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472 Eur. J. Lipid Sci. Technol.

102 (2000) 472–486

Jiří Čmolíka, Physical refining of edible oils


Jan Pokorný b
Crude oils obtained by oilseed processing have to be refined before the consumption
in order to remove undesirable accompanying substances. The traditional alkali refin-
a Development Department, ing is often replaced by physical refining in which the use of chemicals is reduced. The
SETUZA A.S., Ústí nad most widely used method is steam refining. The crude oil quality is very important in
Labem, Czech Republic order to obtain high quality refined oil. Furthermore, the oil should be efficiently
b Department of Food
degummed to remove phospholipids as well as heavy metals and bleached to remove
Chemistry and Analysis,
Institute of Chemical pigments. The most important step consists of the application of superheated steam
Technology, Prague, under low pressure and at temperatures higher than 220 °C. Both free fatty acids and
Czech Republic objectionable volatiles, formed by cleavage of lipid oxidation products, are removed. A
disadvantage is the partial loss of tocopherols. Side reactions, particularly isomeriza-
tion of polyunsaturated fatty acids, should be minimized. The quality of physically re-
fined oil is close to that of alkali refined oils, but losses of neutral oil are lower and the
environment is less polluted. Among other methods of physical refining the application
of selective membranes is promising.

Keywords: Bleaching, degumming, edible oils, membrane refining, physical refining,


steam refining.

1 Introduction Tab. 1. Minor substances present in crude fats and oils.

Animal fats and vegetable oils are consumed because of Substance Typical Deteriorating
the content of triacylglycerols, but they do not consist on- class representatives effect
ly of triacylglycerols, at least when they are obtained from Oxidation Volatile aldehydes,
natural materials using industrial processing. They also products ketones, hydrocarbons Off-flavors
contain several groups of accompanying substances
Free fatty Saturated and Lower oxidative
which may be useful as nutrients, but at the same time acids unsaturated stability,
they are either objectionable from the point of view of fatty acids impaired
sensory value (they affect the taste, odor, color, and functional
appearance) or from the point of view of functional prop- properties
erties. The most important groups of these minor sub-
Phospholipids Lower oxidative
stances are listed in Tab. 1. The composition of accompa-
Review Article

stability
nying substances is influenced by processing methods,
e.g. oilseed conditioning increases the content of phos- Pigments Chlorophylls, Lower sensory
pholipids and other minor substances in the extracted oil. carotenoids, properties
myoglobin

2 Traditional refining procedures Metal salts Iron and copper Lower oxidative
compounds stability
Crude vegetable oils are only rarely used without previ-
ous refining except virgin olive oil. The oldest refining
methods were based on the removal of free fatty acids for fore, the refining plant wished to produce edible fats and
the following reason. In the most common European tra- oils with very low acid values, even though free fatty acids
ditional fats and oils, olive oil prevailed in the Mediter- are not objectionable, unless present in high amounts. Up
ranean countries while pork lard and butter prevailed in to now, most customers still connect low acid value with
the Northern part of Europe. High quality products had high product quality.
low free fatty acid content, on the other hand high acid
value was characteristic for low quality products. There- Free fatty acids could be easily removed by washing
crude fat or oil with a solution of sodium hydroxide or sodi-
um carbonate. Therefore, the process was called alkali
refining. It is still used, in a more sophisticated form, in
Correspondence: Jiří Čmolík, SETUZA A.S., CZ-401 29 Ústí
many factories. Alkali refining alone improved the product
nad Labem, Czech Republic. Phone: +420 47 5292291, Fax: quality, but it was not sufficient to remove all objectionable
+420 47 529 3999; e-mail: jiri.cmolik@setuza.cz substances so that other refining steps had to be intro-

© WILEY-VCH Verlag GmbH, 69451 Weinheim, 2000 0931-5985/2000/0707-0472 $17.50+.50/0


Eur. J. Lipid Sci. Technol. 102 (2000) 472–486 Physical refining of edible oils 473

Tab. 2. Importance of refining steps in the case of the tra- high free fatty acid content, 3. the procedure is time con-
ditional process. suming, 4. energy requirements are high, 5. wastes cont-
aminate the environment. For these reasons, an alterna-
Refining step Substances removed
tive way of refining was developed. Other chemical refin-
Hydration, degumming Phospholipids, ing methods, such as refining with mineral acids, are only
other polar lipids (gums) extremely rarely used for edible oil production.
Neutralization Free fatty acids,
residual phospholipids, metals
Bleaching Pigments, residual soaps, 3 Physical refining
and phospholipids
In methods of physical refining, free fatty acids are re-
Deodorization Volatile oxidation products
and other contaminants moved from crude oils by physical methods only without
the application of sodium hydroxide or sodium carbonate
[1]. Strictly speaking, even in physical refining processing
steps are included which require chemicals. Several
duced (Tab. 2). Phospholipids and other polar lipids were
physical procedures have been developed. Most of them
removed by alkali refining with free fatty acids, but it was
are only of historical interest, but many procedures may
soon found that it would be better to remove phospho-
become useful in the future and only a few are considered
lipids in a separate step consisting of heating crude raw
as practicable in the industry nowadays. Most technolo-
material with water or an aqueous solution of phosphoric
gists use only one or two procedures best suitable for
acid. The sedimented materials, called gums, could be
their particular conditions, not being aware of a multitude
removed by centrifuging and used separately from free
of other procedures which could be used in other factories
fatty acids, removed by the subsequent alkali refining.
or under different processing conditions. Therefore, an
Pigments were removed by bleaching with bleaching clay overview of methods for physical refining of crude veg-
or charcoal, and volatile substances were removed by etable oils is given in Tab. 3 including those methods
distillation with steam at high temperatures and under which now may be assumed as not important. Steam re-
reduced pressure. The resulting product was nearly fining is the only large-scale practicable method used in
colorless, bland with no appreciable flavor, and had a the industry nowadays, and it is mostly this method, con-
good stability on storage. nected with efficient degumming and bleaching, which is
understood by speaking of physical refining. Neverthe-
Alkali refining generally is used in food industry, but less, membrane technologies have good perspectives in
it has several disadvantages: 1. the procedure is rather the future. Earlier methods of physical refining, with the
expensive, 2. losses of neutral triacylglycerols occur emphasis on steam refining, were critically reviewed soon
which are high especially in raw materials with original after the introduction of the procedure [2].

