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• Main Components for a Basic Cycle of Steam Generation and Power Production:
Boiler ≡ steam generator
Turbine ≡ steam expander-produces work and drives the electric generator
Condenser ≡ exchanges heat from low pressure steam to cooling water
Pump ≡ pushes liquid water from low condenser pressure to high boiler pressure.
Objectives:
The whole purpose of this vapor power cycle is to have an efficient plant that produces power.
• Develop power so electricity can be made
• Estimate thermal efficiency
• Examine changes to the plant operation to increase efficiency.
Modeling: We model the steam power cycle with a cycle (we call it a Rankine cycle) and determine for it
the net power produced and the thermal efficiency. The solution begins with a schematic of the problem
featuring the main components that the system (water) encounters. Such a schematic is represented by the
components inside the dahed box labeled “A” in the previous figure. To meet the objectives (power
produced and efficiency), several questions arise:
So the question is what happens to water as it flows from one component to another?
First one must recognize that water is the kind of substance that is capable of changing phase and as a result
it density will change. It has a fixed chemical composition and is homogenous. We call such substance “a
pure compressible substance”.
Definition Support:
Pure, Simple Compressible Substances:
• Definition: A substance having a fixed chemical composition.
Examples: Water, N2, He, CO2, air, water-liquid-vapor mixture.
Not examples: Mixture of oil and water.
• Phases: A mixture of two or more phases of a pure substance is still a pure substance. A pure
substance exists in different phases depending on its energy level.
One must also recognize that the energy level of gas molecules is greater that that of a liquid which is in turn
greater than that of a solid. Therefore, the gas (vapor) must release a large amount of its energy before it
can condense or freeze.
Copyright © 2003, K. Nasr. All Rights Reserved. 3
Module 2 – Steam Power Cycle 03/15/06
The function of the boiler in a power plant is to turn liquid water into steam. This process occurs pretty
much at a constant pressure acknowledging that water will encounter friction as it flows it the boiler tubes
and the pressure will drop as a result a little. We are assuming this drop in pressure to be negligible. To
help us understand what happens to the water in the boiler, let’s run through a simple experiment turning
water into steam:
Consider a piston-cylinder device containing liquid water at 20 °C and under atmospheric pressure (state
1). Under such conditions, water exists as a liquid in its “compressed liquid” state. Sometimes called
“subcooled liquid”. That is to say that the temperature of the water (20 °C) at the imposed pressure (1 bar)
is below the saturation (boiling) temperature (Tsat @ 1 bar = 99.63 °C). The Saturation Temperature is the
boiling temperature at the given pressure. This is why we call it “subcooled liquid” since the liquid is at a
temperature that is below the saturation temperature at the given pressure. We also call it “compressed
liquid” since its pressure is above the saturation pressure at the given temperature. In this case the imposed
pressure (1 bar) is well above the saturation pressure ( 0.0234 bar) of water at 20 ºC. Saturation pressures
and temperatures can be obtained from Table A-2 and Table A-3 of your textbook.
• 1st Process: State (1) to State (2): Add heat until T = 40 °C at a constant pressure (state 2), the
volume slightly increases (v slightly increases) and the liquid is still compressed. Still compressed liquid.
T < Tsat , and p > psat ⇒ compressed liquid.
• 2nd Process: State (2) to State (3): Add more heat, raising T sequentially to 100 °C (actually 99.63 °C)
at a constant pressure. Here water is still a liquid, but any additional heat will cause some vaporization.
This state is a “saturated liquid” state; that is a state in which the liquid is about to vaporize. We have
added heat to take water from a Compressed Liquid to a Saturated Liquid. As a Saturated Liquid,
the substance (water, in this case) exists as a liquid at the saturation pressure and temperature.
• 3rd Process: State (3) to State (4): Add more heat as phase change takes place so that water goes from
saturated liquid to saturated vapor. The process occurs at a constant temperature and at a constant
pressure (saturation conditions). The volume increases or v increases to allow room for the released
vapor. State (4) is called “saturated vapor”. Any state between (3) and (4) is called “saturated liquid-
vapor mixture” or “wet mixture” where liquid and vapor co-exist in equilibrium. We have taken water
from Saturated Liquid to Saturated Vapor. As a Saturated Vapor, the substance (water) exists as a
vapor at the saturation pressure and temperature.
