Short run stamping is Ideal for parts where normal die breakage 'on edgesjs not allowed. Sho+t run tools typically hold closer tolerances and there rs no scalloplnq on the curved.edges. NC Is an Ideal method for production of large parts of th in stock+.
Short run stamping is Ideal for parts where normal die breakage 'on edgesjs not allowed. Sho+t run tools typically hold closer tolerances and there rs no scalloplnq on the curved.edges. NC Is an Ideal method for production of large parts of th in stock+.
Short run stamping is Ideal for parts where normal die breakage 'on edgesjs not allowed. Sho+t run tools typically hold closer tolerances and there rs no scalloplnq on the curved.edges. NC Is an Ideal method for production of large parts of th in stock+.
31 Things We’ve
Learned in
_ 50 Years making
METALTYPICAL FABRICATION METHODS
COMPARED TO SHORT RUN STAMPING
‘SOME SIMPLE IDEAS
‘CAMS AND SHAPES.
Exaton a ust ic provi
STRUE EDGE” twchlqves Now
‘quality inthe enageent. ANE
PROCESS trom Boyton Roe
SHEET METAL WORK
re oot eed together Te result
etal mage a lower eos, sner
PAWLS
| Parte tis a rauanty planed for
Invetment cing, Were design any to
fon shore rn toot el ings on
‘Sree Metal Work
| 2 2TYPICAL PARTS PRICE COMPARISON OF 2, TOLERANCE
VARIATIONS IN MATERIAL AND Pract telernes frau Short Rn
DESIGN/DRAFTING PRACTICE eed Semohagvey cco
Comparing cost impo of we several varibes i felt, To Sona! eons campus to cose omonana
rip oxplnin te impute slated mpi aah fan be iste by te Flowing AA
‘how the pres ange tht you sould resch Sepending on Non Stam "A
you sonvo your dein. {Reading far dt to et, estate
thecomt incesersoty- bit the
Frees mare pin a e iis
‘fro eed he ot \
‘aus sharply to the extent eat ihe |
{imorcties to stamp. Tore sn tte
Low cost esicn
+ bus on hole aresrs
Material 18 93 1010sheet
Se tobrance 059,008
Bande Ruri 1/4 shiek ‘eat for stamping porto beyond tee
Hole Print should note “sinarton purse" t hole ich machining, inde, ap,
‘etorton ito dose to form Get poe 20). honing and otter precion operations
Curie 1/16" ata alowed rn employed
ici cost besicn
“Tolerance 003 on cates
£01 one dameters
(on sara 8", went He eatin
Bante or hole and pening in fat
Mowrt —1010patnad ‘ans, ore most economies tot
nde de 005 at tnhelé onthe cof te part and
a er os ‘ho punch side ofthe eles openings
tern For th mos economies sting ad xo
cer Bavusarieeet ‘Son tere oh malon
Sasa
ralce comparison Stee cmaanteee
BASED ON TOOLING RUN OF 100 PIECES feeb nmratere
oo) | ee
ere neeser ees
oe g— he | ns |
UN LASOR (100 Ph ‘oe | 36a | +5 ar
rw sor | oo | ne
ear and sda! erties.3. EFFECT OF CLEARANCE
BETWEEN
PUNCH AND DIE
ntaror mai he dena
Example #1 ilusoats he sits
‘ole hots comercial quality,
‘at ses tan had temper wth 8
‘Sear strength of pprximatly 45,000,
‘Al plldown “A” of ne bank
ge sah sheared secon“
forsbout 25% to 30% of the meter
‘Pikes wil car on th i
indeed by (Can (0) one
punch,
‘or il osu for sotar materia
‘Scampi #2 indotes teres fle
‘tan he ual carne, eed
oul brskan on th aod ae
Wi oer: AL tines double bean on
thik parts mid be more deeb then
Bit 10% taper
Example #3 nists hat on ery hare
{he shared oy would pombly sunt
tooniy OK of th thiekos of
‘he mail.
4. BLANK DESIGN
| Minimum Pacts! Section dost
ever be ls than ater hes or
140" i material than 40"
‘than he material ike for high se
Strength mati or he mot pats!
Supine
Radi on stank Cormare Camas cn
bese i aera cna e116
fess ovr 116° al eee i
{Rh nua 01/2 maar ches
Se ute.
