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  • U-Tube Heat Exchanger Design: Tubes Spec

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    Vipul Sharma
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    This document provides design specifications and calculations for a U-tube heat exchanger. Key details include: 1) Dimensions and specifications for the tubes, including a diameter of 20mm on the outside and 16mm on the inside, with a total assumed length of 2 meters. 2) Calculations of heat transfer coefficients on both the tube side (265.77 W/m2) and shell side (195.49 W/m2), resulting in an overall heat transfer coefficient of 16.20 W/m2. 3) Mechanical design calculations for components like tube thickness (0.076mm), flange thickness (18.07mm), bolt diameter (9mm) and number

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    Original Title

    U Heat Exchanger

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    This document provides design specifications and calculations for a U-tube heat exchanger. Key details include: 1) Dimensions and specifications for the tubes, including a diameter of 20mm on the outside and 16mm on the inside, with a total assumed length of 2 meters. 2) Calculations of heat transfer coefficients on both the tube side (265.77 W/m2) and shell side (195.49 W/m2), resulting in an overall heat transfer coefficient of 16.20 W/m2. 3) Mechanical design calculations for components like tube thickness (0.076mm), flange thickness (18.07mm), bolt diameter (9mm) and number

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
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    57 views8 pages

    U-Tube Heat Exchanger Design: Tubes Spec

    Uploaded by

    Vipul Sharma
    This document provides design specifications and calculations for a U-tube heat exchanger. Key details include: 1) Dimensions and specifications for the tubes, including a diameter of 20mm on the outside and 16mm on the inside, with a total assumed length of 2 meters. 2) Calculations of heat transfer coefficients on both the tube side (265.77 W/m2) and shell side (195.49 W/m2), resulting in an overall heat transfer coefficient of 16.20 W/m2. 3) Mechanical design calculations for components like tube thickness (0.076mm), flange thickness (18.07mm), bolt diameter (9mm) and number

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 8

    U-TUBE HEAT EXCHANGER DESIGN

    Temperature in Kelvin
    T1 T2 t1 t2
    439 316 305 313

    LMTD 47.1623320064422
    FT
    R 15.375

    s 0.059701492537314 FT actual

    ∆lmtd 41.9057289780791
    U 260 W/m2
    Q 133860 w
    Q= U*A*∆T

    A 12.2858178678975

    tubes spec
    out dia= 20 mm
    in dia = 16 mm

    asume length 2 m 2000

    Area of tubes 0.1256


    no's of tube 97.8170212412221 20
    tri pitch bun dia Db 145.920371326445
    clearance 10 mm
    shell dia (Ds) 300 mm
    TUBE SIDE COEFFICIENT
    mean temp 309
    tube c/s 200.96 mm2
    tubes per pass 48.908510620611 10
    total flow area 0.0020096 m2
    therm mass vel 1448.04936305733 kg/s*m2
    density of therm 1000 kg/m3
    vel of therm 1.44804936305733 m/s

    Nre 917.714 (den*v*d)/u


    pr 5.69413793103448 cp*u/k
    L/di 125
    heaqt trans fact jh 0.0045
    Nu 7.33180836731511
    hi 265.778053315173 W/m2

    SHELL SIDE COEFFICIENT


    baff spacing 100 mm Ds/3
    tube pitch 25 mm
    cros flow area As 0.006 m2
    mass vel Gs 13.45 kg s/m2
    Eq dia de 14.201 mm
    VFR of gas 0.19036806011527 m3/s
    shell Side vel 31.7280100192116 m/s
    Nre 118517.668953496 118517.669
    Pr 0.000863776223776
    jh 0.028
    hs 195.488810477628 W/m2

    Overall Coeff
    1/Uo 0.061712403819549
    Uo 16.2041978290792 W/m2

    Tube side press drop psia


    ∆Pt 14677.9287049551 N/m2 2.1288574235

    Shell Side Press Drop psia


    ∆Ps 145099.498910321 N/m2 21.044941123

    Mechanical Design

    Shell thickness
    thichness (ts) 1.33796891325856 mm
    thichness (ts) 6.3 mm

    Nozzle thichness
    tn 0.286683766870161
    CA 3 mm
    tn 4 mm

    Head Thickness
    crown rad (Rc) 300 mm
    knukle rad (Rk) 18 mm
    W 1.77062072615966
    (tors) head thick th 2.02270120322607 mm
    (tors) head thick th 6.3 mm

    Design of Gasket

    Gi 322.6 mm

    Go/Gi= 1.04016403503227
    Go 335.556917701411 mm
    width of gasket (N) 6.47845885070564 mm
    basic gasket seating bo 3.23922942535282 mm
    AS (bo) is less then 6.3 b=bo & G=Gi+N
    G 329.078458850706 mm

    Bolt load under atm cond


    Wm1 pi*G*b*y
    Wm1 178736.014119506 N

    Bolt load under oper cond


    Wm2 pi*G*2b*m*p+pi/4*G2*p
    Wm2 71191.0844306972 N

    area of bolt at atm


    Am1 1271.23765376605 mm2
    area of bolt at oper
    Am1 506.33772710311 mm2

    No's of bolt (n) G/25


    No's of bolt 13.1631383540282 8

    Dia of bolt (db) 8.97925534823325

    bolt circle dia (B) 365.515428397878


    actual bolt spacing 143.464805646167 mm

    Flange Thickness
    outside dia of flange
    Dfo B+2db+12
    Dfo 395.473939094344

    hG 18.2184847735861 mm
    H 61504.5296580034 N
    k 2.52447511233095
    Thickness of flange (tf) 18.0747114598181 mm
    Thickness of Tube
    tf 0.075759162303665 mm tube press
    tf 2 mm

    Tube Sheet
    tts 17.4421392530454 mm
    CA+tts 6 mm

    Flange thickness SAME AS ABOVE

    Channel & Channel cover


    th 15.7295952344843 mm
    CA+th 5 mm

    Nozzle design thick noz (tn)


    trn 0.194944961471709 Nozz dia
    tr 1.35
    X 78 or X

    h1 12 or h1

    using X=78 & h1=6.25

    Area removed 105.3 mm2

    area compen in vessel As 269.1 mm2


    Ao 28.8131879816036 mm2
    Ai 0
    Ar -192.613187981604 mm2
    AS AREA IS '-ive' no reinforcement is required
    273 130
    403

    37.5694079409464
    42.2820681993921 15.407486

    0.888542342909484

    14.8

    mm

    no's of tube (Nt) 32.7273163413891


    Tubes in centre row 5.83681485305781

    thermic fluid reqd 10463 kg/hr


    thermic fluid reqd 2.91 kg/sec

    Baffle dia pipe shell 298.4 mm


    Baffle dia plate shell 296.8 mm
    gas 2087.5 kg/hr
    den of gas 3.046 kg/m3
    viscosity gas 1.158E-05 Ns/m2
    Cp 0.64 Kj/kg
    K 0.00858 w/m.k
    thermal cond steel 43 w/m.k

    atm
    0.144860001092091

    atm
    1.43202177862569

    Press 0.7235 N/mm2


    shell dia 300 mm
    joint eff (J) 0.85

    nozz dia 75 mm

    stress for CS 95 N/mm2


    f 1
    shell od 312.6 mm

    gasket seating stress y 53.4


    0.7235

    4 mm
    75 mm

    45.8 mm

    6.25 mm

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