Note: During a phase change process, the temperature and pressure are dependent properties. At a
given pressure, a pure substance boils at a fixed temperature called “saturation temperature”. Likewise,
at a given T, the pressure at which a substance starts boiling is called the saturation pressure.
• 4th Process: State (4) to State (5): Further heat addition from state (4) causes T and v to increase at a
constant pressure and the vapor at this state, (state 5, say 130 °C), is “superheated vapor”. As a
Superheated Vapor, the vapor (gas phase) is at a temperature above the saturation temperature at the
given pressure.
T > Tsat , and p < psat ⇒ superheated vapor.
Carrying out the same processes at different pressures, we construct what is called a “vapor dome” by
connecting all “saturated liquid” points on one side of the dome and all “saturated vapor” points on the other
side. Inside the dome is a mixture of liquid and vapor.
• Triple Point: All three phases coexist in equilibrium [Water: 0.0061 atm & 0.01 °C].
= ∑ mi − ∑ me
dmC.V . . .
Consv. of Mass: (I)
dt i e
dEC .V . . . .
Vi2 .
Ve2
1st Law (Open System) : dt = QC.V . − WC .V . + ∑ mi ( hi + 2 + gzi ) − ∑ me ( he + 2 + gze ) (II)
i e
• Equation (I) states that mass as a quantity of matter is conserved so that [Mass change within the C.∀.
during ∆t] = [Mass entering - Mass leaving]. Instantaneously, the change of mass within the control
volume as a function of time is the difference between the mass flow rate flowing in and that flowing out.
• Equation (II) states that energy is conserved.
Concept Support:
Conservation of Mass for a C.∀. ∴ (Continuity Equation)
• Recall that open system analysis is known as control volume analysis.
• Open system: Mass as well as energy may cross the boundary.
@ time t, a fixed quantity m = mi + mcv(t) is considered. During ∆t, let mi completely cross the C.∀.
boundary forcing a quantity me (initially part of C.∀.) to exit, thus:
• On a rate basis, the average rates during ∆t : mi/∆t - me/∆t = mcv (t + ∆t) - mcv(t)/∆t
The instantaneous rate = lim∆t→0(average rates), written as
dmC .V . . .
= mi − me Conservation of Mass or Continuity Equation
dt
⋅
mi = instantaneous mass flow rate at the inlet [kg/s] or [lbm/s]
⋅
me = instantaneous mass flow rate at the exit (outlet)
dmcv/dt = time rate of change of mass within the C.∀. at time t
Concept Support:
Conservation of Energy for a C.∀. ∴ (1st Law for an Open System)
@ time = t: E(t) = ECV(t) + mi (ui + Vi2/2 + g zi)
where ECV(t) = ∑(U + KE + PE) of C.∀. mass; and mi (ui + Vi2/2 + g zi) = energy of mi
After ∆t, mi crosses boundary and me leaves. Also heat and work may have been transferred to or from the
C.∀.
@ time (t + ∆t): E(t + ∆t) = ECV (t + ∆t) + me (ue + Ve2/2 + g ze)
Since the total mass, m, under consideration is constant i.e. a fixed mass (m may be viewed as a control
mass or a closed system) on which we can apply the 1st law for a closed system:
E(t + ∆t) - E(t) = Q - W
• We note that for a C.∀. (open system), we always have mass entering and leaving and there is a work
term associated with that, known as the flow work.
⋅ ⋅
W = WC.V. + Flow Work per unit time
Where:
⋅
W C.V. is associated with rotating shafts, boundary displacement, electrical, magnetic, etc.
Flow Work = work associated with the fluid pressure as mass is introduced at inlets and removed at exits.
Let’s formulate the flow work:
At the exit, the flow work per unit time = Pe Ae Ve; at the inlet: the flow work per unit time = Pi Ai Vi
Concept Support:
Conservation of Energy for a C.∀. ∴ (1st Law for an Open System) (Continued):
dEC .V . . . . Vi 2 . Ve2
Recall that h = u + p v ⇒ = Q C.V .
