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December 2010, Volume 1, No.

2
International Journal of Chemical and Environmental Engineering

CO2 Separation using Modified MCM-41 in PSA


System
N.H Alias a; K.S.N. Kamaruddin; I.Bhatti
Department of Gas Engineering,
Faculty of Petroleum & Renewable Energy Engineering,
Universiti Teknologi Malaysia, Johor, Malaysia.
a
Corresponding author:nurhashimahalias@gmail.com

Abstract
Prevention of excessive amounts of CO2 is one of the main serious environmental problems facing humanity, due to its significant
impact on climate change. Today, CO2 from natural gas is normally separated with alkanoamines in aqueous solution. Nevertheless, this
liquid amine based processes pose operating difficulties due to equipments corrosion, solvent leakage, large equipment size and high
regeneration energy. Adsorption is recognized as an economically attractive and proficient separation method toward substituting
conventional CO2 separation processes as it is predicted to offer low requirements of energy for porous adsorbent regeneration while able
to combine high productivity and selectivity. In this study, mesoporous material MCM-41 was synthesized and modified using
monoethanolamine, MEA directly to the surface of the solid sorbents. The MCM-41 structures and physical properties were
characterized using powder X-Ray Diffraction (XRD), BET surface analysis on nitrogen adsorption at 77K and thermogravimetric
analysis. CO2 adsorption and desorption measurement were determined using of Pressure Swing Adsorption (PSA) system. It was found
that incorporation of MEA into MCM-41 showed better result compared to unmodified MCM-41 in term of improvement in physical and
chemical properties, high CO2 adsorption capacity and modified adsorbents were ease of regeneration.

