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INDRAPRASTHA POWER GENERATION

COMPANY LIMITED (IPGCL)


JOURNEYING TO OPERATIONAL
EXCELLENCE WITH SAP® SOLUTIONS
QUICK FACTS
Key Challenges Why SAP Was Selected
Industry
• Integrate people, processes, and power • Demonstrated understanding and exper-
Utilities – power generation
plants across the entire business tise in the power generation industry
Revenue • Improve operational and management • Integrated solution that supports best
Rs15.3 billion (US$328 million) decision making with better access to practices for power generation companies
(FY 2007–2008) accurate data • One-stop solution for transactions and
• Automate manual and paper-based reporting through the use of interactive
Employees processes dashboards
1,400+ • Adopt best practices for generation • Integration of business processes
Headquarters company
New Delhi, India • Optimize the performance of aging
assets
Web Site
www.ipgcl-ppcl.gov.in
Implementation Best Practices Total Cost of Ownership
SAP® Solutions and Services • Strong and resolute support from man- • Completed the implementation across
SAP® ERP application, SAP NetWeaver® agement throughout the implementation the entire organization in 7 months by
Process Integration offering, SAP Pro- • Formation of core team of key people knowledge transfer and training from
ductivity Pak application, SAP Solution representing functional areas to support SAP Consulting to build an internal team
Manager application management solu- the project from conceptualization to that supports postimplementation
tion, SAP BusinessObjects™ business implementation requirements
intelligence solutions, services for SAP • Extensive training for core-team members • Eliminated manual processes, spread-
BusinessObjects solutions and end users sheets, and duplicate efforts with auto-
• Involvement of all key stakeholders during mated and integrated applications
Implementation Partner documentation business processes
SAP Consulting

Indraprastha Power Generation Financial and Strategic Benefits Operational Benefits


• Automated creation of request for quotes Key Performance Indicator Impact
Company Limited (IPGCL) is a from purchase requisitions, eliminating
Procurement lead time
government-owned utility that manual data entry by personnel in con-
tracts and materials (C&M) department Single tender -58% (from 128 to 54 days)
generates and sells electricity to • Gained complete visibility into asset Limited tender -46% (from 147 to 79 days)
distribution companies in the state maintenance history and spare-parts Open tender -51% (from 283 to 140 days)
movement
of Delhi, India. IPGCL implemented • Reduced effort required to manage pre-
Adherence to preventive +5% to 10%
the SAP® ERP application to provide ventive maintenance schedules maintenance schedule
• Streamlined performance appraisal pro- Accuracy of cost distribution Improved
much-needed integration for pro- cess with online performance manage- between preventive and from 80%
curement and maintenance opera- ment function
breakdown maintenance to 99%
• Decreased manual effort required to
tions along with business tools for
carry out transfers and promotions of Time for vetting indents -80% (from
effective decision making. executives 5 to 1 day)
Effort to maintain fault -100%
register, docket filing, (from manual to
and work permit filing automated process)

SAP Business Transformation Study


Utilities – Power Generation
“SAP ERP has helped us integrate and streamline operations across our power www.sap.com /contactsap
plants, leading to increased visibility into data and better informed decision
making. It has also optimized resources and reduced paperwork.”
A.K. Handa, Deputy General Manager (ERP & IT), Indraprastha Power Generation Company Limited

Indraprastha Power Generation (requests for equipment and supplies) while role-based access to an integrated
Company Limited (IPGCL), a govern- in SAP ERP, often using historical data financial application helps improve data
ment-owned utility in the state of Delhi, from previous purchase orders or consistency and security. Thanks to
India, took over the generation business approved indents for cost estimation. better and faster means of communica-
from erstwhile DVB w.e.f. on July 1, This not only decreases the time needed tion, no time is lost in the delivery of
2002. Its associate company, Pragati to create indents but also speeds up the paperwork such as requests and notes.
Power Corporation Limited (PPCL), was vetting process. This entire process can
incorporated on January 9, 2001. The be completed within one day, down from Ready to Generate More Benefits
main function of IPGCL-PPCL is the five days. Through BI
generation and sale of electricity to
power distribution companies operating On the plant maintenance side, where IPGCL-PPCL is now looking to extract
in Delhi. each plant has approximately 600 pieces intelligence from its integrated SAP
of equipment, IPGCL has standardized solutions. The company has already
Establishing an Agile and maintenance procedures across all plants. implemented SAP BusinessObjects BI
Integrated Organization Online maintenance schedules have solutions. IPGCL-PPCL is also exploring
reduced the effort for monitoring adher- the option of implementing the SAP
Business drivers, such as paper-based ence to schedules. Furthermore, 100% Supplier Relationship Management
processes and a lack of integrated data, cost allotment of labor and spare parts application for supplier collaboration,
prompted the company to look for soft- during maintenance has improved the specifically reverse auctions, which can
ware that could help drive excellence accuracy of cost allocation, maintenance help the organization achieve savings in
across the organization. IPGCL-PPCL history, and spare-parts movement. procurement. In addition, IPGCL-PPCL
implemented the SAP® ERP application is looking at software that can help the
to support operations, and other SAP The HR function has seen improvement company become a paperless business.
software, such as SAP BusinessObjects™ through the use of the payroll engine in Clearly IPGCL-PPCL is on the road to
business intelligence (BI) solutions, to the SAP ERP Human Capital Manage- becoming an integrated, intelligent, and
deliver decision-making tools to ment solution, which reduced manual agile enterprise.
management. efforts and unified payroll processing.
Online performance management func-
A team of 12 employees from functional tionality replaced traditional manual per-
areas across IPGCL was assisted by formance management, resulting in
consultants from SAP Consulting who improved satisfaction for managers and
provided expertise, knowledge transfer, all other staff. Transfers, promotions, and
and training for the core team and end the employee skills database are now
users. With strong support from man- maintained online. Using self-services
agement, the team completed the offered in a portal, employees can update
implementation in seven months. personal data, such as address and
dependent status, thus freeing the time
Creating the Road to Excellence that HR employees used to spend main-
taining this data.
The road to excellence was built on
improvements in the areas of procure- With the SAP ERP Financials solution,
ment, maintenance, HR, and finance. the finance function has up-to-date cost
Using an automated procurement records. The software supports adher-
process, employees create indents ence to company policies and procedures,

50 101 656 (10/09)


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