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Abstract-This paper proposes a test facility for micro hydraulic Therefore its pressure head and velocity head can be calculated
generation system. Micro hydraulic generation system is very using measured pressure and flow. A general-purpose
difficult to exam their characteristics including hydraulic turbine centrifugal pump is used as reversible pump-turbine. The
because water flow in various conditions is necessary but it is very centrifugal pump is one of the most popular pumps which can
difficult to realize in laboratory. In this paper water flow is generate pressure by centrifugal force caused by the turn of the
realized using general purpose pump that can add pressure to impeller. The exit of the reversible pump-turbine is connected
water flow to simulate water drop. From obtained experimental with the hose to a water tank. The provided machine energy by a
results, a simulation model of hydro turbine was built in order to hydraulic turbine is sent to an IPM synchronous generator
establish high efficiency control system. through the shaft then electric power is generated. A torque
meter is installed between a hydraulic turbine and IPM
Index Terms - Micro hydroelectric power generation, IPM synchronous generator so that efficiency of hydraulic turbine
synchronous generator, turbine model, MPPT. and IPM synchronous generator can be measured separately.
Ratings of the centrifugal pump used as a hydraulic turbine and
I. INTRODUCTION the rating of IPM synchronous generator as motor operation is
Recently global warming becomes big problem. Therefore the shown in table 1.
development of the clean energy that does not discharge CO2 is The electric connection of micro hydroelectric power
strongly expected. Micro hydroelectric power generation is one generation system is shown in Fig.3. A general-purpose inverter
of the attract choices (1) ~ (4). Micro hydraulic power generation is drives submersible pump and a diode rectifier is connected to dc
with small, simple facilities and has stable output. The authors bus to establish the bus voltage. A PWM rectifier is connected to
have studied a new micro hydraulic power generation with IPM synchronous generator. Because it is difficulty to make a
simple mechanism and high efficiency. The proposed system big effective head physically in experiments, the water pump
was tested in a real river (5)(6). Micro hydraulic generation system with variable pump speed with inverter can raise pressure and
is very difficult to exam their characteristics including hydraulic give effective head equivalently. A PWM rectifier is used to
turbine because water flow in various conditions is necessary realize variable-speed operation of the IPM synchronous
but it is very difficult to realize in laboratory. This paper generator and load is connected to the dc bus. Because the
proposes a new test facility for micro hydraulic generation generated power is not controlled in the experimental system, a
system. In this system, a water flow is realized using general diode rectifier is connected in parallel to resistive load. The
purpose pump that can add pressure to water flow to simulate diode rectifier supplies the difference between load power and
water drop. Fundamental characteristics are obtained using the generated power. Therefore in case of no generation power, the
proposed facility toward high efficiency micro hydraulic load power is supplied entirely by the diode rectifier. Then the
generation system. increase of generated power cause decrease of supply power
from diode rectifier. The generated power is measured by the
II. SYSTEM CONFIGURATION digital power meter inserted between the IPM synchronous
Outline of the proposed test facility for micro hydroelectric generator and PWM rectifier. The controller is composed of
power generation system is shown in Fig.1. The top right corner FPGA (Field Programmable Gate Array) combined with CPU
of Fig.1 shows the inside of the generation system box core so that position–sensor less control and maximum power
connected to a hydraulic turbine. Configuration of the test tracking control can be implemented in the near future(6) (7).
facility is show in Fig.2. The water tank can save water then the
saved water is drawn in general purpose submersible pump and III. EXPERIMENT RESULT
supplied to a hydraulic turbine through the hose. Pressure gauge As shown in Fig.2, effective head is equivalently realized by
and flow meter are installed in the upper part at the hose. pressurized water flow made by submersible pump with
pressure gauge flow meter
hydraulic
turbine H = h + hp+ hv + hla. (1)
0.06 fg=20Hz
0.05 fg=10Hz
increase approximately linearly. In case of Fig.7(a), the
generator output power becomes negative to all head region so
0.04
that it is impossible to get electric power. From Figs.7(b), (c),
0.03
(d) and (e), generator efficiency increases according to the
0.02
increase of the head. From Fig.7(d), the maximum generator
0.01 efficiency of 76% and more then 300W generator output power
0 are obtained. In these experiments, the generator efficiency is
0 100 200 300 400 500 600 lower than its maximum efficiency because the voltage
flow Q [l/min] coefficient of V/f control was not optimized. Therefore the
(a) pressure VS. flow generator efficiency may be improved if optimized coefficient is
12.00 fg=50Hz employed.
