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MINI PROJECT
DESIGN OF AUDIO AMPLIFIER
2.0 ABSTRACT
Amplifiers, which are devices that increase the gain of an audio signal, dominate modern audio
technologies. In this project, we designed and built our own audio amplifier from scratch in order
to demonstrate that such a key device can be constructed using basic electrical engineering
principles. After performing major circuit calculations by hand, we modeled our circuit in
Multisim, which is computer software that analyzes electrical circuits. In particular, we studied
the variance that using budget electrical components introduced into the circuit overall by
comparing three different amplifiers that we constructed. We found the variance between our
three amplifiers to be minimal, confirming our method of building a low budget, low power
audio amplifier. Human hearing extends from approximately 20 Hz to 20 kHz. Hence, in our
design, the frequency of 1kHz is chosen as it is fallen in this range. For our project, we set out to
design an audio amplifier. The inputs of our circuit were alternative signals from a function
generator. Although we used a low-power speaker, we needed to achieve approximately three
times gain over the entire circuit. In addition, the amplifier had to be produced at a low cost with
available materials. Before building the actual amplifier, we realized that we had to design,
simulate, and test the circuit. Each step was necessary to understand the concepts involved in
amplification.
3.0 INTRODUCTION
An audio signal is a representation of sound waves in a different form. Typically this is an
electrical voltage, but these signals can be expressed through alternative mediums such as
magnetic particles. An audio signal can be manipulated, stored, transmitted and reproduced in
ways that a sound wave cannot. Microphones convert sound pressure waves into voltage, an
electrical audio signal. Therefore the microphone sensitivity is as millivolts per pascal.
Loudspeakers or headphones convert an electrical audio signal into sound. Although many audio
signals have their origin as a sound wave, devices such as synthesisers are designed to create
audio signals.
The term amplifier refers to any device that increases the amplitude of a signal, usually measured
in voltage or current. This versatile device is used in a variety of different electronic applications.
Especially in audio technology, a wide range of amplifiers can be produced based on product
specifications (i.e. power, voltage, current). Currently, there are many types of audio amplifiers
available for consumers. Sound signal amplification is used for instruments, such as the guitar or
the bass. They are also used commonly in home theater systems and with stereo speakers. The
basic design behind all of these amplifiers is derived from the simplest concepts of circuit design.
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Designing of audio amplifier Academic session 2009/2010 Group 8
Audio power amplifiers are, in principle, very simple. There is an input voltage and an output
voltage, and at any instant of time these are both just numbers (with units of volts). If the input
voltage is 1 volt at a certain instant of time and the output voltage is then 20 volts, then the
amplifier has a gain of 20. In an ideal amplifier this number, 20, would be a complete description
of the performance, and the output voltage would always be simply 20 times the input voltage. In
a real amplifier with an input voltage varying with time the output voltage has a maximum level,
and a maximum rate of change, and the gain falls at high frequencies, but within these limits it is
still possible to approach the ideal behaviour.
4.0 BACKGROUND
Before beginning the design process, it was necessary to understand several core concepts of
electrical engineering. When designing electronics, three main specifications govern all circuit
components; voltage [V; measured in volts (V)], current [I; measured in amps (A)], and
resistance [R; measured in ohms (Ω)]. These three concepts are connected by Ohm’s Law, where
1V = 1 A * 1 Ω. For amplifier circuits, it is also important to consider both types of current in the
design because both alternating and direct current run through the system. Alternating current
(AC) acts like a sinusoidal curve, providing the signal for the amplifier. On the other hand, direct
current (DC) runs through the circuit as a voltage source. Used together, AC source creates the
signal at the horizontal axis, which is determined by the value of the DC source. Each is
analyzed independently of the other, but without one type of current, it is meaningless to include
the other.
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Figure 1: Class A
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This equation indicates that present of reduces the effect of on increasing Rin.
This is because shunt away some of the current that would have flowed through .
