Professional Documents
Culture Documents
CODE: 00ZAL2040CS1E
DIGITAL MULTIFUNCTIONAL
SYSTEM
(AL-2040CS)
AL-2030
MODEL AL-2040CS
CONTENTS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1
[ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
[11] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
[12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
Parts marked with “ ” are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and
IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls,
adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved
on the eye’s retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of
servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a
unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit, toner
cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The middle frame contains the safety interlock switch.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
CAUTION VARO !
INVISIBLE LASER RADIATION, AVATTAESSA JA SUOJALUKITUS
OHITETTAESSA OLET ALTTIINA
WHEN OPEN AND INTERLOCKS DEFEATED.
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ
AVOID EXPOSURE TO BEAM. KATSO SÄTEESEEN.
VORSICHT ADVARSEL
UNSICHTBARE LASERSTRAHLUNG,
USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
WENN ABDECKUNG GEÖFFNET UND
SIKKERHEDSBRYDERE ER UDE AF
SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
FUNKTION. UNDGÅ UDSAETTELSE FOR
NICHT DEM STRAHL AUSSETZEN.
STRÅLNING.
LUOKAN 1 LASERLAITE
The foregoing is applicable only to the 220V KLASS 1 LASER APPARAT
model, 230V model and 240V model.
CONTENTS
[1] GENERAL C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
[2] SPECIFICATIONS A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5
2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . . . . 8-7
4. GDI Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
5. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7
6. SPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
[3] CONSUMABLE PARTS
A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
3. Production control number (lot No.) identification . . . . . . . . . . 3-2
D. Pressure plate holder attachment . . . . . . . . . . . . . . . . . . . 8-14
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15
4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 8 Power section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
[5] UNPACKING AND INSTALLATION 9. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . . . . . . . 8-17
3. Checking packed components and accessories . . . . . . . . . . . 5-1 C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17
4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 D. Set sensor, scan front sensor . . . . . . . . . . . . . . . . . . . . . . 8-18
5. Removing protective packing materials . . . . . . . . . . . . . . . . . . 5-2 E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 10. 2nd cassette section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18
7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 A. Paper sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 B. Cassette detection switch . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3 C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
10. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . . . . 5-4 D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
11. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4 [9] ADJUSTMENTS
12. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5 1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
[6] COPY PROCESS A. Copy magnification ratio adjustment . . . . . . . . . . . . . . . . . . 9-1
1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 B. Image position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 A. Copy density adjustment timing . . . . . . . . . . . . . . . . . . . . . 9-4
[7] OPERATIONAL DESCRIPTIONS B. Note for copy density adjustment . . . . . . . . . . . . . . . . . . . . 9-4
1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 C. Necessary tool for copy density adjustment . . . . . . . . . . . . 9-4
2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 D. Features of copy density adjustment . . . . . . . . . . . . . . . . . 9-4
A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 E. Copy density adjustment procedure . . . . . . . . . . . . . . . . . . 9-4
B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 3. High voltage adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
C. Drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 A. Main charger (Grid bias) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5
A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 A. Adjusting the paper reverse position in memory
C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 B. Adjusting trailing edge void in duplex copy mode . . . . . . . . 9-6
A. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 5. SPF scan position automatic adjustment . . . . . . . . . . . . . . . . . 9-7
5. Paper feed section and paper transport section . . . . . . . . . . . 7-4 6. SPF mode sub scanning direction magnification ratio
adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
A. Paper transport path and general operations . . . . . . . . . . . 7-4
7. Automatic black level correction. . . . . . . . . . . . . . . . . . . . . . . . 9-8
6. Process unit new drum detection mechanism . . . . . . . . . . . . . 7-7
7. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 [10] SIMULATION, TROUBLE CODES
A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7 1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . . . . . . 10-1
B. Document transport path and basic composition . . . . . . . . 7-7 2. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8 3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
D. SPF open/close detection (book document detection) . . . . 7-8 4. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
[8] DISASSEMBLY AND ASSEMBLY
B. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 [11] USER PROGRAM
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 1. Functions that can be set with user programs . . . . . . . . . . . . 11-1
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. Toner save mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 3. User programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 [12] ELECTRICAL SECTION
2. Operation panel section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 A. Overall block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 2. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 A. AL-2030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
[1] GENERAL
1. Major functions
Configurations
Item
CPM PPM Color GDI PCL E-
SB/MB 2 Tray SPF R-SPF Duplex Shifter RJ45 FAX
(Letter) (Letter) Scanner printer printer SORT
Model
AL-2030 20CPM 16PPM MB
AL-2040CS 20CPM 16PPM MB
(print only)
Descriptions of items
CPM: Copy speed (Copies Per Minute)
PPM: Print speed (Print Per Minute)
SB/MB: SB = Manual feed single bypass, MB = Manual feed multi-bypass
2 tray: Second cassette unit.
SPF: Original feed unit
R-SPF: Duplex original feed unit
Color scanner: Color scanner function
GDI printer: GDI printer function with USB.
PCL printer: PCL printer function with USB.
E-SORT: Electronic sort function
Duplex: Auto duplex copy/print function
Shifter: Job separator function
FAX: FAX function.
Descriptions of table
: Standard provision
: No function or no option available
Opt: Option
AL-2030
AL-2040CS
AL-2040CS GENERAL 1 - 1
[2] SPECIFICATIONS
1. Basic Specifications
Item
Type Desktop
Copy system Dry, electrostatic
Segment (class) Digital personal copier
Copier dimensions AL-2030 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H))
AL-2040CS 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H))
Weight (Approximately) AL-2030 37.9 lbs. (17.2Kg) TD cartridge not included
AL-2040CS 45.9 lbs. (20.8Kg)
2. Operation specifications
Section, item Details
Paper feed Paper feed AL-2030 1 tray (250 sheet) + multi-bypass (50 sheet)
section system AL-2040CS 2 tray (500 sheet) + multi-bypass (50 sheet)
Inch Tray paper feed Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape)
system section Paper weight 15 - 21 lbs.
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2",
feed section 3-1/2" x 5-1/2" (Landscape)
Paper weight 15 - 34.5 lbs.
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper,
OHP, Label, Envelop (Single copy)
Remark User adjustment of paper guide available
AB system Tray paper feed Paper size A4, B5, A5 (Landscape)
section Paper weight 56 - 80g/m2 (15 - 21 lbs.)
Paper feed capacity 250 sheets
Kinds Standard paper, specified paper, recycled paper
Remark User adjustment of paper guide available
Multi-bypass paper Paper size A4, B5, A5, B6, A6 (Landscape)
feed section Paper weight 56 - 128g/m2 (15 - 34.5 lbs.)
Paper feed capacity 50 sheets
Kinds Standard paper, specified paper, recycled paper,
OHP, Label, (Single copy)
Remark User adjustment of paper guide available
Paper exit section Exit way Face down
Capacity of output tray 100 sheets
Originals Original set Center Registration (left edge)
Max. original size 8-1/2" x 14" (A4)
Original kinds sheet, book
Original size detection None
Optical Scanning Scanning system 3 CCDs (RGB) sensor scanning by lighting white
section section lamp
CCD sensor Resolution 600 dpi
Lighting lamp Type CCFL
Voltage 560Vrms
Power consumption 2.8W
Output data Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits
(12 bits actual)
Writing Writing system Writing to OPC drum by the semiconductor laser
section Laser unit Resolution 600 dpi
AL-2040CS SPECIFICATIONS 2 - 1
Section, item Details
Image forming Photoconductor Type OPC (30ø)
Life 18k
Charger Charging system Saw-tooth charging with a grid, / (-) scorotron
discharge
Transfer system (+) DC corotron system
Separation system (-) DC corotron system
Developing Developing system Dry, 2-component magnetic brush development
system
Cleaning Cleaning system Counter blade system (Counter to rotation)
Fusing section Fusing system Heat roller system
Upper heat roller Type Teflon roller
Lower heat roller Type Silicon rubber roller
Heater lamp Type Halogen lamp
Voltage 120V
Power consumption 800W
Electrical section Power source Voltage 120V
Frequency Common use for 50 and 60Hz
Power consumption Max. Less than 1000W
Average (during copying) 350Wh/H
Average (stand-by) 80Wh/H
Pre-heat mode 25Wh/H
Auto power shut-off mode 8.8W or less
3. Copy performance
Section, item Details AL-2030 AL-2040CS
Copy magnification Fixed 4 Reduction + 3 Enlargement
magnification (AB system: 50, 70, 86, 100, 141, 200%)
ratios (Inch system: 50, 64, 78, 100, 129, 200%)
Zooming 25 - 400% (376 steps in 1% increments)
magnification 50 - 200% when using SPF
ratios
Manual steps (manual, photo) 5 steps
Copy speed First-copy time *1 8.0 seconds (When user program 24 is set to OFF)
(Approximately) 10.7 seconds (When user program 24 is set to ON)
(paper: 8-1/2" x 11" (A4), exposure mode: AUTO, copy ratio: 100%)
Inch system Copy speed Same size 20 20
8-1/2" x 11" (CPM) Enlargement 20 20
(Landscape) Reduction 20 20
AB system Copy speed Same size 20 20
A4 (Landscape) (CPM) Enlargement 20 20
Reduction 20 20
AB system Copy speed Same size 20 20
B5 (Landscape) (CPM) Enlargement 20 20
Reduction 20 20
Max. continuous copy quantity 99
Void Void area Leading edge 1 - 4mm
Trailing edge 4mm or less
Side edge 0.5mm or more (per side)
void area 4.5mm or less (total of both sides)
Image loss Leading edge same size: 3.0mm or less (OC) / 4mm or less (SPF/Duplex)
Enlarge: 1 - 5mm or less (OC) / 3mm or less (SPF/Duplex)
Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/Duplex)
Warm-up time 0 sec. Immediately the ready lamp is lit.
Power save mode reset time 0 sec. Immediately the ready lamp is lit.
Paper jam recovery time 0 sec.
∗ Jam recovery condition: Recovery time from 60 sec of door open.
*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon
rotating in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from
paper tray).
The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.
AL-2040CS SPECIFICATIONS 2 - 2
4. GDI Printer
Print speed Max. 20ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC
performance)
Duplex Yes (AL-2040CS only)
Memory 8MB (Duplex model: 16MB)
Interface USB 2.0 (Full speed) / (RJ45 (10Base-T) AL-2040CS only)
Network Built-in NIC (AL-2040CS only)
Emulation GDI
Resolution 600dpi *1
Supported OS Win 98 / Me / 2000 / XP / Vista *2
WHQL support Yes *2
*1: Engine Resolution
*2: By running change
5. Scan function
Type Flat Bed Color Scanner
Scanning system Original table/SPF
Light source 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL)
Resolution Optical: 600 x 600dpi
Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi)
Originals Sheet type / Book type
Output data R, G, B 1 or 8 bits/pixel
Scan range OC / SPF: 8.5" (H) x 14.0" (V)
Original position: Left Center
Scan speed OC / SPF: Max. 2.88ms/line
Protocol TWAIN / WIA (Only XP) / STI
Interface USB2.0 (Full speed support)
Scanner utility Button Manager / Sharpdesk / Composer
Scan key/lamp Yes
Duplex scan No
Supported OS Win 98 / Me / 2000 / XP / Vista *1
Void area No (User settable by PC)
WHQL supported Yes *1
*1: By running change
6. SPF
Original capacity 50 sheets (14 to 23.9 lbs.) (56 to 90g/m2) Stacking Height: less than 6.5mm or 1/4"
Original size 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape)
Original replacement speed Max. 14 sheets (70%)
Original placement Face up
Original weight 14 - 23.9lbs. (56 to 90g/m2)
Mixed feeding (Paper size) No
Original which cannot Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as
OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals
with high level frictional coefficient such as photos or catalogs.
AL-2040CS SPECIFICATIONS 2 - 3
[3] CONSUMABLE PARTS
1. Supply system table
Common to all destinations
No. Name Content Life Product name Package
1 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 6K AL-100TD 5
(Toner: Net weight 213g) (Developer: Net weight 190g) (5% document)
2 Develop cartridge (Black) x 1 Toner/developer cartridge x 1 4K AL-110TD 5
(Toner: Net weight 124g) (Developer: Net weight 190g) (5% document)
3 Drum cartridge Drum cartridge 18K AL-100DR 5
2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:
60%
20%
–5˚C 45˚C
20%
60%
15%
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
End digit of year
Version No.
∗ Destination
Division No.
EX Destination A same pack G
Production control
B same pack H
label attachment position
Option Destination A P
B Q
<Drum cartridge>
The label on the drum cartridge shows the date of production.
(SOCC production)
Production month
Production day
Destination code
(Dealer, distributor, OEM, etc.)
Production place
(SOCC: Fixed to B.)
Production control
End digit of year
label attachment position(*1)
Version No.
<JAPAN production>
*1: The production control label is not attached to the cartridge of
Ver.A 9 1 1 0001 X
a China product.
Production month
(1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.)
Serial number of month
Fixed to 1.
Pack division
(See table below)
End digit of year
Version No.
Division No.
Ex production 1
Option 2
Same pack 3
LAN connector
USB connector (AL-2040CS only)
1
2
7 10
3 8 11
9
4 12
5 13
14
2. Internal
TD cartridge Drum cartridge
1 4
5
14 15 16 17 18
1 Original to copy key and indicators (AL-2040CS only) 2 Exposure mode selector key and indicators
Two-sided copies from one-sided originals. Use to sequentially select the exposure modes: AUTO,
Turn on Long Edge or Turn on Short Edge MANUAL or PHOTO.
can be selected. Selected mode is shown by a lit indicator.
3 Light and dark keys and indicators 4 Alarm indicators
Use to adjust the MANUAL or PHOTO exposure level. Selected Drum replacement required indicator *1
exposure level is shown by a lit indicator. Use to start and Misfeed indicator
terminate user program setting. TD cartridge replacement required indicator *2
5 SPF indicator 6 SPF misfeed indicator
7 Copy ratio selector key and indicators 8 Copy ratio display (%) key
Use to sequentially select preset reduction/enlargement copy • Use to verify a zoom setting without changing the zoom ratio.
ratios. • Use to check the number of originals that must be returned to
Selected copy ratio is shown by a lit indicator. the document feeder tray if an original misfeed occurs while
using the SPF.
9 Display 10 SCAN key and indicator (AL-2040CS only) *3, *4
Displays the specified copy quantity, zoom copy ratio, user
program code, and error code.
11 ONLINE key and indicator 12 Start key and indicator
Lights up when the unit is used as a printer and scanner (AL- • Copying is possible when the indicator is on.
2040CS only). *3 • Press to start copying
• Use to set a user program.
13 Power save indicator 14 Tray select key
Lights up when the unit is in a power save mode. Use to select a paper feed station (paper tray 1, paper tray 2
(AL-2040CS only) or multi-bypass tray).
15 Paper feed location indicators 16 ZOOM keys and indicator
Light up to show the selected paper feed station. Use to select any reduction or enlargement copy ratio from 25%
to 400% in 1% increments. (When the SPF is being used, the
zoom copy ratio range is 50% to 200%.)
17 Copy quantity keys 18 Clear key
• Use to select the desired copy quantity (1 to 99). • Press to clear the display, or press during a copy run to
• Use to make user program entries. terminate copying.
• Press and hold down during standby to display the total
number of copies made to date.
*1: Drum cartridge replacement *3: Indicators on the operation panel
The useful life of the drum cartridge is approximately 18,000 The ONLINE indicator and the start ( ) indicator indicate the
copies*. When the internal counter reaches approximately state of the printer or scanner.
17,000 copies, the drum replacement required ( ) indicator SCAN indicator
will light up indicating that replacement of the drum cartridge ONLINE indicator
will be needed soon. For more information on purchasing the Start indicator
drum cartridge, please refer to the Operation Manual. When
Power save indicator
the indicator begins to blink, the unit will stop operating until
the cartridge is replaced. Replace the drum cartridge at this
time.
*: Based on copying onto letter size paper at 5% toned area.
*2: TD cartridge replacement Start indicator
The TD cartridge replacement required ( ) indicator will light On: Indicates the unit is ready for copying or scanning is
up when toner is needed. For more information on purchasing being performed.
the TD cartridge. If copying is continued while the indicator is Blinking: The indicator blinks in the following situations:
lit, copies will gradually become lighter until the unit stops and • When a print job is interrupted.
the indicator begins blinking. • When reserving a copy job.
• When toner is being replenished during a copy or
print job.
Off: The indicator is off in the following situations:
• During copying or scanning.
• The unit is in the auto power shut-off mode.
• When a misfeed or error has occurred.
Application
Application launched
number
SC1 Sharpdesk (Full color) (if installed)
SC2 Sharpdesk (Monochrome) (if installed)
SC3 E-mail (your standard e-mail program in
the Windows OS you are using)
SC4 Fax (if a fax program is installed)
SC5 OCR (if an OCR program is installed)
SC6 Microsoft Word (if installed)
9
2
6
10
1 2
8
10
5
7 11
6
5 2
10
4
3
7
3 5 18 15 16
2 4
17
9
10
11
14 13 12
• poorly ventilated
Store spare supplies such as drum cartridges and TD cartridges in
a dark place without removing from the package before use.
