Professional Documents
Culture Documents
Eccentric
bearing assembly
D F P
K
Concentric max
bearing assembly
J
See note 1
E
C
M L
G
= =
Lubricator (optional) Ring slide or segment
B
Ring Slide ~ K
Ref No. A B C D E F G H I J Max Min
CR25 159 159 25 19.3 73.1 29.3 22.8 15.9 2.7 9.8 19 13 2.5
CR25 255 255 25 19.3 72.2 29.3 21.9 15.9 2.7 9.8 19 13 2.5
CR25 351 351 25 19.3 72.2 29.3 21.9 15.9 2.7 9.8 19 13 2.5
CR44 468 468 44 24.2 106.9 38.2 38.6 26.5 2.9 13.8 22 14 5.5
CR44 612 612 44 24.2 106.9 38.2 38.6 26.5 2.9 13.8 22 14 5.5
CR76 799 799 76 38.7 173.8 56.7 65.4 51 4 17.8 30 20 6
CR76 1033 1033 76 38.7 173.8 56.7 65.4 51 4 17.8 30 20 6
Notes:
1. Two lengths of stud are available for each size bearing assembly. Choose according to your required carriage thickness.
2. Offset holes in carriage for eccentric bearing assemblies, necessitate adjustment rotation in direction shown.
3. Standard pinions are available from most manufacturers to suit gear drive option slide rings.
4. Exact theoretical values have been given for 'Q' 'R' and 'S'. Positional accuracy of dimension 'S' will determine the axis of the ring. Positional accuracy for
dimensions 'Q' and 'R' are not normally critical. Holes for bearing assemblies should be reamed to tolerance as per dimension 'R' on page 17 of the Precision
System catalogue.
5. Lubricators (see Precision Systems Catalogue) greatly enhance system life. It is recommended to specify at least 10% of carriages (minimum 1) in a system
with lubricators.
6. Fixed centre carriages supplied with Commercial Ring or Track systems will not necessarily be suitable for use on precision systems. Customers should not
attempt to make these themselves without reference to Hepco.
2
Data & Dimensions
Concentric bearing
90 O
assembly
T
Eccentric blind hole
fixing bearing assembly S Lubricator (optional)
W
U
S
90O
120 O
Concentric bearing
Eccentric bearing assembly assembly
X
R
See note 3
Ordering details:
Simply list the components required and if relevant, bracket those you wish to be factory assembled.
o
Example: Assembled { 11 xx CFCP-25-159-L
CR25-159-R180 180 Ring segment
Commercial fixed centre carriage with lubricators (see notes 5 & 6)
3
Data & Dimensions
F D1 E~ L (Ø x depth)
sharp sharp
70 O
J
I H
K
G B M N
register face Q
A P (pitch circle Ø)
hole centres (pitch circle Ø)
C
register face
D ‘O’chamfer x 45 O
Tapped hole option ‘N’
sharp (internal & external)
U V (cutting allowance)
T O
T O
S S
O O
R
O
T O
T O
X X
4
Data & Dimensions
Notes:
o o o o
1. Standard ring segments will be slightly less than 90 and 180 because of the cutting allowance. Full 90 and 180 segments can be supplied to customer's
special order.
Special commercial rings up to 1.8m in outside diameter are now available. Please see page 10.
Ordering details:
Example:
CR25-351 (R360) (R180) (R90) (P) (Q) (N)
5
Data & Dimensions
See ordering
details
Carriage play at
join (see note 1)
Adjustment key
Jacking screws
for alignment
Installation Procedure:
Hepco commercial track systems are supplied in separate sections ready for installation marked with an individual sequence
number. Track system slides should be assembled and clamped in position as a complete circuit prior to drilling through all the
holes and bolting down the straight sides. Final adjustment of the joins should be carried out using the keyway alignment facility
if provided, ensuring both jacking screws are subsequently locked and all curved segment fixing screws are tightened. A final
stoning of the 'V' faces is necessary to blend the joints.
6
Data & Dimensions
Bogie carriage
Notes:
1. With the fixed centre carriage an amount of play is experienced as each pair of opposing bearing assemblies traverses the join between straight and curve.
This is not normally detrimental in most applications.
2. Due to the cutting procedure, Hepco 90 and 180 curved segments are supplied slightly shorter than their theoretical length (see page 9). This is not
O O
detrimental to the smoothness of travel across the join, provided installation has been carried out according to procedure (see page 6).
3. Bearing assembly hole positions in the commercial fixed centre carriages differ from those of the Precision System. Lubricators are optional but should be
specified for at least 10 % of carriages on a system. Due to these differences, part numbers vary slightly from those of the Precision System (see ordering
example below)
4. The optional jacking screw alignment facility greatly assists installation and setting. This may be specified by quoting the adjustment key reference for the
straight slides (page 8) and the alignment facilitiy reference for the curved slides (page 9).