Tab. 3. Methods of physical refining of crude vegetable oils.


Procedure Principle
Steam refining (proper physical refining) Removal of fatty acids and other volatiles by superheated steam at
200–270 °C at low pressure after preliminary degumming and bleaching
steps.
Inert gas stripping Removal of free fatty acids in a stream of inert gas (nitrogen).
Molecular distillation Removal of more volatile components, including free fatty acids, from less
volatile triacylglycerols at very low pressure, without application of steam.
Membrane refining Treatment of crude oils under pressure with selective membranes,
permeable for free fatty acids, but not permeable for triacylglycerols.
Hermetic system Treatment of oil at high temperature and pressure, followed by centrifugation
of precipitates, followed by steam refining.
Extraction with solvents Selective removal of fatty acids by countercurrent distribution between
immiscible solvents, one dissolving selectively free acids, another one
selectively extracting triacylglycerols.
Refining with supercritical carbon dioxide Removal of free fatty acids and other impurities using supercritical
carbon dioxide.
Cholesterol removal Purification of animal fats from cholesterol, most often by steam refining.
474 Čmolík et al. Eur. J. Lipid Sci. Technol. 102 (2000) 472–486

3.1 Physical refining of low unsaturated fats ty acids. Palm seed oils are low unsaturated so that their
and oils fatty acids are relatively resistant to high temperatures.
Physical refining by superheated steam is not a new in-
Earlier literature was reviewed by Tandy and McPherson
dustrial refining method as it was introduced during the
[11]. The quality of physically refined coconut, palm ker-
World War II and the following years, when new equip-
nel, and palm oils was compared with that of the respec-
ments for continuous deodorization and the use of high
tive alkali refined oils and substantial differences were ob-
deodorization temperatures were introduced. Problems
served [12].
arose with the refining of vegetable oils containing higher
amounts of phospholipids and being more unstable at In an early patent [13] centrifugal force was applied to
high deodorization temperatures. Therefore, the method control the flow rate of coconut oil through the neutraliza-
was used mainly for less unsaturated and low phospho- tion/deodorization column. The free fatty acid content
lipid materials, such as lard, coconut, and palm oils. In an was reduced from 0.6 to 0.05% at the recommended
earlier review [3], high temperature steam refining was temperature of 205–235 °C and the pressure between
classified as a procedure for refining lard or palm oil, at 0.5–1.1 kPa [14]. Substantial removal of free fatty acids
least in the United States. The same opinion was ex- was obtained by steam deodorization of coconut oil at
pressed in a review on the progress of fats and oils refin- 150–170 °C and 1.1–2.6 kPa for up to 6 h. Reduction of
ing in the USA several years earlier [4]. Even in a much the acid value was only slight in polyunsaturated oils,
more recent review [5], physical refining is mentioned as such as sunflower and soybean oils, under the same con-
a method mainly for refining palm oil. ditions [15]. Palm kernel oil has a similar composition to
that of coconut oil, so that it is easily physically refined un-
Lard was a common edible fat in the USA in the postwar der similar processing parameters. Phosphoric acid was
years, therefore, great attention was paid to lard refining recommended [16] as a suitable pretreatment to remove
as the US consumers prefer a bland fat, without any typi- phospholipids.
cal lard flavor as appreciated in Central Europe. Bailey [6]
proposed an apparatus for physical refining of animal Palm oil, which is a pericarp oil, has another composition
fat shortening (particularly mixtures of lard and beef than palm seed oils containing only traces of medium
tallow and their fractions), consisting of a cylindrical shell chain length fatty acids. It is far more important for edible
with five square, superimposed trays. The fat was lique- uses than coconut or palm kernel oils, therefore, its refin-
fied and discharged in the highest tray while the stripping ing was studied very early. The main reason is that it often
steam was introduced countercurrently. At the proposed contains high amounts of free fatty acids. In case of high
temperature of 175 °C the free fatty acid content de- acidic oils, physical refining may substantially reduce the
creased only moderately. As lard was rather unstable dur- refining losses of neutral oil. A typical early procedure was
ing storage, the physical refining of lard was realized after reported by Bloemen [17] using a deaerator and two
heating with creosot bush leaves [7] containing nordihy- steam refining columns. The second one operating at
droguaiaretic acid (rather efficient, but not allowed any 0.5–0.7 kPa. A sample of palm oil containing 12% free
longer for use in food) to improve the stability. The de- fatty acids could be refined at 0.8 kPa to obtain refined
odorization temperature was 400 to 500 °F (205–265 °C ), oil containing 1.3% free fatty acids at 220 °C and 0.5%
when the acid value had to be decreased at the same free fatty acids at the refining temperature of 230 °C. Of
time, and only 350 °F (about 193 °C ), if the acid value course, much lower free fatty acid contents are required
was no crucial quality indicator. Steaming for 3–4 h now.
was proposed as sufficient. In a postwar patent to East-
man Kodak Co. [8] the deodorization temperature of Bernardini [18] recommended a packed column for phys-
80–280 °C was proposed at 10 mm Hg (1.3 kPa). In a ical refining of palm oil after degumming to 2–3 mg/kg
later paper [9] the main purpose of steam stripping of lard phosphorus. The column height was 4–5 m with 250 m2
was the removal of free fatty acids. A special deodoriza- of packing surface per 1 m3. The column could be used
tion unit was patented for the physical refining of lard [10]. for deacidification of high acidity olive oil (up to 30% free
fatty acids).
Coconut and palm kernel oils, extracted from palm seeds,
have very low unsaturation and low phospholipid content. The physical refining process of palm oil has been sub-
Free fatty acids have shorter hydrocarbon chains and, stantially improved since then, usually including the
thus, a higher volatility than other seed oils. Therefore, degumming step, but the high temperature process re-
they could be easily refined by superheated steam. The sults in a destruction of carotenes, and, thus, in a deterio-
refining was very important as medium chain length fatty rated nutritional value and even appearance for some
acids are sensorically more objectionable than higher fat- purposes. Therefore, lower deodorization temperatures
Eur. J. Lipid Sci. Technol. 102 (2000) 472–486 Physical refining of edible oils 475