Open circuit voltage gain:
=-
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That is ,the open circuit voltage gain obtained with a relatively small remain very closed to the value
without .
The output resistance is :
= (1+ )
Gm =
Voltage gain:
AV = - RC
Figure 4: Emitter-follower
Voltage gain
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Designing of audio amplifier Academic session 2009/2010 Group 8
Notice that the gain is always less than 1.If , then a good approximation is
Since the output voltage is at the emitter, it is in phase with the base voltage, so there is no
inversion from the input to output. Because there is no inversion and because the voltage gain is
approximately 1, the output voltage closely follows the input voltage in both phase and
amplitude; thus the term emitter-follower is commonly used.
Input resistance
The emitter-follower is characterized by a high input resistance; this is what makes it a useful
circuit. Because of the high input resistance, it can be used as a buffer to minimize loading effect
when a circuit is driving a low-resistance load.
Output Resistance
The output resistance is very low, making the emitter-follower useful for driving low-resistance
loads.
Bias establishes the dc operating point (Q-point) for proper linear operation of an amplifier. If an
amplifier is not biased with correct dc voltage on the input and output, it can go into saturation or
cutoff when an input signal is applied.
DC Load Line
The dc operation of the transistor circuit can be described graphically using a dc load line. This is
a straight line drawn on the characteristic curves from the saturation value where on
the y-axis to the cutoff value where on the x-axis.
Linear Operation
The region along the load line including all points between saturation and cutoff is generally
known as the linear region of the transistor’s operation. As long as the transistor is operated in
this region, the output voltage is ideally a linear reproduction of the input.
Waveform Distortion
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Under certain input signal conditions, the location of the Q-point on the load line can cause one
peak of the waveform to be limited or clipped. In the case that when the input signal is too
large for the Q-point location and is driving the transistor into cutoff or saturation during a
portion of the input cycle. When both peaks are limited, the transistor is being driven into both
saturation and cutoff by an excessively large input signal. When only the positive peak is limited,
the transistor is being driven into cutoff region. When only the negative peak is limited, the
transistor is being driven into saturation region.
Distortion mechanism
The image shows a typical class-B emitter-follower complementary output stage. Under no
signal conditions, the output is exactly mid-way between the supplies (i.e., at 0 V). When this is
the case, the base-emitter bias of both the transistors is zero, so they are in the cut-off region
where the transistors are not conducting.
Consider a positive going swing: As long as the input is less than the required forward V BE drop
(≈ 0.65 V) of the upper NPN transistor, it will remain off or conduct very little - this is the same
as a diode operation as far as the base circuit is concerned, and the output voltage does not
follow the input (the lower PNP transistor is still off because its base-emitter diode is being
reverse biased by the positive going input). The same applies for the lower transistor but for a
negative going input. Thus, between about ±0.65 V of input, the output voltage is not a true
replica or amplified version of the input, and we can see that as a "kink" in the output waveform
near 0 V (or where one transistor stops conducting and the other starts). This kink is the most
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Designing of audio amplifier Academic session 2009/2010 Group 8
pronounced form of crossover distortion, and it becomes more evident and intrusive when the
output voltage swing is reduced.
Less pronounced forms of distortion may be observed in this circuit as well. An emitter-follower
will have a voltage gain of just under 1. In the circuit shown, the NPN emitter-follower and the
PNP emitter-follower will generally have very slightly different voltage gains, leading to slightly
different gains above and below ground. Other more subtle forms of crossover distortion,
stemming from slight differences between the PNP and NPN devices, exist as well.
Crossover distortion
5.0 METHODOLOGY
5.1 DESIGN REQUIREMENT
From the very beginning of the design process, the design specifications were crucial to the
choices for topologies and components. Our amplifier had to be able to amplify a signal from a
portable music player (a 0.8V – 1.1V supply voltage load). In order to reach satisfactory
amplitude, 1.7 times gain was necessary for each section of the input stage. Class A designs are
capable of this gain, and their high inefficiency was not a major factor in the small scale of our
experiment. However, these amplifiers invert the input signal. The DC voltage remains the same,
but the AC signal reflects over its x-axis. As a result, two Class A amps were used to correctly
orient the output signal and provide the necessary gain. Each Class A amplifier was a common
emitter BJT. Together these two amplifiers constitute the input stage of the audio amplifier.
