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Power-Tronics, Inc.

P.O. Box 291509


Kerrville, TX USA 78029

Electronic Voltage Regulators and Static Exciters


Phone: 830.895.4700 Fax: 830.895.4703 Email: pwrtron@power-tronics.com

UVR501
Universal Voltage Regulator

The UVR501 is a unique voltage regulator


that is designed specifically for
Professional Electrical Generator Service
and Repair Technicians.

The UVR501 incorporates electronic


circuitry that allows an installer to match
the regulator to many differing
configurations of exciters and also allows
the selection of Volts per Hz or Computer
grade flat response voltage regulation.

The UVR501 can be externally controlled


with a PLC or Genset controller by simply
adding a simple UIC100 interface card to
the installation.

Specifications
Input Volts: 120 / 208 or 240acv
Frequency: 50 or 60hz
Voltage Regulation: +/- 1% From NL to FL
Parallel Operation Yes
Output Volts: 0-52vdc @ 120vac input
0-105vdc @ 240vac input
0-210vdc @ 240vac input
Maximum Continuous Output: 5adc
Minimum Field Resistance: 10.5Ω @ 52vdc output
21Ω @ 105vdc output
42Ω @ 210vdc output
Min Residual Build up Volts: 3.5 / 7vac
Physical Size: 4.75 x 6 x 1 in.
Weight: 7 oz
Repairable: Yes
Internal Protection: Fuses
External Voltage Adjustment: Yes
Flat Response Regulation: Yes, selectable
Volts Per Hertz Regulation: Yes, selectable
System Operating Indicator: Yes
Optional Static Exciter Modules Yes
Optional External Controls Yes
Caution: Read this Installation manual
carefully.
The UVR501 universal voltage regulator is designed so that it
can be used in applications, which require either VPH, or Flat
Response regulation. All interconnection diagrams for the
UVR500 are the same for the UVR501!
Before installation, you will need to know which mode that your application will require. The
charts below will illustrate how each mode operates.

Installation Instructions
Warning: Do not use digital equipment to read voltage, hz or amperage during this
installation. Use only Analog sensing equipment! Failure to do so may result in damage to of
equipment or in personal injury! Make sure that all setup is done off line. Always wear eye
protection and never hold the regulator in your hand when energized.
Volts per Hertz Flat Response
It is desirable to use the VPH mode in some Flat response is generally used in the following
types of the applications listed below: applications:

v Generator is idled before and after use. v Professional or well trained generator
v Prime mover Hp is not enough for operators.
starting large KW loads. v Critical applications such as Hospitals,
v Untrained or non-professional UPS systems and computer equipment.
operators. v Hard starting applications when the prime
v Misused equipment mover HP is large enough for large KW
loads.

Generator Voltage Generator Voltage


100% 100%

50% 50%

0% 0%
Prime Mover 50% 100% Prime Mover 50% 100%
Speed Speed

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Installation Instructions

See page 10 for correct application


information and connections!
1. Install the regulator as shown in the drawing below:

Connection A 240vac input, 210vdc maximum


output

A
GENERATOR B
C EXC FLD

FUSE

208/240
+ -
N vacFUSE
OFF/ON REMOTE
V
ADJUST
1 2 3 4 5 6 7 8
UVR501

Connection B 240vac input, 105vdc maximum


output

A
GENERATOR B
C EXC FLD

FUSE

208/240
- +
N vacFUSE
OFF/ON REMOTE
V
ADJUST
1 2 3 4 5 6 7 8
UVR501
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Connection C 120vac Input, 52vdc maximum output

A
GENERATOR B
C EXC FLD

FUSE

120 vac
- +
N FUSE
OFF/ON
REMOTE
V
1 2 3 4 5 6 7 8 ADJUST

UVR501
2. Determine if the application requires the regulator to be VPH or Flat Response mode.
The regulator is shipped as Flat Response.

3. If the regulator is to be configured as Volts Per Hz, add the jumper to the UVR501
terminal board as shown below:

Add jumper for


VPH operation

1 2 3 4 5 6 7 8

UVR501
Internal
voltage
adjustment

Stability
adjustment

4. Turn the internal voltage control and stability control 15 or more turns counter
clockwise (left). This procedure is necessary in case the original factory settings have
been altered.

5. If you are using a remote voltage adjustment, set it at 50% of adjustment.

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6. Start up the prime mover and bring up to operating speed and turn on the regulator
switch.

7. Set the internal voltage adjustment to the desired voltage setting for the generator
output. If the generator voltage is unsteady or flickering, adjust the stability adjustment
clockwise (right) until the voltage is steady and the green light is not pulsating. During
this adjustment, be sure to keep the generator voltage within 10vac of the original
setting with the internal voltage adjustment.

8. Place the generator on line and observe the frequency and voltage.

Application Troubleshooting
Problem: Possible Cause

No Voltage 1 3 5 7 9 11 13 15 20
Pulsating Voltage 4 5 6 12 16
Flickering Voltage 6 7 14 4
High Voltage 6 7 8 9 12 13 17 18 20
Voltage Drop on Load 5 8 10 12 16
Low Voltage 5 8 12 13
Poor Voltage Regulation 4 10 12 13 16
Voltage Changes With Engine Speed 2
No Voltage Control 13 19 20

Possible Cause:
1. Residual input voltage to the voltage regulator is below 3.5 vac.

2. Regulator is connected up for VPH operation.

3. Open exciter field or defective generator.

4. Stability adjustment is not properly adjusted.

5. Open diode in exciter or shorted rotor in generator.

6. Loose component in voltage regulator.

7. Loose wiring connections.

8. Input voltage to regulator is too low.

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9. Exciter field is grounded.