− WC .V . + m i ( hi + + gzi ) − m e ( he + + gze )
dt 2 2
• Multiple Inlets, Multiple Outlets ⇒
dEC .V . . . .
Vi2 .
Ve2
1st Law (Open System) ∴ dt = QC.V . − WC .V . + ∑ mi ( hi + 2 + gzi ) − ∑ me ( he + 2 + gze )
i e
⋅
• Note that if m = 0 , the 1st law for an open system reduces to the rate equation of the 1st law for a
control mass (closed system).
• For Steady-State Steady Flow (SSSF) process ⇒ dE/dt=0 [Energy rate in = Energy rate out]
. . .
V2 .
V2
QC .V . − WCV. . = −∑ mi ( hi + i + gzi ) + ∑ me ( he + e + gze )
i 2 e 2
⋅ ⋅ ⋅
• SSSF, one-inlet and one-exit ⇒ dE/dt = 0 and m = me = mi
. .
. . . V 2 −V 2 Q . . WCV. . V12 −V22
0 = QCV. . −WCV. . + m[(h1 −h2 ) +( 1 2 ) + g(z1 − z2)] or 0 = CV
. − . + [(h1 − h2 ) + ( ) + g(z1 − z2 )]
2 m m 2
Which can be written as:
V12 − V22
0 = q − w + [( h1 − h2 ) + ( ) + g ( z1 − z2 )]
2
Let’s turn our attention now to the various open systems for a steam power plant. Namely the turbine, the
pump, the boiler, and the condenser. Let’s then apply conservation of mass and energy to their operation
and see how that might help us in quantifying power and rates of heat transfer. All four devices are of the
steady-state-steady-flow type, that is the properties, states, and flows are not dependent on time.
• Turbine ≡ Device in which work is developed as a fluid passes over a set of blades that are attached to
a shaft causing it to rotate.
Used in power plants, aircraft engines, etc. → work producing device.
& &
Let’s first evaluate W . W
Turbine is the power produced by the turbine as a result of a change in
Turbine
the steam’s energy level. The steam enters the turbine at a high energy level, causes the turbine’s blades
to rotate (producing shaft work), and exits with a low energy level.
F = applied force
r = moment arm; therefore ⇒Torque = τ = F⋅ r
n = # of revolutions
• The force acts through a distance (s) which is related to the radius r by: s = (2πr)n;
• Pumps, Compressors, and Fans: Operate the same way as compressors. In pumps, work is done on
the liquid in order to change state. Principally, pumps elevate the pressure and do not affect the
temperature appreciably.
pe/picomp ≈ 3 - 10.0
pe/pifan ≈ 1 - 1.2
Rotating Compressors: (a) Axial Flow, (b) Centrifugal, (c) Roots Type[2]
Heat Exchangers (Boilers, Condensers, etc.): Devices that transfer energy in the form of heat between
two or more mediums at different temperatures.
The basic power cycle used for modeling steam power plants is called the Rankine Cycle. The Ideal
Rankine Cycle involves isentropic compression, constant pressure heat addition, isentropic expansion, and
constant pressure heat rejection.
⊕ Rankine Cycle:
dEC .V . . . .
Vi2 .
Ve2
Energy Balance (1st Law): dt = QC.V . − WC .V . + ∑ mi ( hi + 2 + gzi ) − ∑ me ( he + 2 + gze )
i e
. .
Concept Support:
Incompressible Substance Model: solid or a liquid
solid or a liquid (nearly incompressible substance, v = constant or density = constant)
dh = du + d(pv) = du + p dv + v dp ≈ du + v dp
and assuming that (T2 - T1) is not very large: u2 - u1 ≈ c (T2 -T1)
h2 - h1 ≈ c (T2 -T1) + v (p2 - p1)
⊕ Entropy Change of an Incompressible Substance (solid or liquid):
Recall that for an incompressible substance v = const (the density is also constant).
• Specific Heat Values of some liquids and solids are tabulated in Table A-19, pp. 837.
