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An automated remote macrophotography system was designed and developed by Heritage Malta and Pre-
vARTI to objectively monitor the protective efficiency of corrosion protection systems under in-situ exposure
at the Palace Armoury, Valletta, Malta, within the European Union PROMET project. The system, a comput-
er-connected high-resolution digital camera, is programmed to automatically acquire, at 24 hour intervals, re-
producibly illuminated macroscopic images of an exposure rack holding “protected” low carbon steel coupons.
The acquired images are to be automatically analysed (digitally) to monitor changes attributable to corrosion
product evolution: thereby indicating protection system failure. By integrating and standardising the digital
processes of data acquisition and analysis, objective monitoring of protection system efficiency, limited to visi-
ble spectrum surface imaging, is expected.
J. Crawford et al.
ñ Temporal scale (e.g. treatment/experimental timescale terials Engineering produced artefact analogues, referred
and recording intervals). to as coupons (50 x 75 x 3mm), to mimic the material prop-
ñ Spatial scale (e.g. magnification). erties of low-carbon steel cultural heritage artefacts. The
ñ Recording medium format (e.g. analogue, digital) & composition and metallographic structure of the coupons
resolution. were based on metallographic observations and Scanning
ñ Illumination/irradiation spectrum (e.g. x-ray, ultravio- Electron Microscopy with Energy Dispersive Spectrome-
let, visible, infrared). try (SEM-EDS) of late 16th-early 17th century North Italian
Objective, precise and accurate monitoring of the effi- style infantry armour from the Knights of St John, Malta
ciency of metal corrosion protection systems (i.e. barrier [11]. This collection is currently displayed in the uncon-
coatings and corrosion inhibitors) (PS) exposed in-situ in a trolled indoor museum environment of the Palace Ar-
museum environment over time requires standard means moury (PA), Valletta, Malta. To conduct the PS tests in an
of data acquisition and processing. Digital photography environment representative of wall-displayed armour, and
(macro or micro) is now one of the simplest, affordable the most aggressive display conditions at the museum, the
and most effective means of documenting visible surface coupon test rack was installed on a PA wall (Figure 1).
phenomena – e.g. corrosion product (CP) activity and PS
transformation. Establishing and maintaining standard
photographic lighting and subject conditions, especially
over long durations and in a museum gallery context, is less
easily achievable.
The development of a Remote Monitoring Photo Cap-
ture System (RMPCS) - an automatically operated digital
camera and lighting system installed to acquire images of
corrosion PS tests over time is described. Focus is given to
the practical strategies implemented to obtain environ-
mental and photographic conditions that result in images
that are comparable over time – i.e. standardised. The
methodology of analysing the resulting digital images for
determining PS efficiency is also outlined. This process,
still under development, involves simultaneous compara-
tive temporal analysis of local structure and pattern recog- Figure 1a & b - (Wall displayed armour and c)
nition and analysis. This is used to detect significant and the PS coupon test rack
consistent changes attributable to corrosion PS failure.
Factors contributing to the PS failure detection time are also The exact methods of coupon inspection varied be-
tween PROMET partners according to their resources, but
described in the paper.
at least required visual and photographic examination at
The standardised RMPCS complements an overall
macroscopic and microscopic levels before and after expo-
characterisation strategy of documenting the protective ef-
sure.
ficiency and exposure environment of the corrosion PS
With the advent of lowering costs of high resolution
tests and is summarised. Combined with previous analyses
digital cameras and computer technologies Heritage Malta
of the metal coupons [9] and their CPs [10] an outline of decided to launch the RMPCS, an innovative means of rig-
the material and environment system is obtainable; provid- orously monitoring, via imaging, the in-situ corrosion PS
ing the possibility to better rationalise the phenomena ob- tests over time.
served during the tests.
3. PROBLEMATIC
2. BACKGROUND
3.1 Subjective, insensitive & infrequent data acquisition
2.1 The PROtection of METals (PROMET) project & the via human observation
Remote Monitoring Photographic Capture System Accurate and precise in-situ PS assessment efficiency
(RMPCS) subproject during the test-exposure was predicted to be problematic.
