Professional Documents
Culture Documents
D Bedienungsanleitung 1–10
GB Operating instructions 11–20
F Mode d’emploi 21–30
*371747*
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DG 150 grinder with DPC20
Contents Page
1. General information 11
It is essential that the operating 2. Description 12
instructions are read before the 3. Tools and accessories 13
4. Technical data 13
tool is operated for the first time. 5. Safety precautions 14
6. Before use 16
Always keep these operating 7. Operation 17
instructions together with the tool. 8. Care and maintenance 18
9. Troubleshooting 18
Ensure that the operating instruc- 10. Disposal 19
11. Warranty 20
tions are with the tool when it is 12. Declaration of confirmity See cover
given to other persons.
11
1.1 Indication of danger
WARNING
Used to draw attention to a potentially dangerous situation which could lead to serious personal injury or fatal acci-
dent.
CAUTION
Used to draw attention to a potentially dangerous situation which could lead to minor personal injury or damage
to the equipment or other property.
NOTICE
Used to draw attention to an instruction or other useful information. It is not used to indicate dangerous situations
or situations that could lead to damage to the equipment or other property.
1.2 Pictograms
Warning signs Obligation signs
General Warning: Warning: Warning: Wear eye Safety helmet Wear ear Wear protective
warning electricity avoid hand hot surface protection must be worn protection gloves
injuries
2. Description
The DG 150 is an electrically-powered diamond grinding tool for use by tradesmen in the construction industry for
grinding mineral materials. The DG 150 can be operated only in conjunction with the DPC 20 which, together, thus
form a system.
Items supplied
1 DG 150 grinder
1 DPC 20 power conditioner
1 Clamping flange
1 Clamping nut
1 Wrench
1 Protective goggles
1 Operating instructions
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3. Diamond cup wheels and accessories
Hilti item
Diamond cup wheels Use/material
DG-CW 150/6″ A1 Grinding highly abrasive materials such as screed and similar mineral
materials
DG-CW 150/6″ B1 Grinding to remove coatings with a maximum layer thickness of 3 mm from
concrete and similar mineral materials
DG-CW 150/6″ C1 Grinding concrete and similar mineral materials of medium hardness and
medium abrasiveness
DG-CW 150/6″ C10 Grinding concrete
DG-CW 150/6″ C2 Grinding concrete and similar very hard and highly abrasive mineral materials
DG-CW 150/6″ D1 Fine finishing of concrete and similar mineral material surfaces
Lamellar seals One large lamellar seal and one small lamellar seal
Retaining ring Retaining ring for attaching the large lamellar seal to the dust hood
DG 150 toolbox Carrying case
VCD 50L Dry-type vacuum cleaner
Clamping flange for DG150 Special quick-stop compatible clamping flange to be used exclusively
for fitting Hilti DG-CW 150/6″ diamond cup wheels
Clamping nut for DG150 Special M13 clamping nut for fitting Hilti DG-CW 150/6″
diamond cup wheels
4. Technical data
DG 150 DPC 20
Nominal voltage 100 V 110 V 120 V 220 V 230 V 240 V
Nominal current 15 A 16 A 15 A 9.6 A 9.2 A 8.8 A
Power input 1500 W 1760 W 1800 W 2100 W 2100 W 2100 W
Power output 1070 W 1260 W 1285 W 1500 W 1500 W 1500 W
Mains frequency 50/60 Hz 50/60 Hz 60 Hz 50/60 Hz 50 Hz 50 Hz
No-load speed at setting no. 1 4700 r.p.m.
No-load speed at setting no. 2 6600 r.p.m.
Weight 4.1 kg 3.8 kg 3.8 kg 3.8 kg 3.4 kg 3.4 kg 3.4 kg
Dimensions (l×w×h) 46×25×23 cm 27×22×15 cm
Electrical protection class Protection class II Z (double insulated)
Interference immunity as per EN 55014-2
Radio and television interference suppression as per EN 55014-1
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5. Safety precautions
5.1 Basic safety information
In addition to the safety precautions listed in the indi- 5.5 Proper arrangement and organisation of the work-
vidual sections of these operating instructions, the fol- place
lowing points must be strictly observed at all times. ● Work from a safe stance and remain in balance at all
times.
