O/Ring - C/C Vent Tube
6A810 Oil Cooler - Kit 6C609 Ring - C/C Vent Tube
6A828 Ball - Oil Ind Blk 6C610 O Ring - Oil Cooler
6A831 Gskt - Oil Fltr Elem Supt 6C612 Screw - Oil Pump Tube
6A868 Adapter Oil Filter Ho 6C639 Seal Oil Pump Body
6A892 Retainer Vent Vlv Gr 6C640 Connection A/C Duct
6A968 Oil Inlet Connector 6C642 Hsg & Shaft Oil Pump
6B041 Dowel - Cyl Cvr Plate 6C643 Adpt Asy A/Clr Manifold
6B070 Plate - Cyl Front Cove 6C646 Duct Asy - Eng Chg Air Cool
6B209 Tensioner Fead Asy 6C652 Fltr&Tee Asy Crankshaft
6B212 Brkt - Belt Tensioner 6C673 Solenoid Kit (Back Press Solenoid)
6B217 Pulley Asy - Drv Belt 6C683 Engine Oil Filter Screen
6B263 Kit Timing Gear Set 6C751 Kit - Vlv Oil Press Reg
6B264 Pulley - Belt Idler 6C755 Oil Filter Tube
6B271 Spring - C/Shft Thrust 6C885 Turbo – Unison Ring
6B288 Sensor Asy Camshaft 6D000 Gskt - Kit Tmg Cover
6B295 Gasket – Camshaft seal 6D083 Gasket - Rear Cover
6B306 C/S Pulley Spacer 6D309 Cam Brgs - Front/Main
6B316 Key Sprocket To Cran 6E004 Cover Asy Inner
6B321 Dmpr & Pulley - C/S Vibr 6E006 Cover Asy Outer
6B667 Indicator Asy Oil Lv 6E078 Gasket Set Lower
6B752 Gskt Oil Sep/Cyl Blk 6F048 Gasket Cyl Head Cvr
6B843 Support - Asy Oil Cool 6F066 Supercharger Base Asy
6B850 Hose Asy - Oil Cooler 6F072 Tube Air Cooler Inlet
6B851 Hose Asy - Oil Cooler 6F073 Tube Air Cooler Outlet
6B852 Hose Oil Cooler 6F076 Super Charger Asy
6B856 Cooler - Engine Oil 6F089 Actuator Asy
6C019 Grommet Cyl Front Cover 6F091 Slng/Kit Eng Aircool
6C057 Plug Cylinder Block 6G011 Tensioner & Drv Belt
6C075 Seal Front Cvr To Block 6G015 Relay - Air Heater (Diesel)
6C251 Sprocket 6G091 Kit - Cvr Eng Rear
6C260 RH Eng Variable Timing 6K046 Stud Cyl Hd To Manifold
6C261 LH Eng Variable Timing 6K252 Retainer - Camshaft
6C288 Kit - Eng Rkr Arm Shft 6K254 Tensioner Chain Asy
6C315 Sensor Crank Timing 6K255 Timing Chain Tensioner Arm

77
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


6K260 Gasket – Valve Rocker Arm Cover 6N684 Core Turbo/Chg Trbne
6K261 Tensioner Timing Chain 6N696 Tube Turbo Air Outlet
6K289 Stud Bolt C/Shaft Tns 6N753 Hose - Oil Cool Wtr In
6K291 Spacer Timing Cov 6N778 Tube Oil Pump Outlet
6K292 Seal - Camshaft Front 6N781 Housing - Oil Cooler
6K297 Guide Timing Chain 6N783 Core - Oil Cooler
6K301 Seal/ Ret C/Shft Oil 6N792 Tube - Asy - Oil Cooler
6K321 Beam C/Shft Brg Cap 6N802 Hose Turb/Chrg Heat
6K512 Plate Valve Tapguide 6N862 Gskt Manifold Tube
6K533 Rotator - Exhaust Valve 6N866 Tube Asy Oil Cooler
6K554 Rocker Arm Support 6N867 Tub & Hos Asy - Eng Oil Cool Inlt
6K564 Guide Plt Asy Tappet 6P054 Gasket - Cyl Hd Rear Cover
6K649 O Ring - Oil Cooler 6W650 Air Crossover Tube Asy
6K682 Turbo Chg - Exhaust Drive 6W651 Hose Eng Air Tube (6.4L only)
6K702 Oil Pressure Release Valve 6W846 Gear Oil Pump Drive
6K705 Hub - Oil Pump Idl Gr 7A008 Plate - Main Cntl Sepa
6K741 Adapt Asy Oil Cooler 7A011 Oil Seal Output Shaf
6K743 Bracket Oil Cooler 7A015 3 Spd Aux Trans Less
6K769 Duct A Cooler 7A019 Gear & Shell Rev Clt
6K770 Hose A Cooler 7A029 Gear - Trans Low
6K775 Cooler Asy 7A034 Bushing - Extension
6K786 Clamp Air Cooling 7A039 Extn Housing Asy - Tra
6K827 Hose Oil Cooler 7A040 Kit Trans Ext Repair
6K854 Pipe (Turbo Inlet Lower) 7A043 Brg - Input/Output Sha
6K862 Plug – Oil filter Adapter 7A044 Insert Int H I Clutc
6K864 Brkt - Eng Charge Air 7A045 Brg Low & Interm Gear
6K889 Duct - Charge To Intake 7A046 Ring 2nd&3rd T/W
6L015 Washer - Cyl Head Bolt 7A060 Gear/Hub - Aux Trans C
6L080 Cover Asy - Rear 7A063 Cllr - Aux Trns 1st
6L089 Dowel Pin Cyl Head 7A078 Gear - Aux 1st/2nd Sp
6L253 Arm Tm/Chain Tensnr 7A079 Gear - Aux Trans O/Put
6L266 Tensnr Timing Chain 7A089 Clutch Asy - Trans Pla
6L269 Key - Camshaft Alignment 7A098 Screen Asy - Oil Pan
6L273 Spring - Belt Tensione 7A100 Control Asy Trans Ma
6L621 Gasket Oil Cooler 7A102 Tube Control Valve Body
6L626 Insert Oil Cooler 7A103 Front Pump Asy - Trans
6L713 Solenoid Valve Var Timing 7A107 Plug - L/R Gr Shift For
6M250 Idler Asy(Timing Belt) 7A108 Support Asy - Converter S
6M280 Sol - Eng Var Tim 7A114 Seal - Srvo Cov Cas Od
6M289 Guide - Timing Chain 7A130 Support Asy - Planetary
6M290 Cassette - Timing Chain 7A132 Bearing Needle
6N089 Plate Timing Blt Cvr 7A135 Valve Asy - Main Control
6N305 Gasket - Cr/Shft Rear Oil Seal Rtnr 7A136 Gasket - Front Pump To
6N626 Tube Turbo Oil Ret 7A142 Plate - Transmission O
6N639 Tube Turbo Oil Supply 7A149 Pump Asy - Trans Oil R
6N640 Gasket Turbo To Mani 7A151 Oil Pump Hsg
6N650 Hose Turbo Charger 7A152 Cover - Rear Oil Pump
6N651 Hose Eng Air Tube (6.4L only) 7A153 Gear - Output Shaft R
6N652 Gasket Turbo Oil Tub 7A160 Tube - Rear Oil Pump I
6N653 Gasket Turbo Oil Tub 7A162 Band - Front
6N664 Crankcase Vent Tube 7A163 Pin Piston Guide

78
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7A164 Piston/Pin - Front Ban 7A626 Drum/Second Sun Gr - F
7A165 Shaft Actuating Lever 7A641 Insulator - Clutch Rel
7A166 Washer - Rear Clutch S 7A653 Bracket - Od
7A170 Tube Clutch & Gov In 7A658 Shaft - Center Asy OD
7A173 Tube - Clutch & Govern 7B009 Shaft - Trns Rear Cros
7A174 Tube - Clutch Governor 7B041 Gr Trans Pwr T/O
7A176 Band - Rear 7B047 Brkt Trans/Front Support
7A180 Spring - Parking Pawl 7B050 Stud - Trans Rear Support
7A189 Gov Counterweight 7B051 Rod Asy Transfer Case
7A191 Gasket Oil Pan 7B066 Plate - Front Clutch
7A194 Pan Asy - Trans Oil 7B067 Hub - Trans Front Clutch
7A195 Transfer Case Asy 7B070 Disc Spring - F/Clutch
7A205 Spring Pump Pin 7B096 Pin Shft/Cntrl Lock
7A206 Tube Compensator Pre 7B109 Finger - Trans Shift C
7A209 Oil Tube 7B137 Snap Ring - Synchron
7A210 Hose Cplg Trans Case 7B164 Plt Asy - Clutch In Spl
7A228 Tube Asy - Oil Filler 7B198 Flange Trans O/P Shf
7A232 Rod - Park Pawl Torsio 7B210 Ret Pin Manual Lever
7A233 Gear - Output Shaft Pa 7B214 Flange Input/Output
7A242 Washer - Planet Gear T 7B215 Oil Seal - Trnsfr Case
7A244 Pin - Parking Pawl Tog 7B216 Seal Trans "O" Ring
7A246 Tube - Trans Breather 7B220 Key - C/Shaft Gear
7A248 Oil Seal Front Oil Pump 7B228 Gskt Aux Shift Cyl
7A250 Pin Oil Pump Plunger 7B229 Bracket - D/Shift Cabl
7A258 Piston - OD Clut 7B256 Bushing - Plntry Gear
7A261 Spring - M/C Valve 7B258 Bushing Trn Front Oi
7A262 Piston - Transmission 7B260 Bushing - Trans Rear P
7A264 Oil Pan 7B261 Bushing - Front Pump Sup
7A266 Piston - Rear Band Ser 7B264 Retainer Piston Spring
7A269 Retainer Release Piston 7B328 Shaft Oil Pump Drive
7A270 Spring - M/Oil Pres Reg 7B331 Kit - Trans Small Part
7A283 Oil Seal Input Shaft 7B332 Cvr Trans Rear C/S Hsg
7A286 Spring - Throttle Module 7B338 Clutch Aux Sliding
7A291 Bolt Trans Case 7B340 Gear - Trns Third Speed
7A294 Oil Seal - F/Band Servo 7B341 Gear Mainshf Sldclch
7A301 Cover Valve Body 7B343 Gasket Case Rear Plate
7A302 Spring - Govnr Valve 7B353 Gskt - Trans Housing
7A313 Rod Aux Trns G/S Con 7B362 Pin Case Dowel
7A315 Rod Aux Trns G/S Con 7B368 Washer - Output Shaft
7A360 Cylinder - Front Clutch 7B369 Brg Reverse Idler Gear
7A385 Washer - 0/P Shft Front 7B391 Gasket Gov Insp Cove
7A394 Lever Asy Down Shift 7B403 Shoe Shift Fork
7A398 Drum/Planet Gear Asy - R 7B416 Roller Cam
7A399 Gear Asy Primary Sun 7B437 Plate - Rear Clutch Pres
7A441 Pawl Park 7B442 Plate - Rear Clutch Dr
7A480 Spring Rear Clutch P 7B446 Carrier Asy - PL GR OD
7A527 Retainer - Cl/Piston S 7B456 Race - Trans Overrun
7A548 Oil Seal - Clutch Piston 7B470 Lever - Parking Pawl S
7A577 Snap Ring 7B472 Plate - Oil Pump Adapt
7A619 Gasket Cl Hsg To Cas 7B488 Spring - Dir Dr Clutch
7A623 Bearing Owc 7B498 Oil Seal Main Ctrl V

79
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7C010 Oil Pump Gear 7D028 Spring - Transmission
7C013 Filter Housing 7D029 Strut - Front Bank Actuator
7C016 Slinger C/S Oil 7D031 Spring - Transmission R
7C041 Thrust Bearing 7D034 Band Asy Trans Inter
7C051 Oil Seal Rear Cl Piston 7D036 Cover - Rev Band Servo
7C053 Governor Assembly 7D040 Seal - Rev Band Servo
7C054 Valve - Governor 7D041 Ret - Clutch Piston Spring
7C063 Gvnr Asy Less Counte 7D044 Drum Asy - Trans Inter
7C078 W/A Trans Control Neutral Switch 7D046 Bushing – Rev & Hi Clutch
7C096 Washer - Primary Sun G 7D063 Gear Asy - Trans Sun
7C099 Oil Seal Ft/Rear Clutch 7D064 Shell - Transmission I
7C108 Clutch Pack Asy 7D065 Bushing - Sun Gear
7C115 Sleeve - First Speed G 7D066 Washer Input Shell T
7C122 Snap Ring Output Shaft 7D070 Spring - Parking Pawl
7C124 Finger - Asy Tran Shift 7D071 Pin - Parking Pawl Return
7C151 Spring - OD Cl Piston 7D072 Washer - Rear Drum To Ca
7C155 Gasket Control Valve 7D080 Valve Throttle Center
7C169 Oil Seal - Clutch 7D090 Washer F/Ward Clutch
7C191 Roller - 4l Assist 7D091 Kit - Rev Clutch Thrust
7C207 Stud Dowel 7D095 Band - Trans Reverse
7C224 AOD Planetary Gear Kit 7D100 Gasket - Valve Body Se
7C232 Sleeve - Oil Distributor 7D164 Hub - Trans Output Sha
7C316 Pin G/Shift Intlock R 7D167 Bolt - O/Running Clutch
7C328 Seal - Clutch Cylinder 7D170 Spring - Overruning CL
7C341 Washer Thrust Dr Spk 7D171 Race - Trans Overrun
7C349 Spring - 4l Assist 7D174 Valve Lube Connector
7C355 Shaft - Trans Shift Control 7D189 Piston & Seal R/Servo
7C363 Kit Trans Plnt Supt 7D190 Rod - Trans R/Band Ser
7C371 Block Shift Lvr Mtg 7D191 Retainer Overrunning
7C389 Valve Manual Control 7D218 Ret - Gov Secondary Valve
7C421 Kit Oil Pump 7D220 Body - Governor Oil Co
7C492 Stop - Trans Rev Band 7D223 Gear - Reverse Idler
7C493 Shaft Manual Control 7D230 Sprng Trans 2 - 3 Shft
7C495 Link Parking Pawl Toggle 7D234 Brg Asy - Sun Gear Thr
7C498 Drum Asy - Trans Rev B 7D235 Race - Transmission
7D000 Tube Transmission Oil 7D236 Race - Transmission
7D002 Sleeve - Oil Prs Boost 7D256 Ring - Forward Clutch
7D003 Valve - Main Oil Pres 7D261 Lever Asy D Shift Ct
7D006 Planet Asy Trans Re 7D283 Brg C/Shaft Rear
7D011 Seal - Oil Dist Sleeve 7D292 Valve Asy - Trans Control
7D014 Washer - Ft Pump Supt 7D300 Spacer - Rear Servo
7D017 Spring Epc Blow Off 7D324 Weight - Governor
7D018 Bushing - Front Pump Sup 7D362 Dowel Case
7D019 Seal - Forward Clutch 7D370 Valve Kit Servo Acum
7D020 Seal - Trans Rev Clutch 7D376 Valve Transmission I
7D021 Piston - Front Servo 7D392 Gear - Transmission Fo
7D022 Piston - Front Servo 7D396 Lever - Od Band Servo
7D024 Seal - Front Servo Piston 7D402 Piston - Trns Reverse
7D025 Seal - Front Servo Piston 7D403 Seal - Rev Clutch Pist
7D026 Gasket - Trans Int Band 7D404 Oil Seal - Ft/Rear Clutch
7D027 Cover - Trans Int Band 7D406 Retainer - Transmission

80
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7D408 Plt - Rvs Clutch Prs 7F207 Forward Clutch Shaft Cly
7D411 Rod - Transmission Par 7F208 Shaft Direct Drive
7D414 Plate - Transmission P 7F213 Shftkl - Turbine
7D417 Spring - Transmission 7F221 Hub - Intmd Clutch
7D418 Shaft - Transmission P 7F222 Interm Clutch Sprg As
7D419 Plate - Transmission P 7F224 Intm Clutch Piston Seal
7D422 Washer - Transmission 7F225 Intm Clutch Piston Seal
7D423 Planetary Front T/W 7F231 Fw Clutch Hub Front Brg
7D429 Seal Ring - High Cltch 7F235 Ret & Spring Asy
7D430 Anchor - Inter Band St 7F236 Hub Direct Clutch
7D433 Shaft - Transmission I 7F237 Washer Dirct Clutch Brg
7D483 Snap Ring - Rear Clutch P/ 7F240 Dir Clutch Outer Brt
7D484 Washer Thrust Syn Gear 7F241 Bearing Planet Gear
7E005 Clutch Piston 7F242 Rear Case Bearing
7E059 Bushing - Front Clutch H 7F243 Dir Clutch Inner Brg
7E062 Gasket Trans Oil 7F246 Piston 3/4 Shift Acl
7E063 Plate Transfer Case Skid 7F247 Accumulator Retainer
7E079 Piston Asy Trans Reverse Clutch 7F248 Seal 3/4 Shaft Acm P
7E082 Sprg Sldg Gear Tenso 7F249 Lower Piston Seal
7E085 Spring - Rear Clutch Pre 7F250 Seal - Accumulator
7E096 Trans Actuator Asy 7F251 Accumulator Piston
7E139 Brg Reverse Idler 7F252 Retnr Accuml Spring
7E195 Ball - Coast Bstr Vlv 7F259 Valve 3/4 Shift
7E206 Retainer - Int Servo B 7F273 Seal Output Shaft
7E207 Spring - Rev Srvo Accu 7F274 Output Shaft Seal
7E215 Brkt Oil Pump 7F277 Spring
7E219 Ret Spring 7F283 Direct Clutch Cly Asy
7E221 Piston & Rod Asy - OD 7F284 Spring - 1 - 2 Shift
7E242 Gov Oil Screen 7F285 Accum Piston Spring
7E290 Mag Tra/Ax Cse 7F286 Spacer Park Lever
7E311 Plt Asy - Fwd Clt In S 7F287 Accumulator Piston
7E312 Plt Asy - Rvrs Clutch 7F288 Accumulator Piston Spring
7E314 Plt - Forward Clutch 7F292 Throttle Valve Return Spring
7E332 Sprg Manual Valve 7F294 Accumulator Seal
7E333 Pin - Mnl Valve Dtnt Inn 7F304 Pawl Overdrive Shift
7E336 Plate - Throttle Prs Stop 7F305 Turret ASY
7E354 Spacer Trnsf Case In 7F307 Cover Asy
7E368 Valve Throttle Pressure 7F310 Link Asy
7E387 Screen Main Ctl Inlet 7F337 Mn Control Lv Shft Seal
7E396 Rtnr - Throttle P/Bstr Pl 7F341 Cylinder Rev Clutch
7E440 Switch Asy Oil Presr 7F342 Gear - Final Dr Input
7E486 Brng Asy OD Sun Gear 7F343 Gear Final Dr Output
7F037 Solenoid Trans Dnshf 7F358 Shaft Idler Gear
7F040 Wire Asy Rpm Sensor 7F368 Int Sun Gr Drum T/W
7F063 Cam Shift Sector 7F369 Dir Clutch Cyl T/W
7F110 Boot Shift Cont Shft 7F373 Brg Asy Dir & Intm Cl
7F194 Plate Trans Spg Ret 7F374 Brg Asy Intm Clutch
7F196 Band Asy Overdrive 7F380 Brg Asy Transfer
7F200 Piston 7F390 Sprg Servo Pist Cush
7F201 OD Servo Return Spring 7F394 Clip Gov Cover Ret
7F203 Rod O/D Srvo Return 7F396 Gasket - M C Cooler

81
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7F401 Seal Asy Conv Im Hub 7G150 Retnr & Sprg Asy L&
7F402 Insrt - Oil Pump Dr Gr 7G152 Seal – Low & Intmbd Sv P
7F403 Brg Asy Fin Dr In Gr 7G156 Race & Bshg. Asy Dr O
7F404 Brg Asy Fn Dr Gr Ft 7G158 Clutch Asy - Dir One - Wa
7F405 Brg Asy Fn Dr Gr Rear 7G159 Sprng - Frwd Clutch Wav
7F419 Gear - Governor Driven 7G164 Lnk - Trtle Control
7F420 Gear Set Final Drive 7G166 Spt Asy - Drvn Sprc
7F431 Bearing Asy 7G173 Brg. & Race Asy - Gover
7F447 Retainer &Seal Asy 7G174 Seal - Govnr Shaft
7F458 Bearing (Idler Gear - Thrust) 7G176 Gr & Sft Asy - Gov
7F465 Diff & Gear Set 7G177 Brg & Rc Asy - Pnt
7F473 Race & Brg Asy Pl Th/R 7G178 Brg & Rc Asy - Sn Gr
7F475 Gear - Fnl Drive Idler 7G186 Fltr & Seal Asy
7F497 Gasket - Valve Body Sep 7G188 Cvr Asy - Chain
7G004 Cover Asy M C 7G190 Plt - Oil Level
7G005 Grommet M C Cover 7G191 Element - Oil Lel
7G007 Front Pump Ret Sprng 7G193 Gr Asy - Final Drive S
7G009 Lvr Transfer Case Cnt 7G199 Tube - Rvrs Clutch
7G023 Brng Asy Output Gear 7G206 Clutch Asy - Low 1 - Way
7G042 Ret - 5th Synch Insert 7G207 Drm Asy Overdrive
7G043 Lvr Asy - 5th Shft Rly 7G211 Gear Ring Gear
7G046 Sprg - 3/4 Shft Bias 7G213 Shft - Fn Dr Pinio
7G084 Tube - Rear Lub Oil 7G214 Gear Fnl Dr Pnion
7G085 Sl Asy - Rear Lube T 7G215 Wshr - Fn Dr Plt Gr
7G086 Tube - Gvrn Feed 7G216 Brg - Fnl Dr Pl Gr
7G087 Tube - Servo Apply 7G217 Spcr - Fn Dr Plt Gr
7G089 Clr - Oil Level 7G220 Bshg - Front Plnt Gr
7G090 Seal - Turbine Shaft 7G224 Gr Asy - Planet Gr
7G091 Seal - Turbine Shaft 7G233 Brg Asy - Dr Sprocket
7G092 Seal - Pump Shaft Front 7G237 Gear - Governor Drive
7G093 Seal - Pump Shaft Rear 7G240 Seal - Intr&Dir Clt
7G094 Shaft - Shift Acum P 7G247 Brg Asy - Drn Sprct
7G095 Seal - 1/2 Sft Acm Pst 7G249 Chain Asy - Drv 3/4
7G096 Washer - Chn Cvr Th 7G262 Race Bearing
7G099 Washer - Dr Sprck 7G266 Spring 3/4 Sht Acm O
7G100 Pin - Shft Rtnr 7G267 Spring 1/2 Sft Acm O
7G101 Abtmt - Park Pawl 7G273 Wshr - Drvn Sprocket
7G102 Seal – Intm & Dir Hub 7G274 Piston Drive Sft Accu
7G103 Washer - Differential Carrier 7G275 Pseal - Drv Sft Acm Ps
7G112 Brg & Race Asy 7G276 Bulkhead Asy (Wiring Connector)
7G115 Washer - Drvn Sprck 7G279 Rtnr & Cshn Sprg Asy
7G116 Washer - Dir Cltch Thurs 7G280 Rtnr O/D Servo Piston
7G120 Cly. Asy - Dir Intm Cl 7G281 Seal - Oil Pump Bor
7G123 Bshng - Dir/Intm Clt C 7G283 Seal - Oil Pump Bor
7G125 Race - Dir 1 - Way Clt O 7G288 Sprg 3/4 Shft Accm P
7G128 Brg.& Rce Asy - Dir Cl 7G297 Supt & Sprg Asy - In Clc
7G129 Spt Asy - Drive 7G298 Supt & Sprg Asy - Dr Clc
7G132 Spt Asy - Drvn Spr 7G299 Supt & Sprg Asy - Fw Clc
7G133 Piston 1/2 Sft Accm 7G300 Spring - Drvsft Acm Ou
7G135 Reverse Clutch Sleeve 7G301 Spring - Drvsft Acm In
7G136 Slnd Asy By Ps Cl Ac 7G303 Gskt Chn Cover

82
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7G308 Scrn Asy - By - Ps Clt 7J136 Sol Asy - Trans Dir Eletr Sh Contr
7G312 Spring Trans Enga 7K002 Lever Reverse Gear
7G326 Spring - 1/2 Sft Acm I 7K013 Gear Reverse
7G331 Gskt - Oil Pump Bdy 7K024 Pin Rev G/S Relay Lv
7G334 Gr - Fnl Dr Ring 7K065 Member - Trans Support
7G335 Spt & Sprg Asy - R C 7K084 Shim Brg Retainer
7G341 Ring - Dir Clutch 7K129 Plate Reverse Gate
7G343 Rtnr O/D Band 7K201 Plate G/S Sel Intrlo
7G345 Gasket Diff Brg Rtnr 7K316 Drive Gear
7G346 Ring - Intm Clutch P 7K381 Plug Extension
7G347 Ring - Dr Clutch Plt 7K424 Gear Shaft Sleeve
7G348 Plt Asy - Vlv Bdy Sep 7K453 Bushing G/Shift Shaft
7G353 Brckt Asy - Tube Spt 7L013 Plug Drain
7G361 Clutch Coil Asy 7L049 Spacer
7G362 Clutch Housing 7L058 Sprg - 5th R Inhibitor
7G368 Kit Brg/Support 7L172 Shim Kit
7G375 Ring Cntr Shaft Rtnr 7L173 Gskt Rev Servo Plt C
7G379 Washer Front Oil Pump 7L183 Yoke Asy
7G383 EPC Solenoid 7L199 Gear (4th Speed Secondary)
7G384 Inter Clutch Cyl Asy 7L228 Kit Trans Sep Plate
7G387 Cyl Asy Coast Clutch 7L257 Bar & Supt Gear Shift
7G391 Solenoid Asy 7L267 Shaft Input Shift
7G401 Washer Oneway Clutch 7L282 Vent - Trans Case
7G402 Seal Coast Cluth 7L323 Seal - Front Pump Supprt
7G422 Accum Body Cntrl Asy 7L324 Washer C/Shft R/Brg
7G450 Ring Speed Sensor 7L326 Washer - Ctr Sup Thrst
7G484 Solenoid Shift Cntrl 7L339 Washer - Ovrrn Clutch OD
7G550 Switch Trans Lockout 7L490 Spring Shuttle Valve
7H026 Bearing Assembly 7L491 Plate - Trns Gear Shift
7H027 Bearing Assembly 7L495 Bearing Asy - Od
7H074 Rg - Int & O/D Servo Cyl Cvr Re 7L499 Coupling Asy
7H075 Rg - Trans Reverse Cl Spg Ret 7L669 Drum Asy - Od
7H103 Sensor Output Shaft 7L678 Hub & Gr Asy Trans Ctr Sh O/D
7H141 Sensor Oil Temp 7M101 Sensor Turbine Speed
7H144 Solenoid Press Reg 7M107 3 - 4 Solenoid & Screen
7H148 Valve Asy Shift Cont 7M121 Transmission Mount
7H150 Armature Sensor Motor Asy 7M154 Brg - Trans Fwd Cl Rtio Ndl
7H181 Fitting Shift Cable 7N040 Gear C/Shaft Reverse
7H185 Piston Asy - Trans Int Cl 7N089 Seal Asy - Oil Pump
7H188 Piston & Rod Asy (Overdrive Servo) 7N095 Shaft Shift
7H200 Elect. Control Gasket 7N107 Gear Asy 1st&3rd Rev
7H274 Seal Trans Reverse Acum 7N168 Needle Bearing
7H292 2 - 3 Gear Accum Piston & Seal 7N170 Nut O/Put Shaft Gear
7H335 Thrust Bearing 7N232 Plate Gshift Sltr Ar
7H338 Trans Shift Bearing 7N270 Brg Countershaft
7H348 Gear & Shaft Asy 7N315 Gear (3rd Speed Secondary)
7H351 Hb Asy - Trans Dir Cl 7N519 Inter Cltch Cyl Asy
7H360 Pst - Trans Fwd Cl Bal 7R130 Brg 5th Speed Gear
7H424 Seal – PTO Link Shaft 7R190 Shaft Asy - Oil Pump
7H426 Seal - PTO Pinion Gear 7R205 Brg Mainshaft Rear
7H557 Sns & Dtnt Asy Trans 7R428 Cam - Transfer Case

83
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


7W073 Spacer 9C854 Fuel line Junction Block
7W074 Sleeve Bearing 9C891 Harness Asy Fuel Inj
7Z100 Kit Valve Body Gskt 9C968 Fuel Pressure Reg
7Z112 Torsion Spring 9C977 Gasket - Pressure Reg
7Z168 Kit T/Case - Trans Gsk 9C995 Inj Hold Down Clamp
7Z262 Pin - Hub&Brg Retainer 9D308 Tube Asy - Fuel Ret
7Z276 Seal 9D424 Tube - Heater Inlet
7Z306 Kit Trans Oil Pump 9D428 Tube Htr Return
7Z369 Trans Control Module 9D447 Clip Vac Tube Mnfld
7Z409 Trans Bulkhead 16 Pin Conn 9D475 EGR Valve Asy
7Z490 Plate - Contr Valve Body Separator 9D476 EGR Valve Gasket
8A586 Connection - Water Outlet 9D477 EGR Tube
8C419 Electric Water Pump (Hybrid only) 9D930 Wiring Asy - Fuel Chg
9A274 Fuel Line 9E424 Lnr - Exhaust R/Act Inlt
9A332 Hose Asy (Fuel High Press Mnfld) 9E434 Cover Intake Manfold
9A407 Pump & Brkt Asy - Fuel E 9E436 Gasket I/Manifold Cv
9A413 HP Fuel Pump Cover 9E461 EGR Valve Elbow Housing
9A424 Seal - Int Mnfld To Cy 9E463 Baffle Int Manifold Ai
9A425 Seal - Int Mnfld To Cy 9E527 Nozzle Asy - Fuel Injector
9A427 Vlve Asy - Ex Therme C 9E648 Plenum Asy Eng Inlt
9A430 Shaft Asy - Ex Thermo 9E933 Gasket - EGR to Throttle Body
9A444 Switch - Glow Plug Ctl 9E937 Intake Throttle Housing Asy
9A447 Tab – Exhaust Manifold 9F452 Transdcr - Egr Back Pr
9A450 Plug - Valley Pan 9F460 Shield - Int Manifold
9A457 Gasket - Exhaust Manfld Hea 9F464 EGR Cooler
9A458 Spring – Exhaust Contr 9F465 EGR Bracket
9A461 Spacer - Exhaust Manifold 9F466 EGR Tube
9A469 Spring – Exhaust Contr 9F468 EGR Tube
9A543 Pump Asy – Fuel Injector 9F469 EGR Hose
9A705 Cover T Static Choke 9F472 Sensor Exhaust Gas
9A714 Insert Thermo Choke 9F479 Map Sensor
9B246 Kit - Fuel System Serv Replacement 9F485 EGR Tube to Manifold Connector
9B273 Tube Asy - Fl Pump / Filter 9F538 Sleeve - Fuel Injector
9B337 Fuel Return Tube 9F589 Fuel Injection Pump Gear
9B447 Pulley - Exhaust Pump Ther 9F593 Injector Asy
9B450 Air Pump Mounting Br 9F598 Gasket Inj Tm Cover
9B452 Air Pump Adj Arm 9F627 Gasket Engine Plenum
9B742 Throttle Lever Kit 9F695 Tube Turb To Thrtl
9B989 Throttle Position Se 9F736 Elbow - Fi Pump Ret Lne
9C064 Crank Timing Sensor Seal 9F759 HP Pump Jumper Harness
9C131 Fuel Cooler Bracket 9F832 Sensor Asy Acel
9C148 Fuel Filter Housing 9F836 Pedal & Sensor Asy
9C165 Fuel Filter Cap Kit 9F838 Sensor Asy F/I Timing
9C166 Fuel Filter Housing & Tube Kit 9F954 NGV Module
9C273 Fuel Inj Return Hose 9G282 Pump & Filter Asy
9C330 Fuel Filter Tube Asy 9G425 Brkt Mnfld Pr Sensor
9C385 Ring Fuel Pump Ret 9G437 Pipe Exhaust Man Outlet
9C407 Pump & Isolator - Fuel Elect 9G438 Turbocharger Asy
9C480 Pulley - Air Pump 9G439 Support - Turbocharger
9C704 Connector Carb Air 9G440 Tube Turbo Oil
9C786 Adapter Therm Choke 9G441 Tube - T/Chrg Oil Rtn