If they are exposed to direct sunlight, poor print quality may result.
Do not touch the surface (green portion) of the drum cartridge.
Doing so will damage the surface of the cartridge, causing poor
print quality.
Operation manual
4" 4"
(10cm) (10cm) TD cartridge
Protective pins
CAUTION tape
3) Push gently on both sides of the front cover to open the cover.
AL-2030
(A) 6) Close the front cover and then the side cover by pressing the
Lock Unlock round projections near the side cover open button.
Caution: When closing the covers, be sure to close the front cover
To lock the scan head locking switch, hold up the catch in illus- securely and then close the side cover. If the covers are
tration (A) and turn the center knob counter-clockwise 90 closed in the wrong order, the covers may be damaged.
degrees until you hear a click.
9. Software
The CD-ROM that accompanies the machine contains the follow-
2) Remove the pressure plate lock. Rotate the pressure plate
ing software:
lock in the direction of the arrow to remove it while pressing
down the pressure plate of the paper tray. Printer driver (AL-2030)
The printer driver enables you to use the printer function of the
machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the printing over a network connection is not pos-
sible.
3) Store the pressure plate lock which has been removed in step MFP driver (AL-2040CS)
2). To store the pressure plate lock, rotate the lock to fix it on Printer driver
the relevant location. The printer driver enables you to use the printer function of the
Pressure plate lock machine.
The printer driver includes the Print Status Window. This is a utility
that monitors the machine and informs you of the printing status,
the name of the document currently being printed, and error mes-
sages.
Please note that the Print Status Window does not operate when
the machine is used as a network printer.
Scanner driver*
4) Adjust the paper guides on the paper tray to the copy paper The scanner driver allows you to use the scanning function of the
width and length. Squeeze the lever of paper guide (A) and machine with TWAIN-compliant and WIA-compliant applications.
slide the guide to match with the width of the paper. Move
paper guide (B) to the appropriate slot as marked on the tray. Sharpdesk* (AL-2040CS)
Sharpdesk is an integrated software environment that makes it
easy to manage documents and image files, and launch applica-
tions.
Button Manager* (AL-2040CS)
Button Manager allows you to use the scanner menus on the
machine to scan a document.
*: The scanning feature can only be used with computers that are
Paper guide (B)
Paper guide (A) connected to the machine by a USB cable. If you are connected
to the machine by a LAN connection, only the printer function
can be used.
5) Fan the paper and insert it into the tray. Make sure the edges
go under the corner hooks. Before installation
Note: Do not load paper above the maximum height line ( ).
Exceeding the line will cause a paper misfeed. Hardware and software requirements
Check the following hardware and software requirements in order
to install the software.
Computer IBM PC/AT or compatible computer equipped
type with a USB 2.0/1.1*1 or 10Base-T LAN interface
Operating Windows 98, Windows Me, Windows 2000
system*2 *3 Professional*4, Windows XP Professional*4,
Windows XP Home Edition*4
Display 800 x 600 dots (SVGA) display with 256 colors
(or better)
6) Gently push the paper tray back into the unit. Hard disk 150 MB or more
free space
Other An environment on which any of the operating
hardware systems listed above can fully operate
requirements
B. RJ45
RJ-45 connector pin arrangement
1 8
2) Insert the other end of the cable into your computer’s USB
port.
Pin No. Signal name LAN adapter RJ-45 connector
Using the machine as a network printer (AL-2040CS
only) 1 TD+ Send output +
2 TD– Send output -
Note:
3 RD+ Receive input +
• Interface cables for connecting the machine to your computer
are not included with the machine. Please purchase the appro- 6 RD– Receive input -
priate cable for your computer. 4, 5, 7, 8 Not used. Not used.
• If you intend to use the machine as a scanner, it must be con-
nected to your computer with a USB interface cable. The scan-
ner function cannot be used if the machine is connected with a
LAN cable.
1. Functional diagram
Main charger
MG roller Drum
Transfer unit
Resist roller
Semiconductor laser
Toner
Drum Developing
Developer
Cleaning
Cleaning blade
To face Synchronization
Paper release Fusing Separation Transfer with drum
Manual feed
down tray
Step-1: Charge
Step-2: Exposure
∗ Latent image is formed on the drum.
Step-3: Developing
Latent image formed on the drum is then changed into
visible image with toner. Exposure
Step-4: Transfer (semiconductor laser)
The visible image (toner image) on the drum is transferred
onto the print paper. OPC layer
Pigment
Step-5: Cleaning layer
Residual toner on the drum surface is removed and col- Aluminum
lected by the cleaning blade. drum
Step-6: Optical discharge
Residual charge on the drum surface is removed, by
semiconductor laser beam. Drum surface charge
after the exposure
OPC layer
3. Actual print process Pigment
layer
Step-1: DC charge Aluminum
A uniform negative charge is applied over the OPC drum surface layer
Non-image area Image area
by the main charging unit. Stable potential is maintained by means
of the Scorotron charger.
Positive charges are generated in the aluminum layer.
About
DC5.5KV
( 580V/ 400V)
About DC 5.2kV
MG roller
DC
400V 8V
Step-5: Separation
Since the print paper is charged positively by the transfer corona, it
is discharged by the separation corona. The separation corona is
connected to ground.
Step-6: Cleaning
Toner remaining on the drum is removed and collected by the
cleaning blade. It is transported to the waste toner collecting sec-
tion in the cleaning unit by the waste toner transport roller.
Stop
The reverse sequence takes place.
Retaining developing bias at an abnormal occurrence
Function
The developing bias will be lost if the power supply was removed
during print process. In this event, the drum potential slightly
abates and the carrier makes deposits on the drum because of
Charge by the Scorotron charger strong static power. To prevent this, the machine incorporates a
function to retain the developing bias for a certain period and
Function
decrease the voltage gradually against possible power loss.
The Scorotron charger functions to maintain uniform surface
Basic function
potential on the drum at all times, It control the surface potential
regardless of the charge characteristics of the photoconductor. Normally, the developing bias voltage is retained for a certain time
before the drum comes to a complete stop if the machine should
Basic function stop before completing the normal print cycle. The developing bias
A screen grid is placed between the saw tooth and the photocon- can be added before resuming the operation after an abnormal
ductor. A stable voltage is added to the screen grid to maintain the interruption. Therefore, carrier will not make a deposit on the drum
corona current on the photoconductor. surface.
As the photoconductor is charged by the saw tooth from the main
corona unit, the surface potential increases. This increases the
current flowing through the screen grid. When the photoconductor
potential nears the grid potential, the current turns to flow to the
grid so that the photoconductor potential can be maintained at a
stable level.
Process controlling
Function
The print pattern signal is converted into an invisible image by the
semiconductor laser using negative to positive (reversible) devel-
oping method. Therefore, if the developing bias is added before
the drum is charged, toner is attracted onto the drum. If the devel-
oping bias is not added when the drum is charged, the carrier is
attracted to the drum because of the strong electrostatic force of
the drum.
To avoid this, the process is controlled by adjusting the drum
potential and the grid potential of the Scorotron charger.
Basic function
Voltage added to the screen grid can be selected, high and low. To
make it easily understood, the figure below shows voltage transi-
tion at the developer unit.
START STOP
0
Print potential
Toner attract
potential Developing bias
2)
3)
1) Low
Drum potential
4) High
Time
Scanner section
Operation
CCD
section
Network
NIC PWB (print only) PC
USB PC
Laser beam
Paper exit
Fusing section
Process section
Printer section
It is composed of the optical unit and the drive unit. The optical unit
performs scanning in the main scan direction with the light receiv-
ing elements (color CCD). The drive unit performs scanning in the
sub scanning direction by moving the optical unit.
Relative sensitivity
B. Optical system
Two white lamps are used as the light source.
Light radiated from the light source is applied to the document on
the document table. The reflected light from the document is
reflected 4 times by No. 1 - No. 3 mirrors and passed through the
reduction lens to form images on the light-receiving surface of 3-
line CCD.
The light-receiving surface of the color CCD is provided with 3 line
scanning sections for RGB. Separate images scanned in each
color section are overlapped to complete color scanning. (When Wavelength [nm]
PC scanning)
The resolution is 600dpi. (Spectrum characteristics of the color CCD)
When copying, only the green component is used to print with the
printer. 1 9 8 10 8 9
The color component for printing can be switched to red or blue by
the service simulation.
100
100.0
75
Sensitivity
6
50.2
50
45.4
25
(Optical unit)
1 Table glass 2 Optical unit 3 Lens
4 Mirror 1 5 Mirror 2 6 Mirror 3
7 CCD PWB 8 Lamp 9 Reflector
10 Original
C. Drive system
The drive system is composed of the scanner motor, the pulley
gear, the idle pulley, the idle gear, the belt 473, the belt 190, and
the shaft.
The motor rotation is converted into reciprocated movements of
the belt 473 through the idle gear, the pulley gear, the belt 190,
and the idle pulley to drive the optical unit.
7 9 1
3 4 6 2 8 5 3
A. Basic structure
The LSU unit is the writing section of the digital optical system.
The semiconductor laser is used as the light source, and images
are formed on the OPC drum by the polygon mirror and fθ lens,
etc.
The laser beams are passed through the collimator lens, the cylin-
drical lens, the polygon mirror, the fθ lens, and the mirror to form
images on the OPC drum in the main scanning direction. The laser
emitting PWB is provided with the APC (auto power control) in
order to eliminate fluctuations in the laser power. The BD PWB
works for measurement of the laser writing start point.
4 3 2 1
6
C. Composition
5
Effective scanning width: 216mm (max.)
Resolution: 600dpi
Beam diameter: 75um in the main scanning direction, 80um in the
sub scanning direction
Image surface power: 0.18 ± 0.01mW (Laser wavelength 770 -
795nm)
6 3 Polygon motor section: Brushless motor 20.787rpm
No. of mirror surfaces: 5 surfaces
No Component Function
1 Semiconductor laser Generates laser beams. 4. Fuser section
2 Collimator lens Converges laser beams in parallel.
3 Cylinder lens Takes the focus.
4 Polygon mirror, Reflects laser beams at a constant
polygon motor rpm.
5 BD (Lens, PWB) Detects start timing of laser
scanning.
6 fθ lens Converges laser beams at a spot on
the drum.
Makes the laser scanning speeds at
both ends of the drum same as each
other. (Refer to the figure below.)
Makes the laser scanning speeds at both ends of the drum same
as each other.
a≠b≠c d=e=f
a b c d e f
f θ LENS
1
Separator pawl
6
(1) Heat roller 7
8
A Teflon roller is used for the heat roller and a silicone rubber roller
is used for the lower heat roller for better toner fusing performance 9
and paper separation. 10
2) When the COPY button is pressed, the main drive motor starts
rotating to drive each drive gear.
PFS
The pick-up drive gear also is driven at that time. Since, how- RRS
ever, the paper feed latch is in contact with the projection of
the clutch sleeve, rotation of the drive gear is not transmitted to ON
the pick-up roller, which does not rotate therefore. OFF
PFS
RRS
6) To release the resist roller, the tray paper feed solenoid and
OFF the resist solenoid are turned on by the paper start signal to
OFF disengage the resist start latch from the clutch sleeve, trans-
mitting rotation of the resist drive gear to the resist roller shaft.
Thus the paper is transported by the resist roller.
7) After the resist roller starts rotating, the paper is passed
through the pre-transfer guide to the transfer section. Images
3) After about 0.1 sec from when the main motor start rotating, are transferred on the paper, which is separated from the OPC
the tray paper feed solenoid (PFS) turns on for a moment. drum by the drum curve and the separation section.
This disengages the paper feed latch from the projection of the
clutch sleeve, transmitting rotation of the pick-up drive gear to
the paper feed roller shaft, rotating the pick-up roller to feed
the paper.
PFS
RRS
OFF
ON
PFS
RRS
OFF
OFF 8) The paper separated from the drum is passed through the fus-
ing paper guide, the heat roller (fusing section), POD (paper
out detector) to the copy tray.
4) After more than half rotation of the pick-up roller, the paper
feed latch is brought in contact with a notch on the clutch
sleeve, stopping rotation of the pick-up roller.
A
C A
C
OFF ON
MPFS MPFS
2) When the PRINT button is pressed, the manual paper feed
4) The lead edge of the transported paper is pressed on the
solenoid (MPFS) turns on to disengage the manual paper feed
resist roller by the transport roller. Then the paper is stopped
latch.
temporarily to allow synchronization with the lead edge of the
A from the manual paper feed clutch sleeve A, rotating the
image on the OPC drum.
manual paper feed roller and the manual take-up roller. At the
From this point, the operation is the same as the paper feed
same time, the manual paper feed stopper opens and the
operation from the tray. (Refer to 7-5 - 8.)
manual take-up roller is pressed to the surface of the paper to
start paper feeding. 5) The solenoid turns off to close the gate and return to the initial
state.
A A
C
ON
MPFS OFF
MPFS
Gear 20T
Gear 38T
Projection
Gear pawl
10 2 6 7
PPD ON
POD ON
(Paper exit)
In the zooming mode, the magnification ratio in the sub
scanning direction (paper transport direction) is adjusted
by changing the document transport speed.
PSW
MRMT
SPF M
CL
SPPD
260ms 182ms
SCANST
MAIN M
CPFS1
RRS
PPD1
PPD2
POD
(CCD)
B A - B = Varied quantity of pixels
A (pixel)
Before disassembly, be sure to disconnect the power cord Lock pawl rear
for safety.
1. Do not disconnect or connect the connector and the
harness while the machine is powered. Especially be
careful not to disconnect or connect the harness 1)
between the MCU PWB and the LSU (MCU PWB: CN42)
during the machine is powered. (If it is disconnected or
connected during the machine is powered, the IC inside
the LSU will be destroyed.)
2. To disconnect the harness after turning on the power, be
sure to turn off the power and wait for at least 10 sec
before disconnection. (Note that a voltage still remains
immediately after turning off the power.)
1)
2)
1)
B. Disassembly procedure
1) Open the side door, and Open the front cover.
2)
1) 1)
3)
1) 2)
1)
Charger wire
1)
1)
2)
1mm
Protrusion
1.5mm
Fig.1
AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 2
3) Remove four screws, and remove the operation cabinet. 2) Remove two screws, and remove the earth wire.
4) Remove four screws, and remove the operation PWB. 3) Disconnect the connector.
4) Remove the SPF unit.
2)
1)
1)
1)
3) 3)
3)
1)
3)
3) 3)
4)
3)
3)
2)
3)
1) 1)
1)
3) 4)
2)
2) 1)
1)
2) 1)
1)
3)
2)
1)
4) 1)
2)
3)
A. List
No. Part name Ref. 1)
1 Thermistor
2 PPD2 sensor
3 Heater lamp
4 Pressure roller 2)
5 Heat roller
B. Disassembly procedure
1) Remove the connectors (3 pcs.) of the rear cabinet.
2) Open the side cover, remove two screws, and remove the fus-
ing unit.
2)
3) 4)
6)
1)
5) 1)
6)
3) 5)
2)
6) Remove the screw and remove the PPD2 sensor.
1)
2)
3) Cut the binding band, remove the screw, and remove the ther-
mistor. 2)
PPD2 sensor
1)
2)
Thermistor 3)
2)
2)
2)
2)
1)
1)
2)
11) Remove the pressure release levers on the right and the left
sides.
Heater lamp 1)
3)
1)
2)
12) Remove the pressure roller, the pressure bearing, and the
spring.
Note: Apply grease to the sections specified with an asterisk (*).
Pressure roller
1)
3)
2)
1)
1)
9) Remove the E-ring and remove the reverse gate.
2)
3) 3)
1)
2)
3)
2) 1)
3) 2)
2)
6) Remove the C-ring and the fusing bearing, and remove the
heat roller.
3)
1)
2) 3) Heat roller
C. Assembly procedure
For assembly, reverse the disassembly procedure.
B. Disassembly procedure
1) Remove two screws, and remove the hinge guide R.
2) Disconnect the connector. (2 positions)
3) Remove five screws, and remove the scanner unit.
4) Remove the fan duct.
2)
3) 2)
2 3) 2) 2)
1) 2)
1)
2)
3)
2)
2)
1)
2)
1)
1) 1)
1)
1)
1)
2) 8) Remove two springs and open the intermediate frame unit.
1)
1)
2)
2)
3)
1)
4)
2)
1)
10) Pull out the paper exit roller knob and remove the belt.
2)
2)
1)
3)
1)
1)
1) 1)
15) Remove the parts as shown below, and remove the pressure
release solenoid and the paper feed solenoid.
