Professional Documents
Culture Documents
Product
Name of product/ technology Functional group Product group
No.
R-1 Pinch technology all sectors Energy saving and Crude distillation unit /
(especially Oil Refining / de-bottlenecking of vacuum distillation unit /
Petrochemical / Chemical) total plant system site residual fluid catalytic
/ process unit / cracking unit /
energy supply unit hydrodesulphurization Unit
/boiler / generator
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R-1 Pinch Technology
All Sectors (especially Oil Energy saving and Crude Distillation Unit / Vacuum
Refining / Petrochemical de-bottlenecking of Total Distillation Unit / Residual Fluid
/ Chemical) Plant Site / Process Unit / Catalytic Cracking Unit /
Energy Supply Unit Hydrodesulphurization Unit /
Boiler / Generator
Outline of Product/Technology
(1) Function
①Effective energy saving of the entire plant in all sectors (ex. Refinery, Petrochemical, Chemical,
Utilities, Food & Drink, Pulp & Paper)
②Not only Energy Saving but also De-bottlenecking, In vestment Cost Reduction, Cogeneration,
Process Modification, Total Site Planning etc.
③Not only single plant but also entire industrial complex or area (Kombinat)
(2) Structure/System
The composite curves, grand composite curve and total site planning enable the establishment of
energy-consumption target and the optimization of level of utilities.
Temp
Process A
Grand Composite Curve
△Tmin E B
CW
C HP
D
Cold Pinch Point CW Heat Recovery
MP W
Refrig.
QCmin QCmin CW F
With ‘Pinch Technology’, case studies can be conducted during a short period prior to detailed design.
Consequently, the optimum process scheme can be worked out during the shortest period, compared
with the conventional processes
The integration of JGC’s engineering technology and abundant experience in plants’ design with ‘Pinch
Technology’ enables the complicated plant design and the revamp design of existing plants to be
carried out in a systematic approach.
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Objectives Optimum plant design
Objectives
・Fuel consumption reduction Design for cost estimation Optimum plant design
・Fuel consumption reduction Design for cost estimation
・Hydraulic (New installation)
・Debottlenecking (New installation)
・Debottlenecking ・Hydraulic
・Equipment
...
... ・Equipment
・Plot plan
・Plot plan
・Utility
...・Utility Offering of optimum revamp
... Offering of optimum revamp
proposal(revamp)
Data collection proposal(revamp)
DataAnalysis
and collection
and Analysis
Operability increase
Pinch Analysis
Operability increase
Pinch Analysis Cost and Scheduling
・Targeting Cost and Scheduling
・Targeting
・Design of heat recovery
・Design of heat recovery
network
network
・Utility system optimization Operation cost reduction
・Utility system optimization Operation cost reduction
・Optimization of distillation
・Optimization of distillation
column
...column
...
Investment cost reduction
Investment cost reduction
Pinch Technology Engineering Technology
(3) Features
①Check on the entire plant from broad perspective
②Find the optimum energy-consumption target value from a thermodynamic standpoint
③Achieve highly efficient energy-consumption plants
④Very wide applicable scope in all sectors during the shortest period
⑤Promote high-level integrated operation of not only single plant but also entire industrial complex
(Kombinat)
Information of Manufacturer
(1) Name of Company and Department:JGC CORPORATION
Refinery Process Engineering Department, Engineering Division
(2) Address :Queen’s Tower A, Minato Mirai, Yokohama 220-6001, Japan
(3) Contact to :Takeshi Koyama
Tel. :81-45-682-8454 Fax.:81-45-682-8832
E-mail :koyama.takeshi@jgc.co.jp
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R- 2 WIN TRAY
Outline of Product/Technology
(1) Function
Applicable to general liquid-liquid extraction operations.
①Extraction of aromatics from cracked gasoline.
②Extraction of organic compounds.
③Increase of capacity of existing RDC towers, perforated tray towers, or packed towers by replacing
existing trays with WIN TRAY which will bring about imposed process performance.
(2) Structure/System
This new type of extraction column is characterized by its unique structure created by installing two
different types of trays alternately, each with a vertical plate having one or two openings (WINdows),
resembling windows. In the new type of column, a dispersing liquid (heavy liquid) accumulated on the
trays forms into dispersion droplets while flowing out of each opening in the form of a liquid column.
