Warranty Terms and conditions

Tata Sumo SE+ / Tata Tourin / Carrier

(4X2 and 4X4)

Owner’s Manual & Service Book

Passenger Car Division

Mumbai Pune

This owner’s manual is advised to be kept in the vehicle, at all time

Do you know ?

While taking delivery of your New TATA SUMO / Tourin / Carrier

you are privileged to have the following :
1. Owner’s Manual and Service Book.
2. Battery Warranty Card.
3. First Aid Kit.
4. Advance Warning Triangle.
5. Jack and Handle.
6. Spare Headlamps bulbs - 2 Nos.
7. Spare Fuses - (Provided in fuse box)
8. Tool Kit
a. Wheel Spanner
b. Screw Driver
c. Ring Spanner (8-9)
1800 209 6688
d. Socket Handle (Part No. 2654 5890 35 24)
9. Pre - delivery inspection and service.
10. Complimentary diesel in the fuel tank.
You are also entitled for :
Free Services as per details given in your Owner’s manual and service book, at any TATA MOTORS Dealership or TATA MOTORS
Authorised Service Centre ( TASC ) or TATA MOTORS Authorised Service Point (TASP).
On the spot settlement of warranty as per terms and conditions given in this book.
We welcome your suggestions for better service.
Should you require any assistance, please contact Works Manager of TATA MOTORS Dealership or TASC.

EXCELLENT CUSTOMER SUPPORT FOR TOTAL SATISFACTION

ii
 FOREWORD
Thank you for selecting TATA SUMO SE+ / TOURIN / CARRIER
vehicle of your choice.
We welcome you to the world of advanced automotive engineering
in a form especially suited to our operating conditions.
This book gives you all the information necessary for making your
ownership of the vehicle, a thoroughly satisfying experience.
To assist you in maintaining your vehicle as per recommended
schedule, we have a widespread network of dealers and service
centres. The list is included in this book for your convenience.
Should you need any special assistance, please call on our Authorised
Dealer.
Please note that by adhering to the correct operating procedures
and by availing the scheduled maintenance services at our
authorised service centres, you can obtain the maximum
performance from your vehicle.
We request you to go through the book and drive many miles
of motoring pleasure.
We provide safe, high quality, high performance
vehicles. In order to maintain the level of
performance and reliability in the vehicle, it is
important that only Tata Motors genuine accessories
are to be fitted. Any accessory that is fitted or
modification that is carried out without
authorisation, can hamper the safety and
performance of the vehicle besides depriving you
of your warranty benefits.
Use of genuine parts, designed and manufactured
to our exacting standards, are the best way to
maintain your vehicle in peak operating condition.
Please do not use substitutes. They always prove
costlier in the long run.
Failure to use genuine parts can invalidate any future
warranty claims.
The information and specification given in this book
are valid as on the date of printing. Tata Motors
reserves the right to make changes in design and
specifications and / or to make additions to or
improvements in this product without obligation to
install them on products previously sold.
Edition : RVP/RP/G2005/61001- 65000
iii
Contents
Environmental Protection ...................... vi
Warranty ....................................................... 1
Friendly notes
Do’s ................................................................. 3
Don’ts ............................................................ 5
Handling
Location of chassis & aggregate
Serial numbers ............................................ 6
Keys ................................................................ 8
Doors ............................................................. 8
Sunvisors ....................................................... 9
Rear view mirrors ....................................... 9
Seats ............................................................... 9
Seat belt ..................................................... 13
Cargo body (Tata Carrier) ..................... 14
Vehicle tools and jack ............................ 15
iv
Dashboard ................................................. 15
Instrument cluster .................................. 16
Gauges & Indicators ............................... 17
Steering lock cum ignition switch ..... 18
Combination switch .............................. 19
Windshield wiper / washer .................. 21
Hazard warning switch ......................... 21
Roof lamp .................................................. 22
Head lamp leveling switch .................. 22
Engine compartment light .................. 23
Bonnet opening and closing ............... 23
Driving controls ....................................... 24
Gear Shift Lever ....................................... 25
Parking Brake Lever ............................... 25
Spare wheel ............................................. 25
Turbocharger (if fitted) .......................... 26
Catalytic Converter ................................ 27
Taking care of environment ................ 27
EGR (if fitted) ............................................ 28
Power steering (if fitted) ...................... 29
Preparing the vehicle for the drive ... 31
Driving Gear shifting .............................. 36
4X4 operations ..................................... 36A
Braking Tips ............................................... 37
Fuel economy .......................................... 37
Driving Safety ............................... 38
Vehicle maintenance
Changing engine oil and oil filter ...... 40
Engine Air filter ........................................ 41
Changing fuel filter element .............. 42
Priming fuel system ............................... 42
Fan belt tension adjustment ............... 42
Bleeding clutch system ........................ 43
Cooling system ........................................ 44

Brake system ............................................ 45
Bleeding the brake system .................. 45
Brake adjustment .................................... 47
Wheels and tyres .................................... 49
Head lamps alignment .......................... 51
Head lamp bulb replacement ............. 53
Bulb specifications ................................. 54
Fuses ........................................................... 55
Care and cleaning of vehicle .............. 56
Fuel, Lubricants, Coolants
Fuel .............................................................. 58
Lubricants .................................................. 58
Coolants ..................................................... 59
Recommended oils
and lubricants ........................................... 60
Technical specifications
Engine ........................................................ 61
Clutch ......................................................... 62
Gear box .................................................... 62
Rear axle .................................................... 62
Front axle ................................................... 62
Steering ...................................................... 62
Brakes ......................................................... 63
Frame .......................................................... 63
Suspension ................................................ 63
Wheels and tyres .................................... 64
Fuel tank .................................................... 64
Electrical system ..................................... 64
Performance ............................................ 64
Chassis dimensions ................................ 65
Weights ...................................................... 65
Contents
Lubrication and Maintenance
Special instructions ................................ 66
Lubrication points ................................... 68
Record of Services performed ........... 69
Record of Repairs carried out ............. 71
Service schedule ................................. 73
Abbrevitions ................................ 76
Alphabetical Index ...................... 77
Tata Motors Sales and Service
Set-up ..................................................... A1
Tata Motors Dealers
Network ................................................ B1
Free service coupons
v
Environmental Protection
TATA MOTORS is committed to produce
vehicles using environmentally
sustainable technology. A number of
features have been incorporated in Tata
Motors Passenger Vehicles which have
been designed to ensure environmental
compatibility throughout the life cycle of
the vehicle. We would like to inform you
that your vehicle meets Emission norms
and this is being regularly validated at the
manufacturing stages.
As a user, you too can protect the
environment by operating your vehicle in
a proactive manner. A lot depends on your
driving style and the way you maintain
your vehicle. We are giving below a few
tips for your guidance.
Driving
• Avoid frequent
accelerations.
and violent
• Do not carry any unnecessary weight
on the vehicle as it overloads the
engine. Avoid using devices requiring
high power consumption during slow
traffic condition.
vi
• Monitor the cars fuel consumption
regularly and if it shows a rising trend,
• Use only recommended brands and
grades of lubricants and clean
get the car immediately attended at uncontaminated fuels.
our Authorised Service Centre.
• Get your vehicle checked for emission
• Switch off the engine during long stops
at traffic jams or signals. If the situation
periodically by authorised dealer and
regularly renew the P.U.C. certificate.
demands that engine be kept running,
avoid frequent revving up of the • Ensure that fuel filter, oil filter and
breathers are periodically checked and
engine. Also avoid frequent stopping
if required, replace the same by only
and restarting, if uncalled for.
genuine Tata Motor’s recommended
• It is not necessary to rev up the engine
before turning it off as it unnecessarily
brands.
burns the fuel. • Do not pour used oils or coolants into
the sewage drains, garden soil or open
• Shift to higher gears as soon as
possible. Use each gear upto 2/3rd of its
streams. Dispose the used filters and
batteries in compliance with the
maximum engine speed. A chart current legislation.
indicating gear shifting speed is given
in this book. • Do not allow any unauthorised person
to tamper with engine settings or to
Maintenance of the vehicle carry modifications on the vehicle.
• Ensure that recommended • Never allow the vehicle to run out of
fuel.
maintenance is carried out on the
vehicle regularly at our Authorised
Service Outlets.
• Parts like brake liners, clutch disc should
be vacuum cleaned. Do not use the
compressed air for cleaning these parts
• As soon as you see any leakages of oil
or fuel in the car, get it attended
which may spread the dust in the
atmosphere.
immediately.
 Environmental Protection

While carrying out the servicing or repairs

on your vehicle, you should pay keen
attention to some of the important
aggregates, which greatly affect emission.
These components are :-

1. Fuel injection pump, Injectors/

Nozzles
2. Air intake & Exhaust system
especially for leakages
3. Cylinder head for valve leakage
4. All filters such as air, oil and fuel filters
(check periodically)
5. Turbocharger and intercooler (if
fitted)
6. Catalytic converter (if fitted)
7. EGR system and components
8. Electrical connections for EGR

This Owner’s Manual contains further

information on driving precautions and
maintenance care leading to environment
protection. Please familiarise yourself with
these aspects before driving.

vii
Driving instruction
2H
4H
4L
4 X 4 Selector switch
Transfer Case and Transfer Case
Selector Electric Switch (If fitted)
On four wheel drive vehicles transfer
case is fitted after the gear box for driving
front live axle along with rear axle.
The following 3 selector positions are
provided on the knob.
2H - Only two rear wheels are driven
and transfer case operates at 1:1
ratio.
Automatic Hub Lock
4H - All four wheels are driven and
transfer case operates at 1:1
ratio.
4L - All four wheels are driven and
transfer case operates at 2.48:1
speed reduction ratio.
4 X4 Operation
Automatic Hub Locks
While driving in 2H mode this
mechanism on the front axle hub allows
the hub to free wheel. This avoids the
unnecessary spinning of front drive
components and results in fuel saving,
reduced noise and longer component
life.
As soon as 4H or 4L mode is selected
the hub gets automatically connected
to front drive line to increase the
traction.
Limited Slip Differential
(Standard on 4x4 and optional on
others)
A standard differential delivers torque
equally to each wheel. In case one
wheel loses traction and begins to spin,
the differential distributes the rotary
speed unequally but with same torque.
This can cause the wheel with good
traction to slow down or stop while the
wheel which lost traction rotates with
increased speed. Such a situation can
prevent the vehicle from moving.
36A
Driving instruction
The limited slip differential provided in
the rear axle takes care of such
situations. The clutch lock arrangement
provided internally, ensures that in case
one wheel loses traction and begins to
slip, a locking action takes place which
prevents differential action and both
wheels turn at the same speed.
Thus unnecessary spinning of one wheel
is avoided and torque is transmitted to
both wheels, thus assisting the vehicle to
traverse loose terrain. However during
normal driving, the differential action
takes place in the same manner as in a
standard differential.
1. Four Wheel Drive Operation
In 2-H mode, only the rear two
wheels of the vehicle are powered
by the engine and the front wheels
are merely pushed. By shifting to
four wheel drive mode (4H or 4L)
the rear as well as the front axles
get geared to the engine through
transfer case and transmit the
engine power to all four wheels. This
gives the vehicle increased traction.
36B
In 4H mode, the transmitted engine
torque and vehicle speed remain
the same as in 2H. However, when
you shift to 4L mode engine torque
is multiplied and vehicle moves at
low speed in the same gears with
increased traction. 4L mode is
provided for negotiating sharp
gradients or driving through loose
soil/sand.
2. Shifting from 2H to 4H
Turn the selector knob from 2H to
4H position. 4H indicator on
instrument panel will light up.
Changing from 2H to 4H can be
done at any speed upto 65 km/h (40
mph). No pressing of clutch pedal is
required.
3. Shifting from 4H to 2H
Turn the selector knob from 4H to
2H position. 4H indicator on
instrument panel will go off.
Changing from 4H to 2H can be done
at any speed upto 65 km/h (40 mph).
No pressing of clutch pedal is
required.
4 X4 Operation
Free Wheeling of Front Hub
After shifting from 4H to 2H, for effecting
free wheeling of front wheels, direction
of vehicle motion needs to be changed. If
the vehicle was moving forward in 4H then
bring it to halt and engage reverse gear of
main gear box. (If it was moving reverse in
4H mode then stop it, and then engage
forward gear of main gear box.) After
stopping and changing the gear the
vehicle must travel in opposite direction
for a minimum of three meters, before
free wheeling takes place.
4. Shifting from 4H to 4L
Stop the vehicle. Press clutch pedal.
Turn the selector knob from 4H to 4L
position. 4L indicator light on
instrument panel will blink few times
and remain on.
5. Shifting from 4L to 4H
Stop the vehicle. Press clutch pedal.
Turn the selector knob from 4L to 4H
position. 4H indicator light on
instrument panel will blink few times
and will remain on.
Warranty
We WARRANT each TATA SUMO SE+ /
TOURIN / CARRIER vehicles & parts thereof
manufactured by us to be free from defect
in material and workmanship, subject to
the following terms & conditions:
1. This warranty shall be for 18 months
from the date of sale of the vehicle,
irrespective of the distance covered.
Howerver, for the vehicles used for
commercial applications (including
those used for hire or reward viz
those operating with a yellow
number plate), the warranty shall be
limited to 18 months or 50,000 kms,
2.
whichever occurs earlier.
Our obligation under this warranty
shall be limited to repairing or
replacing, free of charge, such parts
of the car which, in our opinion, are
defective, on the vehicle being
brought to us or to our dealers within
the period. The parts so repaired or
replaced shall also be warranted for
quality and workmanship but such
warranty shall be co-terminus with
this original warranty.
3. Any part which is found to be
defective and is replaced by us under
the warranty shall be our property.
4. As for such parts as tyres, batteries,
electrical equipment, fuel injection
T Y
equipment, etc. not manufactured by
us but supplied by other parties, this
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warranty shall not apply, but buyers
R A
of the car shall be entitled to, so far
as permissible by law, all such rights
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as we may have against such parties
under their warranties in respect of
WA such parts. Our Dealers/TASC’s will
assist the purchaser in taking up the
complaint with the respective
manufacturers and their decision on
6.
the warranty will be final.
5. This warranty shall not apply if the
car or any part thereof is repaired or
altered otherwise than in accordance
with our standard repair procedure
or by any person other than from our
Terms and conditions
sales or service establishments, our
authorised dealers, service centres or
service points in any way so as, in our
judgement which shall be final and
binding, to effect its reliability, nor
shall it apply if, in our opinion which
shall be final and binding the car is
subjected to misuse, negligence,
improper or inadequate maintenance
or accident or loading in excess of
such carrying capacity as certified by
us, or such services as prescribed in
our Owner’s Manual and Service Book
are not carried out by the buyer
through our sales or service
establishments, our authorised
dealers or service centres or service
points.
This warranty shall not cover normal
wear and tear or any inherent normal
deterioration of the car or any of its
parts arising from the actual use of
the car or any damage due to
negligent or improper operation or
storage of the car. This warranty shall
1
Warranty Terms and conditions