Ordering details:
Simply list the curved segment and straight slide part numbers in sequential order in clockwise direction (see arrows in
illustrations), starting at any point according to preference. Viewing plan elevation as per illustrations and travelling
clockwise round the circuit curved segments should be designated suffix 'C' for clockwise bend and suffix 'A' for
anticlockwise bend. The final item should indicate the quantity and part number of the carriages required.
Example:
1x (1) TNM-44-P3-B1020 Track system straight slide (see note 4)
(2) TCR-44-468-R180/C Clockwise curved segment (see note 4)
(3) TNM-44-P3-B1020 Track system straight slide (see note 4)
(4) TCR-44-468-R180/C Clockwise curved segment (see note 4)
4 x CFCP 44-468 Fixed centre carriages without lubricators
2 x CFCP 44-468L Fixed centre carriages with lubricators
7
Data & Dimensions
B (see note 1) G
C D X
H1
A1 A H +0.05
-0 I
J
X K
F socket head cap
screw to ISO4762
(not supplied) Section X-X
E (Ø x Depth)
L x 45o
(4 positions)
ØF
Ordering details:
TNM44P3 B1500 (2xAK) (1 x AK) (16 x SDP)
Notes:
1. Standard slide lengths are available in multiples of hole pitch 'D' + (2 x 'C') up to a maximum length per 'B' dimension. Special lengths can be cut to order.
2. The optional adjustment keys (see Precision Ring Slides and Track Systems Catalogue (pages 20–21) can be used at every join between straight slide and
curved slide.
3. Slides in their free unmounted state are not necessarily straight. They should be set to the required straightness when bolting down to a mounting surface at
assembly.
8
Data & Dimensions
RO F* B
J* (socket head
set screws ISO
4026 supplied)
C*
H*
AØ
Part ~ ±0.2
Number A B C D E F G H I J RO
TCR25 159 159 25 7 18 1.5 7 5 6.5 3 M4 x 4 90 180
TCR25 255 255 25 7 20 1.5 7 5 6.5 3 M4 x 4 90 180
TCR25 351 351 25 7 20 1.5 7 5 6.5 3 M4 x 4 90 180
TCR44 468 468 44 8 25 2.5 10 6 7.5 4 M5 x 6 90 180
TCR44 612 612 44 8 25 2.5 10 6 7.5 4 M5 x 6 90 180
TCR76 799 799 76 10 30 2.5 18 7 11.5 6 M8 x 16 90 180
TCR76 1033 1033 76 10 30 2.5 18 7 11.5 6 M8 x 16 90 180
Ordering details:
Example:
TCR44-612 (R90) (R180) (N) (A)
9
Special Commercial Rings, Segments & Track Systems
Commercial rings are now available up to 1.8m outside diameter. Although customers are recommended to choose standard
catalogue components for reasons of economy and off the shelf availability, Hepco's specials department welcomes enquiries
for non-standard commercial rings and track systems. Our team of highly skilled technicians working with the most up to date
equipment is able to cope with complex special requirements producing a cost effective solution with surprisingly short delivery
times.
The V profile can often be incorporated with the customer's own design, resulting in a single multipurpose component.
Hepco's highly sophisticated heat treatment techniques can provide a choice between zone hardening and through
hardening depending on size and shape.
Rings of non-standard section and diameter can be produced, often from material held in stock. Stainless steel rings and track
systems can be manufactured depending upon size and degree of hardness required. Alternatively, various plating processes
may provide adequate corrosion resistance. Hepco application engineers are always on hand to provide advice and
recommendations. Please consult us for your special requirements, preferably at an early stage of the design process.
A small selection of special ring components is shown below.
Rings can be manufactured with single V profile only either internal, or external.
Gear cutting can be carried out as shown with full face available for gear cutting opposite the V.
Hepco P3 grade flat slides can be rolled into special ring segments Ring disc. V may be internal, external or both.
of various lengths and diameters (see separate Hepco GV3
catalogue for slide section details).
Rings can be made with the Hepco Heavy Duty Slide profile. These are compatible with a number of
bearing assemblies with a load capacity up to 2.0 tonnes per bearing. Please see Hepco Heavy Duty Slide System catalogue.
10
CAD and Catalogue Request Form
❑ Hepco Slide Systems CAD Library set, covering GV3, HDS, PRT, HPS, SL2, DLS, MCS
Name
Company
Address
Postcode
Tel
Fax
E-mail
11
HepcoMotion® Product Range
Product Range
HepcoMotion – Exclusive European partners and distributors for Bishop-Wisecarver since 1984.
®
LoPro UtiliTrak
Aluminium Based Lightweight U Channel
Single Edge Slide System Slide System Guideway
HepcoMotion ®
Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG
Tel: +44 (0)1884 257000 Fax: +44 (0)1884 243500
E-mail: sales@hepcomotion.com