5.2 Correct use ● When working outdoors, the use of rubber gloves and
The DG150 may be operated only in conjunction with non-slip shoes is recommended.
the DPC 20. Together with the Hilti VCD50L and the cor- ● Avoid unfavourable body positions.
responding DG-CW 150/6" diamond cup wheels, the ● Ensure that the workplace is well lit.
DG150 forms a very advantageous electrically-powered, ● Objects which could cause injury should be removed
hand-held grinding system that releases a minimum of from the working area.
dust. In order to ensure optimum dust extraction, an ● Keep other persons, children in particular, outside the
industrial vacuum cleaner in good working condition area affected (tool and supply cord) while you are work-
must be used at all times. To ensure safe operation, the ing.
DG150 may be used only together with original Hilti cup ● Grinding off projecting objects such as nails and screws
wheels. The DG150 is designed exclusively for dry grind- etc. is not permissible. Such objects must be removed
ing on the surface of concrete or similar mineral mate- carefully before beginning grinding.
rials and for removing thin coatings, with a maximum ● Do not wear loose clothing, loose long hair and jew-
thickness of 3 mm, from these materials. ellery which could become caught up in moving parts.
The locally applicable health regulations and corresponding ● Always lead the supply cord, extension cord and extrac-
safety precautions must be observed and implemented tion hose away to the rear when working.
at all times while grinding coated or uncoated mineral ● Take care to avoid tripping over the supply cord, exten-
materials with the DG150. sion cord or extraction hose.
Do not, under any circumstances, use the tool in any ● Do not expose the tool to rain or snow and do not use
way other than as described in the operating instruc- it in damp or wet areas or where there is a risk of fire or
tions. explosion.
● Avoid a high dust concentration by ensuring that the
5.3 Incorrect use (misuse) workplace is well ventilated.
● The tool is not suitable for grinding metals, wood or ● The side handle must be fitted to the tool at all times
other materials not listed at paragraph 5.2. when in use.
● The tool is not suitable for use with diamond cutting ● Keep the grips dry, clean and free from oil and grease.
discs, abrasive cutting or grinding discs, wire brushes ● The tool must be held by both hands when in use.
or other insert tools not approved for use (see section 3). ● Use clamps or a vice to secure loose workpieces.
● The tool is not suitable for wet grinding. ● Take care of the cup wheels. You will work more effi-
● Do not clamp the tool in a vice. ciently and more safely if the cup wheels are kept clean
● Grinding materials containing asbestos is not per- and sharp (segments unpolished). Observe the mainte-
missible. nance regulations and instructions on changing cup
● Materials containing substances hazardous to health wheels.
may be ground only after consultation with the local ● Take care to avoid concealed electric cables, gas and
authority responsible for safety at work and in accor- water pipes. Check the working area, e.g. using a metal
dance with the locally applicable regulations concerning detector.
safety at work. ● Sparks may fly when grinding. Take care to ensure
● Diamond cup wheels, clamping flanges and clamping that flying sparks do not present a hazard to other per-
nuts not listed in section 3 "Diamond cup wheels and sons. Due to the risk of fire, grinding must not be car-
accessories" may not be used. ried out in the vicinity of inflammable materials (within
the area of flying sparks).
5.4 State of the art ● For increased personal safety, the use of a ground fault
● The tool is designed and manufactured according to interrupter / residual current device (30 mA) is recom-
the state of the art. mended under certain circumstances, e.g. in very damp
● The tool and its ancillary equipment may present haz- conditions or where large quantities of conductive dust
ards when used incorrectly by untrained personnel or are produced.
not as directed.
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5.6 Information on emissions ● Do not subject cup wheels to impacts and keep them
free from grease.
5.6.1 Dust
● -CAUTION- The tool continues to run for approx. 2
seconds after switching off.
● Do not attempt to brake the rotating cup wheel by
applying lateral pressure.
CAUTION
Grinding may produce hazardous dust.
