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REAFFIRMATION WITH EDITORIAL REVISION

July 2006

Process Industry Practices


Coatings

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PIP CTCE1000
External Coating System
Selection Criteria

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PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES

In an effort to minimize the cost of process industry facilities, this Practice has
been prepared from the technical requirements in the existing standards of major
industrial users, contractors, or standards organizations. By harmonizing these
technical requirements into a single set of Practices, administrative, application, and
engineering costs to both the purchaser and the manufacturer should be reduced. While
this Practice is expected to incorporate the majority of requirements of most users,
individual applications may involve requirements that will be appended to and take
precedence over this Practice. Determinations concerning fitness for purpose and
particular matters or application of the Practice to particular project or engineering
situations should not be made solely on information contained in these materials. The
use of trade names from time to time should not be viewed as an expression of
preference but rather recognized as normal usage in the trade. Other brands having the
same specifications are equally correct and may be substituted for those named. All
Practices or guidelines are intended to be consistent with applicable laws and
regulations including OSHA requirements. To the extent these Practices or guidelines
should conflict with OSHA or other applicable laws or regulations, such laws or
regulations must be followed. Consult an appropriate professional before applying or
acting on any material contained in or suggested by the Practice.

This Practice is subject to revision at any time by the responsible Function Team and
will be reviewed every 5 years. This Practice will be revised, reaffirmed, or withdrawn.
Information on whether this Practice has been revised may be found at www.pip.org.

© Process Industry Practices (PIP), Construction Industry Institute, The


University of Texas at Austin, 3925 West Braker Lane (R4500), Austin,
Texas 78759. PIP member companies and subscribers may copy this Practice
for their internal use. Changes, overlays, addenda, or modifications of any
kind are not permitted within any PIP Practice without the express written
authorization of PIP.

PIP will not consider requests for interpretations (inquiries) for this Practice.

PRINTING HISTORY
February 2001 Issued July 2005 Technical Correction
April 2001 Editorial Revision July 2006 Reaffirmation with
Editorial Revision

Not printed with State funds

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REAFFIRMATION WITH EDITORIAL REVISION
July 2006

Process Industry Practices


Coatings

PIP CTCE1000
External Coating System
Selection Criteria
Table of Contents
CTCE1000-D12 – Severe/Seacoast
1. Introduction................................. 2 Environment Selection Criteria
1.1 Purpose............................................ 2 CTCE1000-D13 – Offshore Environment
1.2 Scope ............................................... 2 Selection Criteria
CTCE1000-D14 – Moderate Environment
2. References .................................. 2 Selection Criteria
2.1 Process Industry Practices............... 2
CTCE1000-D21 – Severe Environment
2.2 Industry Codes and Standards......... 2
Selection Criteria Purchaser Defined
3. Definitions ................................... 2 CTCE1000-D22 – Severe/Seacoast
Environment Selection Criteria
Purchaser Defined
4. Requirements.............................. 3
CTCE1000-D23 – Offshore Environment
Selection Criteria, Purchaser Defined
Data Forms CTCE1000-D24 – Moderate Environment
Selection Criteria, Purchaser Defined
CTCE1000-D1 – Documentation
CTSE1000-D25 – Purchaser Defined
Requirements Sheet
Environment Selection Criteria
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The following data forms shall be part of this


Practice only if indicated on the purchaser’s
completed Documentation Requirements Sheet.
CTCE1000-D2 – Type Code Definitions
External Coating System, Selection
Criteria
CTCE1000-D11 – Severe Environment
Selection Criteria

Process Industry Practices Page 1 of 3


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PIP CTCE1000 REAFFIRMATION WITH EDITORIAL REVISION
External Coating System Selection Criteria July 2006

1. Introduction

1.1 Purpose
This Practice provides requirements for the selection of industrial coating systems.

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1.2 Scope
This Practice describes the criteria for the selection of industrial coating systems for
insulated and uninsulated substrates of structural steel, equipment, vessels, tanks,
and piping. This Practice does not include criteria for the selection of industrial
coating systems for insulated items in cyclic temperature service, internal linings,
underground substrates, maintenance coating, architectural coatings, or color
selection.

2. References
Applicable parts of the following Practice and industry codes and standards shall be
considered an integral part of this Practice. The edition in effect on the date of contract
award shall be used, except as otherwise noted. Short titles are used herein where
appropriate.

