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Control Solutions
PumpSmart®
Whereas other vendors will sell the VFD for your pump; let us
pick the right control solution for your system. Your success is
our goal. We are here to help you analyze your existing system,
select the best solution and help justify the benefits.
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PumpSmart
2 Ways to Benefit
Integrated Process Control Drive for the DCS
PumpSmart offers automatic pump control While most VFD’s can provide basic information to
by integrating the pump controller in the drive. your control system, PumpSmart systems have been
No external controller is required, making PumpSmart designed to provide the important data you need
a simple and cost-effective solution for your basic to help run your process smoothly and efficiently.
pumping needs.
Advanced Ethernet
Pressure Control
Serial Bus SMART FLOW
Flow Economy
Pump Protection
Basic Data Drive
As standard, PumpSmart systems come equipped Use PumpSmart as a standard VFD, but gain
with advanced process control features that help unprecedented insight into the performance of the
optimize your pumping system for maximum pump with sensorless functions such as Smart Flow,
uptime, reliability and energy savings. Flow Economy and Advanced Pump Protection.
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PumpSmart PumpSmart
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PumpSmart is ideal for all pumps that can
benefit from simple and automatic control.
MIN FLOW
3600rpm Typical Applications: Pressure, Flow, Level, Temperature,
HEAD
3200rpm
3000rpm
SHUT OFF/ SINGLE LINE PUMP
Advanced Pressure Control Advanced Pressure Control recognizes an increase
2800rpm 100hp DRY RUN MIN FLOW PERFORMANCE CURVE
in demand and automatically increases the pressure
The practice of setting the pump to maintain the highest
HEAD
NMAX
NMAX
FLOW Energy savings gained in By matching
HEAD
a variable speed constant NRATED
FLOW HEAD NRATED
pressure system.
the pressure
setpoint to the
Factors you Variable Torque Load Pump Wear
Using a simple load monitor function system curve,
NMIN
must include Mechanical Losses Casting Variations
on a variable speed pump application
NMIN maximum
Wasted energy in the energy savings
in your pump Volumetric Efficiency Pump Type (Ns)
can lead to false indications of pump form of excess pressure. is realized.
protection logic: Eddy Current Losses
distress. Be confident your pump is System Curve System Curve
protected by the pump experts. QMIN FLOW QMAX QMIN FLOW QMAX
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PumpSmart
SMART CONTROL
When changing the speed of the pump with a SMART CONTROL is able to increase and decrease pump
relatively flat head-capacity curve, a small speed flow by changing the pump torque rather than the
change can result in a large swing in flow. pump speed. Controlling to pump torque can change
This type of system can result in unstable flow, a relatively flat pump performance curve into a steep,
making control very difficult. easy-to-control pump performance curve.
MultiPump Control
Control coordination between 2 to 4 pumps
All too often, multi-pump systems end up running with PumpSmart runs only the pumps necessary to meet the
all the pumps on, all the time. This situation leads to high current system demand. In addition, it ensures that flow
vibrations, pressure buildup and excess energy is balanced between the operating pumps using our
consumption… to name a few. SmartControl functionality. In total, energy consumption
is greatly reduced, and mean time between failure of the
pumps and the surrounding system is vastly improved.
PRESSURE
PRESSURE
OFF OFF
Energy Reliability
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PumpSmart
Product Portfolio
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PID Pro
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Protecti
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SMART
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PS200
DRIVE PLATFORM ................. ABB ACS800 OPTIONS
POWER.................................. 1-2250hp (1-1500kW) Low Harmonic (AFE)
VOLTAGE............................... 208-690Vac 3Ph +/– 10% Field Bus Communication
INPUT FREQUENCY............... 48-63HZ Fused Disconnects
EFFICIENCY ........................... 98% at nominal load NEMA3R (IP55)
INPUT.................................... 6-Pulse Rectifier NEMA4 (IP65)
OUTPUT ................................ Pulse Width Modulated (PWM) NEMA4x (IP66)
MOTOR CONTROL ................ ABB Direct Torque Control VFD Bypass
N N N NN N N N N N N N N N
OUTPUT FREQUENCY............ 0-300Hz (0-120Hz w/dv/dt filter
ENCLOSURE .......................... NEMA1, NEMA12 (IP21, IP54)
TEMPERATURE...................... 5-104F (-5-40C) standard
122F (50C) with de-rate
ALTITUDE .............................. 0-3300ft (0-1000M) standard
13123 ft (4000m) with de-rate
HUMIDITY............................. 5-95% non-condensing
APPLICABLE STANDARDS UL 508C, CSA C22 No. 14-95, EN
50178, EN60204-1, IEC 60529,
IEC 60664-1, EN61800-3 +
Amendment A11, CE Compliant
PS75
DRIVE PLATFORM ................. ABB ACH550 OPTIONS
POWER.................................. 1-150hp (1-90kW) Field Bus Communication
VOLTAGE............................... 208-600Vac 3Ph +/– 10% Fused Disconnects
208-240Vac 1Ph +/– 10% NEMA3R (IP55)
(50% de-rate) NEMA4 (IP65)
INPUT FREQUENCY............... 48-63HZ NEMA4x (IP66)
EFFICIENCY ........................... 98% at nominal load MCC Bucket Mount
INPUT.................................... 6-Pulse Rectifier VFD Electronic Bypass
OUTPUT ................................ Pulse Width Modulated (PWM)
N N N N N N
MOTOR CONTROL ................Sensorless Vector
OUTPUT FREQUENCY............ 0-300Hz (0-120Hz w/dv/dt filter
ENCLOSURE .......................... NEMA1, NEMA12 (IP21, IP54)
TEMPERATURE...................... 5-104F (-5-40C) standard
122F (50C) with de-rate
ALTITUDE .............................. 0-3300ft (0-1000M) standard
13123 ft (4000m) with de-rate
HUMIDITY............................. 5-95% non-condensing
APPLICABLE STANDARDS UL 508C, CSA C22 No. 14-95, EN
50178, EN60204-1, IEC 60529,
IEC 60664-1, EN61800-3 +
Amendment A11, CE Compliant
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Monitoring and Control
Increased Uptime and Reduced Operating Costs
Leveraging our 150+ years in process machinery design, Our PumpSmart pump control systems provide real-time
manufacture and operation, ITT Monitoring and Control control and protection of your centrifugal pumps while also
products and services have one goal — improving your plant’s providing valuable process knowledge without the need for
profitability. Our ProSmart® systems provide continuous, additional sensors. Our Performance Services team delivers
predictive monitoring of all your rotating equipment at an our system knowledge to your plant floor to help you
exceptionally low price. optimize the performance of your system.