3)
1)
1)
4)
2) 3)
5)
4)
PS roller unit
4)
3) PS semi-circular
semi-circuler
earth plate 1)
1)
2)
4) 23) Remove three screws and remove the TC front paper guide.
1)
2)
2)
2)
1)
B. Disassembly procedure
2) Multi unit
1) Remove the screw and remove the multi upper cover.
1)
25) Remove two E-rings and remove the paper feed roller.
26) Remove three E-rings and remove the clutch unit.
Back
5)
2)
Clutch unit
4)
Paper feed
roller
4)
3)
Front
1)
2)
C. Assembly procedure
For assembly, reverse the disassembly procedure.
2)
2)
1)
1) 1)
Back Wire treatment
2)
3) Remove three screws and remove the multi paper feed upper
frame.
1)
1)
1)
1)
2)
2)
3)
L O CK
T O
Seal M1-N
1)
Pressure plate
holder
Attachment
reference
2)
7) Cut the binding band and remove the multi paper feed sole-
noid.
1)
Attachment
reference
B. Disassembly procedure
1) Remove four screws, and remove the rear cabinet and the rear
cabinet cover.
1)
C. Assembly procedure 2)
For assembly, reverse the disassembly procedure.
2) 1)
1)
1)
3)
2)
3)
1)
2)
2)
4) Remove two screws and one harness, and remove the main
motor.
2)
3)
3)
1)
2)
3)
2)
2)
3)
1)
2)
3) 1)
1) 2)
1)
1)
2)
2) C. Assembly procedure
For assembly, reverse the disassembly procedure.
4) 2)
1) 2)
1) 1) 1)
2) 1)
1)
3)
1) Remove the screw, and remove the harness.
2) Remove three screws.
3) Disengage the pawl (4 positions).
5)
4) 4) Remove the transport unit.
C. Assembly procedure
For assembly, reverse the disassembly procedure.
4)
9. SPF section
No. Part name Ref.
A SPF motor
B Pick-up roller, paper feed roller
C Paper exit roller
D Set sensor, scan front sensor
E Transport roller 3)
2)
2)
1)
1)
2)
2)
3)
1)
1) 1) 3)
1)
2)
2)
B. Pick-up roller, paper feed roller 3)
1) Remove two gears.
1) Remove the pick-up roller.
2) Remove the gear.
1)
1)
2)
1)
3) 2)
2)
2) 2)
3)
1)
1)
2)
B 2)
3)
3)
2 1
E. Transport roller A
1) Remove the actuator.
2) Remove the transport roller.
3) Remove the gear and the bearing.
3)
2)
1)
C
D
3
2
4
3
2
B
A. Paper sensor
1) Remove the pawl.
2) Remove the paper sensor.
3) Remove the harness.
2
1
3
D. Transport roller
1) Remove two E-rings.
2) Remove the transport roller.
1 1
A
B 3
A
2
C 1
D
∗ When installing, hang the 2nd connection arm on the 2nd con-
nection arm Spring B. Be sure to install so that the earth spring
C is in contact under the bearing D.
A. Copy magnification ratio adjustment (When a 100mm scale is used as the original.)
Original (Scale)
The copy magnification ratio must be adjusted in the main scan- HARDENED
STAINLESS
ning direction and in the sub scanning direction. To adjust, use mm
1/2mm 10 20 100 110 120
JAPAN
130 140 150
SIM 48-1. Shizuoka
(1) Outline
HARDENED
The main scanning (front/rear) direction magnification ratio adjust- Paper feed JAPAN
STAINLESS
mm
ment is made automatically or manually. direction 1/2mm 10 20 100 110 120 130 140 150
Shizuoka
AL-2040CS ADJUSTMENTS 9 - 1
c. Adjustment procedure B. Image position adjustment
1) Set the scale on the document table as shown below. (Use a There are following five kinds of image position adjustments,
long scale for precise adjustment.) which are made by laser control except for the image scan start
position adjustment. For the adjustments, SIM 50-01, 50-06, 50-
10, 50-18 and SIM 50-19 are used.
No. Adjustment item Simulation
1 Print start position (Main cassette) 50 - 01
2 Print start position (2nd cassette) 50 - 01
3 Print start position (Manual feed) 50 - 01
4 Image lead edge void amount 50 - 01
5 Image scan start position 50 - 01
6 Image rear edge void amount 50 - 01
7 SPF image scan start position 50 - 06
8 SPF rear edge void amount 50 - 06
9 Center offset 50 - 10
10 Memory reverse position adjustment in 50 - 18
duplex copy
11 Duplex copy rear edge void adjustment 50 - 19
12 Duplex back print start position 50 - 19
To select the adjustment mode with SIM 50-01, use the copy mode
select key.
2) Set the copy magnification ratio to 100%. The relationship between the adjustment modes and the lighting
3) Make a copy on A4 or 81/2" x 11" paper. lamps are as shown in the table below.
4) Measure the length of the copied scale image. Adjustment mode Lamp ON
5) Calculate the sub scanning direction copy magnification ratio Print start position (Main cassette AE, main cassette lamp
using the formula below. paper feed)
Copy image dimensions Print start position (2nd cassette AE, 2nd cassette lamp
= X 100 (%)
Original dimension paper feed)
Print start position (Manual paper AE, manual feed lamp
110 feed)
Image lead edge void quantity TEXT lamp
Image scan start position PHOTO lamp
Image rear edge void quantity AE, TEXT, PHOTO lamp
Original (Scale) : Supported for the installing model and skipped for non-install-
HARDDENCD
mm
JAPAN
STAINLESS
ing mode.
1/2mm 10 20 100 110 120 130 140 150
Shizuoka
To select the adjustment mode with SIM 50-10, use the copy mode
select key.
Paper feed
The relationship between the adjustment modes and the lighting
HARDDENCD
JAPAN
STAINLESS direction lamps are as shown in the table below.
mm
1/2mm 10 20 100 110 120 130 140 150
Shizuoka
Reference Comparison point Copy Machine with the multi manual paper feed unit
Adjustment mode Lamp ON
6) Check that the actual copy magnification ratio is within the
specified range. (100 ± 1.0%). Print center offset (Main cassette AE, main cassette lamp
If it is not within the specified range, perform the following pro- paper feed)
cedures. Print center offset (2nd cassette) AE, 2nd cassette lamp
7) Execute SIM 48-1 to select the sub scanning direction copy Print center offset (Manual paper AE, manual paper feed
magnification ratio adjustment mode. feed) lamp
To select the adjustment mode, use the copy mode select key. Second side center offset TEXT lamp
(PHOTO lamp ON) : Supported for the installing model and skipped for non-install-
8) Enter the new set value of sub scanning direction copy magni- ing mode.
fication ratio with the copy quantity set key, and press the
START button.
AL-2040CS ADJUSTMENTS 9 - 2
(1) Lead edge adjustment (2) Image rear edge void amount adjustment
1) Set a scale to the center of the paper lead edge guide as 1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper
shown below, and cover it with B4 or 8 1/2" x 14" paper. size as shown in the figure below, and cover it with B4 or 8 1/2"
x 14" paper.
2) Execute SIM 50-01 to select the image rear edge void amount
adjustment mode.
The set adjustment value is displayed on the copy quantity dis-
play.
2) Execute SIM 50-01 3) Make a copy and measure the void amount of image rear
3) Set the print start position (AE lamp ON) (A), the lead edge edge.
void amount (TEXT lamp ON) (B), and the scan start position
(PHOTO lamp ON) (C) to 0, and make a copy of a scale at Void amount (Standard value: 2 - 3mm)
100%.
4) Measure the image loss amount (R mm) of the scale image.
Set C = 10 X R (mm). (Example: Set the value of C to 30.)
When the value of C is increased by 10, the image loss is
decreased by 1mm. (Default: 50) Scale image
5) Measure the distance (H mm) between the paper lead edge
and the image print start position.
Set A = 10 X H (mm). (Example: Set the value of A to 50.) Paper rear edge
When the value of A is increased by 10, the image lead edge
is shifted to the paper lead edge by 1mm. (Default: 50)
6) Set the lead edge void amount to B = 50 (2.5mm).
When the value of B is increased by 10, the void amount is 4) If the measurement value is out of the specified range, change
increased by about 1mm. For 25 or less, however, the void the set value and repeat the adjustment procedure.
amount becomes zero. (Default: 50) The default value is 50.
Note: The rear edge void cannot be checked with the first sheet
(Example)
after entering the simulation mode, the first sheet after turn-
Distance between paper lead
ing off/on the power, or the first sheet after inserting the
edge and image: H = 5mm
cassette. Use the second or later sheet to check the rear
edge void.
Image loss: (3) Center offset adjustment
R = 3mm 1) Set the self-made test chart for the center position adjustment
so that its center line is aligned with the center mark of the
document guide.
5mm • Test chart for the center position adjustment.
Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper
transport direction.
Document guide
10mm
Center
Copy paper
(A4 or 8 1/2″ × 11″)
AL-2040CS ADJUSTMENTS 9 - 3
3) Make a copy and check that the copied center line is properly Test chart comparison table
positioned.
UKOG-
The standard value is 0 ± 2mm from the paper center.
0162FCZZ
1 2 3 4 5 6 7 8 9 10 W
2.0mm or less DENSITY
(Copy A)
Copy image No.
UKOG-
Copy paper 0089CSZZ
Shift folding line 0.1 0.2 0.3 0.5 1.9 0
DENSITY
No.
KODAK
2.0mm or less
(Copy B) GRAY 1 2 3 4 19 A
Copy image
SCALE
Copy paper
Shift folding line D. Features of copy density adjustment
For the copy density adjustment, the image data shift function pro-
(Paper feed direction) vided in the image process LSI is used.
4) If the measured value is out of the specified range, change the List of the adjustment modes
set value and repeat the adjustment procedure. Auto Mode Brightness 1 step only
When the set value is increased by 1, the copy image is
Manual Mode Brightness 5 steps. Adjustment of only the
shifted by 0.1mm toward the rear frame.
center brightness is made.
• For the manual paper feed, change the manual paper feed
Photo Mode Brightness 5 steps. Adjustment of only the
adjustment mode and perform the similar procedures.
center brightness is made.
• Since the document center offset is automatically adjusted by Manual T/S mode Brightness 5 steps. Adjustment of only the
the CCD which scan the reference lines (F/R) on the back of center brightness is made.
document guide, there is no need to adjust manually.
T/S Auto mode Brightness 1 step only
AL-2040CS ADJUSTMENTS 9 - 4
(2) Perform the adjustment in each mode. 3. High voltage adjustment
1) Execute SIM 46-1.
2) Select the mode to be adjusted with the exposure mode select
A. Main charger (Grid bias)
key. Set the exposure level to 3 for all adjustment. (Except for Note:
the auto mode.) • Use a digital multi meter with internal resistance of 10MΩ or
more measurement.
(1) (2)
• After adjusting the grid LOW output, adjust the HIGH output. Do
not reverse the sequence.
VRDV
AL-2040CS ADJUSTMENTS 9 - 5
4. Duplex adjustment
A. Adjusting the paper reverse position in
memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a
document set) in the S-D mode copying.
That is, it covers the adjustment of the second surface printing
mode (image loss at the front edge of an image) in which image
data is once stored in memory.
The image data is read, starting from its front end in the document
delivery direction (Reference direction of document setting in the
OC mode)and stored in memory. 2nd printing surface where scale is printed (lower side)
This stored image data is printed starting at the printing start posi-
tion, in the order of last-stored data to the first-stored data. B. Adjusting trailing edge void in duplex copy
In other words, the front edge image loss of the image can be mode
adjusted by changing the document read end position.
This is the adjustment of the first surface printing mode (rear end
(Adjustment procedure) void) in duplex copying.
1) Preparing test chart (Draw a scale at the rear end of one side In a duplex copying operation, the paper is delivered starting from
of a sheet of A4 white paper or letter paper) the rear end of the first printing surface. It is therefore necessary to
make a void area at the rear end on the first printing surface to
prevent paper jam at the fusing part.
There are two adjustment modes:
1) Paper trailing edge void quantity 50-19 (TEXT)
This adjustment is made when the cassette paper size is rec-
ognized. The trailing edge void quantity can be adjusted by
5 10 changing the trailing edge image laser OFF timing.
2) Print start position (Duplex back surface) (SPF) 50-19 (PHOTO)
The size (length) of a document read from the SPF is
detected, the image at the trailing edge of the first printing sur-
face is cut to make a void area. (The adjustment of void quan-
tity at the time when the cassette paper size is not
2) Set the test chart so that the scale is positioned as shown
recognized.)
below, in the S-D mode.
Scale (S-D mode) The paper void quantity should be first adjusted before the image
cut trailing edge void quantity (SPF) is adjusted.
(Adjustment procedure)
(1) Paper trailing edge void quantity
1) Preparing test chart (Draw a scale at the rear end of one side
3) Execute SIM 50-18 to make a copy and check the front edge of a sheet of A/4 white paper or letter paper)
image loss at the area where the scale is printed. 2) Set the test chart on the document glass as shown below.
Adjust the setting so that the front edge image loss is less than
4.0 mm in the SPF mode. Document guide The trailing edge has a scale
An increase of 1 in setting represents an increase of 0.1 mm in
image loss.
5 10
less than 4 mm
Table glass
3) Using the user simulation [18], set the paper size of the first
cassette.
• Letter paper: 4
• A4 paper: 3
AL-2040CS ADJUSTMENTS 9 - 6
4) Execute SIM 50-19 to turn on the TEXT lamp and make the The density select key is used to select the mode.
printing mode in OC-D mode. Mode Default LED
Make a copy of the test chart to check the void area of the
SPF scan position auto 50 AE mode lamp
scale on the image.
adjustment
Void position to be check SPF scan position manual 50 TEXT mode lamp
adjustment
Operation
Paper
The operation is similar to SIM 46-01. (In MANUAL)
AL-2040CS ADJUSTMENTS 9 - 7
<Adjustment specification>
Spec Setting
Adjustment mode SIM Set value
value range
Sub scanning At normal: 48-5 Add 1: 1 – 99
direction ±1.0% 0.1% increase
magnification Reduce 1:
ratio (SPF mode) 0.1% decrease
10
When START key is pressed, the mirror base unit scans the chart
and calculates the correction value.
After completion of correction, the corrected value is displayed on
the display section.
∗ Default: 0
∗ If the value is set to the default, operation is made with 0x60.
AL-2040CS ADJUSTMENTS 9 - 8
[10] SIMULATION, TROUBLE CODES
1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows:
Clear → Density select → Clear→ Density select
To cancel the simulation mode, press the clear key.
Flow chart of entering the simulation mode
Start
Is there a sub YES
Press the COPY key.
code ?
NO
Press the clear key.
The COPY QUANTITY
display blinks to indicate
Press the COPY "00" and the machine
key. enters the ready
state for sub code input. Within 1sec
Within 1sec
Press the COPY key.
The current set adjustment
value and the counter
Press the exposure
value are displayed on the Is it the mode selector key.
COPY QUANTITY simulation for
displayed Sensor check, operation
etc. are displayed by the check?
alarm lamps, etc.
All displays on the
YES operation panel go off,
The COPY QUANTITY
and the machine enters
display blinks to indicate
To change the current set the previously set sub he ready state for entering
Perform the operation he main code.
values, enter with the COPY enters the ready 7 state for
QUANTITY key.
according to the
sub code input.
simulation number.
code, and the machine
10th digit: Enter the main code with
the COPY QUANTITY key.
1st digit:
10th digit:
Count up of values:
COPY QUANTITY key Is another YES Is the YES 1st digit:
Count down of values: simulation to be main code the Press the clear key.
Zoom key + COPY performed ? Count up of values:
QUANTITY key
same ? COPY QUANTITY key
Count down of values:
NO NO Zoom key + COPY
QUANTITY key
Is the
The entered value sub code NO Enter the new main
is displayed on the Press the clear key. code.
displayed ?
COPY QUANTITY
display.
YES The main code is
displayed on the
All displays on the COPY QUANTITY
The main code is
operation panel go off, display.
displayed on the
Press the COPY and the machine enters Press the clear key. COPY QUANTITY
the ready state for
key. entering the main code. display.
1
The entered value Press the clear key.
is registered.
End
06 Destination setup
When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number
corresponding to the destination and press the PRINT switch to enable the setup.
Code number Destination
0 Inch series
1 AB series
40 Polygon motor OFF time setup (Time required for turning OFF after completion of printing)
When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the
PRINT switch to enable the setup.
Code number Setup
0 0 sec
1 30 sec * Default
2 60 sec
3 90 sec
Mode Lamp ON
Main cassette paper feed & 2nd cassette paper feed AE mode lamp
Manual paper feed TEXT mode lamp
∗ The cassette feed and the manual feed are controlled similarly.
04 Fusing temperature setting in multi copy
From the 20th sheet and later, the fusing temperature is changed over from the level set with SIM 43-1 to the level set with this
simulation.
When this simulation is executed, the currently set code number is displayed.
Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub
code input standby state.
The density select key is used to select the mode. The set value of the selected mode is displayed on the 7seg.
Code number Set temperature (°C)
0 165
1 170
2 175
3 180
4 185
5 190
Mode Lamp ON
Main cassette paper feed & 2nd cassette paper feed AE mode lamp
Manual paper feed TEXT mode lamp
∗ The cassette feed and the manual feed are controlled similarly.
15 Postcard size paper fusing control cycle sync setting
When this simulation is executed, the currently set code number is displayed.
Change the setting with UP/UP key, and press START key to write the setting to the EEPROM. (Setting range: 0 – 20, default:
0)
∗ When set to "0," the setting is canceled and the fusing temperature control and the paper pass timing are not synchronized.
The conventional control (control same as the other paper) is performed.
∗ When set to "1" – "20," the postcard pass is synchronized with the fusing temperature control cycle, providing stable fusing
performance. However, CPM is reduced.
Code number Sync setting Fusing heater lamp OFF timing temperature
0 Cancel – (* Default)
1 Setting +0.5°C
: :
6 +3.0°C
: :
20 +10.0°C
∗ When set to "1" – "20," if "Set value x 0.5°C + Temperature control level," the fusing heater lamp is turned OFF.
10 1
When START key is pressed, the mirror base unit scans the chart to calculate the correction value.
After completion of correction, the revised correction value is displayed on the LCD/7seg.
Default: 0
12 Light quantity stabilization wait time setting
In the light quantity stabilization process on white balance, the wait time before entering the light quantity level stabilization
process is set. (Note: The light quantity level of the previous light quantity stabilization is used as the target. When the light
quantity level reaches the level during the wait time, the wait time set with this simulation is ignored and the stabilization
process is started.
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value.
Set range: 0 – 99 (Corresponding to the light quantity stabilization wait time 0 – 99 sec)
Default: 15 (15 sec)
13 Light quantity stabilization band setting
When the difference between the minimum value and the maximum value of the light quantity levels sampled for 3.2 sec in
100msec cycle in the light quantity stabilization process on white balance is smaller than the set value of this simulation, it is
judged that the light quantity is stabilized. (Note: The magnification ratio of the AFE gain setting is automatically reflected on
the stabilization band.)
When this simulation is executed, the currently set value is displayed.
Enter the adjustment value with UP/UP key, and press START key to save the entered value.
Set range: 1 – 99 (Light quantity stabilization band: Corresponds to 1 – 99 of 4,095 gradations)
Default: 16
4. Trouble codes
A. Trouble codes list B. Details of trouble codes
Main Sub Main Sub
Details of trouble Details of trouble
code code code code
E7 01 Duplex model memory setup error, memory not- E7 01 Content Duplex model memory setup error, memory
detected error not-detected error
02 LSU trouble Detail The memory is not set properly or the
10 Shading trouble (Black correction) memory capacity is not set to the duplex
11 Shading trouble (White correction) setup (6M).
16 Abnormal laser output Check Set SIM 26-39 code number to 2.
and
F5 02 Copy lamp lighting abnormality
remedy
H2 00 Thermistor open
02 Content LSU trouble
H3 00 Heat roller high temperature detection
Detail The BD signal from the LSU cannot be
H4 00 Heat roller low temperature detection
detected in a certain cycle. (Always OFF or
L1 00 Feeding is not completed within the specified time always ON)
after starting feeding. (The scan head locking switch
Cause LSU connector or LSU harness defect or
is locked)
disconnection
L3 00 Scanner return trouble Polygon motor rotation abnormality
L4 01 Main motor lock detection Laser beams are not generated.
32 Exhaust fan motor lock detection trouble MCU PWB abnormality.
L6 10 Polygon motor lock detection Check Check connection of the LSU connector.
U2 04 EEPROM read/write error (Serial communication and Execute SIM 61-03 to check the LSU
error) remedy operations.
11 Counter check sum error (EEPROM) Check that the polygon motor rotates
normally.
Check that the laser emitting diode
generates laser beams.
Replace the LSU unit.
Replace the MCU PWB.
10 Content Shading trouble (Black correction)
Detail The CCD black scan level is abnormal
when the shading.
Cause Improper connection of the CCD unit flat
cable
CCD unit abnormality
MCU PWB abnormality
Check Check connection of the CCD unit flat
and cable.
remedy Check the CCD unit.
When the unit enters the preheat mode, the power save ( ) indi- Note: To return to the standard mode, repeat the procedure but
cator will light up and other indicators will remain on or off as use the dark ( ) key to select exposure level "5" in step
3).
before. In this condition, the fuser in the unit is maintained at a
lower heat level, thereby saving power. To copy from the preheat
mode, make desired copier selections and press the start ( ) 3. User programs
key using the normal copying procedure.
The user programs allow the parameters of certain functions to be
Auto power shut-off mode set, changed, or canceled as desired.
When the unit enters the auto power shut-off mode, the power Set the power save modes, auto clear time, preheat mode,
save ( ) indicator will light up and other indicators except the SPF automatic original discharge time, resolution of AUTO &
ONLINE indicator will go out. The auto power shut-off mode saves MANUAL mode and reset factory setting.
more power than the preheat mode but requires a longer time
1) Press and hold down the light ( ) key simultaneously for
before starting copying. To copy from the auto power shut-off
more than 5 seconds until all the alarm indicators ( , ,
mode, press the start ( ) key. Then make desired copier selec-
) blink and " " appears in the display.
tions and press the start ( ) key using the normal copying proce-
dure. 2) Use the left copy quantity ( ) key to select a user program
number (1: Auto clear time, 2: Preheat mode, 3: Auto power
Auto clear shut off mode, 4: Auto power shut off timer, 6: SPF automatic
The unit returns to the initial settings a preset amount of time after original discharge time, 10: Resolution of AUTO & MANUAL
the end of job. mode, 21: Reset factory, 24: Prevention of OC copies when
This preset amount of time (auto clear time) can be changed. the SPF is up function, 25: Copy effective paper width setting
function (Bypass tray), 26: Copy effective paper width setting
Resolution of AUTO & MANUAL mode function (Tray 1), 27: Copy effective paper width setting func-
You can set the copy resolution used for AUTO and MANUAL tion (Tray 2) (AL-2040CS only), 28: Selection of copy start
( ) exposure mode. state (Polygon rotation on/off), 29: Fusing temperature setting
when the bypass tray is used). The selected number will blink
2. Toner save mode in the left side of the display.
3) Press the start ( ) key. The entered program number will be
1) Press the exposure mode selector key to select the MANUAL
steadily lit and the currently selected parameter number for the
( ) mode.
program will blink on the right side of the display.
4) Select the desired parameter using the right copy quantity
( ) key. The entered parameter number will blink on the
right of the display.
Program
Mode Parameters
No.
1 Auto clear time 1 → 10 sec., 2 → 30 sec.,
*3 → 60 sec., 4 → 90 sec.,
5 → 120 sec., 6 → OFF
2) Press and hold down the exposure mode selector key for
2 Preheat mode *1 → 30 sec., 2 → 60 sec.,
approximately 5 seconds. The MANUAL ( ) indicator will
3 → 5 min., 4 → 30 min.,
go out and the PHOTO ( ) indicator will begin to blink. The
5 → 60 min., 6 → 120 min.,
light and dark indicator marked "5" will light up, indicating the
7 → 240 min.
standard toner mode is active.
3 Auto power shut off mode *1 → ON, 2 → OFF
4 Auto power shut off timer *1 → 5 min., 2 → 30min.,
3 → 60 min., 4 → 120 min.,
5 → 240 min.
6 SPF automatic original 1 → 5 min., *2 → 30 min.,
discharge time 3 → 60 min., 4 → 120 min.,
5 → 240 min., 6 → OFF
10 Resolution of AUTO & *1 → 300dpi, 2 → 600dpi
MANUAL mode
21 Reset factory 1 → YES, *2 → NO
CPU INTERRUPT
1. Block diagram
SPPD
PSW
MCU-PWB 0 - 24V FW
MHPS
A. Overall block diagram
CPU I/O
DC-DC Driver Interlock SW
Cassette detector X 2
NIC PCBA PWM
RJ45 Drum Initial detector
(N/W (AL2040 only)
3.3V SDRAM PPD1
connector) Ether Chip POD
1284 I/F 16Mbyte (AL2040)
RTL8019AS MFD
or 8Mbyte (AL2030) PPD2
SPOD
CPU Printer CLK MHPS
FPGA KRONOS ASIC
[12] ELECTRICAL SECTION
uPD703100
(18.3856MHz)
(296pin)
System Reset
FlashROM SRAM
3.3V
1Mbit 256kbit Scanner CLK(48MHz)
Reset IC
USB2.0
SRAM 1Mbit H8S/2321
Full Speed
AL2040 48 pcs
Flash ROM 16Mbit (19.6608MHz) ONL
ONL LED
AL2040 only
PSL
PSL LED
Duplex Motor
SELIN1,2,3
Driver KEYIN1,2 HC151 x 2 16bit
KEY Matrix
AL2030 13 pcs
AL2040 15 pcs
SSCG
MMCLK
/MMD
/MMRDY
Driver Driver
PMD
PMCLK
AC Code
DHAI-0519QSPZ DHAI-0287QSZZ CN22 CN2 DHAI-0513QSPZ CN304 CN303 DHAI-0270QSZZ
1 LEDPPD2 1 1 LEDPPD2 D-GND 1 1 D-GND DRST 1 1 DRST
PPD2 2 PPD2 2 2 PPD2 KEYIN1# 2 2 KIN1 2 2 D-GND DRST
3 D-GND 3 3 D-GND SELIN3 3 3 SELIN3 D-GND 3
4 RTH_IN STROBE 4 4 OP-STB
1 RTH_IN 1 5 D-GND SELIN1 5 5 SELIN1 AL MODEL ONLY
Thermistor 2 D-GND 2 B5B-PH-K-S OP-CLK 6 6 OP-CLK
SELIN2 7 7 SELIN2
OP-LATCH 8 8 OP-LATCH
CN11 OP-DATA 9 9 OP-DATA
1 VFMOUT EN5V 10 10 5VEN
A. AL-2030
1 24VDupMT
D-GND 18 18 D-GND
2 /DMT_0
IMSA-9619S-18A
3 /DMT_1
4 /DMT_2
5 /DMT_3 OPE
B05B-XASK-1
PWB
DHAI-0286QSZZ CN19
1 LEDPOD
POD 2 POD CN4
3 D-GND OUTA+ 1
B3B-PH-K-S OUTB+ 2 SCANNER
OUTA- 3 MT
OUTB- 4
2. Actual wiring diagram
DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1 CN1
3 D-GND D-GND 9 1 D-GND
B3B-PH-K-R P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5䌖 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
㪛㪪㪮 /PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/2)
CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
SPMT_1 5 3 B
MCU SPMT_3 6 1 /B
SPID 7
DGND 8
PWB LEDSPID 9
SPPD 10 1 SPID
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S
1 SPPD
2 DGND SPPD
3 LEDSPPD
KEYIN2# 15 15 KIN2
5V 16 16 5V
CN13 DRST 17 17 DRST
(1) MCU PWB (1/4)
DHAI-0289QSZZ CN16
1 LEDPPD1
PPD1 2 PPD1
3 D-GND CN1
D-GND 9 1 D-GND
B3B-PH-K-R
P-GND 10 2 P-GND
D-GND 11 3 D-GND THERMOSTAT
3.3VIN 12 4 3.3VIN HLL 1 DHAI-0510QSP1 DHAI-0511QSP1
CN26 EN5V 13 5 EN5V 2 1 HLL 1
MPFS 1 24V 3.3VIN 14 6 3.3VIN HLN 3 2 HLN 2 HL
SOLENOID 2 /MPFS 5V 15 7 5V
3 5䌖 /POFF 16 8 /POFF
4 MFD 12VIN 17 9 12VIN POWER
5 DGND 24V 18 10 24V
120V/60Hz
SUPPLY
B5B-PH-K-R FW 19 11 FW
24V 20 12 24V PWB
AC-CORD
DSW /PR 21 13 /PR L 1
DHAI-0272QSZZ CN15 HLOUT 22 14 HLOUT N 2
1 24V P-GND 23 15 P-GND
2 24V1(DSWS) P-GND 24 16 P-GND
B2P-VH-R B24B-PNDZS-1
(2) SPF unit (2/4)
CN24 DHAI-0532QSP1
24VSPFMT 1 5 COMA
24VSPFMT 2 2 COMB
SPMT_0 3 4 A
SPMT_2 4 6 /A SPMT
MCU SPMT_1
SPMT_3
SPID
5
6
7
3
1
B
/B
PWB DGND
LEDSPID
SPPD
8
9
10 1 SPID
DGND 11 2 DGND SPID
LEDSPPD 12 3 LEDSPID
B12B-PH-K-S
1 SPPD
2 DGND SPPD
3 LEDSPPD
SPF UNIT
DHAI-0306QSZZ CN18
2 /CPFS2 2 14 /CPFS2 1 1 /CPFS2
CPFS2 1 24V 1 13 24V 2 2 24V
11 5V 4 4 5V
8 PPD3 7 7 PPD3
7 D-GND 8 8 D-GND
5V 3 6 PD2 9 11 PD2
PPD3 PPD3 2 4 D-GND 11 12 D-GND
D-GND 1 2 CED2 13 13 CED2
1 D-GND 14 14 D-GND
9 FG 6 3
3 3 5
5 5 6
PD2 1 9 9 9
PD2 D-GND 2 10 10 10
B14B-PHDSS-B
CED2 1
MCU PWB
CED2 D-GND 2
2nd CASSETTE UN
NIC /PACK
P7
P6
11
12
13
14 /ACK
13 PARAD7
12 PARAD6 MCU
TO
NETWORK PWB P5
P4
P3
14
15
16
11 PARAD5
10 PARAD4
9 PARAD3 PWB
P2 17 8 PARAD2
P1 18 7 PARAD1
P0 19 6 PARAD0
/RESET 20 5 /OA_RST
VCC3 21 4 VCC3
5V 22 3 EN5V
5V 23 2 EN5V
D-GND 24 1 D-GND
24FMN-BTK-A
BR7 BR8
R Y / BY 1 8 D7 1 8
/ESSR DY 2 7 D6 2 7
(K EYIN2) 3 6 D5 3 6
TP263 4 5 D4 4 5
(2,4)
10kJx4 10kJx4
C78
CPUCLK(NC)
/PRINTST 100p BR10 BR11
(2) /PRINTST
/RESET1
TP1 R9 33J / RD# TP209 DMT0 D3 1 8 CPUCLK(NC) 4 5
(2,3) /RD DMT0 (6)
TP218 R10 33J /HW R# TP208 DMT1 D2 2 7 / RD# 3 6
(3) /H W R DMT1 (6)
TP220 R11 100J /LWR# TP207 DMT2 D1 3 6 /HW R# 2 7
(2) /LWR DMT2 (6)
TP206 DMT3 D0 4 5 /LWR# 1 8
DMT3 (6)
TP222 R12 33J TP205 MMCLK
(4) SELIN3 MMCLK (5)
(4) SELIN2 TP224 R13 33J TP204 RESETOUT1 10kJx4 10kJx4
/STBY
EXTAL
TP226 R14 33J TP203
(4) SELIN1 D_CONT (4)
XTAL
Δ11
NMI
TP202 STROBE
/WDTOVF
STROBE (4) BR12
TP201 CRUMSCL SPFMT3 4 5 POFF R249 N.M._10kJ
CRUMSCL (12)
(8) ONL ONL TP200 CRUMSDTA SPFMT2/MIRCNT 3 6 TxD R250 10kJ
CRUMSDTA (12)
33p
33p
33p
TP228
TP227
TP225
TP223
TP221
TP219
TP216
TP217
TP215
TP214
TP213
TP212
TP211
TP210
/ESSR DY TP198 MCNT SPFMT0 1 8 SCL R252 2kJ
TP7
MCNT (5)
TP229
R Y / BY
(3) RY/BY CPU3.3
TP230
10kJx4 ・「2
C7
C8
C9
BR14 BR15
DMT0 1 8 /TRANSST 1 8
DMT1 2 7 /SCANST 2 7
C DMT2 3 6 /SCANSP# 3 6 C
DMT3 4 5 TP267 4 5
10kJx4 10kJx4
102
101
100
IC2
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
BR16
(SIN1) 4 5
(SIN2) 3 6
PF2/LCAS/ WAIT/BREQO
P53/ADTRG
P52/SCK2
Vss
Vss
P51/RxD2
P50/TxD2
PF0/BREQ
PF1/BACK
PF3/LWR
PF4/HWR
PF5/RD
PF6/AS
VCC
PF7/0
Vss
EXTAL
XTAL
VCC
STBY
NMI
RES
WDTOVF
P20/PO0/TIOCA3
P21/PO1/YICOB3
P22/PO2/TIOCC3
P23/PO3/TIOCD3
P24/PO4/TIOCA4
P25/PO5/TIOCB4
P26/PO6/TIOCA5
P27/PO7/TIOCB5
P63/TEND1
P62/DREQ1
P61/TEND0/CS5
Vss
Vss
P60/DREQ0/CS4
Vss
(SIN3) 2 7
(K EYIN1) 1 8
103 64 TP197
AVcc P35/SCK1 (USB_IN) (4)
104 63 SCL 10kJx4
Vref P34/SCK0 SCL (3)
TP231 105 62 R xD
(5) RTH P40/AN0 P33/RxD1 RxD (9)
TP232 106 61 TP196 SDA /ES_PAGE R17 10kJ
(5) (TCS_AN) P41/AN1 P32/RxD0 SDA (3)
TP233 107 60 TxD /MSU_ST1 R261 10kJ
(4) (SIN1) P42/AN2 P31/TxD1 TxD (9)
(4) (SIN2)
TP234 108 P43/AN3 P30/TxD0 59 TP195 POFF
POFF (2,5) ・「3 R xD R262 10kJ
TP235 109 58 CRUMSDTA R263 10kJ
(4) (SIN3) P44/AN4 VCC
/ES_PAGE TP236 110 57 TP6 1 8 BR17 TP194 D15
TP237 P45/AN5 PD7/D15 TP8 D14 STROBE
(4) (KEYIN1) 111 P46/AN6/DA0 PD6/D14 56 2 7 33Jx4 TP193 R19 R421 10kJ
/MSU_ST1 TP238 112 55 TP9 3 6 TP192 D13 10kJ
P47/AN7/DA1 PD5/D13
C11 113 AVss PD4/D12 54 TP10 4 5 TP191 D12 Δ11
N.M.