The RMPCS is a subproject of the 3-year European This was mainly due to the intentional fabrication of
Union 6th Framework Programme, priority INCO, coupons with pre-existing CP layers prior to starting the PS
PROMET project. One of PROMET’s objectives is to de- tests. During restoration, CPs on the armour at the PA are
velop innovative & safe corrosion PSs to advance the con- only partially removed since their total removal can leave
servation strategies for metal cultural heritage in the an irregular and pitted surface not representing the arte-
Mediterranean basin. For the PS efficiency tests on ferrous fact’s original surface shape [12]. The preliminary develop-
metals, Heritage Malta (the National Agency for Muse- ment of CP layers on the coupon surfaces was required to
ums, Conservation Practice & Cultural Heritage) and the mimic the armour artefacts (or indeed similarly corroded
University of Malta’s Department of Metallurgy and Ma- artefacts) since the surface composition and morphology
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AP°YPO¶OY§OY TELOS 30-01-08 11:02 ™ÂÏ›‰·87
attributable to CPs is expected to affect corrosion PS per- man eye, human observation is subjective and memory is
formance. This difference in protection performance not infallible, hence the need to consider human error. As
would potentially be especially noticeable when comparing an example, during the coupon pre-testing preparation
the performance of the same PS applied to a polished, un- process of natural corrosion on site at the PA, corrosion
corroded and unpolluted surface – a material like a newly evolution was monitored in a variety of ways detailed else-
manufactured item, not an aged artefact. So it was antici- where [10]. However, one method, based on human visual
pated that this initial CP layer prior to PS application examination over time is represented graphically in Figure
would make the detection of any possible new CPs (there- 3 and shows several reported decreases in corrosion prod-
by attributable to PS failure) difficult to achieve solely by uct presence. The Human Visual Grading Scale is based
human visual observation. The exact reason for this is that on a count of sites or coverage of corrosion products.
it would be less likely to differentiate new CPs developing Since a fall in CP presence is an impossibility on these thin
on zones already covered with pre-existing CPs than when layers, the subjective nature of human observation is illus-
compared with CP development on areas of previously re- trated.
flective metal. It is the rough red-brown ferrous CPs
against the polished reflective ferrous metal that provides
this discernible contrast. To exemplify this significant
point, new CPs developing onto totally corrosion product-
free coupons (Figure 2a) would be very easily observed (ac-
cording to the CP size, observation magnification scale and
illumination levels).
J. Crawford et al.
tions. Furthermore, the potential scenario of two or more iii. Standard photographic camera hardware:
PSs failing after the previous inspection would therefore ñ Camera & lens
make it impossible to rate the systems on a relative scale of iv. Standard photographic camera operating parame-
performance. ters:
ñ Shutter speed; film (ISO) speed; aperture value; white
4. PROPOSITION balance; light metering mode; focal distance; exposure
compensation; image resolution; & image size.
4.1 Remote Monitoring Photographic Capture System If these conditions are satisfied then the images can be
The RMPCS project, initially a 3-month internship automatically analysed digitally for variations over time –
project by optical engineering student Quentin Glorieux an important consideration when generating large volumes
[13] forms the foundations of the currently continued stan- of data (section 6.4 Data Processing).
dardisation of the system by the authors.