● Before starting work, find out to which dangerous
material class the grinding dust produced belongs. Use
the tool in conjunction with an industrial vacuum clean- 5.7.1 Mechanical hazards
er with an officially approved safety classification and ● Do not leave wrenches etc. attached to the tool. Before
which complies with the local dust protection regula- switching on, check that wrenches and adjusting tools
tions. have been removed.
● When grinding, the industrial vacuum cleaner used ● Check whether parts have suffered damage and that
must be equipped with a filter suitable for the applica- all moving parts function faultlessly without sticking. All
tion. parts must be fitted correctly and fulfil all of the condi-
● Conductive dust may collect inside the tool when tions necessary to ensure faultless operation of the tool.
grinding conductive materials. This may have a nega- ● Use only original Hilti cup wheels.
tive effect on the insulation of the tool and cause elec- ● The mounting hole in the cup wheel must fit the cen-
tric shocks. As a result, tools used for this application tring collar of the clamping flange without play. Do not
must be checked by a technical specialist or Hilti use reducers or adaptors. Before switching on, check
service department at least every six months to ensure that the cup wheel is fitted correctly and free to rotate.
integrity of the insulation and to check for possible accu- ● Always switch off the tool and unplug the supply cord
mulation of conductive dust or other conductive sub- before fitting or removing the cup wheel.
stances. ● Observe the direction of rotation arrow when fitting
the cup wheel.
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● If necessary, have the tool repaired by an electrical 6. Before use
specialist (Hilti service department). It is essential that the safety precautions printed in these
● To avoid risk of accident, use only original Hilti spare operating instructions are read and observed.
parts.
● Insert the supply cord plug in the socket only when - CAUTION -
the tool is switched off.
● - WARNING - Do not disconnect the plug of the DG150 ■The cup wheel or parts of the guard
from the power unit DPC20 under load. may become hot during use.
■These parts may burn your hands.
■ Wear safety gloves when chang-
ing the cup wheel or adjusting the
5.7.3 Thermal hazards guard.
● The diamond cup wheel, parts of the guard or the tool
(gearing section) may become hot during operation. To
avoid burns, do not touch these parts with the bare hands.
Wear safety gloves. 6.1 Guard
–WARNING– The tool may be used only with the guard
5.8 Requirements to be met by users, installation and fitted.
maintenance personnel A damaged or incomplete guard must be replaced imme-
diately.
5.8.1 Requirements to be met by users
● The tool is intended for professional use. 6.1.1 Adjusting the guard
● The tool may be operated, serviced and repaired only The extraction hose connector can be brought into the
by authorised, trained personnel. This personnel must most favourable position for working by rotating the entire
be informed of any special hazards that may be encoun- guard.
tered. Rotating the guard
● Always concentrate on the job you are doing. Proceed 1. Switch the tool off.
carefully and do not use the tool if your full attention is 2. Disconnect the supply cord plug from the socket.
not on the job. 3. Open the clamping lever.
4. Rotate the guard.
5.8.2 Personal protective equipment -NOTE- When the extraction hose connector comes
● Always wear eye protection, a safety helmet, ear pro- into contact with the opened lever, the guard can be
tection, safety gloves, breathing protection and protec- rotated further by moving it downwards.
tive clothing when grinding. 5. Close the clamping lever.
● Wear knee protectors when working on floors.
● Wear sturdy shoes or boots. 6.1.2 Adjusting the guard to the work surface
1. Switch the tool off.
2. Disconnect the supply cord plug from the socket.
3. Lay the tool down on the cup wheel.
4. Open the clamping lever.
5. Rotate the guard and adjust it to the optimum height.
-NOTE- For optimum dust extraction while grinding,
the lamellar seal should be almost in contact with the
work surface (gap 0 ... 1 mm).
5.8.3 Protective equipment 6. Close the clamping lever.
● Connect the tool to the industrial vacuum cleaner. 6.1.3 Adjusting the guard for working close to edges
● Unless stated otherwise in the operating instructions, The opening in the lower section of the guard can be
damaged protective equipment and parts must be cor- rotated until part of the cup wheel is exposed. This is of
rectly repaired or replaced at an accredited service work- advantage, for example, when grinding close to a wall.
shop.
