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a r t i c l e i n f o a b s t r a c t
Article history: This paper studies the effect of mesostructured materials in the stereo-selective hydrogenation of 3-
Received 4 May 2010 hexyne at 298 K and 40 psig pressure of H2 over Pd-supported catalysts at different substrate:palladium
Received in revised form 28 July 2010 (S:Pd) molar ratios. The catalysts were prepared by impregnation using a toluene solution of Pd(acac)2
Accepted 30 July 2010
to obtain a metal content close to 1 wt.% over SBA-15 with one-dimensional hexagonal structure, MCM-
Available online 8 August 2010
48 silica with cubic structure and three-dimensional pore system and MSU-␥ alumina with a lathlike
particle morphology. All the supports were characterised by nitrogen adsorption–desorption isotherms
Keywords:
at 77 K, TEM, XRD and H2 chemisorption and TEM measurements. The reactions were found to be zero
Mesoporous
Pd
order with respect to 3-hexyne concentration. The starting 3-hexyne produces primarily cis-3-hexene,
MCM-48 which subsequently is either hydrogenated to hexane or isomerized to trans-3-hexene and 2-hexenes
SBA-15 that are found in very small amounts depending on the nature of the support used. Palladium catalysts
MSU-␥ supported on SBA-15 was the most active and selective catalyst.
Stereo-selectivity © 2010 Elsevier B.V. All rights reserved.
0926-860X/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.apcata.2010.07.062
Author's personal copy
under mild process condition, such as low pressure and ambient pH value of the mixture was close to 8. The solid gel was aged in
temperature. a closed vessel for 6 h under ambient conditions to form an as-
The stereo-selective hydrogenation of alkynes to give an alkene made mesostructured precursor, labelled MSU-X alumina. The solid
without geometric isomerization is particularly important in many was then subjected to hydrothermal conditions at 373 K for 24 h to
industrial processes in the absence of isomerization, selective form a surfactant-intercaled boehmite mesophase, labelled MSU-
partial hydrogenation of alkyne produces the cis-alkene. Small S/B. MSU-␥ phases with crystalline ␥-Al2 O3 walls were obtained
amounts of the trans-alkene are formed in these reactions, but cat- by calcining the MSU-S/B at 598 K for 3 h and them at 823 K for 4 h
alytic processes do not lead to the production of the trans-alkene [33,34].
as the primary product [29].
The aim of the present work has been to study the influ- 2.5. Catalysts
ence of mesoporous supports, on the activity and selectivity of
Pd-catalyzed hydrogenation of 3-hexyne to cis-3-hexene (Fig. 1) Calcined forms of mesoporous materials MCM-48, SBA-15 and
in toluene. The specific surface areas were evaluated from the MSU-␥ alumina were impregnated with a solution of Pd(acac)2 in
nitrogen adsorption isotherms and palladium dispersions were toluene in slight excess of the amount required to fill the pore vol-
determined through H2 chemisorption and TEM studies. The liquid ume of the supports. The concentration of Pd(acac)2 was sufficient
phase hydrogenation phase of 3-hexyne was performed at 298 K, to achieve a 1 wt.% loading of Pd. The catalysts were dried at 373 K,
40 psig of H2 pressure at different substrate:palladium ratios (S:Pd). calcined at 673 K under air flow for 4 h and labelled as 1% Pd/MCM-
48, 1% Pd/SBA-15 and 1% Pd/MSU-␥. The catalysts were reduced in
2. Experimental situ in hydrogen at 573 K for 1 h prior to use.
Hydrogen consumption was recorded and the reaction products nal mesoscopic organization (p6mm) in agreement with the results
were analysed using a Hewlett Packard 5890 gas chromatograph reported by Zhao et al. [22,32].
equipped with a capillary column DB-1 (0.25 mm; 30 m) and flame The XRD data for the supported Pd catalysts (Fig. 2) show that
ionisation detector (FID). The substrate:palladium ratios (S:Pd) the framework structures of the 1% Pd/SBA-15 and 1% Pd/MCM-
were expressed as mole 3-hexyne:mole Pd. Turnover frequencies 48 silica’s are retained upon metal impregnation, whereas the
(TOF) were normalised according to the number of palladium sites mesostructural integrity in the 1% Pd/MSU-␥ catalyst looks to be
obtained by hydrogen chemisorption analysis. compromised by the process used to impregnate the palladium,
as evidenced the disappearance of the diffraction peak at 2 = 2◦ .
