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JAGWIRE HEAD OFFICE

(OEM/Aftermarket Sales & Manufacturing)


No. 55, Alley 121
Lane 175, Kousheng Rd.
Changhua City, Taiwan
Ph: +886.4.732.3090
Fx: +886.4.732.1824
taiwan@jagwireusa.com

JAGWIRE USA
(Aftermarket Sales & Marketing)
6400 West 105th Street
Bloomington, MN 55318
Ph: +1.952.486.3600
Fx: +1.952.656.5299
info@jagwireusa.com

JAGWIRE EUROPE
(Aftermarket Sales & Marketing)
Avenue Edison 5
Zoning Nord
1300 Wavre
Belgium
Ph: +32 10 23 01 80
Fx: +32 10 23 01 81
jageurope@nowcompany.com
Version No.1 2011 Product Catalog
Mastering Motion with Jagwire
Take your ride to the next level of fashion and function
with Jagwire’s integrated network of control system
products. Our premium quality cable housings,
brake pads and accessories enhance performance,
improve ride quality and add exciting flair to your bike.
Available in a spectrum of colors, textures and styles,
Jagwire products put the finishing touches on your
masterpiece of motion.

Make it Jagwire — Make it Your Own


Contents
DIY Cable Kits 5 Adjusters 29

Hydraulic Hose 9 End Caps 31

Disc Brake Pads 10 Cable Tips 34

Brake Pads 11 Tools 35

DIY Cable Kits 15 Small Parts 37

Hydraulic Hose 19 Inner Wire 43

Disc Brake Pads 21 Housing 47

Rim Pads, Mountain 25 Warranty information 51

Brake Pads, Road 27


DIY Cable Kits Ripcord | MTB

Mountain-Proven Performance
Conquer the mountain with Jagwire’s premium brake housing.
Utilizing L3 liner technology, Ripcord mountain-bike cable kits
deliver smooth, precise, compression-free performance. Easy to
install, this strong, lightweight cable housing dramatically improves
braking power on mechanical or V-Type brake systems. For bikes
with hydraulic disc brakes, Ripcord derailleur kits match our HyFlow
hoses perfectly.

® ®
Kevlar / Teflon / L3 Liner L3

Jagwire Ripcord brake housing is Kevlar-reinforced for strength,


ensuring ultra-reliable, compressionless operation. Fiber reinforced,
Ripcord’s 4.5mm LEX braided derailleur housing is built for abuse.
All Ripcord DIY kits feature L3 lined housing and Teflon coated DIY Kit
inner wires for smooth operation. Ripcord DIY kits are available for • All necessary parts included
SRAM and Shimano systems.

Derailleur – LEX Reinforced Brake – Kevlar® Reinforced


• 4.5mm LEX reinforced derailleur housing with L3 liner • 5mm KEB Kevlar® reinforced linear strand brake housing
with L3 liner

lubricated liner inner plastic layer outer plastic layer lubricated liner inner plastic layer outer plastic layer

®
linear shell nylon braid reinforcement linear shell Kevlar reinforcement

Ripcord Derailleur Kits Ripcord Brake Kits


• See page 15 for specs and order information • See page 16 for specs and order information

MCK203 MCK219 MCK400 MCK416

MCK205 MCK221 MCK402 MCK418

MCK207 MCK223 MCK404 MCK420

MCK209 MCK225 MCK406 MCK422


DIY Cable Kits

MCK213 MCK227 MCK410 MCK424

MCK215 MCK229 MCK412 MCK426

MCK217 MCK414

5 www.jagwireusa.com
ROAD
Racer DIY Cable Kits |

One for the Road


Attack the pavement full force with Jagwire Racer Cable Kits.
Designed exclusively for road bikes, Racer delivers ultra-responsive
braking, flawless shifting and long-lasting performance.

® ®
Kevlar / Teflon / L3 Liner L3

Jagwire brake housing is Kevlar-reinforced for strength, ensuring


ultra-reliable, compressionless operation. Flexible and easily routed
through tight spots, our 4mm LEX derailleur housing is built to
endure. All Racer cable housings are L3 lined for smooth operation.
This complete road kit is available for SRAM and Shimano.

DIY Kit
• All necessary parts included

Derailleur – Linear Strand Brake – Kevlar® Reinforced


• 4mm LEX reinforced derailleur housing with L3 liner • 5mm KEB Kevlar®-reinforced linear strand brake housing
with L3 liner

lubricated liner inner plastic layer outer plastic layer lubricated liner inner plastic layer outer plastic layer

LEX
linear shell linear shell ®
Kevlar reinforcement

Racer Cable Kit Colors


• See page 17 for specs and order information

RCK000 RCK005

RCK001 RCK006

RCK002 RCK007

RCK003 RCK008
DIY Cable Kits

RCK004 RCK009
TEFLON® ORIGINAL TRADEMARK
RCK010 DuPont® has licensed the use of the Teflon® trademark to Jagwire.

www.jagwireusa.com 6
DIY Cable Kits Hyper | ROAD MTB

The Universal Solution


Step up from generic factory housings to high-performance
braking and shifting with a Jagwire Hyper Cable Kit. Compatible
with SRAM, Shimano and Campagnolo, these versatile L3-lined
housings offer a universal solution for road, mountain and cross bikes.

L3 Liner L3

Jagwire’s proprietary L3 liner technology improves overall shifting


and braking performance while also improving the feel and action
at the levers. DIY Kit
• All necessary parts included

Derailleur – Linear Strand Brake – Coiled


• 4mm LEX reinforced derailleur housing with L3 liner • 5mm CGX reinforced brake housing with L3 liner

lubricated liner inner plastic layer outer plastic layer lubricated liner coiled shell plastic layer

linear shell

Hyper Derailleur Colors Hyper Brake Cable Colors


• See page 17 for specs and order information • See page 18 for specs and order information

UCK202 UCK400

UCK214 UCK412

UCK212 UCK410
DIY Cable Kits

UCK216 UCK414

UCK218 UCK416

7 www.jagwireusa.com
MTB ROAD
Alloy End Caps End Caps |

Finishing Touches
Accentuate the details with Jagwire’s rainbow of alloy end caps. End Cap – Sealed
Available in new single bike-packs or bottles, our jewel-like end caps
provide just the right pop of color while keeping your housing intact.
• Sealed end caps help keep dust and moisture out and lubricant
in a cable housing
• Sealed end caps are best used with L3 derailleur housing
Single Bike End Cap Kits
• Kits contain 10 of 4mm sealed, 6 of 5mm open end caps
and 4 cable tips

End Cap – Nosed


CHA094-OJ CHA094-RJ
• Nosed end caps are used with liner sealing systems and/or
waterproof boots found in our Ripcord DIY kits
• Nosed end caps can function as lined end caps, providing extra
protection for Teflon-coated cables

CHA094-SJ CHA094-UJ

CHA094-EJ CHA094-NJ

End Caps – Open End Cap – Lined


• Open end caps produce minimal cable friction • Lined end caps protect Teflon-coated cables as they pass
• Open end caps are best suited for brake housing through a cable stop
• Incidental contact with a cable stop’s sharp edges can slowly
remove an unprotected cable’s Teflon coating
End Caps

www.jagwireusa.com 8
Hydraulic Hose HyFlow® Quick-Fit™ | ROAD MTB

Fast & Flawless Installs


Jagwire Quick-Fit Hydraulic Hose Kits make installs fast and
flawless. Just pick a Hyflow Quick-Fit hose—available in eleven
colors—match it with a compatible adaptor, and you’re good to go.
Quick-Fit: How It Works
With the Quick-Fit adaptor kit, you can do a complete install in just
four easy steps:
1. Connect Quick-Fit adapter to brake caliper
2. Thread hose onto the caliper Quick-Fit adapter
3. Cut hose to length
4. Attach hose to lever
That’s it. You’re done. One hose kit and one adaptor kit come with
everything you need for the entire bike. DIY Kit
Modeled on proven technology for motorcycle hydraulic systems,
the Quick-Fit adaptor works with the 0˚ and Banjo fittings found on
most popular brake systems. Each Quick-Fit kit also includes all the
hardware needed for brake levers. Quick-Fit™ Adapter

HyFlow® Hose

Teflon® liner outer plastic layer

Kevlar® reinforcement

HyFlow® Hydraulic Hose Kit HyFlow® Quick-Fit™ Adapters

HBK400 HBK406 HFA201 Avid® Juicy Banjo HFA401 Magura Banjo


®
HBK401 HBK407 HFA202 Avid Elixir HFA402 Magura
0-degree 0-degree
®
HBK402 HBK408 HFA206 Avid Code HFA501 Formula ORO
0-degree Dual-Banjo
®
HBK403 HBK409 HFA301 Shimano XT / HFA502 Formula R1
Hydraulic Hose

XTR 0-degree Single Banjo


®
HBK404 HBK410 HFA302 Shimano HFA601 Hayes
Saint Banjo Stroker Banjo
HBK405 HBK411 HFA701 Hope Banjo HFA602 Hayes Stroker
0-degree

9 www.jagwireusa.com
MTB
|
RedZone® Disc Brake Pads

Advanced Stopping Power


When the heat is on move into the Red Zone with Jagwire. Built
with our proprietary Red Zone Heat Shield technology, Red Zone
disc brake pads greatly reduce heat-induced brake fade. The result
is superbly responsive braking in the most challenging conditions,
from desert dust to tropical mud and rain. Red Zone pads are
available for all the most popular disc brake systems.

RedZone® Comp RedZone® Lite


• RedZone® Comp disc brake pads offer excellent all-around • RedZone® Lite alloy series disc brake pads use high-grade
performance. The Comp compound is ideal for every-day riding aluminum backing plates to drastically reduce weight. These
pads are recommended for cross-country conditions

Compatible Brands RedZone® Extreme


• RedZone® Extreme disc pads offer reliable wet-condition
Avid ®
Hope ® stopping power. The Extreme compound is ideal for rainy,
muddy, salty or sandy conditions. This pad’s aggressive
Shimano® Tektro® character makes it ideal for downhill use as well

Magura® RST ®

Formula® Promax®
Disc Brake Pads

Hayes® Cannondale®

www.jagwireusa.com 10
Brake Pads Mountain Pads | MTB

Color the High Country

Compatible with V-brake and cantilever braking systems,


Switchback and Comp Mountain series pads offer a variety
of choices. From colorful Comp Mountain XC pads to the
performance-leading Switchback Pro Z pads, Jagwire has
the high country covered.