2.1 Process Industry Practices (PIP)


– PIP CTSE1000 - Application of External Coatings

2.2 Industry Codes and Standards

• American National Standards Institute (ANSI)


– ANSI Z535.1 - Safety Color Code
• NACE International
– NACE Standard RP0198-2004 - The Control of Corrosion under Thermal
Insulation and Fireproofing Materials - A Systems Approach
– NACE 96 Paper No. 477 - Updated Protective Coating Costs, Products and
Service Life. Gordon H. Brevoort, Kirk R. Shields, and Michael F MeLampey

3. Definitions
moderate environment: Industrial and chemical plant area subject to moderate external
corrosion

offshore environment: Facilities and structures built in and above seawater

severe environment: Heavy industrial and chemical plant area subject to aggressive external
corrosion

severe/seacoast environment: Within five miles of coast/sea water and in the presence of
heavy industrial plants subject to aggressive external corrosion

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REAFFIRMATION WITH EDITORIAL REVISION PIP CTCE1000
July 2006 External Coating System Selection Criteria

4. Requirements
4.1 Coating materials shall be in accordance with this Practice.
4.2 Unless otherwise approved by the owner, coating materials used in the same system
shall be provided by the same coating manufacturer.
4.3 Unless otherwise approved by the owner, coating systems shall be selected in
accordance with the Selection Criteria Sheets, PIP CTCE1000-D11 through
CTCE1000-D25.
4.4 Surface preparation, application, and inspection of external coatings shall be in
accordance with PIP CTSE1000 (Application of External Coatings) and the
referenced PIP CTSE1000 external coating system data sheets.
4.5 Coating systems listed in the selection criteria for uninsulated substrates operating at
temperatures less than 200°F (93°C) are selected for a minimum of 10 years service
life before 3% to 5% breakdown of the topcoat and active rusting begins in
accordance with NACE 96 Paper No. 477.
4.6 Coating systems listed in the selection criteria for insulated substrates shall be
selected in accordance with NACE Standard RP0198-2004.
4.7 Coating systems listed in the selection criteria for uninsulated substrates operating at
temperatures of 200°F (93°C) or greater shall be selected on the basis of
commercially available materials.
4.8 Unless otherwise specified by the owner, safety colors shall be in accordance with
ANSI Z535.1.
4.9 If specified by the owner, coated fasteners shall be used.

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ASSOC. PIP: DOCUMENTATION
CTCE1000 REQUIREMENTS PIP CTCE1000-D1

EXTERNAL COATING SYSTEM PAGE 1 OF 1


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

NUMBER TITLE REV DATE NOTES


CTCE1000 YES NO EXTERNAL COATING SYSTEM SELECTION
CRITERIA
CTCE1000-D1 YES NO DOCUMENTATION REQUIREMENTS
CTCE1000-D2 YES NO COATING TYPE CODE DEFINITIONS
CTCE1000-D11 YES NO SEVERE ENVIRONMENT SELECTION
CRITERIA
CTCE1000-D12 YES NO SEVERE/SEACOAST ENVIRONMENT
SELECTION CRITERIA
CTCE1000-D13 YES NO OFFSHORE ENVIRONMENT SELECTION
CRITERIA
CTCE1000-D14 YES NO MODERATE ENVIRONMENT SELECTION
CRITERIA
CTCE1000-D21 YES NO SEVERE ENVIRONMENT SELECTION
CRITERIA PURCHASER DEFINED
CTCE1000-D22 YES NO SEVERE/SEACOAST ENVIRONMENT
SELECTION CRITERIA PURCHASER
DEFINED
CTCE1000-D23 YES NO OFFSHORE ENVIRONMENT SELECTION
CRITERIA PURCHASER DEFINED
CTCE1000-D24 YES NO MODERATE ENVIRONMENT SELECTION
CRITERIA PURCHASER DEFINED
CTCE1000-D25 YES NO PURCHASER DEFINED ENVIRONMENT
SELECTION CRITERIA
YES NO
YES NO
YES NO

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YES NO
YES NO
YES NO
YES NO
YES NO
YES NO
NOTES:

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ASSOC. PIP:
CTCE1000 TYPE CODE DEFINITIONS PIP CTCE1000-D2

EXTERNAL COATING SYSTEM PAGE 1 OF 1


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Generic Description Type Code Notes


Coal Tar Epoxy TE
Epoxy Coating EC
Epoxy Mastic EM
Epoxy Novalac EN
Epoxy Phenolic EP
Heat Cured Silicone HS
High Build Epoxy EH
Inorganic Zinc IZ
Low Temperature Cure Epoxy EL
Oil Based Alkyd OA
Organic Zinc OZ
Polysiloxane PX
Silicone Acrylic SA
Silicone for Stainless Steel SS
Urethane UR
Water Borne Acrylic WA
Thermal Spray Aluminum TSA