not apply to normal maintenance
services like oils & fluid changes, head
lamps focussing, fastener
retightening, wheel balancing, tyre
rotation, adjustment of valve
8.
clearance, fuel timing, ignition timing
and consumables like bulbs, fuel
filters and oil filters etc. This warranty
shall not apply to any damage or
deterioration caused by
competitive sport. This warranty shall
not apply to any repairs or
replacement as a result of accident
or collision.
This warranty is expressly in lieu of
all warranties, whether by law or
otherwise, expressed or implied, and
Y
all other obligations or liabilities on
10. Any claim arising from this warranty
shall be recognised only if it is notified
in writing to us or to our authorised
dealer without any delay soon after
such defect as covered and
ascertained under this warranty.
11. This warranty shall stand terminated

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our part and we neither assume, nor
if the vehicle is transferred or
otherwise alienated by the buyer

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authorise any person to assume on without our prior written consent.
environmental pollution or bird
our behalf, any other liability arising
droppings. This warranty shall not
apply to V-belts, hoses and gas leaks

R A
from the sale of the car or any
agreement in relation thereto.
12. We reserve our rights to make any
change or modification in the design

in case of air conditioned cars. Slight
irregularities not recognised as
affecting the function or quality of
the vehicle or parts, such as slight
noise or vibration, defects appearing
only under particular or irregular
operations are items considered
characteristic of the vehicle.
7. This warranty shall be null and void
if the car is subjected to abnormal
use such as rallying, racing or
participation in any other
2
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of the car or its parts or to introduce
9. The buyer shall have no other rights any improvement therein or to
WA except those set out above and have,
in particular, no right to repudiate the
sale, or any agreement or to claim any
reduction in the purchase price of
incorporate in the car any additional
part or accessory at any time without
incurring any obligation to
incorporate the same in the car
the car, or to demand any damages previously sold.
or compensation for losses, incidental
or indirect, or inconvenience or
consequential damages, loss of car,
or loss of time, otherwise, incurred or
accrued.
Friendly notes
1. Use genuine co-branded oils and
lubricants only.
2. Change oil in engine, gear box,
transfer case, steering system, front
live axle and rear axle at prescribed
intervals.
3. Use only genuine oil filter and fuel
filter elements. Replace them at
regular intervals.
Do’s
4. Clean air filter element regularly.
Replace filter element when service
indicator shows red band even after
cleaning the filter element.
5. Ensure periodic servicing as per
maintenance schedule.
6. Insist on use of genuine spare parts.
7. Ensure that caps of auxiliary tank
and radiator are firmly fitted to keep
the cooling system pressurised and
to maintain coolant level. Always use
genuine radiator cap only of 1.0
kg/cm2 (14 PSI), for replacement.
Do’s
8. Check tyres for damage from time to
time and remove any foreign bodies
embedded in threads.
In case of tyre replacement or repairs
due to puncture, have the wheel
balanced. Keep grease, oil and fuel
away from the tyres. In case of
uneven tyre wear get the vehicle
attended to by any of our authorised
service set-ups.
9. Maintain correct tyre pressure.
10. Check battery every week and top
up electrolyte level. Keep battery
terminals clean and cable joints tight.
Apply vaseline / petroleum jelly on
terminals. Use distilled water only for
topping up.
11. Observe correct polarity when
connecting battery terminals.
12. Disconnect alternator terminals
while carrying out any welding on
the vehicle.
13. Avoid panic braking. Use lower gears
while descending gradients.
3
Friendly notes
14. Start the vehicle always in the 1st
gear to avoid premature clutch wear.
15. Keep both foot and parking brakes
properly adjusted.
16 Before engaging reverse gear,
ensure that vehicle is has come to a
stop, declutch, wait for a few seconds
and shift into reverse gear.
Do’s
17. When parking on slopes, use wheel
chocks, apply parking brake and keep
vehicle in low gear.
18. In case of emergency parking or
breakdown on road, pull the hazard
warning switch to flash all the blinker
lights to warn other road users.
19. Release parking brake before
driving off.
20. Crank the engine only when glow
plug indicator light is ‘OFF’.
21. Release the ignition key as soon as
engine starts.
4
Do’s
22. Retighten wheel mounting nuts after
100 km of very wheel change.
Tightening Torque : 12 -15 mkg.
23. Use only recommended FUSES and
always keep spare fuses in the box.
24. In case of engine not starting first
check the fuse of fuel injection
pump solenoid.
25. Inspect the engine timing belt at
every 48,000 km. and replace, if found
torn, cracked, worn or soaked in oil.
26. Ensure doors are properly closed.
27. If your vehicle has a turbocharged
engine, keep engine at idling speed
for atleast a minute after starting and
also before stopping it, to protect the
turbocharger against damage due to
oil starvation.
Friendly notes Dont’s

1. Do not crank the engine when glow
plug indicator light is ‘ON’.
2. Do not start the vehicle if Brake Fail
indicator is ‘ON’.
3. Do not use Clutch Pedal as Foot
Rest. This will reduce clutch life.
4. Do not Coast vehicle in Neutral and
engine switched-off position. This is a
safety hazard.
8. If your vehicle has a turbocharged
engine, do not stop the engine at
once, allow it to run at idling speed
for atleast 1 minute. Also do not
accelerate engine till the engine oil
pressure has built up.
9. 4 x 4 vehicles : Do not drive in 4H or
4L mode for long on hard paved
surface except for checking the
operation.

Dont’s 5.

6.
Do not run engine without Radiator
Cap. Use genuine Cap only, to keep
system pressurised.

Do not overtighten engine oil filter.

7. Front and rear suspension shock

absorbers fitted on this vehicle have
in-built rebound stopper. There is no
separate rebound stopper fitted on
the vehicle. Hence, do not drive the
vehicle either without shock absorbers
OR with non-genuine shock
absorbers, otherwise suspension is
likely to be damaged.

5
Handling Location of chassis and aggregate serial numbers

Chassis number plate Chassis number on frame Engine number

FIP number Gear box number ( G -76 ) Transfercase number

6
Handling Location of aggregate serial numbers

Rear axle number ( Telco ) Rear axle number ( Spicer ) Body shell number plate

7
Handling
Key
A key has been provided for operation of
steering lock cum ignition switch, for
locking and unlocking of driver’s side door,
glove box, fuel tank flap and rear door.
8
Locking and Unlocking of Doors
From outside : To unlock the door turn key
anticlockwise and swing handle (1)
upwards. To lock the door turn key
clockwise.
From Inside : Lift knob (2) and then only pull
handle (3) in the door panel to unlock the
door. To lock the door press knob (2).
Doors
3 2
In case knob (2) is pressed with door
open, it will get released automatically
when door is closed.
The co-driver’s side door and middle doors
can be opened from outside as well as inside
but locking is from inside by pressing knob
2. The rear door can be opened and locked
from inside.
Window winding
For operating window glasses use handle
(4).
Handling Rear view mirror, seats

Sunvisors

Rear view mirror - outside Rear view mirror in cabin Driver’s seat

Sun visor
Two adjustable sun visors are provided
inside the cab to prevent sun glare.
Rear view mirror
Rear view mirror is fitted on driver’s side
door. It can be adjusted to the desired
positions by hand. The mirror can be folded
backwards for convenience when the
vehicle is to be driven through narrow
passages.
An additional adjustable rear view mirror is
fitted inside the cab.
Seats
Driver’s seat & Co-driver’s seat
Adjustable type seat is provided for driver
and co-driver (in few version soft
cushioned comfortable bench seat is
provided at front by the side of driver seat
for two passengers). The driver seat is
fitted with lever and handle, to adjust the
seat.
The seat can be adjusted in forward and
backward directions.
9
Handling
Middle seat
To achieve correct position for proper
driving, lift the handle (2) and slide the
seat either forward or backward. Once the
desire position is achieved push down the
handle to lock the seat. Turn the lever (1)
to adjust backrest to the desired position.
Release the lever to lock it.
Do not adjust seat while driving.
Middle seats
A cushion bench seat has been provided
for the middle passengers. In few versions,
10
Seats
Rear seat Rear seats folded
a cushion bench 60:40 split seat has been Seats at rear
provided for the middle passengers. Any
Two rows of seats, single or double are
one of the split can be folded by releasing
provided at rear for passengers. These
the latch, on the backrest simultaneously.
seats can be folded for carrying bulkier
For more luggage space or to access front
baggages as per procedure given below:
facing third row seat, the folded middle
seat can be somersaulted further. 1. Lift the seat squab and hold against
For fixing the rear seat back upright, just backrest.
2. Engage strap with the hook on seat
push back the seat in position. It will get
locked by itself. squab.
3. Fold the seat stand.
Handling Seats

1 2 3

Slide the knob and fold the seat Press the knob and pull Front facing rear seat
the seat to its position

4 5 6

Rear jump seat Total luggage space where front facing Luggage space where rear
seat is removed & middle seat folded jump seats are folded
11
Handling Seats

1 2 3

For folding back, pull the strap Lift the lever and fold the seat further For detaching seat, operate two levers
as shown in figure to get maximum luggage space provided on wheel house area and pull it out

To open the seats follow the reverse order.

Ensure stand is fully opened and vertical
to the floor.
Front facing third row seat (Optional)
The foldable and detachable type soft
cushioned comfortable bench seat has
been provided at the rear. (fig. 3 on previous
page)
For folding back, a seat pull strap has been
provided behind seat back. (fig. 1)
For detaching seat, operate two levers
provided over wheel house area. (fig. 3)
12
Handling Seat belt

SEAT-BELT ARRANGEMENT ON VERIOUS FRONT SEAT

1 1. Anchor
2 2. Webbing
3 3. Tongue
4. Buckle

Seat-belt arrangement on Bucket Seat Seat-belt arrangement on Bench Seat

SEAT BELT Belt adjustment To tighten (shorten) the belt.

The vehicle has been fitted with three
point active belt for extra safety for driver,
co-driver and passengers on middle seat.
Fastening the belt
Insert belt tongue into buckle, a positive
locking ‘ click ’ indicates correct and safe
assembly.
Releasing the belt.
When the vehicle is at rest, adjust the
length of the belt to suit convenience.
Insert belt tongue in buckle. A positive click
indicates correct assembly.
Adjust length of the belt to suit you and
fasten. The lap section should be
comfortably tight, the diagonal sections
should be adjusted so that a flat hand will
pass between the chest and the strap.
Pull free end of webbing through adjuster
until required adjustment is achieved.
To loosen (lengthen) the belt.
Tilt the adjuster by means of the grip and
slide it along the strap until suitably
adjusted.
Lap belt for middle passengers of front
bench seat.