Skin Header
• Brake pads and inserts are sold in pairs and necessary
replacement pins are included

Switchback Pro Switchback

JS977CPS JS91AC JS919V

JS979CPS
JS91BC

Basics Comp Switchback Inserts

JS908T JS908T-P JS91DR JS91DRZ

JS908T-Y JS908T-B JS90XCR JS90XR


Brake Pads

JS908T-R JS908T-G

11 www.jagwireusa.com
ROAD
Road Pads Brake Pads |

All-Condition Performance

Whether you ride all-pavement all the time or like a touch of dirt
in your diet, Jagwire Road Brake Pads meld great looks with
advanced technology. Compatible with a broad range of brake
systems—including Campagnolo, SRAM, Shimano and Cross
styles—Jagwire compounds deliver performance you can count
on in all conditions.
SLEEK PRO ENERGY
The flagship of our road line, Sleek Pro pads offer uncompromising
performance and durability for road and cross bikes with SRAM and
Shimano brake systems.
ELITE PRO Skin Header
Made from the same high-quality compounds as Jagwire’s Sleek • Brake pads and inserts are sold in pairs and necessary
Pro line, Elite Pro pads are designed exclusively for Campagnolo replacement pins are included
brake systems.

Sleek Pro Sleek Pro Cross Lite


• SRAM/Shimano compatible

JS501WPS JS505VPS

JS537APS JS491APS

JS503WPS JS507VPS

JS539APS JS495APS
JS535WPS

JS523APS JS453APS Sleek Pro Inserts

JS533APS JS473APS JS453RPS JS453RZ

Elite Pro Elite Pro Inserts


Brake Pads

• Campagnolo compatible

JS515APS JS517APS JS459RPS JS459RZ

www.jagwireusa.com 12
Product Line Detail
Product Line Detail
DIY Cable Kits Ripcord | MTB

The Preferred Choice for Precision


• All kits feature L3 lubrication
• All kits include required small parts for installation
®
• Cable: Slick Stainless Steel with Teflon coating

Ripcord Derailleur Kits


• Semi-sealed system featuring 2100mm of sealing liner
• Small parts – 3 sealed alloy end caps, 7 nosed alloy end caps, 6 cable donuts, 1 raincoat boot, 2 Tube Tops and 2 cable tips

Housing Front Cable Rear Cable Housing Outside


Part No. Color Construction Compatibility Length (mm) Length (mm) Length (mm) Cable Diameter (mm)

® ® ®
MCK203 Black LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Carbon reinforced Mountain coated
® ® ®
MCK205 LEX SRAM / Shimano Teflon
Hot Pink 1500 2300 2500 4.5
reinforced Mountain coated
® ® ®
MCK207 LEX SRAM / Shimano Teflon
Orange 1500 2300 2500 4.5
reinforced Mountain coated
® ®
MCK209 Organic LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Green reinforced Mountain coated
® ® ®
MCK213 LEX SRAM / Shimano Teflon
White 1500 2300 2500 4.5
reinforced Mountain coated
® ® ®
MCK215 LEX SRAM / Shimano Teflon
Red 1500 2300 2500 4.5
reinforced Mountain coated
® ® ®
MCK217 LEX SRAM / Shimano Teflon
SID Blue 1500 2300 2500 4.5
reinforced Mountain coated
® ® ®
MCK219 Carbon LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Silver reinforced Mountain coated
® ® ®
MCK221 Sterling LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Silver reinforced Mountain coated
® ® ®
MCK223 LEX SRAM / Shimano Teflon
Titanium 1500 2300 2500 4.5
reinforced Mountain coated
® ® ®
MCK225 Gold LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Medal reinforced Mountain coated
® ® ®
MCK227 Rose LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
Thorn reinforced Mountain coated
® ® ®
MCK229 Braided LEX SRAM / Shimano Teflon
1500 2300 2500 4.5
White reinforced Mountain coated
DIY Cable Kits

15 www.jagwireusa.com
MTB
|
Ripcord DIY Cable Kits

• All kits feature L3 lubrication


• All kits include required small parts for installation
®
• Cable: Slick Stainless Steel with Teflon coating

Ripcord Brake Kits


• Semi-sealed system featuring 650mm of sealing liner
• Small parts – 2 lined alloy end caps, 2 nosed alloy end caps, 2 POP end caps, 3 cable donuts, 2 Tube Tops and 2 cable tips

Housing Front Cable Rear Cable Housing Outside


Part No. Color Construction Compatibility Length (mm) Length (mm) Length (mm) Cable Diameter (mm)

® ® ®
MCK400 Black SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Carbon Mountain coated
® ® ®
MCK402 Hot Pink Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK404 Orange Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK406 Organic SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Green Mountain coated
® ® ®
MCK410 White Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK412 Red Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK414 SID Blue Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK416 Carbon SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Silver Mountain coated
® ® ®
MCK418 Sterling SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Silver Mountain coated
® ® ®
MCK420 Titanium Kevlar reinforced SRAM / Shimano 1350 2350 3000 Teflon 5.0
Mountain coated
® ® ®
MCK422 Gold SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Medal Mountain coated
® ® ®
MCK424 Rose SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
Thorn Mountain coated
® ® ®
MCK426 Braided SRAM / Shimano Teflon
Kevlar reinforced 1350 2350 3000 5.0
White Mountain coated
DIY Cable Kits

www.jagwireusa.com 16
DIY Cable Kits Racer, Hyper | MTB ROAD

Racer Cable Kits


• Derailleur small parts – 2 open alloy end caps, 4 sealed alloy end caps, 6 donuts, 2 Tube Tops and 2 cable tips
• Brake small parts – 4 open alloy end caps, 3 cable donuts, 2 Tube Tops, 2 cable tips and 2 EZ-bend segments

Derailleur Brake Derailleur


Housing Housing Cable Brake Cable Housing Outside
Part No. Color Construction Construction Compatibility Length (mm) Length (mm) Length (mm) Cable Diameter (mm)

® ®
RCK000 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Black ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK001 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Ice Gray ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK002 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Hot Pink ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK003 Organic Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
® 2300
Green strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK004 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
White ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK005 Gold Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.5
® 2300
Medal strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK006 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Red ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK007 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
SID Blue ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK008 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Orange ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK009 Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
Yellow ® 2300
strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

® ®
RCK010 Bianchi Linear steel Kevlar SRAM / Front: 850 / Der: 1700 / Teflon Derailleur: 4.0
® 2300
Celeste strand reinforced Shimano Rear: 1650 Brake: 1700 coated Brake: 5.0

Hyper Derailleur Kits


• Universal derailleur kit
• Small parts – 9 sealed alloy end caps, 1 raincoat boot, 6 cable donuts, 2 Tube Tops and 2 cable tips

Housing Front Cable Rear Cable Housing Outside


Part No. Color Construction Compatibility Length (mm) Length (mm) Length (mm) Cable Diameter (mm)

® ®
UCK202 SRAM / Shimano Slick
Black Linear Strand ® 1500 2300 2500 4.0
& Campagnolo Stainless

® ®
UCK214 SRAM / Shimano Slick
White Linear Strand ® 1500 2300 2500 4.0
& Campagnolo Stainless

® ®
UCK212 SRAM / Shimano Slick
Ice Gray Linear Strand ® 1500 2300 2500 4.0
& Campagnolo Stainless

® ®
UCK216 Maize SRAM / Shimano Slick
Linear Strand ® 1500 2300 2500 4.0
Gold & Campagnolo Stainless

® ®
UCK218 SRAM / Shimano Slick
Purple Linear Strand ® 1500 2300 2500 4.0
& Campagnolo Stainless
DIY Cable Kits

17 www.jagwireusa.com
BMX MTB ROAD
Hyper, Bender DIY Cable Kits |
Hyper Brake Kits
• Universal brake kit
• Small parts – 6 open alloy end caps, 3 cable donuts, 2 Tube Tops and 2 cable tips

Housing Front Cable Rear Cable Housing Outside


Part No. Color Construction Compatibility Length (mm) Length (mm) Length (mm) Cable Diameter (mm)

® ®
UCK400 SRAM / Shimano Slick
Black Coil-wound Steel 1350 2350 3000 5.0
Mountain & Road Stainless
® ®
UCK412 SRAM / Shimano Slick
White Coil-wound Steel 1350 2350 3000 5.0
Mountain & Road Stainless
® ®
UCK410 SRAM / Shimano Slick
Ice Gray Coil-wound Steel 1350 2350 3000 5.0
Mountain & Road Stainless
® ®
UCK414 Maize SRAM / Shimano Slick
Coil-wound Steel 1350 2350 3000 5.0
Gold Mountain & Road Stainless
® ®
UCK416 SRAM / Shimano Slick
Purple Coil-wound Steel 1350 2350 3000 5.0
Mountain & Road Stainless

Bender Pro Kits


• BMX brake kit lubricated liner inner plastic layer outer plastic layer
• Small parts – 4 lined alloy end caps, 1 cable tip

®
linear shell Kevlar reinforcement

Housing Cable Housing Length Outside


Part No. Color Construction Compatibility Length (mm) (mm) Cable Diameter (mm)

PCK001 Black Slick


Kevlar reinforced V & U-Brake 1525 1145 5.0
Carbon Stainless

PCK101 Slick
Orange Kevlar reinforced V & U-Brake 1525 1145 5.0
Stainless

PCK102 Slick
White Kevlar reinforced V & U-Brake 1525 1145 5.0
Stainless

PCK103 Slick
Red Kevlar reinforced V & U-Brake 1525 1145 5.0
Stainless

PCK104 Slick
Hot Pink Kevlar reinforced V & U-Brake 1525 1145 5.0
Stainless

PCK105 Organic Slick


Kevlar reinforced V & U-Brake 1525 1145 5.0
Green Stainless

Bender Cable Kit


• BMX brake kit coiled shell weave
• Small parts – 4 Lined alloy end caps, 1 cable tip

lubricated liner

Housing Cable Housing Outside


Part No. Color Construction Compatibility Length (mm) Length (mm) Cable Diameter (mm)

PCK000 Carbon Slick


Coil-wound/Steel V and U-Brake 1525 1145 5.0
Silver Stainless

PCK002 Slick
DIY Cable Kits

Chrome Coil-wound/Steel V and U-Brake 1525 1145 5.0


Stainless

www.jagwireusa.com 18
Hydraulic Hose HyFlow® Quick-Fit™ | MTB

One Hose. One Kit. One Bike


With more disc brake platforms on the market than ever before,
fitting hydraulic hoses can be complex and frustrating. That’s why
Jagwire developed the Quick-Fit™ Hydraulic Hose Kit, a foolproof
system utilizing proven caliper-adapter technology from the
motorcycle world. Quick-Fit’s universal hose makes it safe and
easy to dial in a perfect fit.
Simply select a HyFlow® Quick-Fit™ hose, and match it with a
compatible HyFlow® Quick-Fit™ Fitting kit. It’s that easy. Quick-
Fit™ Hydraulic Hoses come in eleven colors. Lever fittings for
these brake manufacturers are available separately in convenient
packaging: Avid, Shimano, Magura, Formula, Hayes and Hope.