The project’s aims and objectives are: 5.2 Experimental, museum & corrosive environments
Aims: Some additional practical experimental considerations
ñ To monitor (qualitatively and semi-quantitatively), ob- dictated that the RMPCS be sympathetic and durable with
jectively via digital photography and signal processing the experimental, museum and corrosive environment. For
analysis, the efficiency of 4 metal corrosion PSs over 1- example, the RMPCS’s installation and operation should
year in-situ in the PA museum environment. not interfere with the experimental environment (e.g. con-
ñ To develop a prototype system and methodology po- tribute to infrared/ultraviolet radiation damage of PSs
tentially transferable to the non-destructive in-situ from light sources or affect aerosol deposition by creating a
monitoring of other material conservation research dust shadow).
over time. Also, important practical considerations such as en-
Objectives: suring access for direct human inspection of the coupons
ñ To increase the accuracy, precision and frequency of must be made; meaning RMPCS equipment should not
data-acquisition for reliable real-time (daily) PS per- physically impede access. Not to overlook the significant
formance monitoring.
consideration of performing research in a museum, the vis-
ñ To regularly monitor the experimental configuration
itor access (1000 visitors daily in high season) in the in-situ
from a remote location and to intervene on-site if dis-
museum environment requires that the RMPCS is inacces-
turbance occurs.
sible and is not a negative visual diversion from the armour
exhibits.
5. EXPERIMENTAL CONSIDERATIONS
Consistent with the corrosive environment under
5.1 Reproducible photographic conditions study, precautions to protect the electronic circuitry of the
To obtain consecutive images that are comparable over most indispensable and vulnerable components of the
time the following conditions must be satisfied: RMPCS against corrosion were considered.
i. Standard camera to subject geometry (Figure 4):
ñ Camera-coupon rack perspective & distance. 6. EXPERIMENTAL SOLUTIONS
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J. Crawford et al.
The use of an application macro to automate a fre- lengthens the PS failure detection time. The large number of
quently used action is advantageous not only since it un- samples required for valid statistical analysis requires that
dertakes laboriously repetitive and time consuming work, the camera field of view records the whole rack surface area.
but it also ensures protocol standardisation. To increase magnification, and therefore sensitivity, a pre-
Rather than using an absolute measure of an image’s cisely automated X-Y translatable mechanism could be in-
“digital construction” a relative scale will be produced be- stalled for closer imaging with a camera &/or microscope.
tween images of like coupons. When making comparisons Such elaborate approaches would require the application of
between coupons over time the data sensitivity will be of a cost-benefit assessment, and pragmatism, especially if con-
high consideration. There is a possibility that an acceptable ducting research in-situ in a museum environment.
margin of tolerance (e.g. percentage change in the area of an In the advent that digital video resolution becomes com-
image) or a sensitivity adjustment level might need to be in- parable to that currently obtainable with digital still cameras
troduced into the programming. This could be required the temptation to advance to this medium would need to be
since, for example, the presence of airborne particulates (i.e. tempered by the practical & financial costs of storing such
solid aerosols) depositing on the surface could misleadingly great volumes of data over long experimental periods. The
indicate corrosion activity. It is possible that when change advantage of having such data would be to have the ability, if
repetitively occurs locally, or in identifiable patterns, that PS the need arises, to review the video for the occurrence of a
failure is detected. A linked automatically prompted email specific sudden phenomenon (e.g. human interference).
alert could provoke a direct on-site human inspection. The constant use of a video camera over long periods would
The uncoated reference coupons are expected to pro- not be within the expected design intention, and failure from
vide an invaluable resource for testing these consid- prolonged use must be considered. Moreover, the highly
erations, as their corrosion activity should resume before variable lighting conditions in a museum would make the
any protected coupons. In the case of a detected PS failure, proposed standardised data analysis procedure impossible
the way in which corrosion propagates could be monitored during daylight/opening hours.
over long periods of time, if required, so the corrosion
propagation mechanism/morphology (e.g. filiform corro- 8. COMPLEMENTARY STRATEGIES
sion) related to PS failure is documented.
8.1 Corrosion and environmental monitoring
7. RESULTS ANALYSIS, LIMITATIONS & IMPROVE- The RMPCS is one method in a complementary suite of
MENTS corrosion and environmental monitoring strategies. Anoth-
er approach for determining corrosion PS performance is
At the time of submission for publication it was too ear- periodic direct in-situ human macro observation (i.e. com-
ly to conclude on the performance of the RMPCS. Howev- parison with printed photographs of coupons before expo-
er, it was possible to make general remarks about the ex- sure). Referenced laboratory photomicroscopy will also be
perimental methodology’s anticipated limitations and the performed at 3-month intervals. After exposure, resistance
scope for future improvements. polarisation (RP) tests are planned for the PSs’ assessment.