• Note: The specific heat is based on a temperature difference, and since ∆T(°C) = ∆T(K), its
units can be written as [kJ/kg⋅K] or [kJ/kg °C].
. .
• Note that the power consumed by the pump is <<< than the power produced by the turbine. This is to
say that the back work ratio (pump power / turbine power) is very small and on the order of 1%.
We note that calculating the net power produced and the thermal efficiency requires finding the enthalpy
values of the substance at all states. To find the enthalpy of a pure simple compressible substance, we need
two independent properties. That is we need two independent properties to fix the sate of a simple
compressible substance. For example, the pressure and temperature are independent properties in the
compressed liquid and superheated vapor regions; however they are dependent on each other inside the
dome (mixture region).
The thermodynamic state of a pure compressible substance is fixed by two independent properties such as
(P, T) or (P, v) or (T, v) or (T, u) or (T, s) or (T, h) or any combination of two independent properties.
This is an important concept and in addition, knowing two independent properties yields all other properties.
For example, if P and T are known for water then the specific volume, v, the specific internal energy, u, the
specific enthalpy, h, and the specific entropy, s are fixed and can be found.
Concept Support:
Properties:
• A property may be intensive or extensive; An intensive property is independent of the mass. An
extensive property varies directly with the mass.
Extensive (dependent) versus Intensive (independent) Properties: Consider a membrane separating two
substances in two separate chambers, remove the membrane
T3 = T2 = T1
p3 = p2 = p1 ⇒ temperature, pressure, and density are INTENSIVE properties.
∀3 = 2 ∀2 = 2 ∀1 ⇒ Volume (and of course mass) are EXTENSIVE properties.
Note: intensive properties may be derived from extensive properties. Density (ρ) = m/∀ or specific volume
(v) = ∀/m The density and specific volume are specific intensive properties and they are independent of the
amount of substance considered.
Here are some guidelines then on retrieving properties of simple compressible substance.
• A simple compressible substance whose state is in the C.L. region (such as water at inlet and exit of a
pump) is identified by two independent properties (p, T) or (p, v) or (T, v). In the lack of having
tabulated data for compressed liquids, we can use properties at the saturated liquid state for the given
temperature i.e.
v ≈ vƒT
u ≈ uƒT
h = hƒT + vƒT (p - psat )
s ≈ sƒT
• A simple compressible substance whose state is in the S.H. region (such as steam at boiler exit or
turbine inlet) is also identified by p and T or any combination of two independent properties.
• A substance in the mixture region (such as steam at turbine’s exit) is defined in terms of its “quality”, “x”.
the quality is the amount of vapor in a mixture of liquid and vapor:
[v, u, h, s] = (1 - x) [vƒ, uƒ, hƒ, sƒ] + (x) [vg, ug, hg, sg]
Where:
vf is the specific volume of the saturated liquid.
vg is the specific volume of the saturated vapor.
vg - vf = Increase in specific volume as the state changes from saturated liquid to saturated vapor.
hg - hf = hfg = the amount of heat it takes to transform saturated liquid to saturated vapor. This is known as
latent heat of vaporization. The term latent is used to indicate hidden heat as it does not produce a change
in temperature but rather a phase change occurs.
• A useful diagram is the Mollier Chart, an enthalpy vs. entropy diagram, as shown below:
Open loop means that the turbine discharges to the atmosphere. Consider a basic Open Loop Rankine
cycle. Water is brought into the pump from a reservoir subject to atmospheric pressure and at 21 ºC. The
boiler pressure is 2 MPa (20 bar) and generating saturated vapor (Tsat = 212.4 ºC). As an open loop, the
turbine discharges to the environment (101.3 kPa (1bar)). The environment temperature is assumed to be
21ºC.
