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The FAN7527 is an active power factor correction(PFC) 1-1. Internal Block Diagram
controller for boost PFC application which operates in the It contains following blocks.
critical conduction mode. It turns on MOSFET when the • Error amplifier (E/A)
inductor current reaches zero and turns off MOSFET when • Zero current detection (Idet)
the inductor current meets the desired input current reference • Switch current sensing (CS)
voltage as shown in Fig. 1. In this way, the input current • Input voltage sensing (MULT)
waveform follows that of the input voltage, therefore a good • Switch drive (OUT)
.
Inductor Peak Current
Inductor Current
Inductor Average Current
Gating
Signal
Figure 1. Inductor Current Waveform
Timer R
Idet 5 + S
6.5V −
2V 1.5V Zero Current Q
Detector
Static OVP
40k
CS 4 +
R +
−
8pF 2.25V
Current Sense −
Comparator
Vref
Veao(L)=2.25V
1.8V
Vmo 0.25V
Vm1 − + + Vref
MULT 3
0 ~ 3.8V Vm2 Vref~Vref+2.5V − 1 INV
Vea(-)
Multiplier OVP Isovp=30uA
Current Error Amp
Vmo Idovp=40uA
K= Detector
Vm1 ⋅ (Vm 2 − Vref )
6 2
GND EA_OUT
Rev. 1.0.2
©2001 Fairchild Semiconductor Corporation Rev. A, May 2000
AN4107 APPLICATION NOTE
2. Device Block Description OVP is added. The FAN7527 monitors the current flowing
into the EA_OUT pin. If the monitored current reaches about
2-1. Error Amplifier and Over Voltage 30uA, the output of multiplier is forced to be decreased, thus
Protection Block reducing the input current drawn from the mains(soft OVP).
If the monitored current exceeds 40uA, the OVP protection
The sensed and divided output voltage is fedback to the error
is triggered(dynamic OVP), then the external power
amplifier inverting input(INV) to regulate the output
transistor is switched off until the current falls below about
voltage. The non-inverting input is internally biased at 2.5V.
10uA. In this case, it disables some internal blocks reducing
The error amp output(EA_OUT) is internally connected to
the quiescent current of the chip to 2mA. However, if the
the multiplier and is pinned out for the loop compensation.
over voltage lasts so long that the output of E/A goes below
Generally, the control loop bandwidth of PFC converter is
2.25V, then the protection is activated(static OVP) keeping
set below 20Hz to get a good power factor. In this
the output stage and the external power switch turned off.
application, a capacitor is connected between INV and
The operation of the device is re-enabled as the E/A output
EA_OUT. However, in case of over voltage condition, the
goes back into its linear region.
E/A must be saturated low as soon as possible, but the
narrow E/A bandwidth slows down the response. To make
the over voltage protection fast, the soft OVP and dynamic
Static OVP
Output +
2.25V
Stage
−
Vref
VO
− + + Vref
Multiplier R1
Vm2 Vref~Vref+2.5V − 1
INV
Vea(-)
OVP R2
Isovp=30uA
Current Error Amp
Detector Idovp=40uA
Current Sense
Comparator
Vref OVP
Veao(L)=2.25V
1.8V
Vmo 0.25V
Vm1 − + + Vref
MULT 3
0 ~ 3.8V Vm2 Vref~Vref+2.5V − 1 INV
Vea(-)
Multiplier OVP Isovp=30uA
Current Error Amp
Vmo Idovp=40uA
K= Detector
Vm1 ⋅ (Vm 2 − Vref )
EA_OUT
2-3. Current Sense Comparator start-up at extremely high line or as output voltage sensing is
The current sense comparator adopts the RS latch lost. Under these conditions, the multiplier output and
configuration to ensure that only a single pulse appears at the current sense threshold will be internally clamped to 1.8V.
drive output during a given cycle. MOSFET drain current is Therefore, the maximum peak switch current is limited to:
sensed using an external sense resistor in series with the Ipk(max) = 1.8V / Rsense
external MOSFET. When the sensed voltage exceeds the
threshold set by the multiplier output, the current sense In the FAN7527, an internal R/C filter has been included to
comparator turns off the MOSFET and resets the PWM attenuate any high frequency noise that may be present on
latch. The latch insures that the output remains in a low state the current waveform. This circuit block eliminates the need
after the MOSFET drain current falls back to zero. for an external R/C filter otherwise required for proper
The peak inductor current under the normal operating operation of the circuit.