Meanwhile strategies for environmental monitoring include
7.1 Two-dimensional macro surface imaging data-loggers for temperature and relative humidity (ex-
It is important to stress the obvious point that PS ef- hibition hall & external atmosphere), diffusion tubes for the
ficiency/corrosion propagation is only assessable via visible gaseous pollutants NO2, SO2 & O3 and microscope slides
surface observations, and the corrosion sites of many of with adhesive samplers for solid aerosols.
these precorroded coupons could actually occur in areas
not evident in the visible light spectrum (that which pho- 9. CONCLUSION
tography is possible) i.e. subsurface. The time between ini-
tial PS failure and observed PS failure (i.e. PS detection Interval digital macrophotography is suited for the com-
time) remains unknown, however the relative efficiency of parative monitoring of corrosion PS tests over a long dura-
each PS could be reliably determined. tion of in-situ exposure in a museum context. The large
The substitution, or complementary use, of other non-de- number of samples including differing protective systems
structive testing (NDT) optical imaging techniques (e.g. in- with statistical replicates necessitates the use of a wide angle
frared thermography and holographic interferometry) could of view for simultaneous monitoring. This is only currently
also be used to characterise the surface (CPs and/or PSs) in- possible at high resolution via macrophotography. The digi-
situ over time, but would require the extra expense and train- tisation of the whole data acquisition and data processing
ing. These techniques are potentially more accurate and are protocol permits its standardisation since digital files are
also theoretically capable of detecting subsurface phenome- faithfully reproduced and transferred from the in-situ mu-
non, such as discontinuities caused by corrosion [18]. seum environment for the data analysis phase. The digital
format can be analysed due to each file’s distinct binary
7.2 Magnification & resolution code. Furthermore process automation, possible with digital
The microscopic levels that corrosion initiates further technologies, contributes to the efficiency of data analyses
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J. Crawford et al.
and the reliability of results since the significant variable of form Corrosion of Iron”, Journal of The Electrochem-
human error is omitted and standardisation is achievable. ical Society”. Vol 151, No 3 pp. 165-171 (2004).
[8] Schotte, B. & Adriaens, A. “Fundamental study of the
ACKNOWLEDGEMENTS electrochemical reduction applied to corroded lead
artefacts”. Powerpoint presentation at ICOM-CC Me-
The authors are grateful to Heritage Malta and the 6th eting of the ETIC Sub-WG 13 March 2006 – Ghent
Framework Programme, priority INCO, PROMET project University http://icom-cc.icom.museum/Documents/
for the funding of this research. Further acknowledgements WorkingGroup/Metals/B-Schotte.pdf (2006): viewed
and gratitude go to the individual contributions made by the 08/01/07
following multidisciplinary team of administrators, conserva- [9] Vella, D., Degrigny, C. & Crawford, J. “Design & pro-
tion scientists, conservators, curators, documentalists, engi- duction of reference materials – characterisation of the
neers, environmental scientists, information communication reference alloys”, PROMET WP3 internal report,
technologists, laboratory technologists, photographers, pur- Heritage Malta, Bighi (2006).
chase officers & technicians: D. Abela, C. Bonavia, I. Borg, [10] Degrigny, C., Grima, M., Crawford, J. & Vella, D.
M. Borg, T. Borg, J. Cassar, P. Cohen, S. Delia, R. Debattista, “Monitoring of the naturally aged coupons at the
C. Debono, J. Fenech, E. Galea, M. Galea, G. Gerstorfer, S. Palace Armoury”, PROMET WP3 internal report,
Golfomitsou, M. Grech, M. Grima, R. Jones, A. Lesheim, V. Heritage Malta, Bighi (2006).
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