may be useful to prevent the heat bleaching even when pecially in Europe [3], where the industry had to process
free fatty acids are only partially removed. For instance, a several oilseeds in a plant. In their comparison of quality
two-step process was reported [19] in which palm oil, characteristics of physically refined oils Strecker et al. [12]
acidified to remove phospholipids and other gums, was discussed corn, sunflower, canola, soybean, peanut, rice
steam stripped at temperatures up to 200 °C followed by bran, safflower oils, and oils derived from palms. As ordi-
the second step of heating up to 180 °C. This procedure is nary degumming process mainly water degumming was
suitable to obtain oil with agreeable flavor according to used at first, but it was soon found that the quality and
the patent claims. Higher temperatures are used now, oxidative stability of such a physically refined oil was
e.g. steam stripping at 240–270 °C and 0.25–1.32 kPa [5]. rather low due to high residual phospholipids and a heavy
Two modern deodorization devices, i.e. Mellapak ® and metal content. New degumming methods had to be
the more recent Optiflow ®, were discussed [20] which developed [23]. Dijkstra [24] defined several degumming
guarantee satisfactory mass transfer and a substantially processes which are used or might be potentially useful
improved steam distribution. (Tab. 4).

Red palm oil has been introduced more recently into the
It is relatively easy to remove hydratable phospholipids
market as the red coloration is agreeable to the consumer
from crude oils as they readily absorb water thereby
and a high carotene content is desirable because of its
becoming insoluble in oil. A problem is the removal of
nutritional value and antioxidant activity. A molecular dis-
nonhydratable phospholipids, mainly calcium and magne-
tillation unit was proposed [21] in which the free fatty acid
sium salts of phosphatidic acids. It would be preferable to
content was reduced to below 0.1%, while more than 80%
keep the content of phosphatidic acids low in seeds. Un-
carotenes and tocopherols were retained.
ripe, damaged, or moist seeds, which have to be dried be-
In a film column cocoa butter, which belongs to low un- fore processing, are generally high in phosphatidic acid
saturated and easily refined fats, could be efficiently neu- salts so that they are refined with difficulty only. Therefore,
tralized/deodorized [22]. The molecular distillation is ex- such seeds are unsuitable as raw materials for physically
pensive (it will be discussed later), but for pharmaceutical refined oils.
purposes the process is acceptable. The procedures of
steam refining recommended for palm oil, which are In ripe seeds phosphatidic acids are mainly produced by
much cheaper, could be used for cocoa butter, too. enzymatic hydrolysis during seed crushing. Therefore, it
is advantageous to deactivate phospholipases in a very
short time. A suitable procedure [25] is to treat oilseeds
3.2 Physical refining of polyunsaturated oils
with superheated steam (heated to 150–170 °C ) for a few
The application of physical refining requires a change in seconds to increase the moisture content from about
other refining steps, too. Therefore, the degumming 7.5% to 17% and then to dry the material back to 5–6%.
steps, and to lesser extent the bleaching steps, will be The whole process takes about 20 s. In such a short time
discussed here as they are of crucial importance, even phospholipids do not hydrolyze appreciably into phospha-
though they do not belong to physical refining in its tidic acids, but the enzymic activity of phospholipases is
narrower sense. destroyed by the heat. Dry flakes are cooled to 90–95 °C
in about 40 min and the final moisture is about 6%. Under
3.2.1 Degumming and bleaching such conditions the contents of phosphatidic acids and
for physical refining their iron, calcium, and magnesium salts are only about
After the introduction of physical refining into the industry, 25–50% of the amount obtained by conventional process-
the process was applied to a variety of fats and oils, es- es.

Tab. 4. Degumming processes before the physical refining of vegetable oils.


Type of degumming process Principle of the procedure
Water degumming Treatment of crude oil with hot water
Acid degumming Treatment of crude oil with phosphoric acid or citric acid
Acid refining Water degummed crude oil is treated with an acid, which is then partially neutralized
with alkali
Dry degumming Acid degumming with very small amount of water, combined with bleaching
Enzymic degumming Modification of phospholipids with enzymes to facilitate the hydration
Membrane degumming Passage of crude oil through a semipermeable membrane retaining phospholipids
476 Čmolík et al. Eur. J. Lipid Sci. Technol. 102 (2000) 472–486

