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DESCRIPTION
SPECIFICATIONS
GENERAL
Transaxle Identification
Preliminary Checking Procedure/Checklist
Transaxle Fluid Level Checking Procedure
Line Pressure Check
MAINTENANCE
Transaxle Fluid Change
Final Drive Fluid Change
ADJUSTMENTS
Shift Control Cable
Neutral Start Switch
SERVICE PROCEDURES
Drive Function Check Procedure/Diagnosis
Fluid Leak Diagnosis and Repair
Electrical Checks
Utilization of Ferrari SD1 Test Tool
Transmission or TCU Removal
Packaging for Shipment to FFD
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
DESCRIPTION
The F116 automatic transaxle and electronic controller (TCU) are designed and built by FFD-
Ricardo in Livonia, Michigan, USA. The transaxle configuration is longitudinal, rear drive with
power input via a solid driveshaft in a torque tube. The transmission is derived from a GM 4T80E.
The transmission is a nonsynchronous, 4 speed automatic, controlled electronically by the TCU.
The transmission layout is torque converter/final drive/transmission. The 265 mm converter, which
includes a converter clutch, is connected to the transmission thru the hollow final drive pinon. The
final drive is a hypoid ring and pinion running thru a ZF limited slip differential. The transmission is
comprised of two planetary gearsets, 5 clutches, 2 bands, 2 sprags, and one roller clutch. The two-
stage main pump is supplied by scavenge pumps that allow a dry sump system to be utilized.
The transmission control system is a combination of hydraulics and electronics. Line pressure is
controlled via a variable force solenoid. Shifts are commanded via two on/off solenoids. The TCC
is modulated via a PWM solenoid. Sensors include input/output speed, temperature, and four
pressures. Torque management is implemented thru CAN communication with the Bosch Motronic
system to allow high speed/high torque operation. The electronic controls include OBD II
compatibility. A separate transmission fault lamp is provided to assist in service diagnosis.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
SPECIFICATIONS
Drive Configuration Longitudinal Rear Wheel Drive
GENERAL
Transaxle Identification
Preliminary Checking Procedure
Transaxle Fluid Level Checking Procedure
Line Pressure Check
Transaxle Identification
The transaxle is identified by a nameplate secured to the transmission end cover at the upper right
hand corner (visible thru trunk cover). In addition the transaxle serial number (last four digits only)
is stamped onto the RH transaxle mounting pad. All primary castings are etched with their own
serial numbers which must not be confused with the transaxle assembly serial number.
A sample transaxle nameplate is shown below. The “PART NO” is the FFD-Ricardo part number
for the transaxle, followed by a slash and the Ferrari part number. The “SERIAL NO” is the
individual transaxle assembly’s unique number. The “DATE” is the date that the transaxle was
built.
PreliminaryChecking Procedure
Before performing any work on an F116 automatic transmission, proper checking procedures must
be followed. The best place to diagnose the transmission problem is with the transmission in the
vehicle. Since many technicians are unfamiliar with automatic transmissions, following is a chart
that must be completed prior to calling FFD-Ricardo for any repair authorization.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
Owner Complaint
Technician Evaluation
Stopped - engine running
Is “Transmission Fault Lamp” illuminated? ________
If “yes”, when did it first come on? ______________________________________
* Proceed to “DRIVE FUNCTION CHECK PROCEDURE” with Ferrari Electrical Test Tool SD-1.
MAINTENANCE
Transaxle Fluid Change
Final Drive Fluid Change
Before changing ATF, always check the fluid level and condition. These observations may provide
direction for other service actions that may be required.
MAINTENANCE
ADJUSTMENTS
Shift Control Cable
Neutral Start Switch
Place vehicle in Park, ignition on, engine off, parking brake set
Remove access panel in vehicle trunk
Unplug vehicle harness plug from neutral start switch on transmission manual shaft
Check electrical continuity between pins as shown
If OK, select Neutral and check again for continuity
If no continuity, switch must be rotated
Note whether the alignment notches coincide
Loosen the two 13mm head bolts
Initially align the notches (in Neutral)
Twist the switch to achieve continuity
Secure the bolts to 11 N-m
Check Park range, if OK plug the harness back into the switch
Insure that the engine starts in both Park and Neutral
Reinstall access panel
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
SERVICE PROCEDURES
Static Function Check Procedure
Drive Function Check Procedure
Verify Vehicle Hardware Interface
Electrical Checks
Fluid Leak Diagnosis and Repair
Transmission or TCU Removal
Packaging for Shipment to FFD
This procedure is designed to function each of the components in the electrohydraulic control system
(sensors, solenoids, TCU, and hydraulic circuits) to insure correct operation before releasing the
vehicle to the customer.
The communication protocol between the Transmission Control Unit (TCU) and the Ferrari SD 1test
tool system is per ISO 9141-5.
The SD 1 system has the ability to communicate with the TCU to a) read specific address locations
containing error codes, and learned throttle value, b) clear error codes and learned throttle value,
and c) monitor various transaxle related parameters. Reference “Utilization of Test Tool” section
for specific installation and operating instructions.