Keywords: Carbon dioxide, Adsorption, Pressure swing adsorption, Aminated MCM-41

1. Introduction
The production and successive release of CO2 into water is poor besides its adsorption capacity diminishes
the atmosphere, no matter the sources, is becoming an quickly at elevated temperature. Hence these materials
increasingly serious issue with respect to its affect on should have a porous structure in which the interior has
global warming [1]. As one of the more familiar a basic organic compound which will help in the
greenhouse gases, carbon dioxide has the ability to retention of CO2 molecules. This should facilitate both
warm the planet by trapping energy radiated from the physical and chemical adsorption.
surface of the earth that would otherwise be released to Various porous supports impregnated with liquid
space. One of the major sources of carbon dioxide amines have been reported [4-6]. Amine functional
release into the atmosphere is through the burning of groups are useful for CO2 removal because of their
fossil fuels for energy, which unfortunately makes it ability to form ammonium carbamates and carbonates
ubiquitous. reversibly at moderate temperature [7]. In addition, the
Absorption on liquid amine base processes has impregnation of organic amines into porous adsorbents
been commercially applied to separate natural gas with is a promising approach for CO2 sorbents combining
medium to high CO2 concentration, but due to the high good capacity and selectivity at ambient temperature.
energy requirements and corrosion problems [2], Pressure swing adsorption (PSA) has earned
adsorption technology which is less energy intensive is widespread acceptance and is being used extensively
more highly desirable to be developed [3]. Even though for gas purification and separation [3]. Modified and
the adsorption method attracted many researchers new cycles in PSA have been proposed to improve a
attention for the capture of CO2, conventional performance of CO2 separation or to separate a binary
adsorbents, such as activated carbons, silica gels, gas mixture simultaneously ever since the first
carbon molecular sieve and zeolite were not effective to introduction of a basic 4-step PSA cycle by Skarstrom
adsorb CO2 from its mixtures. In addition, although in 1960. The basic 4-step cycle has been most
these adsorbents can reversibly adsorb a large quantity intensively studied theoretically and experimentally for
of CO2 at ambient temperature, the selectivity over production of a light component [8]. PSA cycles and
conditions can be manipulated to meet a variety of 2. Materials and Methods
demand requirements, for example to provide high
purity or high recovery, or to minimize power 2.1Synthesis of MCM-41
requirements as the situation demands [9-11]. Like all Mesoporous MCM-41 adsorbent was synthesized
adsorption separation processes, PSA involve two basic following the standard methods in literatures [18-22].
steps: Synthesizing of MCM-41 began by dissolving 2.4 g
 During adsorption certain components of a cetyltrimethylammonium bromide (CTAB) in 120 g
gaseous mixture are selectively adsorbed on a deionised water and the solution is stirred to form
porous solid. This operation, performed at homogeneous and clear solution. Then 8ml ammonium
relatively high pressure by contacting the hydroxide was added into the solution before it was
gaseous mixture with the adsorbent bed. This stirred for 5 min. Subsequently, 10 ml of tetraethyl
produces a gas stream enriched in the less orthosilicate (TEOS) was added into the solution. The
strongly adsorbed component of the feed solution was stirred overnight. Then, the solution was
mixture. After certain determined operation transfered into a container and put in oven at 100ºC for
time, the adsorbing bed comes near to 2 days. After that, pH control was done at 10.2 each
saturated and regeneration is needed. day until stable (about 2 to 3 days). The product was
 During regeneration or desorption step the filtered and washed with deionised water. Finally, the
adsorbed components are released from the sample was spread onto a plate and dried in oven at
solid by lowering their gas phase partial 100ºC for 24 hours before calcination was performed at
pressures inside the column. After this 550°C for 5 hours.
operation, the adsorbent is ready to be
employed in a further cycle. The product gases 2.2 Preparation of Amined MCM-41
produced from regeneration is enriched in the MEA was introduced into MCM-41 by wet
more strongly adsorbed components of the impregnation. In wet impregnation method the amine
feed. solutions was prepared in methanol solution with 25 wt
Aaron and co-workers [12] claimed that, the cycle % concentration loading. The MCM-41 was wetted
used of PSA technology for removal of CO2 from air with methanol in 10 minutes in solid liquid ratio of 1:4
are inappropriate for recovery of CO2 from stream before it were then air-dried. Subsequently, amine
which contain >3 % CO2, although PSA was a well solution was prepared in methanol by adding 25 wt %
MEA concentration for period of 15 minutes. The
known technology for this process.
prepared amine solution was agitated with prepared
Former research works, have found that amine-
wetted MCM-41 for a period 4 hours in ambient
modified silica materials able to improve CO2
temperature, keeping the solid liquid ratio at 1:4.
adsorption [13-16]. Specifically, the purpose of this
Finally, the modified MCM-41 beads were allowed to
work is to develop adsorbents presenting a tailored
dry in air overnight.
surface functionality for improved CO2 adsorption. The
novel adsorbents were synthesized by impregnating
monoethanolamine (MEA) on MCM-41. This MEA 2.3 Adsorbent Characterization
modified MCM-41 is predicted to impart high The prepared adsorbents were characterized to
adsorption capacity for CO2 as compared to the parent attain a distinct comparison between modified and
parent MCM-41, using significant techniques of
MCM-41. MCM-41, known as one of the M41S
characterization. Crystalline structures studies were
mesoporous molecular sieve family, was initially
performed via Siemens D5000 X-Ray Diffractometer at
discovered by Mobil Corp. in 1992 [17]. It consists of
a wave length 1.5418 Å of CuKα radiations. In order to
uniform, hexagonal arrays of mesopores with pore evaluate the adsorbents structural integrity before and
openings between 1.5 and 10 nm. Both the impregnated after modification, the adsorbents were analyzed in a 2
amine in the MCM-41 pore and the adsorbed CO2 can
range of 1.5 - 10.The BET surface area analysis of
accommodate by this sizes of pore. The greatest adsorbents were characterized using Micromeritics
advantage of MCM-41 is their extremely large surface BET surface area analyzer (Model No. ASAP 2000).
areas and hence their potential for adsorption processes. Analysis on thermal stability and dehydration
In this present work also, CO2 separation using characteristics of the adsorbents were performed by
modified and unmodified MCM-41 in PSA was Perkin Elmer TGA 7, Thermogravimetric analyzer. The
investigated. As the essential parameters in PSA that weighted samples about 20 mg were held in small
affect the separation are the adsorption and desorption platinum pan before it were heated at a heating rate of
behavior, the experimental and theoretical studies under 10° C/min in an atmosphere of air from room
these conditions were performed. temperature to 900° C.
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2.4 CO2 Adsorption 2.5 CO2 Desorption
The performance of the adsorbents on CO2 Adsorbing gases at a higher level of pressure and
separation was further examined in the PSA column. regenerating the saturated adsorbent at a lower level of
The CO2 separation from CO2-N2 gas mixtures using pressure is the basic principle of PSA process. Thus, in
PSA was done by feeding 24.89 % of CO2 and 75.11 %
order for PSA process to be constantly continued, the
of N2 into a two-column PSA unit. A schematic
diagram of the two columns PSA unit was assembled to adsorption must be reversible. Same setup as shown in
carry out the conventional 4-steps Skarstrom cycle as Fig. 1 was used to perform CO2 desorption. Firstly, the
illustrated in Fig 1 and Fig 2. The two stainless steel first column was fed with CO2 and N2 mixture at
closed end columns were packed with a known amount pressure 1.5 atm. The feed flow rate of this gas mixture
of adsorbent. The column dimensions were: 1.5 cm (0.6 was kept at 400 cm3/ min. After certain determined
in) internal diameter and 15 cm (5.9 in) long. The 3 mm period of time when this column was started to saturate
(1/8 in) stainless steel tubing was used to connect both with CO2, the column pressure was released to the
columns. The flow rates of feed were monitored by gas
atmospheric. Both columns were finally purged with a
flow controllers. The column pressures were monitored
by two pressure gauges (PG) and other PSA operating stream of nitrogen at pressure of 1 atm. The gas flow
conditions were tabulated in table 1. Finally, a gas rate of the purging stream was maintained at 300 cm3/
chromatograph analyzer (Agilent 3000A Micro GC) min.
was used to analyze the product stream concentrations.