5. PRACTICAL DESIGN
FOR ECONOMY
MANUFACTURE
han 40" wiser pou
1 Wis = Never ae than materi ik,
156. iemaximam dept, soul be
te ooo
Li 5 Wie maximum ent, sould
beat pose
“Te bore uss asd apply for max
‘mum eanomy 1 flloned al ane
flor ean ined the aking
‘nd operations6. PIERCING ROUND
HOLES
Sedation, ete chet must
Totoro fe soc ne
sith folorane of lu ot mas 00
ncn
oto tie
rena of te mater
Con machined hols punched nda,
See tones cer oc
1 fished hol requied trou he
11 0 we is minimum of he stock
tikes, the holo can be punches which
‘Avob hat es than he stack hk
‘es il ut in 3 bulge on the lank
Bulge condition would inn progres
tna complete beskthvough, Honever, te
ge haa wile ut te wee
‘elce to tan 1/2 the oc hk
rip wal 0 spy 12
oles
‘Ae siaetion, If ha wee too nao,
‘he rail of the ane soul crs
by ing an er of ttcort Sinesane
‘Another tere sapetion woul be
‘orange the contour of th lank to
include tahoe anoth The nen
‘hil herb tren rt we
‘rough send be nce inte
Bank without «iin or nothing
‘operat, (Sen Ble Dain tin),7. PIERCING— ADJACENT
TO BENDS
ation “Ants that th iim
Inside ita euied from the edge of
‘holt sand is tines th atral
‘hiknee (Toure band aun
‘thar, erin wl osu a indi
din lusvaton "8" ~ o icing eter
nist sir snd
‘preload ice
t01" =27+R (minimum)
102" NTR
(minim)
Wen "L=2" or more — 37 to 9HT-+ 8
Irn)
eanmy. hon te a
form inside te bank profile, shown, _ Ter.
{hematuria the -
Fock thiserae ana the bond
‘hw ature,
oc toon canot ts adapted bess
Shot fo thw form mast te
"uae a
‘ver of theme nd ad.
1 and “D" rtrt pose slton
orth rd. Bd eimcaig
‘ee punches and The ress re
tetarqty an es noone
‘ol pie
‘nutri icky masher strength,
for tol and no exe opraton10. DISTORTION AND
INTERFERENCE
OF FORMING
‘Sar nse bend rads. On mater
knees ese han 1/10" he he
Inside forming aie ayn corp
7 santo ae mata thiknes, tortion
“The sts on he ni of the bed
Sudo eompresion whieh ssn
‘isu coditen en ee es In
hin he esc ete of me
9. HEIGHT OF FORM
“An ianats 29 cages bond with
notn igh (9 oe peony
Conzaquentiy, stock must be ade so
‘he form high enoug stk thon
fitof hen rane tonal oaing
|
C
Me
nay nat have suflent rong t ane
Sp for prev ati or tke
“may ete ier ex con
| __ by oman uch elon
Tlusraton 70 neta ow 1 de
‘hich in thi case equals tine the.
tov see (7) lo te exe pulls, otad ion Comorsion
Sore Tobin rant enn nwt) ne met
‘Tra concn vata by "8" above Lees Dracaena mak noel ate Ll 7
iver 9a fr nr your r Shao ris ulna il oe
+ Serene. Ths commanded Say icrrence tenting pte Te
|| inure fomed heh esis re intrerene shoul be rtrd toon he Le es
{pra cover most wats of a, print so con puaton ana Siac
Sex metal yen ere ik ‘Smired orem Tt opt Bn
‘esr but whith il permit ha moet
foamed mate Alumina,
| Bras, Copper anit Stel maybe
forme nt» gh er mits
Ine formed Rot roushiy 20% es)
to the eo of production,
vont meron ening Wom 9
sana ‘thou enre poauction cor
Heian
“Te upper fe hand fom (naan se
rian] sar [see [ore vet [oe oe [wo[iuor|sri[raer|z0a| egy Plant fore aaa mo,
fas fone [ae [re | am fe | ao [2a | z0 [29 [aon oF bien i out tb
|_| fe [oo fre at fans [as [a ae [se [se Ahnu non et
freer fine [an v2 [on ise sot [one [one we [sma ‘te be is uner tenon an cases
‘he mint rete on the ar ge
12‘ogo up and in extrem css
come sie
‘Blanks sould be produced so the burr,
Turing deburcing wall baer forming
fut ea tor, ke SAE8130, tombling we
nore forming may not be aaa
Femay be ecu toa eo dic
tind raion the sharp aes. Sch
‘Scunday oparton il st he cost
of potuction
“Therfore, fr the mest economia 10
ction a fds wil pei ample
tele bend a seul be eri for
hoe ana iu forming mari an
‘he Br sd f the ane mus boon the
ute of he bene
Ie sien actus ee prmisble sould
beindesto onthe pit or ng.