Considering a starting voltage of around 1VPP (1 volt peak to peak) , two amplifiers with
approximately 1.7 times gain brought the output gain up to around 3 times after the input stage.
As the current flows into the output stage, the voltage becomes irrelevant. Instead, the designer
needs to increase the power gain in order to drive the speakers at the output. Class AB amplifiers
are capable of producing power gain (at the slight expense of the previous voltage gain). A Class
AB amplifier consists of two PNP common emitters and two NPN common emitters in a loop.
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CLASS A
AMPLIFIER
CLASS A CLASS A
AMPLIFIER AMPLIFIER
CLASS A CLASS AB
CLASS A
The current (IC) in this equation is dependent on the circuit and Vt is provided by the
manufacturer. Solving this equation for a gain of about 1.7 will produce the resistor value for the
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first resistor on the emitter. From there, the other resistors can be determined using the V=IR
equation. The entire process of determining resistor values is what constitutes DC biasing.
The value of must be fixed in the range of plus minus 6V in order for the output waveform of
stage one to fall in the centre of the DC load line to avoid any distortion on the cutoff or
saturation region. The resistor chosen must be big enough in order to let most of the to flow to
the second transistor. In this case, resistor value is chosen to be 4.7kΩ as it is suitable to
provide gain for the first stage transistor and avoid large loading effect. Resistor value that is
greater than 4.7kΩ will not provide any positive amplification but negative amplification.
All of the capacitors in the first stage are equal to 220μF (microfarads), except for the capacitor
involved with the negative feedback, which is 1000pF. These values were chosen because they
are large enough to be completely ignored at DC and they quickly become ‘shorts’ at AC.
is fixed at 6V for the same reason as previous. However, the value of is chosen to be 1kΩ
in order to take into consideration tolerance in the circuit.
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After the entire circuit was biased, we discovered that certain resistors required for our circuit
were either not manufactured values or not available to us. We were forced to make some
changes to the circuit, replacing the unavailable resistors with others that were close to our
calculated values.
The adjusted circuit design needed to be biased again in order to account for the changes in
resistor, values. From the second bias, we obtained our ideal bias points for the circuit involving
our actual components.
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After analysis of some values of resistors by simulation, we found that the 1 st and the 3rd
combination will give higher gain than others. Since these two combinations give the slightly
difference gain, we choose the 1st combination as our circuit design. Though the 1st combination
have lower gain than the 3rd combination, but the 1st combination has more lower resistance (it is
only 4.7 k), so the low power dissipation make the device works more efficiency.
We have done some analysis on the R13 and R14 to choose the best value in order to make the
circuit run effectively. The optimum quiescent point in our circuit is 6V. From the table above,
we can notice that all resistors give the values near to the optimum quiescent point. So, we check
the output voltage to obtain the maximum gain as possible. Hence, we choose the first five
resistors to be tested at the next analysis.
1. 51 0.970
2. 68 1.030
3. 82 1.050
4. 100 1.068
5. 200 1.088
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When the resistor above is connected to the whole audio amplifier circuit, they give the different
output voltage. From the data obtained, we found that resistor 200 ohm is the best value of
resistor to get the maximum output voltage and gain.