One starts with computing the enthalpy values of water at the various states:
h1 = h f + v f ( P − PSat )
→ 88.24 kJ
Table A- 2
21ºC kg ( Incompress ible subs tan ce approximation )
h2 = h f + v f (P − PSat ) = 90.14 kJ
kg
( Incompressible subs tan ce approximation )
21ºC
s3 = s g = 6.3409 kgK
kJ
2 MPa
Concept Support:
Isentropic Process for a Pure Compressible Substance: Use tabular data utilizing ∴s1 = s2
Isentropic Process for Incompressible Substances:
Recall that for an incompressible substance (constant sp. heats): (s 2 -s 1) = c ln(T2/T1)
T2
• Isentropic ∴∆s = 0 ⇒ c ln(T2/T1) = 0 ⇒ =1 or: ∆T = 0
T1
Thus, for an incompressible substance, an isentropic process is an isothermal process.
• Note also what happens to ∆u and ∆h for an isentropic process:
∆u = c ∆T, (Isentropic, Incompressible) ⇒ ∆T = 0 ⇒ u2 = u1 for an isentropic process.
∆h = ∆u + v ∆P, (Isentropic, Incompressible) ⇒ ∆u = 0 ⇒ ∆h = v ∆p for an isentropic process.
Example 2. Effect of Lowering Turbine Exhaust Pressure (Closed Loop Rankine Cycle):
An open loop cycle can be made closed if a condenser connects the turbine exhaust and to the pump inlet.
Let’s study the effect of lowering the exhaust pressure of the turbine by hooking up a condenser whose
pressure is kept at 8 kPa (0.08 bar, Tsat = 41.51°C). Also, assume that the condensate is subcooled to
27ºC before it enters the pump.
Similarly to the first problem, one can compute various quantities of interest:
h1 = h f 27ºC Table
→113 .25 kJ
A-2
kg
h2 = h f + v f (P − PSat ) = 115.25 kJ
kg ( Incompress ible subs tan ce approximation)
27 ºC
h3 = hg Table
→ 2799 .5 kJ
A -3
kg
2 MPa
s3 = s g = 6.3409 kgK
kJ
2 MPa
.
Wa ( hi − he ) a hi − hea
ηT = = = < 100%. Typically: 0.7 < ηT > 0.9
.
Ws ( hi − he ) s hi − hes
.
Ws ( hi − he) s hi − hes
ηP = .
= = < 100 %. Typically 0.5 < ηP < 0.9.
( hi − he) a hi − hea
Wa
Concept Support:
Entropy Rate Balance for a Control Volume (2nd Law for Open Systems):
Recall that for a closed system: ∆1 S2 = ∫ δQ/T + σ
Converting the integral into a summation sign, we can write:
∆ S = ∑ C .V . + σgen
Q
C .V . T
1 2
.
dS Q .
On a Bate Basis: = ∑ C.V . + σ gen
dt T
• Now, for an open system, additional entropy transfer will occur due to mass crossing the boundary of
the control volume. The entropy rate balance takes on the form:
.
dSC .V . Q . . .
= ∑ CV. . + σ gen + ∑ mi si − ∑ me se 2nd Law for an Open System
dt C .V . T i e
In words: {Rate of entropy change within a control volume} = {Entropy transfer due to rate of heat flow}
+ {Rate of entropy generation or production} + {Entropy transfer due to rate of mass flow}
dSC .V .
◊ Under SSSF conditons: =0
dt
Concept Support:
Isentropic or Adiabatic Efficiencies of Steady Flow Processes:
• Such efficiencies give notion on how well the actual performance of a device compares to ideal
performance under same initial state and exit pressure.
• Consider a flow device (an open system):
dEC .V . . . .
Vi 2 .
Ve2
1st Law: dt
= Q C.V . − W C .V . + ∑i m i ( hi +
2
+ g zi ) − ∑e m e ( h e +
2
+ g ze )
.
dSC .V . Q . . .
Under SSSF, Adiabatic processes, Negligible ∆KE and ∆PE, Single-Inlet, Single-Outlet conditions:
. .
1st Law: W C .V . = m ( hi − he )
. .
We recognize that for an ideal performance, σ gen = 0 ; or se = si . That is, ideal performance is obtained for
an isentropic process (a reversible, adiabatic process).