Press the release button, the tongue will Middle passenger is provide with lap belt.
be ejected clear of the locking mechanism Adjust length of belt to suit convenience.
within the buckle.
13
Handling
Seat-belt arrangement on Middle Seat
Insert belt tongue in buckle. A positive
click indicate correct assembly. To release
press the release button. The tongue will
be ejected from the button.
Caution
l The belt is designed for use of only
one person.
l It is not intended for children under
10 years.
14
Seat belts, Tools
l The belt should at all time be adjusted
and used in accordance with the
instructions and no excessive
slackness in the belt should be evident.
l Avoid twisting the straps during use.
l The belt must not be altered or
modified during use.
l Webbing must not be allowed to
chafe against sharp edges on seat or
bodywork.
l Do not make any alterations or
additions to the belt. If in doubt
consult the authorised service outlet.
Baggage Space (Tata Carrier)
l The belt that have been cut, frayed,
damaged or have been stressed
through impact, should be replaced.
Cargo Body (Tata Carrier)
l To clean and occasional wipe with
warm soapy water will maintain the A partition (Guard) has been provided
webbing in a clean condition. Do not between front seat and beggage space.
use bleach or dye under any Do not remove the partition.
circumstances.
l Periodic inspection of the installation
will ensure safe and reliable service of
the seat belt.
Handling Jack & Tools and Dashboard

Jack and Handle Jack and Handle (Tata Tourin)

VEHICLE TOOLS AND JACK Note :

Tool bag with tools, jack and handle are For Tata Tourin, jump seats are not
kept below rear right seat. The tool bag is provided.
held in clamps and jack is mounted on
floor over studs by wing nuts screwed on
them.

Lift the rear right seat squab to have access

to tools and jack.

15
Handling Instrument cluster

4 5 6 7 8 9

10

11
3
2

1 12

Instrument Cluster

16
Handling
1. Fuel gauge
It indicate the approximate level of
fuel in tank.
FILL UP THE TANK WITH
RECOMMENDED DIESEL FUEL WELL IN
ADVANCE, BEFORE THE NEEDLE
TOUCHES ‘E’ MARK ON THE GAUGE.
2. Glow plug
indicator light (Amber)
In the ‘ON’ position, the glow plug
controller switches on the glow plugs
and glow plug indicator comes on.
After a few seconds depending on the
ambient temperature, the indicator
light only goes off indicating that the
engine can be started.
If the glow plug indicator light does
not go off automatically, get the
electrical system of your vehicle
checked.
3. High beam indicator
(Blue)
4. Battery charging
indicator light. (Red)
It comes on when ignition key is
turned to position ‘ON’ and must go
off when the engine starts running.
5. Turn signal indicator
(Left) (Green)
6. Speedometer
It indicate vehicle speed in km/h.
7. Odometer registers total distance
covered by the vehicle in km.
8. Turn signal indicator
(Right) (Green)
9. Oil pressure
indicator light (Red)
It comes on when ignition key is
turned to position ‘ON’ and goes off
as soon as the required oil pressure
has developed after the engine has
started. If the light continues to glow
when the engine is running, it
indicates low oil level in engine oil
sump, or a fault in the lubrication or
electrical system.
Gauges & Indicators
Continued running of the engine
when the oil pressure indicator light
is on, may damage the engine.
10. Parking brake / Brade fluid
level indicator (Red)
This lamp comes ‘ON’ when parking
brake is applied and goes ‘OFF’ when
it is released.
It also comes on when the brake fluid
level in the container is too low.
In case of such an event, get your
vehicle checked at authorised service
centre for leakages in brake system.
11. Check Engine Indicator (BS-III)
This lamp indicates engine condition,
when a malfunctioning occurs in
Engine or EMS, this lamp indicates as
below:
A. Comes ‘ON’ when key in ‘IGN’
position and goes ‘OFF’ when
engine is running. OR
B. Remains ‘ON’ in engine running if
malfunctioning occurs.
12. Coolant temperature gauge
(0C) Red band of this gauge indicates
engine overheating.
i.e. temperature is > 120o C.
17
Handling
Steering lock cum ignition switch
Steering lock cum ignition switch
Steering is provided with steering lock cum
ignition switch
❒ to lock steering while parking the
vehicle as safety against theft.
❒ to start and stop the engine.
❒ to switch on and off the electrical
system other than listed below.
18
Steering lock cum ignition switch
LOCK
Key can be inserted or taken out only in this
position. Steering gets locked only after the
key is withdrawn from the switch. After
withdrawing the key from the switch ensure
that steering is locked by turning steering
wheel clockwise and anticlockwise.
To unlock the steering, insert the key into
the switch and turn it clockwise. If any
difficulty arises in unlocking turn the
steering wheel a little clockwise or
anticlockwise while turning the key.
Steering lock cum ignition switch key
positions ACC
Horn, parking lamps, engine
inspection lamp and hazard warning By turning the key to ‘ACC’ position power
indicators are not connected through supply to accessories is switched on.
this switch and operate
independently.
❒ to switch on and off the accessories
only.
The switch is located on the steering column
support and has the following key positions:
Handling
ON
By turning the key to this position all
remaining electrical systems become
operative and lamps of battery charging
indicator, low oil pressure will come on.
In case of 4x4 vehicle in addition to above
4WDH & 4WDL lamps will come on and goes
off after a few seconds.
In ‘ON’ position, the glow plug controller
switches on the glow plugs and glow
indicator lights up. After a few seconds,
depending on the ambient temperature,
the indicator light only goes off indicating
that the engine can be started. Glow plugs
remain on for few seconds and switches off
automatically.
As a safety feature glow plugs are
automatically switched off after a lapse of
certain time if the engine is not started to
conserve battery.
In this case to start the engine repeat the
operation by first going to ‘ACC’ or ‘LOCK’
position.
Steering lock cum ignition switch, Combination switch
Combination switch
The combination switch is mounted on
steering column. It’s right side lever operates
turn signals, headlamps and parking lights,
3 number plate lights and instrument panel
4 light.
1
Turn Signals
5 2
Moving the combination switch lever in
sideways direction operates the turn signals:
Combination Switch Position ‘4’ - Turn signal left
Position ‘5’ - Turn signal right
START
Turn the key further clockwise to start The lever returns to neutral position
position (spring loaded) to operate starter automatically when the steering wheel is
motor. As soon as the engine starts release returned to straight ahead position.
the ignition key, so that key can come back
to ‘ON’ position and starter motor
disengages and glow plug is switched off.
Vehicle is driven in this position. By turning
the ignition key from
‘ON’ position to ‘ACC’ or ‘LOCK’ position
engine can be stopped.
19
Handling Combination switch

OFF - Position.

The combination switch lever can be

operated up and down to select the
headlight beam as follows :

Position ‘1’ - High beam

‘2’ - Low beam
‘3’ - High beam flash

High beam flash (No. 3 position)

High beam flash will be ‘ON’ as long as lever

is held in position 3 irrespective of the knob
position. This is spring loaded position and
can be used in day time also for giving
signal to the on coming traffic.

Lights Second notch ( H L position)

Lights are operated by turning the knob of Head lights are also switched ‘ON’, in
combination switch as indicated below: addition to parking lights, number plate
lights and controls backlights.
First notch (P L position)

Parking lights, number plate lights and

controls backlights are switched ‘ON’.

20
Handling Windshield wiper/washer, Hazard warning switch

Wiper motor operating lever Hazard warning switch

Windshield wiper / washer Hazard warning switch

The combination switch lever mounted on ‘LO’ - Low speed of To operate the system, pull the switch located
the leftside operates the windshield wipers wiper motor behind the steering wheel. Indicator light will
and washers : come ‘ON’ in instrument cluster and all turn
‘HI’ - High speed of signal lights will flash simultaneously to warn
wiper motor other road users about the hazardous
Position
To operate windshield washer, lift the lever. condition of the vehicle.
‘OFF’ - Wiper motor The windshield washer will remain in
switched ‘OFF’ operation as long as the lever is held in this
position.
‘INT’ - Wiper sweeps
intermittently
21
Handling Roof lamp

Loading Switch
Conditions Position/
Marks
assigned
Unladen + One person 0
person in driver seat
Driver + Co-driver 0
Driver + Co-driver + 0
All the seats farthest
to rear occupied
All the seats occupied 1
Laden (All seats
Headlamp Leveling Switch occupied + Luggage
Roof lamp 1. Lamp off in boot space to achive 2
2. Door control mode Headlamp Leveling Switch (if provided) : permissible load on the
3. Lamp on A motorized headlamp leveling rear axle)
arrangement with the setting knob
Driver + evenly distributed
Roof lamp provided on the dashboard.
load in the boot to obtain 3
As and when required, headlamp leveling permissible load on
This lamp assembly is mounted in the setting is done by rotating the knob to corresponding axle
middle of compartment. Its switch has 3 select one of the levels marked in the switch
positions : (1) OFF, (2) DOOR CONTROL depending upon the loading conditions
(3) ON. of the vehicle.
When the switch is in Door Control position,
lamp will glow as soon as door is opened
and stops glowing after door is closed.

22
Handling
1. Engine compartment light
2. Engine compartment light switch
Engine compartment light
To operate engine compartment light pull
switch (2).
Bonnet opening and closing
To open pull lever (1). This will release the
bonnet lock. To open fully, lift the additional
lock lever located on the bonnet
Engine compartment light, Bonnet
1. Bonnet opening lever
centre with the help of finger. Use the
bonnet stay rod to keep the bonnet open.
For closing the bonnet, disengage the stay
rod, clamp it properly and press down the
bonnet till it is fully shut.
Ensure that the bonnet is fully locked
before driving off.
Additional lock lever
In case of failure of cable attached to lever
(1) bonnet lock can be opened by inserting
a screw driver from the top centre position
of grill through a slot provided behind it on
the sheet metal and by pressing the lock
plate towards your left. Push upward the
additional lock lever at your right and lift the
bonnet while the lock plate is kept pressed
with the help of screw driver.
23
Handling Driving controls

1. Steering Wheel *
2. Instrument Cluster
3. Combination Switch
4. Head Lamp Leveling Switch
5. Steering Lock cum Ignition Switch
6. Bonnet Opening Lever
7. Clutch Pedal
8. Brake Pedal
9. Accelerator Pedal
10. Gear Shift Lever
11. Horn Pad
12. Glove Box
* Four spoke steering wheel for vehicles
with Power Steering

Driving Control
24
Handling
Gear shift lever knob & shifting pattern
Gear shift lever ( GBS - 76 gear box )
It is floor mounted. The different gear
positions are marked on the knob. The 5th
gear, ( an overdrive ) has been provided to
obtain better fuel economy while driving on
highways.
Parking brake handle : Floor mounted
The parking brake is mounted on floor
between RH door and driver’s seat.
To apply the parking brake, pull lever full up.
To release it, pull the lever up slightly, press
the release button and push the lever down.
Ensure parking brake is released before
driving the vehicle.
Driving controls , Spare wheel
Spare wheel
Spare Wheel
Spare wheel is mounted on tubular
structure at rear door.
Wheel spanner provided with the vehicle
can be used to loosen and tighten the bolts
of the spare wheel mounting.
The spare wheel mounting pin has a hole to
lock the spare wheel with a pad lock.
25
Handling Turbocharger (if fitted)

AIR TO Turbocharger (if fitted)

INDUCTION MANIFOLD Turbocharger is an efficient supercharging
device used in our engine. It makes use of
thermal energy of engine exhaust gases
to run a turbine which in turn drives a
compressor to force air under pressure
COMPRESSOR into the intel manifold.
HOUSING
Lubrication of Turbocharger
COMPRESSOR
WHEEL The rotor assembly of the turbocharger is
supported by two floating lead brorize
sleeve bearing in the bearing housing.
These bearings are lubricated with the
linest filtered and cooled oil from the
lubrication system of the engine. There is
a heat shield arrangement provided
between the gas chamber of the turbine
THRUST and the bearing housing to avoid heating
BEARING of the bearing.

Turbocharger constructional details

26
Handling Turbocharger and Cataltic Converter (if fitted)

Maintenance of Turbocharger functioning of the converter and to avoid

damage to the Converter.
1. Tighten the following fasteners at PDI
and thereafter at every 8,000 km. It is mandatory to use Diesel fuel with
sulphur content less than 0.25%. Use of any
- Turbocharger mounting
other diesel fuel can increase the
- Intercooler mounting pollutants.
- Turbocharger hose connections Warning :
and its mountings
- Intercooler hose connections Avoid parking the vehicle over
and its mountings inflammable materials, such as dry leaves,
grass etc., as the exhaust system is hot
2. Check intercooler fins for any dust enough to initiate “FIRE”.
accumulations and clean by
compressed air at every 16.000 km. TAKING CARE OF ENVIRONMENT :
CATALYTIC CONVERTER (if fitted) : Tata Sume (Bharat stage II) vehicles are
3. Check end play of turbocharger shaft
and radial clearnance between equipped with the EGR (Exhaust Gas
Tata Sumo SE is fitted with Diesel Oxidation
turbine wheel and housing at every Recirculation) System and catalytic
Catalytic Converter to reduce exhaust
64,000 km. converter/presilencer to reduce exhaust
pollution. The two way Catalytic Converter
pollution.
has coating of precious metals which
enables conversion of pollutants.

