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1 of 31 2011/05/03 05:19 PM
Atlas Cop Cog 22 Compressor http://www.scribd.com/doc/40210957/Atlas-Cop-Cog-22-Compressor
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2 of 31 2011/05/03 05:19 PM
Atlas Cop Cog 22 Compressor http://www.scribd.com/doc/40210957/Atlas-Cop-Cog-22-Compressor
Important
1. This Manual applies exclusively to the compressors equipped with the Atlas Copco Elektronikon
regulator.
2. This Manual must be used together with the relevant Instruction books for the compressors.
• This instruction book meets the requirements for instructions specified by the machinery directive
98/37/EC and is valid for CE as well as non-CE labelled machines.
*2920120706*
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3 of 31 2011/05/03 05:19 PM
Atlas Cop Cog 22 Compressor http://www.scribd.com/doc/40210957/Atlas-Cop-Cog-22-Compressor
User manual
Contents
Page Page
1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 10.3 Calling up running hours and service level . . . . . 14
1.1 Controlling the compressor . . . . . . . . . . . . . . . . . . 3 10.4 Service reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2 Protecting the compressor . . . . . . . . . . . . . . . . . . . 3
1.2.1 Shut-down and motor overload . . . . . . . . . . 311 Test submenu: display test . . . . . . . . . . . . . . . . . . . . . 14
1.2.2 Shut-down warning . . . . . . . . . . . . . . . . . . . 3 11.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2.3 Control of motor rotation direction . . . . . . . 3 11.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.2.4 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Monitoring components subject to service (service 12 Modify settings submenu: modifying settings for
warning) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 regulation, protection and service . . . . . . . . . . . . . . . 15
1.4 Automatic restart after voltage failure . . . . . . . . . . 3 12.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
12.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12.3 Modifying compressor regulation settings . . . . . . 15
2.1 Indicators, keys and buttons . . . . . . . . . . . . . . . . . . 4
12.3.1 Modifying the loading pressure . . . . . . . . . 15
2.2 Pictographs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
12.4 Modifying protection settings . . . . . . . . . . . . . . . . 16
3 Display - keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 12.4.1 Element outlet temperature . . . . . . . . . . . . 16
3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 12.4.2 Dewpoint temperature . . . . . . . . . . . . . . . . 17
3.2 Scroll keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 12.4.3 Cooling water outlet temperature . . . . . . . 17
3.3 Tabulator key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 12.5 Modifying service settings . . . . . . . . . . . . . . . . . . 18
3.4 Function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
13 Timer submenu: programming compressor start/stop
4 Menu-driven control programs . . . . . . . . . . . . . . . . . . 5
commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Function of control programs . . . . . . . . . . . . . . . . . 5
13.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Selecting a menu . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
13.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2.1 Main display . . . . . . . . . . . . . . . . . . . . . . . . 9
13.2.1 To program start/stop commands . . . . . . . 19
4.2.2 Calling up other menus . . . . . . . . . . . . . . . . 9
13.2.2 To activate/deactivate the timer . . . . . . . . 19
4.2.3 Returning to the main menu or main display 9
13.2.3 To display the list of commands . . . . . . . . 19
5 Main display: compressor status in short/gateway 13.2.4 To modify a command . . . . . . . . . . . . . . . . 19
to all functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 13.2.5 To add a command . . . . . . . . . . . . . . . . . . 20
5.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 13.2.6 To delete a command . . . . . . . . . . . . . . . . . 20
5.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
14 Configuration submenu: reprogramming time,
6 Main menu: gateway to other functions . . . . . . . . . 10
date, display language, units, motor start mode
6.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
and date format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
14.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7 Status data submenu: calling up status of protection 14.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
functions and resetting . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 15 Saved data submenu: calling up compressor
7.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 data saved by regulator . . . . . . . . . . . . . . . . . . . . . . . 21
7.2.1 No shut-down warning message or 15.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
shut-down message exists . . . . . . . . . . . . . 11 15.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.2.2 A shut-down message exists . . . . . . . . . . . 11 15.2.1 Example of the last shut-down data . . . . . 21