A similar process was covered by a patent [26] consisting For the acid degumming originally phosphoric acid was
of forming a slurry from oilseeds and oil, deactivating en- used as it forms nondissociable phosphates with calcium,
zymes by heating to 99 °C under reduced pressure, and iron, or magnesium ions and is much cheaper than poly-
pasteurizing the slurry. The resulting oil has a low content valent organic acids. The use of 0.05–0.20% phosphoric
of phosphatidic acid salts and may be directly used for acid was found satisfactory for the degumming of palm oil
physical refining. Another suggestion was to extract finely [20]. It was found efficient for the degumming of palm ker-
ground oilseeds with hexane followed by acid degumming nel oil [16], but not for most other vegetable oils. For the
of the miscella [27]. The process was tested on plant degumming of soybean oil the application of phosphoric
scale, but the difficulty is to remove the solvent quantita- acid and water was recommended [30], first with a con-
tively from the miscella. centrated acid and then with diluted acid. A treatment with
phosphoric acid was proposed for the degumming of soy-
The time between flaking soybeans or other oilseeds and bean oil prior to physical refining in combination with a
their extraction should be very short, and the temperature coacervation agent [31], such as hydrated phospholipids.
high [28]. Such pretreated oilseeds produce crude oil with
a lower content of nonhydratable phospholipids. The pas- Citric acid is an alternative to phosphoric acid. It is more
sage of oilseed material through an expander is advanta- expensive than phosphoric acid, but the removal of non-
geous as the lipases are deactivated almost immediately hydratable phospholipids is more efficient. Heating of
by expander cooking. crude rapeseed oil with 0.1% citric acid to 70 °C with re-
moval of the precipitate by centrifugation resulted in
degummed oil containing only 2 mg phosphorus and
A variety of degumming procedures has been introduced
0.3 mg iron in 1 kg oil [32]. Acetic anhydride was found
into the industry in the last twenty years [23] more or less
similarly efficient as citric acid for the degumming of soy-
satisfying requirements for physical refining. The com-
bean oil [33]. Sodium citrate was reported as more effi-
mon experience is to obtain a good oil quality through
cient for removing calcium, magnesium, or iron from non-
physical refining. The phospholipid content of the oil must
hydratable phosphatides than free citric acid [34].
be sufficiently low (less than 5 mg/kg phosphorus before
stripping and less than 20 mg/kg phosphorus before the
Water refining or refining with phosphoric or citric acids
bleaching step). This requires not only the removal of
alone is nowadays no longer generally considered as
hydratable phospholipids as is usually achieved by water
a sufficiently effective degumming step before physical
degumming, but also the removal of nonhydratable phos-
refining and several more sophisticated procedures have
pholipids (calcium and magnesium salts of phosphatidyl
been developed.
ethanolamine and phosphatidic acids).
In the dry degumming process, crude oil is treated with an
Since about 1980 steady introduction of physical refining acid (usually 75–80% phosphoric acid) to decompose the
processes was observed by oil technologists, which re- metal salts of acidic phospholipids. The acid is dispersed
quire more efficient degumming processes. First degum- in the hot oil (80–100 °C) in amounts of 0.05–1.20%.
ming technologies allowing physical refining, involved, for Some water may be added to enhance bleaching efficien-
instance, dry degumming of crude oil followed by physical cy and bleaching earth is added (about 1–3% on the ba-
refining as practised for palm oil and acid degumming of sis of oil). The bleaching procedure is carried out at 120 or
crude oil, either water degummed or not, followed by dry 140 °C under reduced pressure. The bleaching earth is
degumming and physical refining as practised for rape- then removed by filtration. In the dry degumming process
seed oil. a part of the acid activated bleaching earth can be re-
placed by synthetic silica hydrogel.
During the water degumming process hot water is mixed
into warm oil (70–90 °C). Hydratable phospholipids The Total Degumming Process includes both acid
absorb water to agglomerate into a gum phase, which is, degumming and bleaching steps [35]. The amount of
after a certain holding time, separated in separators or bleaching earth is of crucial importance as the degummed
decanters. The procedure may be sufficient for some oil should not contain more than 0.2 mg/kg iron, other-
types of vegetable oils, e.g. 99% of phospholipids are wise, it would be unstable during storage. The residual
removed by heating oil to 80–85 °C with water and then phosphorus content should not exceed 10 mg/kg, but we
filtering at 55–60 °C [29]. However, the water degumming would recommend 5 mg/kg as the limiting value. The use
does not destroy nonhydratable salts of phosphatidic of bleaching earths Tonsil ® Optimum or Tonsil ® Supreme
acids, therefore, it is not sufficiently efficient in most was recommended in the bleaching step after citric acid
cases for the preliminary purification of oils before physi- degumming as suitable for sunflower, corn, soybean,
cal refining. peanut, and rice bran oils [36]. In another patent applica-
Eur. J. Lipid Sci. Technol. 102 (2000) 472–486 Physical refining of edible oils 477

