HIP Turbine Erectioin sequence
Bolt level measurement
Preparation of the grout pad for
Pedestal1 & 2
Blue matching of pedestal to soleplate
LPA Turbine Erection sequence
Concrete surface chipping
Blue matching of sole plate with surface plate
Preparation of the grout pad
Blue matching of the grout pad with sole plate
bottom
Blue matching of the sole plate top to the LP
outer casing
LP casing to casing blue matching
Sole plate positioning & leveling (Remember not
to do for LPB)
Placement of 4 LP outer casings for leveling &
joining
LP casing centering should be done
Now Considering Pedestal-2 as master level
LPA
After leveling start blue matiching of the Bearing
Meanwhile top casing placement & joining
should be done
Rotor Placement, seal bore & rotor level
checking
Rotor centering & checking to be completed
HIP/LPA & LPA/ LPB Alignment
Sole plate to outer casing key fixing should be
done
Inner casing positioning, centering & leveling
Horn drop test of inner casing to be done
All the temporary keys to be placed
Diaphram placement & centering to be done
Steam Seal & diaphragm seals clearance
correction to be carried out
Diffuser & gland steam seal to be placed
Gland steam seal centering to be completed
Top diaphram to be placed
LPB Turbine Erection sequence Generator Erection sequence
Bolt level measurement Bolt level measurement
Concrete surface chipping Concrete surface chipping

Preparation of the grout pad Preparation of the grout pad for

Blue matching of the grout pad with
sole plate bottom Blue matching of the grout pads with the sole plate
Blue matching of the sole plate top to
the LP outer casing Sole plate top face blue matching with the master plate
LP casing to casing blue matching Generator leg supports to be attached after blue matching
Sole plate positioning & leveling
(Remember not to do for LPB) generator Lifting & placement
Placement of 4 LP outer casings for
leveling & joining End shelid blue matching

LP casing centering should be done Removal of the end sheild cover from gen.
Now Considering Pedestal-2 as
master level LPB Placement of end sheild
After leveling start blue matiching of
the Bearing Hydro test of the H2 coolers
Meanwhile top casing placement &
joining should be done Placement of H2 coolers
Rotor Placement, seal bore & rotor
level checking
Rotor centering & checking to be
completed
HIP/LPB & LPA/ LPB Alignment
Sole plate to outer casing key fixing
should be done
Inner casing positioning, centering &
leveling
Horn drop test of inner casing to be
done

All the temporary keys to be placed

Diaphram placement & centering to
be done

Steam Seal & diaphragm seals

clearance correction to be carried out
Diffuser & gland steam seal to be
placed
Gland steam seal centering to be
completed
Top diaphram to be placed
 LPA Turbine Erection Activity llel jobs can be started Duration tools
Before starting the erection procedure, we
should have proper references i.e centerline of
TG & proper elevation reference.
1 Bolt level measurement
Foundation bolt eleevation & bolt to bolt
1.1 distance has to measure
2 Concrete surface chipping
Chip 15-20mm top concrete surface to have a
good bonding with the Gp-2 pads with the top
2.2 concrete surface
3 Positioning of the sole plates

Initially fix any one base plate as master & level

it 1mm or 0.6mm more than reference level, so
that if any is bubble form during the pad making
3.1 will be removed while Blue matching.
3.2 Place other plates & level them with master.
4 Preparation of the grout pad

After leveling of the plate start prepation for

grout pad. Prepare the plywood cutouts fitting to
the grout pad size. Before pouring the Grout
cement check its batch nos & expiry date. Make
the grout mixture with clean water & mix the
4.1 water with proper ratio.

5 Blue matching of gout pad with sole plate

Check the grout pad surface whether on its
surface is smooth with few bubbles accepted
with less than 1mm depth, if more bubbles or air
pokets with greater depths are present then
5.1 reject the block & make a new pad

Apply blue on the surface of the plate & place

on the pads, check the blue on pads &
accordingly start grinding of the surface, till we
geet more than 80% matching. Don’t grind
thethe surface more than 1mm as we have
prepared the block 1-0.7mm higher than the
required elevation. Also we require few shim
above the pads for shim adjustment. during
5.2 alignment.

6 Blue matching of sole plate with LP casing

Once all the grout pads are cleared, we can
start matching of the base plate top surface with
6.1 the LP outer casing surface
7 LP casing to casing blue matching
 LP casing come in 4 different parts, blue
matching of all the 4 different casing surface
with eachother has to be done with the master
plate. After blue matching of all the surface,
preassembly of all the casing has to be done
out-side with half bolt placing & also check all
bolts freeness in the holes. Casing to casing
parting plane level has to be 0.03 & filler of
0.03mm has to checked at the joing faces.
7.1
Sole plate positioning & leveling (Remember not
to do for LPB)
Placement of 4 LP outer casings for leveling
8 & joining
All the outer casing has be to placed on the sole
plates & again surface leveling 0.03 has to be
checked, after that we have to remove 2nd &
3rd part & apply STAG-B on the joining surface
8.1 & on 1st & 4th joing surface.
9 LP casing centering should be done
Radial Centering of the casing should be done
with the piano wire at the bearing seal bore,
axial centering will be done with the pedestal to
9.1 casing distance as per drg
Now Considering Pedestal-2 as master level
LPA
After leveling start blue matiching of the
10 Bearing
leveling of the casing will be checked at all the
10.1 cornes & on bearing housings
Mark brg nos, left, right, front & rear on the
bearing surface & on yoke surface. Now start Meanwhile top casing
matching the bearing pads of the yoke to the placement & joining should
10.2 casing be done

Rotor Placement, seal bore & rotor level

11 checking

Check the rotor level on the journal.

After bluematching completion of the bearing,
11.1 place the rotor & check the seal bore.
Rotor centering & checking to be completed
HIP/LPA & LPA/ LPB Alignment
Sole plate to outer casing key fixing should be
done
Inner casing positioning, centering & leveling
Horn drop test of inner casing to be done
All the temporary keys to be placed
Diaphram placement & centering to be done
Steam Seal & diaphragm seals clearance
correction to be carried out
Diffuser & gland steam seal to be placed
Gland steam seal centering to be completed
Top diaphram to be placed
manpower manpower for llel jobs checks acceptability