If the TFL remains illuminated after the fault clearing procedure is performed, a problem at the
transmission or the TCU is most probable. Reference the transaxle system wiring diagnosis and
repair instructions in the “Electrical Checks” section.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
Since THROTTLE is a critical parameter for transmission control, it is necessary for the TCU to
learn the total range in each vehicle in order to apply accurate scaling. The throttle signal is
communicated to the TCU by the Bosch Motronic via the CAN bus. Zero throttle is learned and
adjusted in the Motronic, however the full throttle value must be learned and stored by the TCU after
performing the fault clearing procedure described above. Reference Section 1.2 below for specific
instructions.
1.0 Using the Ferrari SD 1 System to Verify System Function - Static Tests
Enter the monitor mode of the test tool and check the parameters listed below during the specified
maneuvers. Record any faults generated during any maneuver.
SUPPLY VOLTAGE - The supply volts to the TCU. A range of 9-14 volts is normal.
INPUT RPM and OUTPUT RPM - Input and output speeds should read <100 rev/min.
GEARLEVER - With engine OFF the internal gearlever pressure switch should read 2 (2nd).
TRANSMISSION TEMP. - The typical cold start range for a vehicle parked in a factory or
garage should be 10-40 C. Normal running operating range is
70-110C.
S3 DUTY - The line pressure solenoid current should be within the range of
950-1050 mA.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
THROTTLE - The throttle reading should ramp from zero to a maximum of 100%
and return to zero.
S3 DUTY - Solenoid current should ramp according to throttle from approximately 1000 mA to 600
mA and return to 1000 mA.
1.3 - Checking the Oil level, Internal Gearlever Pressure Switch, and System Wiring.
**With the gearlever in Park position, start the engine.
ENGINE RPM - Engine idle speed should correspond with the dash tachometer. A typical
range is 700-1100 rpm.
INPUT RPM - Input speed should become equal to engine speed in Park.
INPUT RPM - Input speed should ramp down to < 100 rev/min.
2.0 - Using the Ferrari SD 1 System to Verify System Function - Dynamic Tests
Use the monitor mode of the test tool to check the parameters listed below during the specified
maneuvers.
Note that automatic gear changes do not directly follow the gearlever input, but are also based upon
throttle versus vehicle speed maps programmed in the TCU.
2.1 - Checking the Speed Sensors, Shift Solenoids, Communication with the Motronic, and Internal
Hydraulics.
**Start the engine, depress the brake, and select Drive. Release the brake and accelerate at light
throttle (10-15 %).
GEARLEVER = 4 (D4)
630 < OUTPUT RPM > 1120, COMMANDED GEAR updates 1>>2
1265 < OUTPUT RPM > 2015, COMMANDED GEAR updates 2>>3
1550 < OUTPUT RPM > 2300, S4 DUTY ramps 0>>1000
2185 < OUTPUT RPM > 2935, COMMANDED GEAR updates 3>>4
**Hold THROTTLE constant for at least 5 seconds following the 3>>4 gear change.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
GEARLEVER = 3 (D3)
GEARLEVER = 2 (D2)
GEARLEVER = 1 (D1)
GEARLEVER = 6 (R)
3.1.1 - **Select Drive and allow the vehicle to roll forward on a level area.
The Park mechanism should ratchet until the vehicle is abruptly stopped at a
speed range of 15 to 230 OUTPUT RPM (<8 km/hr).
Note audible interference caused during the abrupt stop or rocking motion.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
3.2.1 - **Select Reverse and allow the vehicle to roll backward on a level area.
The Park mechanism should ratchet until the vehicle is abruptly stopped at a
speed range of 15 to 230 OUTPUT RPM (<8 km/hr).
Note any audible interference caused during the abrupt stop or rocking motion.
At any point in the test procedure that a fault code is logged, or a specified parameter is found to be
out of range, the functional test is considered failed. The test must therefore be immediately aborted
and the appropriate diagnostic flowchart referenced for repair.
The following is a list of all diagnostic trouble codes and their actions. Reference the appropriate
service instructions as outlined in the “Preliminary Checking Procedure” section.
FFD-Ricardo, Inc.
12886 Westmore, Livonia, Michigan USA 48150
TRANSMISSION
Bottom Pan Gasket or Drain Plug
Pressure Taps
Dipstick
Cooler Fittings
FINAL DRIVE
Drain or Fill Plug
ELECTRICAL CHECKS
The electrical components that can be serviced with the transmission remaining in the vehicle are
limited due to the complexity of the system. Servicing an actuator requires removal of a valve body
which is beyond the scope of field repairs. The electrical components which can be removed and
replaced are listed below.
MODE SWITCH
Check resistance between
If switch is discrepant, order a new part. Neutral Start/Mode Switch #1994359
Package Transmission
Drain ATF from transmission by removing plug
Drain fluid from final drive
Insert transmission assembly in a plastic bag
Place in a wooden crate, approx inside dimensions 50 x 22 x 15”
Insure that air deflector brackets are not crushed
Fax shipping information to FFD-Ricardo Service Department