Let’s examine how the 1st and 2nd laws are going to help us define adiabatic or isentropic efficiencies:
• Turbines - work producing devices:
Concept Support:
Isentropic or Adiabatic Efficiencies of Steady Flow Processes (Continued):
• Compressors - work needing devices:
If Vi << Ve , the isentropic efficiency of a nozzle can be expressed in a more familiar form through the
application of the 1st Law:
Vi2 V2
1st Law: hi + = he + e . If Vi << Ve
2 2
hi − hea
ηN ≈ < 100% ηN > 0.95.
hi − hes
• Note: Calling such efficiencies isentropic or adiabatic should not be misleading. The actual process
associated with the flow devices is an irreversible, adiabatic process. One should recognize that such
efficiencies are called isentropic or adiabatic as a reminder that actual processes are being compared to
ideal (isentropic) processes.
Copyright © 2003, K. Nasr. All Rights Reserved. 22
Module 2 – Steam Power Cycle 03/15/06
Example 3. Effect of Lowering Turbine Exhaust Pressure (Closed Loop Power Cycle),
accounting for irreversibilities in the pump and in the turbine:
Let’s redo the second problem again but now with a pump isentropic efficiency of 80% and a turbine
isentropic efficiency of 90%.
h1 (unchanged ) = 113.25 kJ
kg
h2 s is obtained the same way h2 was for the previous problem = 115.25 kJ
kg
W& s h1 − h2s h − h1
η Pump = = ⇒ h2a = h1 + 2 s = 115.75 kJ
&
Wa h1 − h2 a ηPump
kg
h3 (unchanged ) = 2799.5 kJ ( )
kg , s3 unchanged = 6.3409 kgK
kJ
W& a h3 − h4 a
ηTurbine = = ⇒ h4a = h3 − ηTurbine ( h3 − h4 s ) = 2064.65 kJ
W& s h3 − h4s
kg
h4 a − h f 2064.65 − 173.88
x4 = = = 78.68%. Still a low quality - a point of concern.
hg − hf 2577 − 173.88
Upon evaluation of the properties at the various states, one gets:
Location Temperature (°C) Pressure (bar) Enthalpy (kJ/kg)
Pump inlet (1) 27 0.08 113.25
Pump exit (2s) 27 20 115.25
Pump exit (2) 27 20 115.75
Boiler exit (3) 212.4 20 2799.5
Turbine exit (4s) 93.5 0.08 1983.0
Turbine exit (4) 93.5 (of quality = x = 0.08 2064.65
78.68%)
One can easily compute various quantities of interest:
Heat Heat Turbine Pump Cycle efficiency Carnot Back work
added rejected power power % efficiency ratio
(kJ/kg) (kJ/kg) (kJ/kg) (kJ/kg) % %
2683.75 -1951.0 734.85 -2 27.3 38.2 0.27
• The presence of irreversibilities in the pump and in the turbine caused the efficiency to drop from 30.4
% to 27.3% and we noe that the quality is still low at 78.7%.
Consider the same closed loop Rankine cycle as in the previous scenario but examine the effect of
increasing the boiler pressure from 2 MPa to 4 MPa (40 bar, Tsat = 250.4°C). Upon evaluation of the
properties at the various states, one gets:
h1 (unchanged ) = 113.25 kJ kg
h2 s Table
→117.9 kJ
A- 5
kg
( s 2s = s1 = 0.3954 kgK
kJ
, and P2 = 40 bar)
[we have interpolat ed and created a column for enthalpy and a column for entropy at a pressure of 40 bar]
W& h − h2s h − h1
η Pump = s = 1 ⇒ h2a = h1 + 2s = 119.06 kJ
&
Wa h1 − h2 a η Pump kg
s4 s − s f 6.0701 − 0.5926
s 4s = s f (1 − x ) + xs g ⇒ x4 s = = = 71.73%
sg − sf 8.2287 − 0.5926
h4 s = h f (1 − x ) + xhg = 1897.64 kJ
kg
W& h − h4 a
ηTurbine = & a = 3 ⇒ h4a = h3 − ηTurbine ( h3 − h4s ) = 1988.02 kJ
W s h3 − h4s kg
• Note that compared to the closed scenario for which Pboiler = 20 bar, the efficiency increased from
27.3% to 30.11% and the quality of the steam exiting the turbine drops to 75.5% (a drawback).