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NOTES:

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Copyright Process Industry Practices


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ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT PAGE 1 OF 2


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders, <750 (<399) Galvanized
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms, <200 (<93) 24 CTSE1000-D124 EM/UR Safety color only
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized <200 (<93) 18 CTSE1000-D118 EM/EM/UR
field fabricated steel
1.4 Ungalvanized structural steel to be <200 (<93) 13 CTSE1000-D113 EM
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
2.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
2.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
2.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
2.1.5 Insulated or fireproofed ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
2.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
2.2 Stainless Steel
2.2.1 Uninsulated All No coating
2.2.2 (blank)
2.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-104 EP
≤300 (≤177)
2.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
3.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
3.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
3.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
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Copyright Process Industry Practices


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ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D11

SEVERE ENVIRONMENT PAGE 2 OF 2


SELECTION CRITERIA JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.1.5 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
3.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
3.2 Stainless Steel
3.2.1 Uninsulated All No coating
3.2.2 (blank)
3.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-104 EP
≤300 (≤177)
3.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
4.0 Pumps, Compressors, and Rotating All Manufacturer’s
Equipment standard
5.0 Bulk Valves and Fittings All Manufacturer’s
standard
6.0 Electric Motors and Equipment All Manufacturer’s
standard
7.0 Instruments and Control Panels All Manufacturer’s
standard
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
8.1.2 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
8.1.3 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
8.2 Stainless Steel
8.2.1 Uninsulated <300 (<177) 4 CTSE1000-D104 EP
8.2.2 Uninsulated ≥300 (≥177) No coating
8.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
8.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated <750 1 CTSE1000-D101 IZ
9.2 Insulated <300 20 CTSE1000-D120 EP/EP

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ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D12

SEVERE/SEACOAST ENVIRONMENT PAGE 1 OF 2


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders, <750 (<399) Galvanized
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms, <200 (<93) 24 CTSE1000-D124 EM/UR Safety color only
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized <200 (<93) 18 CTSE1000-D118 EM/EM/UR
field fabricated steel
1.4 Ungalvanized structural steel to be <200 (<93) 13 CTSE1000-D113 EM
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
2.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
2.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
2.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
2.1.5 Insulated or fireproofed ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
2.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
2.2 Stainless Steel
2.2.1 Uninsulated <300 (<177) 4 CTSE1000-D104 EP
2.2.2 (blank)
2.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
2.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
3.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
3.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
3.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)

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Copyright Process Industry Practices


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No reproduction or networking permitted without license from IHS Not for Resale, 08/24/2006 04:23:23 MDT
ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D12

SEVERE/SEACOAST ENVIRONMENT PAGE 2 OF 2


SELECTION CRITERIA JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.1.5 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
3.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
3.2 Stainless Steel
3.2.1 Uninsulated <300 (<177) 4 CTSE1000-D104 EP
3.2.2
3.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
3.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
4.0 Pumps, Compressors, and Rotating All Manufacturer’s
Equipment standard
5.0 Bulk Valves and Fittings All Manufacturer’s
standard
6.0 Electric Motors and Equipment All Manufacturer’s
standard
7.0 Instruments and Control Panels All Manufacturer’s
standard
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
8.1.2 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
8.1.3 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
8.2 Stainless Steel
8.2.1 Uninsulated <300 (<177) 4 CTSE1000-D104 EP
8.2.2 Uninsulated ≥300 (≥177) No coating
8.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
8.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated <750 1 CTSE1000-D101 IZ
9.2 Insulated <300 20 CTSE1000-D120 EP/EP

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Copyright Process Industry Practices


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ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D13

OFFSHORE ENVIRONMENT PAGE 1 OF 2


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders, <750 (<399) Galvanized
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms, <200 (<93) 24 CTSE1000-D124 EM/UR Safety color only
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized <200 (<93) 18 CTSE1000-D118 EM/EM/UR
field fabricated steel
1.4 Ungalvanized structural steel to be <200 (<93) 13 CTSE1000-D113 EM
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
2.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
2.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
2.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
2.1.5 Insulated or fireproofed ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
2.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
2.2 Stainless Steel
2.2.1 Uninsulated All No coating
2.2.2 (blank)
2.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
2.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
3.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
3.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
3.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)

