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Crack Width
Cracking in reinforced concrete beams generally start at loads well below service level.
As the loads increases above the cracking load, both the number and width of cracks
increase, and at service load level a maximum width of crack of about 0.0016in is
typical in concrete beams reinforced with Grade 60ksi (414MPa) steel (ACI 318-02
clause R10.6.4). The 1995 ACI 318 Code (Clause 10.6) specifies that to assure
protection of reinforcement against corrosion, and for aesthetic reasons, many fine
hairline cracks are preferable to a few wide cracks. One variable of importance affecting
the width of cracks is the stress in the reinforcement at service load f s . The tensile
steel stress, f s , at specified load is computed based on elastic cracked-section analysis
as the unfactored moment divided by the product of steel area and internal moment arm
(refer to page 4 for more details). Alternatively, and it is permitted that f s may be taken
equal to 60 percent of specified yield strength ( 0.6 f y ) according to ACI 318-02 Code
clause 10.6.4 and CSA A23.3-04 Clause 10.6.1. In most practical situations, this is a
conservative assumption as the actual steel stress at specified load levels will be below
this value. The Gergely-Lutz expression could be used in the calculation of the
maximum crack width (as given in the ACI 318-95 old code):
3
w = Cβ f s dc A
where
w = the maximum crack width
β = ratio of distances to the neutral axis from the extreme tension fibre to that from the
centroid of the main reinforcement (= h2 h1 in Figure A). The ACI 318-95 Code
allows that an approximate value of 1.2 could used for β.
f s = stress in steel at specified load calculated by elastic cracked section theory (straight
line theory)
d c = is the distance from extreme tension fibre to the centre of the longitudinal bar
located closest thereto.
A = Ae n = effective tension area of concrete surrounding the main tension reinforcement
and having the same centroid as that reinforcement, divided by the number of bars
(shown cross-hatched in Figure A)
• For a slab: A = 2d c s
• For a beam with one layer of steel, all bars of equal size and a cover of
50mm or less to the main reinforcement: A = 2d b n
c w
• For a beam with two layers of steel: A = 2(h − d )b n = 2d b n
w s w
d s = distance from the extreme tension fibre t the centroid of the flexural reinforcement
(note the difference between d c and d s as shown in Figure 6-12)
n = number of bars, taken as total area of tension reinforcement ( AS ) divided by area of
largest bar used when bars are of different sizes
C = a numerical constant determined from statistical analysis of experimental data.
C = 11 × 10 −6 mm 2 / N
kd
N.A.
d
Ae = 2 (h - d) bw
h h1
A = Ae / n
h2
ds n = number of bars
ds dc fs / n
bw
Figure B: Effective tension area for a reinforced concrete beam: a) one layer of
reinforcement; b) two layers of reinforcement
The acceptable width of flexural cracks in service depends mostly on the conditions of
exposure and should be established in view of possibility of corrosion of the
reinforcement. The recommendation ACI Committee 224 recommends tolerable crack
widths for reinforced concrete based on the exposure condition. Control of the
maximum crack width can be thus obtained by setting an upper limit on the parameter z.
The Gergely-Lutz expression is given in another format in the 1995 ACI 318 code by the
quantity z and in the CSA A23.3-04 Code (Clause 10.6.1) :
3 w
z = fs d c A × 10 − 3 = × 10 −3
Cβ
On this basis, the crack width limitation is specified in CSA A23.3-04 (Clause 10.6.1) in
terms of the quantity “z” given below:
3
z = fs d c A × 10 −3 (CSA A23.3-04 Eq. 10-6)
where z = 30 kN/mm for interior exposure (corresponding to a crack width of
0.4mm)
z = 25 kN/mm for exterior exposure (corresponding to a crack width of
0.33mm)
f s 3 d c A × 10
−3 ⎧ 30 kN/mm (int.exp.)
=Z≤ ⎨25 kN/mm (ext.exp.)
⎩
A = 2d c b N
b
−3 ⎞ 3
2⎛ f s × 10
N ≥ 2bd c ⎜ ⎟
⎜ ⎟
⎝ Z ⎠
f s ≈ 0.6 f y (MPa); b, d c in mm
N = number of bars
effective concrete
area surrounding
2dc tension bars = 2dc b
dc
Figure C: Crack control (CSA A23.3-04 Clause 10.6.1)
A ⎛ d− ⎞
y
⎜
s⎝ ⎟
3⎠
Figure D: Stress and strain distribution in a cracked reinforced concrete beam at service
load
Alternatively, in lieu of such detailed computations, the CSA A23.3-04 Clause 10.6.1
permits the use of 60% of the specified yield strength as an estimate of stress in steel
under service loads ( f s = 0.6 f ). In most practical situations, this is a conservative
y
assumption as the actual steel stress at specified load levels will be below this value.
Note that factor 0.6 has been carried forward from earlier version of A23.3 and is
approximately ( 0.85 1.38 ), where 0.85 represents the resistance factor for the
( )
reinforcement and 1.38 represents the average load factor ( α D + α L 2 .
Load
transition from uncracked to
cracked moment of inertia (at Actual
service load). (service load level)
based on Ig
(Ie ) D + L
(Ie ) D
moment M
MD + L
based on Icr
MD
Mcr
ΔL
0 Δcr ΔD ΔD + L
deflection Δ
Figure 2: Moment-deflection curve for short-term loading with I e (Ref.1)
Δ
incremental
(
= Δ +Δ
iD
)
×⎜
⎛ S
(
⎞
⎟+ Δ −Δ
iLs ⎜ 1 + 50ρ ' ⎟ iL
)
iLs
⎝ ⎠
And the total deflection (immediate and long-term) is given by:
Δ
total
(
= Δ +Δ
iD
)
⎛
× ⎜1 +
S
iLs ⎜ 1 + 50ρ ' ⎟
⎞
(
⎟+ Δ −Δ
iL
)
iLs
⎝ ⎠
Note, if the dead load and the sustained live load are applied at different times, it may be
desirable to use different S values for the dead and sustained live load depending on the
duration of each, where
Δ iD = immediate deflection due to dead loads
Δ iL = immediate deflection due to live loads
Δ iLs = immediate deflection due to sustained portion of live loads
Figure N9.8.2.6: Variation of Creep Deflection Factor, S, with Load Duration (Ref. 2)
References
1. Reinforced Concrete Design, Pillai S.U., Kirk D.W. and Erki M.A., McGraw-Hill
Ryerson, 3rd edition, second print, 1999.
2. CPCA Concrete Design Handbook CSA A23.3-04, "Design of Concrete
Structures", Canadian Standards Association, Rexdale, 2006.