R18 /SCANSP# TP239
114
115
Vss Vss 53
52 TP24 1 8 BR18 TP190 D11 Reset Circ uit
(2) /SCANSP P17/PO15/TIOCB2/TCLKD PD3/D11
/SCANST 33J 116 TP25 33Jx4 TP189 D10
(2) /SCANST
/TRANSST 117
P16/PO14/TIOCA2 HD6412321VF25(H8S/2321) PD2/D10 51
50 TP30
2
3
7
6 TP188 D9
(2) /TRANSST P15/PO13/TIOCB1/TCLKC PD1/D9
TP240 118 49 TP31 4 5 TP187 D8
(5) PMCLK P14/PO12/TIOCA1 PD0/D8
SPFMT3 TP241 119 48 TP32 1 8 BR19 TP186 D7 VCC3 VCC3
(4) SPFMT3 P13/PO11/TIOCD0/TCLKB PE7/D7
SPFMT2/MIRCNT TP242 120 47 TP33 2 7 33Jx4 TP185 D6
(4) SPFMT2/MIRCNT P12/PO10/TIOCC0/TCLKA PE6/D6
SPFMT1 TP243 121 46 TP125 3 6 TP184 D5
(4) SPFMT1 P11/PO9/TIOCB0/DACK1 PE5/D5
SPFMT0 TP244 122 45 TP126 4 5 TP183 D4
(4) SPFMT0 P10/PO8/TIOCA0/DACK0 PE4/D4
123 MD0 Vss 44
124 43 TP127 1 8 BR20 TP182 D3 R20
MD1 PE3/D3 TP128 D2
125 MD2 PE2/D2 42 2 7 33Jx4 TP181 100kJ
PSL TP245 126 41 TP129 3 6 TP180 D1
P67/CS7/IRQ3
P66/CS6/IRQ2
PA4/A20/IRQ4
PA5/A21/IRQ5
PA6/A22/IRQ6
PA7/A23/IRQ7
(8) PSL PG0/CAS PE1/D1 IC3
TP246 127 40 TP130 4 5 TP179 D0
PG1/CS3 PE0/D0 TP260
128 39 2 4
P65/IRQ1
P64/IRQ0
PG3/CS1
PG4/CS0
PB4/A12
PB5/A13
PB6/A14
PB7/A15
PA0/A16
PA1/A17
PA2/A18
PA3/A19
TP247
C10
1uF
C16
0.1u
PC0/A0
PC1/A1
PC2/A2
PC3/A3
PC4/A4
PC5/A5
PC6/A6
PC7/A7
PB0/A8
PB1/A9
BR21
TP2 5 4 /CS3# 1 3 TP259
VCC
GND CT
Vss
Vss
Vss
Vss
Vss
Vss
TP248 /CS2#
NC
C13
N.M.
22pF
C14
C15
33Jx4
7 33Jx4
N.M.
N.M.
BR22
BR24
ASIC _RESET
7 33Jx4
8 BR23
TP252 ARB_INT
ARB_INT (2)
TP249 (FW)
(FW) (4)
8
7
6
5
6
5
6
5
TP251 CPU_SY NC
CPU_SYNC (2)
TP250 R21 33J
mt_at_home# (4)
TP261 CCD_TG RESETOUT1 TP258
CCD_TG (2,4) /ASIC_RST (2,4,12)
33Jx4
TP178 (SPPD)
(SPPD) (7)
BR25
BR26
TP177 (PSW)
(PSW) (7)
7 33Jx4
1
2
3
4
1
2
3
4
1
2
3
4
R16
33J
R22 C26
10kJ 47p
8
7
6
5
6
5
1
2
3
4
1
2
3
4
TP166
TP167
TP168
TP169
TP170
TP171
TP172
TP173
TP174
TP175
TP176
TP156
TP157
TP158
TP159
TP160
TP161
TP162
TP163
TP164
TP165
A12
A13
A14
A15
A16
A17
A18
A19
A20
A1
A2
A3
A5
A6
A7
A9
A0
A4
A8
N.M._ZJSR5101-223 ・「3
CPU3.3
A[20..0] (2,3)
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
C19
+
10u/16V IC3端子近傍に配置し、アドレスバス(A0-A20)はできるだけ等長、最短で配線
C20
C21
C22
C23
C24
C25
A A
各パスコンはIC3の各電源端子(VCC,AVCC)近傍に配置し、パターン幅太く(0.5mm程度)、最短で配線
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Graphic_ASIC section- MODEL AL2030/AL2040 DWN No.
P
D
K
D
K
D
W
N Thursday, March 01, 2007 No
2 / 14 SHARP
IC6近傍に配置し、最短で配線 VCC3 VCC3
VCC3
BR67 10kJx4 L12 BLM18PGxxxSN1D
(4) VSAMP
TP338 R23 33J VCC3 MTAD0 4 5 PIDATA0 1 8 ・「3
MTAD1 3 6 PIDATA1 2 7 L2
R24 33J BR27 10kJx4 MTAD2 2 7 PIDATA2 3 6 ZJSR5101-102TA
(1,4) CCD_TG
/PCLPRO 4 5 MTAD3 1 8 PIDATA3 4 5 G3.3V
TP339 R25 33J /FAXPRO 3 6
(4) CCD_RS BR70 10kJx4
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
/ESPRD 2 7 BR66 10kJx4
TP340 R26 33J /OUTACK 1 8 MTAD4 4 5
(4) BSAMP
MTAD5 3 6 PIDATA4 1 8 C37 +
TP341 R27 33J MTAD6 2 7 PIDATA5 2 7
(4) CCD_CP
C27
C28
C29
C30
C31
C32
C33
C34
C35
C36
/ INREQ R28 10KJ MTAD7 1 8 PIDATA6 3 6 47u/16V
D AFE_SDI TP342 R29 33J PIDATA7 4 5 D
(4) AFE_SDI
BR68 10kJx4
TP343 R30 33J BR28 10kJx4 MTAD8 4 5 BR71 10kJx4
(4) CCD_PHI2
JTG_TCK 4 5 MTAD9 3 6
TP344 R31 33J JTG_TMS 3 6 MTAD10 2 7
(4) CCD_PHI1
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
JTG_TDI 2 7 MTAD11 1 8
TP345 R32 33J JTG_TDO 1 8
(4) AFE_SEN
BR69 10kJx4
TP346 R33 33J MTAD12 4 5
(4) ADCLK
(1,3,4)
/RESET0
C38
C39
C40
C41
C42
C43
C44
C45
C46
C47
/OUTCS R34 10KJ MTAD13 3 6
TP347 R35 33J MTAD14 2 7
(4) AFE_SCK
MTAD15 1 8
(4) AFE_DB[7..0]
BR29
AFE_DB7 0Jx4 1 8 TP348
TP77
TP78
TP79
TP80
TP81
TP82
TP83
TP84
TP85
TP86
TP87
TP88
TP89
TP90
TP91
TP92
TP93
TP94
TP95
TP96
TP97
TP98
TP99
TP337
TP336
TP335
TP334
TP333
TP332
TP331
TP330
TP329
TP328
TP327
TP326
TP325
TP324
TP323
TP100
TP101
TP102
TP103
TP104
TP105
TP106
TP107
TP108
TP109
TP110
TP111
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
AFE_DB6 2 7 TP349
VCC3 C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 AFE_DB5 3 6 TP350
AFE_DB4 4 5 TP351
47p 47p 47p 47p 47p N.M.47p 47p N.M.47p N.M. BR31 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
/PCLPRO
JTG_TDO
/OUTACK
JTG_TMS
/FAXPRO
JTG_TCK
C59
C60
C61
C62
C63
C64
C65
C66
C67
C68
C69
PIDATA0
PIDATA1
PIDATA2
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
JTG_TDI
AFE_DB7 AFE_DB3 0Jx4 1
/ESPRD
TP352
/OUTCS
MTAD15
MTAD14
MTAD13
MTAD12
MTAD11
MTAD10
1 8 8
/I NREQ
MTAD9
MTAD8
MTAD7
MTAD6
MTAD5
MTAD4
MTAD3
MTAD2
MTAD1
MTAD0
2 7 AFE_DB6 AFE_DB2 2 7 TP353
3 6 AFE_DB5 AFE_DB1 3 6 TP354
4 5 AFE_DB4 AFE_DB0 4 5 TP355
BR30 10kJx4 G3.3V
1 8 AFE_DB3 TP356
(10) CL
2 7 AFE_DB2
3 6 AFE_DB1
4 5 AFE_DB0
BR32 10kJx4
R36 10kJ AFE_SDI
IC4
222
221
220
219
218
217
216
215
214
213
212
211
210
209
208
207
206
205
204
203
202
201
200
199
198
197
196
195
194
193
192
191
190
189
188
187
186
185
184
183
182
181
180
179
178
177
176
175
174
173
172
171
170
169
168
167
166
165
164
163
162
161
160
159
158
157
156
155
154
153
152
151
150
149
各パスコンはIC6の各電源端・q(VCC)近傍に配置し、パターン幅太く(0.5mm程度)、最短で配線
CLPWM
CCD_TG
VSAMP
TD0
TCK
/INREQ
/OUTACK
MDAT04
VCC(AC)
AFE_DB0
AFE_DB1
AFE_DB2
AFE_DB3
AFE_DB4
AFE_DB5
AFE_DB6
AFE_DB7
GND(AC)
AFESCK
AFE_SEN
BSAMP
VCC(CORE)
ADCLK
GND(CORE)
CCD_PH1
CCD_PH2
AFE_SDI
CCD_CP
CCD_RS
GND(CORE)
TDI
TRSK
TMS
VCC(CORE)
/OUTCS
/ESPRD
/FAXPRD
/PCLPRD
GND(AC)
MDAT15
MDAT14
MDAT13
VCC(CORE)
MDAT12
MDAT11
MDAT10
VCC(AC)
MDAT09
MDAT08
MDAT07
GND(CORE)
MDAT06
MDAT05
VCC(CORE)
MDAT03
MDAT02
MDAT01
MDAT00
GND(AC)
/INCS
/INACK
/OUTREQ
GND(CORE)
/HSYNC
PIDATA0
PIDATA1
PIDATA2
/POCS
VCC(AC)
PIDATA3
PIDATA4
PIDATA5
PIDATA6
PIDATA7
VCC3
BR33 10kJx4
1
1 8 MM_BI0 223 148 TP112
MM_BI1 TP357 GND(CORE) /POREQ
2 7 (5) MM_Y3 224 MM_Y3 VCC(AC) 147
1 1
3 6 MM_BI2 TP358 225 146 TP113
(5) MM_Y2 MM_Y2 /PIWT
C 4 5 MM_AI0 TP359 226 145 TP114 C
(5) MM_Y1 MM_Y1 /PIACK
227 VCC(CORE) GND(AC) 144
1 1
R37 10kJ MM_AI1 TP360 228 143 /POACK TP115
(6) MM_PH_B MM_PH_B /POACK
R38 10kJ MM_AI2 MM_BI0 TP361 229 142 /PIREQ TP116
(6) MM_BI0 MM_BI0 /PIREQ
MM_BI1 TP362 230 141
(6) MM_BI1 MM_BI1 GND(CORE)
1 1 1 1 1 1 1 1
MM_BI2 TP363 231 140 PODATA0 TP117
TP364 MM_BI2 PODATA0 PODATA1 TP118 VCC3
(6) MM_PH_A 232 MM_PH_A PODATA1 139
MM_AI0 TP365 233 138 PODATA2 TP119
(6) MM_AI0 MM_AI0 PODATA2
MM_AI1 TP366 234 137 PODATA3 TP120
(3) MAD[12..0] (6) MM_AI1 MM_AI1 PODATA3
MM_AI2 TP367 235 136 PODATA4 TP121
MM_AI2 PODATA4 PODATA5 TP122 R39
236 GND(AC) PODATA5 135
MAD3 TP409 1 8 TP368 237 134 PODATA6 TP123
MAD2 TP410 TP369 RAM_MAD3 PODATA6 PODATA7 TP124 10kJ
2 7 238 RAM_MAD2 PODATA7 133
MAD1 TP411 3 6 TP370 239 132
GND(CORE) VCC(CORE)
1
MAD0 TP412 4 5 TP371 240 131 TP76
RAM_MAD1 /TRANSST /TRANSST (1)
BR34 33Jx4 241 130 TP322
RAM_MAD0 /RECEPTST
1 1 1 1 1
MAD10 TP413 1 8 TP372 242 129 TP75
RAM_MAD10 /PRINTST /PRINTST (1)
TP422 2 7 TP373 243 128 TP74
(3) BANK1 VCC(CORE) /SCANST /SCANST (1)
TP423 3 6 TP374 244 127 TP73 R CV
(3) BANK0 RAM_BANKS1 RCV R CV (11)
TP424 4 5 TP375 245 126 TP72 VP IN
(3) /SDCS RAM_BANKS0 VPIN VPIN (11)
BR35 33Jx4 246 125 TP71 VMIN
RAM_CS VMIN VMIN (11)
TP425 1 8 TP376 247 124
(3) /SDRAS RAM_RAS GND(CORE)
1 1 1
TP426 2 7 TP377 248 123 TP70 R40 33J TP321
(3) /SDCAS RAM_CAS VPOUT VPOUT (11)
TP427 3 6 TP378 249 122 TP69 R41 33J TP320
(3) /SDWDE VCC(AC) VMOUT VMOUT (11)
TP428 4 5 TP379 250 121 TP68 R42 33J TP319
(3) RAMDB[15..0] (3) DQM0 RAM_WDE OEN OEN (11)
BR36 33Jx4 251 120
RAM_DQM0 GND(AC)
1 1 1 1 1
252 119 TP67 R43 33J TP318
GND(AC) SUSPEND SUSPEND (11)
RAMDB7 TP431 1 8 TP380 253 118 TP54 1 8 PARAD0 TP317 VCC3
RAM_DATA7 IE1284_PARAD0
N.M.
N.M.
N.M.
N.M.