HyFlow® Quick-Fit™ Hydraulic Hose Kits

Hose Hose Outside


Part No. Color Construction Compatibility Length (mm) Liner Material Fittings Diameter (mm)

HBK400 ® Universal with ® 2 caliper-side


Black Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK401 Black ® Universal with ® 2 caliper-side


Kevlar reinforced 3000 Teflon 5.0
Carbon Quick-Fit™ adapters universal couplers

HBK402 ® Universal with ® 2 caliper-side


White Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK403 ® Universal with ® 2 caliper-side


Red Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK404 ® Universal with ® 2 caliper-side


SID Blue Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK405 ® Universal with ® 2 caliper-side


Orange Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK406 Organic ® Universal with ® 2 caliper-side


Kevlar reinforced 3000 Teflon 5.0
Green Quick-Fit™ adapters universal couplers

HBK407 ® Universal with ® 2 caliper-side


Hot Pink Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK408 Sterling ® Universal with ® 2 caliper-side


Kevlar reinforced 3000 Teflon 5.0
Silver Quick-Fit™ adapters universal couplers

HBK409 ® Universal with ® 2 caliper-side


Titanium Kevlar reinforced 3000 Teflon 5.0
Quick-Fit™ adapters universal couplers

HBK410 Gold ® Universal with ® 2 caliper-side


Kevlar reinforced 3000 Teflon 5.0
Medal Quick-Fit™ adapters universal couplers

HBK411 Rose ® Universal with ® 2 caliper-side


Kevlar reinforced 3000 Teflon 5.0
Thorn Quick-Fit™ adapters universal couplers
Hydraulic Hose

19 www.jagwireusa.com
MTB
|
HyFlow® Quick-Fit™ Hydraulic Hose

HyFlow® Quick-Fit™ Adapters

Part-Number Contents Manufacturer Compatible Models

XX™, Juicy Seven™, Juicy


®
HFA201 Avid Ultimate™,
Juicy Five™

Elixir R, Elixir CR
HFA202 ® Elixir 4, Elixir 5
Avid
Elixir CR, Magnesium
XO, X9,X7

®
HFA206 Avid Code

XTR 2007—2010,
Deore XT 2008—2010,
HFA301 ® Hone 2005—2008, SLX 2010,
Shimano
Deore LX 2007—2008,
Deore 2002—2010,
Alfine 2007—2009

®
HFA302 Shimano Saint 2008—2010

Gustav M2000—2010,
HFA401 ® Marta 2007—2010,
Magura
Marta Gold 2007,
Marta SL 2008—2010

Clara 2000—2002,
Gustav M 2000—2010,
2009-2010, Marta 2002—2010,
Marta SL 2003—2010,
®
HFA402 Magura Marta Gold 2007,
Louise 2000—2010,
Louis FR 2002—2006,
Louis BAT 2008—2010,
Louis Carbon 2008—2010

®
HFA501 Formula ORO

HFA502 ® R1, THE ONE, MEGA,


Formula
RX, THE ONE FR

HFA601 ® Stroker Trail, Stroker Carbon,


Hayes
Stroker Ace, Stroker Gram

®
HFA602 Hayes Stroker Ryde
Hydraulic Hose

Mini Trial, Mono Mini, Moto V2,


HFA701 ® Tech V2, Mono M4, Tech X2,
Hope
Mono 6ti,Moto M6, Tech M4
Race X2

www.jagwireusa.com 20
Disc Brake Pads RedZone® | MTB

Triple Threat for Sun, Rain and Snow


Jagwire’s proprietary RedZone® HeatShield® technology creates a
heat barrier between the compound and the backing plate resulting
in a higher threshold for heat-induced brake fade. The HeatShield®
technology is included on all Jagwire disc brake pads and results
in a better performing, more consistent disc pad.

• Disc Brake Pads are sold in pairs and where necessary


replacement springs or clips are included

Avid®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

Elixir CR, Elixir R, Elixir 3,


DCA079 DCA075 DCA379
Elixir 5, SRAM XX

®
Avid BB7, All Juicy Models DCA064 DCA066 DCA364

®
Avid BB5 DCA065 N/A N/A

Hayes®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

Stroker Trial,
Stroker Carbon, DCA073 N/A DCA373
Stroker Gram

Stroker Ryde DCA076 N/A DCA376

HFX-Mag Series,
HFX-9 Series, DCA001 N/A DCA301
MX1

Sole, MX2, MX3 DCA052 N/A N/A


Disc Brake Pads

El Camino DCA051 DCA068 N/A

21 www.jagwireusa.com
MTB
|
RedZone® Disc Brake Pads
Magura®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

Marta 2002-2008, Marta SL DCA021 N/A DCA321

All Martas ab 2009, All Louise 2007, Julie


DCA074 N/A DCA374
HP

Clara 2000, Louise 1999-2001 DCA002 N/A DCA302

Julie 2001-2008 DCA014 N/A DCA314

Clara 2001-2002, Louise FR,


DCA013 N/A N/A
Louise 2002-2006

Gustav M DCA012 N/A N/A

Formula®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

The One
R1 DCA080 DCA081 DCA380
MEGA

ORO DCA063 DCA071 DCA363

B4 DCA022 N/A N/A


Disc Brake Pads

www.jagwireusa.com 22
Disc Brake Pads RedZone® | MTB

Shimano®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

XTR M965, M966, M975, M975P,


Saint M800, XT 765, XT775, M601, SLX
DCA027 DCA070 DCA327
M665, LX-585, LX-605, T665, Deore
M545, M535, R-505, S-500

XT M755, M755DH DCA003 DCA067 DCA303

Deore M515, M515M, M515-LA, M525,


M515-LA-M, M415, M465, M475, M485, DCA016 N/A N/A
M495, C501, C601

Deore M555, M555M DCA015 N/A N/A

Hope®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

M4 DCA028 N/A N/A

C2 DCA018 N/A N/A

Mini DCA023 N/A N/A

XC DCA019 N/A -N/A


Disc Brake Pads

23 www.jagwireusa.com
MTB
|
RedZone® Disc Brake Pads
Tektro®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

®
Tektro Auriga, Auriga Comp, Aquila DCA016 N/A N/A

®
Tektro IO DCA077 N/A N/A

®
Tektro Mechanical Disc Brake
DCA078 N/A N/A
Lyra, IOX

RST ®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

D-Power DCA016 N/A N/A

Cannondale®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

Coda DCA020 N/A N/A

Promax®
® ® ®
Brake Model RedZone Comp RedZone Lite RedZone Extreme

®
Promax Disc Brakes DCA065 N/A N/A
Disc Brake Pads

www.jagwireusa.com 24
Brake Pads Mountain | MTB

Full Stop Solution for Mountain, Road & Cross


Compatible with V-brake and cantilever braking systems,
Switchback and Comp Mountain series pads offer a variety of
choices. From colorful Comp Mountain XC pads to the performance
leading Switchback Pro Z pads Jagwire has the high country covered.
Pushing the boundaries of design, our all-new Switchback Pro Z
brake pads take innovation to the next level. Featuring Jagwire’s
high-performance Pro Series compound, the Switchback Pro Z
melds good looks with long-lasting performance.

Pro Series—Road All-Weather


• High performance brake compound • All-around performance
• High power and excellent modulation • Long wear

Pro Series—Mountain Ceramic


• Superior off-road performance • Designed for ceramic rims
• High power with long wear • High-friction compound

Red Zone
• Designed for wet weather control
Switchback Pro

Part No. Compatible Systems Color Compound Weight

JS977CPS White
Switchback Pro Z Ps-M 48g
Rubber Coated

JS979CPS Black Rubber


Switchback Pro Z Ps-M 48g
Coated

Switchback

Part No. Compatible Systems Color Compound Weight

JS91AC Switchback Tri-Zone Black Aw 54.8g

JS91BC Switchback Tri-Zone Silver Aw 54.8g


Brake Pads

JS919V Switchback Tri-Zone Canti Black Aw 37.3g

25 www.jagwireusa.com
MTB
|
Mountain Brake Pads
Switchback Inserts

Part No. Compatible Systems Color Compound Weight

JS91DR Switchback Tri-Zone insert Black Aw 10.2g

JS91DRZ Switchback Tri-Zone Red Zone insert Red Rz 13.1g

JS90XRC SwitchBack Ceramic Insert Black/Green Ce 13.3g

Basics Comp

Part No. Description Mounting Color Compound Weight

JS908T

Comp Mountain XC Threaded Post Black Aw 58.5g


BWP5005
(box of 50 pairs)

JS908T-Y Comp Mountain XC Threaded Post Yellow Aw 58.5g

JS908T-R Comp Mountain XC Threaded Post Red Aw 58.5g

JS908T-P Comp Mountain XC Threaded Post Pink Aw 58.5g

JS908T-B Comp Mountain XC Threaded Post Blue Aw 58.5g

JS908T-G Comp Mountain XC Threaded Post Gray Aw 58.5g

JS908H Comp Mountain XC Canti Post Black Aw 58.4g

JS909H
Comp Mountain XC
Post Black Aw 58.4g
BWP3001 Canti, 70mm
(box of 50 pairs)