3. Results and discussion The wide angle XDR pattern of the 1% Pd/SBA-15 catalyst shows
a broad peak near 2 = 25◦ corresponding to the Si–O bond length
3.1. Structural and textural properties of the supports of an amorphous framework, along with a weak diffraction peak
near 2 = 34◦ corresponding to the second most intense peak of
Fig. 2 depicts the XRD patterns for calcined MSU-␥ alumina, the metal. The strongest metal reflection is obscured by the sup-
SBA-15 silica and MCM-48 silica mesostructures. Low angle X-ray port. The metal diffraction peaks for the 1% Pd/MCM-48 and 1%
diffraction at (2 from 0.5◦ to 10◦ ) for MSU-␥ alumina shows only Pd/MSU-␥ were more difficult to resolve.
one broad diffraction peak in the small angle region near 2 = 2◦ , TEM images (Fig. 3) verify the regular pore structure of the
which is characteristic of a wormhole or spongelike framework MCM-48 and SBA-15 supports, as well as the disordered channel
[16,33–39]. The MCM-48 cubic phase exhibits four well-resolved arrangement and wormhole structure assignments for the MSU-
hkl diffraction lines consistent with the expected framework struc- ␥ alumina [33]. The TEM micrographs confirm the retention of
ture for siliceous MCM-48 [30,40–42]. The diffraction peaks related the framework structure after Pd incorporation for the 1% Pd/SBA-
to the (2 1 1) and (2 2 0) planes possess higher intensity for syn- 15 and 1% Pd/MCM-48 catalysts in accord with the XRD patterns
thesised sample, which can be taken as an indication of a higher (Fig. 2). However, the XRD pattern shows the presence of the
ordering in the textural uniformity of cubic (Ia3d) structure. The gamma phase for the MSU-␥ alumina. Although the metal impreg-
hexagonal mesoporous SBA-15 support exhibits one intense peak nation process disorders the mesostructure of the alumina support,
at ∼0.95◦ and weaker peaks between 1.4–1.6◦ and 1.7–1.9◦ , which the textural properties for this solid did not show substantial
correspond to 1 0 0, 1 1 0 and 2 0 0 reflections, respectively. The changes (see Table 1) [33].
intensity of the 1 0 0 diffraction line corresponds to a d spacing The textural properties of the mesophases and nitrogen
between 10.2 and 10.4 nm, a value consistent with the reported adsorption–desorption isotherms are provided in Table 1 and Fig. 4
in the literature [2,22,31]. The 1 0 0, 1 1 0 and 2 0 0 Bragg reflections respectively. All the isotherms are type IV, characteristic of well-
confirm that as-synthesised SBA-15 has a high degree of hexago- defined mesoporous frameworks, with a type H1 hysteresis loop
Author's personal copy
Fig. 2. X-ray diffraction patterns of the mesostructured supports and supported Pd catalysts.
[3,16,2,32,43]. The surface areas and specific pore volume of the region below a partial pressure of 0.30, decreased in the order
SBA-15, MCM-48 and MSU-␥ Pd containing materials showed only MCM-48 > SBA-15 > MSU-␥. Due to these surface area changes in
a slightly decrease with the Pd impregnation. These results suggest the catalysts, it can be concluded that Pd introduction in MCM-
that the loss in surface area and pore volume observed by nitro- 48 and SBA-15 does not significantly affect the original structure
gen adsorption measurements are a consequence of pore filling, in agreement with XRD results, but in the MSU-␥ case the Pd
perhaps through a thickening of the framework walls in according impregnation affect the mesostructure order while retaining the
with TEM images (Fig. 3). textural properties. Note that the catalysts have framework pore
Hicks et al. [44] reported that the lathlike morphology in MSU- sizes are in the range 3–7 nm, large enough to accommodate the
␥ catalyst is retained under HDS reaction conditions, suggesting 3-hexyne and the reaction products. Crocker et al. [45], reports
that the loss of surface area and pore volume are a consequence the critical dimension of alkynes, essentially determined by the
of pore filling with retention of the framework. This evidence is thickness of the benzene ring, is 0.3 nm. It is therefore suggested
supported by the fact that the low angle diffraction line indica- that the apparent substrate size dependence arises from spatial
tive of a regular pore–pore correlation length is lost following requirements for reactant chemisorption both on the external sur-
HDS catalyst. The surface areas, as determined by fitting the BET face sites and in the restricted internal region of the mesoporous
equation to nitrogen adsorption isotherms in the partial pressure particles.