84
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION


9G444 Sensor Asy Exhaust Gas 9T287 Kit - Manf Fu/Ing Ful Sply - Diesel
9G458 Plug Exhaust Manifold 9T514 Turbo Mounting Kit
9G464 Valve – Manifold Heat Cnt 9T515 Turbo Oil Return Tube
9G476 Manifold Pressure Sensor Bracket 9T516 Turbo Oil Tube
9G478 Turbo Shield 9T517 Fuel Pressure Regulator
9G482 Connector Pipe 9U531 Hsg Asy - A/Intk Deact Unit
9G486 Kit - Turbo Housing Blt W301727 Oil Pump Fitting – Diesel
9G488 Turbo Actuator Kit
9G489 Turbo Actuator Cover Gasket
9G524 Cover Injection Tm
9G736 Kit - Throttle Body (Diesel)
9G756 Fuel Pressure Rail Sensor Asy
9G804 O - Ring Kit
9G805 Kit - Cvr Pump Fuel
9H307 Sender - Elec Pump
9H318 Valve Fuel Sndr Chk
9H323 Pressure Relief Valve
9H486 Gasket Intake Manifold Upper
9J280 Fuel Supply Tube
9J294 Heater Asy Fuel
9J323 Tube - F/Pump To F/Rail
9J332 Tube Asy Fuel/Ln Ext
9J437 Hose - Exhaust Air Supply
9J444 Support Intake Mnfld
9J460 Sensor Asy EGR Pr Vl
9J559 Intake Throttle Gasket
9K457 Housing Thermostat
9K461 Manifold Intake Lower
9L273 Tube – Fuel Injector
9L456 EGR Supply Hose
9L474 Hose (Map) Sensor
9L490 Valve Asy Intake
9L513 Module - Stnd Alon Isc
9N104 Fuel to Filter Tube
9N184 Filter Element w/seal
9N332 Elbow F/Fltr F/Pump
9N424 Heater Asy - Nozzle (Diesel)
9N445 Tube Asy - Manifold
9N454 Exhaust Manf Shield
9N517 Inj Pump Gear Bolt
9N693 Ring - Sealing
9N825 Actuator - Throttle Cnt
9N951 Injector Sleeve
9P443 EGR Tube Adapter
9P455 EGR Valve
9P456 Cooler - EGR
9P458 EGR Valve Asy
9P462 Turbo Mounting Clamp
9P466 O - Ring Kit
9S431 Manifold Vac Dist
9S440 Brkt Vac System Manifold

85
POWERTRAIN WARRANTY
(Model Year 2007 & newer)

PART # DESCRIPTION PART # DESCRIPTION

86
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
Driveability – Diagnosis Only (no repair 6200 Connecting Rod Asy
DIAG
performed) 6207 Bushing Connecting Rod
Recalibration of the ECU – Use only 6B209 Tensioner Asy
RECAL
when directed by a TSB 6211 Rod Bearing
W301727 Oil Pump Fitting 6212 Connecting Rod Nut
W302908 Plug 6B212 Bracket – Belt Tensioner
6D000 Gasket – Kit Timing Cover 6214 Connecting Rod Bolt
6E004 Cover Asy Inner 6B217 Pulley Asy – Drive Belt
6E006 Cover Asy Outer 6250 Camshaft
6006 Long Block Asy 6A251 Cam Bearings – Front/Center/Rear
6008 Gasket Set O/Haul 6K252 Retainer – Camshaft
6A008 Dowel – Cylinder Head to Cylinder 6253 Dowel Camshaft Sprocket
6009 Short Block 6A253 Gear Camshaft Drive
6010 Bare Block 6L253 Arm Timing Chain Tensioner
6G011 Tensioner & Drive Belt 6K254 Tensioner Pulley Asy
6G015 Air Heater Relay 6A255 Camshaft Drive
6L015 Washer – Cylinder Head Bolt 6256 Sprocket – Camshaft
6017 Cover – Cylinder Timing Gear 6258 Sprocket Lock Ring
6019 Cover Asy – Timing Gear 6259 Nut – Camshaft
6C019 Grommet Cylinder Front Cover 6261 Cam Bearings – Front/Center
6020 Gasket Cylinder Timing Gear 6K261 Tensioner Timing Chain
6023 Pointer – Timing 6262 Cam Bearings Front/Center
6026 Plug – Cylinder Block 6263 Cam Bearings Front/Center
6B041 Dowel – Cylinder Cover Plate 6B263 Kit Timing Gear Set
6K046 Stud Cylinder Head to Manifold 6B264 Pulley – Belt Idler
6F048 Gasket Cylinder Head Cover 6265 Spacer Camshaft Sprocket
6049 Cylinder Head 6266 Plug Cylinder Block
6051 Gasket – Cylinder Head 6L266 Tensioner Timing Chain
6052 Plug – Cylinder Head 6267 Cam Bearings Front/Center
6057 Insert – Exhaust Valve Seat 6268 Timing Chain
6065 Bolt – Cylinder Head 6269 Plate – Camshaft Thrust
6B070 Plate – Cylinder Front Cover 6L269 Key – Camshaft Alignment
6F072 Tube Air Cooler Inlet 6270 Cam Bearings Front/Center
6F073 Tube Air Cooler Outlet 6B271 Spring – Camshaft Thrust
6C075 Seal Front Cover to Block 6L273 Spring – Belt Tensioner
6E078 Gasket Set Lower 6278 Washer – Camshaft Sprocket
6079 Gasket Set – Valve Grind 6279 Bolt – Camshaft Sprocket
6L080 Cover Asy – Rear 6284 Damper Asy – Timing Chain
6D083 Gasket – Rear Cover 6287 Eccentric Cam Fuel Pump
6F089 Turbo Actuator – 6.0L only 6B288 Camshaft Sensor Asy
6L089 Dowel Pin Cylinder Head 6C288 Kit – Rocker Arm Shaft
6N089 Plate Timing Bolt Cover 6K289 Stud Bolt Camshaft Tensioner
6F091 Sling/Kit Eng Air Cooler 6K291 Spacer Timing Cover
6G091 Rear Engine Cover Kit 6K292 Seal – Camshaft Front
6095 Cover Plate – Fuel Pump 6K297 Guide Timing Chain
6100 Piston & Con Rod Asy 6K301 Seal/Ret Crankshaft Oil
6102 Piston – Pin & Ring Asy 6303 Crankshaft Asy
6108 Piston & Pin Asy 6A303 Gear Engine Balance Shaft
6135 Pin – Piston 6A304 Gear Engine Balance Shaft
6140 Retainer – Piston Pin 6306 Sprocket Crankshaft
6148 Ring Set 6B306 Crankshaft Pulley Spacer
6149 Ring Set 6D309 Cam Bearing Kit
6189 Fitting Block Water Tube 6310 Slinger Oil

87
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
6A311 Balance Shaft Asy 6K512 Plate Valve Tap Guide
6312 Pulley Asy – Crankshaft 6513 Spring – Valve
6A312 Pulley – Crankshaft 6514 Retainer Valve Spring
6C315 Sensor Crank Timing 6515 Spacer – Valve Spring
6316 Damper – Crankshaft 6C515 Retainer Valve Tappet
6B316 Key Sprocket to Crank 6517 Sleeve Valve Spring Retainer
6B321 Damper & Pulley – Crankshaft 6518 Lock Valve Spring Retainer
6K321 Beam Crankshaft Bearing Cap 6519 Cover Asy Valve Push Rod
6C326 Bolt – Crankcase Cover 6521 Gasket Valve Push Rod
6C327 Tube – Piston Cooling 6A523 Reinforcement – Valve Rocker
6A329 Adapter Asy – Crankshaft 6524 Baffle Valve Spring
6C329 Guide – Crankcase Cam 6A527 Bolt – Valve Rocker Arm
6C330 Ret – Crankcase Cam Guide 6A528 Seat Rocker Arm
6331 Crankshaft Bearings – Front/Center 6529 Arm – Valve Rocker
6332 Washer – Crankshaft 6531 Support – Rocker Arm
6333 Crankshaft Bearings – Front/Center 6A532 Washer – Valve Cover
6334 Bearing Set Crankshaft 6K533 Rotator – Exhaust Valve
6C334 Cover Crankshaft Rear Seal 6A548 Bolt Valve Rocker Arm
6335 Retainer – Crankshaft Rear Oil Seal 6549 Screw – Tappet & Rocker
6C335 Gasket Crankshaft Rear 6550 Cap – Exhaust Valve Stem
6336 Seal – Crankshaft Rear Main 6K554 Rocker Arm Support
6337 Crankshaft Bearings – Front/Center 6563 Shaft Rocker Arm
6C337 Hub – Crankshaft Pulley 6564 Arm – Valve Rocker
6A340 Bolt – Crankshaft Pulley 6K564 Guide Plate Asy Tappet
6A341 Main Bearing Trust Washer 6565 Push Rod
6C341 Plate Balance Shaft 6571 Seal Valve Guide
6342 Crankshaft Bearings Front/Center 6572 Plug Valve Rocker Arm
6344 Rear Crankshaft Seal Retainer 6578 Tube – Lubricator Valve Drive
6345 Bolt Main Bearing 6582 Cover Asy – Valve Rocker
6C348 Pulley Asy Drive Bolt 6583 Cover Asy – Valve Rocker
6350 Bolt – Crankshaft Rear Seal 6584 Gasket – Valve Rocker
6C351 Sensor & Bracket Crankshaft 6587 Spring – Rocker Arm Lower
6A355 Washer – Crankshaft Thrust 6588 Tube – Valve Rocker Arm Shaft
6359 Spacer – Crankshaft 6A588 Guide Rocker Arm
Plate – Flywheel Reinforcement 6590 Washer – Valve Rocker Arm
6A366
(2003 & prior Model Years only) 6594 Seal Rocker Arm Shaft
6A369 Adapter – Flywheel to Trans 6598 Washer – Spring Valve Rocker
6A370 Plate Asy Flywheel to T/A 6600 Oil Pump Asy
Flywheel Asy 6C601 Tube Extension
6375
(2003 & prior Model Years only) 6603 Body Asy Oil Pump & Filter
6378 Washer – Crankshaft Pulley 6608 Rotor & Shaft - Oil Pump
Bolt – Flywheel to Crank 6C608 O - ring – Crankcase Vent Tube
6379
(2003 & prior Model Years only) 6C609 O - ring – Crankcase Vent Tube
6384 Gear – Flywheel Ring 6C610 O - ring – Oil Cooler
6434 Spacer Flywheel Crankshaft 6C612 Screw – Oil Pump Tube
Flywheel Asy 6613 Retain Plate – Auxiliary Shaft
6477
(2003 & prior Model Years only) 6616 Plate Asy Oil Pump
6500 Tappet Asy 6A616 Plug – Oil Pump Relief Valve
6C501 Adj Asy Valve Hyd Lash 6A618 Shaft Oil Pump Internal
6505 Exhaust Valve 6619 Oil Pump Gasket
6507 Intake Valve 6L621 Gasket Oil Cooler
6510 Valve Guide 6622 Screen Oil Pump
6511 Valve Guide 6626 Screen Oil Pump

88
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
6L625 Oil Filter & Adapter Asy 6714 Element Asy Oil Filter
6L626 Insert Oil Cooler 6A715 Hose Asy Oil Cooler
6N626 Tube Turbo Oil Return 6718 Oil Filter Outlet Tube
6A636 Gasket – Oil Filter Motor 6N721 Oil Filter Adapter Tube
6C639 Seal Oil Pump Body 6722 Seal – Oil Pan Front
6N639 Tube Turbo Oil Supply 6723 Seal – Oil Pan Rear
6A640 Connection A/C Duct 6728 Bracket – Oil Filter Bypass
6C640 Connection A/C Duct 6730 Plug Oil Pan
6N640 Gasket Turbo to Manifold 6731 Element Asy Oil Filter
6A642 Cooler Crankcase Oil 6734 Gasket – Engine Oil Pan Drive
6C642 Housing & Shaft Oil Pump 6737 Cover Oil Filter
6C643 Adapter Asy Air Cleaner Manifold 6A739 Shaft Asy – Aux Drive
6C646 Duct Asy – Engine Air Cooler 6741 Bolt & Valve Oil Filter
6N646 Turbo Exhaust Tube 6K741 Adapter Asy Oil Cooler
6K649 O - ring – Oil Cooler 6K743 Bracket Oil Cooler
6N650 Hose Turbo Charger 6745 Hose – Oil Filter Bulk
6N651 Hose Eng Air Tube (6.4L only) 6748 Fitting – Oil Filter Hose
6W650 Air Crossover Tube Asy 6749 Gasket Oil Filter Cnt Bolt
6W651 Hose Eng Air Tube (6.4L only) 6750 Indicator Asy Oil Level
6652 Gear – Oil Pump Drive 6C751 Oil Pressure Valve Kit
6C652 Filter & Tee Asy Crankshaft 6B752 Gasket Oil Sep/Cylinder Block
6N652 Gasket Turbo Oil Tube 6753 Gasket Oil Level Indicator
6N653 Gasket Turbo Oil Tube 6A753 Bearing Aux Drive Shaft
6655 Gear – Oil Pump Idle 6N753 Hose – Oil Cool Water Inlet
6A655 Cover 6754 Tube Oil Level Indicator
6658 Supply Pump Reservoir 6C755 Oil Filter Tube
6659 Gasket Block Oil Pump 6766 Oil Filler Cap Asy.
6660 Oil Pump Repair Kit 6K769 Duct Air Cooler
6A661 Bracket – Oil Pump Tube 6K770 Hose Air Cooler
6A664 Crankcase Vent Hose 6K775 Cooler Asy
6N664 Crankcase Vent Tube 6N778 Tube – Oil Pump Outlet
6A665 Crankcase Adapter Asy 6781 Gasket Set – Oil Pan
6666 Plug Oil Relief Valve 6N781 Housing – Oil Cooler
6B667 Indicator Asy Oil Level 6N783 Core – Oil Cooler
6670 Spring Oil Pump Body Right 6786 Bracket – Oil Level Indicator
6673 Nut – Oil Pickup Tube 6K786 Clamp Air Cooling
6C673 Back Press Solenoid 6A787 Hose Oil Fill Pipe
6674 Plunger Oil Pump Valve 6N792 Tube Asy – Oil Cooler
6A674 Reinforcement – Oil Pan 6793 Hose Oil Filler Pipe
6675 Pan Asy – Oil 6N802 Hose Turbocharger Heat
6A681 Bracket – Oil Filter Bypass 6A810 Oil Cooler - Kit
6K682 Turbo Charger – Exhaust Drive 6K827 Hose Oil Cooler
6C683 Engine Oil Filter Screen 6A828 Ball – Oil Ind Blk
6N684 Core Turbo Charger Turbine 6A831 Gasket – Oil Filter Element
6687 Plate Oil Pan Baffle 6838 Gasket – Oil Filter Mo
6691 Gasket Oil Filter Return Tube 6840 Gasket – Oil Filter Ad
6N696 Tube Turbo Air Outlet 6B843 Support – Asy Oil Cooler
6700 Oil Seal Cylinder Front Cover 6W846 Gear Oil Pump Drive
6701 Crankshaft Rear Seal 6B850 Hose Asy – Oil Cooler
6K702 Oil Pressure Release Valve 6B851 Hose Asy – Oil Cooler
6K705 Hub – Oil Pump Idle Gear 6B852 Hose – Oil Cooler
6710 Gasket Set – Oil Pan 6K854 Pipe – Turbo Lower Inlet
6711 Gasket Set – Oil Pan 6B856 Cooler – Engine Oil

89
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
6K862 Plug – Oil Filter Adapter 9C166 Fuel Filter Housing & Tube Kit
6N862 Gasket Manifold Tube 9180 Bracket
6K864 Bracket – Eng Charge Air 9N184 Filter Element w/seal
6N866 Tube Asy Oil Cooler 9192 Fuel Valve Asy
6N867 Tube Oil Cooler Outlet 9229 Gasket – Fuel Injection
6A868 Adapter Oil Filter Hose 9B246 STC Bracket Kit
6870 Gasket Vent Tube Fuel Filter Header (frame mounted)
9B249
6881 Adapter Insert Asy – Oil (2003-2006 Model Years only)
6C885 Turbo – Unison Ring 9B273 Fuel Pump Tube Asy
6K889 Duct – Turbo to Intake 9C273 Fuel Inj Return Hose
6890 Insert Oil Filter Mtg 9L273 Tube – Fuel Injector
6A892 Retainer Vent Valve 9A274 Fuel Line
6B898 Turbo Return Tube Gasket 9278 Oil Pressure Sender
6894 Bolt – Oil Filter Adapter Mtg 9J280 Fuel Supply Tube
6A968 Oil Inlet Connector Frame Mounted Fuel Pump
9G282
8255 Gasket – Water Outlet (2003-2006 Model Years only)
8A500 Cap Water Outlet 9285 Fuel Check Valve
8501 Water Pump Asy 9T287 A/C Manifold Asy Fuel Supply
8A505 Hose Water Inlet 9J294 Fuel Heater Asy
8507 Gasket – Water Pump 9D308 Fuel Return Tube Asy
8A507 Hose Water Outlet 9H323 Pressure Relief Valve
8508 Plate – Water Pump 9J323 Fuel Pump to Fuel Rail Hose
8509 Pulley – Water Pump 9324 Fuel Tube
8512 Impeller – Water Pump 9C330 Fuel Filter Tube Asy
8513 Gasket – Water Pump 9A332 High Pressure Hose – Manifold
8530 Shaft & Bearing – Water Pump 9J332 Tube Asy Fuel Line Ext.
8546 Spacer – Pulley to Fan 9N332 Fuel Pump Filter Elbow
8550 Slinger – Water Pump 9B337 Fuel Return Tube
8553 Hub – Water Pump Pulley 9346 Fuel Pump Mounting Bracket
8555 Tube – Water Bypass 9350 Fuel Pump (LCF 4.5L only)
8564 Seal Water Pump 9364 Fuel Pump Gasket
8575 Thermostat Elect. Fuel Pump & Isolator
9C407
8590 Gasket – Thermostat (2003-2006 Model Years only)
8591 Repair Kit Water Pump 9A413 Fuel Pump Cover
8592 Connection – Cylinder Head 9417 Gasket Fuel Pump Mtg
8610 Pulley Fan 9424 Intake Manifold
8A612 Pulley & Bracket Fan Asy 9A424 Intake Manifold to Cylinder Seal
8A613 Spacer Idler Pulley 9D424 Heater Inlet Tube
8A616 Fan Clutch Asy 9N424 Intake Heater
8A617 Pulley Asy – Fan belt 9425 Intake Manifold
8625 Pulley & Bracket – Fan 9A425 Intake Manifold to Cylinder Seal
8626 Bearing Service Kit – Fan 9G425 Bracket – Manifold Pr Sensor
8678 Pulley Asy – Belt Idler 9426 Manifold & Thermostat - Exhaust
8679 Pulley Belt Idler 9A427 Valve Asy – Exhaust Thermostat
8680 Bracket – Belt Idler Pulley 9D428 Heater Return Tube
8687 Cap Idler Pulley Bearing 9430 Exhaust Manifold Asy
9K024 Rail Plug Asy 9A430 Exhaust Thermostat Shaft Asy
9C064 Crank Timing Sensor Seal 9431 Exhaust Manifold Asy
9C064 O-ring 9S431 Manifold Vacuum Dist
9N104 Fuel to Filter Tube 9433 Manifold Gasket Set
9C131 Fuel Cooler Bracket 9E434 Intake Manifold Cover
9C148 Fuel Filter Housing 9E436 Intake Manifold Cover Gasket
9C165 Fuel Filter Cap Kit 9G437 Exhaust Manifold Outlet Pipe

90
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
9J437 Exhaust Air Supply Hose 9L474 Manifold Pressure Sensor
9G438 Turbocharger Asy 9D475 EGR Valve
9439 Intake Manifold Gasket 9D476 EGR Valve Gasket
9G439 Turbocharger Support 9G476 Manifold Pressure Sensor Bracket
9440 Turbocharger Gasket 9D477 EGR Tube
9G440 Turbo Oil Tube 9G478 Turbo Shield
9S440 Bracket Vac Sys Manifold 9F479 MAP Sensor
9441 Intake Manifold to Cylinder Gasket 9C480 Air Pump Pulley
9G441 Turbo Oil Return Tube 9G482 Connector Pipe
9P443 EGR Tube Adapter 9F485 EGR Tube to Manifold Connector
9A444 Glow Plug Control Switch 9G486 Turbo Housing Bolt Kit
9G444 Exhaust Gas Sensor Asy 9H486 Intake manifold Upper Gasket
9J444 Intake Manifold Support 9G488 Turbo Actuator Kit
9N445 Manifold Tube Asy 9G489 Turbo Actuator Cover Gasket
9A447 Exhaust Manifold Tab 9L490 Intake Valve Asy
9B447 Pulley – Exhaust Pump Thermostat 9L513 Stand Alone ISC Module
9D447 Clip Vac Tube Manifold 9T514 Turbo Mounting Kit
9448 Exhaust Manifold to Cylinder Gasket 9T515 Turbo Oil Return Tube
9A450 Valley Pan Plug 9T516 Turbo Oil Tube
9B450 Air Pump Mounting Bracket 9N517 Inj Pump Gear Bolt
9B452 Air Pump Adj Arm 9T517 Fuel Pressure Regulator
9F452 EGR Valve 9G524 Cover Injection Tm
9454 Exhaust Manifold Stud 9E527 Fuel Injector Nozzle
9N454 Exhaust Manifold Shield 9U531 Intake Manifold Run
9P455 EGR Valve Gasket 9F538 Fuel Injection Sleeve
9P456 EGR Cooler 9A543 Fuel Injector Pump
9L456 EGR Supply Hose 9J559 Intake Throttle Gasket
9A457 Exhaust Manifold Heat Gasket 9F589 Fuel Injection Pump Gear
9K457 Thermostat Housing 9F593 Fuel Injector Asy
9A458 Exhaust Control Spring 9F598 Gasket Inj Tm Cover
9G458 Exhaust Manifold Plug 9N693 Oil Galley Seal
9P458 EGR Valve Asy 9F695 Tube Turbo to Throttle
9460 Exhaust Thermostat Control Valve 9C704 Connector Carb Air
9F460 Intake Manifold Shield 9A705 Cover T Static Choke
9J460 Exhaust Backpressure Sensor 9A714 Insert Thermo Choke
9461 Intake Manifold Gasket 9F736 Elbow – Fuel Inj Pump Return Line
9A461 Exhaust Manifold Spacer 9G736 Throttle Body Kit
9E461 EGR Valve Elbow Housing 9B742 Throttle Control Kit
9K461 Lower Intake Manifold 9G756 Fuel Pressure Rail Sensor Asy
9P462 Turbo Mounting Clamp 9F759 High Pressure Pump Jumper Harness
9E463 Intake Manifold Air Baffle 9C786 Adapter Thermo Choke
9F464 EGR Cooler 9G804 O - ring Kit
9G464 Manifold Heat Control Valve 9G805 Fuel Pump Cover
9F465 EGR Bracket 9819 Tube Thermo Choke Cnt
9F466 EGR Tube 9820 Tube Thermo Choke Cnt
9P466 Turbo Pedestal Seal Kit 9N825 Throttle Control Actuator
9467 Exhaust Thermostat Control Spring 9F832 Speed Sensor Asy
9F468 EGR Tube 9F836 Pedal & Sensor Assembly
9A469 Exhaust Control Spring 9F838 F/I Timing Sensor
9F469 EGR Hose 9865 Insul Thermo Choke Cnt
9J469 EGR O-Ring 9C891 Fuel Injector Harness Asy
9471 Intake Manifold Shield 9D930 Fuel Injector Wiring Asy
9F472 Exhaust Gas Sensor 9E933 EGR to Throttle Body Gasket

91
7.3L/6.4L/6.0L/4.5L DIESEL ENGINE WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
9E937 Intake Throttle Housing Asy
9E939 Switch – Inj Sys Temp
9N951 Injector Sleeve
9C968 Fuel Pressure Regulator
9C977 Pressure Regulator Gasket
9B989 Throttle Position Selector
9C995 Inj Hold Down Clamp
12K073 Cam Position Sensor
12A342 Glow Plug
12A343 Glow Plug Relay
12A345 Glow Plug Relay Cover
12A360 Bracket Ignition Elec
12A379 Glow Plug Sleeve
12A406 Spark Plug Shield
12A510 Eng Control Relay Module
12K510 W/A Eng Control Module
12B514 Control Asy Eng Mileage
12B517 Adapter Spark Knock Sensor
12B522 Supt EEC Processor Bracket
12B523 Cover Trim EEC Processor
12B529 Vane Sensor
12B533 Glow Plug Control Module
12A534 Retainer EC Fastener
12B535 Cover Engine Housing Control
12B536 Relay Glow Plug St Ind
12B537 Switch & Wire Eng Control
12B565 Control Processor
12B577 Control Relay Asy
12B579 EEC Mass Air Sensor
12A581 EEC Sensor Wiring Asy
12B591 Exhaust Gas Temp Sensor
12B599 Fuel Inj Processor Asy
12B602 Eng Glow Plug Resistor Kit
12B615 Mass Air Flow O - ring
12B630 Cover & Seal Eng Acc
12B637 Engine Control Sensor Wiring
12A644 Barometric Pressure Sensor
12A646 EEC Relay Asy
12A647 Air Temp Sensor
12A648 Temp Coolant Sensor
12A649 Calibrator Asy
12A650 EEC Processor Asy
12A651 Engine Air Control Asy
12A659 EEC Bracket
12A680 Barometric & Map Sensor
12A690 EC Sensor Wiring Asy
12A696 EEC Outer Seal
12A697 Air Charge Temp Sensor
12A699 Knock Sensor
14A163 Wiring Harness Retainer

92
6.7L DIESEL ENGINE – 5/100 WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
Driveability – Diagnosis Only (no repair 6C535 Rocker Arm Cover Opening seal
DIAG
performed) 6K564 Guide Plate Asy Tappet
Recalibration of the ECU – Use only 6565 Push Rod
RECAL
when directed by a TSB 6571 Seal Valve Guide
00810 Exhaust Manifold Spacer 6578 Tube – Lubricator Valve Drive
6006 Long Block Asy 6582 Cover Asy – Valve Rocker
Complete Asy (*12/12 only – refer to 6584 Gasket – Valve Rocker
6007*
W&P Manual for guidelines) 6A585 Rocker Arm Pivot Asy
6A008 Dowel – Cylinder Head to Cylinder 6587 Turbo – Lower Gasket
6009 Short Block 6600 Oil Pump
6010 Bare Block 6L612 Gasket - Turbo
6019 Cover Asy – Timing Gear 6L621 Gasket Oil Cooler
6020 Gasket Cylinder Timing Gear 6622 Screen Oil Pump
6026 Plug – Cylinder Block 6626 Oil Pump Tube Gasket
6049 Cylinder Head 6A632 Crankcase Gasket
6051 Gasket – Cylinder Head 6N640 Gasket Turbo to Manifold
6065 Bolt – Cylinder Head 6A642 Cooler Crankcase Oil
6C070 Cylinder Block Opening Cover 6N646 Turbo Exhaust Tube
6E078 Gasket Kit 6A664 Crankcase Vent Hose
6079 Gasket Kit 6675 Pan Asy – Oil
6D082 Rear Engine Cove 6K682 Turbo Charger
6D083 Gasket – Rear Engine Cover 6B689 Turbo Oil Supply Tube
6F089 Actuator - Turbo 6695 Pan Asy – Oil
6K089 Engine Cover Insulator 6700 Oil Seal Cylinder Front Cover
6108 Piston & Pin Asy 6701 Crankshaft Rear Seal
6135 Pin – Piston 6710 Gasket Set – Oil Pan
6140 Retainer – Piston Pin 6730 Plug Oil Pan
6148 Ring Set 6750 Indicator Asy Oil Level
6200 Connecting Rod Asy 6754 Tube Oil Level Indicator
6B209 Tensioner 6758 Crankcase Vent Tube
6211 Rod Bearing 6763 Oil Filler Pipe
6214 Connecting Rod Bolt 6766 Oil Filler Cap
6250 Camshaft 6A785 Crankcase Vent Separator
6A251 Cam Bearings – Front/Center/Rear 6840 Gasket – Oil Filter Adapter
6256 Sprocket – Camshaft 6B850 Outlet Hose Asy – Oil Cooler
6269 Plate – Camshaft Thrust 6B851 Inlet Hose Asy – Oil Cooler
6279 Bolt – Camshaft Sprocket 6K868 Cylinder Block Valve
6K302 Thrust Washer 6881 Oil Filter Mounting Bolt
6303 Crankshaft Asy 6890 Insert Oil Filter Mtg
6D309 Cam Bearing Kit 6N958 Cylinder Head fastener
6310 Crankshaft Slinger Oil 6A968 Oil Inlet Connector
6312 Pulley Asy – Crankshaft 8C368 Thermostat Housing Tube
6C315 Sensor Crank Timing 8C387 Thermostat Housing Gasket
6A341 Main Bearing Trust Washer 8501 Water Pump Asy
6345 Bolt Main Bearing 8507 Gasket – Water Pump
6C348 Pulley Asy 8527 O-ring Water Pump
6397 Dowel – Cylinder Head 8575 Thermostat
6500 Tappet Asy 8592 Connection – Cylinder Head
6505 Exhaust Valve 8678 Pulley Asy – Belt Idler
6507 Intake Valve 9229 Seal – Fuel Injection
6513 Spring – Valve 9A274 Fuel Line
6514 Retainer Valve Spring 9W276 Fuel Line Support Bracket
6518 Valve Spring Retainer Collet 9278 Oil Pressure Sender

93
6.7L DIESEL ENGINE – 5/100 WARRANTY
PART # DESCRIPTION PART # DESCRIPTION
9D280 Fuel Injector Supply Tube 9E936 Gasket
9J280 Fuel Supply Tube 9N943 Injector Pump Spacer
9289 Fuel Supply Tube 9F951 Fuel Temperature Sensor Asy
9G290 Fuel Line bracket 9E964 Fuel Line Asy
9B307 Fuel Line retainer 9C968 Fuel Pressure Regulator
9J307 Fuel Injection Pump Control 12K073 Cam Position Sensor
9D319 Fuel Line Support bracket 12A227 Crankshaft ring
9C334 Fuel Line clamp 12A342 Glow Plug
9A337 Fuel Manifold Supply Tube 12B533 Glow Plug Control Module
9B337 Fuel Return Tube 12B591 Exhaust Gas Temp Sensor
9424 Intake Manifold 12B637 Engine Control Sensor Wiring
9V425 EGR Cooler Tube 12A648 Temp Coolant Sensor
9V426 EGR Cooler Housing 12A650 EEC Processor Asy
9Y427 Exhaust Manifold Shield 12A659 EEC Bracket
9U429 EGR Cooler Asy 12A696 EEC Outer Seal
9430 Exhaust Manifold Asy 13A506 EGR Wiring Harness clip
9D430 Vacuum Hose Connector
9431 Exhaust Manifold Asy
9U433 EGR Cooler Bypass Valve
9G437 Exhaust Manifold Outlet Pipe
9439 Intake Manifold Gasket
9V443 EGR Actuator Asy
9448 Exhaust Manifold to Cylinder Gasket
9P455 EGR Valve Gasket
9L456 EGR Supply Hose
9F459 EGR Tube Asy
9F460 Intake Manifold Shield
9A462 Manifold Exhaust Shield
9E464 EGR Valve Gasket
9F464 EGR Cooler
9E469 EGR Inlet Tube
9U469 Turbo Cooler Outlet Hose
9E470 EGR Outlet Tube
9D475 EGR Valve
9F475 EGR Hose
9D476 EGR Valve Gasket
9F476 EGR Hose
9G478 Turbo Shield
9F479 MAP Sensor
9G488 Turbo Actuator
9C493 EGR Valve Hose
9E499 Connector Emission Vacuum Control
9T514 Turbo Gasket Kit
9E527 Fuel Injector Nozzle
9H529 Fuel Injection Kit
9A543 Fuel Injector Pump
9A564 Fuel Return Tube
9F589 Fuel Injection Pump Gear
9S599 Fuel Pressure Nozzle
9B613 Turbo Inlet Hose
9F838 F/I Timing Sensor
9E882 EGR Vacuum Regulator Valve
9E926 Throttle Plate Housing