JS910H Comp Mountain


Post Black Aw 47.6g
Canti, 53mm
Brake Pads

JS207N

X-Caliper Nut Black Aw 43.8g


BWP1001
(box of 50 pairs)

www.jagwireusa.com 26
Brake Pads Road | ROAD

Elite Pro
• The Elite Pro line is designed for Campagnolo brakes

Part No. Description Compatibility Color Compound Weight

JS515APS Elite Road Skeleton Campagnolo Skeleton Silver Ps-R 39.4g

JS517APS Elite Road Skeleton Campagnolo Skeleton Black Ps-R 39.4g

JS459APS Campagnolo
Elite Road Silver Ps-R 43.9g
non-Skeleton

JS475APS Campagnolo
Elite Road Black Ps-R 43.9g
non-Skeleton

Elite Pro Inserts

Part No. Description Compatibility Color Compound Weight

JS459RPS Campagnolo Skeleton


Elite Pro Road Insert Black Ps-R 10.9g
and non-Skeleton

JS459RZ Campagnolo Skeleton


Elite Pro Road Insert Red Rz 10.9g
and non-Skeleton

Sleek Pro
• The Sleek Pro line is designed for SRAM and Shimano systems
• Sleek Pro Energy pads feature interchangeable color highlights

Part No. Description Compatibility Color Compound Weight

® ®
JS537APS Sleek Pro Road Energy SRAM / Shimano White Rubber Coated Ps-R 34.9g

® ®
JS539APS Sleek Pro Road Energy SRAM / Shimano Black Rubber Coated Ps-R 34.9g

® ®
JS491APS Sleek Pro Road Lite SRAM / Shimano Silver Ps-R 32.8g

® ®
JS495APS Sleek Pro Road Lite SRAM / Shimano Black Ps-R 32.8g

® ®
JS523APS Sleek Pro Road Lite SRAM / Shimano White Rubber Coated Ps-R 32.8g

® ®
JS533APS Sleek Pro Road Lite SRAM / Shimano Ultegra™ Gray Ps-R 32.8g

® ®
JS453APS Sleek Pro Road SRAM / Shimano Silver Ps-R 35.1g
Brake Pads

® ®
JS473APS Sleek Pro Road SRAM / Shimano Black Ps-R 35.1g

27 www.jagwireusa.com
ROAD
Road Brake Pads |
Sleek Pro Inserts
• Replacement screws included

Part No. Description Compatibility Color Compound Weight

® ®
JS453RPS Sleek Pro Road Insert SRAM / Shimano Black Ps-R 9.8g

JS453RZ Sleek Road Red Zone ® ®


SRAM / Shimano Red Rz 10.6g
Insert

Sleek Pro Cross Lite


• The Sleek Pro Cross Lite line combines road and mountain designs for cantilever brake pad solution
• Perfect for cyclocross bikes

Part No. Description Compatibility Color Compound Weight

JS501WPS Sleek Pro Cross Lite Threaded Post Silver Ps-R 47.9g

JS503WPS Sleek Pro Cross Lite Threaded Post Black Ps-R 47.9g

JS535WPS Sleek Pro Cross Lite Threaded Post White Rubber Coated Ps-R 47.9g

JS505VPS Sleek Pro Cross Lite Post


Canti Post Silver Ps-R 44.0g
Mount

JS507VPS Sleek Pro Cross Lite Post


Canti Post Black Ps-R 44.0g
Mount

Basics Comp Road

Part No. Description Compatibility Color Compound Weight

JS451A
® ®
Basics Comp Road SRAM / Shimano Black Aw 47.9g
BWP1003
(box of 50 parirs)
Brake Pads

www.jagwireusa.com 28
Adjusters J2, Rocket | MTB ROAD

Fine Tune Your Ride


Jagwire’s Inline adjusters make on-the-fly derailleur
adjustments safe and easy. From the ingenious Rocket to
the sleek and stylish J2, these tried and true adjusters are
used on millions of bikes across the world.

J2 Adjusters
• Two 50mm lengths of 4mm end-capped derailleur housing included; not recommended for use with brake systems

Part No. Description Color Material Qty

BSA044 J2 Inline Index / Detent Adjusters Black Alloy 2

BSA043 J2 Inline Index / Detent Adjusters Titanium Alloy 2

BSA049 J2 Inline Index / Detent Adjusters White Rubber Coated / Alloy 2


Ø5.7

Ø5.7

BSA050
18

J2 Inline Index / Detent Adjusters Black Composite 2

39
Ø5.7

Ø5.7

BSA051
18

J2 Inline Index / Detent Adjusters White Composite 2

39

BSA052 J2 Inline Index / Detent Adjusters Gray Composite 2


Ø5.7

Ø5.7
18

39
Adjusters

29 www.jagwireusa.com
MTB ROAD
Inline, Frame Mounted Adjusters |
Rocket Adjusters
®
• For use with Shimano STI road levers

Part No. Description Color Material Qty

CHA041 Carbon Rocket Adjusters Black Carbon / Alloy 2

Rocket ll Adjusters
BSA035 For Use with shimano STI road Black Rubber Coated / Alloy 2
levers

Inline Adjusters
• Two 50mm lengths of 4mm end-capped derailleur housing included; not recommended for use with brake systems

Part No. Description Color Material Qty

CHA035 Mini Inline Adjusters Titanium Alloy 2

BSA036 Mini Inline Adjusters Black Rubber Coated / Alloy 2

BSA037 Mini Inline Adjusters White Rubber Coated / Alloy 2

Frame Mount Adjusters

Part No. Description Color Material Qty

BSR233 Mickey Adjusting Barrels


Chrome Plated Steel 2
(Campagnolo Compatible)

BSA038 Carbon Index Adjusting Barrel


Black Carbon / Alloy 2
(M5)

BSA028 Index Adjusting Barrel (M5) Black Rubber Coated / Alloy 2


Adjusters

BSA039 Index Adjusting Barrel (M5) White Rubber Coated / Alloy 2

®
**STI is registered trademark owned by SHIMANO Inc.

www.jagwireusa.com 30
End Caps Sealed, Open | MTB ROAD

Finishing Touches
Choosing the right combination of end caps is essential to
the performance of a shifting or braking system. Jagwire’s
wide assortment of end caps covers the myriad of bicycle and
component designs on the market today and from days gone by.

Sealed End Caps


• Sealed end caps feature a small rubber o-ring in the base to help prevent dust and water from entering the housing
• Best used with derailleur systems

• 4.5mm derailleur
• Kevlar or braided
housing
• Alloy
BOT112OJ
• Bottle of 50 BOT112SJ BOT112BJ BOT112RJ BOT112UJ BOT112EJ BOT112NJ
Gold Silver Black Red Blue Cash Green Tango

• 4.0mm derailleur
• L3 lined housing
• Alloy
• Bottle of 50
BOT057OJ
BOT057SJ BOT057BJ BOT057RJ BOT057UJ BOT057EJ BOT057NJ
Gold
Silver Black Red Blue Cash Green Tango

• 4.0mm derailleur • 4.5mm derailleur


• L3 lined housing • L3 lined housing
• Bottle of 100 • Bottle of 100

BOT007 BOT207-A BOT208-A


Black Plastic Black Brass Black Brass

Open End Caps

• 5.0mm brake
• Kevlar or coiled
steel housing
• Alloy
• Bottle of 50
BOT192OJ BOT192BJ BOT192SJ BOT192RJ BOT192UJ BOT192EJ BOT192NJ
Gold Black Silver Red Blue Cash Green Tango

• 5.0mm brake
• Coiled steel
housing, crimp
to secure
• Brass
• Bottle of 200
BOT115-2D BOT115-2DE
Chrome Plated Black

• 5.0mm brake
End Caps

• Kevlar or coiled
steel housing
• Brass
• Bottle of 200
BOT115-3 BOT115-3E
Chrome Plated Black

31 www.jagwireusa.com
MTB ROAD
Open, Lined End Caps |
Open End Caps

• 5.0mm derailleur
• Reducer for
4mm road stop
• Alloy
• Bottle of 100

BOT115-6
Chrome Plated

• 4.0mm derailleur
• SRAM / Shimano
systems
• Alloy
• Bottle of 50

BOT192-2OJ BOT192-2BJ BOT192-2SJ BOT192-2RJ BOT192-2UJ BOT192-2EJ BOT192-2NJ


Gold Black Silver Red Blue Cash Green Tango

• 4.0mm derailleur
• Non-lubricated
derailleur housing
• Brass
• Bottle of 50

BOT115-4H
Black

• 4.0mm derailleur
• Non-lubricated
derailleur housing
• Plastic
• Bottle of 100

BOT115-4F
Black

Lined End Caps


• Lined end caps are designed provide protection for a cable’s Teflon coating as it passes through frame stops

• 5.0mm brake
• Protect Teflon®
coated cables
• Carbon fiber
• Blister pack of 6
CHA042
Carbon

• 5.0mm brake
• Protect Teflon®
coated cables
• Alloy
• Bottle of 50

BOT060OJ BOT060BJ BOT060SJ BOT060RJ BOT060UJ BOT060EJ BOT060NJ


Gold Black Silver Red Blue Cash Green Tango
End Caps

www.jagwireusa.com 32
End Caps Nosed | ROAD

Nosed End Caps


• Nosed end caps are lined and are commonly used with liner as sealing systems or to add extra protection for cables running
through frame fittings

• Water-proof boot
• Brake cable use
with nosed end
caps
• Silicon
BOT231B • Bottle of 50 BOT231S
Black Silver

• Water-proof boot
• Derailleur cable
use with nosed
end caps or at
the cable boss
at rear stay with
nosed end cap
BOT004 • Silicon
Black • Bottle of 50

• 4.0mm derailleur
• Use with seal kit
or at the cable
boss at rear
stay with water-
proof boot
• Alloy
BOT012OJ BOT012BJ BOT012SJ BOT012RJ BOT012UJ BOT012EJ BOT012NJ
Gold
• Bottle of 50 Black Silver Red Blue Cash Green Tango