tion [37] crude oil is water degummed, then degummed The lecithin quality from the acid degumming is not equiv-
with an acid, and a highly acid bleaching earth is added. alent to that of lecithins obtained by traditional simpler
The use of a combination of 3% bleaching clay and 0.3% degumming processes [42] which may affect their appli-
activated carbon was recommended for the purification of cation for various purposes.
edible oils previously degummed with phosphoric acid
and water [38]; heating to 110 °C for 10 min in vacuum Recent developments involve the acid refining of crude
was recommended. Trisyl ® Silica (a silica gel adsorbent) oil, either water degummed or not, where the oil is treated
was found useful for the removal of iron and for decol- with a degumming acid that is partially neutralized by
orization of rapeseed and sunflower oils [39] and a mix- sodium hydroxide or caustic soda. Such an acid refined
ture of acidic synthetic adsorbents with activated clay for oil can subsequently be bleached and physically refined.
rapeseed and soybean oils [40]. If the degumming and According to Ajana and Hafidi [44] the acidified oil is neu-
bleaching steps are separated in the physical refining tralized and washed. No phosphatidyl choline and phos-
process, the degummed oil for the subsequent bleaching phatidyl ethanolamine remained in the refined rapeseed
step should not contain more than 30 mg phosphorus per oil after neutralization, and the remaining phosphatidic
kg [41], otherwise the oil cannot be efficiently bleached. acids were removed by washing. In the case of soybean
oil only phosphatidyl choline was removed by neutraliza-
Advantages of the different procedures mentioned above tion while phosphatidyl ethanolamine was completely
have been combined in the acid degumming process eliminated by washing only, and the phosphatidic acids
(superdegumming). In the acid degumming process a remained even in the washed oil. After Nock [45, 46]
combination of degumming acid and water is used to crude rapeseed oil was acidified with citric acid, about
decompose the bivalent metal ion complexes with phos- 50–75% acids were neutralized with alkali, and acid acti-
pholipids. The process has been critically reviewed by An- vated clay was then added to finish the degumming. The
derson [42] who also discussed the aspects of lecithin phosphorus content decreased from 2.4 g/kg to 5 mg/kg.
quality. A similar procedure of acid refining which con- The suspension was filtered afterwards [46]. The heavy
sisted of adding water, heating, and centrifuging was suc- metal content can be reduced by addition of 0.1–0.5%
cessfully used for the physical refining of sunflower oil complexing agents [47].
[43].
On the basis of preliminary studies the acid refining
In the acid degumming process, introduced by Unilever
process was developed as follows: Nonhydratable phos-
as the superdegumming process, a concentrated (e.g.
pholipids first are decomposed by a sufficiently strong
50%) solution of citric acid is added to crude oil, either
acid. After this acid treatment, instead of diluting the
water degummed or not, and heated to 70 °C . After a
degumming acid with water as in the acid degumming
reaction period the mixture is cooled to below 40 °C and
processes, the hydratability of phospholipids is achieved
water is added. During a further holding period liquid
by the addition of a base, such as sodium hydroxide,
phospholipid crystals are formed. These crystals are then
caustic soda, or sodium silicate. To prevent soap forma-
removed, but the oil mixture must be preheated before
tion the degumming acid is only partially neutralized. On
being brought into the separator because of its high vis-
a large scale, for instance, the Vandemoortele Total
cosity at lower temperatures. Optionally, a specially
Degumming Process (TOP) was developed for vegetable
prepared easily hydratable modified lecithin agent can be
oil refining. Phosphoric acid being nontoxic, food grade,
mixed into the crude oil to improve hydratability of the
and cheaper than citric acid is preferred as a degumming
originally present phospholipids.
acid. Presently, an improved degumming procedure is
Recently, Unilever has extended the superdegumming called “TOP-dry Process” because of its reduced water
process to the unidegumming process which consists of consumption and small effluent volume. Degumming
several steps starting with the standard superdegumming acid is intensively mixed into the heated oil and after a
procedure which is followed by a further cooling step, the short contact time (2–3 min) partially neutralized with
addition of water or alkali, a further agglomeration stage caustic soda. Gums are separated in the first centrifugal
at 25 °C, followed by a heating and a final separation step. separator. Washing water is mixed into an oil stream
before it is passed to the second centrifugal separator
Acid degumming processes usually lead to lower residual (clarifier) [24].
phosphorus and iron contents, than those of water
degumming. Acid degumming processes are preferred for The above degumming procedures are suitable for plant
processing rapeseed and sunflower oils the gums of scale processes, but the choice of the best procedure
which are commonly mixed with extracted meal for feed- depends on the raw oil quality, plant equipment, and
ing purposes so that the quality of the gums is not crucial. requirements for refined oil.
478 Čmolík et al. Eur. J. Lipid Sci. Technol. 102 (2000) 472–486

A soft degumming process developed by Tirtiaux [48] bon dioxide and propane was used at 12 MPa to remove
consists of mixing the crude oil, either water degummed iron and most phospholipids (the residual contents of less
or not, with a reactive aqueous solution of a complexing than 0.02 mg/kg and 0.5 mg/kg, respectively). The second
agent (EDTA) which forms very stable chelate complexes column was used for partial removal of free fatty acids
with polyvalent metal ions. [60]. Refining in a silica gel packed column was suitable
for the removal of phospholipids and pigments using only
Elegant procedures are membrane degumming tech- carbon dioxide and without hydrocarbon solvents [61]. A
niques [49] which replace the subsequent alkali refining supercritial carbon dioxide process [58] could remove
and often combine the degumming step with the bleach- phosphorus (from 620 to 5 mg/kg) and all pigments from
ing step. Semipermeable membranes are used which crude soybean oil. The process was efficient in removing
allow the passage of substances of either defined polarity carotenes from palm oil and decreasing the content of
or defined molecular size. It is advantageous to refine polar lipids [62]. The supercritical carbon dioxide de-
oil in miscella using a polyimide membrane before the gumming and bleaching was found to be successful even
removal of extraction solvent [50] as the viscosity of the for corn oil [63]. High costs will probably not allow wider
solvent free liquid phase would be much higher than that applications of the process though.
of a miscella. The membrane refining of crude soybean
and rapeseed oils was performed with multilayer NTGS- A modern method for vegetable oil degumming is the
1100 and NTGS-2100 membranes at a pressure of 3 MPa enzyme catalyzed degumming. Lurgi AG developed the
and at a temperature of 40 °C [51]. In the presence of EnzyMax process using phospholipase A2, which re-
water phospholipids form micelles of the size of about moves the fatty acid bound in the sn-2 position, resulting
20,000 Da which do not pass the membrane pores, e.g. in the formation of the respective lysophospholipids which
of a DS-7 membrane, when the phosphorus content is are insoluble in oil. They can be easily separated, e.g. by
close to zero in the permeate [52]. Thereby the loss of centrifuging, in the course of physical refining [64]. A sim-
neutral oil during the degumming is reduced substantially ilar process was patented by a Japanese team [65]. An
by up to 75%. Membrane degumming was reviewed [53] early experience with the EnzyMax process was reviewed
and pilot plant experiments were compared with laborato- by Dahlke and co-workers [66, 67, 1], who reported the
ry experiments. Some problems still exist, such as plug- residual phosphorus content of 2 mg/kg. In spite of being
ging or recycling, and the mass transfer through mem- still under development, the enzymatic degumming
branes should be improved, too [54]. The membrane seems to be a suitable plant scale technology depending
degumming is too expensive for industrial purposes, but it on low cost and effective enzyme preparations.
will be developed in a few years into a technology which The numerous new degumming procedures, which have
could be used at least for pilot plant degumming of spe- been developed in the last 15 years, enable us to produce
ciality oils. oil with such a low content of phospholipids and other im-
purities that these oils can be physically refined without
Low temperature degumming [55] requires only 40–45 °C.
difficulties. Further development of several processes can
Sunflower oil was successfully degummed using electric
be expected in the near future.
separators. The process capacity was 10 or 50 t/h with
the residual phospholipid content of 0.14–0.20% [56].
Moulton and Mounts [57] suggested ultrasonic degum- 3.2.2 Deodorization/deacidification process
ming of crude soybean oil with the addition of small When low unsaturated fats and oils started to be physi-
amounts of degumming agent. The authors claimed that cally refined successfully, similar procedures were stud-
the process was very fast and 90–99% of phospholipides ied for the refining of polyunsaturated oils, of course, un-
were removed. der the conditions available at that time. The main differ-
ence between the conditions used for deodorization of
Supercritical carbon dioxide degumming was found effi-
alkali refined soybean oil and deodorization/deacidifica-
cient, but it is still too expensive for edible oils. However,
tion was the use of high temperatures – between 220–
it may be used for speciality oils and for pharmaceutical
260 °C [68–70]. Both chemical and physical refining pro-
purposes. At 55 MPa and at 70 °C the phosphorus con-
cedures were compared in several reviews [71–74].
tent in crude soybean oil was reduced from 620 mg/kg to
less than 5 mg/kg [58]. Citric acid may be added to bind Soybean oil was a subject of intensive study because of
iron into complexes. A similar process (at 20 MPa and its importance. Twenty years ago, the physical refining of
47 °C) was reported for crude peanut oil [59]. Carbon soybean oil was already sufficiently developed to allow
dioxide is selective as a solvent not only for the removal of competition with alkali refining [75, 76]. The process was
phospholipids but also of pigments, trace metals, and free particularly suitable for crude soybean oils of relatively
fatty acids. In a two-column pilot plant, a mixture of car- high quality processed in the soya producing regions. A
Eur. J. Lipid Sci. Technol. 102 (2000) 472–486 Physical refining of edible oils 479