These dispersion droplets are larger than those formed by conventional extraction columns, and the
volume of space available for the process of transition from the dispersion to the coalescence of the
liquid droplets is smaller than that available in conventional extraction columns. This increases the
frequency of dispersion and coalescence of liquid droplets in the extraction section. Consequently, this
new type of extraction column can satisfy high throughput, high efficiency and high resistance to
fouling at the same time.
(3) Features
①High throughput
②High-efficiency extraction
③Wide operating range (low turndown ratio)
④Resistance to interface suspended substances and fouling
⑤Free from any clogging trouble due to polymerization components
⑥Simple in structure and easy to maintain
⑦Low investment cost
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Energy Saving / CO2 Emission Reduction
(1)Technical Features
Its design flow velocity can be set at a rate two to five times higher than that of perforated tray towers
or agitated type extraction columns, both of which are typical forms of extraction columns. Extraction
efficiency is higher and tray distance is much shorter than conventional columns. Initial capital
expenditure and operating expenditure can be reduced.
Information of Manufacturer
(1) Name of Company and Department:JGC CORPORATION
Research & Development Division
(2) Address :Queen’s Tower A, Minato Mirai, Yokohama 220-6001, Japan
(3) Contact to :Takashi Nakayama
Tel. :81-045-682-8432 Fax.:81-045-682-8710
E-mail :nakayama.takashi@jgc.co.jp
5-7 b
R- 3 Hydro-Carbon Vapor Recovery system
Outline of Product/Technology
(1)Function
Hydro-Carbon Vapor Recovery system recovers the hydrocarbon vapor, generating from gasoline
shipping facilities at oil refineries, oil terminals etc., which may produce photochemical smog which is
one of the causes of air pollution.
(2)Structure/System
Absorption:Hydrocarbon vapor is absorbed by the solvent which is counter-currently contacting with
the feed gas.
Outlet HC concentration: 5% or less.
Adsorption:Hydrocarbon vapor is adsorbed by the adsorbent which is loaded in the adsorber.
Outlet HC concentration 1% or less.
(3)Features
Information of Manufacture
(1) Name of Company and Department: Nichiyo Engineering Corporation
(2) Address : 3-17-35,Niizo-minami, Toda, Saitama, 335-8502, Japan
(3) CONTACT to : Seiji Takahashi
Tel. : 81-48-420-1000 Fax. : 81-48-447-5850
E-mail : info@ny-eng.co.jp
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R- 4 Dense Loading
(2)Structure/ System
The catalyst is loaded to reactor inside by equipments as follows.
1. Loading machine
This machine is installed into the reactor or on top manhole..
This machine is controlled by control panel automatically.
2. Control system
All system is controlled by mobile computer.
(3)Features
①Excellent loading surface control -loading surface can easily be leveled.
②Reduced instance of catalyst damage/dusting.
③High loading density and uniform loading density.
④High cost performance.
Information of Manufacture
(1) Name of Company and Department : Nichiyo Engineering Corporation, Plant division
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R- 5 Reduction in Blown Steam by Column Top Steam Recycle
Oil refinery Distillation Steam recycle
Outline of Product / Technology
(1) Function
At the crude oil normal pressures distillation column, steam is blown to decrease the partial pressure of
light components. The steam blown inside enters the column top condenser in the form of column top
steam, and then condensed before being drained. Using an ejector, this system implements a
technique that recycles the column top steam into blown steam.