• 4.0mm derailleur
• Use with seal kit
• Plastic
• Bottle of 100
BOT115-4A
Black

• 5.0mm brake
• Use with seal kit
• Carbon fiber
• Blister pack of 6
CHA043
Carbon

• 5.0mm brake
• Use with seal kit
• Alloy
• Bottle of 50
BOT061OJ BOT061BJ BOT061SJ BOT061RJ BOT061UJ BOT061EJ BOT061NJ
Gold Black Silver Red Blue Cash Green Tango

• 5.0mm derailleur
• Use with seal kit
• Plastic
• Bottle of 100
BOT193-1
Black

• 4.5mm derailleur
• Use w/ seal kit
or at the cable
boss at rear
BOT051OJ
stay with water- BOT051BJ BOT051SJ BOT051RJ BOT051UJ BOT051EJ BOT051NJ
End Caps

Gold proof boot Black Silver Red Blue Cash Green Tango

• Alloy
• Bottle of 50

33 www.jagwireusa.com
MTB ROAD
Cable Donuts Cable Tips |
Cable Tips

• Non-crimp
• Brake and
derailleur cables
• Alloy
• Blister pack of 4
CHA069 CHA070 CHA071 CHA072
Gold Silver Black Red

• Cable tip
• 1.2mm cables
and smaller
• Alloy
• Dispenser bottle
BOT117-AO of 500 BOT117-A
Gold Silver

• Cable tip
• 1.8mm cables BOT117-C
Silver
BOT117-C06 BOT117-C7 BOT117-C8
Blue
BOT117-C61 BOT117-T7 BOT117-P
Red Black Cash Green Tango Pink
and smaller
• Alloy
• Dispenser bottle
BOT117-CO
Gold of 500

Cable Donuts

• Brake and
derailleur
• TPR
• Dispenser bottle
of 600 (200 sets)
BOT170-B BOT170-C
Black Translucent

Combo Pack

• Single bike kit


• Cable end cap
• 10 of 4mm
sealed
• 6 of 5mm open
• 4 Cable tips
• Alloy
• Blister pack

CHA094-OJ
Gold CHA094-RJ CHA094-SJ CHA094-UJ CHA094-EJ CHA094-NJ
Red Silver Blue Cash Green Tango

• Cable tip
• 1.8mm cables
and smaller
• Alloy
• Blister pack of
30 each
CHA075 CHA074
Cash Green, Tango, Pink Gold, Black, Red

• Brake and
End Caps

derailleur
• TPR
• Blister pack of
30 each
CHA076
Black/Translucent

www.jagwireusa.com 34
Tools | MTB ROAD

Precision Tools for Specialized Tasks


Get the job done right with the right tool for the job. Jagwire’s
specialized line of tools helps you tackle a wide range of control-
system tasks, from hydraulic installs to brake-pad replacement and
maintenance.

Incisor
Jagwire’s Incisor cable and housing cutter slices with precision. Adjustable grip size makes the Incisor comfortable for all hand sizes. The
integrated awl helps clear the way for smooth cable operation.

Part No. Description Color Material Qty

WST028 Incisor cable and housing cutter Black/Yellow SK5 Steel 1

Instruction

Adjusting knob for handle


Awl Awl Housing rounding Cable Tip Fixture
distance.

Pad Press Plus®


Replacing brake pad inserts can be a challenge. The Pad Press Plus makes removing and installing brake pad inserts simple and easy. The new
design is compatible with both mountain and road pad types and supports SRAM, Shimano and Compagnolo pad designs. The included screws
make for easy mounting to any workbench.

Part No. Compatible Systems Color Material Qty

WST024 Shimano®, SRAM® and Campagnolo® Black Die-Cast Steel 1


Mountain & Road Race Pads Compatible

HyFlow® Bleed Kit


• Innovative free-motion bleeding valve provides 360° functionality
• Fully sealed system does not require old fluid to be drained
• Allows for more frequent fluid changes for better performance
United States, Taiwan and European Union Patents Pending®
Part No. Description Color Material Qty
Tools

WST023 Mineral oil kit. Includes Shimano® and Magura® Translucent PP 1


adapters

35 www.jagwireusa.com
MTB
| Tools
Needle Driver™ 2.0
Installing hydraulic hose fittings shouldn’t be done using a hammer. The delicate brass fittings in the end of a hydraulic hose can be be easily
crimped or not installed flush with the end of the hose. This results in potentially poor brake performance. The Needle Driver II™ is a simple-to-
use tool that secures the end of a hydraulic hose and allows for easy and gentle installation of hose fittings.

Part No. Description Color Material Qty

WST026 Needle Driver Black Plastic 1


Needle Inserting

Instruction

1 2 3 4 5 6

Space Age™ 2.0


A tidily cut hydraulic hose is just as important for the home mechanic as it is for the pros. The hand-held design of the Space Age 2.0 makes it
possible to cleanly prepare hoses anywhere in the workshop.

Part No. Description Color Material Qty

WST025 Space AgeTM 2.0 Hydraulic


Black Plastic 1
brake line cutter

WST027 Replacement Blades for Space AgeTM 2.0 Silver Steel 5

Instructions
1. 2. 3.

Space Age™ 1.0


Cutting straight and clean is an important part of properly installing any hydraulic hose. The Space Age™ 1.0 makes it easy to cut hose like pro
mechanics. The easy to use channel cradles the hose and holds it perpendicular to the cutting blade for a clean and straight cut every time..
Part No. Description Color Material Qty

WST010 Space AgeTM 1.0 Yellow Zinc Die-Casted 1


Hydraulic brake line cutter

WST011 Replacement Blades for


Silver Steel 5
Space AgeTM 1.0

Cut with cable cutter Cut with razor blade Cut with Space Age 1.0 1 2 3
Tools

www.jagwireusa.com 36
Small Parts BarCon, Tube Tops | MTB ROAD

All the Right Bits & Pieces


Ramp up your bar-end shifting and shave precious grams from your
bicycle with a set of Jagwire BarCon 2.0. shifters. Compatible with
both SRAM® and Shimano® bar-end shifting systems, externally
mounted BarCons are easy to adjust and service. Highly versatile,
they adapt to a variety of handlebar styles, including triathlon,
H-type, recumbent and touring drop bars.

BarCon 2.0
• Externally mounted solution for SRAM and Shimano bar end shifting systems
• Adapt to a variety of handlebar styles, including triathlon, H-type, recumbent and touring drop bars
• Includes Black 2100mm of 4mm L3 derailleur housing, 2 2300mm cables, 8 sealed alloy end caps, 6 cable donuts,
2 Tube Tops and 2 cable tips and shims for 22.2 mm bars

Part No. Color Description Compatibility Material Qty Package

BCS101 BarCon 2.0 Shifter


Black SRAM® and Shimano® bar-end shifters Alloy 2 Tube with DIY kit
Mount Kit

BCS102 BarCon 2.0 Shifter


Silver SRAM® and Shimano® bar-end shifters Alloy 2 Tube with DIY kit
Mount Kit

BCS103 BarCon 2.0 Shifter


Gold SRAM® and Shimano® bar-end shifters Alloy 2 Tube with DIY kit
Mount Kit

Stick-On Guides

Part No. Color Description Compatibility Material Qty Package

DCA053 Alloy Stick-On Brake or Derailleur


Silver Alloy 4 Blister
Cable Guide housing or hose

DCA060 Alloy Stick-On Brake or Derailleur


Silver Alloy 50 Bag
Cable Guide housing or hose

DCA056 Alloy Stick-On Brake or Derailleur


Black Alloy 4 Blister
Cable Guide housing or hose

DCA061 Alloy Stick-On Brake or Derailleur


Black Alloy 50 Bag
Cable Guide housing or hose
Small Parts

DCA007 Stick-On Cable Brake or Derailleur


Black Plastic 3 Blister
Guide housing or hose

37 www.jagwireusa.com
MTB ROAD
Frame Protectors, Guides Small Parts |
Tube Tops
• Tube Tops protect a frame’s finish from scratches
• Original and 4G Tube Tops slide on housing during installation and 3G Tube Tops snap on at any time

Part No. Color Description Compatibility Material Qty Package

CHA065 Black 4G Tube Tops Brake or derailleur housing Silicon 4 Blister

CHA066 Black 4G Tube Tops Brake or derailleur housing Silicon 50 Bag

CHA037 Black 3G Tube Tops Brake or derailleur housing TPR 4 Blister

CHA038 Black 3G Tube Tops Brake or derailleur housing TPR 50 Bag

CHA039 5.5 mm 3G Tube Brake housing or hydraulic


Black TPR 4 Blister
Tops hose

CHA054 White 3G Tube Tops Brake or derailleur housing TPR 4 Blister

CHA055 White 3G Tube Tops Brake or derailleur housing TPR 50 Bag

CHA068 Black Tube Tops Brake or derailleur housing Silicon 4 Blister

CHA090 Black Tube Tops Brake or derailleur housing Silicon 50 Bag

Stick-On Frame Protectors

Part No. Color Description Material Qty Package

1.7
1
0
Ø2
CHA063 0.6 Black Stick-On Frame Protector Silicon 6 Blister
0.2

1.7
1
0
Ø2
CHA064 0.6 Clear Stick-On Frame Protector Silicon 6 Blister
0.2

Cable Grips

Part No. Color Description Compatibility Material Qty Package

DCA008 Black Cable Grip 5.0mm housing or hose Alloy 2 Blister

DCA010 Adjustable Cable Brake or Derailleur Stainless


Silver 2 Blister
Grip housing or hose Steel
Small Parts

www.jagwireusa.com 38
|
Small Parts Hooks, Clips MTB ROAD

S-Hooks & Bridge

Part No. Color Description Material Qty Package

CHA046 Black Rotating Hook Plastic 4 Blister

CHA093 White Rotating Hook Plastic 4 Blister

CHA048 Black Cable Cross Plastic 4 Blister

CHA047 Black Housing Holder Plastic 2 Blister

C-Clips

Part No. Color Description Material Qty Package

DCA054 Black Housing Guide Plastic 4 Blister

DCA055 Black Housing Guide Plastic 50 Bag

Stoppers & Loop Guides

Part No. Color Description Compatibility Material Qty Package

CHA013 Chrome Cable Guide


5.0 mm Housing Brass 50 Bag
Plated Stopper

CHA056 Cable Guide


Black 5.0 mm Housing Alloy 10 Bag
Stopper

Hose Guide
DCA057 Black for Frame 5.5 mm Housing/ Hose Plastic 50 Bag
Loops

Hose Guide
DCA058 Black for Frame 5.0 mm Housing/Hose Plastic 50 Bag
Loops

Hose Guide
DCA059 Black for Frame 4.5 mm Housing/Hose Plastic 50 Bag
Loops

Hose Guide
DCA072 4.0 or 5.0 mm Housing/
Black for Frame Plastic 50 Bag
Hose
Loops
Small Parts