10. Stability adjustment is set too far clockwise.

11. Exciter fields are reversed.

12. Wrong selection of regulator wiring configuration.

13. Defective voltage regulator.

14. SCR or Inverter drive effecting generator wave form.

15. Regulator needs external flashing circuit.

16. Isolation transformer is too small.

17. Isolation transformer is needed.

18. Exciter fields are not isolated from other circuits.

19. Input and field circuit are being fed by a common cable or conduit.

20. Incorrect hookup or wiring.

For the latest product updates and technical


information, please visit our web site at:

www.power-tronics.com

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UVR501 Bench Check Procedures
120v light
bulb, 25w Test procedures
or higher
1. Connect up test unit as shown in Test 1.
Test 1 2. Turn voltage and stability adjustments
120 vac fully counter clockwise (approximately 25
fused at turns).
5 amps
3. Apply 120 vac to the voltage regulator.
The test light should be off and the
green indicator light should be on.

4. Turn the voltage adjustment clockwise


until the test light turns fully on and then
1 2 3 4 5 6 7 8 counter clockwise until the light turns off.

5. Turn the stability clockwise until the test


light turns on.
120v light
6. Remove voltage from the regulator and
bulb, 25w
rewire the test light connections to the
or higher
Test 2 wiring configuration.
Test 2 7. Repeat testing as done from step 2 thru
120 vac step 5. There will be a difference in the
fused at brilliance of the test light during this test.
5 amps It will be 1/2 brilliance of the first test.

8. Turn the voltage and stability adjustments


fully counter clockwise and remove
voltage from the regulator.

9. If the regulator performed all of the tests,


1 2 3 4 5 6 7 8 it is good, if it did not perform all of the
tests, it is defective.
This voltage regulator contains (2)
replaceable fuses located on the printed
circuit card.

The fuses are the solder in type and are


located on the component side of the
printed circuit card as shown in the diagram
below.

To remove the
printed circuit card
from the regulator
housing, remove
the 4 short screws
from the front of the
housing.

Fuse rating: 5 amps @ 240vac


Littlefuse # 263005 7
Installation form
It is very important that you fill out this form completely when installing a voltage regulator.
This form serves as a history record on the application. This form also contains the information
needed by Power-Tronics, Inc., for repair and troubleshooting of any product you may be
having problems with.

Product Other options


Serial Number
Date of Installation

Type of Generator Model #


Brush type []
Brushless []
AC Stator Information
Wired for Volts Phase Hz
Generator Configuration: Lead

Exciter/Rotor Information
Exciter field resistance Ω @ F+ / F- Ω
Exciter field volts vdc @ Slip Rings Ω

Description of problem with product or generator

Your phone number Name:


Your fax number Ship to Address:
Your email address Ship to City, State, Zip:

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PRODUCT WARRANTY
Power-Tronics, Inc., assumes no liability for damages due to incorrect voltage or other voltage
related damages resulting from either output of the generator or input to the generator exciter
system. These problems should be protected with external devices provided by the customer
such as fuses, surge suppressors, over/under voltage and frequency controls.

Power-Tronics, Inc., warranties only parts and workmanship of this product for a period of
2 years from the original date of purchase from Power-Tronics, Inc. Under warranty,
Power-Tronics, Inc. will replace, exchange or repair the defective product without labor or
parts cost to the customer. Remaining warranty of the original product will be transferred to
the replaced or repaired product. To obtain warranty, a copy of the original purchase receipt
must be sent in with the defective product, which clearly shows the purchase date and serial
number of the defective part. A repair request form must be sent in with the product before
repairs will begin. You can obtain this form through contacting Power-Tronics, Inc.. Send
repairs to: Power-Tronics, Inc., 2802 Cobbler Ln., Kerrville Texas USA 78028. Send in
repairs only by UPS or FedEx.

Any one of the following conditions will void the warranty:

v Overheating of the power supply resistor on the printed circuit card.


v Overheating of the SCR or freewheeling diode.
v Physical damage to the printed circuit card, housing or components.
v Unauthorized repair or alteration of printed circuit card.
v Conductive or corrosive contamination of the circuit card.
v Removal of our company identification from the product.
v Removal of any conformal coating of the printed circuit card or components.
v Overheating of foil on the printed circuit card.
v Inappropriate or infeasible application
v Use on any external device other than manufactured by Power-Tronics, Inc.

No other warranty is expressed or implied.


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Product Selection Chart
Rated Exciter Voltage
Exciter or 75VDC OR LESS 75VDC OR MORE
rotor Connection B or C Connection A
resistance
UVR501 UVR501
5adc 5adc
42Ω
UVR501 UVR501 + SE450
5adc 30adc
21Ω
UVR501 + SE350 UVR501 + SE450
30adc 30adc
7Ω
UVR501 + SE350 UVR501 + SE450 + SE450
30adc 60adc
3.5Ω
UVR501 + SE350 + SE350 SE1500B
60adc 100adc
2.1Ω SE1500A
or SE2000B
(UVR501 + SE900 + BU500) 200adc
100adc
1.05Ω
SE2000A SE3000B
200adc 300adc
0.7Ω
SE3000A Consult factory
300adc
0.35Ω
Consult factory Consult factory

Use this formula to determine the amperage requirements for your application:
Maximum potential regulator
output voltage: (A= 210, B= 105, C=52)
= Maximum potential exciter or rotor
current
Exciter field or main rotor resistance

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