94
SAFETY RESTRAINT PART COVERAGE
PART # DESCRIPTION PART # DESCRIPTION
10D840 Chime Asy Seat Belt Warning T 14B720 Seat Back Wire Asy T
10A936 Air Bag Deactivation Warning Indicator *042D94 RH Side Air Curtain Module
10B987 Door Ajar Warning Indicator T *042D95 LH Side Air Curtain Module
12224 Connector - ICP Sensor *043B13 Air Bag Module
Multi - function Switch *044A74 Air Bag Module Asy
13K359
(Escort/Tracer only) *51756 Roof Side Inner Retainer T
13713 Courtesy/Warning Switch *600A38 Rear Seat Belt & Buckle Asy T
13D734
Passenger Air Bag Deactivation (PAD) *600A39 Rear Seat Belt & Buckle Asy T
Indicator *60044 Rear Seat Belt & Buckle T
14B004 Front Sensor – Air Bag *60045 Rear Seat Belt & Buckle T
14A005 Wire Asy *600B84 Latch Asy RR Seat T
14B005 Front Sensor – Air Bag *600B85 Seat Belt Latch T
14B006 Central Sensor – Air Bag *60122 Rear Seat Belt Anchor Insulator T
14B007 Rear Air Bag Sensor *601B30 Rear Seat Shoulder Strap Bezel T
14018 Door Ajar Warning Switch Asy *601B31 Rear Seat Shoulder Strap Bezel T
14B022 Air Bag Circuit Resistor *60132 Rear Seat Shoulder Strap T
14H045 Kit Air Bag Sensor Hardware *60133 Rear Seat Shoulder Strap T
14B056 Air Bag – Diagnostic Module *601A90 Rear Seat Belt Buckle Asy T
14B095 Wiring Asy Air Bag *60220 Bezel – Front Seat Belt Opening T
14B119 Shoulder Strap Release Switch T *60221 Bezel – Front Seat Belt Opening T
14B136 Front Seat Belt Switch Asy T *60230 Front Shoulder Strap Opening Cover T
14B138 Rear Seat Belt Switch Asy T *60231 Front Shoulder Strap Opening Cover T
14B150 Right Seat Belt Motor & Drive Asy T *60232 Front Right Seat Belt Asy T
14B151 Left Seat Belt Motor & Drive Asy T *60233 Front Left Seat Belt Asy T
14K155 Side Air Bag Module *60234 Front Seat Shoulder Harness Boot T
14B165 Air Bag Module *602B34 Right Front Seat Track Strap T
14B175 Air Bag Wiring Asy *60235 Front Seat Shoulder Harness Boot T
14B215 Air Bag Diagnostic Module *602B35 Left Front Seat Track Strap T
14B268 Air Bag Deactivation Switch *602B38 Brkt F/S Shoulder Strap Track T
14B321 Restraint Control Module (RCM) *602B39 Brkt F/S Shoulder Strap Track T
14B345 Side Air Bag Sensor *602B40 Right Seat Belt Carrier Restraint T
14B385 Air Bag Deactivation Kit *602B41 Left Seat Belt Carrier Restraint T
14A411 Wire Asy Jumper *602B46 Shoulder Strap Belt T
14S411 Pigtail Wiring Kit *602B48 Shoulder Strap Guide T
14B416 Air Bag Smart Sensor Asy *602B49 Shoulder Strap Guide T
14B422 Occupant Classification Sensor (OCS) *602B52 Right Front Shoulder Belt Track T
14B435 Side Air Bag Sensor *602B53 Left Front Shoulder Belt Track T
14B455 Side Air Bag Wiring Asy *602A54 Front Shoulder Buckle Asy T
14A501 Switch & Wire Seat Belt Sensor T *602A55 Front Shoulder Buckle Asy T
14A504 Seat Belt Retractor Wire T *60256 Front Seat Belt Lower Guide T
14526 Fuse *60262 Front Seat Belt Guide Cover T
14A664 Air Bag Clock Spring *602B64 Shoulder Strap Track Seal T
14A679 Passive Restraint Module T *602B65 Shoulder Strap Track Seal T
14A680 Passive Restraint Module Bracket T *602B66 Shoulder Strap Track Seal T
Wiring Asy - Jumper (includes *602B67 Shoulder Strap Track Seal T
14K691
connector to S/B pretensioner) *60270 Guide Front Seat S/S Lwr T
14A699 Pwr Seat Wire Asy T *60271 Guide Front Seat S/S Lwr T
14B719 Wiring Asy Ft Seat Back T *602B82 Adjuster Front Seat Strap T
Wiring Asy Seat Adjuster (includes *60286 Shoulder Strap Stop T
14C719
connector to S/B pretensioner) *610C06 Front Seat Belt Extension T

T Indicates part is also eligible for Kansas 95


Seat Belt Warranty
SAFETY RESTRAINT PART COVERAGE
PART # DESCRIPTION PART # DESCRIPTION
*610D10 Rear Seat Belt Guide T *613E58 Rear Seat Belt & Buckle Asy T
*610C22 Cover Shoulder Strap Retractor T *612A64 Cover Seat Belt Buckle T
*610E22 Belt Pretension Kit T *613E00 Hook Rear Seat Shoulder Strap T
*610C23 Cover Front Shoulder Strap T *613D10 Rear Seat Belt Guide T
*610E23 Belt Pretension Kit T *613D11 Rear Seat Belt Guide T
*610D44 Right Seat Belt Track Asy T *613B32 Front Seat Belt Opening Cover T
*610D45 Left Seat Belt Track Asy T *613C46 Rear Seat Belt Retractor Cover T
*610D80 Child Seat Belt Buckle Asy T *613C47 Rear Seat Belt Retractor Cover T
*610C84 Support Front Seat Belt Buckle T *613C48 Seat Asy
*610C85 Support Front Seat Belt Buckle T *613D48 Rear Seat Belt Buckle Asy T
*610D94 Kit – Seat Belt Buckle Tongue T *613K50 Seat Belt Asy T
*611B08 Front Seat Belt Retractor Asy T *613C54 Seat Belt Anchor Cable T
*611B09 Front Seat Belt Retractor Asy T *613D74 Child Seat Belt Kit T
*611D10 Air Bag Module *613B84 Complete Rear Seat Belt Asy T
*611D11 Air Bag Module *613B85 Complete Rear Seat Belt Asy T
*611C22 Seat Belt Extension Asy T *613D98 Seat Belt Buckle Asy T
*611B26 Bezel Kit Front Seat Belt T *613D99 Seat Belt Buckle Asy T
*611D30 Guide Rear Seat Shoulder Strap T *616B00 Child Seat Belt Brkt Cover T
*611B32 Plug Boot – Seat Belt Retractor T Occupant Classification Sensor (OCS)
*61708
*61140 Front Seat Belt Boot Cover T Seat Rail
*611C40 Shield – Front Seat Belt Retractor T Occupant Classification Sensor (OCS)
*61709
*611C46 Seat Belt Adjuster Asy T Seat Rail
*611A48 Front Seat Belt Asy T *61710 Front Seat Track
*611C58 Front Seat Belt Mounting Plate T *61711 Front Seat Track
*611B60 Center Passenger Belt Asy T *632A22 Front Seat Cushion
*611B64 Seat Belt Asy T *65070 Seat Belt Button Kit T
*611B66 Rear Center Seat Belt T
*611B68 Rear Seat Belt Retractor Asy T
*611B69 Rear Seat Belt Retractor Asy T
*611A70 Front Seat Belt Shield T
*611D70 Seat Belt Retractor Kit T
*611B70 Front Seat Center Belt Asy T
*611A71 Front Seat Belt Shield T
*611A72 Complete Seat Belt Asy T
*611A73 Complete Seat Belt Asy T
*611B76 Front Seat Center Belt T
*611B90 Rear Seat Belt Bezel T
*612C00 Front Seat Belt Tension Adj Bezel T
*61202 Front Seat Belt Buckle T
*61203 Front Seat Belt Buckle T
*612B04 Auxiliary Seat Belt T
*61209 Buckle (Front Seat Belt End) T
*61212 Bolt – Front Seat Belt Anchor T
*61216 Reinforcement – Seat Belt Anchor T
*612B18 Belt & Buckle (Front Seat) T
*612B19 Belt & Buckle (Front Seat) T
*61222 Loop – Front Seat Belt Retainer T
*612C46 Handle Seat Belt Retractor T
*61248 Tot Guard Clip Kit T
*612A56 Shoulder Belt Spacer T

T Indicates part is also eligible for Kansas 96


Seat Belt Warranty
LCF TorqShift Transmission Warranty
PART # DESCRIPTION PART # DESCRIPTION
7000 Transmission Assembly 7D090 Thrust Washer
7005 Case Asy Trans 7D234 Bearing, Race Asy Trans Sun Gr
7017 Shaft, Trans Input 7D273 Connector - Oil Tube
7034 Vent Asy - Trans Case 7D376 Orfc Trans
7052 Seal Asy - Trans Ext Oil 7D392 Gr Trans Frt Rg
7060 Shaft, Trans Output 7D402 Piston, Trans Rev Clutch
7085 Retainer, Output Shaft 7D406 Spg & Ret Asy - Trans Rev Cl Pst
7222 Trans - Pto Cover Plate 7D419 Plate, Trans Park Rod Guide
7223 Gasket - Trans Hsg Acc Cvr 7D483 Ring - Trans Cl Press Plt - Ret
7902 Torq Converter 7E335 Retainer
7E005 Piston Clutch 7E380 Plug, Trans Case Oil Filler
7A008 Plate - Trans Cont Vlv Body Sep 7E486 Bearing, Race Asy Frt Cl Sun Gr
7A019 Shl & Sun Gr Asy - Trans 7F222 Spg Trans O/Drv Cl
7A039 Extension, Trans Control Or Shi 7F240 Bearing, Race Asy Trans Dir Cl
7A089 Clutch, Trans 7F283 Cyl Asy - Trans Dir Cl
7A098 Filter, Internal Trans Oil 7F374 Bearing, Needle Asm Cl Drum
7A103 Pump Asy Trans Oil 7G007 Retainer - Trns Vlv Plg
7A130 Support, Bracket Trans 7G100 Pin, Shaft Trans Ret
7A153 Trans Output Shaft 7G101 Stop, Abutment Park Pawl Act
7A160 Tube, Oil Filler 7G178 Bearing, Rc Asy Trans Rr Sun
7A166 Washer, Thrust 7G276 Connector
7A191 Gasket, A/T Oil Pan 7G299 Spg - Trans Frt Cl Pst Disc
7A194 Pan, Assy Trans Oil 7G375 Ring - Trns O/Drv Rng
7A232 Pawl, A/T Parking Brk 7G383 Solenoid Assy
7A233 Gear, Output Shaft Parking 7G387 Cyl & Bshg Asy
7A248 Seal Asy - Trans Frt Pump - Oil 7G391 Control Solenoid
7A256 Lever, A/T Manual Control 7G402 Seal, Trans Coast Clutch
7A262 Piston, Asy.Trans.Cst Cl 7H038 Gasket, Vlv Body Trans
7A398 Gear, A/T Planet 7H103 Switch, Trans Opt Shft Spd
7A527 Ring - Trans Spring To Cyl Ret 7H141 Sensor Assy
7A577 Ring 7H200 Gasket
7A658 Shft - Trans Ctr 7H359 Piston - Trans Direct Clc Bal
7B066 Plate, Trans Dir Drv Cl Pres 7H360 Piston - Trans Fwd Clutch Bal
7B067 Hb & Bshg Asy - Trans Fwd Cl 7H365 Ring, Forward Clc Bal Piston Sn
7B070 Spg - Trans Dir Pstn Disc 7H501 Hub Asy
7B164 Plate, Asy Cl Interm Spline 7H557 Sns & Dtnt Asy Trans
7B210 Pin, Ret Trans Manual Lever Sha 7J030 Se Trans Oput
7B368 Thrust Bearing 7J136 Solenoid Assy
7B439 Clip - Trans Brea Tub 7J137 Clip
7B442 Plate, Drive Cl Ext Spline 7L027 Magnet, Ceramic - Trns Case
7B446 Carrier, A/T Planetary 7L323 Seal, Oil Torque Converter
7B498 Seal Asy - Trans Man Cont 7L326 Washer, Trans Center Support Th
7C096 Washer, Trans Int Brake Drum 7L339 Washer, Trans Oil
7C122 Ring 7M101 Control, Sensor Speed
7D006 Plnt Asy - Trans Rev 7M154 Seal - Trans Int Brake Drum
7D014 Washer, Trans Frt Pmp Supt Thr 7N134 Bolt, Breather
7D019 Seal - Trans Fwd Cl Cyl 7N171 Plug, Trans Conv Drain Access
7D025 Trans Interm Brk Drm 7R411 Seal - Trans Int Brake Drum
7D063 Trans O/Drv Sta Sun 7Z101 Trans Sns Spd
7D070 Spring - Trans Park Pawl Ret 7Z276 Seal
7D071 Pin, Dowel 7Z302 Seal - Trans Oil Filter

97
LCF TorqShift Transmission Warranty
PART # DESCRIPTION PART # DESCRIPTION

98
8/100 Warranty for Unique Hybrid Components

PART # DESCRIPTION
1177 Transaxle Seal
7000* Electronic CVT Transaxle
7N171 Housing Plug Grommet
7L196 Damper Asy
7C207 Transaxle Stud
7222 Housing Cover
7A256 Lever
7H260 Seal Asy – Transaxle Differential
7A283 Input Shaft Seal
7F293 Sensor Asy – Trans Man Lever
Lever Asy – Trans Manual Control
7G354 Outer
7H398 Transaxle Case Housing Plug
7A434 Heat Shield
7B498 Main Control Valve Seal
7B546 Damper Asy
HV Battery Fan Asy (Fusion/Milan
10C659 Hybrid only)
HV Battery Connector
10C666 (Fusion/Milan Hybrid only)
Battery Energy Control Module
(BECM) (Fusion/Milan Hybrid
10B687 only)
10A757 Traction Battery Disconnect Switch
10B759* High Voltage Traction Battery
Hybrid Battery Pack Sensor Module
(HBPSM) (Fusion/Milan Hybrid
10B830 only)
Sensor Asy Elect Control Cooler
12A648 Temp
14B227* DC/DC Converter
Thermister Probe (Fusion/Milan
14A606 Hybrid only)

* requires prior approval (800) 826-4694

NOTE: Some parts are serviced for specific


Hybrid vehicles. Verify serviceability via your
parts dept.

99
8/100 Warranty for Unique Hybrid Components

PART # DESCRIPTION

100
GVW - VIN Code Chart
The following code listing applies to Trucks only. Match the code from the fourth position of the Vehicle Identification Number
(VIN) to the correct year in the chart listed below to determine the GVWR for the truck.

NOTE: Emissions Warranty coverage will vary for Federal trucks over 8,500 GVWR and California trucks over 14,000 GVWR.

GVWR CODING (VIN Position 4)

GVWR 2011 2010 2009 2003 - 2008 2002 2001 2000


Class VIN VIN VIN VIN VIN VIN VIN Codes
Codes Codes Codes Codes Codes Codes
< 3,000 pounds T# T# T# T* T*
3,001 - 4,000 U#, B## U#, B## U#, B## U*, B** U*
4,001 - 5,000 Y#, K, C## Y#, K, C## Y#, C## Y#, C## Y#, C## Y*, C** Y*, C**
5,001 - 6,000 Z# Z# Z#, D## Z#, D## Z#, D## Z*, D** Z*, D**
L, D, G## L, D, G## M@ M@

6,001 - 7,000 M, E, H## M, E, H## E## R#, E## R#, E## R*, E** R*, E**
G@ G@
7,001 - 8,000 N, F, J## N, F, J## F## P#, F## P#, F## P*, F** P*, F**
8,001 - 8,500 P, V## P, V## V## V# V# V* V*
8,501 - 9,000 H, C, N# H, C, N# H, N## H, N## H, N# H, N* H, N*
9,001 - 10,000 J, D, S#, J, D, S# J, S## J, S## J, S# J, S* J, S*
B##
10,001 - 14,000 K, E, W#, K, E, W# K, W# K, W# K, W# K, W* K, W*
R##
14,001 - 16,000 L, F, X#, L, F, X# L, X# L, X# L, X# L, X* L, X*
T##
16,001 - 19,500 M, G, A#, M, G, A# M, A# M, A# M, A# M, A* M, A*
U##
19,501 - 26,000 N N N N N N N
26,001 - 33,000 P P P P P P P
33,001 - 55,000 R
> 55,001 S

* = Lt. Trucks with Second Generation Air Bags


** = Explorer/Windstar/Expedition/Navigator, with Second Generation Air Bags and Side Air Bags.
@ = RHD U.S. Postal Explorer w/o Air Bags
# = Lt. Trucks & MPV's, with Driver & Passenger Air Bags
## = Lt. Trucks & MPV's, with Driver & Passenger Air Bags and Side Air Bags, Curtains or Canopies.

101
102
2001 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2001 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2001 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2001 7/70 California Vehicle Warranty coverage chart.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For model year 2001 California Emissions warranty also applies to New York (NY), Massachusetts (MA), Maine
(ME) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.

CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.

A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR


PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gas engine fuel injectors. Indicates coverage for all cars and light trucks.
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 8/80 Indicates coverage to 8/80 (Federal).
9. 2001 Escort only.
Refer to 7/70 Defect Warranty Coverage Chart.
33. 2001 Ford/Mercury and Town Car only.
34. 2001 Mustang and F-Series only. → Indicates coverage subject to footnote exceptions.
37. 2001 Villager only.
38. 2001 Town Car, Continental, and F-Series SD w/Auto Trans only.
39. 2001 Ranger and Explorer only.
40. 2001 Light Trucks (gasoline only).

103
2001 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 NOTES
GVW GVW 14000 GVW
GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

Emissions related recalibration of


RECALEM 8/80 8/80 8/80
Powertrain Control Module
2C219 Module - Brake Anti-Lock → → → → → → → 38
3A719 P/S Pressure Transducer
5G203 Exhaust Sys Flexible Tube Asy
5E211 Catalyst & Downpipe Asy 8/80 8/80 8/80
5E212 Catalytic Converter 8/80 8/80 8/80
5G218 RH Catalytic Converter Asy 8/80 8/80 8/80
5F223 Upper Converter Heat Shield 8/80 8/80 8/80
5G232 Catalytic Converter 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 Catalytic Converter 8/80 8/80 8/80
5F256 Catalyst Shield 8/80 8/80 8/80
5E258 Converter Heat Shield 8/80 8/80 8/80
5B266 Inlet Pipe to Converter Gasket
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6B288 Camshaft Position Sensor (CMP)
6B291 Camshaft Sensor Ring
6C315 Crankshaft Position Sensor (CKP)
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C365 Sensor Asy – Engine Misfire
6A614 Crankcase Hose Connector
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6766 Oil Filler and Breather Cap
6767 PCV Elbow
6A768 PCV Filter
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
7F037 Transmission Solenoid
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Conv Clutch Solenoid Asy
7H144 Pressure Regulating Solenoid
7H148 Trans Shift Solenoid Asy
7G276 Trans Internal MLF Wiring Harness
7F293 Trans Range Sensor Asy
7G383 Pressure Reg Solenoid Asy
104
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
2001 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 NOTES
GVW GVW 14000 GVW
GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

7G391 Solenoid Body Assembly → → → → → → 40


7G484 Trans Shift Solenoid Asy
8C607 Fan Module
9002 Fuel Tank
9B007 Fuel Tank Shield
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Filler Pipe Asy
9A032 Fuel Tank Heat Shield → → → → 9
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
9C047 Flex Fuel Tank Pressure Ctrl Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
9N176 Fuel Tank Fuel Line Shutoff Valve → → → → 9
9189 Fuel Tank Selector Valve
Fuel Tank Pressure Control
9B190
Assembly
9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Can. Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vap Return Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
9275 Fuel Tank Sender & Outlet Tube Asy.
9276 Fuel Pump & Sender Gasket
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor &
9J280
Bracket
9S284 Fuel Supply & Vap Tube Asy
9J285 Sensor to Rail Fuel Line
9F287 AIR Valve Inlet Hose
9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
9G297 EVAP Fuel Vapor Rtn Hose
9H307 Fuel Tank Sender & Pump Asy
9H308 AIR Bypass Valve Hose & Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
105
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
2001 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 NOTES
GVW GVW 14000 GVW
GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

9A321 Tube & Bracket Asy → → → → 37


9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → → 9
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9345 Main Injector Power Relay → → → → 9
9350 Fuel Pump
Fuel Pump Driver Bracket & Control
9D372
Asy
9A407 Fuel Pump & Bracket Asy
9C407 Pump & Isolator
9417 Sender Flange Gasket
9424 Intake Manifold
9G424 AIR Air Supply Control Valve Hose
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9J433 PFE Sensor Asy
9C435 Air Supply Tube Gasket
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
9L437 T-Body to Supercharger Gasket
9439 Intake Manifold Gasket
9D439 Air Supply Manifold Gasket
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
9B448 Air Pump Right-Hand Tube
9B449 Air Manifold Tube
9450 Exhaust Manifold to Inlet Pipe Gasket
9B450 Exhaust Air Supply Bracket
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
9G459 AIR Control Valve Hose
9J459 EGR Vacuum Regulator Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
9461 Manifold/Cylinder Head Gasket
9G462 Air Supply Manifold Connector
9C463 AIR Air Supply Inlet Hose Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F471 Air Supply Connector Tube
9F472 Heated Oxygen Sensor (O2S)
106
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
2001 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 NOTES
GVW GVW 14000 GVW
GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

9J472 EGR Vacuum Regulator Cntrl


9A474 Water Heating PCV Fitting
9G474 Exhaust Control Asy
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
9D477 EGR Valve to Exhaust Manifold Tube
9S477 Exhaust Air Supply Pump Hose
9F479 Manifold Abs Press. Sensor (MAP)
9B480 AIR Air Check Valve
9A486 AIR Air Pump
Intake Manifold Gasket (upper to
9H486
lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
9L492 Actuator Intake Manifold Runner
9S496 Air Pump Bracket Asy
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9S514 TC to Manifold Inlet Air Pipe
9N517 Fuel Inj Pump Fuel Line Conn → → → → 9
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
9J559 Actuator Intake Manifold Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → 3
9600 Air Cleaner (ACL) → → → → 9
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
9G624 Fuel Supply Manifold End Cover
9E645 EVAP Canister Vacuum Tee
9E648 Engine Air Inlet Plenum
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube → → → → 9
9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube → → → → 9
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
9E740 Spark Control Switch
9P761 EGR Tube
9F763 Intake Air Resonance Duct → → → → 9
9F775 Fuel Injector Pulse Damper
9F792 Fuel Injector Supply Manifold
Engine Air Intake Resonator & Tube
9F805
Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80
9E857 Carbon Canister & Brkt Asy

107
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
2001 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 NOTES
GVW GVW 14000 GVW
GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

9C915 Vapor Management Valve


9E926 Body Asy – Air Intake Throttle
Non-contacting Throttle Position
9E928
Sensor
9D930 Fuel Injector System Wiring
9E931 Air Intake Charge Control Gasket
Fuel Vapor Management Brkt &
9F933
Valve Asy
Intake Manifold/FI Throttle Body
9E936
Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F976 Solenoid Asy – Canister Vent
9F980 Fuel Vapor Service Port Valve
9F981 Fuel Vapor Service Port Valve
9C987 Fuel Vapor Return Hose & Valve Asy
9B989 Throttle Position Sensor (TP)
9C991 Fuel Injector Insulator → → → → 9
9F991 Electronic Throttle Body
10884 Eng Coolant Sensor/Temp Guage → → → → 9
11A152 Clutch Pedal Position Switch → → → → 9
12029 Ignition Coil
12A112 Electronic Ignition Stator
12A182 Distributor Modulator Switch
12A197 Vacuum Check Valve Asy
12A199 Distributor Ignition Control Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12B579 Mass Air Flow Sensor (MAF)
Powertrain Control Module Wiring
12A581
Harness
12B637 Engine Control Sensor
Powertrain Control Module Power
12A646
Relay
12A648 Sensor Coolant Temp
12A650 Powertrain Control Module (PCM) 8/80 8/80 8/80
12A690 Wire Asy Engine Control Sensor Ext. → → → → → → 34
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch → → → → 9
13853 Power Control Relay → → → → 9
14B205 VCL Module 8/80 8/80 8/80
15520 Back Lamp Switch
15525 Trans Harness Connector
18B402 Heater and DPFE Hose Asy → → → → 9
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

108
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
2001 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 7.3L D 7.3L D Truck Truck
7.3LD (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
7.3L D non-Ford 7.3L D non-Ford
Diesel Diesel
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5E212 Catalytic Converter
5246 Exhaust Inlet Pipe
6C315 Crankshaft Position Sensor (CKP)
6C640 Air Cooler Duct Connection
6A664 PCV Hose
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6K682 Turbocharger
6K775 Charge Air Cooler Core
6K769 Air Cooler Duct
6K770 Air Cooler Hose
6853 Crankcase Upper Vent Hose
6K853 Air Cooler Adapter
9275 Fuel Tank Sender
9S428 MAP Sensor
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9E434 Intake Manifold Cover
9E436 Intake Manifold Gasket
9G438 Turbocharger
9J451 EGR Valve Solenoid
9J460 Back Pressure Device
9D475 EGR Valve
9E527 Diesel Fuel Injection Nozzle
9E529 Diesel Fuel Injection Nozzle Washer
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector
9600 Air Cleaner Asy
9N622 Engine Indicator Asy
9A624 Air Cleaner Tube
9661 Air Cleaner Cover
9C676 Air Cleaner Intake Tube
9F838 ICT Sensor
9C968 Fuel Pressure Regulator
9C991 Diesel Fuel Injection Nozzle Gasket
12K073 Cam Position Sensor
12A342 Diesel Engine Glow Plug
12B599 Injector Driver Module
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control

109
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than Indicates coverage
2001 MODEL 7/70 DEFECT WARRANTY COVERAGE
2001 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 2.5L 3.0L 3.3L 3.8L 3.9L 4.0L 4.2L 4.6L 5.0L 5.4L 6.8L 7.3L
2C219 Anti-Lock Brake (ABS) Module 18 19 19
5E212 Catalytic Converter 29 8
5G218 Catalytic Converter
5G232 Catalytic Converter
5F250 Catalytic Converter
6F066 Supercharger
6F089 Supercharger Bypass Actuator
6K682 Turbocharger
6K775 Charge Air Cooler
7M101 Turbine Shaft Speed Sensor 14 14,15 15
9002 Fuel Tank 4 7
1, 6
9A032 Fuel Tank Heat Shield 9 28
9034 Fuel Tank Filler Pipe 16
9C052 Fuel Tank Pressure Sensor 16
9B149 Fuel Filler Kit
9A244 Fuel Tank Fuel Flange Asy 9
9D278 Fuel Valve Solenoid Asy 9 23
9J279 EVAP Vapor Line 9
9L291 Fuel Return & Brake Tube Asy 21 9, 22
9H307 Fuel Tank Sender & Pump Asy 4 26 27 13
9B324 Fuel Vapor Separator Asy 25
9424 Intake Manifold 1 2 3,4 4 5
9430 Exhaust Manifold - Right 10 11 12
9431 Exhaust Manifold - Left 10 11 12 13
9448 Exhaust Manifold Gasket 10
9450 Exhaust Manifold to Inlet Pipe Gasket
9E527 Fuel Injector Nozzle Asy
9U531 Intake Manifold Runner Control 20
9D653 EVAP Vapor Storage Canister
9F792 Fuel Injector Supply Manifold 9
9P841 NGV Module & Bracket 16
9D930 Fuel Injector System Wiring 17 4
9F954 NGV Module 23
9C968 Fuel Pressure Regulator 16,23 24
12B599 Injector Driver Module
14B205 Multiple Function Control Module 24

110
1 Escort only 10 Mustang, Crown Vic, GD Marquis,Town Car 20 Mustand, Continental
2 Cougar only 11 F-Series (except Super Crew), Excursion 21 Sport Trac only
3 Lincoln LS only 12 Econoline 22 Town Car
4 Ranger only 13 F-Series, Excursion 23 F-Series/Bi-fuel, Econoline/Bi-fuel
5 except Continental, Econoline 14 Ranger 4x4 only 24 F-Series/Bi-fuel only
6 Escape only 15 Explorer, Mountaineer 25 Econoline/CNG only
7 except Taurus, Sable 16 F-Series/CNG, Econoline/CNG 26 Econoline, F-Series, Expedition
8 F-Series only 17 Windstar 27 except F-Series/Super Crew
9 Crown Vic/CNG only 18 Continental, Town Car 28 F-Series/CNG only
19 F-Series SD w/auto trans, Excursion 29 except Lincoln LS

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle for sale in California.
2002 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2002 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2002 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2002 7/70 California Vehicle Warranty coverage chart.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For model year 2002, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New York
(NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.

CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.

A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR


PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gas engine fuel injectors. Indicates coverage for all cars and light trucks.
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 8/80 Indicates coverage to 8/80 (Federal).
9. 2002 Escort only.
Refer to 7/70 Defect Warranty Coverage Chart.
33. 2002 Ford/Mercury and Town Car only.
34. 2002 Mustang and F-Series only. → Indicates coverage subject to footnote exceptions.
37. 2002 Villager only.
38. 2002 Town Car, Continental, LS, Thunderbird and F-Series SD w/Auto
Trans only.
39. 2002 Ranger and Explorer only.
41. Excursion only.