39 www.jagwireusa.com
MTB ROAD
Noodles, Connectors Small Parts |
Housing Connectors

Part No. Color Description Compatibility Material Qty Package

CHA062 Double-Ended 4.0 mm Derailleur


Silver Alloy 10 Bag
Housing Connector Housing

CHA067 Double-Ended 4.5 mm Derailleur


Silver Alloy 10 Bag
Housing Connector Housing

CHA061 Double-Ended 5.0 mm Brake


Silver Alloy 10 Bag
Housing Connector Housing

Shims & Plugs

Part No. Color Description Material Qty Package

DCA025 Stainless
Silver Disc Brake Shim 20 Blister
Steel

HFA025 M8 Bolt Chrome


Satin Silver 20 Bag
For fork pivots Plated

M10 Bolt
HFA026 Chrome
Satin Silver For rear stay 20 Bag
Plated
pivots

V-Brake Noodles & Boots


• Brake noodles feature stainless steel tubes with alloy tips

Part No. Color Description Compatibility Recommended Use Material Qty Package

Steel /
BSA033 83° Brake
Silver V-Style Brakes — Alloy end 10 Bag
Noodle
cap

Steel /
BSA031 135° Brake
Silver V-Style Brakes — Alloy end 10 Bag
Noodle
cap

Steel /
BSA032 90° Brake Kevlar® Reinforced
Silver/Black V-Style Brakes Alloy end 10 Bag
Noodle Ripcord housing.
cap

Connect Kevlar®
Reinforced
CHA089 5.0 mm
Black POP End Cap Ripcord Housing Alloy 20 Bag
Housing
to standard sized
guides or adjusters
Small Parts

BSA047 Black Brake Boot V-Style Brakes — Rubber 10 Bag

www.jagwireusa.com 40
|
Small Parts Cable Guides MTB ROAD

Straddle Cables & Carriers

Part No. Color Description Material Qty Package

Galvanized
Cantilever Barrel
BSA045 steel /
Silver / White Adjuster with 2 Blister
Rubber
Straddle Cable
coated

CC102 Double-End Staddle Galvanized


Silver 10 Bag
Cable, 1.8x380mm steel

EZ Handle Single
CC103-3 Galvanized
Silver End Straddle Wire, 10 Bag
steel
1.8x330mm

BSA011 Straddle Cable Galvanized


Silver 10 Bag
Carrier steel

BSA040 Alloy Straddle Cable


Black Alloy 2 Blister
Carrier with Liner

Adjusting Barrels & Anchor Bolts

Part No. Color Description Material Qty Package

M7 Adjusting Barrel
BSA004 Silver (Fits Older Brake Alloy 10 Bag
Levers)

M7 Adjusting Barrel
BSA005 Silver (Fits Older Brake Alloy 10 Bag
Levers)

M10 Adjusting Barrel


BSA003 Silver (Fits Older Brake Alloy 10 Bag
Levers)

M10 Adjusting Barrel


BSA007 Silver (Fits Older Brake Alloy 10 Bag
Levers)

M10 Adjusting Barrel


BSA008 Silver / Black (Fits Older Brake Alloy 10 Bag
Levers)

BSA012 Silver M6 Adjusting Bolt Alloy 25 Bag

BSA009 Galvanized
Silver 5mm Anchor Bolt 25 Bag
Steel

BSA010 Galvanized
Silver 6mm Anchor Bolt 25 Bag
Steel
Small Parts

41 www.jagwireusa.com
MTB ROAD
Combo Kits Small Parts |
End Caps & Accessories

This kit makes setting-up brake and derailleur cable housings a breeze. Includes red, gold and silver 4, 4.5 and
5mm end caps in open, sealed, nosed and raincoat varieties. Useful housing stoppers transform open frame loops
into traditional housing stops. Cable Crosses and Rotating Hooks keep housings where you want them. CHA900

CHA013 DCA072 CHA077 CHA079 CHA082 CHA085


Cable Guide Stopper x 10 4 or 5mm Housing Guide x 10 4.5mm Sealed End Cap, 4mm Sealed End Cap, 5mm Lined End Cap, Water-Proof boot, fits 4.0 & 4.5mm
Gold / Silver / Red x 10/each Gold / Silver / Red x 10/each Gold / Silver / Red x 10/each derailleur nosed end caps x 10

CHA078 CHA080 CHA086


CHA056 CHA013
4.5mm Nosed End Cap, 4mm Nosed End Cap, Water-proof boot for brake
Open End Caps, Cable Guide Stopper x 10
Gold / Silver / Red x 10/each Gold / Silver / Red x 10/each Black x 25
Fits 5mm CEX, CGX, KEB x 10

DCA082
Alloy Stick on guide x 10/each
Silver / Black

CHA089 CHA087
CHA084
POP End Cap, fits 5mm housing Water-proof boot for brake
CHA091 Cable Donut, CHA081 5mm Open End Cap,
to guide pipes x 10 Silver x 25
Black / Translucent x 10/each 4mm Open End Cap, Gold / Silver / Red x 10/each
Gold / Silver / Red x 10/each

HyFlow Fittings

Kit includes a variety of common fittings and seals for a range of disc brakes from Avid, Formula, Magura,
Shimano, Hayes and others HFA900

HFA603 HFA028 HFA503 HFA403 HFA203 HFA303


Hayes Jnsert / Compression M6 Oil for mineral/Brown x 10 Formula Compression nut x 10 Magura Compression nut x 10 Avid Compression nut x 10 Shimano Compression nut x 10
Bushing x 10 M6 Oil seal for DOT/Black x 10

HFA029 HFA504 HFA404 HFA204 HFA304


M8 Oil Seal x 20 Formula Needle x 10 Magura Needle x 10 Avid Needle x 10 Shimano Needle x 10
HFA604
Hayes Jnsert / Compression
nut x 10

HFA405 HFA305
HFA030 HFA505 HFA205 Shimano Compression Bushing x
Magura Compression Bushing x 10
Oil Seal for Avid Elixir x 15 Formula Compression Bushing x 10 Avid Compression Bushing x 10 10

Brake & Shifter Accessories

Kit includes a supply of barrel adjusters for brake and derailleur systems. Straddle carriers, anchor bolts, pipe
boots and ever-useful in-line adjusters are also provided.
BSA900

BSA008 BSA005 BSA004 BSA009


BSA047 BSA011
M10 adjusting barrel x 10 M7 adjusting barrel x 10 M7 adjusting barrel x 10 5mm anchor bolt x 10
Pipe Boot x 10 Straddle cable carrier x 10

DCA083 DCA049 BSA046 BSA048 BSA016


Adjustable Cable Grip x 10 Rocket II Adjuster x 10 Mini Inline Adjuster x 10 M5 Index Adjusting Barrel x 10 Mickey adjuster Barrel x 10
Small Parts

BSA041
Flexible Brake Noodle
x 10 DCA058 DCA059 CHA012 CHA088 DCA055
5mm Housing Guide for Frame 4.5mm Housing Guide for Frame Cable Cross x 20 Rotating Hook x 20 C-Clip Housing Guide x 15
Loops x 10 Loops x 10

www.jagwireusa.com 42
Inner Wire Derailleur |

Tie it All Together


Jagwire knows wire—that’s why it’s in our name. Our derailleur
inner wire is manufactured to the highest standards in the industry.
Pre-stretched and lubricated, Jagwire delivers flawless performance
and durable operation for many rugged miles.

Pancake Header Workshop Filebox


Tech: Cable Heads & Surface Treatment
Jagwire inner wires are available in three levels of finish:
• Basics inner wires offer a no-nonsense high quality cable
• Slick cables go through a machining process where the high points of the outer layer of the wire
are removed to produce a smooth, slick surface
• Coated inner wires have a layer of Teflon applied to the slick surface; the Teflon-coated surface reduces friction by 30%,
resulting in smooth shifting and crisp braking time after time

™ ™ ™ ™ ™ ™
GAR / STR GAS / STS TEC / TEC-ST
derailleur cable ends brake cable ends

C S C S

Basics Inner Wire Slick Inner Wire ®


Campagnolo® SRAM® / Shimano® Campagnolo® Universal SRAM® / Shimano® GAR (galvanized steel) GAS (SLICK-galvanized)
Teflon Coated Inner Wire
TEC (Teflon coated)
Mountain Road STR (stainless steel) STS (SLICK-stainless) ®
TEC-ST (Teflon coated, stainless)

Derailleur Inner Wire — Teflon® Coated


• Die-extruded stainless steel and coated with Teflon®
• Ultra low friction for optimum performance
• Best used with sealed, lined or nosed end caps

Part No. Description Length Compatible System Weight Each Qty Package

® ® ®
73TC2300 1.1mm Teflon Slick Stainless 2300mm SRAM / Shimano 15.0g 1 Pancake

® ®
75TC2300 1.1mm Teflon Slick Stainless 2300mm Campagnolo 15.0g 1 Pancake

® ® ®
73TC3100 1.1mm Teflon Slick Stainless 3100mm SRAM / Shimano 21.8g 1 Pancake

® ®
75TC3100 1.1mm Teflon Slick Stainless 3100mm Campagnolo 21.6g 1 Pancake
Inner Wire

43 www.jagwireusa.com
|
Derailleur Inner Wire
Derailleur Inner Wire — Slick Stainless
• Die-extruded stainless steel is corrosion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
73SS2300 1.1mm Slick Stainless 2300mm SRAM / Shimano 14.7g 1 Pancake