• If the pressure had been increased to 2500 psia (~17 MPa) (common coal-fired boiler pressure), the
efficiency would be 34% and the exhaust quality will drop even further to 64%.
• We have just seen that η increases with increased Pboiler and decreased Pcondenser. However as Pboiler
increases and/or Pcondenser decreases, the quality (x) of the steam leaving the turbine decreases or
moisture increases. Moving to the right of the dome will help i.e. superheating might increase the quality
at the turbine exit.
The combustion gases in the boiler normally are capable of increasing the temperature of the produced
steam beyond the saturation temperature. So, consider the boiler operating at 4 MPa (Tsat = 250.4 °C)
producing superheated steam (via a superheater using the same combustion gases as the boiler) at 540°C.
Still, the condenser pressure is 8 kPa and the pump and turbine isentropic efficiencies are 80 and 90 %,
respectively. Upon evaluation of the properties at the various states, one gets:
h1 (unchanged ) = 113.25 kJkg
h 2s (unchanged ) = 117.9 kJ
kg
W& s h1 − h 2s h − h1
η Pump = = ⇒ h2 a = h1 + 2 s = 119.06 kJ (just like previously )
&
Wa h1 − h2a η Pump
kg
s4 s − s f 7.2056 − 0.5926
s 4s = s f (1 − x ) + xs g ⇒ x 4 s = = = 86.6%
sg − s f 8.2287 − 0.5926
h 4s = h f (1 − x ) + xhg = 2254.98 kJ
kg
W& a h3 − h4 a
ηTurbine = = ⇒ h 4a = h3 − ηTurbine ( h3 − h 4s ) = 2383.17 kJ
W& s h3 − h 4s kg
h − h f 1988.02 − 173.88
x4 = 4 a = = 91.94%. Substantia l steam quality.
hg − h f 2577 − 173.88
Location Temperature (°C) Pressure (bar) Enthalpy (kJ/kg)
Pump inlet (1) 27 0.08 113.25
Pump exit (2s) 27 40 117.9
Pump exit (2) 27 40 119.06
Boiler exit (3) 540 40 3536.90
Turbine exit (4s) 41.51 0.08 2254.98
Turbine exit (4) 41.51 (of quality = x = 92 %) 0.08 2383.17
• To avoid excessive moisture, superheat does help but not necessarily achieving the desired values of
steam quality (about 97 %). The answer is to reheat the steam.
• Note that p3 > (p4 = p5) > p6. p4 is the intermediate pressure between the boiler and condenser
pressures.
• Only slight increase in η is expected (Increase ≈ 0.5%). However, this slight increase results in
substantial financial savings.
• Note that if metals can be found to handle superheated steam at (3’, not shown), then the Rankine cycle
would be a lot better than the Reheat and we would not need any reheat.
So, consider a reheat cycle with a boiler pressure of P3 = 4 MPa (40 bar) and having a T3 = 540 °C
superheat and T5 = 540 °C, P5 = 0.7 MPa (7 bar) reheat steam. Thus the high pressure (HP) turbine
expands the (40 bar, 540°C) steam to 7 bar. The steam at 7 bar is then reheated to 540 °C at a constant
pressure and fed into the low pressure (LP) turbine (η = 0.9), expanding to a condenser pressure of 8 kPa
(0.08 bar). Upon evaluation of the properties at the various states, one gets:
h 1 (unchanged ) = 113.25
kJ
kg
h 2 s (unchanged ) = 117.9
kJ
kg
W& s h1 − h 2s h 2s − h 1 kJ
η Pump = = ⇒ h 2a = h 1 + = 119.06 (just like previously )
W& a h1 − h 2 a η Pump kg
kJ
h 3 = h@(40 bar, 540 C) Table
→ 3536.9
A-4
kg
kJ
s 3 = s @(40 bar, 540 C) Table
→ 7.2056
A -4
kgK
kgK kg
W& a h 3 − h 4a kJ
η Turbine = = ⇒ h 4a = h 3 − η Turbine ( h 3 − h 4 s ) = 3060.6
W& s h 3 − h 4s kg
kg
W& a h 5 − h6 a kJ
η Turbine = = ⇒ h 6a = h 5 − η Turbine ( h 5 − h 6 s ) = 2622.14
W& s h 5 − h 6s kg
One can easily compute various quantities of interest, noting that heat was added twice, the first time
between (2 → 3) and later between (4 → 5), power is produced twice (3 → 4) and (5 → 6).