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Copyright Process Industry Practices


Provided by IHS under license with PIP Licensee=Shell Global Solutions International B.V./5924979112
No reproduction or networking permitted without license from IHS Not for Resale, 08/24/2006 04:23:23 MDT
ASSOC. PIP:
CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D13

OFFSHORE ENVIRONMENT PAGE 2 OF 2


SELECTION CRITERIA JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.1.5 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
3.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
3.2 Stainless Steel
3.2.1 Uninsulated All No coating
3.2.2 (blank)
3.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
3.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
4.0 Pumps, Compressors, and Rotating All Manufacturer’s
Equipment standard
5.0 Bulk Valves and Fittings All Manufacturer’s
standard
6.0 Electric Motors and Equipment All Manufacturer’s
standard
7.0 Instruments and Control Panels All Manufacturer’s
standard
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated <200 (<93) 15 CTSE1000-D115 IZ/EM/UR
8.1.2 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
8.1.3 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
8.2 Stainless Steel
8.2.1 Uninsulated <300 (<177) 4 CTSE1000-D104 EP
8.2.2 ≥300 (≥177)Uninsulated No coating
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8.2.3 ≥-50 (≥-46)Insulated 4 CTSE1000-D104 EP


≤300 (≤177)
8.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated <750 1 CTSE1000-D101 IZ
9.2 Insulated <300 20 CTSE1000-D120 EP/EP
10.0 Miscellaneous - Carbon Steel
10.1 Splash Zone Ambient 25 CTSE1000-D125 EH/EH/UR
10.2 Heliport Ambient 25 CTSE1000-D125 EH/EH/UR Aggregate added
10.3 Deck Plate – Walking Surfaces Ambient 25 CTSE1000-D125 EH/EH/UR Aggregate added

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MODERATE ENVIRONMENT PAGE 1 OF 2


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders, <750 (<399) Galvanized
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms, <200 (<93) 24 CTSE1000-D124 EM/UR Safety color only
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized <200 (<93) 24 CTSE1000-D124 EM/UR
field fabricated steel
1.4 Ungalvanized structural steel to be <200 (<93) 13 CTSE1000-D113 EM
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated <200 (<93) 24 CTSE1000-D124 EM/UR
2.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
2.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
2.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
2.1.5 Insulated or fireproofed ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
2.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
2.2 Stainless Steel
2.2.1 Uninsulated All No coating
2.2.2 (blank)
2.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
2.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated <200 (<93) 24 CTSE1000-D124 EM/UR
3.1.2 Uninsulated ≥200 (≥93) 1 CTSE1000-D101 IZ
<350 (<177)
3.1.3 Uninsulated ≥350 (≥177) 1 CTSE1000-D101 IZ
<750 (<399)
3.1.4 Uninsulated ≥750 (≥399) 12 CTSE1000-D112 HS/HS
<1200 (<649)
--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---

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MODERATE ENVIRONMENT PAGE 2 OF 2


SELECTION CRITERIA JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.1.5 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
3.1.6 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---

3.2 Stainless Steel


3.2.1 Uninsulated All No coating
3.2.2 (blank)
3.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
3.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
4.0 Pumps, Compressors, and Rotating All Manufacturer’s
Equipment standard
5.0 Bulk Valves and Fittings All Manufacturer’s
standard
6.0 Electric Motors and Equipment All Manufacturer’s
standard
7.0 Instruments and Control Panels All Manufacturer’s
standard
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated <200 (<93) 8 CTSE1000-D108 IZ/WA
8.1.2 Insulated ≥-50 (≥-46) 20 CTSE1000-D120 EP/EP
≤300 (≤177)
8.1.3 Insulated <-50 (<-46) No coating Coating System 1
>300 (>177) required only for
uninsulated
components
8.2 Stainless Steel
8.2.1 Uninsulated All No coating
8.2.2 Uninsulated
8.2.3 Insulated ≥-50 (≥-46) 4 CTSE1000-D104 EP
≤300 (≤177)
8.2.4 Insulated <-50 (<-46) No coating
>300 (>177)
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated <750 1 CTSE1000-D101 IZ
9.2 Insulated <300 20 CTSE1000-D120 EP/EP

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CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D21

SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 1 OF 2


PURCHASER DEFINED JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders,
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms,
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized
field fabricated steel
1.4 Ungalvanized structural steel to be
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated
2.1.2 Uninsulated
2.1.3 Uninsulated
2.1.4 Uninsulated
2.1.5 Insulated or fireproofed
2.1.6 Insulated
2.1.7
2.1.8
2.2 Stainless Steel
2.2.1 Uninsulated
2.2.2