®
75SS2300 1.1mm Slick Stainless 2300mm Campagnolo 14.5g 1 Pancake

® ®
73SS3100 1.1mm Slick Stainless 3100mm SRAM / Shimano 21.3g 1 Pancake

®
75SS3100 1.1mm Slick Stainless 3100mm Campagnolo 21.1g 1 Pancake

® ®
71SS4445 1.1mm Slick Stainless 4445mm SRAM / Shimano 30.2g 1 Pancake

Derailleur Inner Wire — Slick Galvanized


• Die-extruded stainless steel is corrosion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
73SG2300 1.1mm Slick Galvanized 2300mm SRAM / Shimano 14.9g 1 Pancake

®
75SG2300 1.1mm Slick Galvanized 2300mm Campagnolo 14.5g 1 Pancake

® ®
73SG3100 1.1mm Slick Galvanized 3100mm SRAM / Shimano 21.3g 1 Pancake

®
75SG3100 1.1mm Slick Galvanized 3100mm Campagnolo 21.1g 1 Pancake

Derailleur Inner Wire — Workshop Box


• Die-extruded stainless steel is corrosion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

®
6009861 1.1mm Slick Stainless 2300mm Campagnolo 14.5g 100 Filebox

® ®
6009862 1.1mm Slick Stainless 2300mm SRAM / Shimano 14.7g 100 Filebox

® ®
6009863 1.1mm Slick Galvanized 2300mm SRAM / Shimano 14.9g 100 Filebox

® ® ®
6009864 1.1mm Teflon Slick Stainless 2300mm SRAM / Shimano 14.9g 50 Filebox

® ®
6009865 1.1mm Teflon Slick Stainless 2300mm Campagnolo 14.9g 50 Filebox

Derailleur Inner Wire — Basics


• Standard Galvanized or stainless steel cables is corrosion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
BWC1011 Basics 1.2mm Galvanized 2300mm SRAM / Shimano 15.6g 100 Filebox

® ®
BWC1012 Basics 1.2mm Stainless 2300mm SRAM / Shimano 15.4g 100 Filebox

® ®
12RG2300 Basics 1.2mm Galvanized 2300mm SRAM / Shimano 15.6g 1 Pancake

® ®
12RG3050 Basics 1.2mm Galvanized 3050mm SRAM / Shimano 22.5g 1 Pancake
Inner Wire

www.jagwireusa.com 44
Inner Wire Brake | MTB ROAD

Friction in a brake system can create poor lever feel and slow
overall performance. Jagwire maintains very specific standards
for friction and tests hundreds of inner wires every week to ensure
these high standards are met and maintained. Lubricated and pre-
stretched during the manufacturing process; Jagwire inner wires
will provide miles of performance. When used with Jagwire housing
featuring a L3 lubricated liner lever feel improves dramatically and
friction is reduced promoting better overall performance.

Pancake Header Workshop Filebox

Road Brake Inner Wires — Teflon® Coated


• Die-extruded stainless steel and coated with Teflon®
• Ultra low friction for optimum performance
• Best used with lined or nosed end caps

Part No. Description Length Compatible System Weight Each Qty Package

® ® ®
96TC1700 1.5mm Teflon Slick Stainless 1700mm SRAM / Shimano Road 23.6g 1 Pancake

® ®
93TC1700 1.5mm Teflon Slick Stainless 1700mm Campagnolo 28.0g 1 Pancake

®
96TC2750 1.5mm Teflon Slick Stainless 2750mm
® ®
36.9g 1
SRAM / Shimano Road Pancake
(Mechanical Disc)

Mountain Brake Inner Wires — Teflon® Coated


• Die-extruded stainless steel and coated with Teflon®
• Low friction for optimum performance
• Best used with lined or nosed end caps

Part No. Description Length Compatible System Weight Each Qty Package

® ® ®
94TC1700 1.5mm Teflon Slick Stainless 1700mm SRAM / Shimano MTB 24.6g 1 Pancake

®
94TC2750 1.5mm Teflon Slick Stainless 2750mm
® ®
37.9g 1
SRAM / Shimano MTB Pancake
(Mechanical Disc Brake)

Road Brake Inner Wires — Slick


• Die-extruded stainless or Galvanized steel
• Stainless wires are corrossion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
96SG1700 1.5mm Slick Galvanized 1700mm SRAM / Shimano Road 23.1g 1 Pancake
®
93SS1700 1.5mm Slick Stainless 1700mm Campagnolo 22.4g 1 Pancake
® ®
96SS1700 1.5mm Slick Stainless 1700mm SRAM / Shimano Road 22.7g 1 Pancake

96SS2750 1.5mm Slick Stainless ® ®


2750mm SRAM / Shimano Road 36.1g 1 Pancake
(Mechanical Disc Brake)

®
93SS2750 1.5mm Slick Stainless 2750mm Campagnolo 36.1g 1 Pancake

® ®
96SS3500 1.5mm Slick Stainless 3500mm SRAM / Shimano Road 45.6g 1 Pancake
Inner Wire

45 www.jagwireusa.com
MTB ROAD
|
Brake Inner Wire
Mountain Brake Inner Wires — Slick
• Die-extruded stainless or Galvanized steel
• Stainless wires are corrossion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
94SG1700 1.5mm Slick Galvanized 1700mm SRAM / Shimano MTB 24.6g 1 Pancake

® ®
94SS1700 1.5mm Slick Stainless 1700mm SRAM / Shimano MTB 23.8g 1 Pancake

94SS2750 1.5mm Slick Stainless ® ®


2750mm SRAM / Shimano MTB 37.1g 1 Pancake
(Mechanical Disc Brake)

® ®
94SS3500 1.5mm Slick Stainless 3500mm SRAM / Shimano MTB 37.9g 1 Pancake

Road Brake Inner Wires — Workshop Box


• Die-extruded stainless or Galvanized steel
• Stainless wires are corrossion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

®
8009850-4 1.5mm Slick Stainless 1700mm Campagnolo 22.7g 100 Filebox
® ®
8009853-4 1.5mm Slick Stainless 1700mm SRAM / Shimano Road 22.7g 100 Filebox
® ®
8009853-2 1.5mm Slick Galvanized 1700mm SRAM / Shimano Road 23.1g 100 Filebox
® ®
8009850-6 1.5mm Teflon Slick Stainless 1700mm Campagnolo 22.7g 50 Filebox
® ® ®
8009853-6 1.5mm Teflon Slick Stainless 1700mm SRAM / Shimano Road 22.7g 50 Filebox

Mountain Brake Inner Wires — Workshop Box


• Die-extruded stainless or Galvanized steel
• Stainless wires are corrossion and rust resistant

Part No. Description Length Compatible System Weight Each Qty Package

® ®
8009852-2 1.5mm Slick Galvanized 1700mm SRAM / Shimano MTB 24.1g 100 Filebox

® ®
8009852-4 1.5mm Slick Stainless 1700mm SRAM / Shimano MTB 23.8g 100 Filebox

® ® ®
8009852-6 1.5mm Teflon Slick Stainless 1700mm SRAM / Shimano MTB 24.1g 50 Filebox

Mountain Brake Inner Wires — Basics


• Standard Galvanized or stainless steel cables
Part No. Description Length Compatible System Weight Each Qty Package

® ®
BWC3001 Basics 1.6mm Galvanized 1700mm SRAM / Shimano MTB 23.6g 100 Filebox
® ®
BWC3002 Basics 1.6mm Stainless 1700mm SRAM / Shimano MTB 23.6g 100 Filebox
® ®
BWC5001 Basics 1.6mm Galvanized 1700mm SRAM / Shimano Road 22.6g 100 Filebox
® ®
BWC5002 Basics 1.6mm Stainless 1700mm SRAM / Shimano Road 22.6g 100 Filebox
® ®
92RG1700 Basics 1.6mm Galvanized 1700mm SRAM / Shimano MTB 23.6g 1 Pancake
® ®
92RG2795 Basics 1.6mm Galvanized 2795mm SRAM / Shimano MTB 37.4g 1 Pancake
Inner Wire

www.jagwireusa.com 46
Housing Derailleur | MTB ROAD

Keep It On Track
Jagwire L3-lined derailleur housings are the first choice for the
world’s best brands. Giant, Specialized, Felt, Cannondale, GT,
Merida, Norco, and hundreds of others trust Jagwire to deliver high-
quality, durable performance. Manufactured with lead-free PVC,
Jagwire housings meet all international standards and regulations
for chemical and material content.

Workshop Filebox

Tech: Derailleur Housing


linear shell nylon braid outer plastic layer
liner inner plastic layer

LEX™ Braided LEX™


LEX
L3 lubricated liner
linear strands

200 Meter Shop Rolls

Part No. Color Description Length Weight / Meter Package

20A0007 4mm LEX with End Caps


Black 200 Meters 32.2g Bulk Pack
1000pcs of open end caps included

50 Meter Shop Rolls

Part No. Color Description Length Weight / Meter Package

BHL200 4mm LEX Derailleur


Black 50 Meters 31.9g Workshop Filebox
with L3 Liner

90A9765 Black 4mm LEX Derailleur 50 Meters 32.2g Workshop Filebox

BHL205 4mm LEX Derailleur


White 50 Meters 32.2g Workshop Filebox
with L3 Liner

90A9769-1 Ice Gray 4mm LEX Derailleur 50 Meters 32.2g Workshop Filebox

90A9769 Pearl
4mm LEX Derailleur 50 Meters 38.4g Workshop Filebox
Silver
Housing

47 www.jagwireusa.com
MTB ROAD
Derailleur Housing |

3 Bikes Shop Rolls – 7.62 Meters (25 Feet) Workshop Zipper Bag

• Plastic sealed end caps included

Part No. Color Description Length Weight / Meter Package

ZHB804 4mm LEX Derailleur 7.62 Meters


Black 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB802 4mm LEX Derailleur 7.62 Meters


White 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB803 4mm LEX Derailleur 7.62 Meters


Red 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB805 4mm LEX Derailleur 7.62 Meters


Yellow 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB801 4mm LEX Derailleur 7.62 Meters


Ice Gray 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB806 Pearl 4mm LEX Derailleur 7.62 Meters