Heat added Heat rejected Turbine power Pump power Cycle Carnot Back
(kJ/kg) (kJ/kg) (kJ/kg) (kJ/kg) efficiency efficiency work
% % ratio %
3417.84 + - 2508.9 476.3 + 946.96 -5.81 36.1 63.1 0.41
505.5 = = 1423.26
3926.34
• Comparing to superheating alone (done previously), the efficiency increased from 33.6 % to 36.1 %.
Even though this seems to be a slight increase, it does result in substantial financial savings.
• Repeated stages of reheat are sometimes employed, resulting in higher values of cycle efficiencies.
• Note that if metals can be found to handle superheated steam at (3’), where (3’) is the intersection of p3
and the vertical line from point 6, not shown, then the Superheat-Rankine cycle would be a lot better
(more efficient and economical) than the Reheat.
• Note that for all of the above examples, energy is conserved for each cycle. That is W& Net = Q& Net .
• We complete this example with the following question:
What is the ratio of the condenser cooling water flow rate (flowing in the tubes) to the steam flow rate
(flowing on the shell side of the condenser) if the cooling water is heated from 21 °C to 35 °C?
An energy balance requires that the heat given off by the steam must be picked up by the cooling water.
And from the 1st law of thermodynamics:
m& water (hout − hin ) = m& steam ( h6 − h1 )
m& water / m& steam = ( h6 − h1 ) /( hout − hin ) = ( h6 − h1 ) / C (Tout − Tin )
Recognizin g that the cooling water is compressed liquid undergoing a change in tempera ture but not a change
in pressure, ( hout − hin ) = C(Tout − Tin ). C is the specific heat of water being a liquid
(C = cp = cv for liquids and solids)
(2508.9 kJ / kg )
m& water / m& steam = = 43
( 4.179kJ / kgK )(35 − 21) K
The mass flow rate of water is 43 times that of steam (in this application).
32. define the four processes that make up the Carnot vapor power cycle
33. explain and quantify the effect of lowering condenser pressure
34. explain and quantify the effect of increasing boiler pressure
35. explain and quantify the effect of accounting for irreversibilities
36. explain and quantify the effect of superheating
37. explain and quantify the effect of reheat
38. apply the 2nd law of thermodynamics for an open system
39. apply the isentropic or adiabatic efficiency for a turbine
40. apply the isentropic or adiabatic efficiency for a pump
kinetic energy
potential energy
internal energy
heat transfer rate
shaft work or power
conservation of mass
conservation of energy
1st law of thermodynamics for an open system
rate of energy change of a system
mass flow rate
volumetric flow rate
average velocity
cross-sectional area
steady-state-steady flow
one-dimensional flow
Rankine cycle
isentropic process
internal energy change of a liquid or a solid
enthalpy change of a liquid or a solid
entropy change of a liquid or a solid
isentropic pump work
back work ratio
compressed liquid approximation (if property tables don’t exist)
quality
properties in the mixture(wet) region
latent heat of vaporization/condensation
Carnot vapor power cycle
effect of lowering condenser pressure
effect of increasing boiler pressure
Chapter 6. Using Entropy (pp. 343 – pp. 246) & (pp. 265 – 289)
Sec. 6.3 Retrieving Entropy Data
Sec. 6.6 Entropy Rate Balance for Control Volumes
Sec. 6.7 Isentropic Processes
Sec. 6.8 Isentropic Efficiencies of Turbines, Nozzles, Compressors and Pumps.
References:
[1]
Black & Veatch, “Power Plant Engineering”, Chapman & Hall, 1996
[2]
Moran & Shapiro, “Fundamentals of Engineering Thermodynamics”, 4th Edition, John Wiley & Sons, 2000.