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
2.2.3 Insulated
2.2.4 Insulated
2.2.5
2.2.6
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated
3.1.2 Uninsulated
3.1.3 Uninsulated
3.1.4 Uninsulated
3.1.5 Insulated
3.1.6 Insulated
3.1.7
3.1.8
3.2 Stainless Steel
3.2.1 Uninsulated

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SEVERE ENVIRONMENT SELECTION CRITERIA PAGE 2 OF 2


PURCHASER DEFINED JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.2.2
3.2.3 Insulated
3.2.4 Insulated
3.2.5
3.2.6
4.0 Pumps, Compressors, and Rotating
Equipment
5.0 Bulk Valves and Fittings
6.0 Electric Motors and Equipment
7.0 Instruments and Control Panels
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated
8.1.2 Insulated
8.1.3 Insulated
8.2 Stainless Steel
8.2.1 Uninsulated
8.2.2 Uninsulated

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
8.2.3 Insulated
8.2.4 Insulated
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated
9.2 Insulated

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SEVERE/SEACOAST ENVIRONMENT SELECTION PAGE 1 OF 2


--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---

CRITERIA - PURCHASER DEFINED JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders,
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms,
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized
field fabricated steel
1.4 Ungalvanized structural steel to be
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated
2.1.2 Uninsulated
2.1.3 Uninsulated
2.1.4 Uninsulated
2.1.5 Insulated or fireproofed
2.1.6 Insulated
2.1.7
2.1.8
2.2 Stainless Steel
2.2.1 Uninsulated
2.2.2
2.2.3 Insulated
2.2.4 Insulated
2.2.5
2.2.6
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated
3.1.2 Uninsulated
3.1.3 Uninsulated
3.1.4 Uninsulated
3.1.5 Insulated
3.1.6 Insulated
3.1.7
3.1.8
3.2 Stainless Steel
3.2.1 Uninsulated
3.2.2
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SEVERE/SEACOAST ENVIRONMENT SELECTION PAGE 2 OF 2


CRITERIA - PURCHASER DEFINED JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.2.3 Insulated
3.2.4 Insulated
3.2.5
3.2.6
4.0 Pumps, Compressors, and Rotating
Equipment
5.0 Bulk Valves and Fittings
6.0 Electric Motors and Equipment
7.0 Instruments and Control Panels
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated
8.1.2 Insulated
8.1.3 Insulated
8.2 Stainless Steel
8.2.1 Uninsulated
8.2.2 Uninsulated

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
8.2.3 Insulated
8.2.4 Insulated
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated
9.2 Insulated

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CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D23

OFFSHORE ENVIRONMENT SELECTION PAGE 1 OF 2


CRITERIA - PURCHASER DEFINED JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders,
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms,
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized
field fabricated steel
1.4 Ungalvanized structural steel to be
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated
2.1.2 Uninsulated
2.1.3 Uninsulated
2.1.4 Uninsulated
2.1.5 Insulated or fireproofed
2.1.6 Insulated
2.1.7
2.1.8
2.2 Stainless Steel
2.2.1 Uninsulated
2.2.2
2.2.3 Insulated

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
2.2.4 Insulated
2.2.5
2.2.6
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated
3.1.2 Uninsulated
3.1.3 Uninsulated
3.1.4 Uninsulated
3.1.5 Insulated
3.1.6 Insulated
3.1.7
3.1.8
3.2 Stainless Steel
3.2.1 Uninsulated

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OFFSHORE ENVIRONMENT SELECTION PAGE 2 OF 2


CRITERIA - PURCHASER DEFINED JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.2.2
3.2.3 Insulated
3.2.4 Insulated
3.2.5
3.2.6
4.0 Pumps, Compressors, and Rotating
Equipment
5.0 Bulk Valves and Fittings
6.0 Electric Motors and Equipment
7.0 Instruments and Control Panels

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated
8.1.2 Insulated
8.1.3 Insulated
8.2 Stainless Steel
8.2.1 Uninsulated
8.2.2 Uninsulated
8.2.3 Insulated
8.2.4 Insulated
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated
9.2 Insulated
10.0 Miscellaneous - Carbon Steel
10.1 Splash Zone
10.2 Heliport
10.3 Deck Plate – Walking Surfaces

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CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D24