111
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C219 Module - Brake Anti-Lock → → → → → → → 38
2B373 ABS Module → → 41
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E211 Catalyst & Downpipe Asy 8/80 8/80 8/80 8/80
5E212 Catalytic Converter 8/80 8/80 8/80 8/80
5G218 RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield 8/80 8/80 8/80 8/80
5G232 Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 Catalytic Converter 8/80 8/80 8/80 8/80
5F256 Catalyst Shield 8/80 8/80 8/80 8/80
5E258 Converter Heat Shield 8/80 8/80 8/80 8/80
5B266 Inlet Pipe to Converter Gasket
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6256 Cam Timing Assembly
Camshaft Position Sensor
6B288
(CMP)
6B291 Camshaft Sensor Ring
Crankshaft Position Sensor
6C315
(CKP)
6316 Crankshaft Damper Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C365 Sensor Asy – Engine Misfire
6A614 Crankcase Hose Connector
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6766 Oil Filler and Breather Cap
6767 PCV Elbow
6A768 PCV Filter
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
7C078 Trans Harness Connector
Turbine Shaft Speed Sensor
7M101
Asy
112
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

7H103 Output Shaft Speed Sensor


Torque Conv Clutch Solenoid
7G136
Asy
7H148 Trans Shift Solenoid Asy
Trans Internal MLF Wiring
7G276
Harness
7F293 Trans Range Sensor Asy
7G383 Pressure Reg Solenoid Asy
7G391 Solenoid Body Assembly
7G484 Trans Shift Solenoid Asy
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Filler Pipe Asy
9A032 Fuel Tank Heat Shield → → → → 9
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
Fuel Tank Fuel Line Shutoff
9N176 → → → → 9
Valve
9189 Fuel Tank Selector Valve
Fuel Tank Pressure Control
9B190
Assembly
9B212 Fuel Tank Shield
Fuel Tank Vent to EVAP Can.
9A228
Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vap Return Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
9S284 Fuel Supply & Vap Tube Asy
9J285 Sensor to Rail Fuel Line

113
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

9F287 AIR Valve Inlet Hose


9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
9G297 EVAP Fuel Vapor Rtn Hose
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A321 Tube & Bracket Asy → → → → 37
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → → 9
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9345 Main Injector Power Relay → → → → 9
9350 Fuel Pump
Fuel Pump Driver Bracket &
9D372
Control Asy
9A407 Fuel Pump & Bracket Asy
9C407 Pump & Isolator
9417 Sender Flange Gasket
9424 Intake Manifold
AIR Air Supply Control Valve
9G424
Hose
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9J433 PFE Sensor Asy
9C435 Air Supply Tube Gasket
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9439 Intake Manifold Gasket
9D439 Air Supply Manifold Gasket
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
9B448 Air Pump Right-Hand Tube
9B449 Air Manifold Tube

114
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

Exhaust Manifold to Inlet Pipe


9450
Gasket
9B450 Exhaust Air Supply Bracket
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
Manifold/Cylinder Head
9461
Gasket
9G462 Air Supply Manifold Connector
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F471 Air Supply Connector Tube
9F472 Heated Oxygen Sensor (O2S)
9J472 EGR Vacuum Regulator Cntrl
9A474 Water Heating PCV Fitting
9G474 Exhaust Control Asy
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
EGR Valve to Exhaust
9D477
Manifold Tube
Exhaust Air Supply Pump
9S477
Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9S496 Air Pump Bracket Asy
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9S514 TC to Manifold Inlet Air Pipe
9N517 Fuel Inj Pump Fuel Line Conn → → → → 9
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → 3

115
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

9600 Air Cleaner (ACL) → → → → 9


9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
9K640 TC to Manifold Inlet Air Pipe
9E645 EVAP Canister Vacuum Tee
9E648 Engine Air Inlet Plenum
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube → → → → 9
9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
9E740 Spark Control Switch
9P761 EGR Tube
9F763 Intake Air Resonance Duct → → → → 9
9F775 Fuel Injector Pulse Damper
9F792 Fuel Injector Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9E857 Carbon Canister & Brkt Asy
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
Non-contacting Throttle
9E928
Position Sensor
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Fuel Vapor Management Brkt
9F933
& Valve Asy
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F976 Solenoid Asy – Canister Vent
9F980 Fuel Vapor Service Port Valve
9F981 Fuel Vapor Service Port Valve
Fuel Vapor Return Hose &
9C987
Valve Asy
9B989 Throttle Position Sensor (TP)
9C991 Fuel Injector Insulator → → → → 9
9F991 Electronic Throttle Body

116
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT Trucks GT
PART # DESCRIPTION LE 8500 8500 LE 14000 14000 NOTES
GVW GVW GVW GVW

4/50 3/36 5/50 2/24 7/70 3/50 5/50 3/50

Eng Coolant Sensor/Temp


10884 → → → → 9
Guage
11A152 Clutch Pedal Position Switch → → → → 9
12029 Ignition Coil
12A112 Electronic Ignition Stator
12A182 Distributor Modulator Switch
12A197 Vacuum Check Valve Asy
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12B579 Mass Air Flow Sensor (MAF)
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690 → → → → → → 34
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch → → → → 9
13853 Power Control Relay → → → → 9
14B205 VCL Module 8/80 8/80 8/80 8/80
14A624 Lead Frame Wiring Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B402 Heater and DPFE Hose Asy → → → → 9
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

117
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2002 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 7.3L D 7.3L D Truck Truck
7.3L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
7.3L D non-Ford 7.3L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
2C219 Module – Brake Anti-Lock
Anti-lock Brake Module (Excursion, F-
2B373
series SD auto trans only)
6256 Cam Timing Asy
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5E212 Catalytic Converter
5246 Exhaust Inlet Pipe
6C315 Crankshaft Position Sensor (CKP)
6A664 PCV Hose
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6K682 Turbocharger
6K775 Charge Air Cooler Core
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7H148 Trans Shift Solenoid Asy
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
9S278 Fuel Tube Asy
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9E434 Intake Manifold Cover
9E436 Intake Manifold Gasket
9J451 EGR Valve Solenoid
9J460 Back Pressure Device
9D475 EGR Valve
9E527 Diesel Fuel Injection Nozzle
9E529 Diesel Fuel Injection Nozzle Washer
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector
9661 Air Cleaner Cover
9F838 ICT Sensor
9C968 Fuel Pressure Regulator
9C991 Diesel Fuel Injection Nozzle Gasket
12K073 Cam Position Sensor
12A342 Diesel Engine Glow Plug
12B599 Injector Driver Module
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control

118
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2002 MODEL 7/70 DEFECT WARRANTY COVERAGE
2002 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 2.5L 3.0L 3.3L 3.8L 3.9L 4.0L 4.2L 4.6L 5.4L 6.8L 7.3L
2C219 Anti-Lock Brake (ABS) Module 12 12 13 14 14 14
5E212 Catalytic Converter 5
5G218 Catalytic Converter
5G232 Catalytic Converter
5F250 Catalytic Converter
6F066 Supercharger
6256 Cam Timing Assembly 23 24
6K682 Turbocharger
6K775 Charge Air Cooler
7M101 Turbine Shaft Speed Sensor 10 10,11 11
9002 Fuel Tank 3 4
9A032 Fuel Tank Heat Shield 15 21
9034 Fuel Tank Filler Pipe 7
9C052 Fuel Tank Pressure Sensor 7
9B149 Fuel Filler Kit 2 2 28 28
9A244 Fuel Tank Fuel Flange Asy 15
9G271 EVAP Fuel Vapor Return Tube 26
9275 Fuel Tank Sender Asy 19 19
9D278 Fuel Valve Solenoid Asy 15 20
9S278 Fuel Tube Asy 19 19 19
9J279 EVAP Vapor Line 15
9D280 Fuel Injection Fuel Supply Manifold Asy
Flex Fuel Composition Sensor &
9J280 25
Bracket Asy
9L291 Fuel Return & Brake Tube Asy 15
9H307 Fuel Tank Sender & Pump Asy 11 19 19 19 19
9B324 Fuel Vapor Separator Asy 18
9327 High Pressure Fuel Line
17,21
9424 Intake Manifold 1 2 2
9430 Exhaust Manifold - Right 27 8 9
9431 Exhaust Manifold - Left 8 9
9448 Exhaust Manifold Gasket 22
9450 Exhaust Manifold to Inlet Pipe Gasket
9E527 Fuel Injector Nozzle Asy
9U531 Intake Manifold Runner Control

119
1 Escort, Focus 10 Ranger 4X4 19 F-Series
2 Ranger 11 Explorer Sport/Sport Trac 20 F-Series/Bi-fuel/CNG, Econoline/Bi-fuel/CNG
3 Escort, Escape 12 LS 21 F-Series/CNG
4 LS, Ranger 13 Continental 22 Mustang, Crown Vic, Gd. Marquis, Town Car
5 F-Series, Econoline 14 F-series/Super Duty/Automatic Transmission 23 Except Focus
6 Mustang 15 Crown Vic/CNG 24 Except Explorer, Mountaineer
7 F-Series/CNG, Econoline/CNG 16 F-Series/Bi-fuel/CNG, Econoline/CNG 25 Taurus/FFV
8 Except Explorer, Mountaineer, Econoline, Continental 17 F-Series/Bi-fuel 26 Cougar
9 F-Series/Super Duty, Excursion 18 Econoline/CNG 27 Escape
28 F-Series/Super Duty

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle for sale in California.
2002 MODEL 7/70 DEFECT WARRANTY COVERAGE
2002 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 2.5L 3.0L 3.3L 3.8L 3.9L 4.0L 4.2L 4.6L 5.4L 6.8L 7.3L
9F593 Fuel Injector
9D653 EVAP Vapor Storage Canister
9F792 Fuel Injector Supply Manifold 6 7
9P841 NGV Module & Bracket 7
9D930 Fuel Injector System Wiring 2
9F954 NGV Module 17 17
9C968 Fuel Pressure Regulator 15 16 17
12B599 Injector Driver Module

120
1 Escort, Focus 10 Ranger 4X4 19 F-Series
2 Ranger 11 Explorer Sport/Sport Trac 20 F-Series/Bi-fuel/CNG, Econoline/Bi-fuel/CNG
3 Escort, Escape 12 LS 21 F-Series/CNG
4 LS, Ranger 13 Continental 22 Mustang, Crown Vic, Gd. Marquis, Town Car
5 F-Series, Econoline 14 F-series/Super Duty/Automatic Transmission 23 Except Focus
6 Mustang 15 Crown Vic/CNG 24 Except Explorer, Mountaineer
7 F-Series/CNG, Econoline/CNG 16 F-Series/Bi-fuel/CNG, Econoline/CNG 25 Taurus/FFV
8 Except Explorer, Mountaineer, Econoline, Continental 17 F-Series/Bi-fuel 26 Cougar
9 F-Series/Super Duty, Excursion 18 Econoline/CNG 27 Escape
28 F-Series/Super Duty

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle for sale in California.
2003 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2003 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2003 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2003 7/70 California Vehicle Warranty coverage chart.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are
covered under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the
emissions warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified
for that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If
coverage is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New
York (NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for
Federal Emissions coverage (whichever is greater).
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• 2003 Focus vehicles certified for sale in California and registered in California, Maine, Massachusetts, New
York or Vermont with the 2.3L (Z) PZEV engine receive 15 year/150,000 mile emissions defect and
performance warranty coverage.

CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP
TO $31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.

A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR


PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gas engine fuel injectors. Indicates coverage for all cars and light trucks.
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 8/80 Indicates coverage to 8/80 (Federal).
9. 2003 Escort only.
Refer to 7/70 Defect Warranty Coverage Chart.
33. 2003 Ford/Mercury and Town Car only.
34. 2003 Mustang and F-Series only. → Indicates coverage subject to footnote exceptions.
38. 2003 Town Car, LS, Thunderbird and F-Series SD w/Auto Trans only.
39. 2003 Ranger and Explorer only.
41. Excursion only.

121
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C219 Module - Brake Anti-Lock → → → → → → → 38
2B373 ABS Module → → 41
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E212 Catalytic Converter 8/80 8/80 8/80 8/80
5G218 RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield 8/80 8/80 8/80 8/80
5G232 Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 Catalytic Converter 8/80 8/80 8/80 8/80
5F256 Catalyst Shield 8/80 8/80 8/80 8/80
5E258 Converter Heat Shield 8/80 8/80 8/80 8/80
5B266 Inlet Pipe to Converter Gasket
5K282 Inner Converter Heat Shield 8/80 8/80 8/80 8/80
5K283 Lower Converter Heat Shield 8/80 8/80 8/80 8/80
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6256 Cam Timing Assembly
Camshaft Position Sensor
6B288
(CMP)
6M289 Timing Chain Cassette, Right
6M290 Timing Chain Cassette, Left
6B291 Camshaft Sensor Ring
Crankshaft Position Sensor
6C315
(CKP)
6316 Crankshaft Damper Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C365 Sensor Asy – Engine Misfire
6A614 Crankcase Hose Connector
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6766 Oil Filler and Breather Cap
6767 PCV Elbow
6A768 PCV Filter
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
LE – Less Than or Equal To 122 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

6B899 PCV Connector Tee


Transmission Harness
7C078
Connector
Turbine Shaft Speed Sensor
7M101
Asy
7H103 Output Shaft Speed Sensor
Torque Conv Clutch Solenoid
7G136
Asy
7H141 Trans Oil Temp Sensor
7H148 Trans Shift Solenoid Asy
Trans Internal MLF Wiring
7G276
Harness
7F293 Trans Range Sensor Asy
7G383 Pressure Reg Solenoid Asy
7G391 Solenoid Body Assembly
7E440 Trans Oil Pressure Switch Asy
7G484 Trans Shift Solenoid Asy
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9A032 Fuel Tank Heat Shield → → → → 9
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
Fuel Tank Fuel Line Shutoff
9N176 → → → → 9
Valve
9189 Fuel Tank Selector Valve
Fuel Tank Pressure Control
9B190
Assembly
9B212 Fuel Tank Shield
Fuel Tank Vent to EVAP Can.
9A228
Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vap Return Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly

LE – Less Than or Equal To 123 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

9J279 EVAP Vapor Line


9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
9S284 Fuel Supply & Vap Tube Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
9G297 EVAP Fuel Vapor Rtn Hose
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A321 Tube & Bracket Asy → → → → 37
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → → 9
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9345 Main Injector Power Relay → → → → 9
9350 Fuel Pump
Fuel Pump Driver Bracket &
9D372
Control Asy
9A407 Fuel Pump & Bracket Asy
9C407 Pump & Isolator
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9J433 PFE Sensor Asy
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9439 Intake Manifold Gasket
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
LE – Less Than or Equal To 124 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

9E453 EGR Vacuum Reservoir


9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
Manifold/Cylinder Head
9461
Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9J472 EGR Vacuum Regulator Cntrl
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
EGR Valve to Exhaust
9D477
Manifold Tube
Exhaust Air Supply Pump
9S477
Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9N517 Fuel Inj Pump Fuel Line Conn → → → → 9
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → 3
9600 Air Cleaner (ACL) → → → → 9
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister

LE – Less Than or Equal To 125 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

9B659 Air Cleaner Outlet Tube → → → → 9


9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
9P761 EGR Tube
9F763 Intake Air Resonance Duct → → → → 9
9F775 Fuel Injector Pulse Damper
9F792 Fuel Injector Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9E857 Carbon Canister & Brkt Asy
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
Non-contacting Throttle
9E928
Position Sensor
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Fuel Vapor Management Brkt
9F933
& Valve Asy
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F976 Solenoid Asy – Canister Vent
9F980 Fuel Vapor Service Port Valve
9F981 Fuel Vapor Service Port Valve
Fuel Vapor Return Hose &
9C987
Valve Asy
9B989 Throttle Position Sensor (TP)
9C991 Fuel Injector Insulator → → → → 9
9F991 Electronic Throttle Body
Eng Coolant Sensor/Temp
10884 → → → → 9
Guage
11A152 Clutch Pedal Position Switch → → → → 9
12029 Ignition Coil
12A112 Electronic Ignition Stator
12A182 Distributor Modulator Switch
Distributor Ignition Control
12A199
Module
LE – Less Than or Equal To 126 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

12A227 CS Sensor Ring


12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12B579 Mass Air Flow Sensor (MAF)
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690 → → → → → → 34
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch → → → → 9
13853 Power Control Relay → → → → 9
14B205 VCL Module 8/80 8/80 8/80 8/80
14A624 Lead Frame Wiring Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B402 Heater and DPFE Hose Asy → → → → 9
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

LE – Less Than or Equal To 127 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2003 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
2C219 Module – Brake Anti-Lock
Anti-lock Brake Module (Excursion, F-
2B373
series SD auto trans only)
6256 Cam Timing Asy
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5E212 Catalytic Converter
5246 Exhaust Inlet Pipe
6C315 Crankshaft Position Sensor (CKP)
6A664 PCV Hose
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6C673 Turbo Boost Control Solenoid
6K682 Turbocharger (also see part #9G489)
6K775 Charge Air Cooler Core
6853 PCV Hose
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7H148 Trans Shift Solenoid Asy
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7E440 Trans Oil Pressure Switch
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9E434 Intake Manifold Cover
9F452 EGR Backpressure Valve
9P456 EGR Cooler Asy
9J459 EGR Vacuum Regulator Cont Solenoid
9J460 Back Pressure Device
9D475 EGR Valve
9F479 MAP Sensor
9G489 Turbo Center Housing - Kit
9E527 Diesel Fuel Injection Nozzle
9E529 Diesel Fuel Injection Nozzle Washer
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector
9661 Air Cleaner Cover
9F838 ICT Sensor
9C968 Fuel Pressure Regulator
9C991 Diesel Fuel Injection Nozzle Gasket
Instrument Panel Cluster Asy
10849
(MIL concerns only)
LE – Less Than or Equal To 128 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & hvy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2003 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

10884 Engine Coolant Temp Sensor


12K073 Cam Position Sensor
12A342 Diesel Engine Glow Plug
12B533 Glow Plug Control Module
12B599 Injector Driver Module
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control
12A697 Manifold Air Temp Sensor

LE – Less Than or Equal To 129 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & hvy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2003 MODEL 7/70 DEFECT WARRANTY COVERAGE
2003 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 3.0L 3.8L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L 7.3L
Anti-Lock Brake
2C219 X (17) X (17) X (17)
(ABS) Module
Catalytic
5E212 X X X X X X X X (31) X X X X (26)
Converter
Catalytic
5G218 X X X
Converter
Catalytic
5G232 X
Converter
Catalytic
5F250 X X X X
Converter
6F066 Supercharger X X
Cam Timing
6256 X (32) X (32) X X (12) X X X X X X
Assembly
Timing Chain
6M289 X
Cassette, Right
Timing Chain
6M290 X
Cassette, Left
6K682 Turbocharger X X
Charge Air
6K775 X X X X
Cooler
Transmission
7C078 Harness X (28)
Connector
Turbine Shaft
7M101 X (10) X (10) X (14)
Speed Sensor
Shift Control
7J136 X
Solenoid Asy
Solenoid Body
7G391 X
Assembly
9002 Fuel Tank X (6) X (10) X (7) X X X (13) X X X X
Fuel Tank Heat
9A032 X (16) X (23)
Shield
Fuel Tank Filler
9034 X (21)
Pipe
9B149 Fuel Filler Kit X (10) X (10) X (10) X (20) X (20)
Fuel Tank Fuel
9A244 X (16)
Flange Asy
Fuel Valve
9D278 X (16) X (22)
Solenoid Asy
9S278 Fuel Tube Asy X (20) X (15)
Flex Fuel
Composition
9J280 X (9)
Sensor &
Bracket Asy
Fuel Return &
9L291 X (16)
Brake Tube Asy
Fuel Tank
9H307 Sender & Pump X (15) X (3) X (15) X (15)
Asy
Fuel Vapor
9B324 X (24)
Separator Asy
High Pressure
9327 X (25)
Fuel Line

130
1 Crown Victoria, Grand Marquis, Town Car, and Marauder 12 Windstar 23 F-series CNG
2 Except Mustang, Explorer, Mountaineer, Aviator, & E-series 13 Except Explorer Sport/Sport Trac 24 E-series CNG
3 Mustang Cobra and F-series 14 Ranger and 4x4 Explorer Sport/Sport Trac 25 F-series CNG, F-series Bi-fuel
4 Mustang 15 F-series 26 F-series, Econoline
5 Except Explorer 16 Crown Vic CNG 27 Econoline only
6 Escort 17 F-series/Super Duty/Automatic Transmission 28 Aviator
7 Ranger, Escape, LS 18 F-series Bi-fuel 29 F-series CNG, E-series CNG,
8 Escape 19 Excursion, F-series Super Duty Navigator, Blackwood
9 Taurus/Sable FFV 20 F-series Super Duty 30 Navigator, Blackwood
10 Ranger 21 F-series CNG, E-series CNG 31 Except Aviator and Mustang Cobra
11 LS, Taurus/Sable non-FFV 22 F-series CNG, F-series Bi-fuel, E-series CNG 32 Except Focus

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle
for sale in California.
2003 MODEL 7/70 DEFECT WARRANTY COVERAGE
2003 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 3.0L 3.8L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L 7.3L
9424 Intake Manifold X (11) X X X X (5) X X
9T428 Turbocharger Kit X
Exhaust
9430 X (8) X (2) X (19) X X X
Manifold - Right
Exhaust
9431 X (8) X (2) X (19) X X X (27)
Manifold - Left
Exhaust
9448 X (1)
Manifold Gasket
9P456 EGR Cooler Asy X
Fuel Injector
9E527 X X
Nozzle Asy
Intake Manifold
9U531 X (4)
Runner Control
Actuator Intake
9J559 X (28)
Manifold Runner
9F593 Fuel Injector X (21)
Fuel Injector
9F792 X (4) X (29)
Supply Manifold
NGV Module &
9P841 X (21)
Bracket
Fuel Injector
9D930 X (30)
System Wiring
9F954 NGV Module X (25)
Fuel Pressure
9C968 X (16) X (22) X
Regulator
Injector Driver
12B599 X X
Module

131
1 Crown Victoria, Grand Marquis, Town Car, and Marauder 12 Windstar 23 F-series CNG
2 Except Mustang, Explorer, Mountaineer, Aviator, & E-series 13 Except Explorer Sport/Sport Trac 24 E-series CNG
3 Mustang Cobra and F-series 14 Ranger and 4x4 Explorer Sport/Sport Trac 25 F-series CNG, F-series Bi-fuel
4 Mustang 15 F-series 26 F-series, Econoline
5 Except Explorer 16 Crown Vic CNG 27 Econoline only
6 Escort 17 F-series/Super Duty/Automatic Transmission 28 Aviator
7 Ranger, Escape, LS 18 F-series Bi-fuel 29 F-series CNG, E-series CNG,
8 Escape 19 Excursion, F-series Super Duty Navigator, Blackwood
9 Taurus/Sable FFV 20 F-series Super Duty 30 Navigator, Blackwood
10 Ranger 21 F-series CNG, E-series CNG 31 Except Aviator and Mustang Cobra
11 LS, Taurus/Sable non-FFV 22 F-series CNG, F-series Bi-fuel, E-series CNG 32 Except Focus

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle
for sale in California.
132
2004 MODEL EMISSIONS PART COVERAGE
INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2004 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2004 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2004 7/70 California Vehicle Warranty coverage chart.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are
covered under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the
emissions warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified
for that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If
coverage is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New York
(NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• 2004 Focus vehicles certified for sale in California and registered in California, Maine, Massachusetts, New York
or Vermont with the 2.3L (Z) PZEV engine receive 15 year/150,000 mile emissions defect and performance
warranty coverage.

CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP
TO $31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.

A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR


PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gasoline engine fuel Indicates coverage for all cars and light trucks.
injectors. 8/80 Indicates coverage to 8/80 (Federal).
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves.
Refer to 7/70 Defect Warranty Coverage Chart.
9. 2004 LS only.
11. 2004 Mustang, Crown Victoria, Grand Marquis, Town Car. → Indicates coverage subject to footnote exceptions.
33. 2004 Ford/Mercury and Town Car only.
34. 2004 Mustang and F-Series only.
38. 2004 Town Car, LS, Thunderbird only.
39. 2004 Ranger and Explorer only.
41. Excursion and F. Series SD auto trans only.
42. 2004 EconoLine only.
43. 2004 Explorer Sport/Sport Trac.
44. 5.4L 3V only (engine code "5")

133
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C219 Module - Brake Anti-Lock → → → → 38
2B373 ABS Module → → 41
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E212 Catalytic Converter 8/80 8/80 8/80 8/80
5G218 RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield 8/80 8/80 8/80 8/80
5F229 Converter Heat Shield 8/80 8/80 8/80 8/80
5G232 Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 Catalytic Converter 8/80 8/80 8/80 8/80
5F256 Catalyst Shield 8/80 8/80 8/80 8/80
5E258 Converter Heat Shield 8/80 8/80 8/80 8/80
5B266 Inlet Pipe to Converter Gasket
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6256 Cam Timing Assembly
RH Engine Variable Timing
6C260
Asy
LH Engine Variable Timing
6C261
Asy
Engine Variable Camshaft
6M280
Timing Solenoid
Camshaft Position Sensor
6B288
(CMP)
6M289 Timing Chain Cassette, Right
6M290 Timing Chain Cassette, Left
Crankshaft Position Sensor
6C315
(CKP)
6316 Crankshaft Damper Asy
Crankshaft Damper & Pulley
6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6582 Valve Rocker Cover → → → → → → 44
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
LE – Less Than or Equal To 134 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

6L713 Variable Cam Timing Solenoid


6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
Transmission Harness
7C078
Connector
Turbine Shaft Speed Sensor
7M101
Asy
7H103 Output Shaft Speed Sensor
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor
7H148 Trans Shift Solenoid Asy
Transmission Intermediate
7M183
Speed Sensor
Trans Internal MLF Wiring
7G276
Harness
7F293 Trans Range Sensor Asy
7G383 Pressure Reg Solenoid Asy
7G391 Solenoid Body Assembly
7E440 Trans Oil Pressure Switch Asy
7G484 Trans Shift Solenoid Asy
Transmission Range Sensor /
7H557
Detent Asy
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
LE – Less Than or Equal To 135 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

9189 Fuel Tank Selector Valve


Fuel Tank Pressure Control
9B190
Assembly
9B212 Fuel Tank Shield
Fuel Tank Vent to EVAP Can.
9A228
Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vap Return Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
9S284 Fuel Supply & Vap Tube Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
9G297 EVAP Fuel Vapor Rtn Hose
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → → 11
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
LE – Less Than or Equal To 136 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

Fuel Pump Retaining Lock


9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
Evaporative Emissions
9S432
Information Label
9J433 PFE Sensor Asy
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
Variable Intake System Valve
9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
Manifold/Cylinder Head
9461
Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F472 Heated Oxygen Sensor (O2S)
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exhaust Air Supply Pump

LE – Less Than or Equal To 137 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
Vehicle Emissions Control
9C485
Information Label (VECI)
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → 3
9600 Air Cleaner (ACL) → → → → 42
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube → → → → 42
9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Hydrocarbon Filter (Bleed
9F675
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F763 Intake Air Resonance Duct → → → → 42
9F775 Fuel Injector Pulse Damper
9F792 Fuel Injector Supply Manifold
LE – Less Than or Equal To 138 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
Lincoln Cars & Trucks Focus Cars & Trucks

LE 8500 GVW

LE 8500 GVW
Performance

Performance
Vehicles Trucks GT PZEV Trucks GT
PART # DESCRIPTION LE 8500 8500 ("Z" LE 14000 NOTES
GVW GVW engine 14000 GVW
only) GVW

4/50 3/36 5/50 2/24 15/150 7/70 3/50 5/50 3/50

Engine Air Intake Resonator &


9F805
Tube Asy
9F836 Accelerator Pedal and Sensor
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9B842 LH Engine Throttle Rod Asy
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
9E931 Air Intake Charge Control Gskt
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
Fuel Storage Canister &
9C985
Sleeve Asy
Fuel Vapor Return Hose &
9C987
Valve Asy
9B989 Throttle Position Sensor (TP)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch → → → → 43
12029 Ignition Coil
12A112 Electronic Ignition Stator
12A199 Ignition Control Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
12A650 Powertrain Control Module 8/80 8/80 8/80 8/80
Wire Asy Engine Control
12A690 → → → → → → 34
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
14A624 Lead Frame Wiring Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

LE – Less Than or Equal To 139 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage 8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2004 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
Anti-lock Brake Module (Excursion, F-
2B373
series SD auto trans only)
Camshaft Asy (Cam timing concerns
6250
only)
6256 Cam Timing Asy
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5E212 Catalytic Converter
5230 Muffler/Catalyst
5246 Exhaust Inlet Pipe
6C315 Crankshaft Position Sensor (CKP)
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6C673 Turbo Boost Control Solenoid
6K682 Turbocharger (also see part # 9G489)
Crankcase Vent Valve Asy
6769
(F4TZ 6769 A only)
6K775 Charge Air Cooler Core
6853 PCV Hose
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
Transmission Intermediate Speed
7M183
Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7E440 Trans Oil Pressure Switch
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9E434 Intake Manifold Cover
9F452 EGR Backpressure Valve
9P456 EGR Cooler Asy
EGR Vacuum Regulator Control
9J459
Solenoid
9J460 Back Pressure Device
9D475 EGR Valve
9D477 EGR Valve to Exh. Manifold Tube
9F479 MAP Sensor
Vehicle Emissions Control Information
9C485
Label (VECI)
9G489 Turbo Center Housing - Kit
9E527 Diesel Fuel Injection Nozzle
9E529 Diesel Fuel Injection Nozzle Washer

LE – Less Than or Equal To 140 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & hvy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2004 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect Defect Defect Defect
5/50 5/100 5/100 3/50 5/100 5/100 5/100

9A543 High Pressure Fuel Pump


9F593 Diesel Fuel Injector
9661 Air Cleaner Cover
9F838 ICT Sensor
9E933 Gasket – EGR Cooler
9C968 Fuel Pressure Regulator
9C991 Diesel Fuel Injection Nozzle Gasket
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor
12A342 Diesel Engine Glow Plug
12B533 Glow Plug Control Module
12B599 Injector Driver Module
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control
12A697 Manifold Air Temp Sensor

LE – Less Than or Equal To 141 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & hvy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2004 MODEL 7/70 DEFECT WARRANTY COVERAGE
2004 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 3.0L 3.8L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
Electronic Instrument Cluster
10849 X (1) X (3) X (10) X (6) X X (6) X (18) X (26) X (33)
(MIL concerns only)
Anti-Lock Brake (ABS)
2C219 X (27) X X (28)
Module
5E212 Catalytic Converter X X X X X X X X X X X
5G218 Catalytic Converter X X X
5G232 Catalytic Converter X X
5F250 Catalytic Converter X X X X X X X
6F066 Supercharger X X
Camshaft Assembly (Cam
6250 X (34)
timing concerns only)
6256 Cam Timing Assembly X X (6) X X X (12) X X
6M289 Timing Chain Cassette, Right X
6M290 Timing Chain Cassette, Left X
6582 Valve Rocker Cover X (23)
6K682 Turbocharger X
6K775 Charge Air Cooler X (14) X (19)
Transmission Harness
7C078 X (30)
Connector
7M101 Turbine Shaft Speed Sensor X (3) X (3) X (9)
7G391 Solenoid Body Assembly X (25) X X (25)
9002 Fuel Tank X (1) X X (5) X (7) X X X (11) X X X
9C112 Fuel Tank Filler Pipe X (15) X (32)
9B149 Fuel Filler Kit X (3) X (3) X (3) X (21) X (21)
9A244 Fuel Tank Fuel Flange Asy X (15)
9D280 Fuel Injector Supply Manifold X
Flex Fuel Composition
9J280 X (2)
Sensor & Bracket Asy
Fuel Return & Brake Tube
9L291 X (15)
Asy
Fuel Tank Sender & Pump
9H307 X (11) X (16) X (8) X (21)
Asy
9327 High Pressure Fuel Line X (24)
9424 Intake Manifold X (27) X X X X (17) X X
9430 Exhaust Manifold - Right X (1) X (13) X (20) X (34) X
9431 Exhaust Manifold - Left X (1) X (13) X (20) X (34) X
9P456 EGR Cooler Asy X
9E527 Fuel Injector Nozzle Asy X
Intake Manifold Runner
9U531 X (14)
Control
Actuator Intake Manifold
9J559 X (23)
Runner
9F593 Fuel Injector X (4)
9D653 Evap. Vap. Storage Can X (27) X
9F792 Fuel Injector Supply Manifold X (14) X (22)
9P841 NGV Module & Bracket X
9D930 Fuel Injector System Wiring X (31) X (28) X (29)
9F954 NGV Module X
9C968 Fuel Pressure Regulator X (15) X (32)
12B599 Injector Driver Module X

142
1 Escape 12 Except Explorer/Mountaineer 23 F-150 (except Lightning, Bi-Fuel, NGV)
2 Taurus/Sable FFV 13 F-series, Expedition 24 F-series Bi-Fuel and NGV
3 Ranger 14 Mustang Cobra and Mach 1 25 Excursion
4 Taurus/Sable non-FFV 15 Crown Vic CNG 26 Expedition and Lightning
5 Ranger, Escape, LS 16 Expedition, Explorer, Mountaineer, 27 LS
6 Freestar/Monterey Mustang Cobra, Mustang Mach 1, 28 Town Car
7 Mustang F-series Heritage, Aviator 29 Navigator
8 Lightning, Expedition, F-series Superduty, 17 Except Explorer/Mountaineer 30 Aviator
Navigator 18 Expedition, Explorer, Mountaineer 31 Focus
9 Ranger and Explorer Sport Trac 19 Lightning 32 Econoline CNG, F-series Bi-fuel and NGV
10 Escape and Ranger 20 F-series Superduty and Expedition 33 Except Econoline
11 F-series 21 F-series Superduty 34 Econoline
22 Navigator, Econo. CNG, and F-series
(except Lightning & SD)

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board certified the vehicle
for sale in California.
2005 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2005 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2005 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2005 7/70 California Vehicle Warranty chart.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New York
(NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine, Massachusetts or Pennsylvania qualify for
California Emissions coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• 2005 Focus vehicles certified for sale in California and registered in California, Maine, Massachusetts, New York
or Vermont with the PZEV engine receive 15 year/150,000 mile emissions defect and performance warranty
coverage.
• 2005 Escape Hybrid vehicles certified for sale in California and registered in California, Maine, Massachusetts,
New Jersey, New York Rhode Island or Vermont receive 15 year/150,000 mile emissions defect and performance
warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.
A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR
PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gasoline engine fuel 45. Some TCM’s are not serviced separately from the valve body (7A100) - if
injectors. necessary to replace valve body for TCM concern use TCM part # (7Z369) as
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. the causal part.
9. 2005 LS only. 46. Ford 500 and Mercury Montego with Aisin AW F21 transmission only
11. 2005 Mustang, Crown Victoria, Grand Marquis, Town Car.
33. 2005 Ford/Mercury and Town Car only. Indicates coverage for all cars and light trucks.
34. 2005 Mustang and F-Series only. 8/80 Indicates coverage to 8/80 (Federal).
38. 2005 Town Car, LS, Thunderbird only.
Refer to 7/70 Defect Warranty Coverage Chart.
39. 2005 Ranger and Explorer only.
41. Excursion and F. Series SD auto trans only. → Indicates coverage subject to footnote exceptions.
42. 2005 EconoLine only.
43. 2005 Explorer Sport/Sport Trac.
44. 5.4L 3V only (engine code "5")

143
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
Brake Hydraulic/Electric
2C065
Control Unit
2C219 Module - Brake Anti-Lock → → → → 38
2B373 ABS Module → → 41
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5A212 Muffler Inlet Pipe Asy
5E212 Catalytic Converter 8/80 8/80 8/80 8/80
5E213 Catalytic Converter 8/80 8/80 8/80 8/80
5G218 RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield 8/80 8/80 8/80 8/80
5F229 Converter Heat Shield 8/80 8/80 8/80 8/80
5G232 Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 Catalytic Converter 8/80 8/80 8/80 8/80
5F256 Catalyst Shield 8/80 8/80 8/80 8/80
5E258 Converter Heat Shield 8/80 8/80 8/80 8/80
Exhaust Pipe to Catalyst
5F263
Gasket
5B266 Inlet Pipe to Converter Gasket
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
Timing Chain Arm (Ford GT &
6K255
Escape Hybrid only)
6256 Cam Timing Assembly
RH Engine Variable Timing
6C260
Asy
6K260 Camshaft Cover Gasket
LH Engine Variable Timing
6C261
Asy
Timing Chain Tensioner (Ford
6L266
GT only)
6268 Timing Chain (Ford GT only)
Engine Variable Camshaft
6M280
Timing Solenoid
Camshaft Position Sensor
6B288
(CMP)
6M289 Timing Chain Cassette, Right
6M290 Timing Chain Cassette, Left
Crankshaft Position Sensor
6C315
(CKP)
6316 Crankshaft Damper Asy
LE – Less Than or Equal To 144 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Crankshaft Damper & Pulley


6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6582 Valve Rocker Cover → → → → → → 44
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
Transmission Harness
7C078
Connector
7A100 Valve Body → → → → 46
Turbine Shaft Speed Sensor
7M101
Asy
7H103 Output Shaft Speed Sensor
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor
7H148 Trans Shift Solenoid Asy
Transmission Intermediate
7M183
Speed Sensor
Shift Lever w/ Trans Range
7210
Sensor
Trans Internal MLF Wiring
7G276
Harness
Transmission Range Sensor
7F293
Asy
7Z369 Transmission Control Module 8/80 8/80 8/80 8/80 45
Pressure Regulator Solenoid
7G383
Asy