fg=40Hz Each power and efficiency of hydraulic turbine and generator
10.00
fg=30Hz for fixed generator frequency fg are shown in Fig.8. These
fg=20Hz curves are calculated from Fig.6 and 7. The horizontal axes are
total head H [m]
8.00
fg=10Hz the head Ht. Fig.8(a) shows the hydraulic turbine output power
6.00 Pt, (b) shows the generator output power Pg, (c) shows the
hydraulic turbine efficiency ηt and (d) shows the generator
4.00
efficiency ηg. From Fig.8(a), it clear that the slope of the
2.00 hydraulic turbine output power depends on generator frequency.
This result in the optimum operation frequency should be
0.00 selected to get the maximum output power from hydraulic
0 100 200 300 400 500 600 turbine at a certain head. In Fig.8(b) the similar result was
flow Q [l/min] obtained because generator output power depends on turbine
output power. From Fig.8(c), it is observed that each operation
(b) total head VS. flow
speed has optimum head to get maximum efficiency of
Fig.4. Flow characteristic (constant generator frequency) hydraulic turbine. In Fig.8(d), the higher the head becomes, the
100% more the efficiency improved.
Each power and efficiency of hydraulic turbine and generator
80% loss of for fixed head are shown in Fig.9. The horizontal axis is the
head [m]
generator frequency fg. Fig.9(a) shows hydraulic turbine output
60% velocity
head [m] power Pt, (b) shows generator output power Pg, (c) shows
40% pressure hydraulic turbine efficiency ηt and (d) shows generator
head [m] efficiency ηg respectively. Because it is difficult to make
20% potential
head [m] experiments at fixed head, Fig.9 is obtained from Fig.8 to
0% observe power and efficiency at certain head. From Fig.9(a),
1.24 2.09 3.26 4.64 6.11 7.80 9.38
when the head is over 3m, there is the optimum frequency to get
total head H [m] maximum turbine output power. The higher the head becomes,
Fig.5. Ratio of each head (generator frequency fg = 20 Hz) the higher the optimum frequency is. Similar result can be
observed for IPM generator output power from Fig.9(b). From
respectively. In case of Fig.6(d) and (e), maximum efficiency Fig.9(c), the optimum generator frequencies fg to get maximum
point can not be observed because there may be at the higher hydraulic turbine efficiency become 24Hz, 30Hz, 37 Hz and
head. From Fig.6(d), the output power of 402W is obtained at 42Hz for the heads of 3m, 5m, 7m and 9m respectively. From
the head of 9.25m. Fig.9(d), the optimum generator frequencies fg to get maximum
Characteristics of generator in case of fixed generator generator become 30Hz and 40Hz for the heads of 5m and 7m
frequency fg (fg=10, 20, 30, 40, 50Hz) are shown in Fig.7. The respectively.