Care of the Catalytic Converter :

The Catalytic Converter does not require any

special maintenance however, following
precaution should be taken for the effective
27
Handling EGR System (if fitted)

EGR SYSTEM (if installed) :

The 483 DLNA engine if fitted with EGR
pipe, vacuum tubes, EGR electropnematic
switch, EGR switch on FIP throttle lever and
associated electrical circuitry. With this,
controlled amount of exhaust gas is mixed
with intake air of the engine, in part load
and speed conditions. This helps in
reducing harmful pollutants.
Along with EGR System your vehicle is also
fitted with diesel oxidation catalytic
converter to reduce exhaust pollution.

28
Handling
Power steering (if fitted)
Power steering is fitted for lighter steering
effort and easy manoeuvrability. The system
consists of steering gear box, hydraulic
pump and hydraulic reservoir suitably
mounted and connected by piping. Pump
drive is through ‘V’ belt from engine. Power
assistance is available during normal
functioning of the power steering system.
In case of any failure in hydraulic system,
the steering can be operated
mechanically with increased steering
effort for bringing the vehicle to a repair
station.
Procedure for oil filling and bleeding
the power steering system.
(Ensure that the reservoir is totally cleaned
before starting the work.)
Power steering
2. Check for any leakage in the system
and if noticed take corrective action.
3. Start the engine and steer the vehicle
from full left to full right turn 3-4 times.
Add fluid if necessary to maintain the
level up to the filter top.
4. With the engine at steady speed check
for bubble / foaming in the fluid. If
present it indicates that air is getting
sucked into the system.
Check the suction line / fittings and
correct if necessary.
Power steering fluid dip stick
5. Once the system is bled properly and
free from foaming, there should not be
appreciable change in fluid level in the
1. Fill the reservoir nearly full. Crank the reservoir, when the engine is started /
engine for 10 seconds without, if stop repeatedly. Top up or remove
possible, allowing it to start. If the excess fluid so that the final level is at
engine does start, shut off ‘H’ mark on dipstick.
immediately.
6. Now the system is ready for driving.
Check and refill the reservoir. Repeat atleast
three times, each time checking and refilling
the reservoir.
29
Handling Power steering

Caution l Tighten hex nut (4) till belt gets

Do not allow the fluid level to drop
significantly or run out of the reservoir
during the above operation. This may
induce air into the system.
Do not start the engine without fluid in the
power steering system. This will result in
serious damage to the pump.
proper tension. (Belt should deflect
by 10 - 15 mm after pressing with
thumb at mid span).
l Tighten lock nut (3).
l Tighten hexagonal bolt (2).
l Tighten mounting bolt (1).

Note
Always use recommended brand of fluid Power steering pump belt drive arrangement
from closed containers. Any dirty fluid
poured in the system will result in damage
to pump/gear.

Power steering pump belt

tensioning ( where applicable )
l Loosen power steering pump
mounting bolt (1).

l Loosen hexagonal bolt (2).

l Loosen lock nut (3).

Power steering pump belt drive arrangement

(Where power steering is fitted)
30
Handling
Fuel tank location
Check the following regularly, particularly
before starting on a long journey.
1. Fuel level in tank
Top up if required with correct diesel
fuel, secure cap and lock the flap.
Preparing the vehicle for the drive
The oil level should not exceed the
‘MAX’ mark. USE ONLY THE
RECOMMENDED BRAND OF OILS.
A) Engine oil filling neck
B) Dipstick
2. Engine oil level
Check engine oil level before starting
the engine or at least 20 minutes after
stopping the engine. Top up if oil level
is less than midway between upper
and lower marks on the dipstick.
31
 Preparing the vehicle for the drive

Uge genuine co-randed coolant.

If no leak can be found inspection
should be carried out at an authorised
service dealer.

Note :
Always use radiator cap only of 1.0
kg / cm2 (14 psi), if required to be
replaced.

4. Ensure battery electrolyte level is

Engine coolant container
3. Coolant level
With the engine cool, check the
coolant in the auxiliary tank. The level
should be between the “FULL’ and
“MIN’ mark, top up with the
recommended coolant. Bring the level
upto the ‘FULL’ mark. The level must
not exceed the ‘FULL’ mark. If the
coolant level drops within a short time
after replenishing, there may be a leak
in the system. Rectify the leakage and
top up radiator also.
32
10-12 mm above top of battery plates.
Top up with distilled water if required
( NOT ACID ).
Keep battery terminals clean and tight.
Apply petroleum jelly / vaseline on
terminals for protection against
corrosion. Secure covers provided over
terminals.
5. Check all lights, horn, gauges,
switches and wiper for proper
functioning.
Check belt tension
6. Check condition and tension of fan
belt. ADJUST tension if necessary.
7. Check leakages of coolant, fuel and
oil at all joints of hoses and pipes
and rectify, if any. If coolant leakages
is noticed, rectify the leakages and top
up radiator also with recommended
coolant.

Brake fluid container
8. Check level of brake fluid in plastic
container. Top up if necessary.
Do not overfill.
Use only genuine co-branded brake
fluid.
Preparing the vehicle for the drive
Clutch fluid container
9. Check level of clutch fluid in plastic
container. Top up if necessary. Do not
overfill as this would result in spillage
during clutch operation.
Use only genuine co-branded clutch
fluid.
Windshield washer fluid container
10. Check level of water in Windshield
washer reservoir. Top up with clean
water if required.
Use good quality cleaning solvent
available in the market in the ratio as
specified by its manufacturer.
33

2 2
Gear box oil filler plug
11. Level of gear box oil
Periodic check gear box oil level.
12. Level of rear axle oil
Periodically check rear axle oil level.
13. Check condition of wiper blades,
replace if rubber profile is damaged.
14. Check level of oil in steering gear box,
where applicable.
15. Check oil level in power steering
hydraulic tank, where applicable.
34
Preparing the vehicle for the drive
1
Rear axle oil filler plug 1.Transfercase oil level plug 2. Drain plug
16. Check and correct tyre inflation 18. Clean transfer case breather
pressure ( with cold tyres ). regularly (4X4 vehicles)
17. Level of transfercase oil (4X4)
periodically check transfer case oil
level.
Donot use impact wrench to
remove or install level/filling
plug or drain since this will
damage threads in the transfer
case cover.
 Driving, gear shifting, braking

Before Driving Start the engine and observe that :

Check
l Low oil pressure indicator light goes
l Coolant level ‘OFF’
l Engine oil level l Battery charging indicator light goes
l Tyre pressure ‘OFF’

l Brake and clutch fluid level l DO NOT CRANK ENGINE WHEN GLOW
PLUG INDICATOR IS ‘ON’
l Doors are firmly closed
l ENSURE THAT PARKING BRAKE IS
Adjust RELEASED (INDICATOR LAMP ‘OFF’)
l Driver seat l VEHICLE IS NOW READY FOR A
l Rear view mirrors DRIVE.

Ensure l DO NOT ALLOW VEHICLE TO ROLL

BACK ON GRADIENTS.
l Gear shift lever is in neutral position.
l All switches and lamps are working.
l Brake fail indicator is ‘OFF’
l Fuel level indicated in fuel gauge is
about reserve mark.

35
Driving instruction Driving, gear shifting, braking

During running - in period Driving Instructions l Engage reverse gear, only when
i.e. first 2,000 km of operation : vehicle is stationary.
DRIVE SAFELY AND JUDICIOUSLY.
Do not exceed the following vehicle l Depress clutch pedal fully before
REMEMBER SAFETY FIRST.
speeds: engaging the reverse gear. Wait for a
l Depress clutch pedal fully before few seconds then engage the gear. If
Gear NA TC
shifting gears. This will ensure longer gear shifting does not occur, then
First - 25 - 30 synchro cone life. release the clutch pedal, once again
Second 15 45 15 55
l For smooth starting of vehicle press the clutch pedal and engage
Third 25 75 25 90 without jerks, synchronise release of the reverse gear.
Fourth 30 100 35 120 clutch pedal with pressing of
Fifth 40 Max 45 Max accelerator pedal.
speed speed l Start the vehicle in first gear only.
l Avoid rapid acceleration and l Change gear at appropriate speed
prolonged high speed running of the and do not lug the engine by too
engine. early shifting to higher gear at low
speeds.
l Avoid sudden braking.
l Retighten wheel nuts to 12-15 mkg. Recommended speeds for gear changes
torque after first 100 km of running Gear Speed in km/hr.
of a new vehicle and after every wheel 1st to 2nd 20
change.
2nd to 3rd 35
3rd to 4th 60
4th to 5th 80