11. DEFINITION OF
PUNCHED HOLES
esto of thes punch holes cen
Rolve andr bulge a tira
Th pacing prow,
2, Themchanien proper of the
[ = _
1s12. DEFINITION AND
LIMITS OF
EXTRUDED HOLES
‘An extruded hale frm by punching 2
{nai le anche faning he sos.
ete t ese
isa hi
13, SPECIFICATION AND
MEASUREMENT OF
PUNCHED HOLES
‘Acammanpractie extn simenining Fes
Gear! Purpose Hoes
1. Dimereon feature se tits ny
2 Feats tobe marred ony
Tits are permite,
2. When denon
14. RECOMMENDED
MINIMUM RATIOS OF
PUNCHED HOLE
DIAMETERS TO
STOCK THICKNESS
= Punched Hole Diameter (0.062 mn. a)
+= Stas Tcknee
15, FORMED
COUNTERSUNK HOLES
Three eal nts thi itis
tal sonamen em sm
Sees deieleoer torte toteatow
“Theater (te ag Al nth
doollee ntmine y carer
‘lsrsoe hoe () is developed rater
LEX
”
ae en
tL
Hist Mex)HOLE EDGE TO
16. SPACING OF
PART EDGE AND
ADJACENT HOLES
hols toa stig ed or ober hoes
tebe. Distortion inet
‘tet hicks
S=Soace
P= Punched i
Le Lena
‘Avoid Minimum Values of" Where
| |
Tall
1 Eee
tema | ama aa
7 181
or a
or i a
251 a
17, RECOMMENDED
MINIMUM EDGE
DISTANCE FOR HOLES
ADJACENT TO BENDS
“Te usted limits il permit 0° bonds
Maer 125 Thi Mo
Har ae
‘ny Hol Shape
ah
lO
7) BBB
+ =i
ae
i =I" FEES
(on multpa band ssoh bend rade spray18. MOST COMMON
METHODS
OF COUNTERSINKING
Vergata of countersnking produce
‘coustasoking pres bl rar
3 rting bering race
Moe commen mith us we; (Listed
Inordr of nonin cor)
49, MEASUREMENT AND
LIMITS OF FLATNESS
Pett str i tat onion whi
‘286 whe al pins ona sue inthe
Flames tolerances tha parmisabl tance
tween prt lones win whieh
Parts may be measured neither unrstrine
frvesuina conden. Recomended ints
fe epleatat arts esse Inthe
ottoman negli ata
CCommaly sae strat oaranes for
rota among ae shun talon.
Suracs Length Flan Tolerances
From" to"... O08" TAR,
Over to 28 ng
Over 1920" 2 008"nch
of etna nth,
Flaves Tolerance, TLR. (Toller Rea20. LIMITS FOR BURRS
Burs ee, ual sharp promusons
fn ade atl ts.
CComineiy spc parmisible br or
‘Stone in sa of neat costae
1. Une erit specified, normal
coma tur ean ba 10% of tock
2. wm “Consors
amplng burs arte vtined nee
tery for aera hang.
3. Renews burr om pected eds.
5, Brea sharp aso comers where
Rall Over
Burnie
tn
21. SURFACE TREATMENTS AVAILABLE
ON STAMPED PARTS
‘Suracs vestments ae normally mcs to Firished arts ar
‘abet
Finch refers to th deo moots o str ofthe sest inet
from sure importectins. (Ret. Dats Sect #2025)
fines mayen te sare afar ho port has bean stamped
No.7 Fish Nonusous (Mate A vari degre of rugs
pending on sec end un, Proves ube olin ase
No.2 Finish Luar} — Smooth, bright, alnst ro of mises acd
fnmepe mst common nie Howere ster not neal
‘ein ar fest,
No.2. Fini Brit) — A plating inn of high ust an produced
‘Sr gund and pod rl rately fe of thy bom
_Altnugh nes are nt cammenly teed to aa dee a "mir
finan" on commerea i sac, ta iter of ngetion fo he
surfs of he stumped pert
‘The aera solcton range of cold rolled stl bed on expronee
sn surace rouge ars
[No.1 Fin 12010 £2 miro
No-2 Fini — 10 to #20 mire tinan
No.3 Finih — 15" to 110 mierotinsn
‘hefner te fini the hier he exo mil sped materi ondana
22. CHARACTERISTICS OF
DRAWN PARTS
~~
23, SPECIFICATION AND
MEASUREMENT
OF DRAWN PARTS:
10 the form of|| 24, EDGE CONDITION ON
DRAWN PARTS
on of blank
Fix 61
2. Pat ram.
opm
4
25. SURFACE AND CHARACTERISTIC
CONDITIONS OF DRAWN SHAPES
Seater Sine
Kvokle Svan.
(Grange Pal
Shook Line
timoact Line
Draw Lies]
{ating TT]
(seig Opening
ec
Tr,
U
26
4. Faced ined
a
No Flange
(unaiited Spesing)
seit26, ELEMENTS OF FORMED STAMPINGS 27. SPECIFICATIONS & MEASUREMENT OF
FORMED PARTS
Profrad Dimensioning and Points to Mas
[Le Liner Dimensions; R= Rail; R= Type nid Bnd or
‘omar Rade Re = Ra in Fat Blak
Matte Bonde28. EDGE CONDITIONS OF FORMED PARTS
1 "Ae Formed” —"Thisismest commen ad ie formed fom
anvil ina shape lane
2—"D)e Trimmed” —— Thi isunsaly inp trimming an par
have ee smart fat stamping
23h ET fo for moot and te
—> ow
= wre
—= cw Ge
4 "Oat ayt— Tht fon fr mms mst
— 9
"Lanes Formed” — Edges te ikly whew more but than flat stampings
eS es set en tn
29. STYLES OF
EMBOSSING
Beads maybe staph rng anlar
fhepan vow
es may be ound rectngis oF of
‘ompler curva in he plan i,
|
eed |
‘VBEAD
AN
ROUND aEAD
—— or |
TERIOR OFFSET
a
EDGE OFFSET
a
[SPHERICAL OFFSET
1
\WELO PRovEcTION
A30. SPECIFICATIONS & MEASUREMENT OF
EMBOSSED PARTS
Prt Dimanining nd Point to Meme exit on embossed part
nid sari 1 8EAD
oe Lg internat Dept)
Seton
Example 2— OFFSET
2
31, RECOMMENDED LIMITS OF EMBOSSED
PARTS
Limits for Dent of Embosment to Minin Fracture
—
3 PW Lowaxy= 30
— Ry T
L ati x)= ar
:
+ Raduce to 2 or commer rad of, one quart hard tego, so
+ Rasuce to. 5(Rs +R) for commer grades fs, one-quarter hard
temper an alloy of laninum
aSHORT RUN STAMPINGS CAN
SAVE - BECAUSE
TOOLING COSTS ae kept to a mini. You sar he to
‘Shales wit al fer curtomers, Our standard ound
‘na square punches mest many Jems. Star forming
[Bld your a quicky at minimum oo.
DESIGN CHANGES we mast easy incorporated with short
‘tooling. This minimizes ost Sep ane ong.
“TOOLING TECHNIQUES for he sort run proce t Dsyton
Ropesteungue- are toa ooms ze the Ano Une
‘mater, Electret Dichary Mochi and othe spel tole
{orpned the production o urd
[QUANTITY Short uns donot ease you an unnscesay para.
eu iy Gowan el eee
PRICE Only acumoeiton of quotes wl
DELIVERY is assured, We have ovr 150 pros up to 300 ton.
‘ur large rmtalivotory mates 2 millon pounes a stock
Immadataly avi. A geat wy to gt both every ane
ie Proton eonal methods nce uly chock oor
Fetus apitichedl. Dayton Rogers Sorboara Perera
indenter ht over SDM of al oer ae sip "on tne
‘read of chadDAYTON
ROGERS
DAYTON ROGERS MFG. COMPANY
2824 - 13th Avenue South
Minneapolis, Minnesota 55407
(612) 871-2471
DAYTON ROGERS OF OHIO, INC.
1365 Marion Road,
Columbus, Ohio 43207
(614) 443-4871
DAYTON ROGERS CORPORATION
62 Beaverbrook Road
Danbury, Connecticut 06810
(203) 792-1261