Board is Forms are Header Speaker Supervisor

in Place? Forms on updated on System satisfied w/

(post #) Board? daily? Board? Working? Board?
123
124
L

126
M
6

128
H

130
H6 Asm 132

100
103
104
106
L
M

107
V5

108
180
181
101
sm
A

102
V5

121
127
C
LW

131
135
112
114
115
116
P
C

117
118
125
 January
Gap Assessment
Supv. Rating Major Action Items
123 Willis Johnson
124 John Baumgardner
L

126 Willis Johnson

M
6

128 Mike Lietschuh

H

130 Dave Hemmingsen

132E Shane Taylor/
H6 Asm
132W Cecil Phelps

100 Teresa Kirby-Layne

103 Bill Fogt
104 Tony Palmer
L

106 Bell Fogt

M
V5

107 Tony Palmer

108 Dave Wright
180 Dave Wright
101 Darlene Davis
sm
A

101 Rob Finch

V5

121 Jean Davis-Curry

127 L.B. Caldwell
C
LW

131 L.B. Caldwell

135 L.B. Caldwell
112 Jim Woods
114 Ron Marks
115 Harlan Moss
116 Gary Dewalt
P
C

117 Ron Marks

118 Ron Marks
125 Ron Marks
 Molding Assembly Maintenance Engineering

DZ

CS
DPS

PCB
MPC

Servo
Line 8
Line 7
Line 6
Line 5
Line 4
Line 3
Line 1
Area Trades
Central Trades
Molding Engineers
Industrial Engineers
Assembly Engineers
Engineering Leaders
Person/Area

Cell I Base & Case

Cell II A, B, & OPG
Maintenance Engineers

Cell III WW & Worm

Cell V Miscelleanous
Cell IV Cam & Bracket
Engring Discipline

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51937052.xls
 STD. SHOPFLOOR DOCUMENT REQUIREMENTS MATRIX

Format Master Location Developed by Used by Maintained by Compliance

Form # Document Name Size " Flexibility Location Used (Originator) (User) (Owner) ensured by Retention Specific Instruction Comments
Should be used to ensure that customer
1 Machine Balance Chart 8.5x11 Rigid Doc Center Team Area Phase 0-2 ME Ops ME Ops Current+1yr Updated as changes occur.
demand can be met.
2 People Focused Practices Chart 8.5x11 Rigid Doc Center Team Area Phase 0-2 IE Ops IE Ops Current+1yr Updated as changes occur. One operator's total work content.
3 Operator Balance Chart 8.5x11 Rigid Doc Center Team Area Phase 0-2 IE Ops IE Ops Current+1yr Updated as changes occur. Compares operators on same team.
To be completed by Ops/ME for
various scenarios of production
4 Work Flow Diagram 11x17min Rigid On file Cell IE Ops IE Ops Current+1yr Maps operators' work sequence and path.
requirements and available
operators.

Electronic file Team Area / Detailed operator movements for each

5 Standard Operator Training (SOT) 11x17 Rigid Ops, ME, IE Ops ME Ops Current+1yr Updated as changes occur.
on R drive Workstation individual workstation or machine.

Specific dimensions within print specs but

Electronic file
6 Standard Operation Sheet (SOS) 11x17 Rigid Workstation Ops Ops ME Ops Current+1yr Updated as changes occur. tailored to enhance process conditions.
on R drive
For individual workstation or machine.

Post on clipboard visible at Checked by supervisor within 1st 2 hrs,

ME ME machine or cell. Checklist can Non-conformances corrected immediately,
7 PM Daily Line checklist 8.5x11 Flexible ? Cell Ops Ops Current+1yr
(maintenance) (maintenance) apply to individual machine or to General to verify completion before mid-
cell. shift.

Completed by operator / Leads to problem correction closer to

Electronic file
12 Production Status Tracking 22 x 34 Rigid Cell Ops Ops Ops Ops Current supervisor each hour. Immediate moment of occurrence, making resolution
on R drive
action when target isn't achieved. easier.

Electronic file Dual processes require dual inspection. In

Standard Process Sheet Ops / Completed by supervisor 3
13 8.5x11 Rigid on Cell QE QE Ops Current+1yr addition to first/mid/last checks, operator
(consolidated MPS and PSU) Quality times/shift. General to verify.
FileMakerPro should conduct hourly inspections.

Electronic file Dual processes require dual inspection. In

Ops / Completed by supervisor 3
14 Inspection Standard 8.5x11 Rigid on Cell QE QE Ops Current+1yr addition to first/mid/last checks, operator
Quality times/shift. General to verify.
FileMakerPro should conduct hourly inspections.