36
Driving instruction
Braking
l While braking on turns apply brakes
gently.
l Before driving down a long steep
gradient, reduce vehicle speed by
changing to lower gear.
Do not ride the brakes as they may
overheat and their performance may
be impaired.
l Do not use half engaged clutch to hold
the vehicle on up gradient as this will
result in premature clutch failure.
l After driving through pockets of
water, apply the brake a few timesat
low speed to get rid of moisture
inside the brake drums.
l When it beings to rain, reduce vehicle
speed and avoid sudden
braking.
Stopping
a. Park the vehicle in safe place. Apply
parking brake.
Driving, gear shifting, braking
Fuel Economy
a. Drive smoothly, accelerate gradually
and anticipate stops.
b. Best fuel consumption is obtained at
low engine speeds in the highest
possible gear without labouring the
engine.
c. Driving with accelerator pedal fully
depressed means using excessive fuel.
d. Do not allow the engine labour by too
early high gear changes. Change to
lower gear when engine no longer
runs smoothly.
1. Engine running
e. If possible, do not idle the engine for
2. Engine stopping (in case it does not more than 5 minutes. Switch of the
stop with ignition key)
engine.
f. Do not ride the clutch. Do not use
b. If engine does not stop when ignition clutch pedal as foot rest.
key is switched off, shut it off manually
g. Depending on traffic conditions, a
by pressing lever on fuel injection
constant speed should be
pumps as shown in sketch.
maintained. The vehicle uses the
c. If such a complaint exist, get it more fuel, everytime you speed up
rectified at the nearest authorised or slow down.
service outlet.
h. Hard braking, abrupt cornering and
rapid acceleration use more fuel.
Avoid these.
37
Starting & Driving
DRIVING SAFETY
Seat-Belt
Seat-belts are life saving equipment, use
of seat-belt reduces the chance of injury
and severtiy of injury in case of an
accident. It is strongly recommended
that all the care occupants should always
wear seat-belt, while car is in motion.
Influence of Alcohol
Avoid driving under the influence of
alcoohol or drugs. Alcohol and drugs will
severly impair your control of the cehicle
and increase therisk of injury to yourself
and others.
38
Mobile phones
Avoid using mobile phones while driving
a car.This could divert your attention from
the road and result in an accident.
Fatigue ‘Rest Revive survive’
Do not attempt driving when you feel
tired, sleepy long distance driving can tire
you very much and fatigue can dull your
reflexes and judgment.Take a break and
get refreshed at intervals.
Driving Safety
CAR SAFETY CHECKS
Windshiled/wiper/windshield
washer
Always keep windshiled glass clean to
avoid any distraction in visibility. Ensure
proper working of wipers and condition
of wiper blade. Ensure that windshiled
washer reservior is full. Do not operate
wiper alone when the windshield glass
is dry this would damage windshield.
Headlights
Keep headlight lenses clean. Check for
operation of headlamp in both high/low
beam condition Check for correct
focusing of headlamps. Use only
recommended type of bulbs. Do not use
the high beam unless it is inevitable. Its
dazzle may glare the driver of the
oncoming car the condition thus causing
an accident.
Starting & Driving
Side indicator/Hazard warning
Ensure that all side indicators/hazard
warning lights are always in working
condition and they are used when
required.
Horn
Ensure the horn is working properly. Hort
provides safety to other road users by
alerting your presence.
Brakes
Ensure brakes are in working condition.
Check break fluid level in reservior. Do
not drive the car when brake warning
lamp is ‘ON’.
Tyres
Check the condition of tyres for any
abnormalities. Maintain correct tyre
pressure, it is very important particularly
Driving Safety
when subjected to extreme conditions, triangle must be at least 50 meters
such as high speed, high load and high behind the car in the same lane of traffic.
outside temperature. Do not use worn
or bald tyres on front wheels. Increase the distance to 150 meters on a
highway or if a bad/hill top obscures the
view
First Aid Kit :
First aid kit is provided in your car. This is
for use in case of minor injuries. It is to be
regularly checked for any disintegration
and should be updated with regularly.
Advance Warning Triangle:
There is an advance warning triangle
provided along with car. In case there is a
breakdown and the caris parked at the
side of road, then the triagle is to be kept
as per instructions given below:
Remove advance warning triangle form
case and assemble.
Place the triangle on the road behind the
car when it stranded on the road. The
39
Vehicle maintenance
1) Engine sump drain plug 2) Oil filter
Changing engine oil
Change engine oil in the crankcase at
recommended interval. Engine oil should be
drained while it is hot. Unscrew engine
sump drain plug and allow oil to drain out
fully.
Changing oil filter
Unscrew and remove engine oil filter with
the help of special tool, if necessary. Engine
oil filter is a spin-on type and cannot be
40
Changing engine oil
re-used. Change engine oil filter with every
oil change.
Always use genuine engine oil filter for
replacement. Destroy the oil filter to avoid
resale of the same by unscrupulous
people.* Fill the new oil filter with fresh
engine oil. Smear a little engine oil on
rubber gasket of new engine oil filter. Hand
tighten the filter fully and tighten it a
further half turn with a special tool. Do
not overtighten engine oil filter as this
may damage oil filter and oil may leak out.
Before filling in fresh oil in the engine, refill
A) Engine oil filling neck
the sump drain plug using a new sealing
B) Engine oil deep stick
washer. Tighten drain plug to 4 mkg
torque.
Fill in specified quantity of fresh engine
oil in the engine crankcase. Start engine
and run for a few minutes. Stop the engine
and re-check oil level after approx. 20
minutes. Top up if oil level is less than
midway between upper and lower marks
on the dipstick.
* Fill the new oil filter with fresh engine
oil.
Vehicle maintenance
A. Air filter B. Service Indicator
Engine Air Filter
Periodically clean air filter element and
replace it with a new one when air cleaner
service indicator shows red band, even
after cleaning or at 40,000 km. in clean
conditions or at 25,000 km. in dusty
conditions.
Air Filter
Reset service indicator by pressing rubber
cap, red band will disappear from service
indicator.
On starting the engine, if service indicator
continues to show red band, replace the
paper filter element with new one and reset
the service indicator.
Air filter service indicator
Always use genuine air filter element.
Remove the cover and the filter element.
Clean it gently by tapping and rolling on
a table. Clean the cover and air ducting.
Check the element for puncture and pin
holes by a light source. If found okay refit
the filter element and the cover.
41
Vehicle maintenance
Changing fuel filter element
Changing fuel filter element
Unscrew drain plug and drain fuel from
fuel bowls. Remove fuel filter with top cover
from mounting bracket.
Unscrew fuel filter bowl mounting bolt and
replace bowl with element.
Replace fuel tank side filter element after
every 8,000 km and FIP side filter element
after every 16,000 km.
Assemble fuel filter and fit it on mounting
bracket.
42
Priming fuel system
Priming fuel system
Unscrew fuel lift pump plunger knob. Pull
and push it 10-14 times (30-40 times if fuel
tank has been completely emptied).
Tighten fuel lift pump plunger knob. Start
engine and check for smooth running.
If erratic fuel supply is still felt, check for
air suction in fuel pipeline from fuel tank
to FIP and rectify.
Fuel system
Fan belt tension checking
Fan belt tension adjustment
Check the conditions of belts on the
engine Examine the edge of the belt for
cracks or fraying.
Check the tension of the belt by pushing
it with your thumb. The belts shuld have
deflection of 8 to 10 mm.
If the belt tension is not proper, get it
attended at the nearest authorised service
outlet.
Vehicle maintenance Bleeding clutch system

cylinder, Watch for air bubbles in

glass jar.
d. Retighten bleed screw on slave
cylinder and repeat the process until
air bubbles cease to appear at the end
of tube in glass jar, allowing only fluid
to flow.
e. After completing bleeding operation,
ensure that bleed screw on slave
cylinder is fully tightened. Replace dust
cap on the bleed screw.

During bleeding process keep a watch on

Clutch fluid container Bleeding clutch slave cylinder fluid level in container and top-up.
Bleeding clutch system b. Remove dust cap from slave cylinder
bleed screw and clean the screw
A dry friction, single disc, diaphragm type thoroughly. Attach bleeding tube to
clutch has been fitted which is actuated bleed screw and place other end of
hydraulically. tube in a clean glass jar containing
The procedure for bleeding the system is as sufficient clutch fluid to submerge
follows : tube end.

a. Ensure that fluid level in clutch fluid c. Pump clutch pedal twice or thrice
container is upto maximum level. slowly throughout its stroke and by
holding clutch pedal in depressed
condition, loosen bleed screw on slave

43
Vehicle maintenance
Engine coolant container
Cooling system
If engine overheating occurs, there
could be a fault in the cooling system
which may be on account of :
1. Less coolant in the system or dirt/
scale having accumulated inside
coolant passages, especially in
the radiator core.
44
Cooling system
2. Chocking of radiator passages due Changing of coolant in the cooling
to foreign material or damages. system :
3. Defective/stuck thermostat. (At specified intervals)
a. Drain the cooling system and flush it
4. Loose fan drive belt. with clean water.
5. Coolant leakage from system. b. Pour the genuine co-branded coolant
into the radiator until it is full.
Always use genuine radiator cap of 1.0 kg/
c. Start the engine. Top up the radiator
cm2 ( 14 psi ), if required to be replaced. A
with coolant.
proper radiator cap firmly fitted maintains
pressure in the cooling system. d. Fill the auxiliary tank upto ‘FULL’ mark.
e. Ensure no leakage in the system.
Prevention of rust formation
Use genuine co-branded premixed
coolant in the cooling system to prevent
rust formation and freezing of coolant
inside the crankcase passages.
The total capacity of the cooling system is
approx. 9 to 10 litres. Fill the radiator
auxiliary tank upto ‘FULL’ mark.
Vehicle maintenance
Schematic layout - Hydraulic brake circuit
Brake system
The dual circuit service brake system
operated through the tandem master
cylinder is designed such that one circuit
will continue to provide braking action if the
other circuit fails. This vehicle is fitted with
disc brakes at front and drum brakes at rear.
Stopping the vehicle after loss of the brake
fluid in one circuit will require more pedal
pressure and pedal travel than normal. Also
stopping distance will be longer.
Service brakes are vacuum assisted. In case
of failure of vacuum, the vehicle can still be
stooped, however with a higher effort.
Brakes
Bleeding front caliper
Bleeding the brake system
If the brake pedal becomes spongy, this may
be due to air in the hydraulic brake system.
Whenever any repair / overhaul or
disconnecting of any brake pipe is done,
or level of brake fluid has fallen so low
that air has been drawn into master
cylinder, it is necessary to bleed the
system to remove the trapped air.
45
Vehicle maintenance
Bleeding rear wheel cylinder
Proceed as follows for bleeding the brake
system :
a. Clean all dirt from around the fluid
container. Remove cap and top-up
fluid upto the maximum level.
b. Remove dust cap at each bleed screw
and clean the area around it.
c. Attach the bleed tube to the front left
calliper bleed screw and place the
other end in a clean jar containing
sufficient fluid to submerge the end of
the tube.
46
Brake fluid Container
d. Pump the brake pedal 3-4 times slowly
throughout its stroke and by holding
the pedal depressed, loosen the bleed
screw and watch for air bubbles in the
glass jar.
e. Re-tighten the bleed screw and
release the brake pedal. Repeat the
process until air bubbles cease to
appear at the end of bleed tube,
allowing only fluid to flow.
f. Replace the dust cap on bleed screw.
Brakes
Repeat the same procedure ( steps ‘a’ to ‘f ’)
on the front right calliper, rear left wheel
cylinder followed by rear right wheel
cylinder.
After completion of bleeding, apply the
brake several times and check for any
leakages at joints and bleed screws.
During the bleeding process keep the
following points in mind :
1. Ensure that the fluid level in the fluid
container does not fall low enough to
cause air to be drawn into the
hydraulic system.
2. Maintain absolute cleanliness. The
brake system must be kept entirely
free from petrol, kerosene or any form
of mineral oil, as mineral
contamination spreads rapidly in the
hydraulic system, causing dangerous
deterioration of the rubber seals.
3. Never, under any circumstances, use
the fluid which has been bled out from
the system to top-up the container. It
may be aerated, have too much
moisture content and/or is
contaminated.
Vehicle maintenance
4. Always use recommended brand of
brake fluid.
5. As brake fluid absorbs moisture from
the atmosphere, we recommend
changing of brake fluid in the system
annually.
6. Take care to see that the brake fluid is
not spilled on the paint work.
Brake adjustment
The front wheels are fitted with disc brakes.
These are self adjusting, therefore need no
adjustment. The rear wheel brakes can,
however be adjusted. Due to wear on the
brake shoe linings the clearance between
rear brake shoe linings and the brake drum
increases. This must be adjusted after every
4,000 km if required :
After installing new rear brake shoes or
linings, check and adjust brakes after 500
km run.
For adjusting rear wheel brake shoes
proceed as follows :
1. Put chocks on front wheels.
2. Jack up rear axle. Release parking
brake. Ensure that parking brake cable
is slack.
Brakes
Place the gear shift lever in neutral
position.
3. Loosen the adjusting screws of both
brake shoes so that the wheel is
absolutely free to rotate.
4. Now turn the adjusting screw of one
of the brake shoes till brake begins to
bind - i.e. the brake shoe touches the
brake drum.
Now turn the adjusting screw in the
opposite direction just upto the point
when wheel can be rotated freely.
Adjust the other brake shoe of the
same wheel in the manner described Adjusting the rear brakes
above. 1. Adjusting screw
5. Adjust both brake shoes of the other 2&3 To increase or reduce the
wheel as described above. clearance between brake
6. Operate brake pedal twice/thrice, shoe and drum
simultaneously rotating both rear
wheel, for checking proper application
and release of brakes.
7. Check and readjust parking brake, if
necessary.
8. Remove front wheel chocks.
9. Test drive vehicle for proper brake
function.
47
Vehicle maintenance Parking brake

Adjustment of parking brake

Ensure that all four rear brake shoes have been properly adjusted.
1. Put chocks on front wheels. 2

2. Jack up the rear axle.

3. Loosen check nuts(1). Pull parking brake lever upto second
notch.
4. Tighten the parking brake adjustment nut (2) till rear wheels
start jamming and cannot be rotated. 1
5. Release the parking brake and ensure that wheels are rotating
freely, then tighten check nuts(1). Operate parking brake a few
times to ensure proper operation.
Parking brake adjustment
ENSURE THAT ON RELEASING THE PARKING BRAKE BOTH REAR WHEELS 1. Parking brake adjustment nut
ARE FREE 2. Check nut
6. Lower down the rear axle.
7. Remove chocks from front wheels.

48
Vehicle maintenance Wheels and tyres

Jack location at front Jack location at rear Tightening wheel nuts

Wheels and tyres Jack should be placed below chassis long Recommended tyre pressures :
Always use only recommended size wheel member behind front wheel for changing ( with cold tyres )
rims and tyres. Use of rims and tyres not front tyres and before rear wheel as shown.
For 195 R15 8PR LT Radial ply Tyres
recommended by us may have adverse
effect on vehicle safety and further more Wheel alignment At Unladen Laden
could infringe on motor vehicle regulations. If uneven tyre wear is noticed, get the At rated GVW
vehicle examined and attended by Tata Front 26 psi 26 psi
Wheel change Motors authorised workshop. Periodically (1.8 bar) (1.8 bar)
When changing wheels use the jack check and maintain correct tyre pressure
Rear 26 psi 54 psi
provided with the vehicle. to obtain longer tyre life.
(1.8 bar) (3.8 bar)

49
Vehicle maintenance Wheels and tyres

For 215/70 R15C Radial ply Tyres Do not oil wheel bolts and nuts. during removal of tyres. Check the balance
weight prior to removal of tyre, if found
At Unladen Laden Wipe off any adhering oil on bolts/nuts
loose, mark its location on the rim and refit
(Rated GVW) Tightening torque of wheel nuts :12-15 properly.
Front 44psi 44psi mkg.
Replacing a tyre / rim.
(3.0 bar) (3.0 bar) Retighten wheel nuts after 100 km of every
When the tyre or rim is changed the wheel
Rear 44 psi 46 psi wheel change.
should be properly balanced on a machine
(3.0 bar) (3.2 bar) New tyres do not give maximum grip after inflating to the specified value as per
straightway and should therefore be run- the following norms.
in at moderate speed for the first 100 km.
For LT 215/75 R15100/97 Tyres 1. Permissible imbalance for tyre with
This will help to make the tyres last long.
rim = 250 gm-cm max.
At Unladen Laden To avoid damage to tyres and wheels, drive
(Rated GVW) slowly over speed breakers/bumps / rough 2. Permissible balance weight for tyre
roads. with rim = 140 gm max.
Front 35 psi 35 psi
(2.4 bar) (2.4 bar) Wheel balancing 3. Relocate the tyre if the weight
required to balance is more than 140
Rear 35 psi 50 psi Wheels of your vehicle are balanced. The gm.
(2.4 bar) (3.5 bar) same should be maintained when
repairing a tyre or tube and replacing the 4. Balance weights are available from 10
Check tyres for damage from time to time tyre or rim. gm to 90 gm in steps of 10 gm and
and remove any foreign bodies (nails/ from 80 to 140 gm in steps of 20 gm.
Repairing a tyre / tube
stones, metal chips etc.) embedded in 5. Do not use more than one balance
treads. Mark suitably the tyre position (If original
weight on side.
colour dot mark is not visible) with respect
While fitting wheels on the vehicle make to valve stem hole to ensure that tyre is
sure that wheel bolts are free from dust, refitted in original location. Ensure that the
scratches, dirt, dents, etc. balancing weights are not disturbed

50
Vehicle maintenance Wheels and tyres, Electrical system

be use in low visibility area.