Table 1
Textural properties of catalysts and catalyst supports.
Fig. 3. Transmission electron micrographs of (a) 1% Pd/SBA-15, (b) 1% Pd/MCM-48 and (c) 1% Pd/MSU-␥ catalysts.
3.2. Characterisation of Pd catalysts these reasons the 1% Pd/SBA-15 catalyst provides more uniform
particles of palladium (see Fig. 3a).
The size distributions of palladium crystallites for the palla- The relative amounts of active surface Pd sites on the
dium catalysts have been investigated by TEM measurements. Fig. 3 mesoporous materials were calculated from H2 chemisorption
shows the TEM micrographs for the Pd on SBA-15, MCM-48 and experiments for the Pd-supported catalysts used in the semi-
MSU-␥ catalysts revealed a good narrow palladium particle size dis- hydrogenation of 3-hexyne. The palladium dispersions, obtained
tribution for all catalysts. The size of the palladium particles formed from H2 chemisorption measurements, are displayed in Table 2. It
were in the range 7–10, 1.8–2.7 and 3–5 nm and the average crystal- may be observed from the Table 2 that the dispersion obtained for
lite size was 7.6, 2.4 and 3.8 nm for 1% Pd/SBA-15, 1% Pd/MCM-48 1% Pd/SBA-15 catalyst is lower than the dispersion found for 1%
and 1% Pd/MSU-␥ catalysts respectively. No Pd aggregates larger Pd/MCM-48 and 1% Pd/MSU-␥ catalysts. This behaviour suggests
than 9 nm were detected for any catalyst. the presence of residues on the palladium sites formed during cal-
On the other hand, the palladium particles were confined into cination of the surfactant and acac complex. The carbon coating
the hexagonal channel structure for 1% Pd/SBA-15 and 1% Pd/MCM- on the palladium particles would result in a significant decrease of
48 catalysts (Fig. 3a and b). The uniform dispersion of Pd particles the ability to chemisorb hydrogen. The confinement of Pd inside the
is due to the homogeneous distribution of palladium salt during channel may provide more resistance to sintering during the reduc-
the impregnation process. Palladium on the 1% Pd/MSU-␥ catalyst tion under hydrogen flow. Also, low hydrogen chemisorption by the
(Fig. 3c) is well dispersed and comparable to the pore size of the catalysts at low metal loading (1%) may be due to the formation of
framework (see Table 1), though the metal particles are more dif- Si–O groups covering the palladium particles, resulting in an inhibi-
ficult to resolve in the image due to the disorder of the framework tion of hydrogen chemisorption. On the other hand, the palladium
structure. The Pd is supported on SBA-15 within the framework particle size calculated from H2 chemisorption are in reasonable
pores (see Fig. 3a), as indicated by correspondence between the agreement with the values obtained by TEM (see Table 2).
particle size of the metal and the size of the pore (see Table 1). The
pore occupancy is random in the 1% Pd/SBA-15 catalyst. Pd also is
placed within the pores of 1% Pd/MCM-48 catalyst (Fig. 3b), but the Table 2
H/Pd ratios obtained from chemisorption data and metal particle size of supported
particles are larger than the framework pore size. This may be due
Pd catalysts.
to the particles occupying intersections of the branched pore sys-
tem or to damage of the pore walls upon aggregation of the metal Catalysts H/Pd dH2 (nm) dTEM (nm)
atoms. 1% Pd/SBA-15 catalyst has thicker walls than 1% Pd/MCM-48 1% Pd/MSU-␥ 0.83 1.2 3.8
catalyst and should be less susceptible to damage. Also, the meso- 1% Pd/SBA-15 0.15 6.5 7.6
pores of 1% Pd/SBA-15 catalyst are straight, without branching. For 1% Pd/MCM-48 0.26 3.7 2.4
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Table 3
cis-Hexene product selectivity and turn over frequency (TOF) for the supported Pd catalysts with different substrate:Pd molar ratios (S:Pd).