horizontal axis is the head Ht. The left vertical axis is power and IV. SIMULATION MODEL OF HYDRO TURBINE FOR MXIMUM
efficiency. The generator input power (= hydraulic turbine EFFICIENCY
output power Pt), the output power Pg and efficiency ηg=Pg/Pt
are plotted in each graph. The generator power is measured by From obtained result, a simulation model of hydro turbine can
digital power meter. In the case when the generator power is be built in order to establish maximum efficiency control. Using
negative in Fig.7(a), the generator loss is not covered by established simulations, the control algorithm can be considered
900 0 .6 50 0
g ener at or efficien cy η g
efficiency
turbin e efficien cy η t 30 0
bine efficiency
600 0 .4
500 20 0
turbineinput-output
400 Pi 0 .3
Pt
turbine
10 0
300
200
ηt 0 .2 0
tur
100
turbine
0 .1 - 1 00
0 Pt Pg
-1 0 0 0 - 2 00
0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 0.00 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .00
800
0 .6
efficiency
generatorefficiency
30 0
generator input-output
turbineinput-output
500 20 0
400 0 .3 0 .4
Pt
generator
300 10 0
0 .3
200 0 .2
0
0 .2
turbine
100 Pt 0 .1
0
-10 0 Pg ηg 0 .1
-1 0 0 0 -20 0 0
0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 0.0 0 2 .0 0 4.00 6.00 8 .00 1 0 .00
tu rbine inpu t head H t [m ] turb ine inpu t hea d H t [m ]
(b) generator frequency fg = 20 Hz (b) generator frequency fg = 20 Hz
900 0 .6 50 0 0 .8
power [W]
[W]
turbine input-output power [W]
800 0 .7
0 .5 generator input-output power 40 0
700 ηt ηg 0 .6
efficiency
30 0
efficiency
bine efficiency
generatorefficiency
600
0 .4 0 .5
generator input-output
500 20 0
Pi
[W]
400 0 .3 0 .4
10 0
turbine
generator
300 0 .3
0 .2 Pt
tur
200 0 0 .2
100 0 .1
0 Pt
-10 0 Pg 0 .1
-1 0 0 0 -20 0 0
0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 0.0 0 2 .0 0 4.00 6.00 8 .0 0 1 0 .0 0
800
generator input-output power
40 0 0.7
700 0 .5
ηt
efficiency
ηg 0.6
generator efficiency
bine efficiency
30 0
efficiency
600
0 .4 0.5
generator input-output
turbine input-output
500 20 0
[W]
400 0 .3 0.4
generator
10 0
turbine
300 0.3
200 Pi 0 .2 Pt
tur
0 0.2
100
0 .1 - 1 00
0 Pt Pg 0.1
-1 0 0 0 - 2 00 0
0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 0.00 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0.0 0
800
0 .5 400 0.7
700 ηt
power
ηg
generator input-output
0.6
tur bine efficiency
300
efficiency
turbine efficiency
generator efficiency
600
power
0 .4
0.5
generator input-output
500
input-output
200
turbineinput-output
400 0 .3 0.4
100
generator
300 0.3
200 0 .2
0 Pt
Pi 0.2
turbine
100
0 .1 -100 0.1
0 Pt Pg
-1 0 0 0 -200 0
0 .0 0 2 .0 0 4 .0 0 6 .0 0 8 .0 0 1 0 .0 0 0.00 2.00 4.00 6.00 8.00 10.00
tu rbine inpu t h ead H t [m ] turbine input head Ht [m]
(e) generator frequency fg = 50 Hz (e) generator frequency fg = 50 Hz
Fig.6. Characteristic of hydraulic turbine. Fig.7. Characteristic of generator.
500 500
fg=50Hz
fg=50Hz 400
fg=30Hz
fg=30Hz 200
300 fg=20Hz
fg=20Hz 100
fg=10Hz
fg=10Hz 0
200 H
-100 t=9m
Ht=9m
-200 Ht=7m
Ht=7m
100
-300 Ht=5m
Ht=5m
0 -400 Ht=3m
Ht=3m
-500 Ht=1m
Ht=1m
-100 -600
0.00 2.00 4.00 6.00 8.00 10.00 0 10 20 30 40 50 60
(a) turbine power VS. head (a) turbine power VS. generator frequency
350 400
300 fg=50Hz
fg=50Hz 300
200
200 fg=30Hz
fg=30Hz 100
fg=20Hz
150 fg=20Hz 0
fg=10Hz
100 fg=10Hz -100 Ht=9m
50 Ht=9m
-200 H
0 t=7m
Ht=7m
-300 Ht=5m
-50 Ht=5m
-100 -400 Ht=3m
Ht=3m
-150 -500 Ht=1m
Ht=1m
-200 -600
0.00 2.00 4.00 6.00 8.00 10.00 0 10 20 30 40 50 60
Ht=5m
turbine efficiency ηt
Ht=5m
0.4 0.4 Ht=3m
Ht=3m
0.3 0.3
0.2 0.2
0.1 0.1
0 0.0
0.00 2.00 4.00 6.00 8.00 10.00 0 10 20 30 40 50 60
turbine input head Ht [m] generator frequency fg [Hz]
(c) turbine efficiency VS. head (c) turbine efficiency VS. head
0.8 0.8
ffg=20Hz
g=50Hz Ht=9m
0.7 0.7 Ht=9m
ffg=30Hz
g=40Hz
generator efficiency ηg
generator efficiency η g