12345678
12345678 1234567
1234567
12345678 1234567 The head lamp also incorporates a parking
123
123 lights.
123

SPARE
FRONT

123

REAR
123
123
123 The head lamps must be properly aligned
123
12345678 1234567 in order to obtain maximum road safety,
12345678 1234567
12345678 1234567 proper road illumination and reduced glare
to oncoming traffic.
12345678 12345678
12345678 12345678
12345678 12345678 It is recommended to check alignment of
123
123
123 headlamp beams periodically and
123 SPARE
FRONT

REAR

123 whenever headlamp bulbs are replaced, by

123
123
123 means of a headlamp aligner or with the
12345678 12345678 1 & 2 Focus Adjustment help of a screen as shown in figure on the
12345678 12345678
12345678 12345678 following page.

Adjusting head lamps focus with the help

Schematic diagram - tyre rotation
Tyre rotation
Tyre rotation is recommended for
achieving identical wear on each tyre. It is
also advisable to change rotating direction
to relieve tyres of continual one way
rotation. Regular rotation of tyres also will
prevent abnormal wear. The sketch
indicates a suggested sequence of tyre
rotation. Rotate tyres first at specified
of screen
intervals or earlier depending on
operation.
The vehicle should be parked 10 meters
away from screen with its centre in line with
Headlamps
central vertical line on screen, and screen at
right angle to longitudinal axis of the
The head lamp provides two types of light
vehicle. The vehicle should be in unloaded
beams; a high beam to give maximum light
condition with no sag in suspension
well ahead of vehicle, and a low beam
springs and all tyres equally inflated.
which is shorter and lower so that it will
not dazzle the oncoming drivers and can
51
Vehicle maintenance
On the marked up screen as shown in
figure, area above horizontal and inclinded
lines (shaded) is called ‘Dark zone’ and the
area below it is called ‘The illuminated zone’.
Each headlamp is aligned individually by
masking the other headlamp. Headlamp
is first adjusted for proper height of low
beam by adjusting knob at its top. Light
from low beam should fall below
horizontal and inclined lines.
52
746
No light should fall above these lines i.e.
in ‘Dark zone’. Thereafter lateral adjustment
is done by adjusting knob at bottom of
headlamp so that contour of low beam
coincides with contour formed by
horizontal and inclined lines below ‘Dark
zone’.
When properly adjusted, most brightly
illuminated area will be just below the
intersection point ‘A’ of these two lines.
Electrical system
The Second head lamp is adjusted in a
similar manner without disturbing the
position of the vehicle and the screen.
Now switch ‘ON’ high beam. They will be
symmetrical above points. ‘A’ and ‘B’ of
intersection of vehicle lines and horizontal
lines. It is possible that high beams may
not be exactly symmetrical but for this
reason headlamps should not be
realigned.
Preferably, the alignment should be done
in the dark.
No masking of headlamps with black
paint is required. If done, this will reduce
the intensity of light.
Vehicle maintenance Electrical system

Removal of cable socket Removal of locking ring Replacing headlamp bulb

Head lamp bulb replacement Realign headlamp beam after replacing

Raise the bonnet of the vehicle. Pull out
cable socket from bulb. Remove the rear
protective cover. Remove lock ring holding
the bulb and remove the bulb.
Install new bulb, properly locating it in the
housing. Fit back locking ring, protective
cover., and cable socket.
bulb.
Do not clean the reflector as it will cause
damage to mirror - finished surface. Do not
replace bulb with dirty or oily hands, since
oil will evaporate due to bulb heat and stain
the reflector.

53
Vehicle maintenance Electrical system

Bulb specifications
Description Location Type Specifications Qty.
Headlights Headlamp Halogen 12V 60 / 55 W 2
Turn indicator light Front D 12 /1 12V 21 W 2
Tail lamp D 12 /1 12V 21 W 2
Stop lights Tail lamp D 12 /1 12V 21 W 2
Parking lights Head lamp M 12 /4 12 V 4W 2
Tail Lamp M 12 /6 12 V 10W 2
Registration number plate lights Near number light M 12 /6 12 V 10W 2
Reverse indicator lights Tail lamp D 12 /1 12 V 21W 2
Warning and illumination lamps Instrument Cluster
Head light (Main beam) “ BA 9S 12 V 2W 1
Turn indicators “ BA 9S 12 V 2W 2
Battery charging indicator “ BA 9S 12 V 2W 1
Glow plug indicator “ BA 9S 12 V 2W 1
Low oil pressure indicator “ BA 9S 12 V 2W 1
Brake fail/Parking brake indicator “ BA 9S 12 V 2W 1
Gauge illumination lights “ BA 9S 12 V 3.4W 4
Check engine indicator “ BA 95 12 V 2W 1
(on NA BS - III only)
Roof lamp Cab roof K 12 V 10 W 1
Engine compartment light Engine compartment D12/1 12V 21W 1

54
Vehicle maintenance Electrical system

Fuse box Fuse box location Fuse box location - Below glove box
1. Fuse link - Red -10 Amps Flasher with short circuit protection
Fuses 2. Fuse link - Blue -15 Amps
3. Fuse link - light brown -5 Amps If flasher circuit is short circuited or
In order to protect the cable harness and 4. Fuse link - Yellow -20 Amps overloaded (more than 110 W) flasher will
other equipments from damage in case of 5. Fuse link - White -25 Amps shut off. It can be reset by momentarily
short circuit and overloads, fuse links are 6. Fuse link - Green -30 Amps centering the indicator arm of combi
provided in the fuse box. 7. Fuse link - Orange -40 Amps
switch.
While fitting fuse box cover ensure that
In case of a fault in the electrical system cover knob rests in the slot provided inside If flasher is shutting off or fuse is blowing
check the respective fuse. The particulars of the fuse box. off repeatedly the flasher circuit should
the consumers served by each fuse and Spare fuse links are provided inside the be checked for short circuit.
amperage are printed on the fuse box cover. fuse box.
The fuse link can be identified for amperage Check the flasher separately for its
Always use fuses of correct rating. Do not functioning.
by color codes :
use wire in place of fuse.
55
Vehicle maintenance
Care and cleaning of the vehicle
Caution
When cleaning the interior / exterior of the
vehicle, NEVER USE volatile solvents such as
thinner, petrol or any other cleaning materials
such as bleaches or strong household
detergents.These materials may be poisonous
or flammable and their improper use may
cause personal injury or damage to the
vehicle.
Cleaning of vehicle interior
● Floor mat
Dirt can be removed from the mat with
water and mild soap. Use a brush to help
loosen dirt. After dirt is loosened, wash
the mat thoroughly with water and dry
it in the shade.
● Seat belt
Clean the seat belts with a mild soap
and water only. No bleach or dye
should be used as this may weaken
the belt fabric. The belts should be
allowed to dry in the shade.
56
● Upholstery
Prepare a solution of soap or neutral
detergent mixed with warm water.
Apply solution with a sponge or soft
cloth and let it soak for a few minutes to
loosen dirt. Wipe the surface with a
clean, damp cloth to remove dirt and
soap solution. If some dirt still remains
on the surface, repeat the procedure.
● Carpets
Remove dirt as much as possible by
using a vacuum cleaner. Rub the stained
area with clean cloth made damp with
soap to absorb the stain and remove the
soap. Repeat until the stain is removed.
You can use commercially available
carpet cleaner. In this case, carefully
follow the manufacturer’s instructions
and precautions.
Cleaning exterior of the vehicle
Dirt or any other foreign material on the
painted surface may result in :
● Faded paint.
Care and cleaning of vehicle
● Rust on body due to deteriorated paint
film.
● Rust due to scratches.
● Body rust due to contact with damp
dirt trapped in the body.
Therefore it is important that your vehicle
is always kept clean and free from dirt in
order to maintain the paint in a good
condition and to protect the entire body
against corrosion.
Washing
When washing the vehicle, follow the
instructions given below.
● Flush underside of body and wheel
housing with pressurised water to
remove mud and debris. Use plenty of
water to loosen and remove dirt.
● Remove dirt and mud from body
exterior with running water. Use a soft
sponge, brush with water. Do not use
hard material which can scratch the
paint.
Vehicle maintenance
● Wash the exterior with water, lightly
rubbing with sponge or soft cloth. The
sponge or cloth should frequently
soaked in water.
Caution
When using commercial wash products
precautions specified by the manufacturer
should be observed. Do not use strong
household detergents or soaps.
● Once dirt has been completely
removed, wash off with running hose
water.
● After rinsing, wipe the body lightly
with wet chamois or cloth and allow
the body to dry it in the shade.
Warning
After washing, check that the brakes are dry. If
brakes are not dry,dry them by gently,repeatedly
applying while driving at low speeds.
Washing the vehicle exterior
After washing the vehicle, waxing and pol-
ishing are recommended to protect and
beautify the paint.
● Use only good quality waxes and
polishes.
● When using waxes and polishes, the
precautions specified by the
manufacturers should be observed.
● Chrome plated parts should also be
waxed.
Protection against corrosion
The following cause corrosion :
● Moisture trapped in body cavities.
● Dirt and salts collected in hollows on
the underside of the vehicle.
Removal of paint and protective
●
coatings from the exterior and
underside of the vehicle.
Corrosion preventive measures have
been incorporated in your vehicle. You can
Care and cleaning of vehicle
avoid corrosion of your vehicle by
performing some simple periodic
maintenance :
● Repair chips and scratches in the paint
as soon as you discover them.
● Inspect and clean the drain holes in
the bottom of the doors and body.
● Check the floor coverings for
dampness. Carpets and floor mats
remain damp for a long time, especially
in winter. This can eventually cause the
floor panels to corrode.
● Use a high pressure spray to clean the
underside of your vehicle. This is
especially important in areas near
chemical and other industries.
● Have corrosion preventive coatings
done on the underside of your vehicle
using Tata Motors co-branded anti
corrosive treatment.
57
Fuel, lubricants, coolants Fuel, lubricants

Fuel Lubricants
High speed diesel conforming to IS 1460 or DIN 51601 or equivalent
Recommended lubricants conform to the following specifications:
is recommended to be used as fuel.
At very low temperature fluidity of diesel may become insufficient 1. SAE 15W40 to API CF4+ - Engine oil
due to paraffin separation. It is therefore, necessary to mix 2. ATF Type A or 80w90 with
supplementary fuel with summer or winter grade diesel. The
7% anglemol - Gearbox oils
supplementary fuel to be used is kerosene or aviation turbine fuel.
3. APIGL 5 - Rear axle and mechanical
Ratios for mixing of supplementary fuel and diesel are shown in
steering gear box oils
table:
Please use only recommended brands for good performance.
Ambient Percentage
temperature upto Summer Supplementary
0
C grade diesel fuel The oil change periods recommended in maintenance schedule
should be adhered to.
upto 0 100 0
0 to -10 70 30 Use of reclaimed oil is not recommended.
-10 to -15 50 50
Engine oil
Ambient Percentage Recommended grades of engine oil conforming to SAE API CF4+
specifications and range of ambient temperature at which these
temperature upto Winter Supplementary
0
can be used are given below :
C grade diesel fuel
upto -15 100 0 Ambient temperature 0C Engine oil grade
-15 to -20 70 30
-10 and above SAE 15W/40
-20 and below 50 50
-20 TO 0 SAE 10W/30
Care should be taken that diesel and supplementary fuel are
-10 and below SAE 5W/20
thoroughly mixed before filling.