at different S:Pd molar ratios, which tends to affect the activity and
selectivity. The effect of the S:Pd molar ratio on the activity and
selectivity to cis-hexene isomer for the three palladium catalysts
are displayed in Table 3. Table 3 demonstrates that irrespective of
the S:Pd molar ratio, cis-3-hexene formation was predominant for
all Pd catalyst studied. Further increases in the S:Pd molar ratio did
not have a significant effect on the product distribution for all the
catalysts. The turnover frequencies (TOF) displayed no appreciable
variation with the S:Pd molar ratio (see Table 3). It is remarkable
that the 1% Pd/SBA-15 catalyst exhibits a much higher activity at all
S:Pd molar ratio used in comparison with the others Pd-supported
catalyst. The observed behaviour may be attributed to the meso-
porous framework effect, a particle size effect or the differences
in the textural porosity (see Tables 1 and 2) since the presence
of channels can enhance the activity compared with the lathlike
morphology in MSU-␥ catalyst. The high turnover frequency value
obtained for the largest pore 1% Pd/SBA-15 catalyst at S:Pd = 11,000
may be attributed to several factors such as (i) facile solvation of the
reactant in the mesostructured pores, which allows for an increase
in active site accessibility in comparison with the other studied sup-
ports and (ii) differences in the particle size or dispersion values
of the catalysts. Several authors [47–52] have reported differences
in the specific activity as the particle size decreases or increases,
whereas others found the TOF to increase upon increasing metal
dispersion [53]. For the hydrogenation of dienes, the specific activ- Fig. 7. Hydrogen uptake curves for the hydrogenation of 3-hexyne on Pd-supported
catalysts. T = 298 K, PH2 = 40 psig, S/Pd = 11,000.
ity is constant up to certain dispersion value between 20% and
35% depending on the support but then decreases with increasing
palladium dispersion [54,55]. This apparent disagreement may be of 3-hexyne have been reported [57]. Mesostructured solids, such
understood by considering that these reactions have been carried as MSU-␥, SBA-15 and MCM-48, display a new advantage for the
out under different experimental conditions. hydrogenation of 3-hexyne as supports of palladium catalysts. As
The synthetic potential and utility of alkynes in fine chemistry is shown in Fig. 7 the hydrogen uptake obtained for the hydrogenation
attributed to the possibility to form new carbon–carbon by alkyla- of 3-hexyne over the Pd-supported catalysts corresponds to a typi-
tion. Also, the selective hydrogenation of the triple bonds opens cal zero-order reaction, which is characteristic of alkene and alkyne
up routes to alkanes by complete saturation and to alkenes by hydrogenations over supported catalysts [5–7,62]. Even though the
semi-hydrogenation [29]. Palladium is the most efficient metal trend was similar for all studied catalysts, significant differences in
with regard to both alkene formation and syn-addition to give the catalytic activity were observed, with the 1% Pd/SBA-15 cata-
the cis-alkene [1,5–7,56]. The semi-hydrogenation of 3-hexyne has lyst being the most active. The initial rate was maintained as the
been investigated on some Pd-supported catalysts [1,57–61]. For reaction progressed, indicating that the active sites were readily
Pd/GO (graphite oxide), high selectivity to the (z)-alkene is main- accessible for the 3-hexyne molecules.
tained up to conversions of 85% at S:Pd = 10,000 for the 3-hexyne A summary of the reaction rates, expressed as the zero-
hydrogenation and a linear trend for hydrogen consumption ver- order specific rate constant and turnover frequency (TOF) at
sus reaction time have been reported [59]. For alumina supported S:Pd = 11,000, is provided in Table 4 for the three studied catalysts.
[PdCl2 (NH2 (CH2 )12 CH3 )2 ] complex, a ∼99% (z)-alkene selectivity The 1% Pd/SBA-15 catalyst proved to be a particularly efficient cat-
at 303 K and alkyne/Pd molar ratio of 8400 for the hydrogenation alyst for the hydrogenation of 3-hexyne at S:Pd = 11,000, for which
Table 4
Specific rate constant (k), turnover frequency (TOF) and selectivity for the hydrogenation of 3-hexyne on supported Pd catalysts at a substrate:Pd molar ratio of 11,000.
Catalyst k (mol L−1 min−1 g−1 Cat.) TOF (s−1 )a Selectivity (%)b
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