deodorization temperature of 240 °C, duration of 3–5 h, was not introduced for canola oil until the nineties even in
and pressure of 0.4–0.6 kPa were recommended, but the Canada [94]. Some experiments started in the meantime
procedure was applicable only for crude oils containing not only in Western Europe but also in Central European
up to 1% free fatty acids. Removal of free fatty acids, and Baltic countries [95]. Results of plant scale produc-
which are relatively less volatile then sensorically active tion in the Czech Republic showed [96] that a physically
lipid oxidation products, required carefully optimized de- refined rapeseed oil had the same quality as an alkali re-
odorization conditions [77]. Quality parameters of physi- fined oil.
cally refined oils were similar to those of alkali refined oils
[78]. The most important condition for the production of Crude rapeseed oil, produced by combination of expeller
high quality, physically refined soybean oil was a better pressing and hexane extraction of low glucosinolate zero
equipment and development of engineering aspects of erucic winter rapeseed of Czech origin, is degummed
the process [2]. Therefore, only laboratory experiments according to the Unilever procedure of superdegumming
were published from Russia [79] where such an equip- using citric acid (Čmolík et al., unpublished results).
ment was not available at that time. Superdegummed rapeseed oil (phosphorus content less
than 30 mg/kg) is bleached using a special bleaching pro-
It was soon found that the poor quality of physically re- cedure consisting of two steps: 1) acid conditioning with
fined oils was mostly due to an unsatisfactory quality of oil an aqueous solution of citric acid followed by 2) bleaching
supplied for deodorization, in particular due to an insuffi- with acid activated bleaching earth under reduced pres-
cient removal of phospholipids and iron [80, 81]. This in- sure. The phosphorus content in the bleached rapeseed
formation caused the development of an improved oil is usually less than 1 mg/kg. For the deodorization, a
degumming. In a review published in 1983 the importance semicontinuous tray-type Lurgi deodorizer is applied
for oils of a better quality for deodorization was empha- (capacity about 10 t/h). The original design of the Lurgi
sized [82, 83], which stimulated the introduction of su- deodorizer was modified by the manufacturer for physical
perdegumming. The upper temperature limit was fixed to refining of rapeseed oil (improvements in the stripping
250 °C and the time limit to 2 h, otherwise, the quality steam injection and distribution, changes in the design of
of refined oils deteriorated [84]. Even at the end of the gas-lift-pumps in the main deodorization trays, and lower
decade [85, 86] physical refining was questionable be- absolute pressure). The deodorization temperatures of
cause of an insufficiently guaranteed shelf life, probably 230 or 240 °C were found to be sufficient for the removal
due to the uncomplete removal of phospholipids and iron. of free fatty acids. Formation of trans fatty acids is influ-
These opinions stimulated a further improvement of the enced by the composition of unsaturated fatty acids in
degumming process as discussed above. rapeseed oil. Oleic acid is relatively stable even at 270 °C.
Sunflower is the main oilseed in Russia, Ukraine, and Therefore, the increase of monoenoic trans isomers is
Balkan countries. Therefore, great attention was paid negligible during deodorization. Linoleic acid is on the one
there very early to their physical refining and it was dis- hand stable at 230 or 240 °C, on the other hand at 250 °C
cussed in early reviews published in Bulgaria [87] and in and particularly at 270 °C the formation of trans isomers
Russia [88]. The final free fatty acid content of physically of linoleic acid accelerated. Linolenic acid is much less
refined sunflower oil was 0.05–0.13% which was consid- stable on heating than linoleic acid even at low deodor-
ered very good in Russia at that time. The quality was ization temperatures. Earlier results confirmed that at
rapidly improved further [89] after introducing more so- 270 °C more than 40% of linolenic acid originally present
phisticated degumming so that the quality of physically were transformed into various trans isomers. In other
refined oil was the same as that of chemically refined words, the main source of trans isomers formed in physi-
sunflower oil. The temperature was 200–240 °C at 0.25– cally refined rapeseed oil is linolenic acid which con-
0.50 kPa [90]. Higher yields of physically refined oils were tributes more to the total trans isomer content than all
reported as the most important advantage of physical re- other unsaturated fatty acids together. Trans isomers of
fining which reflected the emphasis of the Russian gov- linolenic acid and those of linoleic acid are formed at a
ernment on quantity instead of on quality. A degumming ratio of about six to one. The deodorization procedure of
process specific for sunflower oil was developed in Rus- rapeseed oil at lower temperatures (230–240 °C ) results
sia [91], and another specific procedure issued from Hun- in a significantly lower formation of trans isomers and
garian research plants [92]. The quality of physically re- satisfactory tocopherol retention: 1% trans isomers and
fined sunflower oil soon reached that of the alkali refined 72,6% tocopherol retention at 240 °C, and 0,6% trans
oil in Hungary [93]. isomers and 83,6% tocopherol retention at 230 °C, re-
spectively.
Rapeseed oil is not easily refined by deodorization/
deacidification because of the relatively high content of Contrary to large changes due to isomerization of
thermolabile linolenic acid. Therefore, physical refining linolenic acid [96] the content of most polyunsaturated
480 Čmolík et al. Eur. J. Lipid Sci. Technol. 102 (2000) 472–486