RAMDB6 TP432 2 7 TP381 254 117 TP53 2 BR63 7 PARAD1 TP316
RAM_DATA6 IE1284_PARAD1
VCC3 RAMDB5 TP433 3 6 TP382 255 RAM_DATA5 VCC(AC) 116 TP52 3 6 PARAD2 TP315 ・「2
RAMDB4 TP434 4 5 TP383 256 TP51 33Jx4 PARAD3 TP314
BR39 10kJx4 BR37 33Jx4 257
RAM_DATA4 ASIC IE1284_PARAD2 115
114
4 5
MEM_INT R253 10kJ
GND(CORE) IE1284_PARAD3
1 1 1 1
1 8 RAMDB7 RAMDB3 TP435 1 8 TP384 258 RAM_DATA3 IE1284_PARAD4 113 TP50 1 8 PARAD4 TP313 CLKSW R254 10kJ
C70
C71
C72
C73
2 7 RAMDB6 RAMDB2 TP436 2 7 TP385 259 RAM_DATA2
HG73C141HFV
IE1284_PARAD5 112 TP49 2 BR62 7 PARAD5 TP312 /POACK R255 10kJ
3 6 RAMDB5 RAMDB1 TP437 3 6 TP386 260 RAM_DATA1 IE1284_PARAD6 111 TP48 3 6 PARAD6 TP311 /PIREQ R256 10kJ
4 5 RAMDB4 RAMDB0 TP438 4 5 TP387 261 RAM_DATA0 IE1284_PARAD7 110 TP47 4 33Jx4 5 PARAD7 TP310
BR40 33Jx4 262 109
GND(AC) IE1284_REV
1
BR42 10kJx4 RAMDB15 TP439 1 8 TP388 263 108 TP46 R404 33J /REV TP309 BR43 10kJx4
RAM_DATA15 VCC(CORE) /REV (13) PARAD[7..0] (13)
1
1 8 RAMDB3 RAMDB14 TP440 2 7 TP389 264 RAM_DATA14 IE1284_FAULT 107 TP45 R403 33J FAULT TP308
/FAULT (13)
PODATA0 1 8
2 7 RAMDB2 RAMDB13 TP441 3 6 TP390 265 VCC(CORE) IE1284_ACK 106 PODATA1 2 7
1
3 6 RAMDB1 RAMDB12 TP442 4 5 TP391 266 RAM_DATA13 IE1284_BUSY 105 TP44 1 8 /ACK TP307
/ACK (13)
PODATA2 3 6
1 1 1
B 4 5 RAMDB0 BR41 33Jx4 267 RAM_DATA12 IE1284_PE 104 TP43 2 BR61 7 B USY TP306
B USY (13)
PODATA3 4 5 B
RAMDB11 TP443 1 8 TP392 268 103 TP42 3 6 PE TP305
RAM_DATA11 GND(CORE) PE (13)
BR45 10kJx4 RAMDB10 TP444 2 7 TP393 269 102 TP41 4 33Jx4 5 SLCT TP304
RAM_DATA10 IE1284_SLCT SLCT (13)
1 8 RAMDB15 RAMDB9 TP445 3 6 TP394 270 RAM_DATA9 IE1284_INIT 101 BR46 10kJx4
1
2 7 RAMDB14 RAMDB8 TP446 4 5 TP395 271 RAM_DATA8 IE1284_SLCTIN 100 TP40 1 8 /I NIT TP303
/INIT (13)
PODATA4 1 8
1 1
3 6 RAMDB13 BR44 33Jx4 272 VCC(CORE) VCC(CORE) 99 TP39 2 BR60 7 /S LCTIN TP302
/SLCTIN (13)
PODATA5 2 7
4 5 RAMDB12 (3) DQM1
TP429 1 8 TP396 273 RAM_DQM1 IE1284_AUTOFD 98 TP38 3 6 /AUTOFD TP301
/AUTOFD (13)
PODATA6 3 6
1
TP430 2 7 TP397 274 97 TP37 4 33Jx4 5 /STB TP300 PODATA7 4 5
(3) SDCKE RAM_CKE IE1284_STB /STB (13)
BR48 10kJx4 TP447 3 6 TP398 275 96
GND(AC) TSP_MODE
1 8 RAMDB11 TP448 4 5 TP399 TP400 276 RAM_CLK_OUT TSO0 95
1
2 7 RAMDB10 BR47 82Jx4 277 94 TP55 VCC3 VCC3
GND(CORE) /SCANSP /SCANSP (1) VCC3
3 6 RAMDB9 MAD12 TP414 1 8 TP401 278 RAM_MAD12 VCC(AC) 93
1
4 5 RAMDB8 MAD11 TP415 2 7 TP402 279 RAM_MAD11 OPE_CLK 92 TP56
OP_CLK (4)
MAD9 TP416 3 6 TP403 280 91 VCC3
RAM_MAD9 GND(AC)
1 1 1 1
MAD8 TP417 4 5 TP404 281 90 TP57
VCC(CORE) OPE_LATCH OP_LATCH (4)
BR49 33Jx4 282 89 TP58 R44 R45
RAM_MAD8 OPE_DATA OP_DATA (4)
MAD7 TP418 1 8 TP405 283 88 TP59 10kJ N.M. R48 BR51 10kJx4
RAM_MAD7 TM TM (4)
IC6-276pin近傍に配置し MAD6 TP419 2 7 TP406 284 VCC(AC) /TM 87 TP60
TM_ (4)
N.M. R CV 1 8
GNDは275pinまたは277pin MAD5 TP420 3 6 TP407 285 86 VP IN 2 7
MAD4 TP421 TP408 RAM_MAD6 VCC(CORE) TP5 TP298 TP299 VMIN
と・ナ短で接続 4 5 286 RAM_MAD5 OUTP14B 85 3 6
BR50 33Jx4 287 84 TP34 4 5
R47 33J RAM_CLK_OUT RAM_MAD4 OUTP13B TP35 PFCLK
(3) SDCLK 288 GND(AC) OUTP12B 83
TP449 289 82 TP36 BR52 10kJx4
CPUDATA15 OUTP11B
IC6の近傍に配置し最短で配線
1 1 1
C74 290 81 TP61 PARAD0 1 8
CPUDATA14 OUTP10B SPFON (4)
N.M. (注)RAM_CLK_OUTのパターンは 291 CPUDATA13 OUTP09B 80 TP62
MIRON (4)
R50 R49 PARAD1 2 7
最短で直線的に・z線し、パターン幅は1mmとする。 292 CPUDATA12 OUTP08B 79 TP63
MPFS (5)
N.M. 10kJ R51 PARAD2 3 6
ASICのSDRAM_CLK出力から 293 CPUDATA11 GND(CORE) 78 10kJ PARAD3 4 5
1 1 1
ASICのSDRAM_CLK入力までを 294 CPUDATA10 OUTP07B 77 TP64
HL (5)
最短距離でパターン設計 295 CPUDATA9 OUTP06B 76 TP65
PR (5)
BR53 10kJx4
296 75 TP66 PARAD4 1 8
RAM_CLK_IN
CPU_DATA3
CPU_DATA2
CPU_DATA1
CPU_DATA0
VCC3 PARAD5
GND(CORE)
GND(CORE)
GND(CORE)
GND(CORE)
VCC(CORE)
VCC(CORE)
VCC(CORE)
VCC(CORE)
2 7
PFCLKOUT
/CPUSYNC
PARAD6
GND(PLL)
GND(PLL)
CPU_AD8
CPU_AD7
CPU_AD6
CPU_AD5
CPU_AD4
CPU_AD3
CPU_AD2
CPU_AD1
CPU_AD0
OUTP00A
OUTP01A
OUTP02A
OUTP03A
OUTP04A
OUTP05A
OUTP06A
OUTP15A
OUTP07A
OUTP08A
OUTP09A
OUTP10A
OUTP11A
OUTP12A
OUTP13A
OUTP14A
OUTP00B
OUTP01B
OUTP02B
OUTP03B
OUTP04B
VCC(PLL)
VCC(PLL)
3 6
MEM_INT
TM2_15M
SFCLK48
GND(AC)
GND(AC)
GND(AC)
ARB_INT
PFCLKIN
VCC(AC)
VCC(AC)
VCC(AC)
/CPUWR
MIRCNT
/CPURD
/CPUCS
BLM18PGxxxSN1D PARAD7
/RESET
CLKSW
4 5
/VIDEO
PFCLK
/SYNC
/LEND
X2
L13 ・「3
8 VCC OUTPUT 5 R53 33J SFCLK48 ミラーモータ回転方向設定用PIN BR54 10kJx4
ASIC評価用のみ /I NIT 1 8
・「9
22000p
C76 /S LCTIN 2 7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
C75
TP272
TP273
TP274
TP275
TP276
・「1
RAM_CLK_OUT
A SG8002DC(48.0000MHz) A
IC6の近傍に配置し最短で配線 パターン・揩ヘ0.5mm以上
PFCLKOUT
VCC3
P FCLKIN
SFCLK48
MEM_INT
CLKSW
D7
D6
D5
D4
D3
D2
D1
D0
S YNC#
D15
D14
D13
D12
D11
D10
PFCLK
TP268
TP285
TP287
TP286
TP288
TP289
TP290
TP291
TP292
TP293
TP294
TP295
TP296
TP297
R52
D9
D8
TP4
TP277
TP278
TP279
TP280
TP281
TP282
TP283
TP284
A5
A4
A3
A2
A1
TP3
R374
(1,3) D[15..0]
VCC3 ・「3 10J N.M.
/CS2
/ASIC_RST
VFMCNT_12V
PFCLKOUT
(1,3) /RD
47p
(5) LDEN
(5)PTPULSE
(5) MRPS1
(5) MRPS2
(5) MRPS3
X3
(5) CPFS1
R RS
IC6の近傍に配置し最短で配線
VFM_24V
(1)
(1) CPU_SYNC
8 5
(4) VIDEO#
(5) MMD
VCC OUTPUT
(5) BIAS
(5) PMD
0.1u
(5) MC
(5) TC
(1,4) /RESET1
・「8
(5)
22000p
C231 N.M.
C232
(5)
(1)
(5)
CLK_CONT1
(4)
N.C. GND 4
パターン・揩ヘ0.5mm以上
(5)
VCC3
D 部品型番 D
Seria l EE-PROM J1;ヘッダー RE-H032TD-1190
J2;ソケット JM-2W-96
N.M.
(1) SCL 6 SCL E2 3
R58 1kJ 5 4
(1) SDA SDA VSS
・「3 24C02/24WC04/24WC08 R59
N.M.
R62
RAMDB[15..0] (2)
VCC3
VCC3 VCC3
C SDRAM C
IC6
(1,2) A[20..0] FLASH ROM
N.M.
N.M.
10kJ
1 VCC VSS 54
VCC3 RAMDB0 2 53 RAMDB15
DQ0 DQ15
3 VCCQ VSSQ 52
RAMDB1 4 51 RAMDB14
SRAM RAMDB2 5
DQ1
DQ2
DQ14
DQ13 50 RAMDB13
R63
R64
R65
6 VSSQ VCCQ 49
R66 RAMDB3 7 48 RAMDB12
10kJ RAMDB4 DQ3 DQ12 RAMDB11
IC7
8 DQ4 DQ11 47
9 VCCQ VSSQ 46
RAMDB5 10 45 RAMDB10
IC8 A16 A17 RAMDB6 DQ5 DQ10 RAMDB9
1 A15 A16 48 11 DQ6 DQ9 44
A0 1 6 D8 A15 2 47 12 43
A1 A0 I/O0 D9 A14 A14 BYTE RAMDB7 VSSQ VCCQ RAMDB8
2 A1 I/O1 7 3 A13 GND 46 TP457 13 DQ7 DQ8 42
A2 3 10 D10 A13 4 45 D15 14 41
A3 A2 I/O2 D11 A12 A12 DQ15 D7 VCC VSS
4 A3 I/O3 11 5 A11 DQ7 44 (2) DQM0 15 LDQM NC 40
A4 13 22 D12 A11 6 43 D14 16 39 TP458
A4 I/O4 A10 DQ14 (2) /SDWDE WE UDQM DQM1 (2)
A5 14 23 D13 A10 7 42 D6 17 38
A5 I/O5 A9 DQ6 (2) /SDCAS CAS CLK SDCLK (2)
A6 15 26 D14 A9 8 41 D13 18 37
A6 I/O6 A8 DQ13 (2) /SDRAS RAS CLKE SDCKE (2)
A7 16 27 D15 A20 9 40 D5 19 36 R67 0J MAD12
A7 I/O7 A19 DQ5 (2) /SDCS CS NC
A8 17 10 39 D12 20 35 MAD11
A8 NC DQ12 (2) BANK0 BA0 A11
A9 18 /H W R TP453 11 38 D4 21 34 MAD9
A9 WE DQ4 (2) BANK1 BA1 A9
A10 19 R68 0J 12 37 MAD10 22 33 MAD8
A11 A10 VCC3 VCC3 (1,2,4) /RESET0 TP454 VPP RP VCC D11 MAD0 A10 A8 MAD7
20 A11 13 VPP DQ11 36 23 A0 A7 32
A12 21 14 35 D3 MAD1 24 31 MAD6
A13 A12 TP455 15 WP DQ3 D10 MAD2 A1 A6 MAD5
29 A13 (1) RY/BY RY/BY DQ10 34 25 A2 A5 30
A14 30 A19 16 33 D2 MAD3 26 29 MAD4
A15 A14 A18 R69 0J TP456 17 A18 DQ2 D9 A3 A4
31 A15 VDD 8 A17 DQ9 32 27 VCC VSS 28
A16 32 24 A8 18 31 D1
A16 VDD A7 DQ1
A7 19 A6 DQ8 30 D8 C82 IC6-38pin近傍に配置
C83 C84 A6 20 29 D0 N.M. GNDはIC6-41pinとスルーホールを
A5 DQ0 SDRAM (16bit x 4bank)
5 A5 21 28 /R D
(1) /CS1
/R D CS1 0.1u 0.1u A4 A4 OE 介さず接続
(1,2) /RD 28 OE 22 A3 GND 27
/H W R 12 9 A3 23 26
(1) /H W R WE GND A2 CE /CS0 (1)
25 A2 24 25 A1
GND A1 A0
N.M.
N.M.
N.M.
N.M.
N.M.
N.M.
0.1u
0.1u
R70
C85
C86
C235
C236
C233
C234
C88 C89 C90 C91 C92 C93 C94
0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u
IC7
LH28F800BJE-PBTL90(LHF80JZP) S29AL008D70TFI020#
LH28F160BJE-BTL90(LHF16JT2) S29GL016A90TFIR20#
IC6 Vendor/Type
R81 10kJ OPEN
OPEN OPEN 128Mb(2Mx16bitx4bank)
R82 K 4 S 2 8 1 6 3 2 I-UC60( Samsung )
(J1,J2がN.M.の時 : 0J)
R86 0J OPEN
A OPEN 10kJ A
R83
C86 0.1u OPEN
C87 OPEN 22000p
64Mb(1Mx16bitx4bank) K 4 S 6 4 1 6 3 2 K-UC75( Samsung )
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
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TITLE MCU PWB Circuit diagram(Ver 2.0) -Driver section 1- MODEL AL2030/AL2040 DWN No.
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VCC3
IC9
Digital Input Multiprexer VCC 20 C80
0.1u
TP496 2 18 VCC3
(11) USB_IN 1A1 1Y1 (USB_IN) (1)
4 16 TP497 R71 33J
5V SIN1 1A2 1Y2 (SIN1) (1)
6 14 TP498 R72 33J IC43
SIN2 1A3 1Y3 (SIN2) (1)
8 12 TP499 R73 33J 20
SIN3 1A4 1Y4 (SIN3) (1) VCC
IC10 AFE_SDI R15 TP18 11 9 TP19 R130 AFE_SDI# 2 18 TP534 R46 VSAMP#
(2) AFE_SDI 2A1 2Y1 AFE_SDI# (10) (2) VSAMP 1A1 1Y1 VSAMP# (10)
TP463 4 16 0J 13 7 0J 4 16 TP535 R54 33J CCD_TG#
(7) (PPD1) D0 VCC (2) AFE_SEN 2A2 2Y2 AFE_SEN# (10) (1,2) CCD_TG 1A2 1Y2 CCD_TG# (10)
TP464 3 15 5 6 14 TP536 33J R55 CC D_RS#
(7) (POD) D1 (2) AFE_SCK 2A3 2Y3 AFE_SCK# (10) (2) CCD_RS 1A3 1Y3 CCD_RS# (10)
D TP465 2 17 3 TP17 8 12 TP537 R57 33J BSAMP# D
(7) (MFD) D2 2A4 2Y4 (2) BSAMP 1A4 1Y4 BSAMP# (10)
TP466 1 R74 TP493 1 11 9 TP538 33J R60 CC D_CP#
(7) (CED1) D3 1G (2) CCD_CP 2A1 2Y1 CCD_CP# (10)
TP467 15 5 19 13 7 TP539 R61 33J CCD _PHI2#
(7) (TCS) D4 Y SIN1 2G (2) CCD_PHI2 2A2 2Y2 CCD_PHI2# (10)
TP468 14 TP487 10 15 5 TP540 33J R82 CCD _PHI1#
(7) (PMRDY) D5 GND (2) CCD_PHI1 2A3 2Y3 CCD_PHI1# (10)
TP469 13 6 10J C95 17 3 TP541 R83 33J ADCLK#
(7) DVS1 D6 W (2) ADCLK 2A4 2Y4 ADCLK# (10)
TP470 12 TP488 74LCX244 0.1u AFE_SDI R133 AFE_SDI# 1 33J
(7) (DRST) D7 1G
open 19
TP484 C96 C97 2G
(8) (SELIN1) 11 A 10 GND
TP485 10
(8) (SELIN2) B
TP486 9 0.1u 33p 74LCX244 C108 VSAMP#
(8) (SELIN3) C
7 8 VCC3 N.M.
G GND C124 BSAMP#
74HC151 5 V/3.3V 3.3V N.M.
C125 ADCLK#
・「3 IC11 N.M.