5 2 3 4 5 6 7 8 9 10

2-Theta - Scale

Figure.3 XRD patterns of MCM-41 and MCM-41/MEA 25wt%. A

3. Result and Discussion 
3.1, Characterization 
Figure 1. The schematic diagram of two columns PSA experimental unit Characterization of the representative adsorbents
namely bare MCM-41 and MCM-41 impregnated with
MEA solution of concentration 25wt% was studied.
The effect of amine loading on the structural properties
of MCM-41 matrix was investigated by obtaining XRD
patterns before and after amine modification. The XRD
measurement of the adsorbents showed that long-range
order of the materials was retained after the
modification (see figure 3.1). The small angle X-ray
diffraction profiles of the MEA grafted mesoporous
MCM-41 occur at same angle in comparison with
parent MCM-41 indicating no change of mesoporous
matrix after amine grafting [23]; yet there is decrease
in intensities of peaks indicating amine grafting.
There was a slight reduction in the BET surface
Figure 2. Skarstrom cycle in PSA. area of the MCM-41 after the incorporation of MEA
was observed which indicates that the amine molecules
Table 1. Psa Dual Columns Operating Conditions have occupied the pore volume (table 3.1). These
results provide a correlation with the pore filing effect
Bed length (mm) 40 mm
of MEA and also confirm that MEA was impregnated
Volume of adsorbent (cm3) 7.10 cm3 in the MCM-41 pores. This trend is also reported in
Mass of zeolite in each 7.0445 g literature [24].
column
Feed flow rate (cm3/min) 400 Table 2. Specific Surface Area Of Adsorbents.
Adsorbent MCM-41 MCM-41/MEA
Pressure (Padsorption atm) 1.5 atm
BET area (m2/g) 729 720

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TGA data for MCM-41 before and after MCM- can give higher CO2 adsorption capacity. This indicates
41 modification are shown in Fig 3. It can be observed that an excellent CO2 separation from N2 and CO2
that in case of MCM-41, there is a presence of only a mixture perhaps can be improved using MEA modified
single continuous weight loss ‘step’ from room MCM-41 adsorbent with higher surface area.
temperature to 900 °C. This has stabilized with a total
weight loss of about 3.25%. A major weight loss is ADSORPTION of MCM-41
observed at 70 °C, which may be attributed to 100.000
desorption of physically adsorbed water in MCM-41