31.9g Zipper Bag
Silver with L3 Liner (25 Feet)

ZHB808 4mm LEX Derailleur 7.62 Meters


SID Blue 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB812 4mm LEX Derailleur 7.62 Meters


Orange 31.9g Zipper Bag
with L3 Liner (25 Feet)

ZHB813 Organic 4mm LEX Derailleur 7.62 Meters


31.9g Zipper Bag
Green with L3 Liner (25 Feet)

ZHB701 Black 4.5mm Ripcord LEX Derailleur 7.62 Meters


30.1g Zipper Bag
Carbon with L3 liner (25 Feet)

ZHB705 Gold 4.5mm Ripcord LEX Derailleur 7.62 Meters


30.1g Zipper Bag
Medal with L3 liner (25 Feet)

ZHB706 Sterling 4.5mm Ripcord LEX Derailleur 7.62 Meters


30.1g Zipper Bag
Silver with L3 liner (25 Feet)
Housing

www.jagwireusa.com 48
Housing Brake | MTB ROAD

coiled shell nylon mesh liner coiled shell plastic layer

CGX™ Braided CEX CEX™

liner

200 Meter Shop Rolls


Part No. Color Description Length Weight / Meter Package

20Y0007 5mm CEX Brake


Black 200 Meters 54.0g Bulk Pack
700pcs of open end caps included

50 Meter Shop Rolls

Part No. Color Description Length Weight / Meter Package

BHL100 5mm CGX Brake


Black 50 Meters 54.0g Workshop Filebox
with L3 Liner

90Y0026 Black 5mm CEX Brake 50 Meters 54.0g Workshop Filebox

BHL105 5mm CGX Brake


White 50 Meters 54.0g Workshop Filebox
with L3 Liner

90Y0025-4 Ice Gray 5mm CEX Brake 50 Meters 54.0g Workshop Filebox

90Y0025-3 Pearl
5mm CEX Brake 50 Meters 54.0g Workshop Filebox
Silver

3 Bikes Shop Rolls - 9 Meters (30 Feet)


• End cap included

Part No. Color Description Length Weight / Meter Package

60Y0026 5mm CGX Brake 9 Meters


Black 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0023 5mm CGX Brake 9 Meters


White 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0021 5mm CGX Brake 9 Meters


Red 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0024 5mm CGX Brake 9 Meters


Yellow 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0029 5mm CGX Brake 9 Meters


Ice Gray 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0025 Pearl 5mm CGX Brake 9 Meters


54.0g Zipper Bag
Silver with L3 Liner (30 Feet)

60Y0022 5mm CGX Brake 9 Meters


SID Blue 54.0g Zipper Bag
with L3 Liner (30 Feet)

60Y0030 5mm CGX Brake 9 Meters


Orange 38.8g Zipper Bag
with L3 Liner (30 Feet)

60Y0031 Organic 5mm CGX Brake 9 Meters


38.8g Zipper Bag
Green with L3 Liner (30 Feet)

60Y0032 Black 5mm CGX Brake 9 Meters


30.1g Zipper Bag
Carbon with L3 Liner (30 Feet)

Gold 5mm CGX Brake 9 Meters


Housing

60Y0033 30.1g Zipper Bag


Medal with L3 Liner (30 Feet)

60Y0034 Sterling 5mm CGX Brake 9 Meters


30.1g Zipper Bag
Silver with L3 Liner (30 Feet)

49 www.jagwireusa.com
|
Notes Jagwire
Notes

Notes

www.jagwireusa.com 50
Exploring New Horizons for Control Systems
For more than 20 years, Jagwire has pioneered new territory in the manufacture of high performance control systems. As an ISO 9001/TS-16949
company we have an unyielding commitment to quality, constantly testing, stressing and abusing our brake pads, housings and cables under
extreme conditions.

Faster, Leaner, Better


Fully committed to process improvement, our experienced engineering staff is always looking for ways to enhance quality, reduce errors and
increase customer satisfaction. Partnering with Toyota, we integrated the highly efficient Toyota Production System (TPS). Our balanced blend of
automation and manual processes helps us manage flow and volume, resulting in unsurpassed quality and efficiency. And as a member of the
Taiwan A-Team manufacturing group, we develop improved business strategies and tactics to reduce lead times, improve quality and cut defects
and waste.

Environment & Community


Recognizing our vital role as responsible global citizens, we strive to produce products that meet the exacting requirements of government
agencies for performance, safety and environmental impact. Our primary control system products are CPSIA, Proposition 65 and CEN certified.

Chia Cherne Industry Company, Ltd Warranty Policy


EXTENT OF LIMITED WARRANTY
Chia Cherne/Jagwire warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase.
This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the
bicycle or the Jagwire product was purchased. Original proof of purchase is required. Complete product warranty information is available by
visiting jagwireusa.com. Or a copy may be requested via email. Email: info@jagwireusa.com

Product Safety and Installation


WARNING: Many bicycle service and repair tasks require special knowledge and tools. In order to help minimize the chances of an accident and
possible injury, it is critical that you have any installation, repair or maintenance performed by a professional bicycle mechanic or dealer. Do not
begin any adjustments or service on your bicycle yourself until you have learned from your mechanic or dealer how to properly complete them.
Improper adjustment or service may result in damage to the bicycle or an accident, which can cause serious injury or death.
Equally important is that your individual maintenance requirements will be determined by everything from your riding style to geographic location.
Consult your dealer or mechanic for help in determining your maintenance requirements. Like any mechanical device, a bicycle and its
components are subject to wear and stress. Different materials and mechanisms wear or fatigue from stress at different rates and have different
life cycles. If a component’s life cycle is exceeded, the component can suddenly and catastrophically fail, causing serious injury or death to the
rider. Scratches, cracks, fraying of wires and discoloration are signs of stress-caused fatigue and indicate that a part is at the end of its useful life
and needs to be replaced. While the materials and workmanship of bicycle components may be covered by a warranty for a specified period of
time by the manufacturer, this is no guarantee that the product will last the term of the warranty. Product life is often related to the kind of riding
you do and to the treatment to which you submit the product. A component warranty is not meant to suggest that the component cannot be
broken or will last forever.
Before installing any component or accessory make sure that it is compatible with your bicycle by checking with your dealer.
WARNING:
1. Riding with improperly adjusted brakes, worn brake pads, worn control cables or housings is dangerous and can result in serious injury
or death.
2. Applying brakes too hard or too suddenly can lock up a wheel, which could cause you to lose control and fall. Sudden or excessive application
of the front brake may pitch the rider over the handlebars, which may result in serious injury or death.
3. Some bicycle brakes, such as disc brakes and linear-pull brakes are extremely powerful. Take extra care in becoming familiar with these brakes
and exercise particular care when using them.
4. Disc brakes can get extremely hot with extended use. Be careful not to touch a disc brake until it has had plenty of time to cool.
5. See the brake manufacturer’s instructions for operation and care of your brakes. If you do not have the manufacturer’s instructions, see your
dealer or contact the brake manufacturer.
WARNING: Jagwire cables, housings and brake pads are not intended for use on any motorized bicycle or vehicle. Any such use could result in a
serious personal injury.
Jagwire

51 www.jagwireusa.com
Brake Inspection

Inspecting your bicycle’s braking systems before each ride is critical to your safety. Check the brakes for proper operation.
• Squeeze the brake levers.
• Are the brake quick-releases closed?
• All control cables seated and securely engaged?
• Do the brake pads contact the wheel rim squarely and make full contact with the rim?
• Are the bolts that attach your brake pads to the brake caliper tight?
• Do the brake pads touch the wheel rim within an inch of brake lever movement?
• Can you apply full braking force at the levers without having them touch the handlebar?

If not, your brakes need adjustment. Do not ride the bike until the brakes are properly adjusted by a professional bicycle mechanic.
The effectiveness of braking is dependent on many conditions over which Jagwire has no control including the speed of the bicycle, type and
condition of the riding surface, braking lever force, proper installation and maintenance of brakes, cables, levers, brake pads, the condition of the
bike, weight of the rider, braking technique, weather, and other factors. Consult the owner’s manual for your bicycle and a professional bike mechanic
or dealer to learn more about proper braking techniques and always practice riding and braking techniques on a flat and level surface prior to riding.
Under wet conditions, the stopping power of your brakes (as well as the brakes of other vehicles sharing the road) is dramatically reduced and your
tires don’t grip nearly as well. This makes it harder to control speed and easier to lose control. To make sure that you can slow down and stop safely
in wet conditions, ride more slowly and apply your brakes earlier and more gradually than you would under normal, dry conditions.
Inspect your brakes, cables and brake pads regularly for damage, and always inspect them thoroughly after any crash or severe impact. If you detect
damage, please have your bicycle inspected by a professional bike mechanic or dealer.
Important: If the brake pads are worn until the grooves disappear, replace them with new pads. If wheel rims are excessively worn from braking,
replace them with new rims.

Cables
Improper set-up or use of brake control cables can result in loss of control or lead to a serious accident, which could lead to a severe injury. It is your
responsibility to ensure that your brake control system cables are functioning properly before each ride. Consult the owner’s manual for your bicycle
and a professional bike mechanic or dealer to learn more about proper cable installation and maintenance techniques.
Inspect your cables & housings regularly for damage or wire fraying, and always inspect them thoroughly after any crash or severe impact. If you
detect damage, please have your bicycle inspected by a professional bike mechanic or dealer.
Important: If your control system wires begin to fray, your housing end caps show any signs of damage or your housing is kinked, replace them with
new products.

Installation Assistance
Downloadable instructions are available on www.jagwireusa.com. Or by contacting Jagwire directly.
Europe - jageurope@nowcompany.com
Asia - taiwan@jagwireusa.com
North & South America - tech@jagwireusa.com

Trademarks
All trademarks, service marks and trade names of Jagwire and Chia Cherne used herein are trademarks or registered trademarks of the Chia Cherne
Industry Company, Ltd. Use of any trademarks or other intellectual property of Chia Cherne, without the express written consent of Chia Cherne, is
prohibited.

Copyright (c) 20010-2011 Chia Cherne Industry Company, Ltd.


Jagwire

www.jagwireusa.com 52

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