機種設定 VCC 20 C126 CCD _PHI1#
H;AL2030/AL2040 TP500 2 18 TP507 R75 33J N.M.
(8) KEYIN1 1A1 1Y1 (KEYIN1) (1)
TP501 4 16 TP508 R76 33J C129 CCD _PHI2#
L;AL2050 (8) KEYIN2
6
1A2 1Y2
14 TP509 R77 1kJ /RESET#
(KEYIN2) (1)
N.M.
5V 5V (1,2,3) /RESET0 1A3 1Y3
/RESET# R78 100J TP502 8 12 TP510 R79 33J C130 CC D_CP#
1A4 1Y4 /RESET1 (1,2)
・「7 (1) D_CONT
TP503 11 2A1 2Y1 9 TP511
(D_CONT) (11)
N.M.
IC12 13 7 TP11 C132 CC D_RS#
TP471 2A2 2Y2 N.M.
(7) (PPD2) 4 D0 VCC 16 (1,2,12) /ASIC_RST 15 2A3 2Y3 5 (/ASIC_RST) (2)
TP472 3 17 3 TP12 C133 CCD_TG#
(7) (PPD3) D1 2A4 2Y4
TP473 2 1 N.M.
(5) THOPEN D2 1G
R2030 10kJ TP474 1 R80 TP494 19
(7) (CED2) D3 2G
R81
TP475 15 5 10 C101 C102 C255
(7) DSWS D4 Y SIN2 GND
TP476 14 TP489 C98
(7) (MMLD) D5
PROTECT TP477 13 6 10J 74LCX244 0.1u 0.01uF N.M. N.M.
TP478 D6 W TP490 VCC3
(7) (FANLK) 12 D7
10kJ
・「5 11 A
C99 C100
10 C262
B 0.1u 33p 0.1u
9 C
R2050 N.M. 7 8
G GND VCC3
(10) AFE_DB#[7..0] AFE_DB[7..0] (2)
74HC151 IC44
VCC 20
VCC3 AFE_DB#0 2 18 AFE_DB0
1A1 1Y1
3.3V 3.3V AFE_DB#1 4 1A2 1Y2 16 AFE_DB1
AFE_DB#2 6 14 AFE_DB2
AFE_DB#3 1A3 1Y3 AFE_DB3
C 8 1A4 1Y4 12 C
5V IC14 AFE_DB#4 11 9 AFE_DB4
5V AFE_DB#5 2A1 2Y1 AFE_DB5
VCC 20 13 2A2 2Y2 7
2 18 AFE_DB#6 15 5 AFE_DB6
(2) MIRCNT 1A1 1Y1 2A3 2Y3
IC13 4 16 TP513 AFE_DB#7 17 3 AFE_DB7
R85 1A2 1Y2 TP514 2A4 2Y4
4 D0 VCC 16 6 1A3 1Y3 14 1 1G
TP480 3 10kJ 8 12 TP515 BR55 19
(7) (SPID) D1 1A4 1Y4 2G
2 11 9 TP516 5 4 10
D2 (1) SPFMT0 2A1 2Y1 (SPFMT0) (6) GND
1 R86 TP495 13 7 TP517 6 3
D3 (1) SPFMT1 2A2 2Y2 (SPFMT1) (6)
TP482 15 5 15 5 TP518 7 2 74LCX244(open)
(7) (PD1) D4 Y SIN3 (1) SPFMT2/MIRCNT 2A3 2Y3 (SPFMT2) (6)
TP483 14 TP491 17 3 TP519 8 1
(7) (PD2) D5 (1) SPFMT3 2A4 2Y4 (SPFMT3) (6)
13 6 10J 1
D6 W (2) MIRON 1G
12 TP492 19 33Jx4
D7 (2) SPFON 2G
10 GND
11 C103 C104 C105
A 0.1u
10 74LCX244
B 0.1u 33p BR64
9 C
7 8 AFE_DB#0 8 1 AFE_DB0
G GND AFE_DB#1 AFE_DB1
7 2
74HC151 AFE_DB#2 6 3 AFE_DB2
AFE_DB#3 5 4 AFE_DB3
3.3V 5V
5V 0Jx4
BR65
IC15 AFE_DB#4 5 4 AFE_DB4
20 AFE_DB#5 6 3 AFE_DB5
VCC TP520 R87 33J AFE_DB#6 AFE_DB6
(1) SELIN1 2 1A1 1Y1 18 (SELIN1) (8) 7 2
4 16 TP521 R88 33J AFE_DB#7 8 1 AFE_DB7
(1) SELIN2 1A2 1Y2 (SELIN2) (8)
6 14 TP522 R89 33J
(1) SELIN3 1A3 1Y3 (SELIN3) (8)
8 12 TP523 R90 33J TP528 0Jx4
(2) OP_CLK 1A4 1Y4 (OP_CLK) (8)
11 9 TP524 R91 33J TP529
(2) OP_DATA 2A1 2Y1 (OP_DATA) (8)
13 7 TP525 R92 33J TP530
(2) OP_LATCH 2A2 2Y2 (OP_LATCH) (8)
15 5 TP526 R93 33J
(2) TM 2A3 2Y3 (TM) (6)
17 3 TP527 R94 33J
(2) TM_ 2A4 2Y4 (TM_) (6)
1 1G
19 2G
R97
10kJ
10kJ
R96
10kJ
R128
10 C107
GND
74VHCT244 0.1u
B B
5V
5V VCC3
5 V/3.3V 3.3V
R98 3.3V 5V
N.M. C106
IC18 IC16
5 0.1u 5
Vcc
1
TP505 1 6 TP531 R100 33J 4
(9) /SYNC A1 Y1 (/SYNC) (2) (2) VIDEO# /VIDEO (9)
2 TP542 R95 100J
TP506 3 4 3
(10) mt_at_home A2 Y2 mt_at_home# (1)
NC7ST08M5X
C109 2 C110
GND
47p 0.1u
NC7WZ17
IC20の1ピンの近傍に配置
5V
・「1 IC11の近傍に配置
VCC3 3.3V 5V
3.3V 3.3V C263
IC45
VCC3 0.1u 5
R99 1
10kJ 4
(1) STROBE (STROBE) (8)
IC35 2 TP543 R422 100J TP544
A A
Vcc 5 3
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Driver section 2- MODEL AL2030/AL2040 DWN No.
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8
7
6
5
BR72 VCC3 VCC3
10kJx4
INT24V 12V
24V PR#
1
2
3
4
BR56 1.5kJx4 IC19 R155 R191 R193
1 8 TP545 1 16 D34 470kJ 4.7kJ 10kJ
(2) MC 1B 1C /MC (8) (D)
2 7 TP546 2 15 1SS355 Q18 R153 IC17A
(2) BIAS 2B 2C /BIAS (8)
8
3 6 TP547 3 14 KRC102S 100J KIA393F
(2) TC 3B 3C /TC (8)
4 5 TP548 4 13 TP265 R146 3 TP27 3 Q19
(2) GRIDL 4B 4C /GRIDL (8) C134 +
D 5 12 Q20 1.5kF TP28 1 TP23 2SK3018 D
5B 5C /MCNT (9)
1
R370 1.5kJ TP549 6 11 KRA119S TP29 2 TP26 2 (G)
(1) MCNT 6B 6C (2) PTPULSE -
7 10 TP264
TP551 7B 7C (S)
8 9
4
E COM 1uF/16V R192
KID65001AF Q21 R144 D33 C160 10kJ 12V
R138 3 2 47kJ 1SS355 2.2uF/10V
10kJ R195 R194
PGND TP266
1
PR# 2 3 / PR C162
(2) PR /PR (8) 0.1u 12V
TP22 TP21
100J 100J
D35 IC17B
1SS355
8
KRC102S KIA393F
1
5 +
7
6 TP479
-
PGND
4
24V
VCC3
5V
D49
・「5 MTZ J22B VCC3 12V VCC3
24V
R419 R418 BR57 1.5kJx4 R413
N.M._10kJ N.M._10kJ IC21 N.M._10kJ R108
(2) CPFS1 1 8
2 7 TP554 1 16
(2) CPFS2 1B 1C /CPFS1 (9)
3 6 TP555 2 15 R102 R103 R104 R105
(2) MPFS 2B 2C /CPFS2 (9)
4 5 TP556 3 14 N.M._47kJ 1kF 1MF 7.5kF 1kJ
(2) R RS 3B 3C /MPFS (9)
TP557 4 13 R109 IC20A
4B 4C /RRS (9)
8
R379 N.M._1.5kJ TP558 5 12 Q2 KIA393F
(2) VFM_24V 5B 5C
R380 N.M._1.5kJ TP559 6 11 TP561 TP562 N.M._KTA1505S TP618 3
(2) VFMCNT_12V 6B 6C /VFMCNT (9) +
TP560 7 10 N.M._4.7kJ 1/4W TP617 D1 1 TP619
7B 7C FTH
8 E COM 9 VFMOUT (9) 2 -
KID65001AF MA700
4
D4 R106 R107 12V
C PGND 10kF 4.3kF C
1SS355 C111
0.1u/50V
PGND
VCC3 VCC3
D2 D3
24V 1 1
3 12V 3
CP16
R388 47kJ TP606 2 2
KDS226(open) KDS226
IC22A
0603FA1.5A/0603SFF150FM
8
KIA358F R110 R111
E
Q16 R386 Q12 3 300J 100J
(9) RTH_IN +
3 TP603 TP605 B 2SB1132 1 RTH (1)
2 TP620 TP621
-
2 4.7kJ 1/4W
D57 D55
C
C113
4
C112 12V
TP607 22000p 0.1u
C114
RLS-73 CRH01
KRC102S 12V 0.1u/50V
1
CP17
R389 47kJ TP609
0603FA1.5A/0603SFF150FM
E
Q17 R387 Q13 VCC3 12V 5V
3 TP604 TP608 B 2SB1132
2 4.7kJ 1/4W
C
R112 R113
D58 D56
1.2kF 10kJ
IC20B
8
TP610 KIA393F
B TP622 5 B
RLS-73 CRH01 +
KRC102S 7
1
THOPEN (4)
6 -
PGND
4
R114 C115
INT5V 10kF
22000p
D5
1SS355
2 2SK3018(open)
(1) MMCLK (G) R365 IC22B
8
0J KIA358F R366
(S) HLOUT (8)
5 N.M.
(12) TCS_AN +
R142 TP624 7
10kJ(open) (TCS_AN) (1)
6 TP623
5V -
KRC102S
1
A A
4
IC25 R364 R367 C237
(2) MM_Y1 1 1B 1C 16 MMref0 (6)
2 15 R117 0J 10kJ N.M.
(2) MM_Y2 2B 2C MMref1 (6)
3 14 10kJ Q4
(2) MM_Y3 3B 3C MMref2 (6)
4 13 KRC102S
(2) PMD 4B 4C /PMD (9)
(1) PMCLK 5 5B 5C 12 PMCLK_A (9) 3 SHOLD (9)
(2) LDEN 6 6B 6C 11 /LDEN (9)
(2) /LEND 7 7B 7C 10 2
8 9 TP615
G NC
KID65503F
R116 パターン幅太く。0.5mm以上。
10kJ
1
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Driver section 3- MODEL AL2030/AL2040 DWN No.
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D D
PGND
24V
IC28
(4) (SPFMT0) 8 IN A Vs 13
(4) (SPFMT2) 7 IN A/
(4) (SPFMT1) 11 IN B OUT A 1 SPMT_0 (9)
(4) (SPFMT3) 12 IN B/ OUT A 2
3 5V C127 + C128
OUT A/ SPMT_2 (9)
9 4 R244 10u/35V
REF OUT A/
4
3
2
1
17 4.7kJ 0.1u/50V
OUT B SPMT_1 (9)
BR59 6 18
Sync OUT B IC29
10kJx4 OUT B/ 15 SPMT_3 (9)
5 Sense A OUT B/ 16 2 Vcc Vs 6
14 10 (4) (TM) 9 8
5
6
7
8
TA7291AS
R131
750J
PGND
R134 R135 R136 R137 パターン幅太く。0.5m・壕ネ上。ただし(TM),(TM_)を除く。
300J 620J 1.2kJ 100J C131
0.1u パターン幅太く。1.0mm以上。
TP595
A (5) MRPS_1 A
TP596
(5) MRPS_2
TP597
(5) MRPS_3
PGND PGND PGND
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Noise filter/Pull-up section- MODEL AL2030/AL2040 DWN No.
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EMI対策用バイパスコンデンサ
パターン幅太く。1.0mm以上。
VCC3
INT24V
D
5V D
R143
C135 C136 C137 C138 C139 C140 C141 C142 C143
(9) 24V1(DSWS)
0.1u N.M. 0.1u 0.1u N.M. N.M. N.M. N.M. N.M. 0.22J 2W
R152
D11 1kJ 2W D9 D10
1SS355 1 1
3 3
C144 C145 C146 C147 C148 C149 C150 2 2 R145 R147 R148 R149 R150 R151
15kJ 4.7kJ 10kJ 10kJ 15kJ 10kJ
N.M. N.M. N.M. N.M. N.M. 0.1u 0.1u PGND PGND KDS226 KDS226
C151 C152 C153 C154 C155 C156 C157 C158 C159 R154 1kJ
(9) SPID (SPID) (4)
0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u N.M. R156 1kJ
(9) PPD3 (PPD3) (4)
D12 R157 1kJ
(9) PD1 (PD1) (4)
R158 1kJ
1SS355 5V (9) PD2 (PD2) (4)
R159 1kJ
(9) POD (POD) (4)
D13 R160 1kJ
(9) PMRDY (PMRDY) (4)
TP585 1
3 5V
2
基板上に均等配置(基板分割ブロック毎に1個配置)
R161 R162 KDS226
20kJ 20kJ D14 D15 D16 D17 C161 C163 C164 C165 C166 C167
1 1 1 1
3 3 3 3 1000p 1000p 1000p 1000p 1000p 1000p
DSWS (4) 2 2 2 2
5V
R168 1kJ
(12) DVSEL DVS1 (4)
R169 1kJ
(12) TCS (TCS) (4)
R170 1kJ
(9) MFD (MFD) (4)
R171 1kJ
(9) MMLD (MMLD) (4)
・「5 (9) FANLK 5V
R378 1kJ
(FANLK) (4)
基板上に均等配置(基板端面エッジ゙部にC+Rを各端に均等配置)
・「実装
C171 C172 C173 C248
D21 D22 D50
1 1 1 1000p 1000p 1000p 1000p
3 3 3
2 2 2
D20
1SS355
INT24V
B
24V B
GND
C175 + C176 5V VCC3
2 KIA7805
PGND 47u/35V 0.1u
R184 1kJ
(9) CED1 (CED1) (4)
R185 1kJ
(9) CED2 (CED2) (4)
R186 1kJ
(8) DRST (DRST) (4)
5V VCC3
EN5V
C185 C186 C187 C188 C189 C190
5V D27 D28 D29
1 1 1000p 1000p 1000p 1000p 1 1000p 1000p
C181 + C183 R398 C182 + C184 R397 3 3 3
A A
100kJ 100kJ 2 2 2
22u/16V 0.1u 22u/16V 0.1u
KDS226 KDS226 KDS226
電源ラインのパターンはすべてパターン幅極力太く。1.0mm以上。
各コネクタの近傍に配置すること。
CN1付近で構成
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Connector section 1- MODEL AL2030/AL2040 DWN No.
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D D
To Operational PWB
EN5V 5V
0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM
To Power unit
INT5V INT24V
CP8
CP7
C N1
C N2
1 2
3 4 18 CN2
(5) /BIAS 5 6 /TC (5) (7) DRST 17
(5) /GRIDL 7 8 /MC (5) 16
KEY IN2#
9 10 15
11 12 3.3VIN (7) (7) PSW 14
EN5V 13 14 13
5V 15 16 /POFF (5) 12
(7) 12VIN 17 18 24V 11
(4) FW 19 20 10
(5) /PR 21 22 HLOUT (5) (4) (OP_DATA) 9
N.M._1608size
(4) (OP_CLK) 6
C194
B24B-PNDZS-1
(4) (SELIN1) 5
C193
C C
(4) (STROBE) 4
(4) (SELIN3) 3
KEY IN1#
2
Q6 Q5 C195 1
PGND PGND KRC106S KRC106S
3 3 1000p IMSA-9619S-18A
電源ラインのパターンはすべてパターン幅極力太く。最低でも1.0mm以上。
電源ライン : EN5V,5V,12VIN,3.3VIN,24V,INT5V,INT24V
1
R400 N.M._1608size
B PGND B
5V
DGNDとPGNDの接続・p。
CN1の近傍に1608サイズのチップ抵・Rを配置すること。
D30 D31
1 1
3 3
2 2
R187 R188
KDS226 KDS226 10kJ 10kJ
C191 C192
1000p 1000p
コネクタ・[子のできるだけ近傍に配置
A A
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Connector section 2- MODEL AL2030/AL2040 DWN No.