7.2.3 A shut-down warning message exists . . . . 11
7.2.4 A warning message exists . . . . . . . . . . . . . 11 16 More function: quick look at actual compressor
7.3 Shut-down reset . . . . . . . . . . . . . . . . . . . . . . . . . . 12 status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.4 Reset of motor overload . . . . . . . . . . . . . . . . . . . . 12 16.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
16.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
8 Measured data submenu: calling up measured data 12
8.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
17 Manually loading/unloading . . . . . . . . . . . . . . . . . . . 23
8.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
17.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
9 Hours submenu: calling up running hours, loading 17.2 Manually unloading . . . . . . . . . . . . . . . . . . . . . . . 23
hours, regulator hours and motor starts . . . . . . . . . 13 17.3 Manually loading . . . . . . . . . . . . . . . . . . . . . . . . . 23
9.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.2 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 18 Programmable settings . . . . . . . . . . . . . . . . . . . . . . . . 23
18.1 Regulation settings . . . . . . . . . . . . . . . . . . . . . . . . 23
10 Service submenu: calling up and resetting service
18.2 Protection settings . . . . . . . . . . . . . . . . . . . . . . . . . 24
messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
18.3 Service settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
10.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
10.2 Calling up service messages . . . . . . . . . . . . . . . . . 14
2 2920 1207 06
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Atlas Cop Cog 22 Compressor http://www.scribd.com/doc/40210957/Atlas-Cop-Cog-22-Compressor
User manual
In order to control the compressor and to read and modify The compressor will also be stopped in case of overload of the
programmable parameters, the regulator has a control panel drive motor or fan motor. 2)
provided with:
- LEDs indicating the status of the compressor 1.2.2 Shut-down warning
- A display indicating the operating conditions, a service need
or a fault If the compressor element outlet temperature exceeds a
- Keys to control the compressor and to have access to the programmed value just below the shut-down level, this will also
data collected by the regulator be indicated to warn the operator before the shut-down level is
- Buttons to manually start and stop the compressor reached.
- An emergency stop button
In general, the regulator has following functions: 1.2.3 Control of motor rotation direction
- Controlling the compressor
- Protecting the compressor Regulators for GA90C and for later production GA30 up to -75
- Monitoring components subject to service are provided with a control function for correct rotation direction
- Automatic restart after voltage failure (made inactive) of the motor: a message will appear on the display of the regulator
if the rotation direction is wrong. In this case, switch off the
voltage and reverse two incoming lines.
1.1 Controlling the compressor
1.2.4 Warning
The regulator maintains the net pressure between programmable
limits by automatically loading and unloading the compressor A warning message also appears if the cooling water temperature
depending on the air consumption. or dewpoint temperature exceeds the warning level. See section
7.2.4.
The regulator takes into account a number of programmable
settings, such as:
- Unloading pressure 1.3 Monitoring components subject to
- Loading pressure service (service warning)
- Minimum stop time
- Maximum number of motor starts
The regulator continuously monitors critical components (oil,
oil filter, oil separator and air filter). Each input is compared to
The regulator stops the compressor whenever possible (when
programmed limits. Exceeding these limits causes a message
the expected unloading period exceeds a programmed value) to
on the control display to warn the operator to replace the
reduce the power consumption and restarts it automatically when
indicated component.
the net pressure decreases. In case the expected unloading period
is below a programmed value, the regulator keeps the compressor
running to prevent too-short standstill periods.
1.4 Automatic restart after voltage failure
When the compressor has stopped automatically and the net
The regulator has a built-in function to automatically restart the
pressure decreases, the regulator will start the compressor before
the net pressure has dropped to the loading pressure to preventcompressor if the voltage is restored after voltage failure. For
the net pressure from falling under the programmed minimum compressors leaving the factory, this function is made inactive.
level. If desired, the function can be activated. Consult Atlas Copco.
2920 1207 06 3
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Atlas Cop Cog 22 Compressor http://www.scribd.com/doc/40210957/Atlas-Cop-Cog-22-Compressor
User manual
2 CONTROL PANEL 11 1 2 12 4 6
4 2920 1207 06
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User manual
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