Rating of HX

Kero-Crude oil Exchanger:

583750 Ib/hr of crude oil (34.9 API) is heated from 164 0F to 200 0F againest 107990 Ib/hr of Residue (45.9 API) which
available for this service is a 27,3/8" ID exchanger having 474,

Design Data for HX

Flow (residue)
Inlet Temp

Outlet Temp

API
Viscosity
Shell ID
No of Tube
Length of Tube
Tube OD
Tube BWG
Tube Pitch
No of Pass
Baffle Space

Solution
Step-1
Heat Balance
Range
Ave Temp
Cp at Ave Temp
Heat Balance (Q)

Average Heat Duty

Design Heat Duty of 102-C
Error
Step-2
LMTD
Cold end terminal temperature difference (Dtc)
Hot end terminal temperature difference (DTh)
LMTD
R
S
Temp correction Factor (Ft)
Corrected LMTD (DT)
Temp correction Factor by formula
Corrected LMTD by formula
Step-3
Caloric Temp Factor
Dtc/DTh
Controlling Factor (Kc)
Caloric Temp Factor (Fc)
CaloricTemperature of Shell side (Tc)
For tube side caloric temp is equal to average temp bcz range
is less than 50 0F
Step- 4
Flow Area (a)
Clearance C
Flow Area of shell (as)
Flow Area per tube
Flow Area of tube (at)
Step- 5
Mass Velocity (G)
Mass Velocity (G)
Step- 6
Reynold Number
Viscosity at caloric Temp (μ)

Dia (De)

Reynold No (NRe)
Step- 7
Heat Transfer Factor (JH)
JH factor for shall side
L/D Ratio for tube side
JH factor for tube side )
Step- 8
Prental Number
Cp at Caloric Temp
Thermal Conductivity at caloric temp (k)
Viscosity at caloric Temp (μ)
Prental Number (NPr)
Step- 9
Indivisual Film Cofficient
S/S Indivisual Film Coffi. (ho)
S/S Indivisual Film Coffi. (ho/φs)
T/S Indivisual Film Coffi. (hi)
Corrected T/S film coffi. (hio/φt)
Step- 10
Wall Temperature
Wall Temperature (tw)
Viscosity at wall Temp (μw)

Viscosity Factor (φs & φt)

ho
hio
Step- 10
Clean Overall Heat Transfer Coefficient Uc
Clean Overall Heat Transfer Coefficient (Uc)
Step- 11
Design Overall Heat Transfer Coefficient Ud
Surface Area per linear ft (a")
Total Surface Area (A)
Design Overall Heat Transfer Coefficient (Ud)
Step- 12
Dirt Factor
Dirt Factor (Rd)

Pressure Drop
Reynold number (NRe)
Friction Factor (f)
Specific Gravity at caloric Temp (S)
Shall ID
Ds
No of cross (N+1)
Pressure Drop of shall side (DPs)
Pressure Drop of tube side (DPt)
Velocity head (V2/2g)
Pressure Drop due to return loss in tube side (DPr)
Total Press Drop at tube side

Kero Crude
KV cst 0.505 2.2
st 0.00505 0.022
cm2/sec 0.00505 0.022
API - 45.9 34.9
density kg/lit 0.797632 0.850360576923077
gm/cm3 0.797632 0.850360576923077
AV gm/cm sec 0.004028 0.018707932692308
poise 0.004028 0.018707932692308
cp 0.402804 1.87079326923077
 Rating of HX

64 0F to 200 0F againest 107990 Ib/hr of Residue (45.9 API) which is cool from 380 0F to 215 0F.This exchanger
aving 474,

Formulas Units Shall Side(Kero) Tube Side(Crude)

W Ib/hr 107990 583750
T1 & t1 0F 380 164
- 0C 193.33 73.33
T2 & t2 0F 215 200
- 0C 101.67 93.33
141.5/S-131.5 - 45.9 34.9
μ 0F/cps 274/0.505 182/2.2
Ds Inch 27.375 -
Nt no - 474
L ft - 20
D Inch - 0.75
BWG - - 14
Pt Inch - 1
n - 1 2
B Inch 5.44 -
-

t2-t1 0F 165 36
(T2-T1)/2 0F 298 182
Fig-4 Btu/Ib 0F 0.606 0.518
m*Cp*delta T Btu/hr 10797920.1 10885770
- MMBtu/hr 10.798 10.886
- MMBtu/hr 10.84
- MMBtu/hr 10.64
- % -1.90

T2-t1 0F 51
T1-t2 0F 180
(DTh-Dtc)/LN(DTh/Dtc) 0F 102.29
(T1-T2)/(t2-t1) - 4.58
(t2-t1)/(T1-t1) - 0.1667
(Fig-18) - 0.9
LMTD*Ft 0F 92.06
- - 1.132
- 0F 115.81
 - - 0.28
(Fig-17) - 0.165
(Fig-17) - 0.37
T2+Fc(T1- T2) 0F 276

t1+ Fc (t2 - t1) 0F 182

Pt-tube OD Inch 0.25 -

ID*C'B/144PT ft2 0.26 -
(Table-10) inch - 0.268
Nt*at'/144*n ft2 - 0.441

W / Flow area Ib/ft2 hr 417689 1323446

Fig-14 Cp 0.28 0.75

- Ib/ ft hr 0.6776 1.815
Fig-28 in 0.95 0.584
- ft 0.0792 0.0487
Gs*D/μ - 48800 35486

(Fig-28) - 132 -
L/D - - 411
(Fig-24 - - 110

(Fig-4) Btu/Ib 0F 0.59 0.518

(Fig-1) Btu/hr ft 0F 0.079 0.076
- Ib/ ft hr 0.6776 1.815
(Cp*μ / k)1/3 - 1.69 4.12

JH*k/De*(Cp*μ / k)^1/3*φs - 222 -

JH*k/De*(Cp*μ / k)^1/3 222 -
JH*k/D*(Cp*μ / k)^1/3*φt - - 708
hi/φt * ID/OD - - 552

tc + (ho/φs)/(ho/φs+hio/φt)*(Tc-tc) 0F 209.01
Fig-14 Cp 0.456 1.78
- Ib/ ft hr 1.10352 4.3076
( μ / μw)0.14 - 0.934 0.886
 (ho/φs)*φs Btu/hr ft2 0F 207.53 -
(hio/φt)*φt Btu/hr ft2 0F - 488.71

(ho*hio)/ (hio+ho) Btu/hr ft2 0F 145.67

Table-10 ft2/ft 0.1963

Nt*Lt*a" ft2 1860.92
Q/A*DT Btu/hr ft2 0F 63.29

(Uc-Ud)/(Uc*Ud) 0F hr ft2/Btu 0.0089

Pressure Drop
- - 48800 35486
(Fig-29) - 0.00158 0.00019
Fig-6 - 0.710 0.807
- inch 27.375 -
- ft 2.28 -
12L/B - 44.12 -
(f*Gs2*Ds*(N+1)/(5.22E10*De*S*φs) psi 10.12 -
(f*Gt2*L*n)/(5.22E10*D*S*φt) psi - 7.33
(Fig-27) - - 0.24
(4n/S)*(V2/2g) psi - 2.38
(DPt+DPr) psi - 9.71