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To Mecha. COUNTER
INT24V
24V
D D
C N6 CN28
C N7
1
2
To Main motor (7) CED1 1
3
2
(5) /MMD
(7) MMLD
3
4
2
3
To Cassette detect (5) /MCNT 1
PGND
パターン幅太く。0.5mm以上。 24V
CN11 CN10
・「5
(5) VFMOUT 1 1 To Cassette paper solenoid
(7) FANLK
(5) /VFMCNT
2
3
To Fan motor (5) /CPFS1 2
3
4
B3B-PH-K-S
B4B-PH-K-S ・i白)
C200 C201 ・i白) パターン幅太く。0.5mm以上。
1000p 1000p
24V
For AL2040 Model Only
PGND CN12
C 24VDupMT C
(5) /RRS
1
2
To Resist roller solenoid
CN13
3
1
(6) /DMT0 2 B3B-PH-K-E
(6)
(6)
/DMT1
/DMT2
3
4
To Duplex motor ・i青) For AL2040 Model Only
24V
(6) /DMT3 5
パターン幅太く。0.5mm以上。 To 2nd. cassette
B05B-XASK-1 5V 24V
パターン幅太く。1.0mm以上。 5V
CN15
N.M.
パターン幅太く。1.0mm以上。
N.M._1608size
R203
200J 1/4W
(7) 24V1(DSWS)
1
2
To Interlock switch
CN16 24V 5V
C246
C247
0.1u/50V
0.1u/50V
B2P-VH-R
1
・i赤) (7) PPD1 2
3
To Paper pass detect CN18
(5) /CPFS2 1 2
B3B-PH-K-R 3 4 PGND
5 6
・i赤) (7) PPD3 7 8
C205
C206
1000p
1000p
1000p
CPU Serial 5V
B14B-PHDSS-B
PGND
VCC3 R204
C202
C203
C204
200J 1/4W
CN17
コネクタ端子のできるだけ近傍に配置 1 CN19
5V (1) RxD 2
(1) TxD 3 1 PGND
INT5V 4 (7) POD 2
3
To Paper out detect
B B
D42 N.M._B4B-PH-K-S
・i白) B3B-PH-K-S
1 ・i白)
3
2
KDS226
CN42
・「9 (4) /SYNC 1
5V ・「3 To SPF unit
R206 1kJ 2
3
To Mirror motor R205
200J 1/4W
To LD (5) /LDEN
4
5
(4) /VIDEO 6 CN22
(5) SHOLD 7
8 C N4 1
(7) PPD2 2
B08B-CZHK-B
(6)
(6)
OUT_A+
OUT_B+
1
2 (5) RTH_IN
3
4
To HL unit 5V 5V
(6) OUT_A- 3 5
(6) OUT_B- 4
200J 1/4W
200J 1/4W
R207
R140
B5B-PH-K-S 24VSPFMT
B4B-PH-K-R ・i白) パターン幅太く。1.0mm以上。
・i赤) CN24
24V ・「9 1
CN41 パターン幅太く。0.5mm以上。 2
1 (6) SPMT_0 3
2 (6) SPMT_2 4
(5) /PMD
(7) PMRDY
3
4
To Polygon motor 5V
(6)
(6)
SPMT_1
SPMT_3
5
6
(5) PMCLK_A 5 (7) SPID 7
8
B05B-CZHK-B R208 24V 9
(7) SPPD 10
200J 1/4W
PGND CN25 CN26 11
12
A 1 1 B12B-PH-K-S A
(7) PD1 2
3
To Paper detect (5) /MPFS 2
3
To Multi unit
(7) MFD 4
B3B-PH-K-M 5
・i緑) B5B-PH-K-R
To Toner motor ・i赤)
CN23
パターン幅太く。0.5mm以上。
(6) TMA_O 1
(6) TMB_O 2
B2P-VH
・i白)
パターン幅太く。1.0mm以上。
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -Scanner I/F section- MODEL AL2030/AL2040 DWN No.
P
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10 14 SHARP
D D
To Scanner unit
Copy Lamp Inverter 12V EN5V
・「3
24V Q9 2SJ537 L6 CP6 ・「6
220uH 0603FA1.5A/0603SFF150FM ・「6 CP9 CP10
VCL 0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM
TWKA-221K
R209 VCC3
910J
・「9 D43
1
C N3
5.6kJ 1/4W
C207 + D44 + C208 C209 R210 R211 3
R212
47u/35V 11EQS06 15kJ 12kJ 2 AFE_DB#0 AFE_DB#1
47u/35V 0.1u/50V AFE_DB#2 32 31 AFE_DB#3
R213 AFE_DB#4 30 29
C210 33p 1kJ KDS226 AFE_DB#6 28 27 AFE_DB#5
26 25 AFE_DB#7
(4) mt_at_home 24 23
(4) AFE_SCK# 22 21
(2) CL (4) ADCLK# 20 19 AFE_SEN# (4)
C211
(4) CCD_PHI1# 18 17
R214 Q8
(4) CCD_PHI2# 16 15 AFE_SDI# (4)
15kJ R215 KTC3198 1000p
(4) CCD_CP# 14 13 BSAMP# (4)
56kJ
(4) CCD_RS# 12 11
(4) CCD_TG# 10 9 VSAMP# (4)
8 7
VCL 6 5 VCL
C C
4 3
2 1
PGND
コネクタ端子のできるだけ近傍に配置 FF4-32-S15D5
パターン幅太く。0.5mm以上。
PGND PGND
(4) AFE_DB#[7..0]
AFE_DB#0
AFE_DB#1
AFE_DB#2
AFE_DB#3
AFE_DB#4
AFE_DB#5
AFE_DB#6
AFE_DB#7
B B
A A
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -USB2.0(FULL) I/F section- MODEL AL2030/AL2040 DWN No.
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11 14 SHARP
D D
R216 24J
(4) USB_IN
C C
R217 C212 D45
(4) (D_CONT)
F.G
A A
5 4 3 2 1
5 4 3 2 1
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -CRUM I/F section- MODEL AL2030/AL2040 DWN No.
P
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12 14 SHARP
D D
24V
To DV Unit
R376 N.M. (Analog Tonner Sensor)
・「3 EN5V
C N5
VCC3 TP575
(5) TCS_AN 1
TP576 R368 N.M.
(7) TCS 2
R369 0J
(7) DVSEL 3
4
B4B-PH-K-R
R225
N.M. R226 ・i赤)
IC32 10kJ
3.3V Vcc 5 5V
R139 1 2 24V EN5V
(1) CRUMSDTA A B (CRUMSDTA)
1kJ TP573
To DV Unit with CRUM
R231 0J
TP572
C218
0.1u
D39 D40
(Analog Tonner Sensor)
(1,2,4) /ASIC_RST 4 OE GND 3 1 1
3 3
TC7SBD385AFU(open) 2 2
R200
R232 10J KDS226 KDS226
10kJ(open) C N9
R201 N.M._300J
1 2
3 4 (CRUMSDTA)
5 6 (CRUMSCL)
7 8 R202 N.M._300J
9 10
C C
N.M._B10B-PHDSS-B
・i白)
EN5V
3.3V 5V
C220
IC34
0.1u 5
1
(1) CRUMSCL 4 (CRUMSCL)
2 TP574
3 FB1
NC7ST08M5X(open)
CR UM Controll
FB2 基板 ビス穴D部周辺
表面 裏面 とも接続
0J or CHIP INDUCTER(NM) <1608>
F-GND 2
B B
基板 ビス穴D部周辺
表面 裏面 とも接続
FB3
FB4 基板 ビス穴D部周辺
表面 裏面 とも接続
0J or CHIP INDUCTER(NM) <1608>
F-GND 4
A A
基板 ビス穴E部周辺
PGND
表面 裏面 とも接続
5 4 3 2 1
A B C D E
A C C
ISSD ENG. Dept.4/DOCUMENT DIV U.CODE CPWBX0205QS** D DATE
P H H P.
TITLE MCU PWB Circuit diagram(Ver 2.0) -NIC Interface section- MODEL AL2030/AL2040 DWN No.
P
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13 14 SHARP
4 4
VCC3 EN5V
0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM
・「8
CP11
CP12
To NIC PWB
CN39
24
TP461 23
TP462 22
R401 0J TP460 21
(2) /OA_RST 20
PARAD0
PARAD1 19
PARAD2 18
PARAD3 17
PARAD4 16
PARAD5 15
PARAD6 14
PARAD7 13
/ACK 12
(2) /ACK 11
(2) B USY
B USY
10 このパスコンはCN39の電源端子(21,22,23pin)近傍に配置
PE
(2) PE 9
SLCT
(2) SLCT 8
/FAULT
(2) PARAD[7..0] (2) /FAULT 7 VCC3 EN5V
/STB
(2) /STB 6
/AUTOFD
(2) /AUTOFD 5
/S LCTIN
(2) /SLCTIN 4
/I NIT
(2) /IN IT 3
/REV R402 N.M. TP459 C251 C252 C253 C254
(2) /REV 2
1 0.1u 0.1u 0.1u 0.1u
3 24FMN-BTK-A 3
2 2
1 1
A B C D E
A B C D E
b1 b2
f1 f2 f3
g1 g2 g3 b3
e1 e2 e3
c1 c2
d1 d2 d3 c3
△1 Q305 LEDM 4
2
g3 f3 e3 d3 c3 b3 a3
DU22 AE MPL
△1' PE ME ZPL DU21 RPL
TP1 R425 LED60 LED75 LED69 LED71 LED73 LED91 LED70 LED76
1kJ QS31 N.M NotMount QS31 N.M
△1 Q304
2SB1197K
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
1 3 g2 f2 e2 d2 c2 b2 a2
SPFL JPL CS1L DPL EXL EXD EXN CS2L DAA1 SCNL
R426
10kJ LED67 LED68 LED102 LED74 LED77 LED78 LED79 LED80 LED81 LED92 5VEN
2
QS31 N.M NotMount QS31 N.M
LTL-1LHG-002A
LTL-1LHG-002A
TP2 R427
1kJ
LTL-1LHG-002A
LTL-1LHEE-002A
LTL-1LHEE-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A
LTL-1LHG-002A △1 PML ONLL
g1 f1 e1 d1 c1 b1 a1
△1 Q306
2SB1197K
SJAL BPL 1ENR TPL 3RE 2RE 1RE NOR DAA2 2ENR
PSL R364 470J
LED72 LED61
1 3 LED89 LED90 LED93 LED94 LED95 LED96 LED97 LED98 LED99 LED101 ONL
NotMount R363 470J
R428
10kJ
△1 R365 R366 R378 R367 R368 R369 R370 R371 R372 R420 R379 R422 R373 R374 R375 R376 R377
2
150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J 150J
TP14
TP9 TP20
TP8 TP21
3 TP7 TP22 3
TP6
TP5 TP23 TP24 TP25 TP26 TP27
13
11
12
10
42
40
38
41
33
34
36
37
43
39
31
32
45
46
47
6
8
IC304 IC304 DUPK SW29
/Q28
/Q21
/Q24
/Q22
/Q26
/Q27
/Q25
/Q23
/Q11
/Q9
/Q7
/Q10
/Q3
/Q4
/Q5
/Q6
/Q12
/Q8
/Q1
/Q2
/Q13
/Q14
/Q15
SKQNABD010
LC7935AN QS31 N.M
EXUPK SW17
SKQNABD010
EXDWK SW18
SKQNABD010
/STROBE
/LATCH
CLOCK
S OUT
GND1
GND2
GND3
GND4
GND5
EXMODK SW24
/Q29
/Q30
/Q32
/Q31
/Q20
/Q19
/Q18
/Q17
/Q16
VCC
BEO
S IN
+5V SKQNABD010
15
16
63
51
49
50
30
64
19
14
35
44
62
18
17
48
△2 +5V TP35 TP34 TP33 TP32 TP31 TP30 TP29 TP28
ZUPK SW23
SKQNABD010
18FMN-BMTTR-A-TB or IMSA-9619S-18C-TB C342 C343 +5V
18
D-GND D-GND
47uF/16V 22000PF
△1 TP41 TP40 C348
TP39 TP38 TP37 TP36 +5V
ZDWK SW22
SKQNABD010
DRST DRST 22000PF
17 5V 5V R411 R423 R412
16
R394
R399
R397
R396
4.7KJ
4.7KJ
4.7KJ
4.7KJ
KIN2 PSW 1.5KJ 1.5KJ 1.5KJ CRSK SW19
15 PSW KIN2 SKQNABD010
14 ONL KIN1
13 PSL OP-STB TP42 R339 1KJ
12
R406
R398
R403
R395
4.7KJ
4.7KJ
4.7KJ
4.7KJ
D-GND OP-CLK TP46 R408 150J TP43 R418 1KJ BPK SW30
11 5VEN OP-LATCH TP47 R410 150J TP44 R419 1KJ IC306 SKQNABD010
10 OP-DATA OP-DATA TP48 R409 150J TP45 R421 1KJ TP51 6
9 W D0 4 TP58 R390 100J
OP-LATCH SELIN1 3 TP59R389 100J
8 SELIN2 SELIN2 C346 C344 C345 C328 D1 TP60R388 100J 10UPK SW25
7 5 Y D2 2
OP-CLK SELIN3 1 TP61R387 100J SKQNABD010
6 SELIN1 D-GND 200PF 200PF 200PF 200PF D3
5 D4 15 TP62R386 100J
OP-STB 5VEN 5VEN +5V 14 TP63R402 100J
2 4 SELIN3 PSL TP49 PSL D5
3 D6 13 TP64R385 100J MAGK SW20 2
KIN1 ONL TP50 ONL 16 12 TP65R384 100J SKQNABD010
2 VCC D7
1000p
1000p
1000p
1000p
D-GND D-GND +5V
1
C329
C336
C330
C340
D318 C350 11 +5V
D315 1SS133 D314 A SCNK SW21
CN304 B 10
R401
R393
R392
R391
R400
R405
4.7KJ
4.7KJ
4.7KJ
4.7KJ
4.7KJ
4.7KJ
1SS133 1SS133 0.1uF 9 SKQNABD010
C
1000p
1000p
1000p
1000p
C332
C338
C339
C331
8 7 QS31 N.M
GND G
D317 D313 OLK SW26
74HC151
1SS133 1SS133 SKQNABD010
TP53 IC305
6 W 4 TP66 R383 100J
R416 510J TP52 D0 TP67 R382 100J CLK SW27
D1 3
R414 510J TP54 5 Y 2 TP68 R381 100J SKQNABD010
D2 TP69 R407 100J
D3 1
CN303 R417 1KJ TP55 15 TP70 R380 100J
R413 1KJ TP56 D4 TP71 R404 100J 1UPK SW28
D5 14
DRST R415 1KJ TP57 13 SKQNABD010
1 D6
1000p
1000p
1000p
+5V 16 VCC 12
2 D7
C333
C347
C337
D-GND
3 PSW SW16 C351 C353 C352
A 11
B 10
1000p
1000p
1000p
C334
C335
C341
S3B-PH-K-S C354 SKQNABD010 D316 D311 N.M. N.M. N.M. C349 9
C
1SS133 1SS133 8 GND G 7
N.M. 0.1uF
D319 D312 D320 74HC151
1SS133 1SS133 1SS133
C324はPSW付近に設置する事
+5V
R431
4.7KJ
+5V
△2 CN305
NM_1000p
C355
1 NM_ S3B-PH-K-R (RED) 1
Ver,1.5
2 2007/3/9 CVOP検知信号を追加。 コネクタをロック付きに変更。
トランジスタ変更に伴う変更(Q304,305,306:KRA225S→2SB1197K,R424∼429追加)
OP-STB信号にプルアップ抵抗を追加(R423)
LED電流制限抵抗の定数変更(120J→150J)
LEDマトリックスの変更(RPL⇔PML)
1 2007/2/16 FFCコネクタ SMT品に変更 Ver,1.0
DATE REVISE DRAWING PREPA
INFO
A B C D E
LEAD-FREE SOLDER
The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder.
The alphabet following the LF mark shows the kind of lead-free solder.
Example:
Bi-Sn-Ag-P p
Bi-Sn-Ag
Trademark acknowledgements
• Microsoft®, Windows®, Windows® 98, Windows® Me, Windows® 2000,
Windows® XP and Internet Explorer® are registered trademarks or trademarks of
Microsoft Corporation in the U.S.A. and other countries.
• Adobe®, the Adobe® logo, Acrobat®, the Adobe® PDF logo, and ReaderTM are
registered trademarks or trademarks of Adobe Systems Incorporated in the United
States and other countries.
• IBM, PC/AT, and PowerPC are trademarks of International Business Machines
Corporation.
• Sharpdesk is a trademark of Sharp Corporation.
• All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION
Digital Document System Group
CS Promotion Center
Yamatokoriyama, Nara 639-1186, Japan
2007 May Printed in Japan