LE – Less Than or Equal To 145 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7G391 Solenoid Body Assembly


Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
9189 Fuel Tank Selector Valve
Fuel Tank Pressure Control
9B190
Assembly
9B212 Fuel Tank Shield
Fuel Tank Vent to EVAP Can.
9A228
Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
EVAP Fuel Vapor Return
9G271
Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket

LE – Less Than or Equal To 146 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Fuel Supply & Vapor Tube


9S284
Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → 11
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
Evaporative Emissions
9S432
Information Label
9J433 PFE Sensor Asy
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
9L437 T-Body to Supercharger
LE – Less Than or Equal To 147 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
Variable Intake System Valve
9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
Manifold/Cylinder Head
9461
Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
Exhaust Air Supply Pump
9S477
Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9F483 Air Intake System Asy
Vehicle Emissions Control
9C485
Information Label (VECI)
9A486 AIR Air Pump
9H486 Intake Manifold Gasket (upper
LE – Less Than or Equal To 148 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → → → 3
9600 Air Cleaner (ACL) → → → → 42
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube → → → → 42
9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
Idle Air Control Valve Gasket
9F670
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Hydrocarbon Filter (Bleed
9F675
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
Fuel Vapor Secondary
9G749
Canister
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F763 Intake Air Resonance Duct → → → → 42
9F775 Fuel Injector Pulse Damper
Fuel Injector Fuel Supply
9F792
Manifold

LE – Less Than or Equal To 149 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Engine Air Intake Resonator &


9F805
Tube Asy
Accelerator Pedal and Sensor
9F836
Asy
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9B842 LH Engine Throttle Rod Asy
9F843 Air Intake Tube
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
Fuel Storage Canister &
9C985
Sleeve Asy
Fuel Vapor Return Hose &
9C987
Valve Asy
9B989 Throttle Position Sensor (TP)
High Voltage Traction Battery
10B759 n/a n/a n/a n/a n/a 10/150 n/a n/a n/a n/a
Unit (Hybrid only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch → → → → 43
12029 Ignition Coil
12A112 Electronic Ignition Stator
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
LE – Less Than or Equal To 150 → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT Trucks GT

Hybrid
Escape
PART # DESCRIPTION 5 5
Lincoln
LE 8500 8500 0 Focus LE 14000 0
Vehicles 0 0
GVW GVW PZEV 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Wire Asy Engine Control


12A690 → → → → 34
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
Transmission Harness
15525
Connector
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

LE – Less Than or Equal To 151 → Indicates coverage subject to footnote exceptions


GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2005 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect 3/50 Defect Defect Defect
5/50 5/100 5/100 5/100 5/100 5/100

Emissions related recalibration of


RECALEM 5/100
Powertrain Control Module (PCM)
Anti-lock Brake Module (Excursion, F-
2B373
series SD auto trans only)
Camshaft Asy (Cam timing concerns
6250 5/100
only)
6256 Cam Timing Asy 5/100
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5E212 Catalytic Converter
5230 Muffler/Catalyst
5246 Exhaust Inlet Pipe
6C315 Crankshaft Position Sensor (CKP)
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6C673 Turbo Boost Control Solenoid 5/100
6K682 Turbocharger (also see part # 9G489) 5/100
Crankcase Vent Valve Asy
6769
(F4TZ 6769 A only)
6K775 Charge Air Cooler Core 5/100
6853 PCV Hose
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
Transmission Intermediate Speed
7M183
Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH 5/100
9431 Exhaust Manifold – LH 5/100
9E434 Intake Manifold Cover
9P449 EGR Kit 5/100
9F452 EGR Backpressure Valve 5/100
9P456 EGR Cooler Asy 5/100
EGR Vacuum Regulator Control
9J459 5/100
Solenoid
9J460 Back Pressure Device 5/100
9D475 EGR Valve 5/100
9D477 EGR Valve to Exh. Manifold Tube 5/100
9F479 MAP Sensor 5/100
Vehicle Emissions Control Information
9C485
Label (VECI)
9G489 Turbo Center Housing - Kit 5/100
9E527 Diesel Fuel Injection Nozzle 5/100

LE – Less Than or Equal To 152 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2005 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Truck Light Truck Med Med
Truck Truck Truck 6.0L D 6.0L D Truck Truck
6.0L D (650 & (650 & LE 14000 GT 14000 (650 & (650 &
higher higher higher higher
Part # Description
series) series) series) series)
6.0L D non-Ford 6.0L D non-Ford
Diesel ** Diesel **
Defect Defect Defect Defect 3/50 Defect Defect Defect
5/50 5/100 5/100 5/100 5/100 5/100

9E529 Diesel Fuel Injection Nozzle Washer 5/100


9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector 5/100
9661 Air Cleaner Cover
9F838 ICT Sensor 5/100
9E933 Gasket – EGR Cooler
9C968 Fuel Pressure Regulator
9C991 Diesel Fuel Injection Nozzle Gasket
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor 5/100
12A342 Diesel Engine Glow Plug 5/100
12B533 Glow Plug Control Module 5/100
12B579 Mass Air Flow (MAF) Sensor 5/100
Barometric Absolute Pressure (BAP)
12B583
Sensor w/brkt
12B599 Injector Driver Module 5/100
12A644 Barometric Pressure Sensor 5/100
12A650 Electronic Engine Control 5/100
12A697 Manifold Air Temp Sensor 5/100

LE – Less Than or Equal To 153 Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2005 MODEL 7/70 DEFECT WARRANTY COVERAGE
2005 California Passenger Cars, Light Duty Trucks
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description
2.0L 2.3L 3.0L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
2C219 Anti-Lock Brake (ABS) Module X (27) X (4) X (28)
Catalytic Converter
5E212 (includes 5G218, 5G232, X X X X X X X X X X
5E213 & 5F250)
6F066 Supercharger X (3)
Camshaft Asy (Cam timing
6250 X (7)
concerns only)
6256 Cam Timing Asy X (1) X X X (2) X X X X X
6M289 Timing Chain Cassette, Right X
6M290 Timing Chain Cassette, Left X
6582 Valve Rocker Cover X (34)
6K682 Turbocharger X
6K775 Charge Air Cooler X (3)
7M101 Turbine Shaft Speed Sensor X (13) X (36) X (26)
Output Shaft Speed (OSS)
7H103 X (35)
Sensor
Transmission Fluid Temp
7H141 X (35)
Sensor
Transmission Control Module
7Z369 X X
(see note below)
7G391 Solenoid Body Asy X X X
9002 Fuel Tank X X (16) X X (17) X (18) X (30) X X
9C112 Fuel Tank Filler Pipe X (15)
9B149 Fuel Filler Kit X (13) X (13) X (13) X (32) X (33)
9A244 Fuel Tank Fuel Flange Asy X (15)
9D280 Fuel Inj Fuel Supply Manifold X (4)
Flex Fuel Composition Sensor
9J280 X (12)
& Bracket Asy
9L291 Fuel Return & Brake Tube Asy X (15)
9H307 Fuel Tank Sendor & Pump Asy X (18) X (31) X (19)
Fuel Pump & Bracket Asy (less
9A407 X (3)
sendor)
9424 Intake Manifold X X (20) X X (14) X X (30) X X X
9430 Exhaust Manifold – Right X (10) X (11) X (9) X (7) X
9431 Exhaust Manifold – Left X (8) X (9) X (7) X
9P456 EGR Cooler Assembly X
9E527 Fuel Injector Nozzle Asy X (5)
9F593 Fuel Injector X (10)
9D653 Evap. Vap. Storage Canister X (27) X (4) X (3)
Fuel Injector Fuel Supply
9F792 X (4) X (14) X (3)
Manifold
9P841 NGV Module & Bracket X
9E926 Throttle Body & Motor Asy X (10) X (18)
9D930 Fuel Injector System Wiring X (27)
9F954 Fuel Injection Control Module X (3)
9F954 NGV Module X
9C968 Fuel Pressure Regulator X (15)
12B599 Injector Driver Module X

154
1. Escape, Mariner 11. Explorer & Mountaineer 21. Mustang, F-150, Expedition, Aviator 31. F-150 & Aviator
2. Except Ranger 12. Taurus & Sable FFV only 22. Except F-Series SD 32. F-150 & SD
3. GT only 13. Ranger only 23. Except Econoline 33. Superduty only
4. T-bird & Lincoln 14. Mustang only 24. Excursion only 34. F-150, SD & Navigator
5. F-Series & Econoline 15. Crown Vic CNG only 25. Except Explorer/Mountaineer 35. 500 and Montego w/6 sp
6. Except F-150 16. Except 500, Montego, Freestyle 26. Ranger & Sport Trac Auto Trans only
7. Econoline only 17. Except Sport Trac 27. Lincoln only 36. Ranger & 500/Montego
8. 500, Montego, Escape, Mariner 18. F-150 only 28. Town Car w/ 6 sp Auto Trans only
9. Excursion only 19. Expedition & Lincoln 29. Aviator
10. Escape only 20. Freestyle, 500, Montego, Lincoln 30. Except Town Car

Note: Some TCM's are not serviced separately from the valve body (7A100) – if necessary to replace the valve body for a TCM concern, use TCM
(7Z369) as the causal part number.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board
certified the vehicle for sale in California.
2006 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2006 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2006 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2006 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New York
(NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine, Massachusetts or Pennsylvania qualify for
California Emissions coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• 2006 Focus vehicles and 2006 Fusion / Milan vehicles with the 2.3L (Z) engine and Auto Transmission certified for
sale in California and registered in California, Maine, Massachusetts, New York or Vermont with the PZEV engine
receive 15 year/150,000 mile emissions defect and performance warranty coverage.
• 2006 Escape Hybrid vehicles certified for sale in California and registered in California, Maine, Massachusetts,
New Jersey, New York Rhode Island or Vermont receive 15 year/150,000 mile emissions defect and performance
warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY. A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR
(DEFECT OR PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
3. Coverage includes diagnosis and replacement of gas engine fuel injectors. 46. Ford 500 and Mercury Montego with Aisin AW F21 transmission only
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 47. Some parts are not serviced separately from the transmission asy (7000) for
9. 2006 LS only. the following vehicles: 2006 Ford 500, Montego, Fusion, Milan, & Zephyr
11. 2006 Mustang, Crown Victoria, Grand Marquis, Town Car. w/AWF21 trans. only. If necessary to replace the Transmission Asy for an
33. 2006 Ford/Mercury and Town Car only. OSS sensor (7H103) concern, or the TSS Sensor (7M101), use the
34. 2006 Mustang and F-Series only. appropriate part # as the causal part. Tech Hotline Approval Req'd.
38. 2006 Town Car, Lincoln LS only. 48. 2006 Fusion, Milan w/ AWF21 trans. only.
39. 2006 Ranger and Explorer only. 49. 2006 Ford 500, Montego, Fusion, Milan, & Zephyr w/AWF21 trans. only.
41. Excursion and F. Series SD auto trans only. 50. Bi-fuel engines only (engine codes "V" & "2" for Cars, "V" for Light Trucks).
42. 2006 Econoline only. 51. 2006 Escape only (including Hybrid)
43. 2006 Explorer Sport/Sport Trac. 52. 2006 Fusion, Milan w/ FNR5 trans. only.
44. 4.6L 3V - Explorer/Mountaineer/Mustang
5.4L 3V - F-150, E-Series, Expedition/Navigator Indicates coverage for all cars and light trucks.
6.8L 3V - E-Series Only 8/80 Indicates coverage to 8/80 (Federal).
45. Some parts are not serviced separately from the valve body (7A100) - if
necessary to replace the valve body to make the repair, use the appropriate # Refer to 7/70 Defect Warranty Coverage Chart.
as the causal part. → Indicates coverage subject to footnote exceptions.

155
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
Brake Hydraulic/Electric
2C065
Control Unit
2C219 Module - Brake Anti-Lock → → → → 38
2C286 Control Asy – Brake Anti-Lock
2B373 ABS Module → → 41
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5G218 @ RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield
5F229 Converter Heat Shield
5G232 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → 51
5F256 Catalyst Shield
5E258 Converter Heat Shield
Exhaust Pipe to Catalyst
5F263
Gasket
5B266 Inlet Pipe to Converter Gasket
5K282 Front Converter Shield
5K283 Rear Converter Shield
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
Timing Chain Arm (Ford GT &
6K255
Escape/Mariner Hybrid only)
6256 Cam Timing Assembly
Variable Camshaft Timing
6A257
(VCT) kit
6C260 RH Eng Variable Timing Asy
6K260 Camshaft Cover Gasket
6C261 LH Eng Variable Timing Asy
Timing Chain Tensioner (Ford
6L266
GT only)
6268 Timing Chain (Ford GT only)

156
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
@ Some Heat Shields are not serviced separately from the * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
Catalytic Converter, if necessary to replace the Converter for a
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to
Shield is serviced separately. 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Engine Variable Camshaft


6M280
Timing Solenoid
Camshaft Position Sensor
6B288
(CMP)
6M289 Timing Chain Cassette, Right
Engine Timing Chain &
6B290
Camshaft Tensioner Kit
6M290 Timing Chain Cassette, Left
Crankshaft Position Sensor
6C315
(CKP)
Crankshaft Damper & Pulley
6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6582 Valve Rocker Cover → → → → → → 44
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
Transmission Harness
7C078
Connector
Turbine Shaft Speed Sensor
7M101 47
Asy
7H103 Output Shaft Speed Sensor 47
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor 45
157
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
@ Some Heat Shields are not serviced separately from the * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
Catalytic Converter, if necessary to replace the Converter for a
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to
Shield is serviced separately. 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7H148 Trans Shift Solenoid Asy 45


7J148 Transmission Speed Sensor → → → → 48
Transmission Intermediate
7M183
Speed Sensor
Shift Lever w/ Trans Range
7210
Sensor
Trans Internal MLF Wiring
7G276 → → → → → 52
Harness
Transmission Range Sensor
7F293 45
Asy
7Z369 Transmission Control Module 8/80 8/80 8/80 8/80 45
Pressure Regulator Solenoid
7G383
Asy
7G391 Solenoid Body Assembly
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
7Z488 Trans Shift Solenoid Asy → → → → → → 49
Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9C060 Fuel Fill Receptacle → → 50
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9170 Fuel Tank Filler Hose
9189 Fuel Tank Selector Valve
9B190 Fuel Tank Press Control Asy
9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vapor Rtn Tube

158
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9A274 Fuel Vapor Line


9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
Fuel Supply & Vapor Tube
9S284
Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector → → → → 9
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9T303 Hydrocarbon Filter Asy
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube → → → → 11
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
9C385 Fuel Pump Retaining Lock

159
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
Evaporative Emissions
9S432
Information Label
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
9P449 EGR Valve Kit
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
Variable Intake System Valve
9J451
Asy
9F452 EGR Backpressure Valve
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
9461 Manifold/Cyl Head Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
160
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9D475 EGR Valve


9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
Vehicle Emissions Control
9C485
Information Label (VECI)
EGR Tube to Manifold
9F485
Connector
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector → → → → → → → 3
9600 Air Cleaner (ACL) → → → → 42
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9E645 EVAP Canister Vacuum Tee
Air Induction System (AIS) HC
9B647
Trap
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube → → → → 42
9D660 Canister to Engine Vapor Line
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
Idle Air Control Valve Gasket
9F670
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube

161
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Hydrocarbon Filter (Bleed


9F675
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
Fuel Vapor Secondary
9G750
Canister
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F775 Fuel Injector Pulse Damper
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9B842 LH Engine Throttle Rod Asy
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Intake Manifold/FI Throttle
9E936
Body Gasket
9F942 Engine Idle Air Adj. Spacer
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
Fuel Vapor Rtn Hose & Valve
9C987
Asy
9B989 Throttle Position Sensor (TP)
High Voltage Traction Battery
10B759 n/a n/a n/a n/a n/a 10/150 n/a n/a n/a n/a
Unit (Hybrid only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch → → → → 43
12029 Ignition Coil
12A112 Electronic Ignition Stator
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
162
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

12A362 Synchronizer Assembly


12405 Spark Plug
12B565 Transmission Range Sensor 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690 → → → → 34
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

163
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to 8500 GVW only, regardless of State registration.
2006 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Light Med Truck Med Truck
Truck Truck Truck Truck Truck (650 & (650 &
6.0L D (650 & (650 & 6.0L D 6.0L D higher higher
higher higher series) series)
Part # Description series) series) LE GT 6.0L & non-Ford
6.0L & non-Ford 14000 14000 LCF 4.5L Diesel **
LCF 4.5L Diesel **

Defect Defect Defect Defect Defect Defect Defect


5/50 5/100 5/100 3/50 5/100 5/100 5/100

Emissions related recalibration of


RECALEM 5/100
Powertrain Control Module (PCM)
Anti-lock Brake Module (Excursion, F-
2B373
series SD auto trans only)
5F250 Catalytic Converter
5A212 Exhaust Inlet Ext. Pipe
5230 Converter/Muffler
5E212 Catalytic Converter
5246 Exhaust Inlet Pipe
6F089 Turbocharger Control Valve
6256 Cam Timing Asy 5/100
6C315 Crankshaft Position Sensor (CKP)
6C640 Engine Charge Air Connector Kit
6C646 Charge Air Duct Asy
6N646 Turbo Downpipe (LCF only)
6766 Oil Filler and Breather Cap
6A665 PCV Crankcase Adapter
6A666 PCV Valve
6C673 Turbo Boost Control Solenoid 5/100
6K682 Turbocharger (also see part # 9G489) 5/100
6758 Crankcase Ventilation Tube
Crankcase Vent Valve Asy
6769
(F4TZ 6769 A only)
6K775 Charge Air Cooler Core 5/100
6853 PCV Hose
6K854 Eng Charge Air Cooler Intake Adapter
6K889 Engine Charger to Intake Duct
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7M183 Trans Intermediate Speed Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9002 Fuel Tank Asy
9T287 Fuel Injector Supply Manifold Kit
9B320 Engine Air Shutoff Control Valve
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH 5/100
9431 Exhaust Manifold – LH 5/100
9P449 EGR Kit 5/100
9F452 EGR Backpressure Valve 5/100
9P455 EGR Valve Seal Kit
9P456 EGR Cooler Asy 5/100
9E457 EGR Valve O-ring
9P457 Throttle Body to Intake Manifold
164
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2006 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California
Light Med Med Light Light Med Truck Med Truck
Truck Truck Truck Truck Truck (650 & (650 &
6.0L D (650 & (650 & 6.0L D 6.0L D higher higher
higher higher series) series)
Part # Description series) series) LE GT 6.0L & non-Ford
6.0L & non-Ford 14000 14000 LCF 4.5L Diesel **
LCF 4.5L Diesel **

Defect Defect Defect Defect Defect Defect Defect


5/50 5/100 5/100 3/50 5/100 5/100 5/100

Gasket kit
EGR Vacuum Regulator Control
9J459 5/100
Solenoid
9J460 Back Pressure Device 5/100
9F464 EGR Cooler
9D475 EGR Valve 5/100
9D477 EGR Valve to Exh. Manifold Tube 5/100
9F479 MAP Sensor 5/100
Vehicle Emissions Control Information
9C485
Label (VECI)
EGR Tube to Exhaust Manifold
9F485
Connector
9G489 Turbo Center Housing - Kit 5/100
9T517 Fuel Pressure Regulator Kit
9E527 Diesel Fuel Injection Nozzle 5/100
9E529 Diesel Fuel Injection Nozzle Washer 5/100
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector 5/100
9661 Air Cleaner Cover
9G736 Intake Throttle Control Asy
9G804 Hyd Fluid Pump Seal Kit
9G805 Hyd Fluid Pump Cover Kit
9G827 Exhaust Backpressure Kit
9F838 ICT Sensor 5/100
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor 5/100
12A342 Diesel Engine Glow Plug 5/100
12B533 Glow Plug Control Module 5/100
12B579 Mass Air Flow (MAF) Sensor 5/100
Powertrain Control Module Wiring
12A581
Harness
12B599 Injector Driver Module 5/100
Engine Control Sensor & Fuel Charge
12B637
Wiring Asy
12A644 Barometric Pressure Sensor 5/100
12A650 Electronic Engine Control 5/100
12A697 Manifold Air Temp Sensor 5/100

165
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
should be filed with the diesel engine manufacturer.
2006 MODEL 7/70 DEFECT WARRANTY COVERAGE
2006 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
2B373 Anti-Lock Brake Module X (26) X (26) X (26)
2C219 Anti-Lock Brake Module X (13) X (18)
6256 Cam Timing Assembly X X (1) X X X X X (27) X
6268 Timing Chain X (25)
6582 Valve Rocker Cover X (33) X
9002 Fuel Tank Assembly X X X (9) X (13) X X (17) X (23) X X X
9034 Fuel Tank Filler Pipe X
9424 Intake Manifold X (10) X X (16) X X X X (34)
Exhaust Manifold Assembly
9430 (Right)
X (4) X X (19) X (29) X
Exhaust Manifold Assembly
9431 (Left)
X (4) X (17) X (28) X
9448 Exhaust Manifold Gasket X (17)
9600 Air Cleaner Assembly (ACL) X (25)
5E212 Catalytic Converter X X X X X X X X X
5E213 Catalytic Converter X X
5E256 Exhaust Flex Pipe X
5F250 Catalytic Converter X X X X X X X
Exhaust Manifold and Catalyst
5G232 Assembly
X X (2) X
Variable Camshaft Timing
6A257 (VCT) Kit
X
Engine Timing Chain and
6B290 Camshaft Tensioner Kit
X
6F066 Supercharger X
6F089 Supercharger Bypass Actuator X
6K682 Turbocharger Assembly X
6K775 Charge Air Cooler X X (34)
6L266 Timing Chain Tensioner X (25)
6M289 Timing Chain Cassette (Right) X
6M290 Timing Chain Cassette (Left) X
Transmission Range Sensor
7F293 (see note 1 below)
X (11)
7G391 Solenoid Body Assembly X (5) X X X
Output Shaft Speed (OSS)
7H103 Sensor (see note 2 below)
X (11)
Transmission Fluid
7H141 Temperature (TOT) Sensor X (11)
(see note 1 below)
7H148 Transmission Shift Solenoid X (11)

166
1. Except Ranger 13. Lincoln LS 25. GT
2. Focus, Fusion, Milan 14. Monterey 26. F-Super Duty
3. Except, Focus, Fusion, Milan 15. Explorer, Mountaineer 27. Except F-Super Duty
4. Escape, Mariner 16. Explorer, Mustang 28. Expedition, GT, Navigator
5. Fusion & Milan w/ 5-Sp Auto Trans 17. F-150 29. Except Econoline, F-SD, Mark LT
6. Ranger 18. Town Car 30. Except F-150, Mark LT
7. Taurus 19. Explorer, F-150, Mountaineer 31. F-150, GT
8. Except Freestyle, Fusion, Milan & Zephyr 20. Grand Marquis 32. Except GT, Mark LT
9. Except 500, Freestyle, Montego & Taurus 21. Crown Vic, Gd Marquis, Town Car 33. Expedition, F-150, Mark LT,
10. Except Escape, Fusion, Mariner & Zephyr 22. Except F-150 Navigator
11. 500, Fusion, Milan, Montego, Zephyr w/ 6sp Auto Trans 23. Except Town Car 34. Econoline
12. 500, Freestyle, Montego w/ CVT Trans 24. F-150, Mustang

Note 1: For some vehicles (refer to footnote), the parts listed in this note are not serviced separately from the valve body (7A100) – if necessary to
replace the valve body for a TCM (7Z369) concern, a TOT Sensor (7H141), Transmission Range Sensor (7F293) or a Shift Solenoid Sensor (7H148)
code to the appropriate part # as the causal part, not the valve body.
Note 2: For some vehicles (refer to footnote), the OSS Sensor (7H103) and the TSS Sensor (7M101) are not serviced separately from the transmission
asy, code to the use the appropriate part # as the causal part, not the transmission asy.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board
certified the vehicle for sale in California.
2006 MODEL 7/70 DEFECT WARRANTY COVERAGE
2006 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
Assembly (see note 1 below)
Turbine Shaft Speed (TSS)
7M101 Sensor
X (6) X (6) X
Turbine Shaft Speed (TSS)
7M101 Sensor (see note 2 below)
X (11)
7Z369 Transmission Control Module X (11)
Transmission Control Module
7Z369 (see note 1 below)
X (12) X
9A543 Fuel Injection Pump Assembly X
9C968 Fuel Pressure Regulator X
Fuel Injection Fuel Supply
9D280 Manifold Assembly
X (13)
9D653 Fuel Vapor Storage Canister X (13) X (17) X (17) X (31)
9D653 Reservoir Assembly X
9D930 Fuel Injector System Wiring X (18)
9E527 Fuel Injector Nozzle Assembly X
9E964 Fuel Tube Assembly X (15)
Fuel Injector Fuel Supply
9F792 Manifold and Crossover Tube X (20)
Assembly
Fuel Injector Fuel Supply
9F792 Manifold Assembly
X (7) X (21) X (25) X (34)
9F954 NGV Module X
9G804 Hydraulic Fluid Pump Seal Kit X
9G805 Hydraulic Fluid Pump Cover Kit X
Fuel Sender and Pump
9H307 Assembly
X (3) X (8) X (14) X X (14) X (22) X (30) X
9J559 Actuator Assembly X
9P456 EGR Cooler X
Fuel Injection Supply Manifold
9T287 Assembly
X
Powertrain Control Module
12A581 Wiring Harness
X (4) X (4) X X (17) X (24) X (32) X X
12A650 Engine Control Module X X X X X X X X
12B599 Injector Driver Module X
Engine Control Sensor and
12B637 Fuel Charge Wiring Assembly
X

167
1. Except Ranger 13. Lincoln LS 25. GT
2. Focus, Fusion, Milan 14. Monterey 26. F-Super Duty
3. Except, Focus, Fusion, Milan 15. Explorer, Mountaineer 27. Except F-Super Duty
4. Escape, Mariner 16. Explorer, Mustang 28. Expedition, GT, Navigator
5. Fusion & Milan w/ 5-Sp Auto Trans 17. F-150 29. Except Econoline, F-SD, Mark LT
6. Ranger 18. Town Car 30. Except F-150, Mark LT
7. Taurus 19. Explorer, F-150, Mountaineer 31. F-150, GT
8. Except Freestyle, Fusion, Milan & Zephyr 20. Grand Marquis 32. Except GT, Mark LT
9. Except 500, Freestyle, Montego & Taurus 21. Crown Vic, Gd Marquis, Town Car 33. Expedition, F-150, Mark LT,
10. Except Escape, Fusion, Mariner & Zephyr 22. Except F-150 Navigator
11. 500, Fusion, Milan, Montego, Zephyr w/ 6sp Auto Trans 23. Except Town Car 34. Econoline
12. 500, Freestyle, Montego w/ CVT Trans 24. F-150, Mustang

Note 1: For some vehicles (refer to footnote), the parts listed in this note are not serviced separately from the valve body (7A100) – if necessary to
replace the valve body for a TCM (7Z369) concern, a TOT Sensor (7H141), Transmission Range Sensor (7F293) or a Shift Solenoid Sensor (7H148)
code to the appropriate part # as the causal part, not the valve body.
Note 2: For some vehicles (refer to footnote), the OSS Sensor (7H103) and the TSS Sensor (7M101) are not serviced separately from the transmission
asy, code to the use the appropriate part # as the causal part, not the transmission asy.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air Resources Board
certified the vehicle for sale in California.
2006 MODEL 7/70 DEFECT WARRANTY COVERAGE
2006 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

168
2007 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2007 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2007 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2007 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Maine (ME), Massachusetts (MA), New York
(NY) and Vermont (VT). NOTE: All States eligible for California Emissions are also eligible for Federal
Emissions coverage (whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine, Massachusetts or Pennsylvania qualify for
California Emissions coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• All 2007 Focus vehicles and 2007 Fusion / Milan vehicles with the 2.3L (Z) engine and Auto Transmission certified
for sale in California and registered in California, Maine, Massachusetts, New York or Vermont with the PZEV
engine receive 15 year/150,000 mile emissions defect and performance warranty coverage.
• 2007 Escape Hybrid vehicles certified for sale in California and registered in California, Maine, Massachusetts,
New Jersey, New York Rhode Island or Vermont receive 15 year/150,000 mile emissions defect and performance
warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY. A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR
(DEFECT OR PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 48. 2007 Fusion, Milan w/ AWF21 trans. only.
12. 2007 Focus only. 49. 2007 Ford 500, Montego, Fusion, Milan, & MK Z w/AWF21 trans. only.
13. 4.6L "H" engine, Mustang only. 50. Bi-fuel engine only (engine code "V"").
14. 3.5L "T" engine, MK Z only. 51. 2007 Escape/Mariner only (including Hybrid)
33. 2007 Ford/Mercury and Town Car only. 52. 2007 Fusion, Milan w/ FNR5 trans. only.
38. 2007 Town Car, F-Series SD only.
39. 2007 Ranger and Explorer only. Indicates coverage for all cars and light trucks.
41. Excursion and F. Series SD auto trans only. 8/80 Indicates coverage to 8/80 (Federal).
42. 5.4L & 6.8L on F350-F550 & E-Series only
Refer to 7/70 Defect Warranty Coverage Chart.
44. 4.6L 3V - Explorer/Mountaineer/Mustang/Sport Trac
5.4L 3V - F-150, F250/350 SD, Mark LT, Expedition/Navigator → Indicates coverage subject to footnote exceptions.
6.8L 3V – F250/350 SD Only
45. For some vehicles, the parts with this note may not be serviced separately
from a higher level assembly, code to the appropriate part # as the causal part
not the assembly #.
46. Ford 500 and Mercury Montego with Aisin AW F21 transmission only

169
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
Brake Hydraulic/Electric
2C065
Control Unit – Hybrid only
2C219 Module - Brake Anti-Lock → → → → → → 38
2B373 ABS Module
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5G218 @ RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield
5F229 Converter Heat Shield
5G232 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → 51
5F256 Catalyst Shield
5E258 Converter Heat Shield
Exhaust Pipe to Catalyst
5F263
Gasket
5G263 Catalyst Shield
5B266 Inlet Pipe to Converter Gasket
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6K255 Timing Chain Arm Asy
6256 Cam Timing Assembly
Variable Camshaft Timing
6A257
(VCT) kit
RH Engine Variable Timing
6C260
Asy
6K260 Camshaft Cover Gasket
LH Engine Variable Timing
6C261
Asy
6L266 Timing Chain Tensioner
6268 Timing Chain
Engine Variable Camshaft
6M280
Timing Solenoid
6B288 Camshaft Position Sensor
170
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
@ Some Heat Shields are not serviced separately from the * Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
Catalytic Converter, if necessary to replace the Converter for a
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to
Shield is serviced separately. 8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

(CMP)
6M289 Camshaft Drive Asy (LH)
Engine Timing Chain &
6B290
Camshaft Tensioner Kit
6M290 Camshaft Drive Asy (RH)
Crankshaft Position Sensor
6C315
(CKP)
6316 Crankshaft Damper
Crankshaft Damper & Pulley
6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C525 Cam Timing Asy
6582 Valve Rocker Cover → → → → → → 44
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
6N646 Downpipe
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
Transmission Harness
7C078
Connector
7A100 Valve Body
Turbine Shaft Speed Sensor
7M101 45
Asy
7H103 Output Shaft Speed Sensor 45
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor 45
171
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7H148 Trans Shift Solenoid Asy 45


7J148 Transmission Speed Sensor → → → → 52
Transmission Intermediate
7M183
Speed Sensor
Shift Lever w/ Trans Range
7210
Sensor
Trans Internal MLF Wiring
7G276 → → → → → 52
Harness
Transmission Range Sensor
7F293 45
Asy
7Z369 Transmission Control Module 8/80 8/80 8/80 8/80 45
Pressure Regulator Solenoid
7G383 45
Asy
7G391 Solenoid Body Assembly
7E395 Trans Shift Cable Asy
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
7Z488 Trans Shift Solenoid Asy → → → → → → 49
Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9K007 Fuel Tank & Sender Asy
Fuel Tank Vapor Tube & Hose
9C015
Asy
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Tank Pipe Asy → → → → → 12
9A032 Fuel Tank Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9C060 Fuel Fill Receptacle → → 50
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9K164 Fuel Tank Sensing Hose
172
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9170 Fuel Tank Filler Hose


9189 Fuel Tank Selector Valve
9B190 Fuel Tank Press Control Asy
9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vapor Rtn Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
Fuel Supply & Vapor Tube
9S284
Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9A299 Fuel Tank Sender
9T303 Hydrocarbon Filter Asy
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9B325 Fuel Tube Support Brkt
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line

173
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9S327 Fuel Vapor Vent Hose Asy


9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
Evaporative Emissions
9S432
Information Label
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
9P449 EGR Valve Kit
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
Variable Intake System Valve
9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control

174
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9B460 AIR Air Pump Outlet Hose