6.1 SIMULATION
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Av =
= 2.176
Phase shift, = 00
6.1.2 OUTPUT VALUE AT FIRST STAGE WHEN ONLY STAGE 1 IS CONNECTED ( CLASS A )
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Av =
= 3.772
6.1.3 OUTPUT VALUE AT SECOND STAGE WHEN ONLY STAGE 2 IS CONNECTED (CLASS A )
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Av =
= 4.738
6.1.4 OUTPUT VALUE AT SECOND STAGE WHEN BOTH STAGE 1 AND STAGE 2 ARE
CONNECTED
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Av =
= 7.244
Phase shift, = 00
6.1.5 OUTPUT VALUE AT THIRD STAGE WHEN ONLY STAGE 3 IS CONNECTED ( CLASS AB )
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Av =
= 0.903
Phase shift, = 00
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Picture 2: Output waveform of first stage when only first stage is connected
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Designing of audio amplifier Academic session 2009/2010 Group 8
Picture 2: Output waveform of second stage when only second stage is connected
Picture 3: Output waveform of second stage when only first and second stage are connected
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Designing of audio amplifier Academic session 2009/2010 Group 8
Picture 4: Output waveform of third stage when only third stage is connected
Picture 5: Output waveform of first stage when all three stages are connected
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Picture 6: Output waveform of second stage when all three stages are connected
Picture 7: Output waveform of final stage when all three stages are connected
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3. Output value at second stage when both first and second stage are connected
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5. Output waveform at the first stage when all stages are connected
6. Output waveform at the second stage when all stages are connected
7. Output waveform at the final stage when all stages are connected
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50 50 0.4 0.02
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6.3 ANALYSIS
6.3.1. Comparison between the practical, theoretical and simulation result for DC bias point:
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6.3.2. Comparison between actual and practical value for the component used
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6.3.3 Comparison between actual and practical value for the component used
7.0 DISCUSSION
1. Since the percentage error of practical and theoretical result is less than 5%, our project is
considered success.
(a) The waveform is not exactly what we predicted although the simulation results show that the
circuit works.
(i) This problem can be solved by first checking all the components used to detect the faulty
device.
-ve +ve
TERMINAL TERMINAL RESISTANCE
B E 5KΩ
B C 5KΩ
E C ∞
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Designing of audio amplifier Academic session 2009/2010 Group 8
For NPN BJT, low resistance are detected when the negative terminal of the multimeter are
connected to base terminal and the positive terminal of the multimeter are connected to the
emitter and collector terminal.
+ve -ve
TERMINAL TERMINAL RESISTANCE
B E 5kΩ
B C 5KΩ
E C ∞
For PNP BJT, low resistance are detected when the positive terminal of the multimeter are
connected to base and emitter terminal and the negative terminal of the multimeter are connected
to the collector terminal.
-The value of resistors and capacitor can be checked by using the measurement machine
provided in lab
(ii) Secondly, check all the connection to make sure all jumper and devices are properly
connected.
(iii) If the above three method still cannot solve the problem, then must proceed to
troubleshooting the circuit by changing the value of the passive element used.
3. Class A amplifier is more linear if compared to others. It will maintain all the information
carried by the signal which is one of the requirements in designing the audio amplifier. Hence it
is used to provide the amplification in our audio amplifier. However, the output waveform of
class A stage is 180°out of phase if compared to the input signal. Hence, two class A stages are
required in order to provide 0°or 360°out of phase for the output waveform.
4. The efficiency of the class A stage is very low. It conducts for entire cycle of the input signal;
that is, the conduction angle is 360°(never switch off). Hence, if only class A stage is used, the
power consumption will be very high. Hence, a class AB is included to increase the efficiency
and reduce the power consumption.
8.0 CONCLUSION
After completing our mini project, we found that all the results obtained are almost the same as
the expected results that had proposed. The design of audio amplifier based on the theory of
analog electronic is really working. Besides, throughout the project, we have encountered many
problems that will enhance our practical skills. Moreover, upon the completion of this project,
we can see how well the practical and theoretical result agreement. This enhances our
understanding towards analog electronic and thus improving the concept. Besides, the skills we
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Designing of audio amplifier Academic session 2009/2010 Group 8
inculcate in troubleshooting and overcome the problems faced will definitely be beneficial in our
life.
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