● For safety reasons, the tool may be operated only when - WARNING -
the guard and when safety gloves are worn.
● The guard may be adjusted only when the tool has ■The guard is used in a partly open
been switched off and the supply cord unplugged. position for working close to edges.
■The rotating cup wheel presents a
risk of serious injury.
■Work carefully when the guard is
open and close it again when you
have finished working at the edge.
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-NOTE- More dust may escape from the guard when 2. Release the clamping nut by turning it with the wrench
working at edges. in a counter-clockwise direction.
3. Release the spindle lockbutton.
Adjusting the guard
4. Remove the diamond cup wheel.
1. Switch the tool off.
2. Disconnect the supply cord plug from the socket.
6.3.3 Changing the speed setting
3. Open the clamping lever.
The tool provides two different speed settings.
4. Rotate the upper and lower sections of the guard in
Recommendation
opposing directions until they are in a suitable posi-
Setting I: 4700 r.p.m.
tion.
Use this setting for grinding soft mineral materials such
5. Close the clamping lever
as paint coatings on cement rendering. At this speed set-
-NOTE- The guard engages perceptibly in the closed,
ting, dust extraction performance is improved and the
normal position.
tool can be guided more easily for removing coatings
-NOTE- If the guard is not held securely when the lever from soft materials.
is closed, tighten the clamping band by turning the adjust- Setting II: 6600 r.p.m.
ing screw in a clockwise direction. Use this setting for grinding hard mineral materials such
If the guard cannot be moved when the lever is open, as concrete, screed or rock in order to obtain full grind-
release the clamping band by turning the adjusting screw ing performance.
in a counter-clockwise direction.
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No indication
The DPC 20 is receiving no power from the mains sup-
ply. This could be caused by the mains supply itself, the
supply cord or extension cable or a fault in the DPC 20.
It is not immediately possible to determine whether the
indicator itself is defective. For this reason, the DPC 20
should be checked together with the DG 150 at regular
intervals, at least every six months, by a trained spe-
cialist or at a Hilti service centre.
10.Disposal
Most of the materials from which Hilti power tools are manufactured can be recycled. The materials must be cor-
rectly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back
your old electric tools for recycling. Please ask your Hilti customer service department or Hilti sales representative
for further information.
Should you wish to return the electric tool yourself to a disposal facility for recycling, proceed as follows: Disman-
tle the tool as far as possible without the need for special tools. Use absorbent paper to wipe oily parts clean and
collect any oil that runs out. This paper should also be disposed of correctly. On no account should oil be allowed
to enter the waste water system or find its way into the ground.
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11. Warranty
Hilti warrants that the product supplied is free of defects not obligated for direct, indirect, incidental or conse-
in material and workmanship. This warranty is valid as quential damages, losses or expenses in connection
long as the tool is operated and handled correctly, cleaned with, or by reason of, the use of, or inability to use the
and serviced properly and in accordance with the Hilti tool for any purpose. Implied warranties of merchantability
operating instructions, all warranty claims are made with- or fitness for a particular purpose are specifically exclud-
in 12 months from the date of sale (invoice date), and ed.
the technical system is maintained. This means that only
original Hilti consumables, components and spare parts For repair or replacement, send the tool and/or related
may be used with the product. parts immediately upon discovery of the defect to the
address of the local Hilti marketing organisation provid-
This warranty provides the free-of-charge repair or replace- ed.
ment of defective parts only. Parts requiring repair or
replacement as a result of normal wear and tear are not This constitutes Hilti’s entire obligation with regard to
covered by this warranty. warranty and supersedes all prior or contemporaneous
comments and oral or written agreements concerning
Additional claims are excluded, unless stringent nation- warranties.
al rules prohibit such exclusion. In particular, Hilti is
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12. Konformitätserklärung
Bezeichnung: Diamantschleifgerät
Typenbezeichnung: DG150
Konstruktionsjahr: 2001
Hilti Corporation
371747 A
Hilti = registered trademark of Hilti Corp., Schaan W 2608 0901 00-Pos. 1 1 Printed in Liechtenstein © 2001
Right of technical and programme changes reserved S. E. & O.