9J460 EGR Pressure Sensor
9461 Manifold/Cyl Head Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
Vehicle Emissions Control
9C485
Information Label (VECI)
EGR Tube to Manifold
9F485
Connector
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9S523 Throttle Control Rod
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector
9F596 Fuel Injector Seal
9600 Air Cleaner (ACL)
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
175
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Fuel Vapor Storage Inlet


9E629
Sleeve
9G641 Valve Asy Fuel Vapor Control
9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube
9D660 Canister to Engine Vapor Line
9661 Air Intake Cap Asy → → → → 13
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
Idle Air Control Valve Gasket
9F670
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Hydrocarbon Filter (Bleed
9F675 → → → → → → 42
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9G683 Fuel Vapor Valve
9F695 Tube – Turbo to Throttle → → → → 14
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
Fuel Vapor Secondary
9G750
Canister
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F763 Engine Air Resonator → → → → → 12
9F775 Fuel Injector Pulse Damper
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9825 Rod Clip
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9B842 LH Engine Throttle Rod Asy
9E857 Fuel Vapor Canister & Brkt
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Intake Manifold/FI Throttle
9E936
Body Gasket
9F942 Engine Idle Air Adj. Spacer
9F945 Solenoid Asy – Canister Vent
176
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks Cars & Trucks

NOTES
8 8

Performance

Performance
Trucks GT PZEV* Trucks GT

Hybrid
PART # DESCRIPTION 5 5
Lincoln Focus,
LE 8500 8500 0 LE 14000 0
Vehicles 0 Fusion/
0
GVW GVW Milan 14000 GVW
GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9F951 Engine Fuel Temp Sensor


9F954 NGV Module 8/80 8/80 8/80 8/80
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
9C985 Fuel Vapor Canister
Fuel Vapor Rtn Hose & Valve
9C987
Asy
9B989 Throttle Position Sensor (TP)
High Voltage Traction Battery
10B759 n/a n/a n/a n/a n/a 10/150 n/a n/a n/a n/a
Unit (Hybrid only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch
12029 Ignition Coil
12K073 Trnsdc Asy-C/Sht Psn
12A112 Electronic Ignition Stator
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12A522 Engine Control Wiring Asy
12B565 Transmission Control Module 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
12A650 Powertrain Control Module 8/80 8/80 8/80 8/80
Wire Asy Engine Control
12A690
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Dash Panel & Headlamp
14290
Junction Wire Asy
14A411 Wire Asy Main Jumper
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor
177
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Fusion / Milan with 2.3L (Z) engine & Auto Trans only
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2007 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California Federal & Federal &
Calif. Calif.
Light Light Light Med Truck Med Truck
Truck Truck Truck (650 & (650 &
6.0L D 6.0L D* 6.0L D higher higher
Part # Description series) series)
LE GT 6.0L & non-Ford
14000 14000 LCF 4.5L Diesel **

Defect Defect Defect Defect Defect


5/50 3/50* 5/100 5/100 5/100

Emissions related recalibration of


RECALEM 5/100
Powertrain Control Module (PCM)
Anti-lock Brake Module (F-series SD
2B373
auto trans only)
5A212 Exhaust Inlet Ext. Pipe
5230 Converter/Muffler
5E212 Catalytic Converter 5/100
5H221 Diesel Particulate Filter 5/100
5E241 Catalytic Converter Gasket
5246 Exhaust Inlet Pipe
5H247 Diesel Particulate Filter (LCF only)
5F250 Catalytic Converter 5/100
5H267 Oxidation Catalyst
6F089 Turbocharger Control Valve
6256 Cam Timing Asy 5/100
6C315 Crankshaft Position Sensor (CKP)
6L612 Turbo Exhaust Gasket to Downpipe
6C640 Engine Charge Air Connector Kit
6C646 Charge Air Duct Asy
6N646 Downpipe
6A665 PCV Crankcase Adapter 5/100
6A666 PCV Valve 5/100
6C673 Turbo Boost Control Solenoid 5/100
6K682 Turbocharger (also see part # 9G489) 5/100
6758 Crankcase Ventilation Tube 5/100
6766 Oil Filler and Breather Cap 5/100
Crankcase Vent Valve Asy
6769 5/100
(F4TZ 6769 A only)
6K775 Charge Air Cooler Core 5/100
6853 PCV Hose 5/100
6K854 Eng Charge Air Cooler Intake Adapter
6K889 Engine Charger to Intake Duct
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7M183 Trans Intermediate Speed Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9T287 Fuel Injector Supply Manifold Kit 5/100
9B320 Engine Air Shutoff Control Valve 5/100
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH 5/100
9431 Exhaust Manifold – LH 5/100
9448 Exhaust Manifold Gasket 5/100
9P449 EGR Kit 5/100
178
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2007 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California Federal & Federal &
Calif. Calif.
Light Light Light Med Truck Med Truck
Truck Truck Truck (650 & (650 &
6.0L D 6.0L D* 6.0L D higher higher
Part # Description series) series)
LE GT 6.0L & non-Ford
14000 14000 LCF 4.5L Diesel **

Defect Defect Defect Defect Defect


5/50 3/50* 5/100 5/100 5/100

9F452 EGR Backpressure Valve 5/100


9P455 EGR Valve Seal Kit
9P456 EGR Cooler Asy 5/100
9E457 EGR Valve O-ring
Throttle Body to Intake Manifold
9P457
Gasket kit
9P458 EGR Valve Kit
EGR Vacuum Regulator Control
9J459 5/100
Solenoid
9J460 Back Pressure Device 5/100
9F464 EGR Cooler
9D475 EGR Valve 5/100
9D477 EGR Valve to Exh. Manifold Tube 5/100
9F479 MAP Sensor 5/100
Vehicle Emissions Control Information
9C485
Label (VECI)
EGR Tube to Exhaust Manifold
9F485
Connector
9G489 Turbo Center Housing – Kit 5/100
9T517 Fuel Pressure Regulator Kit
9E527 Diesel Fuel Injection Nozzle 5/100
9U531 Intake Manifold Runner 5/100
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector 5/100
9600 Air Cleaner
9661 Air Cleaner Cover 5/100
9G736 Intake Throttle Control Asy 5/100
9B742 Intake Throttle Control Asy
9G804 Hyd Fluid Pump Seal Kit
9G805 Hyd Fluid Pump Cover Kit
9G827 Exhaust Backpressure Kit
9F838 ICT Sensor 5/100
9C891 Fuel Injector Wiring Harness Asy
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor 5/100
12A342 Diesel Engine Glow Plug 5/100
12B533 Glow Plug Control Module 5/100
12B568 Glow Plug Harness 5/100
12B579 Mass Air Flow (MAF) Sensor 5/100
Powertrain Control Module Wiring
12A581
Harness
12B591 Exhaust Gas Temp Sensor Asy
12B599 Fuel Injector Control Module 5/100
Engine Control Sensor & Fuel Charge
12B637
Wiring Asy
12A644 Barometric Pressure Sensor 5/100
12A650 Electronic Engine Control 5/100
12A697 Manifold Air Temp Sensor 5/100

179
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2007 MODEL 7/70 DEFECT WARRANTY COVERAGE
2007 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.5L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
2C219 Anti-Lock Brake Module X (16)
6256 Cam Timing Assembly X X X X X X X X
Valve Rocker Cover / PCV
6582 Valve
X (28) X (24)
9002 Fuel Tank Assembly X X X (5) X X X X X (21) X X
X (6,
9424 Intake Manifold X (3)
8)
X X (13) X X (22) X X X (31)
9430 Exhaust Manifold Asy (Right) X X X (10) X (18) X (26) X
9431 Exhaust Manifold Asy (Left) X X (10) X (15) X (26) X
9448 Exhaust Manifold Gasket X (15)
5G203 Exhaust System Tube Asy X
5E256 Exhaust Flex Pipe X
6F089 Turbocharger Control Valve X (31)
6A257 Camshaft Drive Asy (LH) Kit X X X X X
Engine Variable Timing
6C260 Housing Asy (RH)
X X X X
Engine Variable Timing
6C261 Housing Asy (LH)
X X X X
6M289 Camshaft Drive Asy (LH) X (11)
6M290 Camshaft Drive Asy (RH) X (11)
Engine Timing Chain and
6B290 Camshaft Tensioner Kit
X
6N646 Downpipe X (24)
6K682 Turbocharger Assembly X
6K775 Charge Air Cooler X
Turbine Shaft Speed (TSS) X (2,
7M101 Sensor (see note 1 below)
X (2)
9)
X X
Output Shaft Speed (OSS) X (2,
7H103 Sensor (see note 1 below) 9)
X
Transmission Fluid
7H141 Temperature (TOT) Sensor X (9) X
(see note 1 below)
Transmission Shift Solenoid
7H148 Assembly (see note 1 below)
X (9) X
Transmission Intermediate
7M183 Speed Sensor
X (2) X (2) X
Transmission Range Sensor X (2,
7F293 (see note 1 below)
X (2)
9)
X X (2)
Transmission Control Module
7Z369 (see note 1 below)
X (7) X X
Torque Converter Clutch
7G383 Solenoid Asy X
(see note 1 below)
7G391 Solenoid Body Assembly X (14) X X X X
9B007 Fuel Tank Shield X (6)
Fuel Injection Supply
9T287 Manifold Assembly Kit
X

180
1. Except Ranger 12. Ranger, Sport Trac 23. Explorer, Mountaineer, Sport Trac
2. Ranger 13. Mustang 24. F-Super Duty
3. Escape, Mariner, Ranger 14. Except Sport Trac 25. F-150, Mark LT
4. Except Escape, Mariner 15. F-150 26. Expedition, Navigator
5. Except Taurus 16. Town Car 27. Except E-Series, F-150, Mark LT
6. Taurus 17. Explorer, Mount, Must GT, F-150. E-Series 28. Except E-Serie, Must Shelby GT500
7. 500, Freestyle, Montego w/ CVT Trans 18. Explorer, F-150, Mountaineer, Sport Trac 29. Except Navigator
8. 500, Freestyle, Montego Ranger 19. Crown Vic, Gd Marquis, Town Car 30. MKZ
9. 500, Fusion, Milan, MKZ, Montego, w/ 6sp Auto Trans 20. Crown Vic, Gd Marquis, Sport Trac, Town Car 31. E-Series
10. Escape, Mariner 21. Except Crown Vic, Gd Marquis, Town Car
11. Sport Trac 22. Except Mustang GT

Note 1: For some vehicles (refer to the footnote for eligibility), the parts with this note may not be serviced separately from a higher level assembly, code
to the appropriate part # as the causal part not the assembly #.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2007 MODEL 7/70 DEFECT WARRANTY COVERAGE
2007 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.5L 3.9L 4.0L 4.2L 4.6L 5.4L 6.0L 6.8L
Fuel Injection Fuel Supply
9D280 Manifold Assembly
X X (31)
Fuel Sender and Pump
9H307 Assembly
X (2) X (2) X (12) X (20) X (27) X (24)
9P456 EGR Cooler X
Throttle Body to Intake
9P457 Manifold Gasket Kit
X (31)
9F485 EGR Tube to Manifold X (15)
Fuel Injector Nozzle
9E527 Assembly
X
9A543 High Pressure Fuel Pump X
X (24,
9D653 Fuel Vapor Storage Canister X (15) X (15)
25)
X (24)
9F792 Fuel Inj Fuel Supply Manifold X (19) X (31)
Hydraulic Fluid Pump Seal
9G804 Kit
X (24)
Hydraulic Fluid Pump Cover
9G805 Kit
X
X (24,
9D930 Fuel Injector System Wiring
25)
9C968 Fuel Pressure Regulator X
Powertrain Control Module
12A581 Wiring Harness
X (1) X X (17) X (29) X
12B599 Fuel Injector Control Module X
Engine Control Sensor and
12B637 Fuel Charge Wiring Asy
X (24) X
Dash Panel & Headlamp
14290 Junction Wire Asy
X X (4) X X (2) X X (16)

181
1. Except Ranger 12. Ranger, Sport Trac 23. Explorer, Mountaineer, Sport Trac
2. Ranger 13. Mustang 24. F-Super Duty
3. Escape, Mariner, Ranger 14. Except Sport Trac 25. F-150, Mark LT
4. Except Escape, Mariner 15. F-150 26. Expedition, Navigator
5. Except Taurus 16. Town Car 27. Except E-Series, F-150, Mark LT
6. Taurus 17. Explorer, Mount, Must GT, F-150. E-Series 28. Except E-Serie, Must Shelby GT500
7. 500, Freestyle, Montego w/ CVT Trans 18. Explorer, F-150, Mountaineer, Sport Trac 29. Except Navigator
8. 500, Freestyle, Montego Ranger 19. Crown Vic, Gd Marquis, Town Car 30. MKZ
9. 500, Fusion, Milan, MKZ, Montego, w/ 6sp Auto Trans 20. Crown Vic, Gd Marquis, Sport Trac, Town Car 31. E-Series
10. Escape, Mariner 21. Except Crown Vic, Gd Marquis, Town Car
11. Sport Trac 22. Except Mustang GT

Note 1: For some vehicles (refer to the footnote for eligibility), the parts with this note may not be serviced separately from a higher level assembly, code
to the appropriate part # as the causal part not the assembly #.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
182
2008 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2008 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2008 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2008 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Components requiring scheduled replacement are warranted only up to the first replacement interval specified for
that component and vehicle.
• Under some conditions, a part not listed could be covered under the defect or performance warranties. If coverage
is in question, contact your Regional Office.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to: Connecticut (CT), Maine (ME), Massachusetts
(MA), New York (NY), Pennsylvania (PA), Rhode Island (RI) and Vermont (VT). NOTE: All States eligible for
California Emissions are also eligible for Federal Emissions coverage (whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine, Massachusetts or Pennsylvania qualify for
California Emissions coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• All 2008 Focus vehicles, Fusion / Milan vehicles with the 2.3L (Z) engine and Auto Transmission, Taurus/Sable
/TaurusX with 3.5L (W) engine certified for sale in California and registered in California, Maine, Massachusetts,
New York or Vermont with the PZEV engine receive 15 year/150,000 mile emissions defect and performance
warranty coverage.
• 2008 Escape & Mariner Hybrid vehicles certified for sale in California and registered in California, Maine,
Massachusetts, New Jersey, New York Rhode Island or Vermont receive 15 year/150,000 mile emissions defect
and performance warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.
A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR
PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 45. For some vehicles, the parts with this note may not be serviced separately
13. 4.6L "H" engine, Mustang only. from a higher level assembly, code to the appropriate part # as the causal part
14. 3.5L 4V engine only. not the assembly #.
33. 2008 Ford/Mercury and Town Car only. 49. 2008 Fusion, Milan, & MK Z w/AWF21 trans. only.
38. 2008 Town Car, F-Series SD only. 51. 2008 Escape/Mariner only (including Hybrid)
39. 2008 Explorer only. 52. 2008 Fusion, Milan w/ FNR5 trans. only.
41. F. Series SD auto trans only.
42. 5.4L & 6.8L on F350-F550 & E-Series only Indicates coverage for all cars and light trucks.
44. 4.6L 3V - Explorer/Mountaineer/Mustang/Sport Trac 8/80 Indicates coverage to 8/80 (Federal).
5.4L 3V - F-150, F250/350 SD, Mark LT, Expedition/Navigator
Refer to 7/70 Defect Warranty Coverage Chart.
6.8L 3V – F250/350 SD Only
→ Indicates coverage subject to footnote exceptions.

183
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C219 Module - Brake Anti-Lock → → → → → → 38
2B373 ABS Module
2L373 Vehicle Speed Sensor (VSS)
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5G218 @ RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield
5F229 Converter Heat Shield
5G232 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → 51
5F256 Catalyst Shield
5E258 Converter Heat Shield
Exhaust Pipe to Catalyst
5F263
Gasket
5G263 Catalyst Shield
5B266 Inlet Pipe to Converter Gasket
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6256 Cam Timing Assembly
Variable Camshaft Timing
6A257
(VCT) kit
RH Engine Variable Timing
6C260
Asy
6K260 Camshaft Cover Gasket
LH Engine Variable Timing
6C261
Asy
Engine Variable Camshaft
6M280
Timing Solenoid
Camshaft Position Sensor
6B288
(CMP)
6M289 Camshaft Drive Asy (LH)
6M290 Camshaft Drive Asy (RH)

184
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
@ Some Heat Shields are not serviced separately from the * Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Catalytic Converter, if necessary to replace the Converter for a Taurus/Sable/TaurusX with 3.5L (W) engine
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to
Shield is serviced separately. 8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Crankshaft Position Sensor


6C315
(CKP)
6316 Crankshaft Damper
Crankshaft Damper & Pulley
6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C525 Variable Cam Timing Asy
6582 Valve Rocker Cover → → → → → → 44
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
7000 Output Shaft Speed Sensor → → → → → → 49
Turbine Shaft Speed Sensor
7000 → → → → → → 49
Asy
Transmission Harness
7C078
Connector
7A100 Valve Body
Turbine Shaft Speed Sensor
7M101 → → → → → → → → 45
Asy
7H103 Output Shaft Speed Sensor → → → → → → → → 45
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor → → → → → → → → 45
7H148 Trans Shift Solenoid Asy → → → → → → → → 45
7J148 Transmission Speed Sensor → → → → 52
185
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Transmission Intermediate
7M183
Speed Sensor
Trans Internal MLF Wiring
7G276 → → → → → 52
Harness
Transmission Range Sensor
7F293 → → → → → → → → 45
Asy
7Z369 Transmission Control Module 8/80 8/80 → 8/80 → 8/80 → → 45
Pressure Regulator Solenoid
7G383 → → → → → → → → 45
Asy
7G391 Solenoid Body Assembly
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
7Z488 Trans Shift Solenoid Asy → → → → → → 49
Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9K007 Fuel Tank & Sender Asy
Fuel Tank Vapor Tube & Hose
9C015
Asy
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9A032 Fuel Tank Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9K164 Fuel Tank Sensing Hose
9170 Fuel Tank Filler Hose
9189 Fuel Tank Selector Valve
9B190 Fuel Tank Press Control Asy
9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Tube
9A244 Fuel Tank Fuel Flange Asy

186
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9G270 Auxiliary Port Cap


9G271 EVAP Fuel Vapor Rtn Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
Fuel Supply & Vapor Tube
9S284
Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9A299 Fuel Tank Sender
9T303 Hydrocarbon Filter Asy
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9B325 Fuel Tube Support Brkt
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
187
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9J338 Fuel Supply Tube


9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
Evaporative Emissions
9S432
Information Label
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
9P449 EGR Valve Kit
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
Variable Intake System Valve
9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
9B460 AIR Air Pump Outlet Hose
9J460 EGR Pressure Sensor
9461 Manifold/Cyl Head Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap

188
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9H465 AIR Control Valve


9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9E470 Outlet Tube
9P471 Sensor
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
Vehicle Emissions Control
9C485
Information Label (VECI)
9F485 EGR Tube to Manifold Conn
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9S523 Throttle Control Rod
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector
9F596 Fuel Injector Seal
9600 Air Cleaner (ACL)
9E616 Vapor Tube Assembly
9C623 Air Cleaner Outlet Tube Asy
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
189
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9G641 Valve Asy Fuel Vapor Control


9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube
9D660 Canister to Engine Vapor Line
9661 Air Intake Cap Asy → → → → 13
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
Idle Air Control Valve Gasket
9F670
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Hydrocarbon Filter (Bleed
9F675 → → → → → → 42
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9G683 Fuel Vapor Valve
9F695 Tube – Turbo to Throttle → → → → 14
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
Fuel Vapor Secondary
9G750
Canister
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F775 Fuel Injector Pulse Damper
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9825 Rod Clip
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket 8/80 8/80 8/80 8/80
9B842 LH Engine Throttle Rod Asy
9E857 Fuel Vapor Canister & Brkt
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
Air Intake Charge Control
9E931
Gasket
Intake Manifold/FI Throttle
9E936
Body Gasket
9F942 Engine Idle Air Adj. Spacer
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module 8/80 8/80 8/80 8/80
190
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9E964 Fuel Tube Asy


9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
9C985 Fuel Vapor Canister
Fuel Vapor Rtn Hose & Valve
9C987
Asy
9B989 Throttle Position Sensor (TP)
High Voltage Traction Battery
10B759 n/a n/a n/a n/a n/a 10/150 n/a n/a n/a n/a
Unit (Hybrid only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch
12029 Ignition Coil
12K073 Trnsdc Asy-C/Sht Psn
12A112 Electronic Ignition Stator
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12A522 Engine Control Wiring Asy
12B565 Transmission Control Module 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
12B637 Engine Control Sensor
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Dash Panel & Headlamp
14290
Junction Wire Asy
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

191
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2008 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California Federal & Federal &
Calif. Calif.
Light Light Light Med Truck Med Truck
Truck Truck Truck (650 & (650 &
6.0L D / 6.0L D / 6.0L D / higher higher
6.4L D 6.4L D 6.4L D series) series)
Part # Description
6.0L / 6.4L non-Ford
LE GT & Diesel **
14000 14000 LCF 4.5L

Defect Defect Defect Defect Defect


5/50 3/50* 5/100 5/100 5/100

Emissions related recalibration of


RECALEM 5/100
Powertrain Control Module (PCM)
Anti-lock Brake Module (F-series SD
2B373
auto trans only)
5A212 Exhaust Inlet Ext. Pipe
5230 Converter/Muffler
5E212 Catalytic Converter 5/100
Exhaust-mounted EGT Sensor (6.4L
5J213
& 4.5L only)
5H221 Diesel Particulate Filter 5/100
5E241 Catalytic Converter Gasket
5246 Exhaust Inlet Pipe
5H247 Diesel Particulate Filter (LCF only)
5F250 Catalytic Converter 5/100
5H267 Oxidation Catalyst 5/100
6F089 Turbocharger Control Valve
6256 Cam Timing Asy 5/100
6C315 Crankshaft Position Sensor (CKP)
6L612 Turbo Exhaust Gasket to Downpipe
6C640 Engine Charge Air Connector Kit
6C646 Charge Air Duct Asy
6N646 Downpipe
6A665 PCV Crankcase Adapter 5/100
6A666 PCV Valve 5/100
6C673 Turbo Boost Control Solenoid 5/100
6K682 Turbocharger (also see part # 9G489) 5/100
6758 Crankcase Ventilation Tube 5/100
6766 Oil Filler and Breather Cap 5/100
Crankcase Vent Valve Asy
6769 5/100
(F4TZ 6769 A only)
6K775 Charge Air Cooler Core 5/100
6853 PCV Hose 5/100
6K854 Eng Charge Air Cooler Intake Adapter
6K889 Engine Charger to Intake Duct
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7M183 Trans Intermediate Speed Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9T287 Fuel Injector Supply Manifold Kit 5/100
9B320 Engine Air Shutoff Control Valve 5/100
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
9T428 Turbo Charger Gasket Kit
9430 Exhaust Manifold – RH 5/100
192
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2008 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal California Federal & Federal &
Calif. Calif.
Light Light Light Med Truck Med Truck
Truck Truck Truck (650 & (650 &
6.0L D / 6.0L D / 6.0L D / higher higher
6.4L D 6.4L D 6.4L D series) series)
Part # Description
6.0L / 6.4L non-Ford
LE GT & Diesel **
14000 14000 LCF 4.5L

Defect Defect Defect Defect Defect


5/50 3/50* 5/100 5/100 5/100

9431 Exhaust Manifold – LH 5/100


9448 Exhaust Manifold Gasket 5/100
9P449 EGR Kit 5/100
9F452 EGR Backpressure Valve 5/100
9P455 EGR Valve Seal Kit
9P456 EGR Cooler Asy 5/100
9E457 EGR Valve O-ring
9P457 Throttle Bdy to Intake Manifold Gskt kit
9P458 EGR Valve Kit
EGR Vacuum Regulator Control
9J459 5/100
Solenoid
9J460 Back Pressure Device 5/100
9F464 EGR Cooler
9D475 EGR Valve 5/100
9D477 EGR Valve to Exh. Manifold Tube 5/100
9F479 MAP Sensor 5/100
Vehicle Emissions Control Information
9C485
Label (VECI)
EGR Tube to Exhaust Manifold
9F485
Connector
9G489 Turbo Center Housing – Kit (6.0L only) 5/100
9T517 Fuel Pressure Regulator Kit
9E527 Diesel Fuel Injection Nozzle 5/100
9H529 Injector Asy Kit 5/100
9U531 Intake Manifold Runner 5/100
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector 5/100
9600 Air Cleaner
9661 Air Cleaner Cover 5/100
9G736 Intake Throttle Control Asy 5/100
9G756 High Pressure Common Rail Sensor
9B742 Intake Throttle Control Asy
9G804 Hyd Fluid Pump Seal Kit
9G805 Hyd Fluid Pump Cover Kit
9G827 Exhaust Backpressure Kit
9F838 ICT Sensor 5/100
9C891 Fuel Injector Wiring Harness Asy
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor 5/100
12A342 Diesel Engine Glow Plug 5/100
12B533 Glow Plug Control Module 5/100
12B568 Glow Plug Harness 5/100
12B579 Mass Air Flow (MAF) Sensor 5/100
12B591 Exhaust Gas Temp Sensor Asy
12B599 Fuel Injector Control Module 5/100
12A644 Barometric Pressure Sensor 5/100
12A650 Electronic Engine Control 5/100
12A697 Manifold Air Temp Sensor 5/100

193
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2008 MODEL 7/70 DEFECT WARRANTY COVERAGE
2008 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.5L 4.0L 4.2L 4.6L 5.4L 6.0L 6.4L 6.8L
2C219 Anti-Lock Brake Module X (15)
6256 Cam Timing Assembly X X X X X X X X
Valve Rocker Cover Asy
6582 (left-hand)
X (10)
Output Shaft Speed (OSS)
7000 sensor (see note 1 below)
X (2) X (3)
Turbine Shaft Speed (TSS)
7000 sensor (see note 1 below)
X (2) X (3)
9002 Fuel Tank Assembly X X X X X X X X X
9424 Intake Manifold X X X X X X X X X X X
9430 Exhaust Manifold Asy (Right) X X X X X X X X X
9431 Exhaust Manifold Asy (Left) X X X X X X X X X
5G203 Exhaust System Tube Asy X
5H221 Diesel Particulate Filter X
5G232 Exh Manifold & Catalyst Asy X X X X
5E256 Exhaust Flex Pipe X X
6F066 Supercharger X
6F089 Turbocharger Control Valve X
6A257 Camshaft Drive Asy (LH) Kit X
Engine Variable Timing
6C260 Housing Asy (RH)
X X X X
Engine Variable Timing
6C261 Housing Asy (LH)
X X X X
6M289 Camshaft Drive Asy (LH) X (4)
6M290 Camshaft Drive Asy (RH) X (4)
6C525 Variable Cam Timing Asy X
6K682 Turbocharger Assembly X X
6K775 Charge Air Cooler X X X
Transmission Control Module
(as part of the Transmission
7A100 Control Asy - see note 1
X (8)
below)
Transmission Fluid
Temperature (TOT) sensor
7A100 (as part of the Transmission X X
Control Asy - see note 1
below)
Turbine Shaft Speed (TSS)
7M101 Sensor
X (1) X (1)
7G391 Solenoid Body Assembly X X X X X X X X
Fuel Injection Supply
9T287 Manifold Assembly Kit
X X
Fuel Sender and Pump
9H307 Assembly
X (1) X (1) X (1) X (7) X (11) X (13)
9P456 EGR Cooler Asy X
9F464 EGR Cooler X
Fuel Injector Nozzle
9E527 Assembly
X
9H529 Injector Asy Kit X
9A543 High Pressure Fuel Pump X X

194
1. Ranger 7. Crown Vic, Gd. Marquis 13. F-Super Duty
2. Fusion and Milan w/ 6 sp Auto Trans 8. Expedition, Navigator 14. Explorer, Mountaineer, Sport Trac
3. MKZ w/ 6 sp Auto Trans 9. F-150, Mark LT 15. Town Car
4. Mustang, Sport Trac 10. Mustang Shelby GT500 16. Crown Vic, Gd. Marquis, Town Car
5. Explorer, Mountaineer 11. F-Super Duty, Mustang Shelby GT500
6. Explorer, F-150, Mountaineer 12. Econoline

Note 1: For some vehicles (refer to the footnote for eligibility), the parts with this note may not be serviced separately from a higher level assembly.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2008 MODEL 7/70 DEFECT WARRANTY COVERAGE
2008 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 3.0L 3.5L 4.0L 4.2L 4.6L 5.4L 6.0L 6.4L 6.8L
9A589 Throttle Body Spacer X (10)
Evaporative Vapor Storage
9D653 Canister
X (5) X X (6) X (9)
High Pressure Common Rail
9G756 Sensor
X
9F792 Fuel Inj Fuel Supply Manifold X (16) X (10) X (12)
Hydraulic Fluid Pump Seal
9G804 Kit
X
Hydraulic Fluid Pump Cover
9G805 Kit
X X
9D930 Fuel Injector System Wiring X X X X X X
Electronic Instrument Cluster
10849 (MIL concerns only)
X (7) X (8)
12B599 Fuel Injector Control Module X X
Dash Panel & Headlamp
14290 Junction Wire Asy
X (15)

195
1. Ranger 7. Crown Vic, Gd. Marquis 13. F-Super Duty
2. Fusion and Milan w/ 6 sp Auto Trans 8. Expedition, Navigator 14. Explorer, Mountaineer, Sport Trac
3. MKZ w/ 6 sp Auto Trans 9. F-150, Mark LT 15. Town Car
4. Mustang, Sport Trac 10. Mustang Shelby GT500 16. Crown Vic, Gd. Marquis, Town Car
5. Explorer, Mountaineer 11. F-Super Duty, Mustang Shelby GT500
6. Explorer, F-150, Mountaineer 12. Econoline

Note 1: For some vehicles (refer to the footnote for eligibility), the parts with this note may not be serviced separately from a higher level assembly.

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
196
2009 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2009 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2009 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2009 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to vehicles up to 8,500 GVWR: Connecticut (CT),
Maine (ME), Massachusetts (MA), New Jersey (NJ), Oregon (OR), Pennsylvania (PA), Rhode Island (RI),
Vermont (VT) and Washington (WA).
• For this model year, California Emissions warranty also applies to vehicles 8,501-14,000 GVWR: Connecticut
(CT), Maine (ME), Massachusetts (MA), Oregon (OR), Rhode Island (RI), Vermont (VT) and Washington (WA).
NOTE: All States eligible for California Emissions are also eligible for Federal Emissions coverage
(whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine, Massachusetts or Pennsylvania qualify for
California Emissions coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• All 2009 Focus vehicles, Fusion / Milan vehicles with the 2.3L (Z) engine and Auto Transmission, Taurus/Sable
/TaurusX with 3.5L (W) engine certified for sale in California and registered in California, Connecticut, Maine,
Massachusetts, New Jersey, New York Rhode Island or Vermont with the PZEV engine receive 15 year/150,000
mile emissions defect and performance warranty coverage.
• 2009 Escape & Mariner Hybrid vehicles certified for sale in California and registered in California, Connecticut,
Maine, Massachusetts, New Jersey, New Mexico, New York Rhode Island or Vermont receive 15 year/150,000
mile emissions defect and performance warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.
A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR
PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 45. For some vehicles, the parts with this note may not be serviced separately
12. 2.3L Fusion/Milan only from a higher level assembly, code to the appropriate part # as the causal part
13. 4.6L "H" engine, Mustang only. not the assembly #.
14. 3.5L 4V engine only. 49. Fusion, Milan, & MK Z w/AWF21 trans. only.
33. Ford/Mercury and Town Car only. 51. Escape/Mariner only (including Hybrid)
38. Town Car, F-Series SD only. 52. Fusion, Milan w/ FNR5 trans. only.
39. Explorer only.
41. F. Series SD auto trans only. Indicates coverage for all cars and light trucks.
42. 5.4L & 6.8L on F350-F550 & E-Series only 8/80 Indicates coverage to 8/80 (Federal).
44. 4.6L 3V - Explorer/Mountaineer/Mustang/Sport Trac
Refer to 7/70 Defect Warranty Coverage Chart.
5.4L 3V - F-150, F250/350 SD, Mark LT, Expedition/Navigator
6.8L 3V – F250/350 SD Only → Indicates coverage subject to footnote exceptions.

