Professional Documents
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Note : The information in this presentation is confidential & is meant for M+W &
Medtronic Singapore internal use only, & must not be given to any 3rd party company
without the written permission from Xebec Adsorption South East Asia Pte Ltd.
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Xebec South East Asia Facility
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WHY TREAT COMPRESSED AIR
A compressor takes in atmospheric air that is loaded with moisture, dirt, dust
fibers and bacteria. Due to constant use, wear & tear, most compressors deliver
large amounts of oil fumes along with compressed air. The hot air delivered by a
compressor carries contaminants which cause corrosion, excessive wear,
malfunction and ultimately failure of your compressed air components, tools and
system. To assure a reliable and efficient operation of a plant, these
contaminants must be removed.
190M particles/m3
AIR
COMPRESSOR RUST TO COMPRESSED
AIR SYSTEM
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Fundamentals
on purification of compressed air
The air loaded with moisture,particles and oil is
purified by means of filtration and drying.
filteredare:
Solid particles &
coalescing components
dried are :
all vapour phase components
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Fundamentals
on water separation and drying
Water vapour content g/m ³
58.3
filtration
17.5
4.50 condensation
0.76 adsorption
0.10
-40 -20 0 20 40
Dew point °C
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Fundamentals
structure of the desiccant
n Adsorbents
with fine pores
inner surface area
up to 1000 m² /g
n Adsorbents types
- Molecular sieve
- silica gel
- activated alumina
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Fundamentals
Regeneration - Heatless
Loading time after each load situation
tB = 3 - 5 min. Adsorption of moisture
on external desiccant surface.
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Fundamentals
Regeneration - Heated
Loading time after each load set-up
tB = 4 - 8 h. Adsorption of moisture on
external surfaces and internal pores
of desiccant beads.
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Fundamentals
Adsorption - Desorption
n Adsorption drying
requires two vessels,
filled with an adsorbent
Desorption
(drying agent)
Adsorption
n Adsorption and
desorption take place
simultaneously at
the same time
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Vacuum Heat Regeneration
(Zero Purge) Desiccant Air Dryer
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Energy Costs on the Rise Again
11July08 @ US$147
Current
US$72
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Electricity Tariff on the Rise Again
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Vacuum Heat Regen (Zero Purge) Dryer
Can Help Companies to Save Energy!
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Characteristics of Xebec Vacuum Heat Regen Dryer
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Heat Regen Cycle (Right Chamber)
CDA out
Wet
Air in
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Cooling Cycle (Right Chamber)
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Re-Pressurization (Right Chamber)
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Heat Regen Cycle (Left Chamber)
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Cooling Cycle (Left Chamber)
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Re-Pressurization (Left Chamber)
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Adsorption / Desorption Information
200
After the heating
Desorption
and before switch over
150
Range (160 to 200°C)
from
Temperature °C
desorption to
adsorption,the desiccant
100
bed must
be cooled to Transition
approx. 60°C, range (70 to 80°C)
to avoid a heat and
50
pressure dewpoint spike.
Adsorption
0 Range (20 to 60°C)
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Major Component – Switching Valves
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Switching Valves High performance butterfly valve
For 2” and larger valves requirement
Inlet and Regen Exhaust Valves
Features
SS Disc
Carbon Steel Body
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Major Component – External Heater
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External Electric Heater
Flanged immersion heater
Low watt density type (for long life span)
Incoloy* sheath element
Insulated heater housing
Temp dependent Regeneration cycles
Adequate regeneration is confirmed by
actual regen air outlet temperature, not
simply by a timer
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Vacuum Pump
Quiet operation
Totally enclosed fan cooled
housing
Sized for required regen vacuum
pressure and maximum required
regen flow rate
Brands of Vacuum Pump may
varies
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User Interface/Text Display
OPERATOR INTERFACE
SHIFT=> In order to choose one of the next four options, the SHIFT
button must be pressed first. An “s” in the lower right corner
indicates the upper row is now active.
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Maintenance of Vacuum Heat
Regeneration Adsorption Dryer
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Daily Maintenance
Visual Check
• Unusual noises
• Check for any alarm
• Check dewpoint
• Check inlet pressure & temperature
• Check that filter condensate drain is working
• Check drain pipe for blockage
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Weekly Maintenance
Visual Check
• Check Filter’s differential pressure indicator. If in
region of 8~10 psi indicates that element is dirty &
should be replaced
•Inspect inlet suction filter & clean or replace if
clogged, dirty or damaged
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Monthly Maintenance
• Check silencers/mufflers on dryer and
replace if clogged or dirty
• Check dryer operation cycle for proper
operation of butterfly valves & solenoid
valves.
• Check if heater outlet temp is between 350
degF & 450 degF (Press Shift F7)
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Annual Maintenance
• Replace the suction inlet filter
• Replace elements of Pre, After-filters &
Final air filter at least once a year
• Disassemble, clean & inspect all check
valves (if possible)
• Calibration of Autodew sensor
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Thank you for your attention.
Any Questions ?
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