N2 Concentration at Exit
90.000
beads. In the case of MEA modified MCM-41, it has 80.000
been observed that there are a total of three distinct

Stream %
70.000
weight loss steps at 70, 220 and 300 °C. Since MEA
60.000
has a boiling point of 170.8 °C, the second weight loss
between 140 and 220 °C may attributed to volatilization 50.000
and degradation of MEA. A total weight loss of 41.16% 0 2 Number
4 of Half
6 Cycle8 10
is observed which is about 37.91% higher than the MCM-41 Pure
unmodified MCM-41. From all the characterization
Figure 5. Comparison of N2 concentration at exit stream in
done on the synthesized adsorbents, it can be observed MCM-41 and MCM-41/MEA 25wt% adsorption at cyclic
that, MEA was well impregnated into MCM-41. state for run 1-10 (half cycle).
Table 3. Adsorption Analysis Of Adsorbents.
Run Adsorption Adsorption
(Half Cycle) MCM-41/MEA MCM-41 Pure
1. 99.910 94.794
2. 99.878 93.605
3. 99.789 89.447
4. 99.649 89.360
5. 99.651 91.448
6. 99.654 91.083
7. 99.660 91.468
8. 99.633 81.619
9. 99.613 81.555
Figure 4 Representative TG profile of the adsorbents. 10. 99.609 81.943
3.2 CO2 Adsorption
Deviation of N2 concentration with different cycle
Deviation of N2 concentration with different cycle
is shown in Fig. 6. It compares N2 concentration at exits
is shown in Fig. 6. It compares N2 concentration at exits
stream between MCM-41 and modified MCM-41/MEA
stream between MCM-41 and modified MCM-41/MEA
during CO2 desorption. The trend shows N2
during CO2 desorption. The trend shows N2
concentration at exit stream for both adsorbents
concentration at exit stream for both adsorbents
decreased as the number of half cycle increased. MCM-
decreased as the number of half cycle increased. MCM-
41/MEA gives higher percentage of N2, 99.601 %
41/MEA gives higher percentage of N2, 99.601 %
compared to unmodified MCM-41 which is 80.440 %
compared to unmodified MCM-41 which is 80.440 %
after run of 5 cycles. It can be concluded that MCM-41
after run of 5 cycles. It can be concluded that MCM-41
modified MEA not only can offer good CO2 adsorption
Results of the adsorption studies on parent MCM-
capacity, but it also can easily be desorbed at ambient
41 and MEA modified MCM-41 conducted using two-
temperature and yet can easily be maintained and
columns PSA unit at 298K are grafted in Fig 5. From
regenerated even after 5 cycle operation. Based on good
the result, it shows that N2 concentration decreased
CO2 adsorption and desorption behaviour that modified
gradually as the number of cycle increased. This trend
MCM-41/MEA (25 wt %) is the best candidate to be
shows that CO2 concentration in the mixture increased
used as adsorbent in reversible PSA in order to obtain
as the prolonged cyclic was employed. Tabulated table
excellent CO2 separation.
3 compares the N2 concentration at exit stream on both Table 4. Desorption analysis of adsorbents.
MCM-41 and MEA modified MCM-41. It shows that Run Desorption Desorption
N2 concentration retain at exit stream after 5 cycles (Half Cycle) MCM-41/MEA MCM-41 Pure
adsorption (10 number of half cycles) using MCM- 1. 99.898 94.869
2. 99.908 93.158
41/MEA 99.609 % which is higher compared to
3. 99.710 89.596
MCM-41, 81.943 %. Hence, it can be concluded 4. 99.643 89.542
that, more CO2 was adsorbed using MCM-41/MEA 5. 99.642 91.143
adsorbent. This confirmed that modification on MCM- 6. 99.645 91.131
41 offered more CO2 affinity sites to be exposed for 7. 99.639 91.113
chemisorptions. Even though MCM-41/MEA adsorbent 8. 99.629 81.116
9. 99.619 82.630
used in this study provided lower surface area 10. 99.601 80.440
compared to unmodified MCM-41, the adsorbent still
88
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