197
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C204 Front ABS Sensor Asy
2C219 Module - Brake Anti-Lock → → → → → → 38
2B373 ABS Module
2L373 Vehicle Speed Sensor (VSS)
5C076 Fuel Tank Heat Shield
Exhaust Sys Flexible Tube
5G203
Asy
5E211 Catalytic Converter 8/80 8/80 8/80 8/80
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E214 LH Catalytic Converter 8/80 8/80 8/80 8/80
5G218 @ RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield
5F229 Converter Heat Shield
Exhaust Manifold & Catalyst
5G232 @ 8/80 8/80 8/80 8/80
Asy
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → 51
5F256 Catalyst Shield
5E258 Converter Heat Shield
Exhaust Pipe to Catalyst
5F263
Gasket
5G263 Catalyst Shield
5B266 Inlet Pipe to Converter Gasket
5G274 Catalyst Inlet Pipe
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6256 Cam Timing Assembly
6A257 Variable Camshaft Timing kit
6C260 RH Eng Variable Timing Asy
6C261 LH Eng Variable Timing Asy
6M264 Cam Timing Asy
Engine Variable Camshaft
6M280
Timing Solenoid
198
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage S10 – Program Code applies to Performance Emissions only
@ Some Heat Shields are not serviced separately from the * Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Catalytic Converter, if necessary to replace the Converter for a Taurus/Sable/TaurusX with 3.5L (W) engine
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to
Shield is serviced separately. 8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

6B288 Camshaft Position Sensor


6M289 Camshaft Drive Asy (LH)
6M290 Camshaft Drive Asy (RH)
6312 Crankshaft Damper
6C315 Crankshaft Position Sensor
6316 Crankshaft Damper
Crankshaft Damper & Pulley
6B321
Asy
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C525 Variable Cam Timing Asy
6582 Valve Rocker Cover → → → → → → 44
6584 Camshaft Cover Gasket
6B608 CARB Emission Inlet Tube
6A614 Crankcase Hose Connector
Engine Air Duct to Intake
6C653
Manifold Seal
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6N664 Crankcase Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6K789 Crankcase Vent Cutout Valve
6853 PCV Hose
6B899 PCV Connector Tee
7000 Output Shaft Speed Sensor → → → → → → 49
7C078 Trans Harness Connector
7A100 Trans Control Asy
Turbine Shaft Speed Sensor
7M101 → → → → → → → → 45
Asy
7H103 Output Shaft Speed Sensor
Torque Conv Clutch Solenoid
7G136
Asy
Direct Electronic Shift Control
7J136
Solenoid Asy

199
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7H141 Trans Oil Temp Sensor


7H148 Trans Shift Solenoid Asy → → → → → 52
7J148 Transmission Speed Sensor → → → → → 52
Transmission Intermediate
7M183
Speed Sensor
Trans Internal MLF Wiring
7G276 → → → → → 52
Harness
7F293 Trans Range Sensor Asy → → → → → → → → 45
7Z369 Transmission Control Module 8/80 8/80 → 8/80 → 8/80 → → 45
7G383 Pressure Regulator Solenoid → → → → → → → → 45
7G391 Solenoid Body Assembly
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
7Z488 Trans Shift Solenoid Asy → → → → → → 49
Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9K007 Fuel Tank & Sender Asy
Fuel Tank Vapor Tube & Hose
9C015
Asy
Fuel Tank Fuel Vapor Canister
9C016
Tube & Hose Asy
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Tank Filler Pipe
9A032 Fuel Tank Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9C112 Fuel Tank Filler Pipe
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9K164 Fuel Tank Sensing Hose
9170 Fuel Tank Filler Hose
9B178 Fuel Tank Filler Pipe Asy
9189 Fuel Tank Selector Valve
200
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9B190 Fuel Tank Press Control Asy


9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vapor Rtn Tube
9A274 Fuel Vapor Line
9E274 O-Ring Insulator
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9B277 Fuel Tank to Filler Hose Asy
9D278 Fuel Valve Solenoid Asy
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
Flex Fuel Composition Sensor
9J280
& Bracket
Fuel Supply & Vapor Tube
9S284
Asy
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9A299 Fuel Tank Sender
9T303 Hydrocarbon Filter Asy
Fuel Tank Sender & Pump
9H307
Asy
AIR Bypass Valve Hose &
9H308
Tube
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9A318 Fuel Tube Inlet
9C318 Fuel Return Tube
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube
9B324 Rear Fuel Tube Asy
9K324 Fuel Vapor Hose
9B325 Fuel Tube Support Brkt
9E325 EVAP Vapor Elbow
9327 High Pressure Fuel Line
9S327 Fuel Vapor Vent Hose Asy
201
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9B328 Fuel Vapor Separator Asy


9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9G426 AIR Air Supply Valve Bracket
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
9M436 Intercooler Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9Y442 EGR Valve Spacer
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Supply Manifold Tube
9B448
Asy
Exhaust Supply Manifold Tube
9B449
Asy
9P449 EGR Valve Kit
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
9451 Exhaust Gasket
Variable Intake System Valve
9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
9B459 AIR Air Pump Outlet Hose
EGR Vacuum Regulator
9J459
Control
202
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9B460 AIR Air Pump Outlet Hose


9J460 EGR Pressure Sensor
9461 Manifold/Cyl Head Gasket
AIR Air Supply Inlet Hose
9C463
Splash Cap
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9J469 EGR Tube Retainer Seal
9E470 Outlet Tube
9P471 Sensor
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9H474 EGR Valve Spacer
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9F485 EGR Tube to Manifold Conn
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9L490 Intake Manifold Tuning Valve
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9S523 Throttle Control Rod
9U531 Intake Manifold Runner
9W548 Air By-pass Valve Adapter
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector
9F596 Fuel Injector Seal
9600 Air Cleaner (ACL)
9E616 Vapor Tube Assembly

203
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9C623 Air Cleaner Outlet Tube Asy


9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9G641 Valve Asy Fuel Vapor Control
9E645 EVAP Canister Vacuum Tee
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube
9D660 Canister to Engine Vapor Line
9661 Air Intake Cap Asy → → → → 13
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9D668 Fuel Tank Pressure Sensor
Idle Air Control Valve Gasket
9F670
9A675 Air Cleaner Tube
9C675 Air Cleaner Inlet Tube
Hydrocarbon Filter (Bleed
9F675 → → → → → → 42
Canister)
Engine Air Cleaner Duct Tube
9B676
Adaptor
Fuel Tank Vapor to Engine
9D676
Tube Asy
9C681 Air Cleaner to Engine Hose
9D683 Front Vapor Hose
9G683 Fuel Vapor Valve
9F695 Tube – Turbo to Throttle → → → → 14
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
Fuel Vapor Secondary
9G750
Canister
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F763 Resonator – Air Intake
9F775 Fuel Injector Pulse Damper
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9825 Rod Clip
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9P841 NGV Module & Bracket
9B842 LH Engine Throttle Rod Asy
9E857 Fuel Vapor Canister & Brkt
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle

204
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9D930 Fuel Injector System Wiring


9E930 Air Intake Spacer
Air Intake Charge Control
9E931
Gasket
Brkt and Valve asy - fuel/vapor
9F933
mgmt
Intake Manifold/FI Throttle
9E936
Body Gasket
9F942 Engine Idle Air Adj. Spacer
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9F954 NGV Module
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9F981 Fuel Vapor Service Port Valve
9C985 Fuel Vapor Canister
Fuel Vapor Rtn Hose & Valve
9C987
Asy
9B989 Throttle Position Sensor (TP)
High Voltage Traction Battery
10B759 n/a n/a n/a n/a n/a 10/150 n/a n/a n/a
Unit (Escape Hybrid only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch
12029 Ignition Coil
12K073 Trnsdc Asy-C/Sht Psn
12A112 Electronic Ignition Stator
Distributor Ignition Control
12A199
Module
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12C508 Engine Wiring Asy
12A522 Engine Control Wiring Asy
12B565 Transmission Control Module 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
Engine Control Sensor Wiring
12B637
Harness
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp

205
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California *
Defect (S07) (S10) Defect (S07) (S10)
L L
E E

Escape / Mariner
Cars & Trucks PZEV* Cars & Trucks

NOTES
8 8

Performance

Performance
Focus,
Trucks GT Trucks GT

Hybrid
PART # DESCRIPTION 5 Fusion/ 5
Lincoln
LE 8500 8500 0 Milan LE 14000 0
Vehicles 0 Taurus/ 0
GVW GVW 14000 GVW
Sable/
TaurusX GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Powertrain Control Module


12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Dash Panel & Headlamp
14290
Junction Wire Asy
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
17271 Speedometer Gear → → → 12
18B593 Heater Fuel Supply Tube Asy
18801 Coil Suppression Capacitor

206
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage
* Applies to Focus, Fusion/Milan with 2.3L (Z) engine &
Taurus/Sable/TaurusX with 3.5L (W) engine
8/80 coverage applies to Federal guidelines up to
8500 GVW only, regardless of State registration.
2009 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal Federal California * Calif. Federal &
Calif.
Light Light Med Med Truck
Light LCF 4.5L Truck Truck Truck (650 (650 &
Truck 6.0L D / 6.0L D / & higher higher
6.0L D / 6.4L D 6.4L D series) series)
Part # Description
6.4L D 6.0L / 6.4L non-Ford
LE GT & Diesel **
14000 14000 LCF 4.5L

Defect Defect Defect Defect Defect Defect


5/50 5/50 3/50* 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
2B373 Anti-lock Brake Module
5A212 Exhaust Inlet Ext. Pipe
5230 Converter/Muffler
5E212 Catalytic Converter
Exhaust-mounted EGT Sensor (6.4L &
5J213
4.5L only)
5H221 Diesel Particulate Filter
5E241 Catalytic Converter Gasket
5246 Exhaust Inlet Pipe
5H247 Diesel Particulate Filter (LCF only)
5F250 Catalytic Converter
5H267 Oxidation Catalyst
6F089 Turbocharger Control Valve
6256 Cam Timing Asy
6C315 Crankshaft Position Sensor (CKP)
6L612 Turbo Exhaust Gasket to Downpipe
6C640 Engine Charge Air Connector Kit
6C646 Charge Air Duct Asy
6N646 Downpipe
6A665 PCV Crankcase Adapter
6A666 PCV Valve
6C673 Turbo Boost Control Solenoid
6K682 Turbocharger (also see part # 9G489)
6758 Crankcase Ventilation Tube
6766 Oil Filler and Breather Cap
6769 Crankcase Vent Valve Asy
6K775 Charge Air Cooler Core
6853 PCV Hose
6K854 Eng Charge Air Cooler Intake Adapter
6K889 Engine Charger to Intake Duct
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7G136 Torque Converter Clutch Solenoid Asy
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7M183 Trans Intermediate Speed Sensor
7G276 Trans. Internal MLF Wiring Harness
7F293 Range Sensor Asy
7G383 Pressure Regulator Solenoid Asy
7G391 Solenoid Body Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9002 Fuel Tank
9275 Fuel Tank Sender
9T287 Fuel Injector Supply Manifold Kit
9B320 Engine Air Shutoff Control Valve
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
207
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
Med. Trk 650 & Higher coverage is 5/100 both Federal & Calif.
2009 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal Federal California * Calif. Federal &
Calif.
Light Light Med Med Truck
Light LCF 4.5L Truck Truck Truck (650 (650 &
Truck 6.0L D / 6.0L D / & higher higher
6.0L D / 6.4L D 6.4L D series) series)
Part # Description
6.4L D 6.0L / 6.4L non-Ford
LE GT & Diesel **
14000 14000 LCF 4.5L

Defect Defect Defect Defect Defect Defect


5/50 5/50 3/50* 5/100 5/100 5/100

9T428 Turbo Charger Gasket Kit


9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9448 Exhaust Manifold Gasket
9P449 EGR Kit
9F452 EGR Backpressure Valve
9P455 EGR Valve Seal Kit
9P456 EGR Cooler Asy
9E457 EGR Valve O-ring
Throttle Body to Intake Manifold
9P457
Gasket kit
9P458 EGR Valve Kit
9J459 EGR Vacuum Regulator Cont Solenoid
9J460 Back Pressure Device
9F464 EGR Cooler
9D475 EGR Valve
9D477 EGR Valve to Exh. Manifold Tube
9F479 MAP Sensor
9C485 Vehicle Emissions Control Info Label
9F485 EGR Tube to Exh Manifold Connector
9G489 Turbo Center Housing – Kit (6.0L only)
9T517 Fuel Pressure Regulator Kit
9E527 Diesel Fuel Injection Nozzle
9H529 Injector Asy Kit
9U531 Intake Manifold Runner
9A543 High Pressure Fuel Pump
9F593 Diesel Fuel Injector
9600 Air Cleaner
9661 Air Cleaner Cover
9G736 Intake Throttle Control Asy
9B742 Intake Throttle Control Asy
9G804 Hyd Fluid Pump Seal Kit
9G805 Hyd Fluid Pump Cover Kit
9G827 Exhaust Backpressure Kit
9F838 ICT Sensor
9C891 Fuel Injector Wiring Harness Asy
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12K073 Cam Position Sensor
12A342 Diesel Engine Glow Plug
12B533 Glow Plug Control Module
12B568 Glow Plug Harness
12B579 Mass Air Flow (MAF) Sensor
12B591 Exhaust Gas Temp Sensor Asy
12B599 Fuel Injector Control Module
12B637 Powertrain Control Wiring Harness
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control
12A697 Manifold Air Temp Sensor

208
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
Med. Trk 650 & Higher coverage is 5/100 both Federal & Calif.
2009 MODEL 7/70 DEFECT WARRANTY COVERAGE
2009 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 2.5L 3.0L 3.5L 3.7L 4.0L 4.6L 5.4L 6.0L/6.4L 6.8L
X
2C219 ABS Module (15) X(22)
5G203 Exhaust Flex Pipe X
5E212 Catalytic Converter X X X X X X(26) X X X X
5E213 Catalytic Converter X X
Diesel Oxidation
5H221 Catalyst Filter X
Exhaust Flex Pipe &
5G232 Catalyst X X X
Catalytic Converter &
5F250 Pipe X X X X
Diesel Oxidation
5H267 Catalyst X
5G274 Catalyst Inlet Pipe X(5) X(19) X(20)
6F066 Supercharger X(2)
Turbocharger Control
6F089 Valve X
6256 Cam Timing Assembly X X X X X X X X(1)
Camshaft Drive
6A257 Assembly Kit-Left X X X(25) X(3)
Engine Variable Timing
6C260 Housing Assembly-Left X(27) X(23) X(7)
Engine Variable Timing
6C261 Housing Assembly-Right X(5) X X X(25) X(21)
6M264 Cam Timing Assembly X(23)
Camshaft Drive
6M289 Assembly - Left X(24)
Camshaft Drive
6M290 Assembly - Right X(24)
Crankshaft Vibration
6316 Damper Assembly X(2)
Positive Crankcase
6582 Ventilation (PCV) Valve X(5) X(11) X(2) X
6L612 Turbocharger Downpipe X
6K775 Charge Air Cooler X(2) X
Output Shaft Speed
7000 (OSS) Sensor X(5) X(18)
Transmission Control
7A100 Asy X(5) X(18)
Turbine Shaft Speed
7M101 Sensor X(26)
Transmission
Intermediate Speed
7M183 Sensor X(26)
Transmission Control
7Z369 Module X(5) X(27) X(23)
Solenoid Body
7G391 Assembly X X(2) X(14) X X
9002 Fuel Tank X X X X X X X X X X X
209
1. F-Super Duty 13. Econoline, F-Spr Duty, Mustang & Navigator 25. Mustang, Explr, Mntr, Sport Trac
2. Mustang 14. Econoline & F-Super Duty 26. Ranger
3. Expedition, F-150, F-Super Duty & Navigator 15. Town Car 27. Edge & MKX
4. Crown Vic, Gd. Marquis & Town Car 16. Econoline & Town Car 28. F-150, Must, Explr, Mntr, Sport Trac
5. Fusion/Milan w/ 6sp trans 17. Escape/Mariner Hybrid 29. Crn Vic, Gd Mq, Town Car, Must,
6. Expedition, Mustang & Navigator 18. MKZ w/ 6 sp trans Econoline & F-150
7. Expedition & F-150 19. Flex, Taurus, Sable & Taurus X 30. Must, Econo, Expedition, F-Spr Duty
8. Expedition, F-Super Duty & Navigator 20. MKS & Navigator
9. F-150 & Mustang 21. F-Super Duty, Navigator & Motorhome 31. Crn Vic, Gd Mq, Town Car, Explr,
10. Expedition, F-150, Mustang & Navigator 22. Motorhome Mntr, Sport Trac
11. Econoline 23. Explr, Mntr, Sport Trac 32. Econoline, F-150, Mustang, Explr,
12. Econoline, F-150 & Mustang 24. Explr, Mntr, Sport Trac & Ranger Mntr, Sport Trac
33. Edge, MKX & MKZ

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2009 MODEL 7/70 DEFECT WARRANTY COVERAGE
2009 California Passenger Cars, Light Duty Trucks, excluding Escape & Mariner Hybrid
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 2.5L 3.0L 3.5L 3.7L 4.0L 4.6L 5.4L 6.0L/6.4L 6.8L
Fuel Injector Fuel
9T287 Supply Manifold Kit X
Fuel Tank Sender &
9H307 Pump Assembly X(26) X(2) X(29) X(30)
9424 Intake Manifold X X(31) X X X
9T428 Turbocharger X
9430 Exhaust Manifold-Right X(5) X(33) X(28) X(10) X X
9431 Exhaust Manifold-Left X(27) X(9) X(10) X(1)
Exhaust Manifold
9448 Gasket X(5) X(6)
9451 Flat Exhaust Gasket X(5)
9P456 EGR Cooler Assembly X
9F464 EGR Cooler X
EGR Tube to Manifold
9F485 Connector X(5) X(6)
Fuel Injection Nozzle &
Fuel Injector Control
9H529 Module X
High Pressure Fuel
9A543 Pump X
9A589 Throttle Body Spacer X(2)
EVAP Vapor Storage
9D653 Canister X(23) X(8)
9E964 Fuel Tube Assembly X(23)
Fuel Injector Fuel
9F792 Supply Manifold X(16) X(2) X(11)
Hydraulic Fluid Pump
9G805 Cover Kit X
High Voltage Traction
10B759 Battery Unit X(17)
Electronic Engine
12A650 Control Unit (ECU) X X X X X X X X X X X
Transmission Control
12B565 Module X(5) X(18)
Powertrain Control
12B637 Wiring Harness X(5) X(19) X X X(32) X(13) X X
Dash Panel & Headlamp
14290 Junction Wiring X X X(5) X X X(26) X(4)

210
1. F-Super Duty 13. Econoline, F-Spr Duty, Mustang & Navigator 25. Mustang, Explr, Mntr, Sport Trac
2. Mustang 14. Econoline & F-Super Duty 26. Ranger
3. Expedition, F-150, F-Super Duty & Navigator 15. Town Car 27. Edge & MKX
4. Crown Vic, Gd. Marquis & Town Car 16. Econoline & Town Car 28. F-150, Must, Explr, Mntr, Sport Trac
5. Fusion/Milan w/ 6sp trans 17. Escape/Mariner Hybrid 29. Crn Vic, Gd Mq, Town Car, Must,
6. Expedition, Mustang & Navigator 18. MKZ w/ 6 sp trans Econoline & F-150
7. Expedition & F-150 19. Flex, Taurus, Sable & Taurus X 30. Must, Econo, Expedition, F-Spr Duty
8. Expedition, F-Super Duty & Navigator 20. MKS & Navigator
9. F-150 & Mustang 21. F-Super Duty, Navigator & Motorhome 31. Crn Vic, Gd Mq, Town Car, Explr,
10. Expedition, F-150, Mustang & Navigator 22. Motorhome Mntr, Sport Trac
11. Econoline 23. Explr, Mntr, Sport Trac 32. Econoline, F-150, Mustang, Explr,
12. Econoline, F-150 & Mustang 24. Explr, Mntr, Sport Trac & Ranger Mntr, Sport Trac
33. Edge, MKX & MKZ

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2010 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2010 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2010 California Passenger Cars, Light and Medium Duty Trucks is classified by engine
size. Refer to the 2010 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to vehicles up to 8,500 GVWR: Connecticut (CT),
Maine (ME), Massachusetts (MA), New Jersey (NJ), Oregon (OR), Pennsylvania (PA), Rhode Island (RI),
Vermont (VT) and Washington (WA).
• For this model year, California Emissions warranty also applies to vehicles 8,501-14,000 GVWR: Connecticut
(CT), Maine (ME), Massachusetts (MA), Oregon (OR), Rhode Island (RI), and Vermont (VT); for Washington (WA)
only Econolines that are MDPV certified as indicated on the VECI label.
NOTE: All States eligible for California Emissions are also eligible for Federal Emissions coverage
(whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine or Pennsylvania qualify for California Emissions
coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• All 2010 Focus vehicles, with PZEV engine, certified for sale in California and registered in California,
Connecticut, Maine, Massachusetts, New Jersey, New York, Rhode Island or Vermont with the PZEV engine
receive 15 year/150,000 mile emissions defect and performance warranty coverage.
• 2010 Hybrid vehicles certified for sale in California and registered in California, Connecticut, Maine,
Massachusetts, New Jersey, New Mexico, New York, Rhode Island or Vermont receive 15 year/150,000 mile
emissions defect and performance warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.
A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR
PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 49. Fusion, & MK Z 3.5L w/AWF21 trans. only.
14. 3.5L Turbo Taurus & MKS, 4.6L Explr/Mntr/Spt Trac F150, and 5.4L F150, 51. Town Car, Escape/Mariner (including Hybrid), F-Superduty only
F-Super-Duty & E-Series 52. Fusion, MKX, MKZ, w/AWF21 trans, & Exp/Mntr Sport Trac, F150,
38. Town Car, F-150 (4.6L & 5.4L) E-Series and F-SD & Stripped Chassis (6.8L) Expedition/Navigator w/ 6R80 trans only.
41. F. Series SD auto trans only. 53. Hybrids registered in Oregon are also eligible for 10/150.
42. Town Car, F-Spr Duty & Stripped Chassis w/gas engines only.
44. 4.6L 3V - Explorer/Mountaineer/Mustang/Sport Trac Indicates coverage
5.4L 3V - F-150, F250/350 SD, Mark LT, Expedition/Navigator 8/80 Indicates coverage to 8/80 (Federal).
6.8L 3V – F250/350 SD Only
Refer to 7/70 Defect Warranty Coverage Chart.
45. For some vehicles, the parts with this note may not be serviced separately
from a higher level assembly, code to the appropriate part # as the causal part → Indicates coverage subject to footnote exceptions.
not the assembly #.

211
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
2C204 Front ABS Sensor Asy
2C219 Module - Brake Anti-Lock → → → → → → → 38
2L373 Vehicle Speed Sensor (VSS)
5C076 Fuel Tank Heat Shield
5G203 Exhaust Sys Flexible Tube
5E211 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E214 @ LH Catalytic Converter 8/80 8/80 8/80 8/80
5G218 @ RH Catalytic Converter Asy 8/80 8/80 8/80 8/80
Underbody Catalyst (3.5L
5230 8/80 8/80 8/80 8/80
GTDI engine only)
5G232 @ Exhaust Manifold & Catalyst 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
5246 Muffler Inlet Pipe
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → → → → 51
Exhaust Pipe to Catalyst
5F263
Gasket
5G263 Catalyst Shield
5B266 Inlet Pipe to Converter Gasket
5G274 Catalyst Inlet Pipe
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
6F066 Supercharger Assembly
6F089 SC Bypass Valve Actuator
6K255 Timing Chain Tensioner Arm
6256 Cam Timing Assembly
Variable Camshaft Timing
6A257
(VCT) kit
6C260 RH Eng Variable Timing Asy
6C261 LH Eng Variable Timing Asy
Engine Variable Camshaft
6M280
Timing Solenoid
6B288 Camshaft Position Sensor
6M289 Camshaft Drive Asy (LH)
6M290 Camshaft Drive Asy (RH)
6312 Crankshaft Damper

212
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage S10 – Program Code applies to Performance Emissions only
@ Some Heat Shields are not serviced separately from the * Applies to Focus with PZEV certification as indicated on the
Catalytic Converter, if necessary to replace the Converter for a VECI label.
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to 8500 GVW
Shield is serviced separately. Only and 5/50 GT 8500 GVW, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

6C315 Crankshaft Position Sensor


6316 Crankshaft Damper
6B321 Crankshaft Damper & Pulley
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C525 Variable Cam Timing Asy
6582 Valve Rocker Cover → → → → → → 44
6584 Camshaft Cover Gasket
6B608 CARB Emission Inlet Tube
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
6767 PCV Elbow
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6853 PCV Hose
7000 Output Shaft Speed Sensor → → → → → 49
Transmission Harness
7C078
Connector
7A100 Trans Shift Solenoid → → → → → → → 52
7M101 Turbine Shaft Speed Sensor 45
7H103 Output Shaft Speed Sensor
7G136 Torque Conv Clutch Solenoid
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor
7H148 Trans Shift Solenoid Asy
Transmission Intermediate
7M183
Speed Sensor
Trans Internal MLF Wiring
7G276
Harness
7F293 Transmission Range Sensor 45
7Z369 Transmission Control Module 8/80 8/80 8/80 8/80 45
7G383 Pressure Regulator Solenoid 45
7G391 Solenoid Body Assembly
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy

213
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7Z488 Trans Shift Solenoid Asy


Transmission Range Sensor /
7H557
Detent Asy
8555 Water By-Pass Tube
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9K007 Fuel Tank & Sender Asy
9C015 Fuel Tank Vapor Tube & Hose
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Tank Filler Pipe
9A032 Fuel Tank Shield
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
Flex Fuel Tank Pressure Ctrl
9C047
Valve
9C052 Fuel Tank Pressure Sensor
9072 Fuel Tank Filler Tube Seal
9076 Fuel Tank Filler Tube Gasket
9B076 Fuel Vapor Separator Seal
9A086 Fuel Limiting Vent Valve
9B149 Fuel Filler Kit
9A153 Fill Limit Valve
9K163 Fuel Tank Filler Cap
9K164 Fuel Tank Sensing Hose
9170 Fuel Tank Filler Hose
9B178 Fuel Tank Filler Pipe Asy
9B190 Fuel Tank Press Control Asy
9B212 Fuel Tank Shield
9A228 Fuel Tank Vent to EVAP Tube
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vapor Rtn Tube
9A274 Fuel Vapor Line
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
9J280 Fuel Supply Tube Asy
9S284 Fuel Supply & Vapor Tube
9J285 Sensor to Rail Fuel Line
9D289 VMV Hose
9C291 Fuel Filler Hose Protector
9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy

214
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Fuel Tank to CVR & Fuel Line


9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9A299 Fuel Tank Sender
9T303 Hydrocarbon Filter Asy
9H307 Fuel Tank Sender & Pump
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9K318 Carbon Canister Hose Asy
9K319 EVAP Vapor Hose Connector
9A322 Fuel Filter Inlet Tube Asy
9324 Fuel Tube
9K324 Fuel Vapor Hose
9B325 Fuel Tube Support Brkt
9E325 EVAP Vapor Elbow
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9G332 EVAP Vapor Shutoff Valve
9A334 Fuel Vapor Line Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
Fuel Pump Driver Bracket &
9D372
Control Asy
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
9451 Exhaust Gasket
215
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Variable Intake System Valve


9J451
Asy
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
EGR Vacuum Regulator
9J459
Control
9J460 EGR Pressure Sensor
9Y460 Exhaust Sensor
9461 Manifold/Cyl Head Gasket
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9J469 EGR Tube Retainer Seal
9E470 Outlet Tube
9P471 Intake Manifold Shaft Sensor
9F472 Heated Oxygen Sensor (O2S)
9H472 EGR Solenoid Bracket
9A474 Water Heating PCV Fitting
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9F485 EGR Tube to Manifold Conn
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
9T511 Fuel Injector & Clip Asy
9U531 Intake Manifold Runner
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593 Fuel Injector
9F596 Fuel Injector Seal
9600 Air Cleaner (ACL)
9E616 Vapor Tube Assembly

216
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9A624 Air Cleaner Intake Tube


Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9G641 Valve Asy Fuel Vapor Control
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube
9661 Air Intake Cap Asy
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9D668 Fuel Tank Pressure Sensor
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
Hydrocarbon Filter (Bleed
9F675 → → → → → → → 42
Canister)
Fuel Tank Vapor to Engine
9D676
Tube Asy
9D683 Front Vapor Hose
9G683 Fuel Vapor Valve
9F695 Tube – Turbo to Throttle → → → → → → 14
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9E731 Vehicle Speed Sensor (VSS)
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9825 Rod Clip
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9B842 LH Engine Throttle Rod Asy
9E857 Fuel Vapor Canister & Brkt
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9D930 Fuel Injector System Wiring
9E930 Air Intake Spacer
Air Intake Charge Control
9E931
Gasket
9F933 Fuel/Vapor Brkt and Valve Asy
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9C985 Fuel Vapor Canister
9C987 Fuel Vapor Rtn Hose & Valve

217
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9B989 Throttle Position Sensor (TP)


Battery Energy Control
10B687 n/a n/a n/a n/a n/a n/a n/a n/a
Module (Fusion/Milan only)
10B759 High Voltage Traction Battery n/a n/a n/a n/a n/a 10/150 n/a n/a n/a 53
Hybrid Battery Pack Sensor
10B830 n/a n/a n/a n/a n/a n/a n/a n/a
Module (Fusion/Milan only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch
12029 Ignition Coil
12K073 Trnsdc Asy-C/Sht Psn
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A362 Synchronizer Assembly
12405 Spark Plug
12C508 Engine Wiring Asy
12A522 Engine Control Wiring Asy
12B565 Transmission Control Module 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Engine Control Wiring
12A580
Harness Asy
Powertrain Control Module
12A581
Wiring Harness
Engine Control Sensor Wiring
12B637
Harness
Powertrain Control Module
12A646
Power Relay
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690
Sensor Ext.
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Wiring Harness
14A005
(MIL concerns only)
Dash Panel & Headlamp
14290
Junction Wire Asy
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18801 Coil Suppression Capacitor

218
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2010 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal & Federal &
Federal California *
Calif. Calif.
Light Light Med Truck Med Truck
Light Truck Truck (650 & (650 &
Truck 6.0L D / 6.0L D / higher higher
Part # Description 6.0L D / 6.4L D 6.4L D series) series)
6.4L D 6.0L / 6.4L non-Ford
LE GT Diesel Diesel **
14000 14000
Defect Defect Defect Defect Defect
5/50 3/50* 5/100 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
2C219 ABS Module (6.0L Econoline only)
5E212 Catalytic Converter
Exhaust-mounted EGT Sensor (6.4L
5J213
only)
5H221 Diesel Particulate Filter
5230 Muffler/Catalyst
5H240 Oxidation Catalyst
5E241 Catalytic Converter Gasket
5E242 Oxidation Catalyst
5F250 Catalytic Converter
5H267 Oxidation Catalyst
5F297 Oxidation Catalyst
6F089 Turbocharger Control Valve
6C315 Crankshaft Position Sensor (CKP)
6C525 LH Variable Cam Timing Asy
6L612 Turbo Exhaust Gasket to Downpipe
6C640 Engine Charge Air Connector Kit
6N647 Downpipe
6A665 PCV Crankcase Adapter
6C673 Turbo Boost Control Solenoid
6K682 Turbocharger
6758 Crankcase Ventilation Tube
6K775 Charge Air Cooler Core
6853 PCV Hose
6K854 Eng Charge Air Cooler Intake Adapter
7C078 Transmission Harness Connector
7M101 Turbine Shaft Speed Sensor Asy
7H103 Output Shaft Speed Sensor
7J136 Direct Elec. Shift Control Solenoid
7H141 Trans Fluid Temp Sensor
7G276 Trans. Internal MLF Wiring Harness
7Z369 Transmission Control Module (TCM)
7G383 Pressure Regulator Solenoid Asy
7G484 Trans Shift Solenoid Asy
7H557 Trans Range Sensor
9T287 Fuel Injector Supply Manifold Kit
9A407 Fuel Pump Asy
9424 Intake Manifold
9S428 Manifold Absolute Pressure Sensor
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9L437 Throttle Body Gasket
9448 Exhaust Manifold Gasket
9F452 EGR Backpressure Valve
9P455 EGR Valve Seal Kit
9P456 EGR Cooler Asy
Throttle Body to Intake Manifold
9P457
Gasket kit
9P458 EGR Valve Kit

219
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2010 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal & Federal &
Federal California *
Calif. Calif.
Light Light Med Truck Med Truck
Light Truck Truck (650 & (650 &
Truck 6.0L D / 6.0L D / higher higher
Part # Description 6.0L D / 6.4L D 6.4L D series) series)
6.4L D 6.0L / 6.4L non-Ford
LE GT Diesel Diesel **
14000 14000
Defect Defect Defect Defect Defect
5/50 3/50* 5/100 5/100 5/100

9J460 Back Pressure Device


9F464 EGR Cooler
9D475 EGR Valve
9D477 EGR Valve to Exh. Manifold Tube
9F479 MAP Sensor
EGR Tube to Exhaust Manifold
9F485
Connector
9T517 Fuel Pressure Regulator Kit
9E527 Diesel Fuel Injection Nozzle
9A543 High Pressure Fuel Pump
9600 Air Cleaner
9B659 Air Cleaner Hose Asy
9661 Air Cleaner Cover
9G736 Intake Throttle Control Asy
9B742 Intake Throttle Control Asy
9G804 Hyd Fluid Pump Seal Kit
9G805 Hyd Fluid Pump Cover Kit
9F836 Accelerator Pedal & Sensor Asy
9F838 ICT Sensor
9G854 Stop Lamp Switch
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy
10849
(MIL concerns only)
10884 Engine Coolant Temp Sensor
12A342 Diesel Engine Glow Plug
12B533 Glow Plug Control Module
12B568 Glow Plug Harness
12B579 Mass Air Flow (MAF) Sensor
12A580 Engine Control Wiring Harness
Powertrain Control Module Wiring
12A581
Harness
12B591 Exhaust Gas Temp Sensor Asy
12B599 Fuel Injector Control Module
12B637 Powertrain Control Wiring Harness
12A644 Barometric Pressure Sensor
12A650 Electronic Engine Control
Engine Control Sensor Wire Asy
12A690
(MIL concerns only)
12A697 Manifold Air Temp Sensor
15525 Transmission Harness Connector