58
Fuel, lubricants, coolants Lubricants

Gear box oil (For G76) Coolants

Use recommended gear oil conforming to ATF, Type A or 80w90
with 7% anglemol, specifications.
Rear axle, live front axle and mechanical steering gear box oil
(Not applicable for power steering)
Use oils conforming to APIGL 5 specification. SAE 85 W 140 API GL5
oil should be used upto -9 0 C and Synthetic oil SAE 75 W 90
confirming to API GL5 between - 90C and -400C.
Presence of dirt in the coolant chokes up passages in the radiator,
cylinder head and cylinder block, thereby causing insufficient
cooling of engine.
To prevent rust information and freezing of coolant inside the
passages of radiator, cylinder block and cylinder head, use branded
premixed coolant (ready to use).

Hub bearing grease (Tata motors axles & front hub)

Use Lithium base multipurpose grease
Quantity 92 gms per hub (Front)
25 gms per hub. (Rear)

Brake and clutch fluid

Brake fluid conforming to IS : 8654/DOT 3 is recommended.

Spicer propeller shaft ( where applicable )

Lubricate slip joint with multipurpose grease- 2 grade grease.
Lubrication of steering spindle and sleeve
Lubricate steering spindle and sleeve with Molykote BR-2 grease
at specified intervals.

59
Recommended oils, lubricants and filling capacities

PLEASE USE ONLY GENUINE ENGINE OILS, COLLANTS, LUBRICANTS, ANTI-RUST & SOUND DEADENING COATS,
WIND SCHREEN SEALANT, ADHESIVES & FUEL ADDITIVES BRANDED BY TATA MOTORS FOR OPTIMUM
PERFORMANCE OF YOUR TATA SUME SE+/TOURIN/CARRIER
ITEM COMPANY BRAND QTY
ENGINE OIL CASTROL Castrol GTD 15 W/40 6.8 Litres (NA engine)
HPCL HP Milcy Power 15 W/40 7.7 Litres (TC engine)
COOLANT SUNSTAR Golden Cruiser Premium 1400 M
ANCHEMCO Frostox SFD 12 Approx. 9-10 Litres
HPCL HP Thanda Raja P
GEAR BOX (G-76) HPCL HP-ATF 80 W 90 1.6 Litres
CASTROL Castrol Transpower TQ
STEERING OIL HPCL HP-ATF 1.4 Litres
CASTROL Castrol Transpower TQ
REAR AXLE / FRONT AXLE HPCL HP Gear Oil XP 85W 140 GLS 2.2 Litres for Dana Axle
CASTROL Castrol Extreme Pressure 85W 140
BRAKE FLUID HPCL HP Super Duty Brake Fluid DOT-3 As required
CASTROL Castrol Universal Brake Fluid DOT-3
AXLE / HUB GREASE CASTROL Castrol AP2 grease As required
ANTI RUST TREATMENT DINITROL Dinitrol __
& SOUND DEADENING WUERTH Wuerth __
WIND SCREEN SEALANT ANCHEMCO Terostat 8590 Kit Form __
METAL & PLASTIC ADHESIVE ANCHEMCO Terostat 930 310 ml Cartridge
DIESEL ADDITIVE IFTEX Iftex Clean System D 250 ml pack*
* Add to Diesel as per the dosage recommended by M/s IFTEX
# For TATA MOTORS Rear Axle - 1.9 Litres.

60
Technical specifications Engine

Engine

Model : TATA 483 DL NA 56 TATA 483 DL TC

Type : Water cooled indirect injection diesel engine Water cooled direct injection diesel engine with
with crankcase breather crankcase breather & on separator with relief valve
No. of cylinders : 4-inline 4-inline
Bore / Stroke : 83 mm x 90 mm 83 mm x 90 mm
Capacity : 1948 cc 1948 cc
Max. engine output : 48 kw at 4500 rpm as per MOST/CMVR/TAP-115/116 68 kw at 4300 rpm as per MOST/CMVR/TAP-115/116
Max. torque : 115 N-m at 2000 -3000 rpm as per MOST/CMVR/ 190 N-m at 2000-3000 rpm as per MOST/CMVR/
TAP-115/116 TAP-115/116
Compression ratio : 22 : 1 21 : 1
Firing order : 1-3-4-2 1-3-4-2
Air filter : Dry ( Paper ) type Dry ( Paper ) type
Oil filter : Spin - on full flow paper type Spin - on full flow paper type
Fuel filter : Two stage, fine filtration Two stage, fine filtration
Fuel injection pump : Rotary type with electric stop solenoid. Rotary type with electric stop solenoid.
Governor : Mechanical Mechanical
Engine oil capacity : Max. 6.8 litres Max. 7.7 litres
Weight of engine : 200 kg ( Dry ) 220 kg ( Dry )
Radiator frontal area : 2277 sq. cm. - 3 Rows 2340 sq. cm.
: 2230 sq. cm. - 4 Rows

61
Technical specifications Clutch, Gear box, Transfer case, Axles

Clutch Rear Axle

Type : Single plate dry friction Type : Single reduction, salisbury

diaphragm type type with hypoid gears and
Outside diameter of : 228 mm semi - floating axle shafts.
Clutch lining Ratio : Sumo : 5.44 ( 49 / 9 )
Friction area : 463 sq. cm. ( approximately ) with NA engine 5.37 ( 43 / 8 ) - alternate
with Turbo engine : 4.08 (49/12)
Gear Box
4.09 (45/11) Alternate
Type : G -76-5/3.87 with over drive Front Axle
Synchromesh on all gears
Type : Independently suspended
No of gears : 5 forward, 1 Reverse Steering ( Mechanical )
Ratio : 32.5 to 36.5:1 variable ratio
Gear ratios : 1 st 3.87
Steering wheel : 420 mm dia.
2nd 2.22
3 rd 1.36 Steering ( Power )
4 th 1.00 Ratio : 18.2:1 / 18.9:1
5 th 0.82 Type : Power Steering
Rev. 3.40 Steering wheel : 400 mm dia.

62
Technical specifications Axles, Steering, Brakes, Frames, Suspension

Brakes Frame
Service brakes : Vacuum assisted Type : Ladder type cranked frame
independent hydraulic with boxed section long
brakes on front and rear members and welded cross
through tandem master members
cylinder. Vacuum pump Depth : 110 mm ( maximum )
mounted on alternator. Width : 60 mm
Front : 262 dia. disc brake ( 4 x 2 ) Suspension
271 dia disc brake ( 4 x 4 )
Rear : 282 dia. drum brake Front ( 4 x 2 ) : Double wishbone type with
Parking brake : Cable operated mechanical coil springs.
linkages acting on rear Rear : Semi - elliptical leaf springs.
wheels. Shock Absorber : Hydraulic double acting
telescopic type at front and
LCRV (if fitted) : Load conscious pressure rear.
reducing valve and ‘O’ dead Antiroll bar : At both front and rear.
stroke booster provided

63
Technical specifications Wheels & tyres, Fuel tank, Electrical, Performance

Wheels and tyres Electrical System

Tyre : 195 R 15 8PR LT System voltage : 12 volts ( -ve earth )
215/70 R 15 C - alternate
Alternator Capacity : 40 Amps
215/75 R15 100/S
(for versions without AC)
( For tyre pressures, see
wheels & tyres chapter ) 75 Amps
(for versions with AC)
Wheel rims : 5.5 J x 15
Battery : 12V, MF 70Z
No. of wheels : Front - 2, Rear - 2, Spare -1
Performance
Fuel Tank
Sumo With Sumo With Tourin Tourin
Capacity : 65 litres NA Engine T/C Engine TC
Max. speed at
rated GVW 98 km / hr 115 km/hr 110 km/hr 115 km/hr

Max gradeability
at rated GVW 24 % 28% 26% 25%

64
Technical specifications Chassis dimensions and Weights

Main Chassis Dimensions Weight (kg)

As per ISO : 612 in mm (Nominal) (Tolerances as per INTEREUROPE STVZO)
(Tolerances as per INTEREUROPE STVZO) Complete vehicle kerb : 1700 (FAW 885 + RAW 815) (without A/c)
Wheel base : 2400 weight as per ISO : 1176 : 1720 (FAW 895 + RAW 825) with A/c
(with spare wheel & tool) 1730 (FAW 915 + RAW 815) Turbo
Track front : 1460 without A/c
1500 (for 4x4) 1750 (FAW 930 + RAW 820) Turbo
with A/c
Track rear : 1450
1690 (FAW 850 + RAW 840) with
Overall Length : 4352 Turbo charger
1900 (for 4x4)
Max. width : 1700
1780 (for 4x4) Option I Option II
Front overhang : 782 Gross Vehicle weight : 2710 2540
Rear overhang : 965 over bumper Max. Permissible FAW : 1050 980
1170 over spare wheel Max. Permissible RAW : 1670 1560
Overall height : 1976 / 1906
(Unladen / laden)
Min. turning circle dia. : 11.2 m
11.8 m (for 4x4)
Min. turning clearance : 12.3 m
circle dia. : 12.7 m (for 4x4)
Ground clearance (laden) : 160

65
Special instructions

1. The vehicle has been built to give you thousands of kilometers 4. These services can be satisfactorily performed only by one of
of economical and trouble-free performance. This is however, our Authorised Dealers’/TASC’s Workshops in India, irrespective
possible only if this vehicle is systematically maintained and of the dealer who sold the vehicle, provided the vehicle is sent
operated strictly according to the instructions contained in this to them at the kilometerages specified and that this service book
book. is produced before them.
The vehicle is entitled to pre-delivery service with free labour.
2. This chapter contains charts showing lubrication points and After the delivery of the vehicle, in the subsequent ‘4 free services’
the service schedule. labour would be free but materials, if any would be charged for.
● PDI - Pre Delivery Inspection All services, other than the above, must be paid for both for
● Daily materials and labours; material at prevailing rates for the quantity
consumed and labour at our scheduled rates available with our
● 5,000 km. Service at 5,000 - 5,500 km repeating
Authorised Dealers/TASCs/TASPs.
at every 10,000 km.
● 10,000 km. Service at 10,000 - 10,500 km repeating 5. In the event of a schedule Service not performed within specified
kilometers the respective coupons will be detached by the
at every 20,000 km.
Authorised Dealer’s Workshop when the vehicle is sent to them
● 20,000 km. Service at 20,000 - 20,500 km repeating next. Should a major service have been missed, all the works
at every 40,000 km. listed for such service must be performed when the vehicle is
● 40,000 km. Service at 40,000 - 40,500 km repeating taken next to one of our Authorised Dealer’s/ TASC’s Workshop.
at every 40,000 km. 6. It is an important condition of our sales policy that no warranty
claims shall be entertained by us unless all services upto time of
3. Besides the service schedule chart detailing the service
the claim arising have been performed on the vehicle by one of
operations to be performed Service Coupons (perforated) are
our Authorised Dealer’s / TASC’s/TASP’s Workshops.
incorporated on two sheets. These coupons should be
detached and sent to Customer Support, Passenger Car Division, Failure to carry out the services listed in this book can cause
Tata Motors, Pune - 411 018 by the servicing dealer after the considerable damage to the vehicle and inconvenience to you.
service is performed. The selling dealer should fill up details of It is, therefore, in your own interest to take your vehicle to one
chassis particulars on the inside cover page. of our Authorised Dealer’s, TASC’s, TASP’s, Workshop for servicing

66
Special instructions

7. All our Authorised Dealer’s/TASC’s/TASP’s Workshops have been

equipped with special tools and are manned by technical
personnel trained by us. Besides, they have adequate stocks of
genuine spare parts for replacement purposes, should the need
arise. Our Authorised Workshops are therefore in a position to
render you any expert advice and service your vehicle may
need. Please give them an opportunity to serve you, so that
you may obtain economical and trouble free performance
from your vehicle.
8. For any technical advice concerning your vehicle, please contact
the nearest Authorised Dealer.

67
Lubrication points

Lubrication points Note :

Grease nipples must be carefully cleaned prior to greasing and
The lubrication points listed below and shown on next two
the same applies to grease cups/screw plugs before they are
pages require greasing or an oil level check and topping up.
unscrewed.

Sr. No. Description Grease / oil

1. Tie rod ball joints 4 grease nipples

2. Engine Oil level
3. Front hub Pack grease
4. Steering gear box Oil level
5. Steering spindle and sleeve Grease
6. Front propeller shaft 1 grease nipple
7. Rear propeller shaft, 2 grease nipples
(front & sliding yoke)
8. Rear axle Oil level
9. Rear spring suspension rear 4 grease nipples
10. Rear hub Pack grease
11. Rear propeller shaft (rear) 1 grease nipple
12. Rear spring suspension 2 grease nipples
13. Gear box Oil level
14. Idler arm 1 grease nipple

68
Record of service performed Chassis No. .........................................

Recommended Odometer Repair Servicing Dealer’s Recommended Odometer Repair Servicing Dealer’s
Service Date reading Order Signature and Service Date reading Order Signature and
km. No. Stamp km. No. Stamp

At km. At km.