triacylglycerols changed only a little which is a proof of peratures which is not only more expensive but also
only moderate polymerization [97]. During storage for a causes isomerization of essential fatty acids and higher
year, the quality of physically refined oils did not change losses of tocopherols. The deodorization condensates
more than that of alkali refined oils and both types still had are more contaminated with fatty acids so that they have
completely satisfactory sensory values even at the end of a lower value for further processing.
the storage period [98].
Deodorization condensates from physical refining have
Corn oil can be physically refined after degumming a higher content of free fatty acids than deodorization
with water or acids, bleaching with diluted phosphoric condensates from alkali refined oils. The fatty acid com-
acid, and 3% bleaching earth before steam refining. The position in the distillate may rather differ from that of
free fatty acid content decreased from 1.8% to 0.010– refined oils, e.g. lower linoleic acid content was found in
0.023%, the phospholipid content from 440 mg/kg to condensates from soybean and sunflower oils than in
10–23 mg/kg, iron from 1.4 mg/kg to less than 0.1 mg/kg. neutral oil [114]. Free fatty acids complicate the utilization
The tocopherol content decreased from 1440 mg/kg to of unsaponifiables. For easier separation free fatty acids
700–950 mg/kg under deodorization conditions which still may be transformed into esters [115], and tocopherols are
is a fair content [99]. In Russian experience with corn oil, then obtained by a new distillation. Immobilized lipase
the free fatty acid content was reduced from 2.17–2.53% was found suitable as a catalyst for the esterification of
to 0.03–0.05% while the content of tocopherols de- free fatty acids in distillates from soybean and canola oils
creased from 800–1100 to 300–400 mg/kg [100]. [116]. Fatty acids can be converted not only to methyl
esters but also to nonvolatile triacylglycerols [117].
Cottonseed oil contains no linolenic acid, but problems
could arise from its easy discoloration. It could be de- Tocopherol losses during physical refining of vegetable
odorized at high temperatures [8]. High acidity cottonseed oils were discussed [118]. The recovery of tocopherols is
oil may be difficult to refine [101]. The distillates from de- also possible after saponification of free fatty acids [119,
odorization of cottonseed oil are a good source of sterols 120]. Different phenolic acids which are found in crude
and tocopherols [102]. vegetable oils are not found in refined oils [121]. There-
fore, they or their degradation products contaminate de-
Substantial improvement of deodorization equipment was odorization condensates.
found necessary for physical refining to save energy [103,
104] and to improve the contact of oil with the steam [105, Phytosterols are another commercially interesting com-
106]. Improved steam sparging techniques [107–110] ponent present in deodorization condensates from both
made a decrease of the deodorization temperature possi- alkali and physical refining [122]. Physically refined oils
ble without decreasing the efficiency of the free fatty acid contain higher amounts of acylated steryl glycosides than
removal. A more detailed discussion of engineering as- chemically refined oils [123]. Most steryl glycosides are
pects would require a special review. already removed by degumming, but some still remain in
degummed oils before the deodorization [124]. They are
The optimum physical refining process is not easy to interesting because of their hypocholesterolemic activity.
recommend. As evident from the above information, the The concentration of sterols in the condensates is usually
exact physical refining process should be adapted to the higher than that of tocopherols, but it is still lower than
type and quality of the crude oil to be refined and all para- that of fatty acids or neutral oil; a preconcentration step is
meters of deodorization/deacidification should be opti- usually necessary before their utilization [125]. In a wiped
mized to obtain refined oils of superior quality [111]. An- film short path evaporator it is possible to remove
other important factor is the deodorization equipment free acids and other more volatile components from
available, experience of the service, and the actual re- tocopherols and sterols. Sterols crystallize from the
quirements for refined oil. When the alkali refining is com- tocopherol fraction [126].
pared with physical refining, the environmental aspects
would surely favor the latter process [112]. However, the
topic should be considered from other aspects, too. 3.2.3 Side reactions during physical refining
Kokken [113] discussed some disadvantages of physical High deodorization temperature accelerates trans iso-
refining, such as more frequent quality defects, especially merization reactions. The trans isomerization will be treat-
if crude oils of unknown quality are processed. Degum- ed only briefly here as the same topic, only from another
ming is more sensitive and larger centrifuges are needed aspect, will be the subject of a special Dossier on trans
than in chemical refining. More bleaching earth is needed unsaturated fatty acids in food lipids to be published later
which again requires more expensive equipment. The this year in the European Journal of Lipid Science and
deodorization/deacidification is carried out at higher tem- Technology.
Eur. J. Lipid Sci. Technol. 102 (2000) 472–486 Physical refining of edible oils 481