220
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2010 MODEL 7/70 DEFECT WARRANTY COVERAGE
2010 California Passenger Cars, Light Duty Trucks, including Hybrid vehicles in PA., OR. & WA.
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 2.5L 3.0L 3.5L 3.7L 4.0L 4.6L 5.4L 6.0L 6.4L 6.8L
X
2C219 ABS Module (2,3) X (3) X
5E212 Catalytic Converter X X X X X X X X X X
5E213 Catalytic Converter X X
Diesel Oxidation
5H221 Catalyst Filter X
Underbody Catalyst
5230 (3.5L GTDI engine
only) X
Exhaust Flex Pipe &
5G232 Catalyst X X
Catalytic Converter
5F250 & Pipe X X X X X
Diesel Oxidation
5H267 Catalyst X
5G274 Catalyst Inlet Pipe X X X
6F066 Supercharger X
6F089 Turbo Control Valve X
Timing Chain
6K255 Tensioner Arm X (4) X
6256 Cam Timing Asy X X (5) X X X X X X
Variable Camshaft
6A257 Timing Kit X (5) X (6)
Engine Variable
Timing Housing
6C260 Assembly-Right X (5) X X (7) X (8)
Engine Variable
Timing Housing
6C261 Assembly-Left X (19) X (5) X X (31) X (8)
Variable Camshaft
6M280 Timing Solenoid X (19)
Camshaft Drive
6M289 Assembly - Left X
Camshaft Drive
6M290 Assembly - Right X
6312 Crankshft Pulley Asy X
6582 PCV Valve X (32) X (32) X (32)
6L612 Turbo Outlet Gasket X
6K682 Turbocharger X X
6K775 Charge Air Cooler X X X
Ouput Shaft Speed
7000 Sensor X (1)
7A100 Trans Shift Solenoid X (33)
Turbine Shaft Speed
7M101 Sensor X (9) X (9)
Transmission Output
7H103 Shaft Speed Sensor X (9) X (9)
Trans. Intermediate
7M183 Speed Sensor X (9) X (9)

221
1. Fusion & MKZ w/ AW-6spd Trans only 13. Easy Fuel capless fuel-filler system only 25. Must, Expedition, Navigator & F150
2. Town Car only 14. Taurus, Flex, MKS & MKT 26. E-Series & F-Super Duty
3. F-150 and E-Series only 15. Crown Vic, Grand Marquis & Town Car 27. Taurus, Flex, Fusn/Miln, MKS/MKZ
4. Taurus, Fusion Flex, Edge & MKX 16. F-Super Duty only 28. Mustang & Sport Trac
5. Excludes MKS & MKT 17. Escape & Mariner only 29. Must, Explr, Mntr, E-Series & F150
6. Mustang only 18. E-Series only 30. Crn Vic, Gd Mq, & Mustang
7. Explr, Mntr, Sport Trac only 19. Fusion/Milan only 31. Explr, Mntr, Sport Trac, F150 only
8. Expedition, Navigator &, F-Super Duty only 20. Mustang. Sport Trac & F150 only 32. 3-Valve Engines only
9. Ranger only 21. Must, Expedition, Navigator, F150 & F-Spr Dty 33. Fusion & MKX w/ AW-6spd Trans
10. Explr, Mntr, Sport Trac & Ranger only 22. Mustang & F150 only 34. MKT only
11. Crn Vic, Gd Mq, Explr, Mntr, Sport Trac, F150, E-Series 23. Mustang, Expedition & Navigator 35. MKS only
12. F-150, E-Series, Expedition/Nav & F-Super Duty 24. F150 only

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2010 MODEL 7/70 DEFECT WARRANTY COVERAGE
2010 California Passenger Cars, Light Duty Trucks, including Hybrid vehicles in PA., OR. & WA.
(Vehicles 14000 GVWR or less)

Engine Size
Part # Description 2.0L 2.3L 2.5L 3.0L 3.5L 3.7L 4.0L 4.6L 5.4L 6.0L 6.4L 6.8L
Transmission
7Z369 Control Module X X
7G391 Solenoid Body Asy X X X
9002 Fuel Tank X X X X X X X (10) X (11) X (12) X
9034 Fuel Filler Pipe X (13) X (13) X (13) X (13)
Fuel Injector Fuel
9T287 Supply Manifold Kit X
Fuel Tank Sender &
9H307 Pump Assembly X X (9) X (15) X (8) X (16)
9424 Intake Manifold X (17) X (6) X X X X X (18)
9430 Exhaust Manifold-RT X (19) X X (34) X (20) X (21) X X
9431 Exhaust Manifold-LT X X (34) X (22) X (23) X (16)
9448 Exh Manifold Gasket X (19) X (24) X (23) X
9450 Exhaust Gasket X (19)
9P456 EGR Cooler Asy X X
9F464 EGR Cooler X X
EGR Tube to
9F485 Manifold Connector X (19) X (24) X (25)
9E498 Vacuum Connector X (14)
9E527 Fuel Injector X X
9A543 HP Fuel Pump X X
Throttle Body
9A589 Spacer X (6)
EVAP Vapor
9D653 Storage Canister X (7) X (7) X (26)
Fuel Injector Fuel
9F792 Supply Manifold X (17) X (14) X X (15) X (23) X
Hydraulic Fluid
9G805 Pump Cover Kit X
9D930 Inj Wiring Harness X (14) X (16) X
HV Battery Energy X
10B687 Control Module (19)
10B759 HV Traction Battery X
HV Battery Pack
10B830 Sensing Module X (19)
Powertrain Control
12A581 Wiring Harness X X X (27) X (35) X (28) X (29) X X X
12B599 Fuel Inj Cntrl Module X
Powertrain Control
12B637 Wiring Harness X
Electronic Engine
12A650 Control Unit (ECU) X X X X X X X X X X X X
Wiring Harness
14A005 (MIL concerns only) X (6) X (6) X (6)
Dash Panel &
Headlamp Wiring
14290 (MIL concerns only) X X X X X X X (6) X (30) X (6)
15525 Bkup Lamp Harness X (16) X (16)

222
1. Fusion & MKZ w/ AW-6spd Trans only 13. Easy Fuel capless fuel-filler system only 25. Must, Expedition, Navigator & F150
2. Town Car only 14. Taurus, Flex, MKS & MKT 26. E-Series & F-Super Duty
3. F-150 and E-Series only 15. Crown Vic, Grand Marquis & Town Car 27. Taurus, Flex, Fusn/Miln, MKS/MKZ
4. Taurus, Fusion Flex, Edge & MKX 16. F-Super Duty only 28. Mustang & Sport Trac
5. Excludes MKS & MKT 17. Escape & Mariner only 29. Must, Explr, Mntr, E-Series & F150
6. Mustang only 18. E-Series only 30. Crn Vic, Gd Mq, & Mustang
7. Explr, Mntr, Sport Trac only 19. Fusion/Milan only 31. Explr, Mntr, Sport Trac, F150 only
8. Expedition, Navigator &, F-Super Duty only 20. Mustang. Sport Trac & F150 only 32. 3-Valve Engines only
9. Ranger only 21. Must, Expedition, Navigator, F150 & F-Spr Dty 33. Fusion & MKX w/ AW-6spd Trans
10. Explr, Mntr, Sport Trac & Ranger only 22. Mustang & F150 only 34. MKT only
11. Crn Vic, Gd Mq, Explr, Mntr, Sport Trac, F150, E-Series 23. Mustang, Expedition & Navigator 35. MKS only
12. F-150, E-Series, Expedition/Nav & F-Super Duty 24. F150 only

Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2011 MODEL EMISSIONS PART COVERAGE

INFORMATION
The following tables list the parts eligible for emissions warranty coverage and their warranty coverage period.
For 2011 Vehicles (14000 GVWR or less) 7/70 California Warranty, coverage is indicated with a footnote.
There are two sections:
• Emissions Defect and Performance Warranties - Parts Covered for Gasoline Engines
• Emissions Defect and Performance Warranties - Parts Covered for Diesel Engines
Specific part coverage for 2010 California Passenger Cars, Light and Medium Duty Trucks is classified by engine size.
Refer to the 2011 7/70 California Vehicle Warranty chart at the end of this section.
Note the following guidelines which clarify and define coverage information in the charts:
• Heavy Duty engines used in vehicles over 8500 GVWR (Federal) and over 14000 GVWR (California) are covered
under the 5/50 Emissions Defect Warranty for components listed in this directory.
• Emissions-related bulbs, hoses, clamps, brackets, tubes, gaskets, seals, belts, connectors, gasoline fuel lines,
diodes, relays, and wiring harnesses used for the parts and systems warranted are also covered by the emissions
warranty.
• Some components listed in the gasoline engine section may also have diesel engine application. For these
components the diesel time/mileage coverage would apply.
• The license state code must be entered for all Warranty repairs.
• For this model year, California Emissions warranty also applies to vehicles up to 8,500 GVWR: Connecticut (CT),
Maine (ME), Maryland (MD), Massachusetts (MA), New Jersey (NJ), New Mexico (NM), Oregon (OR),
Pennsylvania (PA), Rhode Island (RI), Vermont (VT) and Washington (WA). (NOTE: New York adopted
California emission standards, but not the California Emissions Warranty
• For this model year, California Emissions warranty also applies to vehicles 8,501-14,000 GVWR: Connecticut
(CT), Maine (ME), Maryland (MD), Massachusetts (MA), New Mexico (NM), Oregon (OR), Rhode Island (RI), and
Vermont (VT); for Washington (WA) only Econolines that are MDPV certified as indicated on the VECI label.
NOTE: All States eligible for California Emissions are also eligible for Federal Emissions coverage
(whichever is greater).
• Diesel engine vehicles over 14,000 GVWR registered in Maine or Pennsylvania qualify for California Emissions
coverage.
• If the failed part is ineligible under the conditions listed above, other parts damaged as a result of its failure are
also ineligible for coverage.
• All 2011 Focus vehicles, with PZEV engine, certified for sale in California and registered in California,
Connecticut, Maine, Maryland, Massachusetts, New Jersey, New Mexico, New York, Rhode Island or Vermont
with the PZEV engine receive 15 year/150,000 mile emissions defect and performance warranty coverage.
• 2011 Hybrid vehicles (AT-PZEV) certified for sale in California and registered in California, Connecticut, Maine,
Maryland, Massachusetts, New Jersey, New Mexico, New York, Rhode Island or Vermont receive 15
year/150,000 mile emissions defect and performance warranty coverage.
CAUTION:
PERFORM EMISSIONS REPAIRS AT NO CHARGE TO OWNERS. UNDER FEDERAL LAW, CIVIL PENALTY UP TO
$31,500 MAY BE ASSESSED FOR EACH FAILURE TO HONOR THE FEDERAL EMISSIONS WARRANTY.
ADDITIONAL CIVIL PENALTY MAY APPLY FOR FAILURE TO COMPLY WITH CALIFORNIA EMISSIONS
WARRANTY.
A DIAGNOSIS CHARGE TO AN OWNER WHEN PERFORMING A RELATED EMISSIONS REPAIR (DEFECT OR
PERFORMANCE) IS CONSIDERED FAILURE TO HONOR THE EMISSIONS WARRANTY.

SUMMARY OF NOTES
7. Coverage also includes the cleaning of Cleanable Idle Air Control Valves. 51. Town Car, Escape/Mariner (including Hybrid), F-Super Duty only
14. 3.5L GTDI (T), 4.6L (W) Econoline, 5.4L (5) Expedition/Navigator 52. Fusion, MKX, MKZ, w/Aisin 6spd trans, Mustang w/ 3.7L & 5.0L,
44. 5.4L (L) – Econoline, 5.4L (5) Expedition/Navigator Expedition/Navigator only.
45. For some vehicles, the parts with this note may not be serviced separately 53. Hybrids registered in Oregon are also eligible for 10/150.
from a higher level assembly, code to the appropriate part # as the causal
part not the assembly #. Indicates coverage
49. Fusion, Milan & MK Z 3.5L w/Aisin 6-spd trans. only. 8/80 Indicates coverage to 8/80 (Federal).
Refer to 7/70 Defect Warranty Coverage Chart.
→ Indicates coverage subject to footnote exceptions.

223
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

Emissions related recalibration


RECALEM 8/80 8/80 8/80 8/80
of Powertrain Control Module
Right Rear ABS Sensor
2C190
(F-Super Duty only)
Front ABS Sensor Asy
2C204
(F-Super Duty only)
Left Rear ABS Sensor
2C216
(F-Super Duty only)
Module - Brake Anti-Lock
2C219
(F-Super Duty only)
5C076 Fuel Tank Heat Shield
5G203 Exhaust Sys Flexible Tube
5E212 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E213 @ Catalytic Converter 8/80 8/80 8/80 8/80
5F223 Upper Converter Heat Shield
Underbody Catalyst
5230 8/80 8/80 8/80 8/80
(3.5L GTDI engine only)
5G232 @ Exhaust Manifold & Catalyst 8/80 8/80 8/80 8/80
5E241 Catalytic Converter Gasket
Muffler Inlet Pipe
5246 (not covered on
Escape/Mariner Hybrid)
5F250 @ Catalytic Converter 8/80 8/80 8/80 8/80
5E256 Exhaust Flex Pipe → → → → → → → → 51
5E258 Catalyst Heat Shield
Exhaust Pipe to Catalyst
5F263
Gasket
5B266 Inlet Pipe to Converter Gasket
5G274 Catalyst Inlet Pipe
5K284 LH Converter Inlet Pipe Shield
6G004 CHT Sensor
Front Cover
6019
(5.4L Shelby Mustang only)
Duct Asy
6F073
(3.5L GTDI engine only)
6256 Cam Timing Assembly
Variable Camshaft Timing
6A257
(VCT) kit
6C260 RH Eng Variable Timing Asy
6C261 LH Eng Variable Timing Asy
Engine Variable Camshaft
6M280
Timing Solenoid
6B288 Camshaft Position Sensor

224
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage S10 – Program Code applies to Performance Emissions only
@ Some Heat Shields are not serviced separately from the * Applies to Focus with PZEV certification as indicated on the
Catalytic Converter, if necessary to replace the Converter for a VECI label.
Non-serviceable heat shield this is covered for 8/80. Verify if Heat 8/80 coverage applies to Federal guidelines up to 8500 GVW
Shield is serviced separately. Only and 5/50 GT 8500 GVW, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

6M289 Camshaft Drive Asy (LH)


6M290 Camshaft Drive Asy (RH)
6312 Crankshaft Damper
6C315 Crankshaft Position Sensor
6316 Crankshaft Damper
6C324 PCV Hose
6C342 PCV Tube Part Load Breather
6C525 Variable Cam Timing Asy
6582 Valve Rocker Cover → → → → → → 44
6584 Camshaft Cover Gasket
6B608 Crankcase Emission Tube
Catalytic Converter Gasket
6L612
(3.5L GTDI engine only)
6C646 Charge Air Cooler Duct
Crankcase Emission Valve
6C658
Hose Asy
6C661 PCV Side Tube
6A664 PCV Hose
6A665 PCV Hose Adapter
6A666 PCV Valve
Turbocharger
6K682
(3.5L GTDI engine only)
6L713 Variable Cam Timing Solenoid
6758 PCV Tube
6762 PCV Elbow
6763 Oil Filler Pipe
6766 Oil Filler and Breather Cap
Crankcase Vent Regulator
6K773
Valve Kit
6K775 Charge Air Cooler
6A785 PCV Oil Separator
6853 PCV Hose
7000 Output Shaft Speed Sensor → → → → → 49
Transmission Harness
7C078
Connector
7A100 Trans Shift Solenoid → → → → → 52
7M101 Turbine Shaft Speed Sensor 45
7H103 Output Shaft Speed Sensor
7G136 Torque Conv Clutch Solenoid
Direct Electronic Shift Control
7J136
Solenoid Asy
7H141 Trans Oil Temp Sensor
7H148 Trans Shift Solenoid Asy
Transmission Intermediate
7M183
Speed Sensor
Trans Internal MLF Wiring
7G276
Harness
7F293 Transmission Range Sensor 45
225
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

7Z369 Transmission Control Module 8/80 8/80 8/80 8/80 45


7G383 Pressure Regulator Solenoid 45
7G391 Solenoid Body Assembly
7Z409 Wire Harness
Transmission Oil Pressure
7E440
Switch Asy
7G484 Trans Shift Solenoid Asy
7Z488 Trans Shift Solenoid Asy
Transmission Range Sensor /
7H557
Detent Asy
8565 Engine Emission Inlet Tube
8575 Thermostat Asy
9002 Fuel Tank
9B007 Fuel Tank Shield
9K007 Fuel Tank & Sender Asy
9C015 Fuel Tank Vapor Tube & Hose
9030 Fuel Tank Filler Cap
9A031 Fuel Tank Heat Shield
9032 Fuel Tank Filler Pipe
9A032 Fuel Tank Shield
9B033 Fuel Vapor Tube
9034 Fuel Tank Filler Pipe
9047 Fuel Tank Filler Hose
9C047 Flex Fuel Tank Press Ctrl Vlv
9C052 Fuel Tank Pressure Sensor
9A086 Fuel Limiting Vent Valve
9B149 Fuel Filler Kit
9K163 Fuel Tank Filler Cap
9K164 Fuel Tank Sensing Hose
9170 Fuel Tank Filler Hose
9B178 Fuel Tank Filler Pipe Asy
9B190 Fuel Tank Press Control Asy
9A228 Fuel Tank Vent to EVAP Tube
Fuel Tank Filler Pipe
9B233
(Fiesta only)
9A244 Fuel Tank Fuel Flange Asy
9G270 Auxiliary Port Cap
9G271 EVAP Fuel Vapor Rtn Tube
9A274 Fuel Vapor Line
Fuel Tank Sender & Outlet
9275
Tube Asy.
9276 Fuel Pump & Sender Gasket
9S278 Fuel Line Assembly
9J279 EVAP Vapor Line
9D280 Fuel Injection Rail Asy
9J280 Fuel Supply Tube Asy
9S284 Fuel Supply & Vapor Tube
9J285 Sensor to Rail Fuel Line

226
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9D289 VMV Hose


9G291 Fuel Vapor Return Tube
9L291 Fuel Return & Brake Tube Asy
Fuel Tank to CVR & Fuel Line
9S296
Tube Asy
EVAP Fuel Vapor Return
9G297
Hose
9A299 Fuel Tank Sender
9H307 Fuel Tank Sender & Pump
9E313 Fuel Tube Heat Shield
9K313 EVAP Front Fuel Vapor Hose
9K318 Carbon Canister Hose Asy
9A322 Fuel Filter Inlet Tube Asy
Fuel Tube Asy
9J323
(3.5L GTDI engine only)
9324 Fuel Tube
9K324 Fuel Vapor Hose
9B325 Fuel Tube Support Brkt
9E325 EVAP Vapor Elbow
9S327 Fuel Vapor Vent Hose Asy
9B328 Fuel Vapor Separator Asy
9B337 Fuel Return Tube Asy
9J337 Fuel Supply Tube Asy
9J338 Fuel Supply Tube
9350 Fuel Pump
9D370 Fuel Pump Driver Module
9D372 Fuel Pump Driver Control Asy
Turbo Control Asy
9K378
(3.5L GTDI engine only)
Fuel Pump Retaining Lock
9C385
Ring
9A407 Fuel Pump & Bracket Asy
9417 Sender Flange Gasket
9424 Intake Manifold
9S428 MAP Sensor
9430 RH - Exhaust Manifold
9431 LH - Exhaust Manifold
9Y432 Intake Manifold Elbow
9J433 PFE Sensor Asy
9S434 Intake Manifold End Plug
9E436 Intake Manifold Gasket
T-Body to Supercharger
9L437
Gasket
9L438 Intercooler to Manifold Gasket
9439 Intake Manifold Gasket
Exhaust Manifold Tube
9D439
Connector
9G444 Catalyst Monitor Sensor
9448 Exhaust Manifold Gasket
227
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9449 Exhaust Control Valve Spring


Exhaust Manifold to Inlet Pipe
9450
Gasket
9B450 Exhaust Air Supply Bracket
9451 Exhaust Gasket
9E453 EGR Vacuum Reservoir
9B457 AIR Air Supply Tube
9B458 AIR Air Supply Hose
EGR Vacuum Regulator
9J459
Control
9J460 EGR Pressure Sensor
9Y460 Exhaust Sensor
9461 Manifold/Cyl Head Gasket
9H465 AIR Control Valve
9B466 Exhaust Air Supply Hose
9E469 Inlet Tube
9J469 EGR Tube Retainer Seal
9E470 Outlet Tube
9P471 Intake Manifold Shaft Sensor
9F472 Heated Oxygen Sensor (O2S)
9A474 Water Heating PCV Fitting
9D475 EGR Valve
9D476 EGR Valve Gasket
Emissions Vacuum Control
9Y476
Connector Asy
EGR Valve to Exhaust
9D477
Manifold Tube
9S477 Exh Air Supply Pump Hose
Manifold Abs Press. Sensor
9F479
(MAP)
9B480 AIR Air Check Valve
9F485 EGR Tube to Manifold Conn
9A486 AIR Air Pump
Intake Manifold Gasket (upper
9H486
to lower)
9F491 TWC Air Control Valve
Actuator Intake Manifold
9L492
Runner
9E498 EGR Control Connector
Emissions Vacuum Control
9E499
Connector
Air Cleaner Duct Asy
9R530
(3.5L GTDI engine only)
Actuator Intake Manifold
9J559
Runner
9A589 Throttle Body Spacer
9B593 Fuel Vapor Valve Asy
9F593
Fuel Injector
(9E527)

228
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9F596 Fuel Injector Seal


9600 Air Cleaner (ACL)
9E616 Vapor Tube Assembly
9A624 Air Cleaner Intake Tube
Fuel Supply Manifold End
9G624
Cover
Fuel Vapor Storage Inlet
9E629
Sleeve
9G641 Valve Asy Fuel Vapor Control
9D653 EVAP Vapor Storage Canister
9B659 Air Cleaner Outlet Tube
9661 Air Cleaner Cover Asy
9D661 Fuel Vapor Carrying Line
9D667 EVAP Vapor Tube
9D668 Fuel Tank Pressure Sensor
9F670 Idle Air Control Valve Gasket
9A675 Air Cleaner Tube
Hydrocarbon Filter (Bleed
9F675 Canister)
(4.6L Town Car only)
Fuel Tank Vapor to Engine
9D676
Tube Asy
9D683 Front Vapor Hose
9G683 Fuel Vapor Valve
9F695 Tube – Turbo to Throttle → → → → → → 14
9F715 Idle Air Control Valve (IAC) → → → → → → → 7
9725 Accelerator Rod
9E731 Vehicle Speed Sensor (VSS)
9G756 Fuel Pressure/Temp Sensor
9P761 EGR Tube
9F763 Resonator Asy
9F775 Fuel Dampener
9F792 Fuel Inj Fuel Supply Manifold
Engine Air Intake Resonator &
9F805
Tube Asy
9F836 Acc Pedal and Sensor Asy
9B841 RH Engine Throttle Rod Asy
9B842 LH Engine Throttle Rod Asy
9E857 Fuel Vapor Canister & Brkt
9C915 Vapor Management Valve
9E926 Body Asy – Air Intake Throttle
9E928 Throttle Position Sensor
9D930 Fuel Injector System Wiring
9E930 Air Intake Spacer
9F933 Fuel/Vapor Brkt and Valve Asy
Intake Manifold/FI Throttle
9E936
Body Gasket
9F945 Solenoid Asy – Canister Vent
9F951 Engine Fuel Temp Sensor

229
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

9E964 Fuel Tube Asy


9C968 Fuel Pressure Regulator
9F972 Injection Pressure Sensor
9C985 Fuel Vapor Canister
9C987 Fuel Vapor Rtn Hose & Valve
9B989 Throttle Position Sensor (TP)
Battery Energy Control
10B687 Module n/a n/a n/a n/a n/a n/a n/a n/a
(Fusion / Milan / MKZ only)
10B759 High Voltage Traction Battery n/a n/a n/a n/a n/a 10/150 n/a n/a n/a 53
Hybrid Battery Pack Sensor
10B830 Module n/a n/a n/a n/a n/a n/a n/a n/a
(Fusion / Milan / MKZ only)
Electronic Instrument Cluster
10849
(MIL concerns only)
11A152 Clutch Pedal Position Switch
12029 Ignition Coil
12K073 Trnsdc Asy-C/Sht Psn
12A227 CS Sensor Ring
12259 Spark Plug Wire Set
12286 Spark Plug Wire
12A310 Coil & Bracket Asy
12A362 Synchronizer Assembly
12405 Spark Plug
Engine Wiring Asy
12C508
(MIL concerns only)
Engine Control Wiring Asy
12A522
(MIL concerns only)
12B565 Transmission Control Module 8/80 8/80 8/80 8/80
12B579 Mass Air Flow Sensor (MAF)
Powertrain Control Module
12A581 Wiring Harness
(MIL concerns only)
Engine Control Sensor Wiring
12B637
Harness
12A647 Sensor
12A648 Sensor Coolant Temp
Powertrain Control Module
12A650 8/80 8/80 8/80 8/80
(PCM)
Wire Asy Engine Control
12A690 Sensor Ext.
(MIL concerns only)
12A697 Intake Air Temp Sensor
12A699 Knock Sensor (KS)
13480 Brake Lamp Switch
Wiring Harness
14A005
(MIL concerns only)
Battery Cable
14B060
(MIL concerns only)
14A094 High Current Fuse Box
230
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Gasoline Engines)
Federal California
Defect (S07) (S10) Defect (S07) (S10)
L L
E E
Cars & Trucks Cars & Trucks

(AT_PZEV)

NOTES
8 Cars & 8

Performance

Performance
Hybrids
PART # DESCRIPTION Trucks GT 5 PZEV Trucks Trucks GT 5
Lincoln
LE 8500 8500 0 LE LE 14000 0
Vehicles
GVW GVW 0 Focus* 14000 14000 GVW 0
GVW GVW
G G
V V
W W
4/50 3/36 5/50 2/24 15/150 15/150 7/70 3/50 5/50 3/50

(MIL concerns only)


Battery Harness
14A280
(MIL concerns only)
Dash Panel & Headlamp
14290 Junction Wire Asy
(MIL concerns only)
Battery Cable
14300
(MIL concerns only)
Main Wiring Loom
14401
(MIL concerns only)
Frame Harness
(MIL concerns only) –
14405
(not covered on Fusion/
Milan/ MKZ Hybrid)
Frame Harness
14406
(MIL concerns only)
Fuel Tank Jumper Harness
14407
(MIL concerns only)
Jumper Harness
14A411
(MIL concerns only)
Molded Lead Frame Wiring
14A624
Harness
15520 Back Lamp Switch
15525 Trans Harness Connector
18801 Coil Suppression Capacitor

231
LE – Less Than or Equal To → Indicates coverage subject to footnote exceptions
GT – Greater Than Refer to 7/70 Defect Warranty Coverage Chart
Indicates coverage

8/80 coverage applies to Federal guidelines up to


8500 GVW only, regardless of State registration.
2011 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal &
Federal California *
Calif.
Light Light Med Truck
Light Truck Truck (650 &
Truck 6.7L D 6.7L D higher
Part # Description
6.7L D series)
LE GT non-Ford
14000 14000 Diesel **
Defect Defect Defect Defect
5/50 3/50* 5/100 5/100

Emissions related recalibration of


RECALEM
Powertrain Control Module (PCM)
RH Rear ABS Sensor Asy
2C190
(F-Super Duty only)
Front ABS Sensor Asy
2C204
(F-Super Duty only)
LH Rear ABS Sensor Asy
2C216
(F-Super Duty only)
2C219 ABS Module (F-Super Duty only)
2A451 Brake Vacuum Pump Asy
5K202 NOx Module
5K204 Fill Neck Cap DEF
5J213 Exhaust-mounted EGT Sensor
5L214 Hose
5J228 UREA Tank & Sender Asy
5J230 Solenoid Temp Control Valve
5J232 Filler Tube
5J248 DEF Pressure Line
5J249 DEF Pressure Line
5J255 NOx Sensor
5H270 Catalyst & Diesel Particle Filter Asy
5J281 UREA Module
5J287 Gasket
5K289 Exhaust Pipe Asy
6F089 Turbocharger Control Valve
6M090 Glow Plug Asy
6C315 Crankshaft Position Sensor (CKP)
6C640 Charge Air Cooler Hose
6N647 Downpipe
6A664 PCV Hose
6K682 Turbocharger
6758 Crankcase Ventilation Tube
6766 Oil Filler & Cap Asy
6K769 Charge Air Cooler Duct – Hot Side
6K770 Charge Air Cooler Duct – Cold Side
6K775 Charge Air Cooler Core
6A785 PCV Oil Separator
7H103 Output Shaft Speed Sensor
7H141 Trans Fluid Temp Sensor
7G276 Trans. Internal MLF Wiring Harness
7Z369 Transmission Control Module (TCM)
7G383 Pressure Regulator Solenoid Asy
7H557 Trans Range Sensor
8527 Inlet Tube
8575 Thermostat
9D280 Fuel Supply Manifold
9H307 Elec. Fuel Pump & Sender Asy
9A337 Fuel Line
9D378 NOx Sensor
9424 Intake Manifold
9430 Exhaust Manifold – RH
9431 Exhaust Manifold – LH
9G437 Exhaust Manifold Outlet Pipe
9439 Intake Manifold Gasket

232
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2011 MODEL EMISSIONS PART COVERAGE (Diesel Engines)
Federal &
Federal California *
Calif.
Light Light Med Truck
Light Truck Truck (650 &
Truck 6.7L D 6.7L D higher
Part # Description
6.7L D series)
LE GT non-Ford
14000 14000 Diesel **
Defect Defect Defect Defect
5/50 3/50* 5/100 5/100

9448 Exhaust Manifold Gasket


9E457 Exhaust Valve O-ring
9J460 Sensor Asy
9E464 EGR Gasket
9F464 EGR Cooler
9E469 EGR Inlet Tube
9E470 EGR Outlet Tube
9D475 EGR Valve
9D476 EGR Gasket
9D477 EGR Valve to Exh. Manifold Tube
9F479 MAP Sensor
EGR Tube to Exhaust Manifold
9F485
Connector
9E527 Fuel Injector
9A543 Fuel Injection Pump
9B659 Air Cleaner Hose Asy
9661 Air Cleaner Cover Asy
9F836 Accelerator Pedal & Sensor Asy
9F838 ICT Sensor
9E882 EGR Vac Regulator Valve
9E926 Throttle Body Asy
9E936 Throttle Body Gasket
9F951 Engine Fuel Temp Sensor
9E964 Fuel Tube Asy
9C968 Fuel Pressure Regulator
Instrument Panel Cluster Asy (MIL
10849
concerns only)
12K073 Camshaft Position Sensor
12A227 CS Sensor Ring
12A342 Diesel Engine Glow Plug
12B533 Glow Plug Control Module
12B565 Transmission Control Module
12B579 Mass Air Flow (MAF) Sensor
Powertrain Control Module Wiring
12A581
Harness (MIL concerns only)
12B591 Exhaust Gas Temp Sensor Asy
12B637 Powertrain Control Wiring Harness
12A647 Air Temp Sensor
12A648 EEC Sensor
12A650 Electronic Engine Control
14A005 Main Body Wiring Harness
High Current Fuse Box (MIL concerns
14A094
only)
14405 Harness (MIL concerns only)
14406 Harness (MIL concerns only)
14407 Fuel Sender Wire
W301846 Coolant Line T-fitting

233
LE – Less Than or Equal To Refer to 7/70 Defect Warranty Coverage Chart
GT – Greater Than ** Applies to vehicles with med & heavy duty diesel engines on
Indicates coverage F650 & higher series trucks. Most emissions warranty
* Also eligible for Federal coverage should be filed with the diesel engine manufacturer.
2011 MODEL 7/70 DEFECT WARRANTY COVERAGE
2011 California Passenger Cars, Light Duty Trucks, including Hybrid vehicles in PA., OR. & WA.
(Vehicles 14000 GVWR or less)

234
Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.
2011 MODEL 7/70 DEFECT WARRANTY COVERAGE
2011 California Passenger Cars, Light Duty Trucks, including Hybrid vehicles in PA., OR. & WA.
(Vehicles 14000 GVWR or less)

235
Note: Parts were selected for 7/70 Defect Coverage on the basis of their estimated replacement cost at the time the California Air
Resources Board certified the vehicle for sale in California.

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