(2) Structure / System
Reheating
furnace
Improved
Aspirated steam
Body Auto control valve
Continuous
casting
blooming
rolling
Diffuser Nozzle
Aspirated drive
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R- 6 Power Recovery of CO Gas
Boiler
Stack valve feedwater
Steam
Regeneration column
Air
Expander
Dust (Turbine)
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
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R- 7 Power Recovery System with Mixed Fluid Condensing Turbine
(3) Features
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
5-17 b
R- 8 Waste Heat Boiler for Sulfur Recovery
Combustion chamber
Boiler Reaction tank Air Reaction tank Air Reaction tank Tail gas
Hydrogen disulfide
Combustion reactor
Hydrogen
Reacting
disulfide
device
Air
Improved
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R- 9 Distillation Column with Intermediate Reboiler
(2-component system)
External gas phase composition of
Material composition
Material
Column top product
(3) Features
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
5-19 b
R- 10 Hydrocarbon Membrane Separator
Accumulator
Propylene
Propane
Propylene
System diagram
(3) Features
The boiling point difference between propane and propylene is small in the heat pump system applied to
this fractionating column. Therefore, a low degree of pressurization is sufficient to enable the
motive-power to be kept low. For this reason, this fractionating column can decrease the amount of heat
of the reboiler by the entire amount relative to an ordinary fractional distillation, which heats the reboiler
with steam and uses cooling water for the condenser. It achieves fractional distillation instead with power
of approximately 20% of the decreased reboiler heating source.
Energy Saving / CO2 Emission Reduction
The effect of increase in power consumption per barrel of throughput is 1.02 kWh/B.
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
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R-12 Cogeneration Using Gas Turbine Exhaust Gas as Combustion Air for Heating
Furnace
Oil refinery Heating furnace Cogeneration
Outline of Product/Technology
(1) Function
This is a power-saving technology that uses the combustion exhaust gas of the gas turbine as the
combustion air for the tubular heating furnace and further recovers the steam with the exhaust heat
boiler from the exhaust gas of the heating furnace.
(2) System / Structure
(Unimproved)
Exhaust
heat boiler
Heater
(Improved)
Exhaust
heat boiler
Heater
System diagram
(3) Features
After receiving the exhaust gas generated from the gas turbine generator, this equipment feeds it, as the
combustion air, to the burner of the tubular heating furnace. After heating the process fluid, the
combustion exhaust gas goes out of the heating furnace, and is led to the exhaust heat boiler, thus
causing steam to be generated. It then goes to a low temperature, and passes the induction blowing fan
before being discharged to the atmosphere. The bypass stack and the indentation air blower are
installed to enable islanding of the heating furnace and gas turbine. This equipment is used as a tubular
heating furnace that decreases the fuel by approximately 25%. To achieve this, the following is used as
combustion air for that heating furnace: gas turbine power generator combustion exhaust gas that
contains oxygen with a density of 12% to 14% and that has a temperature of 480 to 550 . Further, if
this gas is used from the heating furnace exhaust gas for steam generation with the waste heat in order
to recover the secondary heat, this will be more advantage in terms of the effect of plant and equipment
investment.
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
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R- 13 Rotary Regenerative Burner System
Regenerated body
Process liquid
Ordinary-
蓄熱体 air
temperature Hot exhaust
gas
Cold exhaust
gas Air Combustion
Warm exhaust gas exhaust gas
ejector
Motive steam
Fuel gas
(3) Features
The hot combustion exhaust gas is absorbed through the RRX (rotary regenerative burner) by using the
IDF (induction blowing fan) installed outside. By passing the regenerated body, the combustion exhaust
gas supplies heat to it and then goes to a low temperature before being exhausted outside the system.
On the other hand, the combustion air is fed to the regenerated body through the air supply channel of
the RRX by using the forced draft fan (FDF). This system can recover heat with a high efficiency from hot
combustion exhaust gas; the expected thermal efficiency is 90% or more only in the radiation block. This
enables significant decrease in fuel, thereby enabling CO2 to decrease.
This system brings the following effects:
<1> The radiation block alone brings a thermal efficiency of 90%. or more. (The amount of exhaust of
CO2 will be able to decrease.)
<2> The footprint of the exhaust heat recovery equipment is small.
<3> The amount of exhaust of nitrogen oxides (NOx) will be able to decrease.
Energy Saving / CO2 Emission Reduction
Before installation After installation Effect of improvement (%)
Thermal efficiency (%) 60 - 80 90 12 - 50
Note: "Thermal efficiency" indicates the amount of process absorbed heat / mount of fuel heal. "Effect of
improvement" indicates the increase in the fuel consumption information of Manufacturer.
Information of Manufacturer
(1) Name of Company and Department:
(2) Address : , Japan
(3) Contact to :
Tel. : Fax.:
E-mail :
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