45,000

PDI * 50,000

5,000 * 55,000

10,000 * 60,000

15,000 * 65,000

20,000 * 70,000

25,000 75,000

30,000 80,000

35,000 85,000

40,000 90,000

* Labour free, material chargeable

69
Record of service performed Chassis No. .........................................

Recommended Odometer Repair Servicing Dealer’s Recommended Odometer Repair Servicing Dealer’s
Service Date reading Order Signature and Service Date reading Order Signature and
km. No. Stamp km. No. Stamp

At km. At km.

95,000 1,45,000

1,00,000 1,50,000

1,05,000 1,55,000

1,10,000 1,60,000

1,15,000 1,65,000

1,20,000 1,70,000

1,25,000 1,75,000

1,30,000 1,80,000

1,35,000 1,85,000

1,40,000 1,90,000

70
Record of repairs carried out Chassis No. .........................................

Date Odometer Repair Particulars of Repair Servicing Dealer’s Signature & Stamp
reading (km) Order No.

71
Record of repairs carried out Chassis No. .........................................

Date Odometer Repair Particulars of Repair Servicing Dealer’s Signature & Stamp
reading (km) Order No.

72
Lubrication & Maintenance Service Schedule

1,00,000
20,000

30,000

40,000

60,000
10,000

35,000

70,000
55,000
15,000

25,000

95,000
45,000
50,000

65,000

80,000
85,000
90,000
75,000
5,000
SR. FREQUENCY
OPERATION
No. IN km

GENERAL
1. Wash the vehicle 5,000 •• •• •• •• • • •• • • • • • • • •
DIESEL NA ENGINE
2. Clean air cleaner filter element, change if red band appears on service indicator, even after cleaning 5,000 •• •• •• •• • • •• • • • • • • • •
3. Change coolant in cooling system 50,000 or two
years which
ever is earlier
• •
4. Change engine oil and filter cartridge At every 7500 Kms
5. Change fuel filter element (tank side) 10,000 •
• • • • • • • • •
6. Change both fuel filter elements 20,000 • • • • •
7. Drain water from Fuel filter 5,000 •• •• •• •• • • •• • • • • • • • •
8. Check timing belt, adjust tension if necessary, replace if defective 50,000 •
9. Replace timing belt 1,00,000 •
10. Check fan belt, adjust tension if necessary, replace if defective 10,000 • • • • • • • • • •
11. Replace fan belt 40,000 • •
DIESEL TURBO ENGINE (If fitted)

12. Clean air cleaner filter element, change if red band appears on service indicator, even after cleaning. 5,000 •• •• •• •• • • •• • • • • • • • •
13. Replace Air Filter element at 40,000 km in clean condition or at 25,000 km in dusty condition 40,000 • •
14. Change coolant in cooling system 50,000 or two
years which
ever is earlier
• •
15. Change engine oil and filter cartridge 10,000 • • • • • • • • • •
16. Change fuel filter element (tank side) 10,000 • • • • • • • • • •
17. Change both fuel filter elements 20,000 • • • • •
18. Drain water from Fuel filter 5,000 •• •• •• • • • • • • • • • • • • • •
19. Check timing belt, adjust tension if necessary, if replace if defective 50,000 •
73
Lubrication & Maintenance Service Schedule

1,00,000
20,000

30,000

40,000

60,000
10,000

35,000

70,000
55,000
15,000

25,000

95,000
45,000
50,000

65,000

80,000
85,000
90,000
75,000
5,000
SR. FREQUENCY
OPERATION
No. IN km

20. Replace timing belt 1,00,000 •

21. Check fan belt, adjust tension if necessary, replace if defective 10,000 • • • • • • • • • •
22. Replace fan belt 40,000 • •
GEAR BOX
23. Check oil level in gear box, top up if necessary 10,000 • • • • • • • • • •
24. Cnange oil in gear box
AXLES
20,000 • • • • •
25. Check oil level in rear axle, top up if necessary 10,000 • • • • • • • • • •
26. Change oil in rear axle 40,000 & also at
1st 20,000
• • •
27. Change grease in rear hubs & adjust bearing play (only for TML axle) 40,000 • •
SUSPENSION & STEERING
28. Grease steering spindle ball joint 10,000 • • • • • • • • • •
29. Check wheel alignment & adjust if necessary 10,000 • • • • • • • • • •
30. Change grease in front hub & adjust bearing play 40,000 • •
31. Check & adjust steering wheel free play 40,000 • •
32. Check oil level and top up if necessary (Only for mech stg gear box) 40,000 • •
33. Check oil power steering system and change filter element (If fitted) 80,000 •
34. Check belt tension of power steering and adjust if necessary (If fitted) 10,000 • • • • • • • • • •
35. Replace power steering - alternator belt 40,000 • •
36. Check condition of rubber bushes in the following, replace if necessary, 1) Top Wish Bone
2) lower wishbone 3) Anti Roll Bars 4) Rear links 5) Pan hard rod, Ball joints of rubber boot,
upper & lower bump stops. 40,000 • •
37. Check shock absorber & its bushes, replace if necessary 20,000 • • • • •
CLUTCH AND BRAKES
38. Check service & parking brakes, adjust if necessary 5,000 •• •• •• •• • • •• • • • • • • • •
39. Check front brake pads & rear brake linings, Replace if necessary 20,000 • • • • •
74
Lubrication & Maintenance Service Schedule

1,00,000
20,000

30,000

40,000

60,000
10,000

35,000

70,000
55,000
15,000

25,000

95,000
45,000
50,000

65,000

80,000
85,000
90,000
75,000
5,000
SR. FREQUENCY
OPERATION
No. IN km

40. Overhaul the following brake components and change the brake fluid in the system
1) Tandem Master Cylinder, 2) Front Caliper, 3) Rear Wheel Cylinders, 4) Clutch Master
40,000 • •
Cylinder & Slave Cylinder
ELECTRICALS
41. Check electrolyte level in battery, add distilled water if necessary 5,000 •• •• •• •• • • •• • • • • • • • •
42. Check Specific gravity of electrolyte and the charge of battery. 40,000 • •
43. Check headlamp focussing 20,000 • • • • •
BODY
44. Apply grease on door latches, door lock striker, bonnet opening lever and lock plate
AIR CONDITIONING SYSTEM (if fitted)
10,000 • • • • • • • • • •
45. Check for leak of gas / oil from pipes, joints, compressor shaft seal & cylinder head. 10,000 • • • • • • • • • •
46. Clean condensor with high pressure water 5,000 •• •• •• •• • • •• • • • • • • • •
47. Check fan operation for proper air flow 5,000 •• •• •• •• • • •• • • • • • • • •
48. Check compressor clutch operation 10,000 • • • • • • • • • •
49. Check system pressure with gauges 20,000 • • • • •
50. Check evapourate from its face to remove dust, foreign objects etc.
WHEELS & TYRES
30,000 • • •
51. Tyre rotation (check tyre pressure) 10,000 • • • • • • • • • •

75
ABBREVIATIONS

AC Air Conditioning LH Left Hand TASC Tata Motors Authorised Service

ACC Accessories Center
Max Maximum TASP Tata Motors Authorised Service
Amp Amphere
MD Main Dealer Point
Br Branch Min Minimum
V Volts
Brg Bearing mkg Meter per Kilogram
Mtg Mounting W Watts
cc Cubic Centimeters Wt Weight
Cm Cengtimeters No Number

Dia Diagonal PCBU Passanger Caqr Business Unit

PDI Pre-delivery Inspection
EGR Exhaust Gas Recirculation
PSI Punds per Square Inch
FAW Front Axle Weight PUC Pollution Under Control
Fig Figure
FIP Fuel Injection Pump RAW Rear Axle Weight
RCSM Regional Customer Support
gm Gram Manager
GVW Gross Vehicle Weight RH Right Hand
RPM Revolution Per Minute
IGN Ignition
Sec. Seconds
Kg Kilogram
Sq.cm. Square Centimeterz
Km Kilometer
Km/h Kilometer per hour
76
 ALPHABETICAL INDEX

A E I
Abbreviations 76 EGR 28 Ignition Switch 18
Aggregate Numbering 6 Engine Air Filter 41 Indicators 17
Automatic hub lock 36A Engine Compartment Light 23 Instrument Cluster 16
Engine Oil Change 40 J
B Engine Oil Filter Change 40 Jack 15
Bonnet Opening & Closing 23 Environmental Protection vi
Brakes System 45 K
Branded Lubricants 60 F Key 8
Bulb Specifications 54 Fan Belt Tension 42
Four wheel drive 36B L
C Fuel Economy 37 Light’s 20
Cargo Body (Carrier) 14 Fuel System 42 Limited slip differential 36A
Catalytic converter 28 Fuel 58 Lubricants 58
Clutch System 43 Fuses 55 Lubrication Points 68
Combination Switch 19
Coolants 59 G P
Cooling Systems 44 Guages 17 Parking Brake 25
Gear Shifting 36 Parking Brake Adjustment 48
D Gear Shifting Lever 25 Power Steering 29
Do’s 3 Preparing the vehicle for the drive 31
Don’ts 5 H
Driving Controls 24 Hazard Warning Switch 21 R
Driving instructions 36 Head Lamp Adjustment 51 Rear View Mirror 9
Driving Safety 38 Head Lamp Bulb Replacement 53 Record of service performed 69
Head Lamps 51 Roof lamp 22
Head Lamp Leveling Switch 22

77
ALPHAB ETICAL INDEX

S
Seat Belt 13
Seats 9
Service Schedule 73
Spare Wheel 25
Special Instructions 66
Steering Lock cum ignition switch 18
Sun Visors 9

T
Technical Specifications 61
Tools 15
Turbocharger 26
Tyre Pressure 49
Tyre Rotation 51

V
Vehicle Care 56

W
Warranty- Terms & Conditions 1
Wheel alignment 49
Wheel Balancing 50
Wheel Change 49
Wheels & Tyres 49
Window Winding 8
Windshield Wiper / Washer 21

78
Chassis No. ...................................... At the time of delivery of vehicle, please ensure that
Engine No. .......................................
Gear Box No. ...................................
2 pre-delivery inspection has been carried out as per details
given in the SERVICE SCHEDULE.
PDI
At 10,000-10,500 km FREE Chassis No. ...................................... FREE
please bring your vehicle for this service as per details Engine No. .......................................
LABOUR LABOUR
given in the SERVICE SCHEDULE. Gear Box No. ...................................

WORK DONE TO MY SATISF

SATISFACTION
TISFA WORK DONE TO MY SATISF
SATISFACTION
TISFA

Sign. of Customer ...................................... Sign. of Customer ......................................

Speedo Reading ........................................ Km. seal O.K. / Broken
R.O. No. ..................................................... Date ............................
TATASUMO SE+/Tourin/Carrier
Dealer's / Authorised Service Centre's
Stamp & Signature .........................................................................
Speedo Reading ........................................ Km. seal O.K. / Broken
R.O. No. ..................................................... Date ............................
TATASUMO SE+/Tourin/Carrier
Dealer's / Authorised Service Centre's
Stamp & Signature .........................................................................

Chassis No. ...................................... Chassis No. ......................................

Rear Axle No. ...................................

3 Engine No. .......................................
1
At 15,000-15,500 km FREE At 5,000-5,500 km FREE
please bring your vehicle for this service as per details please bring your vehicle for this service as per details
LABOUR LABOUR
given in the SERVICE SCHEDULE. given in the SERVICE SCHEDULE.

WORK DONE TO MY SATISF

SATISFACTION
TISFA WORK DONE TO MY SATISF
SATISFACTION
TISFA

Sign. of Customer ...................................... Sign. of Customer ......................................

Speedo Reading ........................................ Km. seal O.K. / Broken Speedo Reading ........................................ Km. seal O.K. / Broken
R.O. No. ..................................................... Date ............................ R.O. No. ..................................................... Date ............................

TATASUMO SE+/Tourin/Carrier
Dealer's / Authorised Service Centre's TATASUMO SE+/Tourin/Carrier
Dealer's / Authorised Service Centre's
Stamp & Signature ......................................................................... Stamp & Signature .........................................................................
Chassis No. ......................................

Engine No. .......................................

4
At 20,000-20,500 km FREE
please bring your vehicle for this service as per details
LABOUR
given in the SERVICE SCHEDULE.

WORK DONE TO MY SATISF

SATISFACTION
TISFA

Sign. of Customer ......................................

Speedo Reading ........................................ Km. seal O.K. / Broken
R.O. No. ..................................................... Date ............................
TATASUMO SE+/Tourin/Carrier
Dealer's / Authorised Service Centre's
Stamp & Signature .........................................................................