MODERATE ENVIRONMENT SELECTION PAGE 1 OF 2


CRITERIA - PURCHASER DEFINED JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders,
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms,
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized
field fabricated steel
1.4 Ungalvanized structural steel to be
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated
2.1.2 Uninsulated
2.1.3 Uninsulated
2.1.4 Uninsulated
2.1.5 Insulated or fireproofed
2.1.6 Insulated
2.1.7
2.1.8
2.2 Stainless Steel

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
2.2.1 Uninsulated
2.2.2
2.2.3 Insulated
2.2.4 Insulated
2.2.5
2.2.6
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated
3.1.2 Uninsulated
3.1.3 Uninsulated
3.1.4 Uninsulated
3.1.5 Insulated
3.1.6 Insulated
3.1.7
3.1.8
3.2 Stainless Steel
3.2.1 Uninsulated

Copyright Process Industry Practices


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MODERATE ENVIRONMENT SELECTION PAGE 2 OF 2


CRITERIA - PURCHASER DEFINED JULY 2006

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.2.2
3.2.3 Insulated
3.2.4 Insulated
3.2.5
3.2.6
4.0 Pumps, Compressors, and Rotating
Equipment
5.0 Bulk Valves and Fittings
6.0 Electric Motors and Equipment
7.0 Instruments and Control Panels
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated
8.1.2 Insulated
8.1.3 Insulated
8.2 Stainless Steel
8.2.1 Uninsulated
8.2.2 Uninsulated
8.2.3 Insulated
8.2.4 Insulated
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated
9.2 Insulated

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---

Copyright Process Industry Practices


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CTCE1000 SELECTION CRITERIA SHEET PIP CTCE1000-D25

PURCHASER DEFINED ENVIRONMENT PAGE 1 OF 2


SELECTION CRITERIA JULY 2006

NO. DATE REVISION DESCRIPTION BY CHECKED APPROVED

Environment Definition:

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
1.0 STRUCTURAL STEEL
1.1 Exterior columns, beams, girders,
trusses, channels, walkways, handrails,
ladders, grating and other structural
members
1.2 Galvanized ladders, cages, platforms,
stairways, walkways, handrail
assemblies, and grating
1.3 Exterior miscellaneous ungalvanized
field fabricated steel
1.4 Ungalvanized structural steel to be
fireproofed
2.0 Tanks, Drums, Columns, Vessels, Reactors, and Shell and Tube Heat Exchangers, Shop Fabricated
2.1 Carbon Steel
2.1.1 Uninsulated
2.1.2 Uninsulated
2.1.3 Uninsulated
2.1.4 Uninsulated
2.1.5 Insulated or fireproofed
2.1.6 Insulated
2.1.7
2.1.8
2.2 Stainless Steel
2.2.1 Uninsulated
2.2.2
2.2.3 Insulated
2.2.4 Insulated
2.2.5
2.2.6
3.0 Pipe, Fabricated Pipe Spools, to Include Attached Valves, Pipe Supports
3.1 Carbon Steel
3.1.1 Uninsulated
3.1.2 Uninsulated
3.1.3 Uninsulated
3.1.4 Uninsulated
3.1.5 Insulated
3.1.6 Insulated
3.1.7
3.1.8 --`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---

Copyright Process Industry Practices


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PURCHASER DEFINED ENVIRONMENT PAGE 2 OF 2


SELECTION CRITERIA JULY 2006

Environment Definition:

FACILITY NAME PROJECT NO.


LOCATION

Para. Items Operating Coating System Type Codes Remarks


No. Temp., °F (°C) No. Data Sheet
3.2 Stainless Steel
3.2.1 Uninsulated
3.2.2
3.2.3 Insulated
3.2.4 Insulated
3.2.5
3.2.6

--`,,`,,,,`,`,`,,,,,````,,-`-`,,`,,`,`,,`---
4.0 Pumps, Compressors, and Rotating
Equipment
5.0 Bulk Valves and Fittings
6.0 Electric Motors and Equipment
7.0 Instruments and Control Panels
8.0 Tanks and Spheres, Field Erected
8.1 Carbon Steel
8.1.1 Uninsulated
8.1.2 Insulated
8.1.3 Insulated
8.2 Stainless Steel
8.2.1 Uninsulated
8.2.2 Uninsulated
8.2.3 Insulated
8.2.4 Insulated
9.0 Furnaces, Stacks, Breechings, Ducts, and Boilers
9.1 Uninsulated
9.2 Insulated

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