condition is controlled by the multiplier output, Vmo. The
abnormal operating condition occurs during pre-converter
CS
40k
4 +
−
8pF
Rsense Current Sense
Comparator
1.8V
Vmo
2-4. Zero Current Detector provided. The zero current detector input is protected
FAN7527 operates as a critical conduction current mode internally by two clamps. The upper 6.5V clamp prevents
controller. The zero current detector switches on the external input over voltage breakdown while the lower 0.75V clamp
MOSFET as the voltage across the boost inductor reverses, prevents substrate injection. An internal current limit resistor
just after the current through the boost inductor has gone to protects the lower clamp transistor in case the Idet pin is
zero. The slope of the inductor current is indirectly detected shorted to ground accidentally. A watchdog timer function is
by monitoring the voltage across an auxiliary winding and added to the IC to eliminate the need for an external
connecting it to the zero current detector Pin 5. oscillator when used in stand-alone applications. The timer
Once the inductor current reaches ground level, the polarity provides a means to start or restart the pre-converter
of the voltage across the winding is reversed. When the Idet automatically if the drive output has been off for more than
input falls below 1.5V, the comparator output is triggered to 500us after the inductor current reached zero.
the low state. To prevent false tripping, 0.5V hysteresis is
Vin
Idet
5 + To F/F
6.5V −
2V 1.5V Zero Current
Detector
V CC ⋅ N P
N aux = ------------------------------------------------- (7)
V – 2 ----------- V in ( HL )
2
T
S
= t
on
+t
off O π
1 sin ( ωt )
= 2LI in ( peak ) ----------------------------- + ---------------------------------------------------------------- (4) 3) Input capacitor design
V in ( peak ) V O – V in ( peak ) sin ( ωt )
Inductor
Current
2 ⋅ I in ( peak _ max)
Input
Current I in( peak _ max)
t on / 2
t on
Figure 7. Input Current and Inductor Current Waveform during a Switching Cycle
ton
--------
V a = V A = V in ( peak ) cos ( ωt ) (9)
∫
2 2
C in ≥ ------------------------- ⋅
∆V in ( max ) 0 i a = I a cos ( ωt )
I 2 ⋅ I in ( peak_max ) i A = i a + i c = I a cos ( ωt ) – ωC in V in ( peak ) sin ( ωt ) ( 10 )
– -------------------------------------- t dt
in ( peak_max ) t on
– 1 ωC in V in ( peak )
t on ⋅ I in ( peak_max ) θ = tan ----------------------------------- ( 11 )
≥ ------------------------------------------ (8) Ia
2 ⋅ ∆V in ( max )
Ia –1
2 2 C in ( max ) = --------------------------- tan ( cos ( IDF ) )
L ⋅ I O ( max ) ⋅ V O ωV in ( peak )
≥ -----------------------------------------------------------------
3
∆V in ( max ) ⋅ V in ( peak_max ) 2V O I O –1
- tan ( cos
= --------------------------------------- ( IDF ) ) ( 12 )
2
ωV in ( peak_max )
The input capacitor must be larger than the value calculated
by (8). And the maximum input capacitance is limited by the
input displacement factor(IDF), defined as IDF≡cosθ .
Therefore the input capacitor must be smaller than Cin(max)
calculated by (12).
Lin Im
iA ia
iA
+ iC +
C in PFC iC
VA Va Circuit
− − θ
ia
Re
Input Filter VA
Figure 8. Input voltage and current displacement due to input filter capacitance
2 2 ⋅ VO I O ( max ) 1 4 2V in ( LL )
I D ( avg ) = I O (1 − cos( 2ω t ))
= ----------------------------------------- --- – ----------------------------
- ( 15 )
ηV in ( LL ) 6 9πV O
2
P on = I Qrms ⋅ R DSon ( 16 )
1
IO P turn – off = --- V O I L ( peak_max ) ⋅ t f ⋅ f sw
6
2
2 V O ⋅ I O ( max )
= ------- --------------------------------- ⋅ t f ⋅ f sw ( 17 )
3 ηV in ( LL )
4 2
P disch arg e = --- C oss.Vo ⋅ V O ⋅ f sw ( 18 )
3
IO ( 19 )
∆VO = P MOSFET = P on + P turn-off + P disch arg e
ωC O
And the MOSFET gate drive resistor is determined by (20).
VO
V Omax 16V
R g > ----------------
- = ------------------ = 32Ω ( 20 )
I Omax 500mA
capacitor value is 0.56uF. And the maximum input 4-6. Zero current detection resistor design
capacitance is restricted by IDF. The calculated value is The calculate value is 430Ω and the selected value is 22kΩ.
0.76uF. The selected value is 0.67uF for the input
capacitor(sum of all capacitors connected to the input). 4-7. Start-up circuit design
4-3. Output capacitor design The maximum start-up resistor is 1 MΩ and the minimum is
140kΩ by (26)~(27). Our selection is 150kΩ. And the
The minimum output capacitor is determined by (14) and the start-up capacitance must be larger than 10.6uF by (28). The
calculated value is 83uF. The selected value is 100uF selected value is 47uF.
capacitor.