The phenomenon is not new, being known for nearly 30 Not only fatty acids but also sterols are affected during the
years. During the deodorization of soybean oil at physical refining. They are dimerized by formation of ei-
240–295 °C the contents of linoleic and linolenic acids de- ther linkages or dehydrated, e.g. 3,5-cholestadiene was
creased, which was also evident from the decreasing io- found in refined lard [141], and 24-ethyl-cholesta-2,4,6-
dine value, and the content of trans fatty acids increased triene or 2,4,6,22-tetraene and 24-methyl-2,4,6-triene
[127]. A rising content of conjugated fatty acids was ob- were found in refined oils [142].
served [69, 127]. At that time no great concern was initiat-
ed among food scientists and nutritionists. Changes dur-
3.3 Other methods of physical refining
ing deodorization of rapeseed and soybean oils were
studied in the temperature range of 180–240 °C [128] and Application of superheated steam was reviewed in
isomerization of linolenic acid was observed, the rate the preceding chapter, but the deodorization may be
increasing with temperature. An isomerization degree of achieved by sparging oil with nitrogen instead of steam.
up to 35% was reported at the highest temperature. Up to 82% free fatty acids were removed at 162–288 °C
Changes of soybean oil were studied at still higher tem- [143], and the quality was claimed as better than that of
peratures of 240–300 °C [129] when not only isomeriza- steam refined oil. Beef tallow and some vegetable oils
tion but also polymerization and interesterification took were refined using a stream of nitrogen at 50–270 °C and
place. These last reactions were found to be negligible 0.013–0.79 kPa [144]. A suitable equipment was pro-
only at lower temperatures of 220–250 °C [97]. The cis, posed, sparkling with nitrogen at 220–240 °C and
trans isomerization did not take place at all at low temper- 0.2–0.4 kPa [145]. Nitrogen is more expensive, of course,
atures of only 190 °C [130]. Under common industrial than steam.
practice in the USA in the early nineties the content of
Another – also rather expensive – procedure for stripping
geometrical isomers in refined soybean and canola oils
free fatty acids from edible oils is the use of a wiped film
was 0.3–3.3% octadecadienoic acids, 6.6–37.1% octade-
evaporator, which was found successful for the refining of
catrienoic acids in the respective fractions, which corre-
lauric oils, palm oil, or rice bran oil [146]. Stage [147] pro-
sponds to 0.56–4.2 trans isomers in total fatty acids [131].
posed a continuous countercurrent falling film apparatus;
Small amounts of cyclic acids with 5–6 member cycles
99% free fatty acids were removed by using the process.
were detected in heated dienoic and trienoic acid-rich oils
A pilot plant device (annual capacity of 500 t) was found
[132]. The content of trans isomers in the product was
advantageous for high price oils, particularly for pharma-
found to depend on the fatty acid composition and on
ceutical purposes [148]. Temperatures in the range of
the deodorization temperature more than on the time or
130–189 °C and pressures of up to 0.2 kPa may be used
contaminants present [133]. In model experiments
to remove fatty acids [149]. The evaporator provided with
degummed and bleached rapeseed oil was heated at
a thin film dropping worked at 181–200 °C and pressures
210, 220, and 230 °C for up to 86 hours (not applied in
up to 1 kPa [150].
the industrial production) under reduced pressure and
with nitrogen stripping [134, 135]. Under such conditions Supercritical carbon dioxide degumming already has
the destruction of linolenic acid was a function of time and been discussed, but free fatty acids may be removed by
temperature and could be estimated with the use of reac- the same principle [59]. Free fatty acids are soluble at
tion equations. No perceptible isomerization was expect- 47 °C and at 20 MPa inversely related to their chain length
ed under conventional deodorization conditions. Higher and directly related to unsaturation. Isopropyl alcohol is
content of contaminants, which is improbable under nor- suitable as a cosolvent. The procedure was found appli-
mal conditions, would, however, affect the reaction rate cable for rice bran oil and cottonseed oil with relatively
[136]. Small amounts of polymers are produced on heat- high initial acid values [151]. For plant scale edible oil re-
ing, e.g. 0.32–2.01% dimers (1.07% on average) were fining the process is too expensive.
found in refined vegetable oil [137] and 0.4–1.0% in
another study [138]. Minute amounts of dimeric triacyl- The membrane technology has been already discussed
glycerols were found even in deodorized relatively low as suitable but expensive for oil degumming. A similar
unsaturated olive oil [139]. Rapeseed oil refining was procedure could be used for free fatty acid removal [53,
studied at 200, 225 and 250 °C for 6 h at 0.13–0.26 kPa. 54] and for refining milk fat [152]. A combination of a hy-
Nearly 4% of the trans isomers (mostly cis,cis,trans- and drophilic and a hydrophobic membrane was proposed
trans,cis,cis-octadecatrienoic acids) were reported in oil [153]. In a hexane solution containing 20% oil and 2% ole-
heated to 250 °C [140]. More data on linolenic acid iso- ic acid, simulating a miscella, the content of fatty acids
merization as a function of time and temperature can be could be reduced by 40% [154]. In another proposal
obtained from companies offering software and equip- free fatty acids were extracted from soybean oil with
ment for physical refining. methanol, afterwards separated from the solvent by
482 Čmolík et al. Eur. J. Lipid Sci. Technol. 102 (2000) 472–486

nanofiltration (membrane filtration) using a suitable mem- quality of the crude oils, processing equipment, tradition
brane, and the solvent could be recycled [155]. The pro- and experience, environmental and economical factors,
cedure does not involve heating to high temperatures so and quality requirements for the refined products. Among
that it could be applied to deacidification of fish oil [156] other methods both the enzyme and membrane technolo-
without the danger of the isomerization of the fish oil fatty gies are in the stage of a promising development. Cho-
acids. The procedure could become commercially appli- lesterol removal will probably soon develop into an indus-
cable in future. trial method to produce animal fats better applicable for
edible purposes.
3.4 Removal of cholesterol
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