4-8. Line voltage sense resistor and current
4-4. MOSFET and diode selection
sense resistor design
By (15)~(19), 500V/6A MOSFET FQP6N50 is selected and
The maximum input voltage sensing gain is determined by
by (21)~(23), and 1000V/1A diode BYV26E is selected by
(29). Using the calculated value, the current sense resistance
(21)~(22).
is determined by (31), (32) and (34). The maximum current
sense resistance is 0.48Ω and the selected value is 0.2Ω.
4-5. Output voltage sense resistor and
Then the minimum input voltage sensing gain is determined
feedback loop design by (30). If we choose the input voltage sense bottom resistor
The upper output voltage sense resistor is 1.2MΩ and the to be 18kΩ then the maximum input voltage sense upper
bottom output voltage sense resistor is 7kΩ plus 10kΩ resistance and the minimum input voltage sense upper
variable resistor. A variable resistor is used to adjust the resistance can be obtained from Gin(min) and Gin(max) .
output voltage. The error amp compensation capacitance The selected value is 2.7MΩ.
must be larger than 0.11uF by (24). Therefore 0.33uF Fig. 11 shows the designed application circuit diagram and
capacitor is used. table 1 shows the 100W demo board components list.
T1
D2
BD1 C5
R3 R4 R5
R8
R6 Q1
D6
NTC
R1
C3 C4 C8
8
5
GND
Vcc
OUT
Idet
C6
R10
C2
LF1 FAN7527
EA_OUT
MULT
INV
C1 R9
CS
1
V1
R7 VR1
F1 C9 C7
R2
AC INPUT
Fuse Capacitor
F1 250V/3A - C1 47nF 275Vac
R3 150kΩ 1W Diode
IC Q1 FQPF6N50 500V/6A
IC1 FAN7527 - - - -
Fuse Capacitor
F1 250V/3A - C1 330nF 275Vac
R3 150kΩ 1W Diode
IC Q1 FQA9N50 500V/9A
IC1 FAN7527 - - - -
Fuse Capacitor
F1 250V/3A - C1 330nF 275Vac
R3 150kΩ 1W Diode
IC Q1 FQA13N50 500V/13A
IC1 FAN7527 - - - -
Nomenclature
IL(peak) (t) : inductor current peak value during one switching fSW : switching frequency
cycle fSW(max) : maximum switching frequency
IL(peak) : inductor current peak value during one AC line fSW(min) : minimum switching frequency
cycle
L : boost inductance
IL(peak_max) : maximum inductor current peak value
CO : output capacitance
IL (t) : inductor current
Cin : input capacitance
ID : boost diode current
η : converter efficiency
Iin (t) : input current
Naux : auxiliary winding turn number
Iin (peak) : input current peak value
NP : boost inductor turn number
Iin (peak_max) : maximum of the input current peak value
Ccomp : compensation capacitance
Iin (rms) : input current RMS value
Ridet : zero current detection resistance
IQrms : MOSFET rms current
RST : start up resistance
IDrms : diode rms current
R1 : output voltage divider top resistance
IDavg : diode average current
R2 : output voltage divider bottom resistance
IO : output current
Rin1 : input voltage divider top resistance
IO (max) : maximum output current
Rin2 : input voltage divider bottom resistance
Vin (t) : input voltage
Rsense : current sense resistance
∆Vin (max) : maximum input voltage ripple
ISTmax : maximum start up supply current
Vin (peak) : input voltage peak value
CST : start up capacitance
Vin (peak_max) : maximum input voltage peak value
HY(ST)min : minimum UVLO hysteresis
Vin (peak_min) : minimum input voltage peak value
K : multiplier gain
Vin (rms) : input voltage RMS value
Gin (min) : minimum input voltage sense gain
Vin (rms_max) : maximum input voltage RMS value
Gin (max) : maximum input voltage sense gain
Vin (rms_min) : minimum input voltage RMS value
Vin (LL) : low line rms input voltage
Vin (HL) : high line rms input voltage
VO : output voltage
∆VO (max) : maximum output voltage ripple
∆VOVP : maximum output over voltage
PO : output power
PO(max) : maximum output power
Pin : input power
η : converter efficiency
ton : switch on time
toff : switch off time
tf : MOSFET current falling time
TS : switching period
fac : AC line frequency
ω : AC line angular frequency
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when properly used in accordance with instructions for use device or system, or to affect its safety or effectiveness.
provided in the labeling, can be reasonably expected to
result in significant injury to the user.
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